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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 1

SECTION 55 - ELECTRICAL SYSTEM

Chapter 12 Electrical Harnesses

CONTENT

Section Description Page


5500 Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wire Identification and colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Front Main (Engine) Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Main (Transmission) Harness, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cab Main Harness, All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power Command Right Hand Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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2 SECTION 55 -ELECTRICAL SYSTEM - CHAPTER 12

HARNESSES

1
There are four main electrical wiring harnesses used on TM series tractors
1. LT Lighting Harnes 3. RM Rear Main (Cab) Harness
2. FM Front Main (Engine) Harness 4. CM Chassis Main (Transmission) Harness

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 3

MAIN CONNECTORS

2
The location of the main Harness to Harness connectors is shown above.
1. CM to LT Harness connector 3. CM to RM Harness connector
2. CM to FM Harness connector

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4 SECTION 55 -ELECTRICAL SYSTEM - CHAPTER 12

WIRE COLOUR
Each wire entering a connector on a harness has a co-
lour.
Below is a list of the colours used and their identifiying
letter.

B Black (Ground) LG Light |Green


N Brown (12v Unfused) U Blue (Headlamps)
TN Light Brown TQ Turquoise (Prossesor Sig-
S Slate nal)

R Red (General Lighting) L Lilac (12v Fused Battery


Feed
O Orange
K Pink
Y Yellow
W White (12v Unfused Key
G Green (12v Fused Key On) ON)

WIRE CODE
The following pages show in detail each wiring harness,
the general location of the connectorson on that har-
ness, followed by a more detailed location. Also each
connector is detailed with pinouts and the wire code re-
lating to each wire.

3
The wire codes can be read as follows.
First digits indicate the Wiring harness.
Second set indicate the circuit and spur.
Third set indicate wire colour where the first letter is the
base colour, the second is a tracer colour and the third
is the colour of any rings.

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 5

NOTES

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6 SECTION 55 -ELECTRICAL SYSTEM - CHAPTER 12

LIGHTING HARNESS

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 7
LIGHTING HARNESS
1. C056 Headlamp Harness Main Connector 4. C059 Right Hand Headlamp
(Page 8 , Fig ) (Page 8 , Fig )
2. C057 Horn 5. C060 Left Hand Headlamp
(Page 8 , Fig ) (Page 8 , Fig )
3. C058 Right Hand Worklamp 6. C061 Left Hand Work Lamp
(Page 8 , Fig ) (Page 8 , Fig )

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LIGHTING HARNESS

6 8

7 9

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 9

NOTES

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10 SECTION 55 -ELECTRICAL SYSTEM - CHAPTER 12

FRONT MAIN (ENGINE) HARNESS

10

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 11

FRONT MAIN (ENGINE) HARNESS


1. C001 Front Main Harness connector 11. C012 Engine Coolant Temperature Sender
(Page 12 Fig.) (Page 13 Fig. )
2. C003 Engine Oil Pressure Sender 12. C013 Alternator Connector
(Page 12 Fig. ) (Page 13 Fig. )
3. C004 Engine Oil Pressure Switch 13. C014 Steering Angle Sensor
(Page 12 Fig. ) (Page 13 Fig. )
4. C005 Start Relay 14. C015 Fuel Shutoff Solenoid
(Page 12 Fig. ) (Page 13 Fig. )
5. C006 Start Solenoid 15. C016 Fuel Pump Connector
(Page 12 Fig. ) (Page 13 Fig. )
6. C007 Brake Resevoir Fluid Level Switch 16. C017 Water in Fuel Sensor
(Page 13 Fig. ) (Page 13 Fig. )
7. C008 Engine Coolant Level Switch 17. C018 Thermostart Device
(Page 13 Fig. ) (Page 12 Fig. )
8. C009 Air Cleaner Vacuum Switch 18. C253 Front Suspension Potentiometer
(Page 13 Fig. ) (Page )
9. C010 Air conditioning Compressor Connector 19. C254 Front Hitch/PTO Connector
(Page 13 Fig. ) (Page 12 Fig. )
10. C011 Air Conditioning De-Icing Stat
(Page 13 Fig. )

