Erection and Commissioning Works

of the E/M Equipment

Guangdong Yuantian Engineering Company

 CONTENT
1. Construction Organization.......................................................................................................4
1.1 ORGANIZATION CHART........................................................................................................4
1.2 MANPOWER PLAN.................................................................................................................5
2. CONSTRUCTION EQUIPMENT...........................................................................................5
2.1 THE MAIN EQUIPMENT.........................................................................................................5
2.2 MAIN TEST INSTRUMENT AND FACILITY.............................................................................7
3.THE MAIN EQUIPMENT LOAD, UNLOAD & TRANSPORTATION STORING
MANAGEMENT............................................................................................................................9
3.1 LOADING/UNLOADING & STORING......................................................................................9
3.1.1 Loading and unloading...................................................................................................9
3.1.2 Storing............................................................................................................................9
3.2 THE SET-UP OF THE INSTALLATION..................................................................................10
3.2.1 Set-up............................................................................................................................10
3.2.2 General Provision.........................................................................................................10
3.2.3 Survey Instruments.......................................................................................................11
4. STANDARDS & REGULATIONS..............................................................................................11
5. INSTALLATION METHOD & TECHNIQUE.............................................................................13
5.1 Installation Procedure......................................................................................................13
5.2 EMBEDDED PART INSTALLATION........................................................................................14
5.2.1 Draft tube Installation...................................................................................................14
5.2.2 Stay Ring Installation...................................................................................................14
5.3 THE TURBINE INSTALLATION.............................................................................................15
5.3.1 Wickgate Mechanism Installtion..................................................................................15
5.3.2 Main Shaft Installation.................................................................................................15
5.3.3 Axes Adjustment...........................................................................................................16
5.3.4 Runner Installation.......................................................................................................16
5.3.5 Runner Hub Installation................................................................................................16
5.3.6 Assembly of Rotor........................................................................................................16
5.3.7 Assembely of Stator......................................................................................................16
5.3.8 Adjustment of Generator Thrust Bearing.....................................................................17
5.3.9 Installation of Generator Support.................................................................................17
5.3.10 Installation of Generator Cover Plate, Shaft and Guide Plate....................................17
5.3.11 Assembly of Oil Feeder..............................................................................................17
5.3.12 Runner Chamber Installation......................................................................................18
5.3.13 Generator Cabin and Other Auxiliary Equipment......................................................18
5.4 HYDRAULIC MACHINERY AUXILIARIES EQUIPMENT INSTALLATION.............................18
5.4.1 Regulation and Criterion for Construction and Acceptance.........................................18
5.4.2 Governor System Installation.......................................................................................19
5.4.3 Pipeline Arrangement and Installation.........................................................................19
 5.4.4 Auxiliary Equipment Installation..................................................................................20
5.5 OVERHEAD CRANE INSTALLATION AND TEST..................................................................21
5.5.1 Construction and Acceptance Specification.................................................................21
5.5.2 Preparatory Work..........................................................................................................21
5.5.9 Acceptance....................................................................................................................30
5.6 ELECTRIC EQUIPMENT INSTALLATION & TEST...............................................................30
5.6.1 Electric Equipment Installation Works scope...............................................................30
5.6.2 Electric Equipment Installation Procedure...................................................................30
5.6.3 10KV Electric Equipment Installation..........................................................................33
5.6.4 Installation Scheme of 35kV Booster Station...............................................................41
5.6.5 Installation of Lightening Equipment...........................................................................48
5.6.6 The Earthing System....................................................................................................50
5.6.7 Communication System Equipment Installation..........................................................52
5.6.8 Electric Device Test......................................................................................................53
5.6.9 computer supervisory control system installation and debug.......................................60
6. WATER-SUPPLY, DRAINAGE AND FIRE FIGHTING SYSTEM................................................63
6.1 Water-supply ,Drainage and Fire Fighting System Installation.......................................63
6.2 Factory Room Fire Extinguishing System.......................................................................67
6.2.1 Preparation....................................................................................................................67
6.2.2 Measure, Mark and Position Fixing.............................................................................67
6.2.3 Pipe Pier Building and Pipe Holders Installation.........................................................67
6.2.4 Pipe Installation............................................................................................................68
6.2.5 Valve and Valve Accessories Installation......................................................................68
6.2.6 Fire-fighting Apparatus Installation..............................................................................68
6.2.7 Pipeline Pressure Test...................................................................................................69
6.3 Automatic Fire Alarm System Installation......................................................................69
7. VENTILATION AND AIR CONDITIONER SYSTEM INSTALLATION........................................73
7.1 Technique Requirements..................................................................................................73
7.2 Instrument Installation.....................................................................................................73
7.3 Air-dust Installation.........................................................................................................74
7.4 Items for Check and Acceptance.....................................................................................75
8. BULB TURBINE UNITS COMMISSIONING.............................................................................75
9. THE PROFESSIONAL HEALTHY, SAFETY, ENVIRONMENTAL & QUALITY PLAN...............78
9.1 The professional healthy, safety, environmental & quality plan organization and the
object.....................................................................................................................................78
9.1.1 Policy; Safety; Environmental; High quality; Innovation; Discipline..........................78
9.1.2 Object: All 100% pass in one time; 80% excellent; 85% client satisfaction................78
9.2 Quality Plan.....................................................................................................................79
9.2.1 Principal........................................................................................................................79
9.2.2 Procurement Management............................................................................................82
9.2.3 works management regulations & rules.......................................................................83
9.2.4 The technique management regulations & rules..........................................................83
9.2.5 The quality inspection & supervision management......................................................84
9.2.6 The self-check, re-inspect and final inspection system................................................85
9.2.7 Quality inspection.........................................................................................................85
9.2.8 The meter and instrument management........................................................................86
9.2.9 The mark of the inspection...........................................................................................87
9.2.10 Disqualification control management.........................................................................87
9.2.11 Correction and prevention management.....................................................................88
9.2.12 The management of the warehouse............................................................................88
9.2.13 Construction quality record management...................................................................88
9.2.14 Service management...................................................................................................89
9.3 Environment protection controls.....................................................................................89
9.3.1 Factor recognition.........................................................................................................89
9.3.2 Environmental assessment............................................................................................89
9.3.3 The environment management rules.............................................................................90
9.3.4 Hygiene, environmental protection measure................................................................91
9.4 Safety, housekeeping management..................................................................................91
9.4.1Safety, housekeeping management measurement..........................................................91
9.4.2 The safety promises measure........................................................................................96
9.4.3 The fire fight, safety protects measure.........................................................................98
1. Construction Organization

1.1 Organization Chart

Project Manager

Chief Engineer Deputy Project

Manager

Planning & Technique Safety 、environment & Administration

Procurement div. engineering quality division Office

Welding group
Lifting group
Piping group
Mechan.group

Steel group

Line group

Test group
Elec.group
M

1.2 Manpower plan

No. Postion Qty No. Position Qty

1 Project management 4 6 Accountant 1
2 Elec.engineer 2 7 Cashier 1
3 Mech. engineer 2 8 Planning control 1
4 Test engineer 2 9 Mater. & equip. 1
 5 Q/C engineer 2 10 Administration 2

Total 18 persons

2. Construction equipment

2.1 The main equipment

No. Name Qan Model Remark

.
1 Mobile crane 1 30t
2 Truck 1 15t
3 Truck 1 5t
4 Lorry 2 1.5t
5 Forklift 1 3t
6 Rocker drill 1 25mm
7 Winch 2 5t
8 Hand forklift 1 1t
9 Chain hoist 2 10t
10 Chain hoist 4 5t
11 Chain hoist 5 3t
12 Chain hoist 3 1t
13 Rack pinion jack 4 10t
14 Hydraulic jack 2 50t
15 Screw jack 4 50t
16 Screw jack 6 30t
17 Screw jack 4 10t
18 Screw jack 4 5t
19 AC welding machine 7 BX1-
315，300A
20 DC welding machine 3 630A
21 Argon air welding 3 200A
22 Electrode pre-heating oven 1 YHX-20
23 Portable insulating box 6
24 Oxyacetylene cutter 6
25 Angle grinding machine 4 150mm
26 Angle grinding machine 8 100mm，125m
m
27 Grinding wheel cutter 2 400mm
28 Removable air compressor 1 0.9/8
29 Power tube thread machine 2 QT3-A2
30 Hand drill 6 6-19mm
31 Impact drill 6 12-22mm
32 Magnetic drill 1 J1C2-32mm
33 Pneumatic spanner 2 M42
34 Torque spanner 2 400，750kg-m
35 Electric test pump 1 DSY-250
36 Hand pressure test pump 1 400-1
37 Hydraulic bender 2 F-18 3"
38 Cable clamp 1
39 Theodilite 1 J2
（T2）ANGLE
40 Level 2 S3
41 Ultrasonic detector 1 CTS-22
42 Magnetic detector 1
43 Pressure oil filter 1 100L
44 Desk drill 2 13-19mm
45 Image combined level 1 0.01mm/m

46 Frame spirit level 2 0.02mm/m

47 Inside micrometer 2 50-175mm

48 Inside micrometer 1 100-1400mm

49 Outside micrometer 2 0-25mm

50 Outside micrometer 1 25-50mm

51 Outside micrometer 1 50-100mm

52 Outside micrometer 1 200mm

53 Slide caliper 2 150mm

54 Slide caliper 1 300mm

 55 Knife edge leveling ruler 2 250mm

56 Angle pneumatic drill 2 50mm

57 Grinding machine 2 200 mm

Remark: 1. Flat trail and mobile crane will be got in local place.
2. The others will be sent from China.

