Maintenace to Maintonancelinepection according WORK TO BE CARRIED OUT doh] weekly 00h / monthly 7[000h /halt-yeary 2000h / yearly “4000h fevery 2 years OOOH fevery 3 ‘ahi daily by trained by authorised maintenance personnel ‘specialist personne! one-off task Done-of task © repetition interval 2 repetition interval % when necessary when necessary Overall machine ‘Check all control devices and displays ‘Check that the emergency stop switch is working correctly with no load (on the hook and with the engine off Visual inspection of the entire crane structure (brakes, ladder, platforms) Inspect the entire crane for loose paris, rust, corrosion and cracks Perform all movements and check that limit switches are working cor- rectly Execute disc brake test procedure (i passenger transport is installed) ‘Check that the mechanical boom angle indicator is working correclly (i fited) Visual inspection of the entire crane following extreme events (e.g. storm, overioad, emergency stop with load, etc.) ‘Check nominal load indication Visual inspection of paintwork for mechanical damage or corrosion Tnspact all rubber stoppers on the crane Tnspact condition and sorew fiting of the counterweight and Adrame (if fitted) Tnspect the condition and attachment of the recall polyamide plates (if fitted) Electric motor Dependent on humidity and weather conditions, check that electric motor Is working correctly. o| Perform insulation measurement ‘Keap engine and ventilation sis clean. ‘Gheok condition of the gland seal. Replace if required: ‘Check condition of star-delta circult breaker contact set, Replace If requ red. Tfreplacing electric motor, replace star-delta contact breaker contact set ‘Check condition of fastening screws ‘Check condition of ball bearings ‘Grease ball bearings (see lubrication information sign, location on the electric motor) Distribution gearbox (If fitted) (C86_HD/ oo? 215Maintenance Maintenance/inspectionaccording WORK TO BE CARRIED OUT 4000h fevery 2years 6000h Jevery 3 years 1000h/ half-year Speci “40h weekly 500h / 3-monthly 2000h J yearly by trained by authorised ‘maintenance personne! ‘specialist personne! 1m one-of task Cl one-off task © repetition interval O repetition interval ‘+ when necessary when necessary OEE Ghack ai level ‘ring unit fo working temperature, take oll sample, change oll fneces- sary Check air breather Visual inspection of fixing pin Hydraulic system Visual inspection of condition of hoses, fitings, valves, blocks, engines, pumps and cylinders - check for leaks Visual inspection of the rigid hoses (if fited) Every 10,000 hours / every 6 years - renew all extemal hoses Ghack ai level Renaw fiter elements of al hydraulie fiters Renew air breathar on hydraulic oll tank Clean magnet and return filer (once per week during the frst 250 hours) (Check pressure settings and correct them if necessary Bring system up to working speed and take ol sample 10 hours after every hydraulic oil change (reference measurement) ‘ring system up To working speed and take ail sample every 500 hours Tring system up to working speed and take oil sample every 1000 hours 7 ‘once per year Tf Liebherr hydraulic ol is not being used, change hydraulic oll every 2000 hours / every 2 years: Tf Liebherr Hydraulic 87 is being used, change hydraulic oll every 4000 hours / every 4 years, Tf Liebherr Hydraulic Plus or Liebherr Hydraulic Plus Aratc is being used, change hydraulic oil every 6000 hours / every 6 years Check pressure accumulator OI Replace pressure accumulator ‘Ghack ait cooler and clean i contaminated Visual inspection for tooth profile wear fo hydraulie motors and pumps Check that the feed pressure fiter is working correctly (ited) (Check condition and sealing on all hydraulic drives and bulkhead plates 216Maintenace Maintenancelinepedion according ‘0 WORK TO BE CARRIED OUT 2 ‘8h dail 0h] weekly 500h / 3-monthly 7000h/ halt-yeary 2000h / yearly “4O00h every 2 years B000h fevery 3 Spe by trained by authorised maintenance personnel ‘specialist personne! 