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12 SECTION 55 -ELECTRICAL SYSTEM - CHAPTER 12

FRONT MAIN (ENGINE) HARNESS

11 14

12 15

13 16

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17 21

18 22

19 23

20 24

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14 SECTION 55 -ELECTRICAL SYSTEM - CHAPTER 12

REAR MAIN (TRANSMISSION) HARNESS

25

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 15

REAR MAIN (TRANSMISSION) HARNESS


1. C019 Extension Harnesss Connector 1 22. C042 Differential Lock Solenoid
(Page 16 , Fig ) (Page 18 , Fig )
2. C020 Extension Harnesss Connector 2 23. C043 Differntial Lock Pressure Switch
(Page 16 , Fig ) (Page 17 , Fig )
3. C021 Creeper Engaged Switch 24. C044 Ground Speed PTO Engaged Switch
(Page 16 , Fig ) (Page 18 , Fig )
4. C022 Fuel Tank Sender 25. C045 Hydraulic Pump Connector
(Page 20 , Fig ) (Page 18 , Fig )
5. C023 Transmission Oil Temperature Sender 26. C047 Left Hand Draft Sensing Pin
(Page 17 , Fig ) (Page 18 , Fig )
6. C024 Clutch E Solenoid 27. C048 Right Hand Draft Sensing Pin
(Page 17 , Fig ) (Page 18 , Fig )
7. C025 Clutch D Solenoid 28. C049 Diverter Valve Connector
(Page 17 , Fig ) (Page 19 , Fig )
8. C026 Clutch C Solenoid 29. C050 Trailer Brake Connector
(Page 17 , Fig ) (Page 19 , Fig )
9. C027 Clutch B Solenoid 30. C052 Rockshaft Potentiometer
(Page 17 , Fig ) (Page 19 , Fig )
10. C028 Clutch A Solenoid 31. C053 Remote Valve Solenoid
(Page 17 , Fig ) (Page 20 , Fig )
11. C031 Medium Range Solenoid 32. C054 PTO Speed Sensor
(Page 17 , Fig ) (Page 19 , Fig )
12. C032 Low Range Solenoid 33. C055 Trailer Socket
(Page 17 , Fig ) (Page 20 , Fig )
13. C033 PTO Brake Solenoid 34. C217 EDC Raise Solenoid
(Page 18 , Fig ) (Page 20 , Fig )
14. C034 Four Wheel Solenoid 35. C218 EDC Lower Solenoid
(Page 18 , Fig ) (Page 19 , Fig )
15. C035 Four Wheel Drive Pressure Switch 36. C241 PTO Lubrication Solenoid
(Page 17 , Fig ) (Page 19 , Fig )
16. C036 Transmission Oil Pressure Switch 37. C243 High Range Pressure Switch
(Page 17 , Fig ) (Page 17 , Fig )
17. C037 Transmission Mid Speed Sensor 38. C244 Medium Range Pressure Switch
(Page 16 , Fig ) (Page 17 , Fig )
18. C038 Transmission Ouput Speed Sensor 39. C245 Low Range Pressure Switch
(Page 17 , Fig ) (Page 17 , Fig )
19. C039 High Range Solenoid 40. C246 Reverse Range Pressure Switch
(Page 17 , Fig ) (Page 17 , Fig )
20. C040 Reverse Range Solenoid 41. C248 Front Axle Suspension Connector
(Page 17 , Fig ) (Page 19 , Fig )
21. C041 PTO Solenoid 42. C255 Engine Speed / Torque Sensor
(Page 18 , Fig ) (Page 20 , Fig )

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REAR MAIN (TRANSMISSION) HARNESS

26

27

28 29

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30 31

32

33

34 35

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36 39

37 40

38 41

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42

43

44 46

45 47

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48 50

49 51

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SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 12 21