2.2 Main test instrument and facility

No Name Qty. Model Mark

Power frequency syntonic For stator
1 1set XZSB－150/35, 150KVA, 35KV
withstand voltage test device winding testing
2 AC/DC test transformer 1set CQSB, 6KVA/50KV
PC ray medium loss DK－9001, tgδ0~30%,
5 1set
test device Cx≤60000PF
6 HV DC generator 1set ZGS 200KV 2mA
KDY9300
Zinc oxide arrester
8 1set For testing the whole
characteristic test device
current and active part
Transformer DC resistance BRT－1, 10MΩ～2000Ω, 5A,
9 1set
test device 0.2grade
Transformer ratio change
10 1set ZBY－Ⅲ K＝1～1000 0.2grade
automatic test device
DDG－15/5000, 0～20KΩ
11 Big currant generator 1set
0.5grade
12 Earthing resistance test device 1set Japanese MODEL4105
13 Chargeable HV insulate gauge 1set DMH2550 2500V, 0～105MΩ
14 500VMΩ meter 1 ZC11D－3, 0～2000MΩ
15 1000VMΩ meter 1 ZC11D－4, 0～5000MΩ
16 2500VMΩ meter 1 ZC11D－5, 0～10000MΩ
Switch characteristic test Check & record
17 1set GKC－98H6, 999.9ms, 25m/s
device switch Charac.
Set/
19 Standard voltage transformer HJ47, HJ53, HJ110 0.2 grade
each
20 Standard currant transformer 1set HL36, 100/5--2000/5 core
21 SF6 leak hunting device 1set LF－ID, 0.01PPM-10000PPM
22 SF6 water analysis device 1set DWS－Ⅱ 0--2000PPM

JBY－1 0--100A 0--5A 0—

25 Relay protection test device 1set
99999.9mS

SXY－101, 0--3600, 0～400V,

27 Digital phase meter 1
10A
 28 PC signal-generator 1set MPFC－1, 1.5--99.999HZ
PC precision frequency WP－903 0--120V
29 1set
conversion power supply 45—55HZ 0--0.25A
30 Portable PC 1set PⅢ－450
4set
31 DC volt-ampere T72-AV, 0-600V, 0-30A, 0.5grade
s
Japan C1102, 0—1000V 0—30A
32 AC volt-ampere meter 3set
0.5grade
33 Milivolt meter 2set C21－m V 0～100mV
34 Microampere meter 1set ZS－1 0～2000μA
35 Single phase electricity bridge 1set QJ23a 1--11.11MΩ
Double phase electricity
36 1set QJ44 10-4--11Ω
bridge
37 Standard resistance box 1set ZX21 0.1--9KΩ
39 Ray electricity rev meter 1set DT－2236 0.5--9999RPM
40 Digital clamp current meter 1set MODEL 2002P 2000A
CFMFP03E1 Swiss
42 Standard power meter 1set
3×380V/10A 0.2grade
43 Pressure test device 1set YJY－600A 60Mpa
Set/ YB－150, YB－600, 0.4grade
44 Pressure gauge
each 1Mpa, 4Mpa, 25MPa
46 Clamp phase meter 1set MG64 0～360O
47 Oscillograph 1set POS－9020, Two trace20MHZ
3set
51 Digital multimeter DT840D
s
Set/
52 Distributor 1000A/75mV, 2000A/75mV
each
54 Three-phase booster 1set TDGC 10KVA
HV electricity pen, insulated shoes,
HV insulation protection
55 1set glove, platform & eathing
equipment
protection
Remark: The test instrument will be purchased in China. In addition to those, which we need,
can be rented at site.
3.The Main Equipment Load, Unload & Transportation Storing

Management.

3.1 Loading/unloading & storing

3.1.1 Loading and unloading

a. Use the 30t mobile crane unload the equipment which weight is less than 30t, and if the
weight is more than 30t, which could be handled by one or two heavy duty crane that can be
rented at site.
b. If indoor storage is impossible, store the cases outdoors under cover of a weatherproof roof,
or alternatively cover them with weatherproof tarpaulins and secure the same. The cases should
be protected against the ground dampness. A storage area should be selected which offers
maximum protection against moisture, floods, dirt, termites and trespassing of unauthorized
personnel.
c. Before unloading the parts, all parties must inspect the cases visual and receipt them, if any
damage occurred, which must be check inside and reported.
3.1.2 Storing
a. Protect the important parts such as shaft, stator, rotor, pole etc. with covers or plugs.
Temporarily enclosing wall and drainage channel will be built around the storing area. There will
have secures on duty 24 hrs a day.
b. There will be enough fire fighting apparatus in the storing place and the warehouse.
c. Small parts and electrical equipment shall be stored in the warehouse, and some instrument
should be protected in the temperature keeping room.
d. The equipment, which stored in the warehouse must be registered and recorded. Every case
must have mark on them.

3.2 The Set-up of the Installation

3.2.1 Set-up
a. Invesigate working field；
b. Auditing construction drawing, take attend the technique hands overh and construction
drawing audited;
c. Comply the construction plan、schem etc.
 d. Comply the manpower plan、construction equipment plan and the quality assurance plan.
e. Enhancing a profession training for the personnel, carrying on a quality education and raising
a whole member quality consciousness;
f. Regarding the various construction crafts, techniques all should run before of construction
project and construction measure;
g. Regarding the the engineering design, construction crux, construction counterplan and
technique measure, standard know completely;
h. Construction equipment, water despense and electricity all have already arranged.
3.2.2 General Provision
a.The construction place should carry on unifying programme.The preservation of equipments
should carry on "the water turbo-generator install, transport, preservation condition"
performance.The equipment store field should be consider the loading ability;
b. To choose the assembly method according with the site condition and the main part should
particularly consider the technical measurement for installation;
c. the draft parts which be used for the installation have to meet diagram paper provision,
certificate required for the main material of point part, such as have no certificate or have doubt
to the quality should be checked, meet to request rear quasi- usage;
d. The main welding line should be finished by the welder passed the SD263-88 provision
examination. The welding craftwork should be conform to the standard DL-5017-93. Earthing
line should fixed the welding part.
e. Check the combination surface with ruler, the burr、clearance accord with the requirement of
the standard GB8564-2003 item 2.0.6.
f. Clean the equipment, regarding to the finish machining clean the grease with soft tool.check
the tolerance of the main part of the equipment.
g. Check the slot of the part and oil resistance of the oil system. Connector of the seal not biger
than 0.1mm.
h. Check all the screw with the driver before installation, fix the bolt、nut and the pin should be
fixed with the design or welding.
i. Setting certain number of assembly axes in fastness and nakedness. Difference should be
controlled under ±0．5mm.
3.2.3 Survey Instruments
The special installation tool and survey instruments should be ready for the work:
a. Steel ruler precision 1/10000;
b. J2 theodolite；
c. S3 water level
d. Knife ruler length 150ram and 300mm;
 e. Survey ruler with magnetism seat.

4. Standards & Regulations

1. Acceptance regulations of the hydraulic conservancy power plan SDJ275-88

2. The unit work quality grade estimation standard & codes of the hydraulic conservancy
power plan SDJ249.3-88
3. The acceptance regulations of the turbine generator unit test run DL507-93
4. Technique specification for installation of hydraulic turbine generator unit GB8564—88
5. Standard for acceptance test of hydraulic turbine governor and oil pressure system
GBFF9652.2—97
6. Standard for construction and acceptance of the electrical equipment installation
engineering GBJl47—90
7. Standard for handing over test of electric equipment installation engineering
GB50150—91
8. Standard for construction and acceptance of overhead power line GBJ233—81
9. Standard for construction and acceptance of equipment and pipe welding engineering
GBJ236—82
10. Standard for construction and acceptance of hoisting equipment installation engineering
GB50278—98
11. Code for antisepsis of hydraulic steel structure SL105－95
12. Code for manufacture, installation and acceptance of hydraulic steel structure
DL/T5018-94
13. Code for construction and acceptance of power transformer, reactor and transformer
electric equipment installation engineering GBl48—90
14. Code for construction and acceptance of 110—500kV overhead power line GBJ233-90
15. Code for construction technique of overhead power line SDJ266—87
16. Code for test run of hydraulic turbine generator unit DL507-93
17. Guideline for construction technique of hydraulic turbine generator unit DL/T5038-94
18. The primary technique of the generator GB755
19. The primary technique of the turbine GB7894
20. Installation workmanship of the turbine thrust bearing and the guide bearing SD288
21. The static excitation system technical requirement of the turbine generator units SD299
22. The stator insulation test regulations of the HV AC generator JB3372
23. The installation and acceptance of the electrical equipment and facility GB232
24. 24. The automation facility system technical requirement of the hydraulic turbin generator
unit GB/T11805
25. The electrical equipment testing standard & regulations GB50150-91
26. The acceptance technical regulations of the electrical works( pipe line ) DL5031-94
27. The acceptance technical regulations of the electrical works( welding ) SDJ151-82
28. The acceptance technical regulations of the piping line works ( Steel pipe ) GBJ235-82
29. The acceptance technical regulations of the electrical installation works GBJ303-88
30. The safety regulations of the construction electricity supply GB50194-93
31. The acceptance regulations of the installation of the compressor、fan and pump
GB50275
32. The grade estimation standard of the installation of the hydraulic mechanical equipment
SDJ249.4
33. The steel pressure vessel GB150
34. The insulation and the HV test of the HV transmission facility GB311
35. The power transformer GB1094
36. The dry type power transformer GB6405
37. The AC/HV switchgear GB1984
38. The technical requirement of the AC/HV switchgear SD132
39. The technical requirement of the AC/HV insulation switchgear SD201
40. The voltage transformer GB1207
41. The current transformer GB1208
42. IEC standards & codes
5. Installation Method & Technique