1 ono-offtask Done-of task © repetition interval 2 repeiition interval + when necessary ‘* when necessary Winches Check gearbox ai level ‘Tako an oll sample after 100 haurs, change oll necassary Bring system fo working speed, fake oll sample, change oil necessary ‘Check condition of the counter bearings (regrease ifnecessary) (Check air breather ‘Check attachment of mit switch and coupling . ‘Check limit switch is working correctly (if possible) Tnspect pin connection / threaded connection between winch and main structure of crane ‘Checking that holding brake is working Inspect external dise brakes for passenger transpor (if fited) for con- dition and wear Thspect rope Kicker for condition and wear Trrope kicker exhibits excessive wear, change It Thspect the overall mechanical condilion of the winch, such as drum groo- ving, on-board discs, transverse pipe connections, pinions, ete, ‘Check that rope is wound correctly on the winch drum ‘Check that rope Is fitted correcly at the rope fixing point and at the fing point itself ‘Check condition and attachment of prescure rollers ‘Ghesk condition and attachment of overspool safety device Slowing gear ‘Cheok ail level (Check air breather Bring system fo working speed, take oil sample, change oll if necessary Visual inspection for leaks Visual inspection of open gear pinion for wear and pitting Visual inspection of fixing pin ‘Ghesking that holding brake is warking (C86_HD/ oo? 217Maintenance ren WORKTO BE CARRIED Our 2 by trained by authorised lz} {2 maintenance personne! spocialist personnel Z[Blelsle] 2 | m oncottask one-of ask =ls|Z|z/ss| 3 e|2]5/S]2/E] = | © cepettion interval O repetition interval BIEISIEISIEIE| | + won ncossay ‘ewnen necessary Slowing bearing ©] Ghock avery 250 hours hat ho slowing bearing fs adoquatoly Lubricated endrewoave irnmcossery = Check thatthe open gears adequately ibricated and reqrease Wne- essary = Check tat ho conta bcaton system (Wnstaloa)s working coreaiy Sna check is fi fovel 3 Visual inspection of open gear pinion Tor wear and pling = Take a grease sample Tom the sowing Baring 3 Check ieering Torque of stow bearing bos If more than 10% of these pins are tightened to below the required tor {Wo, they must a be adjusted = [Perform tt messurement and Rival measurement flowing doheny Replace slewing bearings every 10 years | Tfa lengthy period of downtime is antipafed, ubroate open gear and Sewing beating ‘Swing lock (if installed) heck conditon of he structure, the locking pin and the bush Check ubication and reluboate i necessary Ropes and pulleys . Check the condition, lubrication and spooling properties ofthe ropes and rolubtcate them i necessery | Fthe rope s replaced, replace the rope Keker on the winch (only on CBB 2980 - CBB 4700) Inthe event of spootngprobloms replace Th rope Waker on The winch (only on O88 2860 - CBB 4700) 7 Check conlton of rope end sew fing = Check pulleys for damage and wear in order to even out woar on the rope, shorten the rope by 13 of the vtnch ercumference (th mulayer spoctng) > Check condilon and lubrcaon of puley bearings and reibicate hem necessary © | Renew all paste pulays very Byaars 218 LEBHERRMaintenace Maintenancelinepedion according ‘0 WORK TO BE CARRIED OUT 2 ‘8h dail 0h] weekly 500h / 3-monthly 7000h/ halt-yeary 2000h / yearly “4O00h every 2 years B000h fevery 3 Spe by trained by authorised maintonance personnel specialist personnel one-off task one-of task © repetition interval © repetition interval + when necessary * when necessary Rigging @ Tnspact hook for corrosion, wear and damage, and relubricate rope sheave bearings and hook bearings ‘Check that slewing bearing is working correctly ‘Check that the hook aperture safety device is working correctly and in- spect it for corrosion Tnspect grab for corrosion, wear and damage, and relubricate if ne- cossary ‘Check condition af tha shackles Visual inspection of NEMAG quick-tensioning links (in grab operation) Visual inspection of NEMAG quiek-tensioning links (in hook operation) MPI inspection of NEMAG quick-tensioning links (in grab operation) MPI inspection of NEMAG quick-tensioning links (In hook operation) Inspect spreader for corrosion, wear and damage, and relubricate Ifne- cessary Tnspect all cables, distributor sockets and lights for condition, wear