NOTES

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CAB MAIN HARNESS - (ALL MODELS)

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CAB MAIN HARNESS - (ALL MODELS)


1. C001 Front Main Harness Connector 31. C092 Console Lamp
(Page 25 , Fig) (Page 29 , Fig )
2. C019 Transmission Harness Connector 32. C093 Left Hand Rear NASO Flasher
(Page 25 , Fig ) (Page 29 , Fig )
3. C020 Transmission Harness Connector 33. C094 right Hand Rear NASO Flasher
(Page 25 , Fig ) (Page 30 , Fig )
4. C056 Lighting Harness Connector 34. C095 Left Hand Rear Licence Plate / Worklamp
(Page 26 , Fig ) (Page 29 , Fig )
5. C062 Right Hand Stop Lamp Switch 35. C096 Right Hand Rear Licence Plate / Worklamp
(Page 26 , Fig ) (Page 30 , Fig )
6. C063 Left Hand Stop Lamp Switch 36. C097 Left HAnd Beacon
(Page 26 , Fig ) (Page 30 , Fig )
7. C066 Right Hand Side Light 37. C098 Right HAnd Beacon
(Page 26 , Fig ) (Page 29 , Fig )
8. C067 Left Hand Side Lamp 38. C099 Interior Lamp
(Page 26 , Fig ) (Page 30 , Fig )
9. C068 Radar Connector 39. C106 Radio Connector A
(Page 26 , Fig ) (Page 30 , Fig )
10. C069 Starter Solenoid 40. C107 Radio Connector B
(Page 26 , Fig ) (Page 30 , Fig )
11. C072 Key Start Switch 41. C108 Clock
(Page 27 , Fig ) (Page 30 , Fig )
12. C073 Front Windshield Wiper Switch 42. C109 Rear Wiper Motor
(Page 27 , Fig ) (Page 31 , Fig )
13. C074 Turn Switch 43. C110 Right Hand Speaker Connector
(Page 27 , Fig ) (Page 29 , Fig )
14. C075 Shuttle lLever Switch 44. C111 Left Hand Speaker Connector
(Page 27 , Fig ) (Page 30 , Fig )
15. C076 Clutch Pedal Switch 45. C119 Heater / Air Conditioning Connector
(Page 27 , Fig ) (Page 30 , Fig )
16. C077 Clutch Pedal Potentiometer 46. C129 Worklamp Right Hand Fender
(Page 27 , Fig ) (Page 31 , Fig )
17. C078 Rear Wiper Switch 47. C130 Worklamp Left Hand Fender
(Page 26 , Fig ) (Page 31 , Fig )
18. C079 Instrument Cluster “A” 48. C131 Lower Licence Plate Lamp
(Page 28 , Fig ) (Page 31 , Fig)
19. C080 Instrument Cluster “B” 49. C132 Rear Lamp Right Hand Fender
(Page 28 , Fig ) (Page 31 , Fig )
20. C081 Instrument Cluster “C” 50. C133 Rear Lamp Left Hand Fender
(Page 28 , Fig ) (Page 32 , Fig )
21. C082 Beacon Switch 51. C134 Right Hand External HPL Switch
(Page 28 , Fig ) (Page 32 , Fig )
22. C083 Hazard Warning Light Switch 52. C135 Left Hand External HPL Switch
(Page 28 , Fig ) (Page 31 , Fig )
23. C084 Left Hand Upper Front Worklamp 53. C136 Hand Brake Switch
(Page 28 , Fig ) (Page 32 , Fig )
24. C085 Right Hand Upper Front Worklamp 54. C137 PTO Alarm Seat Switch
(Page 29 , Fig ) (Page 32 , Fig )
25. C086 Left Hand Front NASO Flasher 55. C138 Seat Pump
(Page 28 , Fig ) (Page 32 , Fig )
26. C087 Right Hand Front NASO Flasher 56. C139 Front Washer Motor
(Page 29 , Fig ) (Page 32 , Fig )
27. C088 Front Wiper Motor 57. C140 Rear Waher Motor
(Page 28 , Fig ) (Page 32 , Fig )
28. C089 Air Trailer Brake Pressure Guage 58. C144 Air Brake Connector
(Page 29 , Fig ) (Page 32 , Fig )
29. C090 Left Hand Door Switch 59. C147 Remote Valve Lockout Switch
(Page 29 , Fig ) (Page , Fig )
30. C091 Right Hand Door Switch 60. C148 Diverter Valve
(Page 29 , Fig ) (Page , Fig )