5.1 Installation Procedure

Draft Tube Lining Concreting

Tubular Seat

Frame&Butt Plate Concreting

Generator Butt Plate

Assemble Distributor Distributor

Assemble Main Shaft Main Shaft

Axis Adjustment
Bottom of Runner Chamber

Runner

Assemble Bulb Head Bulb Head Lifting

Assemble Rotator Rotator Lifting

Assemble Stator Stator Lifting

Bulb Head Ready

Supporter & Buttress Backplate

Generator Shaft

Traveller & Carbon Brush Frame

Oil Feeder

Runnre Chamber& Expansion Joint

Cover Plate & Baffler

 Commissioning

5.2 Embedded part installation

5.2.1 Draft tube Installation

Setting out and repetition measurement of the axes of the unit and the downstream flange datum
plane center line prior to the installation of the draft tube liner.
a. Draft tube assembly:
Assemble the draft tube by serial number to a segment, adjust the rondness reinforce it by
welding.
b. Draft tube installation：
Mobilize the segment to site in order, lift on them by the downstream portal hoist.
Install the first segment of the downstream and adjust the center line、level and the axes of the
runner, reinforce it temporarily.
Check the roundness and the concentricity to meet the demand of the manufacturer’s requirement
toward the installation and the acceptance.
Adjust the center line and elelvation of the liner with the thedolite and the level meter to meet the
requirement and standard of the authority.
Securing the tube with sufficient supporting to provent the deformation after the concreting.
5.2.2 Stay Ring Installation
a. Assembly
Clean the inner case and outer one and assemble them according to the requirement of the
designing.
b. To assemble the upper and down column with the inner case by butt welding, control the
welding process to provent the deformation.
c. lift on the inner case
Check the position of the baseplate, repetition measure the wave degree of the flange、center line
of the unit and the flange before lifting on the inner case. After that lift down the case into
position by the house crane.
d. lift on the outer case
Lifting down the outer case into the postion reinforce it temporarily, assemble them after the
adjustment finished. Setup a adjustable support in purpose of the adjustment of the stay ring.
 e. adjustment
With center line for benchmark, check the center、elevation、verticality、mileage、parallelism and
adjust the case with the housecrane and the adjustable support according to the technical code
and the requirement of the manufacture.

5.3 The turbine installation

5.3.1 Wickgate Mechanism Installtion

Circular cone gate mechanism composed by guide blade, inner guide, outter guide, blade arm,
guide linking, clamping ring, sleeve, gearing, control ring etc. clean up the components and
assemble them in the workshop, lift down to joint with the stay ring.
a. wickgate mechanism assembly
Check and clean the outer guide, then lift down it on the pier; the level tolerance should be less
than 0.2mm/m. after that intall the blade , sleeve and the seal in number order. Make sure the end
face of the blade applying to the outer guide ring.
Install the guide bearing and the seal after the blade installation finished.
Joint the guide linking after installation of the control ring.
b. block erection
Setting on a reinforcement spoke between the inner and outer guide ring. Lift down it in vertical
position to the pit joint with the stay ring; adjust the inner/outter guide ring, blade corner, the
blade arm and blade position. To make sure the mechanism can be operated smoothly.
5.3.2 Main Shaft Installation
a. Main shaft assembly
Main shaft assembly including: shaft; guide bearing and oil head etc.
Clean up the equipment before assembly, and check the bearing bush which should be no crack;
the gap and contact angle between bushing and journal should conform to the requirement of the
relevant code and regulations.
Adjust the level of the main shaft on the assembly holding frame. Check the gap between the
guide bearing and the main shaft which should be conform to the requirement of the
manufacture. Carry out bushing scrapers if the gap is not meet to the requirement.
b. main shaft lift on
(1) install the guide track on the inner guide ring before lifting down the main shaft.
(2) lifting down the main shaft through the pit, turn the guide bearing to the downstream by the
unit center line. Adjust the height and orientation by the house crane ; move it slowly to the inner
guide ring.
 5.3.3 Axes Adjustment
Adjust the axes superposition of the main shaft and the stay ring.
5.3.4 Runner Installation
Lift the runner down to the pit after passing the pressure withstand test. After connection with the
main shaft, check the actural tension with dial indicator. Make sure the joint bolt’s tension meet
the requirement and regulations of the manufacture. Check the assembling surface with feeler
(0.05mm)
5.3.5 Runner Hub Installation
Lifting down the upper part of the hub to the pit and joint with the lower part which been lifted
down before installation of the main shaft. Check and adjust the gap between the runner and the
hub.
5.3.6 Assembly of Rotor
The generator rotor consists of rotor support, magnetic yoke, rotor pole and rotor lead.
The rotor bracket can be placed on the pier in erection bay, the height of which shall faciliate to
work easily.. A water level can be used for measurement of surface levelness of bracket brake.
Adjust it to meet the requirements.
Laminate the magnetic yoke before mounting the pole.
Clean the pole after opening the package and check them one by one, then mount the pole
according to pole number and rotor bracket position required by the manufactures.
After completing of pole mount, check the height mark and distance of poles one by one, then
measure and adjust the roundness to meet the requirement; fastern the pole keys according to the
pretightening force required by the manufacturer and install the rotor damping ring and damping
ring connection chip.
Turn the rotor 90 ° by using the rotor roll-over and and lifting tool, lift it vertically in the pit to
connect with the flange on the upstream side of main shaft, then install four poles corresponding
to the position of rotro turn-over and lifting tool.
The rotor test shall be performed according to the installation procedure and standard of the
manufacturer.
5.3.7 Assembely of Stator
Transport the rotor bracket to the erection bay for round installation. When meeting the
requirement, assembly the lamination according to the technical process and requirement of rotor
lamination and as well as requirements of GB/T8564-2003, hoist it entirely after the completion
and testing.
Turn over the rotor in the erection bay and lift it verically in the pit with rotor turn-over tools
provided by the manufacturers, connect initially all combination bolts of rotro and tube-type
bassment, then to measure the air gap of rotor one by one with specific tools of staor&rotor and
air gap and adjust them to specifications of the manufacturer. Tightening the bolts connecting
stator and inner one by one and drill the positioning dowels.
Lift the bulb head assembled and placed in the upstream flow passage completely from the
upstream side and move to the rotor horizentally, conntect it with the stator with combination
bolts.
5.3.8 Adjustment of Generator Thrust Bearing
Adjust the thrust bearing after the instalation and connection of generetor rotor and turbine
runner and loading of main shaft. Adjust the axis according to requiement of the manufacturer,
check the positive and negative thrust pad, which the clearance between the positive & negatiive
pads and mirror plate shall meet the requirement of design and installation procedure.
5.3.9 Installation of Generator Support
Install formally the generator support set, support body, adjustment screw and nut after cleaning
up. Install them respectively into the support set and adjust the stress of bolt of support body,
while the tightening shall be based on the manufacturer drawings and technical requirements.
After adjustment, assembel the locking nut, bolt cover and water seal parts
5.3.10 Installation of Generator Cover Plate, Shaft and Guide Plate
The guide plate and pier guard plate, which are steel-welded structure and have been pre-
assembled in the factory by manufacturers, can be installed in place according to the marks of
manufacturers.
Clean the flange surface and seal contact machined surface before installing the cover shaft, lift
the cover plate and connect it with the frame, look out the seal between them.
Lift into the shaft and connect initially the flange of cooling sheeve, measure the clearance
between the shaft ex-cirle and frame bore, while the entire circumferential orientation gap shall
be over 5mm.
Lift the combination of shaft seal ring base and cover plate on the position of cover plate,
location, measure and adjust the gap between the directions of shaft and circumference to make
them uniformlly. After welding the seal base and cover plate for reforement, lift out the shaft,
weld the sealing seam between the seal base and cover plate and check the coloring to meet the
requirement, finnally hoist the shaft and install the seal for final assembly.
5.3.11 Assembly of Oil Feeder
The oil feeder consists of the oil feeder body, operation oil pipe axis, support, blade opening
feedback mechanism and floating pad. I
Connect the oil opeeration pipeline small shaft with generator rotor for barring of the roation
part. Measure the swing the shaft pad of operation oil pipe shaft and ajust it according to the
measured value till to meet the requirement.
Clean the oil feeder body, support and floating pad, check with the mating dimension of shaft pad
to meet the requirements.
Lift the oil feeder support to position, align the oil feeder support postion according to the
operaion oil pipe to make the radial clearance between them equally and fix them and install the
floating pad finally.
Install the sole plate, start the blade opearation, close the side oil pipe and runner hub oil supply
pipe, the connection between the oil feeder and grounding parts in the upstream of generator
shall be equipped with insulation pad and cover to prevent oil cooler and generator by the
upstream side of the ground connection between the components are equipped with insulating
pad, insulated cover, to prevent the shaft current to form return circuit and burn the shaft pad.
Install oil feeder seal, cover cap, runner blade opening feedback mechanism.
5.3.12 Runner Chamber Installation
The runner chamber composes of two parts, the lower part of runner chamber shall be lifted to
the pit before hoisting the main shaft
Clean the connection flange surface of outer water guide ring flange,screw and pin hole, measure
the flange surface of outer guide ring with with the square template ruler.
Lift the upper part of runner chamber in the pit and connect it with the lower part into a whole.
Check the tightness of connection surface. After the connection, check it with a feeler gauge to
ensure the gap is less than 0.05mm, partial gap is allowed but less than 0.10mm, the depth of
which shall not exceed 1/3 of the gap width of two parts, thel length, less than 10% of full length.
Check the gap between runner chamber and runner blade, measure three points on each blade,
adjust the assembly postion between the runner chamber and outer water guide ring during
measurement, the gap between the runner chamber and blade room shall be equal in the direction
of + X- and X.
Install water seal ring, pressure ring and connect and fasten them..
Install the runner chamber stairs and railing according to the requiement of drawings.
5.3.13 Generator Cabin and Other Auxiliary Equipment
Inspect the installation of maintenance platform, ventilation and cooling system equipment,
brake, locking system, fire extinguishing system, moistrue-proof device, speed measurement
equipment, ligthing equipment and auxiliary control wiring system in the generator cabin to meet
drawing technical requirements and regulations of the manufacturer.