and damage Inspect condition, lubrication and wear of cable drums, check that they are attached securely, relubricate and top them up if necessary Inspect condition of hook garage, check it for wear and check that tis attached securely ‘Check that tandem and anti-colision operation are working correctly Boom ‘Check the tightening torque of the boom flange connecting pins, inspect them for corrosion and relubricate them if necessary Replace boom flange connecting pins every 10 years (i fited) Visual inspection of boom pivot bearing Lubrication ‘Cheok mechanical condition of all lubrication points and lubrication ines, ‘and check that they are free of leaks Relubricate all lubrication points every 250 hours (C86_HD/ oo? 219Maintenance Maintenancelinspection according WORK TO BE CARRIED OUT 0h] weekly 00h /S-monthiy ‘ahi dail 000h/ halt-yearly 2000h / yearly 4000h fevery 2years 000h Jevery S Special by trained by authorised ‘maintenance personnel specialist porsonnel one-off task one-off task © ‘repetition interval repetition interval + when necessary Ye when necessary Electrical system Inspect condition and insulation of all electronic transmittors Replace switch cabinet air fiter Tnapact all terminals and ventilators on the switch cabinet Check that al terminals in the switch cabinet are allached securely Thspect mechanical and electrical condition of the distributor sockets (Check that all threaded cable connections are installed correctly Check that the instrumentation (e.g. cables, sensors) is installed and wor- king correctly Visual inspection ofall instrumentation for corrosion and damage (Check that lighting and heating are working correclly (including electric, motor and slip ring) Clean battery terminal (Ffited), and lubricate Trnecessary ‘Chack water fil level in battery and top up with distiled water i necessary ‘Check potential equalisation connection between moving parts (e.g boom slewing column) ‘Ghack condition and staring power of main switch, the main fuses (eur rent, star, deta) and terminal board (on electric motor) (Check electrical equipment in accordance with the (local) regulations or site-specific standards Slip ring unit (if fitted) (Check threaded connection and brushes on the slip rings (Chack screws at random on the terminals fo ensure that they are seated securely Tnspect carbon brush for wear every 1500 hours or at least once every © months Check threaded connections on the copper busbar al random to ensure that they are secure Clean metal particles from the Insulation between the slip rings 220Maintenace ‘0 Maintenancelinepedion according WORK TO BE CARRIED OUT 0h] weekly 500h / 3-monthly 7000h/ halt-yeary 2000h / yearly ‘8h dail “4O00h every 2 years B000h fevery 3 2 Spe by trained by authorised maintonance personnel specialist personnel one-off task one-of task © repetition interval © repetition interval + when necessary * when necessary Cable loop (if fitted) ‘Check mechanical function of the cable loop Cabin Replacing windsoreen wiper blades ‘ir conditioning system as per manufacturer’ instructions in the original operation manual ‘Check that all operating elements are working correctly BOR! NAGK KE10 St crane absell rescue equipment | ‘Check safety rope for cuts or fre breaks. ‘Check safety rope for chemical or mechanical damage. ‘Check safely rope Tor thickening, Kinks, Knots oF loops. ‘Check safely rope Tor rating, excessive wear, abrasion or scorching. ‘Check end termination (knot and seam) of safely rope for completion. ‘Check shrink hose fastening of rope end termination. of of of of of o} ‘Check carabiners/safety hooks for mechanical damage, corrosion dam- age and deformation ‘Check closure mechanism of carabinersisafely hooks, ‘Check condition of springs/rvets/axles. ‘Check thal snap action of earabinersisafely hooks works smoathWy. ‘ofofolo ‘Check ease of movement of absell rescue equipment cam. ‘Check abseil rescue equipment for mechanical damage and corrosion damage, | ‘Check brake cam (aluminium) of abseil rescue equipment for wear. Check brake cylinder (brass) of absell rescue equipment for wear. Check legibilly of type plate. (C86_HD/ oo? 221