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61. C256 Throttle Potentiometer 64. C260 Indicator Flasher Unit
(Page 33 , Fig ) (Page 33 , Fig )
62. C257 Left Hand fender PTO Switch 65. C261 Indicator “On” Buzzer Unit
(Page 31 , Fig ) (Page 28 , Fig )
63. C258 Right Hand fender PTO Switch 66. C264 Front Omplement Socket
(Page 31 , Fig ) (Page 33 , Fig )

Right Hand Console Options


A. . . . . . . . . . . Power Command
(Page 34 , Fig 116)
B. . . . . . . . . . . Range Command
C. . . . . . . . . . . Dual Command
D. . . . . . . . . . . Shuttle Command

53

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CAB MAIN HARNESS - (ALL MODELS)

54 56

55

57

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58 62

59 63

60 64

61 65

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66 69

67 70

68 71

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72

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74 76

75 77

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78 81

79 82

80 83

84 85

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86 88

87 89

90 92

91 93

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94 96

95 97

98 100

99 101

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102 105

103 106

104 107

108 109

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110 112

111 113

114 115

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POWER COMMAND - RIGHT HAND


CONSOLE

116

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CAB MAIN HARNESS - POWER COMMAND RIGHT HAND CONSOLE
1. C100 TCM Connector 1 (Black) 15. C123 Limp Home Connector
(Page 36 , Fig) (Page 37 , Fig )
2. C101 TCM Connector 2 (Red) 16. C125 Diagnostic Plug TCM
(Page 36 , Fig) (,)
3. C103 Gear Shift Connector 17. C126 Diagnostic Plug GCM
(Page 36 , Fig) (Page 38 , Fig)
4. C104 gear Shift Indicator 18. C127 GCM Connector CN2 (Red)
(36 , Fig) (Page 39 , Fig)
5. C105 EMU Connector 19. C128 GCM Connector CN1 (Black)
(Page37 , Fig) (Page 39 , Fig)
6. C113 Front Hitch Potentiometer 20. C143 Rear Implement Socket
(Page 37 , Fig) ( Page 39 , Fig )
7. C114 PTO Engaged Lamp 21. C145 Rear Accessory Panel
(Page37 , Fig ) (Page 39 , Fig )
8. C115 Front PTO Switch 22. C237 Ground Speed Connector
(Page37 , Fig) (Page 38 , Fig)
9. C116 Rear PTO Switch 23. C239 TCM Connector 3 (Black)
(Page 38 , Fig) (Page 36 ,Fig)
10. C117 Rear PTO Engaged Lamp 24. C240 EDC Control Module
(Page 38 , Fig) (Page 39 , Fig)
11. C118 Rear PTO Brake 25. C242 GCM Connector 3 (Black)
(Page 38 , Fig) (Page 39 , Fig)
12. C120 EDC Control Panel 1 26. C247 Front Suspension Switch
(Page 38 , Fig) (Page 39 , Fig)
13. C121 EDC Control Panel 2 27. C259 PTO Soft Start Switch
(Page 38 , Fig) (Page 39 , Fig)
14. C122 EDC Control Panel 3 28. C262 Auto Transmission Switch
(Pag 38 , Fig) (Page 39 , Fig)

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CAB MAIN HARNESS - POWER COMMAND RIGHT HAND CONSOLE

117 120

118 121

119 122

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123

124 126

125 127

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128 131

129 132

130

133

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134 137

135 138

136 139

140 141

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142 143

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