5.4 Hydraulic Machinery Auxiliaries Equipment Installation

5.4.1 Regulation and Criterion for Construction and Acceptance

a. GB/T8564 the technical regulations and specification for hydraulic turbine generator
unit installation
b. GB50236 the acceptance regulations and specification for field equipment and
industrial line welding
c. DL 5031 the acceptance regulations and specification for electricity construction
(pipeline)
d. DL/T5066 the design specification for the dydraulic machinery auxiliaries equipment
systems
 e. GB50275 the acceptance specification for compressor, winding machine and pump
installation
f. SDJ249.4 the degree of the construction and installation quality criteria for evaluation
for water conservancy project
g. GB150 steeliness pressure vessel
5.4.2 Governor System Installation
a. Oil pressure device installation
Cleaning up the equipment such as oiltank and oil groove etc.
1.5 times pressure test should be done befor installtion, and it will be maintaining 30min and no
leakage occurred. Safety valves 、 check valves and cut off valves shloud be carry out coal oil
leakage test maintaining at least 5min and no leakage occurred.
b. The governor installation
Before installation, the equipment should be check wheather the appearance is damaged; the
electric wiring is lossening etc. The installation foundation should be cleaned and the elevation is
adherence to the design specification. Lifting equipment to the installation position. Adjust the
installation elevation、align center、level and the vertical degree in accordance with the installtion
specification of the hydraulic turbine generator unit GB8564-2003.
c. Servomotor installation
(1) check the appearance of the equipment wheather it is damaged; then carry out the 1.25
times pressure withstand test maintaining 30min no leakage.
(2) carrying out the pressure oil travel test: pouring into the oil through the close side enable
the servomotor in full close position to get the travel distance between the sleeve end face
and the servomotor jar; second pouring into the oil through the opening side to enable the
servomotor in full close position to get the travel distance between the end face and the
servomotor jar; then pouring into the oil again through the close side to enable the
servomotor in full close position to get the travel distance between the end face and the
servomotor jar. Compare the three numerical value to get the travel distance of the
servormotor.
(3) check the fitting of the pushing pull eye and the pin shaft to meet the requirement of the
traveling of the equipment. Assemble the equipment with the base support, punch into the
dowel male pin to reinforce the servomotor. Fastening the foundation bolts according to the
torque value of the design requirement.
5.4.3 Pipeline Arrangement and Installation
a. Preparatory treatment
(1) organise the construction staff to take attend the technical studying and had acquaintance
with the construction drawing and the relevant technical documentations.
(2) draft the construction plan 、 manpower plan 、 the construction steps and the safety
measurement.
 b. Pipeline installation
(1) stuff specifications
All the stuffs and their accessories must have qualification cerfification and test record report,
working pressure is 2.5MPa above as well.
(2) valves testing
1.5 times pressure withstand test maintaining 30min no leakage.
(3) ready installation
Upon the piping layout performing at site or ready installation.
Setting up a benchmark as the beginning point and carrying out as the drawing, spot welding 3-6
times for the connection with the flange. Add a temporary support for a weight flange or elbow;
make a serial number or marking, then loosen off for welding and manufacturing.
(4) welding
Pipe joint will be adopted proper type of cutting and dimension, “I”type opening at the thickness
less than 4mm or line up gap is 1-2mm; “V” type opening of 70 0 at the line up gap is 0-2mm or
tube line up joint is less than 20% of the thickness or 2mm.
Argon arc welding will be used for the pressure piping line, and joint gap kept in line.
(5) check , clean up and test
Before installation the welding seam should be cleaned and outer inspection. Carry out proper
treatment for the megascopic welding defect if any.
The welding seam of the pressure pipeline should be inspected as the requirement of the design
drawing.
Towards those pipeline’s working pressure is above 1MPa should be carried out 1.5times
pressure withstand test maintaining 30min no leakage or any abnormal phenomena.
Go to acid pickling process after the pipeline passed the test; flushing with the pressure water and
compressed air after cleaning up. Applying turbine oil inside the tube paint base outside tube.
(6) Installation
Joint the tube and tightening the flanges; the percent of slop of the tube and the fluid flow
direction controlled whinth 0.2%－0.3%.
5.4.4 Auxiliary Equipment Installation
a. Preparatory work
Inspect the equipment wheather there is any damage, it will be record (if any) in the acceptance
report.
Clean up the equipment before installtion;
b. Installation
To some equipments with bigger physical volumes such as oil tank, which can not be lifted down
through the lifting hole, will be positioned before pouring concreting of the power house.
The anchor bolt embedded or obligate the bolt point of it for the equipment foundation.
Positioning the equipment then adjust the center line and elevation according with the design
requirement.
c. Testing
(1) water supply system and drainage system
The various pump initiation testing;
Pipeline flushing and pressure testing.
(2) compressor air system
The various compressor initiation testing;
The pressure withsand testing;
The saety valve testing;
The reducing valve testing;
H/L compressor air system pressure withsand testing.
(3) oil system
Various pump initiation testing;
Pipeline checking and filling up;
The governor pipeline pressure test and sealed testing.
(4) hydraulic monitoring system
Measuring pipeline flushing test;
Water gauge, differential pressure transimitter scaling test.

5.5 Overhead Crane Installation and Test

5.5.1 Construction and Acceptance Specification

a. <the construction and acceptance specification of hoisting device installation works>
GB50278-98
b. <lifting mechanism safety regulations> GB6067-85；
c. <general overhead crane> GBl4405-93
5.5.2 Preparatory Work
a. Technological preparation
（1）study the construction drawing and the relevant technical documentations;
 （2）check the site conditions and get the acceptance certificate of the base beam from the
supplyer.
b．Equipment inspection and measurement
（1）Relevant preparation should be done before carrying out lifting on the equipment;
（ 2 ） Inspect and tick off the equipment and their accessorise joining with the supervising
engineer. Both parties sign after confirming without any exception and file relevant
documentation;
（ 3 ） Clean 、 lubricating and inspect the details and rails as well, make sure their quality
conform with relevant specifications;
c．Set down the safety regulation for construction and insure the protection appliances been
applied for the staff.
5.5.3 Overhead Crane Installation
After finishing a certain length rail, lifting on the other parts of the crane by the mobile crane.
Installation procedure

Preparatory work;
Rail installation;concreting

Girder end beam clean Trolley install

Bogie assembly Lift on the girder end beam Electric wiring

Fram assembly

Electric block install Lift on bogie Travel mechanism

install

Ladder and accessories Lifter machanism

Electricity supply Electric drive wiring

introducing

Block 、wire and roller joint Auxiliary parts

installation

No-load running

Crane load test

 5.5.4 Rail Building
a．Setting out of route: utilize the theodolite、steel rule and steel wire to set out the centre of
the rail bases on the given reference line and datum level and baseplate level.
b．Inspect and aligment: inspect the rail end、wheel tread and edge bend no defect; verify the
quality and specification of rail is adherence to the design requirement.
c．The foundation of the rail: install the baseplate and the gripper bolts under the cerntre line
and the rail base level.
d．Lift on the rail.
e．Installation quality provision:
（1）the position deviation of the installation centre line and the main beam centre line is less
than 8mm.
（2）the position deviation of the actual installation centre line and the instllation reference
line is less than 2.5mm.
（3）the deviation of the rail gauge be controlled within ±4mm.
（4）the vertical level of the rail is less than 1/1500; the difference of the highest elevation and
the rock bottom on the full travel is less than 8mm, and the measure point is each of one meter on
the rail.
（5）the relative difference of the rail elevation should be controlled within 8mm at the point
of the power house pillar.
（6）the joint of the rail should be staggered, and the stagger distance should not be the fore-
and-aft wheel in roads.
（7）the joint deviation of the left 、right and upper end should be less than 1mm, the joint
spacing is less than 2mm. and the expansion join spacing should be controlled within ±1mm.
（8）recheck all bolts.
（ 9 ） install the car bumper as building rail, insure the car bumper contact with the crane
buffer stop equably.
（10）lift on the other part of the crane after the concrete age.
5.5.5 Main Beam and Bogie Lift On
a．Safety measures
Be reliable setting up safety first thought, the establishment unified command achieves the
enlightened production, eliminates the accident hidden danger, every construction personnel must
earnestly according to the plan execution, the obedient assignment and the directionThe bridge
and the bogie hoisting process, uses the correct red green flag, the whistle does for the direct
command signal. For the upper air and the ground liaison, may use the intercom.
The hooking attempt is the comprehensive inspection construction plan rationality, the
preparatory work consummation, the machines and tools equipment reliability, as well as a
unified command exercise and the inspection, the whole personnel wants the energy to be
centralized, cannot be negligent. When hoists up 300~500mm, engine off stable 20mim, inspects
various working points is whether reliable, and does rises and falls repeatedly. After the hooking
attempt, and carries on processing to the existence question, confirms surefire, can hoist up
officially.
In hoisting process, if discovered the bridge lifts not balanced, immediately carries on the
correction, causes its balance, forbid strictlys anybody passing through in under.
Carries out each working instruction strictly, makes the clear indication in the hoisting region,
without the permission, cannot enter.
Takes strict precautions against the steel wire because time electric welding creates bumps the
electricity damage.
Every participates in this working process, observes the scene discipline strictly, every is the
work high above the ground must bring the safety harness, the ground work belt safety helmet, it
is strictly prohibited go on working after taking alcohol.
b．Lifting on
According to the construction drawing and the scene hoisting ability formulat equipment hoisting
plan, the plan should include the equipment of various part of weights, the hoisting package
program, the hoisting equipment and the guarantee measure, contents and so on related the
personnel responsibility. The concrete lifting on order to be as follows:
（ 1 ） firstly the right side main beam to be lifted on ( the main beam with engine
driveroperation mechanism);
（2）lifting on the left side main beam;
（3）lifting on the two end beams connected with main beam ( Forms the bridge whole and
inspects the assembly quality);
（4）lifting on the bogie whole (the attention will advocate the main hook winch drum to be
located upstream );
（5）lifting the parapet and the other parts on the corridor;
（6）After installs the parapet, carries on the cab installation;
（7）Carries on installation, the adjustment and so on electrical partial wiring, bogie slider;
（8）Puts on circles the steel wire;
（9）the crane testing.
5.5.6 Crane Installation Control and Inspection Standards
a．In the main beam span camber F=(0.9~1.4)L/1000, also the biggest camber should control
in the cross middle L/10 scope (sees Figure one). The bracket carries buckling Fo=(0.9~1.4)
L1/350 (or L1). The camber should very soon illuminate and the temperature influence with on
buckling in the situation to survey.

f
F

C
S L1 L2

Fig.1

b．king post levels curving f≤L/2000, but does not surpass 20mm most greatly, this value is
from the leaving lap approximately 100mm of the web plate.
c ． On king post lap horizontal deflection b≤B/200. this value may survey from the
reinforcement plate before no building rail.
d ． King post web plate vertical oblique b≤H /500 this value surveyed from the long
reinforcement plate.
e．Crane frame diagonal line ∣D1-D2∣≤5mm.
f ． The king post host web plate wave inspected by the 1m flat scale, in leaves in lap H/3
region not to be bigger than 0.7δ,Other regions are not bigger than 1.0δ.
g ． A leg in the span direction verticality h1≤H1/2000, its inclined direction is mutually
symmetrical. With the alternative means can guarantee the headstock gear span, this item may
not take examination.
h．The bogie rail installation should satisfy the following request:
（1）When the gauge is smaller than or is equal to 2.5m, does not surpass 2mm; When the
gauge is bigger than 2.5m, does not surpass 3mm;
（2）The relative difference of the bogie span T1, T2 does not surpass 2mm when the gauge is
smaller than or is equal to 2.5m;
（ 3 ） The bogie track height difference in identical lateral section, when gauge
T≤2.5m,C≤5mm;
（4）Bogie track middle line and orbital beam web plate middle line position deviation: axle
box beam δ≤12mm, d≤6mm,δ≥12mm when d≤δ/2. To single plate-web girder and girder truss
d≤δ/2;
（ 5 ） The bogie orbit center straight dimension is not bigger than 3mm (only permits to
platform side raised tune);
 （6）The bogie track should be with the king post flange plate close fitting, when the partial
gap is bigger than 0.5mm and the length surpasses 200mm,Should add the tie plate;
（7）The bogie rail joint should satisfy the following request:
①The rail joint place height misses C ≤1mm;
②The rail joint place dislocation g≤1mm;
③The rail joint place gap dose not bigger than 2mm;
（8）The bogie track is curving in the lateral part, is not bigger than 1mm willfully in the 2m
scope;
（9）The movement mechanism installation should satisfy the following request:
①When the crane span is smaller than or was equal to 10 meters, its span deviation is not
bigger than 3 mm, also the both sides span relative difference is not bigger than 3mm; When the
span is bigger than 10 meters, its span deviation is not bigger than ±5mm, also the both sides
span relative difference is not bigger than 5mm;
②Wheel horizontal deflection P ≤L/1000, L is the survey length, also any pair of wheel oblique
direction should be opposite on the identical axial line.
5.5.7 Electric Equipment Installation
a．Equipment inspection
（ 1 ） The power distribution and the control board appearance should make the detailed
inspection, should conform to the state technical standard. The equipment has the data plate and
the product technology document is complete;
（2）The cabinet outward appearance integrity, does not have the damage, does not have the
distortion, the non-corrosion phenomenon, is not obviously affected with damp, the equipment
structural style and the protection rank should conform to the standard requirement;
（3）The insulation material is good, the electrical connection should be reliable, the wire
mark should be clear.
b．The cabinet and resistor installation
（1）The cabinet should carry on the installation according to the blueprint order of rank,
fixes with 4 M12mm galvanized screws in the foundation channel steel, the allowance difference
verticality: smaller than 1.5mm/m ； Levelness: The neighboring two cabinet crown is smaller
than 2mm, falls in is smaller than 5mm; Undulation: The neighboring two cabinet crown is
smaller than 1mm, falls in is smaller than 5mm; Between the cabinet the slit is smaller than 2mm.
The cabinet body and the cabinet body, the cabinet body and the side back plate apply the
galvanized screw connection;
（2）The outdoors type switchboard should install correctly reliable, and has the rainproof ;
（3）The resistance box vertical folds installs should not surpass 4 box, surpasses 4 box to be
supposed to adopt the support to be fixed.
c．Trolley line, the support, insulator installation:
 （ 1 ） The trolley line support installation should conform to the relevant requirement, the
support installation should straight reliable, and in identical horizontal plane;
（ 2 ） The trolley line installtion should be straight, the trolley line center and crane track
actual middle line maintenance parallel;
（3）The flexible cable sling and the free suspension trolley line installation: should conform
to the following requirement: The mechanical strength of the terminal attachment system and the
tightening device should conform to the requirement, the terminal tightening device adjustment
remainder should conform to the relevant specification requirement; Relax deviation between the
trolley line is not bigger than 20mm; Between the trolley line and the end instrument insulation
should be reliable;
（4）The flexible cable installtion should conform to the following requirement: adopt the
sectional steel for the flexible cable chute, the section should install straight, the chute should
straight smooth, the mechanical strength conform to the requirement. The suspension unit moves
along the chute should be nimble, not have the beat, does not have the jamming; The flexible
cable moves length compared to the crane is away from long 15% to 20%, install the traction
rope, and its length should shorter than the move length of the flexible cable.
（5）To spread the electric compound grease in the bus duct rabbet, when the engine driver
move, the electric conduction block glide steady, the contact good, does not have the jamming,
the beat, braves the spark phenomenon.
d．The electric cable, the electric wire laying and distributing
（1）Besides the light current system, should use 500V and above rated voltage copper core
stranded wire or the electric cable, and the section does not smaller than 1.5mm2;
（2）The electric wire or the electric cable should be installed in the steel pipe, the trunking or
the guard shield; The steel pipe, the trunking should fix reliably; The orifice should have
protection wrap, the trunking exit be supposed to have the protective measures;
（3）The electric cable, the electric wire should arrange neatly, not suitable overlapping, the
intensity and the light current cable separates the placing suitably, the electric cable both sides
should have the electric cable sign;
（4）When electric cable fixed placing, its bevelling radius should be bigger than the electric
cable outer diameter 5 times, when the electric cable moves the placing, its bevelling radius
should be bigger than the outer diameter 8 times;
（5）The electric cable, the electric wire match the line to be supposed to arrange neatly, both
sides of the wire should compression-join the corresponding binding clamp reliably, and should
have the obvious wiring serial number.
（6）Electrical device testing and electrical looping simulation testing.
①The hoist crane isolator, the air switch, AC contactor and so on installation to be supposed to
conform to the standard requirement;
② The power switch should be placed appooaches the crane on the ground, and its terminal
can not be connected other electric consumer.
 ③The hoist crane should be equipped the power switch, and its terminal can not be connected
other electric consumer.
④The isolating switch should be equipped on the crane, and the switch should have obvious
effective disconnecting distance when it is opening, the breaker or the fuse should be equipped
on the short circuit protection purpose on the power supply looping.
⑤ Inspect the reliability of the limit switch、the rammer switch、the console switch and the
operating button;
⑥ Inspect the accuracy of the electric looping , and its insulation resistance value is not lower
than 0.5MΩ;
⑦ To check the reliability and the accuracy of the electric looping by the functional simulation
test.
e．Earthing
(1) The electrical equipment outer covering, the conduit and the voltage step down to
secondary circuit side should be reliable connected with the steel structure;
(2) The steel structure should adopt null line or earthing protection according to the LV system
earthing specifications, adopts the reliable single item short circuit protection or the leakage
protective device separately;
(3) Each track of the crane should set two reliable earths, the electrical cross-over should make
in the joint between the track end; the earth resistance should satisfy the design request, and not
lower than 4Ω;
(4) When cab be connected by the bolts with the hoist crane , carries on the electrical cross-
over. The cross-over position cannot be short in two, and the multi-core wire those sectional area
cannot be smaller than 16mm2.
f．Illumination equipment installation
(1) The special-purpose null line or the insulating transformer will be set in the illuminates
looping, illuminates power should not be failure after the crane power shut down.
(2)Tthe safety transformer or the isolating transformer installation should be reliable, the
insulation is good;
(3) The cab and the corridor have the appropriate illumination when the crane is working;
(4) The portable lamp device voltage should not be higher than 36V.
5.5.8 Trial rRun
a．Inspection before trial run
(1) inspect all machine parts, connecting parts and each kind of protective device and the
lubrication system, the oiling result should conform to the requirement; then eliminates all
sundries both sides of rack;
(2) inspect steel wire end fixed should be reliable, in the reel, the direction of the block pulley
is correct;
 (3) inspect the electric cable reel, central electric conduction installation, skid wire,
transformer, as well as various electrical wiring、earthing correct;
(4) check the rotation and speed of the travel mechanism motor which are synchronization or
not;
(5) starting the various brake wheel by hand rolling 360 degree no jamming phenomenon.
b. Noload test run
Lifting mechanism travel the range three times and check the electric and mechnical parts as
following:
(1) motor running smooth as well as the three phase current;
(2) electric equipment no abnormal heat as well as the controller contactor;
(3) limit switch, protective device and interlocking device should be in good working condition;
(4) the limit plate of the wheel cannot be touched the rack when bogie and the crane working;
(5) electric device no jamming、running smooth and no serious open fire when bogie and the
crane working;
(6) all mechanical parts should not have the impact sound and other unusual sounds as they
running;
(7) the brake shoe should leave the brake pulley and don’t have any friction during it operation;
(8) all bearings and the gear should have good lubrication, and those temperature should not
surpass 65C;
(9) the noise can not bigger than 85dB(A) in the cab by window closed.
c. static load test
The static load test is to check the load capacity of the various parts of the headstock gear and
steel structure.
Lifts the rated load (increase to rated load gradually), carry out the shuttle operation. The
performance should achieve the design request, removes the load to stop the bogie at the end of
the main beam and get the reference point. Then lifts the 1.25times of the rated load 100 to
200mm above the ground maintaining not less than 10mins. Then removes the load, inspects the
equipment whether it has the permanent deformation. Repeat those three times and the crane
frame should not have any permanent deformation. Drives the bogie to the end, the actual camber
value and the curls upwards value not to be smaller than: The cross 0.7 L /1000, the cantalever
end 0.7 L1 (or L2) /350; then drive the bogie to stop in the cross or the cantilever end, lift the
rated load and inspect the main beam deflection value (and on curls upwards value by actual
camber value to calculate) was not bigger than: the cross L /700 ；the cantilever end L1(orL2)
/350.
Any part of the crane do not have broken, joint loosen or damage after the testing.
d. Dynamic load test
Lift 1.1 times of fixed load test. Start two mechanisms simultaneously according to the design
request, repeat such action: starting, operation, shut down, clockwise, reverse maintaining 1h at
least. Various mechanism should act keenly, work steady reliable, various limit switch, the
security interlocking device should act correctly reliable, various spare parts should not have
damage phenomena, various attachment points do not have any loosen.
5.5.9 Acceptance
a. Check and inspection should be carried by the installation team according with the blue
drawing and the following terms; after inspection the qualified side can be carried on the
approval process; then it can be brought into operation.
b. The following technical documentations should be hand over :
(1) installation as-built drawing;
(2) design amendment davice;
(3) the setting-out record and test record of the installation dimension; the static and dynamic
load test;
(4) the welding seam inspection report and record;
(5) the major deflection treatment record;
(6) the all documentations from the equipment manufacturer.

5.6 Electric Equipment Installation & Test

5.6.1 Electric Equipment Installation Works scope

The electric equipment installation and test include:
a. The transformer equipment( include the main transformer 、the auxiliary equipment、the
neutral point equipment and the station transformer );
b. The 110KV HV equipment and the framework device;
c. The 10.5KV generator power distribution unit 、 enclosed bus and the electric auxiliary
device of the generator units;
d. 0.4KV distribution device of the station ( include: power distribution box、socket box) and
the gate dam distribution device;
e. The inspection acceptance and test of the all whole set electric device.
5.6.2 Electric Equipment Installation Procedure

Check working Inspection &

Preparation work face Parts embedded
acceptance

Installation Equip.base install.

Trial run Check& test

Hand over of the finishing documentations Testing & acceptance of the equipment
1. the preparatory work
(1) Verify the construction drawing、construction regulations、standard and technical document;
a. The chief engineer is responsible for getting the professional engineers to verify the
construction drawing, records of the verification and judgment shall be well kept;
Prepara the construction equipment and main material procurement plan in accorandance with
the material and equipment sheet;
Get staff studying the safety regulations、installation technical specification、the relevant drawing
and technical paper, technical coordination and judgement should be done by the professional
engineer;
Prepare the installation method statement and technical measurement for the key equipment and
the installation process;
Be aware of the construction requirement and the special installation craftworks noted on the
drawing.
Prepare the installation progress schedule
Prepare the electric equipment installation planning programe on the basis of the M/E installation
schedule, and the annual 、 quarter and month plan would be prepared upon the site
progress.During preparation of the schedule,we should comprehensively understand each kind of
electric equipment installation quantities as well as civil engineering progress and so on, upon
which the installation progress would be arranged in single item or unit works to be finished on
time.
The general requirements of progress schedule preparation:
The electric embedded works excuted together with the civil engineering and the finishing works
to avoid missing any items;
b. the primary work which will be influnced the construction time limit will be given the woking
face priority to reduce the working fastigium, to insure the instllation can be carried
continuously;
c. regarding the cross-working surface the effective measure should be taken to avoid the
different working face disturbing each other and note the safety working;
d. the debugging and commissioning time should be taken in account in the comprehensive
progress;
e. take any effective measures to avoid the natural influence during construction;
f. the construction progress should be excuted to insure the safety and quality;
g. combined working with civil engineering and finishing works should be taken into account
comprehensively;
h. check the condition of the equipment and main material arrived so as to draft the auxiliary
material procurement plan.
2. working face checking
According to the design drawing and installation documentations, the working face can be
classified into two kinds:the embedment face of foundation and embedded parts, the equipment
installation face; the hydraulic structure holes、equipment foundation and installation face shall
be checked whether they meet the design requirement or installaiton condition by the
construction technician and supervision engineer.The installaiton level and location will be
surveyed by water level and tape and marked with red paint, if any unconformity found written
proposal will be submmited to the site supervision engineer.
3. foundation and embedment
Before embedding of the foundation and embedment parts , technical clarification will be done
by the engineer in charge and the working group on the basis of design drawing 、 installation
documentation、design amendment notificaiton and supervision notification, the principle of no
impeded the progress schedule, the requirement of the relevant regulations and specifications,
setting out the embedment location applied by the theodolite 、 water level and tape after that
carrying on the embedment process and the record will be well kept.
4. acceptance of the embeded parts
After the embedment works finished and passed the three kinds of checks, it can be turned over
to pouring concrete when supervision engineer justify it qualified and sign the paper.
5. Equipment foundation installation
The electric equipment's foundation instllation mainly means the installation of the foundation
rack of the main transformer and the section beam of the electric board foundation, installaiton
method see clause 3.
6. equipment and apparatus acceptance & testing
The equipment and apparatus arrived at site will be checked by the technician、housekeeper、the
supervision engineer and the representative of the client according to the requirements of the
design、bill of the order、packing list、instruction book and the relevant regulation specifications,
after that it can be stored and kept in the warehouse as the ISO9001 standard.Any equipment and
apparatus need to be tested should be carried out the kind of testing according to the state
standard and the relevant requirements by the qualified tester.Any disqualified equipment and
apparatus found written proposal promptly will be submmited to the site supervision engineer
and the client.
7. Equipment installation
Equipment will be installed on the time schedule in good quality according to the design
requirement and the state standard regulations and specifications.
8. inspection and testing
Each of the equipment installed should be carried out the three kind of checks according to the
requirements and the relevant state standard and regulations, the qualified equipment again
would be carried out the relevant kind of tests and the stimulation testing according to the
regulations and specificaiton by the professional qualified tester.
9. trouble-shooting test
The installed equipment can be turned into the commissioning test after it was signed and
qualified by the supervision engineer 、 design department 、 the client and the commissioning
committee's approval.
10. Handing over the documentations
In the purpose of operate and manage the unit, all the documentations will be handed over to the
client in one month after the trail run test.
5.6.3 10KV Electric Equipment Installation
Installation procedure of the 10KV electric equipment of the power house, top of dam and the
ship lock.

Preparation work

Equip.acceptance and storage

Embedded foundation
Cable braket installation

LV ciubcle installation

distribution board stall.

HV board installation
control board and

Busbar installation

installation
installation
Dry type transformer

Diesel generator

Laying of cable 、cable termination made and cable wiring

Cable check & test Sub item simulation Entire interlock test Trial run
test
1.Preparation work, embedded foundation and equipment acceptance & storge
(1) preparation work
a. to know and understand the construction drawing 、regulations、specification and technical
paper;
(a) to examine the construction drawing and collect the items which need to be clarified by the
design department;
(b) examine and check the main materials sheet to draft the procurement plan;
(c) all the staff should learn and understand the safety operation regulations, installation technical
regulations;
(d) to draft the major equipment installation scheme and technical measurement;
(e) note the installation requirement on the construction drawing and the special installation
craftwork as well;
b. draft the installation graph
set down the electric equipment installation time schedule according to the M/E installation
overall planning; and the monthly、quarter and annual installation construction planning will be
draft upon the exact progress on site;
The general requirements of progress schedule preparation:
(a) the electric embedded works excuted together with the civil engineering and the finishing
works to avoid missing any items;
(b) the primary work which will be influnced the construction time limit will be given the
working face priority to reduce the working fastigium, to insure the installation can be carried out
continuously;
(c) to avoid the different working face disturbing each other, and insure safety working;
(d) the testing run and the commissioning time should be taken into account in the
comprehensive progress;
(e) take any effective measures to avoid influence from naturae during the construction;
(f) the construction progress should be carried on under the safety and quality;
(g) civil construction、fitment or relative engineering and work should be considered sufficiently..
(h) verify equipments and materials. Make a list of assitant materials.
(2) foundation and parts embedded
On the basis of the design drawing, the relvant installation documentation and the revised design
paper; after the technique understanding, use theodolite, lever and curve ruler to set out and
position the reference point upon the E/M installation regulation and specifications. All the
technique and installation data should be recorded and filed after embedment work.
(3) equipment inspection, acceptance and storage
After the equipment arrived at the site, which will be inspected by the client, supervision
engineer and the keeper of the construction company upon the design equipment list, shipping
list etc. the equipment, which have been checked and conformed with the design requirement and
the relevant regulation & specification, will be stored according to the ISO9002 management
system.
2. cable rack, cable tray installation
The cable tray mostly installed along the wall or under the floor, also it should bear stress and
weight, ensure it is reliable and have good-looking.Therefore the product can be used after the
quality examination by the third part qualified organization, its structure should satisfy the
intensity, the rigidity and the stable request, its model, the specification,the material quality
should conform to the design requirement.To avoid the different working face disturbing each
other during the installation, and ensure safety working;a flexible joint will be applied to install
each of the 20m of the cable tray on the line installation. The installation procedure: fasten the
connecting plate with the bolt at the side of the tray; and the leave the other side of the nut
loosely.
The installation requirements:
1) the installtion of the cable holder and the cable tray should be arranged on the one level and
vertical;
2) the installation of the cable holder and the cable tray should have the same grade of the slope
with the working face, the cable tray should have proper eathing and the connectiong of the tray
should be protected by the flxible wire;
3) the cable holder, the cable tray should be leveled off and reliable, the arrangement is neat,
even, the height should be controlled on one level, the allowable deviation ≤ 5mm;
4) the cable holder keeps off to the ditch horizontally, the floor 、the ditch sole distance should
conform to the design requirement;
5) the fabrication and installation of the cable holder should be conformed to the design
requirement;
6) the welding seam of the cable holder and cable tray should be brushed the anti-corrosive
varnish and the paint, and the paint level have to be completed;
7) each of the cable holder should have proper earthing, the flexible wire should be applied to
install as the earthing conductor at the joint of the cable holder;
3. HV/LV cubice, control board, power distribution box and the control board installation
1) HV/LV cubice, control board, power distribution box and the control board installation

Section steel foundation I-beam foundation Cubice/board check and

fabrication installation acceptance

The primary/secondary electric circuit checked Position/installation and

wiring with instrument anticorrosion
Fabricate the section steel foundation as the requirement of the design drawing, it is important
that the material quality, type and the dimension should be checked again upon the drawing,
leveling off cutting the section steel, then carrying out the grinding process with the right angle
grinder and finish the anticorrosion process.(it is note that the torch operation is prohibited during
the fabrication process)
2) the position of the distributor board and the building should be considered during installation
of the foundation section steel, when the distributor board is arranged in single row, it should be
paralleled with the wall surface; when they are arranged in multi-rows, they should be paralleled
with the center line of the building; to causes the civil construction errors hide after the
equipment, and the relative level of the foundation section steel and the ground generally is:
① the control board and the relaying board should be installed 10mm above the ground;
② the power board and the distrbutor box should be installed 50~100mm above the ground
against moist and the ponding. The installation method of the foundation section steel: it should
be installed before the ground completion, the every two section steel should be paralled and the
level difference should be less than 1mm/m, totally less than 5mm.
3) The electric switch board and cubicle arrived at site will be checked by the technician,
housekeeper, the supervision engineer and the representative of the client according to the
requirements of the design, bill of the order, packing list, instruction book and the relevant
regulation specifications, after that it can be stored and kept in the warehouse as the ISO9001
standard.
In the short distance transportation, the handling of the electric switch board and cubicle will be
carried out by the lift truck in the good weather condition, and it will be fasten well on the lift
truck against the impaction.The inspection of the electric switch board and cubicle well be
carried out indoor, check the type and modle according with the packing list and the technical
documentation. File inspection data well.
4) clean and erect the electric board/cubicle before the ground finishing of the power house. The
erect procedure is as follow: position the equipment by the hand or lift truck; after erection of one
board/cubicle, it can be arranged from left to right to the rest of the board/cubicle; it is note that
the level difference should be less than 1/1000 and 5mm, the perpendicularity difference should
be less than the 1.5/1000 of the height.The spot welding should be applied between the
board/cubicle and the section steel foundation, 4 spots on each of the board/cubicle, two in the
front and the other two on the rear, the welding range is about 10~15mm, joint welding with the
base plate on the foundation, it is note that the welding seam should be inside of the
board/cubicle.
The wall type of control box/distributor box can be fixed on the wall by the expansion bolt, and
the stand distributor board can be erected on the section steel foundation.
5. The factory service transformer installaiton
There will be arranged 3 uints 400V factory service transformer, model: SC-630/10 10.5/0.4KV.
The installation method is as following:
A. foundation and embedment
(1) the preparatory work
a. the design drawing, construction regulation and the specification and the technical
documentation will be checked before installation;
b. the chief engineer is responsible for getting the professional engineers to verify the
construction drawing, records of the technical clarifcation shall be well kept;
c. prepara the construction equipment and main material procurement plan in accorandance with
the material and equipment sheet;
d. get staff studying the safety regulations 、 installation technical specification 、 the relevant
drawing and technical paper, technical clarification should be done by the professional engineer;
e. prepare the installation method statement and technical measurement for the key equipment
and the installation process;
f. be aware of the construction requirement and the special installation craftworks noted on the
drawing.
g. prepare the installation progress schedule
On the basis of the general M/E installation schedule to prepare the electric installation schedule,
and prepare the year, quarter and mothly schedule upon the site working progress. During
preparation of the schedule,we should comprehensively understand each kind of electric
equipment installation quantities as well as civil engineering progress and so on, upon which the
installation progress would be arranged in single item or unit works to be finished on time.The
general requirements of progress schedule preparation:
The electric embedded works excuted together with the civil engineering and the finishing works
to avoid missing any items;
the primary work which will be influnced by the construction time limit will be given the woking
face priority to reduce the working fastigium, to insure the instllation can be carried
continuously;
regarding the cross-working surface the effective measure should be taken to avoid the different
working face disturbing each other and note the safety working;
the debugging and commissioning time should be taken in account in the comprehensive
progress;
take any effective measures to avoid the natural influence during construction;
the construction progress should be excuted to insure the safety and quality;
combined working with civil engineering and finishing works should be taken into account
comprehensively;
check the condition of the equipment and main material arrived so as to draft the auxiliary
material procurement plan.
(2) foundation and embedment
before embedding of the foundation and embedment parts , technical clarification will be done by
the engineer in charge and the working group on the basis of design drawing 、 installation
documentation、design amendment notificaiton and supervision notification, the principle of no
impeded the progress schedule, the requirement of the relevant regulations and specifications,
setting out the embedment location applied by the theodolite 、 water level and tape after that
carrying on the embedment process and the record will be well kept.
B. equipment foundation fabrication and installation
a. fabricate the section steel foundation as the requirement of the design drawing, it is important
that the material quality 、 type and the dimension should be checked again upon the drawing,
leveling off the section steel and cutting with the cutting machine, then carrying out the grinding
process with the right angle grinder and finish the anticorrosion process.(it is note that the torch
operation is prohibited during the fabrication process)
b. the installation of the equipment shall be according to the design requirement to leave a certain
distance between the wall to get a good airiness, and make each of the terminal connector match
the cable inlet/oulet hole.The foundation shall be proper welding/botled fixed the embedded
parts, should have proper earthing line; the center line difference should be less than 1mm/m, the
level difference should be less than 1mm/m as well.
C. the transformer inspection and acceptance
The dry-type transformer shall be checked as following items at site:
a. check the equipement according to the relevant state technical stardand, the qualified
certificate, mark plate, notebook and the factory test record etc;
b. to check the date according to the design requirement;
c. check the appearance of the equipment weather its suffered any damaged;
d. each part of the bolts should be fixed properly, and the ironcore no multiearthing 、 no
displacement and any loosening;
e. special earthing terminal and thermometer device should be arranged on the safe side;
f. good insulation of and between the HV/LV, the phase and the ground, no damp.
D. the transformer inspection and acceptance
during the installation of the equipment, it is note that the steel wire rope should be hanged at the
lifting point, and the gradient of the transformer should be less than 15°; no collision
phenomenon, the hoisting jack goes to the special jack point.It is the transformer characteristic
that it should be kept out of the dust and it can be easily damaged by damp. So as to it should be
stored against dust and moisture. The measurement like: the moisture-proof bag, the orginal
packaging, wooden board, the striped cloth etc. and the entire seal protection and a visible sign is
needed.
E. the transformer tests
The transformer tests will be carried out by the personnel appointed by the EEM office according
to the regulations standard request. And the test result will be promoptly reviewed by the
consulting engineer.
F. cable arranged
Generally the cable in the power plant can be classified in power cable, the soft rubber insulated
cable, control cable etc. it can be arranged by the cable trayer or embedded into cable tube
subject to the site condition.The arrangement method is as follows:
(1) Cable arranging has two methods:mechanical arranging and manual arranging. Mechanical
arranging is only adapted to the construction site on the same surface without obstacles. Manual
arranging is used indoors.
(2) Before operating, technical clarification should be accomplished by the foreman builder.
should lay out reasonably、direct uniformly and draw cable at an steady speed. The manager of
cable arranging should know the the construction site (cable distribution, order, arrangement,
specification, type, serial number,etc)clearly to avoid repetation.
(3) Before cable arranging, sign should be written down、sorted by the same direction and size. It
should fix the number of layers to avoid crossing、overlapping but enhance working efficiency.
(4) Cables to be threaded through the tube, especially those through long ones, should be pulled
on beforehead to save time.
(5) The main control room and the LV distrbution room are two main places for cable assembly,
so they are chosen as cable setting out spots to reduce the volume of cable portage. Self-made
bracket is used in wire setting out.
(6) Generally, power, big sections go first before control, small sections in cable arranging.
(7) From up and down, low pressure cable, control cable, computer cable, communication cable
are arranged in sequence,or according to the scheme.
(8) From the workshop to the transformer substation, high voltage cables are arranged outdoors.
Pellicle paper should be tighten firmly to the end against the damp.
6. Second time for equiment setting, wire connection and checking
(1) busbar assembly
Wires of Middle, low voltage power switch box are often arranged after the setting of the same
row of power switch boxes. The gauge of wires should be in reqirement. The control screen and
the relaying screen are connected by φ6mm copper rods. Insulted wires are usually used in high
voltage switch cabinets and low voltage switchboards. Problems such as sand eye, crack, furrow,
hole and uneven diameter should not appear in naked copper sticks. The insulted layer of wire
should be intact. Before arranging, copper rods could be flatten by the hammer on the wood.
Rods could be wiredrawed by wielding to meet need. Tie-in is set in the supporting terminal to
fixe busbars. Oxydated layers and rotten tin are bolished by sand paper from busbars+ on the
supporting terminal and brushed a thin layer of electrical conducting paste.The gap between
busbar and frame should be no less than 15mm. Paint is besmeared and tag of busbar is signed.
(2) Secondary wiring
Wiring is prearranged. Cable wiring and part of wire connection on the board 、alternation are
completed on the site. Wiring in the switchbox is done according to the installation drawing.
Wire connection should be corrrect.Arrangement should be in order, clear and handsome, safe in
insulting, and connected firmly. Equipments in board are not connected directly by the
connecting terminal. The insulting wire has no tie-in. Except for the electricity circle, 1.5mm
multi-thigh soft wire is usually used as wire section. Instruments and equipments in the
switchboxs outside are connected through the group terminal block. The connection between the
group terminal block and the equipments is directed through the inside(upright) or
upside(horizontal). Terminals of all wires are covered with marks. Signs or spell of marks and
terminals should be clear and conformed with the assembly drawing.
Cables under the screen are fixed by cable blocks. Cable shield is taken off 150mm away from
the bottom of the screen. Cable head is done up with polyvinyl chloride insulating belts. Cable
heads should be consistent. The color of insulating belts should be compatible. Each cable is
hanged with sign board. Core line is separated and straightly drawed. After a plastic line buckle
is locked every 300mm, wiring is done in trough inside the screen. For shielded computer cable
and communicating cable, earth line is fixed first. The terminal of the assembly cables is
grounded. After that, groove cover should be added.
Wire is first correctly connected to the terminal with special section tube(core line mark). The
circle of wire is twisted to the direction of the tightening of screw. Core lines of 1.5mm2 and
2.5mm2 sections are stripped by cable stripper.
(3) checking and simulating
After wearing, testor check、fix cable according to the drawing one by one, and make all right.
Then simulating experiment is carried out through shunt loop to check connection and confirm
correctness.
7. DC power supply equipment installation
DC charging equipment is checked and kept after arrival. Erection and cable connection should
be done after a well preparation. This step is the same as the installation of control machines and
protectors.
Installation steps:
a. clear the battery surface, check if there is damage, crack, deformation, flexibility of positive
and negative polarity
b. storage battery is set on the screen, keep steady, clear, handsome. Anode and cathode of
battery is connected by joint plate. A thin layer of power complex soap lubricating grease should
be painted.
c. charge, discharge experiment, check the volume of battery.
(2) charge equipment debugging, working steps on the site:
a. check firmness of every connecting screw, correctness and contact of insert;
b. three-phase AC power obeys phase order signed on the euipment;
c. potentiometer is turned to the leaning small side of middle position. Output voltage can not be
too high. Current can not be too heavy.
d. wave shape of three-phase spring breakover in main loop is checked by oscillograph.
Imbalance should be asjusted to balance.
8. Diesel oil generator installation
(1) main frame installation
diesel oil engine and generator are mated on the steeliness base beforehead. It is good for
transportation and installation on the foundation. The base is fixed by fang bolt. It is suspended
on the foundation or by windlass. Pulley block is drawed on the foundation, and at the same time,
fang bolt is screwed in the fang bolt hole through the fasten screw on the base. Gradienter is used
to align primarily. Unit is lightly suspended to no more high than 500mm, and underlayed by
crosstie. Fang bolt is upright and steady. Long bolt is sometimes adopted. Fang bolt is usually
concreted by quik-dried concrete. Maintaing is needed after concreting. Unit is carefully layed on
the foundation.
(2) hot wind pipeline and freezing system installation
Hot wind pipe line is set even. Direct warp is no more than 1%; If twist is needed ,bend radius
should be big and inner should be smooth. Soft tie-in is connected to radiator. Generally, acreage
of port is 1.5 time bigger than that of radiator. Port is closed right to radiator. Port is kept away
from oulet port. When wind is againt hot wind outlet port, wind protecting wall should be built.
(3) Being at the same level for axes of radiator and axes of diesel oil generator in the center of
radiator unit is an important factor in steady operation. To align by steel tap is an usual way.
(4) electronical control protection box installation
Test, setting, ajustment of dynamotor unit electronical control box are the same as the installation
of power switch box.
(5) wire or cable wiring as before
(6) wiring in power supply system of generator unit
Generator unit act as spare power supply for load needing constant electricity, when power cut.
Phase order of output voltage of generator is the same like that of external power.
(7) unit start and testing running
Operation begins after checking by professional. First, lubro-pump run. Peep hole is open to
discharge air. Oil is infused to check smoothness of oil passage way.
5.6.4 Installation Scheme of 35kV Booster Station
This station includes 2 sets of main transformer. Installation procedure as follows:
1. main transformer installation
(1) installation working procedure
 Main transformer base Accessories Accessories
cleaning clean 、radiator test pressure assembly

Transformer appearance Installation Instrument

Testing
check praperation checking

Installation
filtation Vacuum oiling Test run

(2) transportation of main tranformer

Road should be flat, no slope and block when transporting. This should be made sure by
cotacting with police. Trolley lead the way. Professioinal should go with cart.
a. Abnormity such as urgent brake, big slant is unacceptable. Damage could be made to
insulating component of main transformer by heavy striking and vibrating.
b. Road gradient is no more than 15°
c. Transformer is fixed by hemp rope and support to avoid toppling. Speed of transportation
should be proper when climbing or declining slope .Tow track speed can not exceed 15km/h.
d. small flag with superelevation and superzone is pluged for notice. Veteran craneman should
follow when transporting. It is necessary to prepare reinforce tool for urgency.
e. surveilling nitrogen pressure of nitrogenizing transportation transformer
f. hoisting engine is used to load transformer. Jack is put at a special raising position.
(3) track fixing
Transformer portage track is layed from installation field to transformer field. 43kg/m rail is
adopted to form 120m long monorail. Track should be checked before operation. Operation need
to accord with the design and criterion. The error of distance between two tracks is no less than
2mm. The error of track and design elevation is no more than ±2mm. The error of track joint
level is no more than 1mm. Track should be grounded credibly. Two grounding points should be
signed obviously.
(4) apperance check
Apperance check and insulating oil testing should be carried out when transformer arrives. No
accessory should be missed. Make sure no rust or machine damage. Oil level of oil-filling tube
should be normal, and porcelain body should be perfect. When transporting, an good airproof and
oil leaking protection are needed. Water remained in the oil tank should be no more than 30ppm.
Electric intensity is no less than 30kV. Insulated resistance or absorptance accords with
regulations. Tread is adjusted to gauge rightly. Trolley should run smoothly. Production data and
product certificate should be in place.
(5) installation preparation
Transformer is towed by winch. It needs four jacks to when needed to turn 90°. Jack is positioned
at the oil tank. Lift operation should be harmony. Bearing should be equal. Underlay needs to be
prepared in time. After trolley is adjusted, transformer is raised carefully on new tracks. Then it is
drawed by winch. When transformer is set, trolley is fixed by brake machine that can
disassemble. Coping of box installed gas relay should have 1%~2% gradient or accord with
standards made by manufacturer. Transformer shell is grounded by two points.
(6) inspection of equipment body
a. preparatory work
(a) installation site preparation
A place should be cleared out to pile up and deal with accessories. And accessories of
transformer could be raised there. A facility room is needed to store instruments, parts,
construction materials and tools.
(b) preparation of operation equipment and main materials
A vaccum filter, oil pump, vaccum pump are needed. Vitta, oilpaper, dry box, oil can and hand
pulling block. Power, welding machine, suspending machine should be prepared.
Contact observatory before lifting cap to ensure weather and humanity in requirement. Prepare
and make a record of and checking instrument. Spanner is wrapped with calico belt. All
instruments should be supervised. Welding machine, plastic clothing, fiberglass, epoxy stick and
working protection articles such as work uniform, oil suffering shoes without spike should be
prepared. Fire-fighting equipment should be equiped on the site. Guardline will be set.
b. cap lifting procedure
fill oil to eject nitrogen before checking. Keep cap static for 24 hours and then lift it by
discharging oil.
(a) discharging
Oil should be pumped in an hour. Oil is pumped below the top of core to observe conditions
inside. Mark down and sign the position of tap switch without load. Remove rotational parts and
fixing bolt and LV side down-lead bolt. Check whether lifting machine is well measured.
(b) lifting
When oil is discharged, remove bolts on the top of oiltank. Store them after account. From
bottom to top, four round steels should be revolved in the four-angle screw hole. Joint is un
clenched by crowbar. Stop after lifting to 100mm high either to fix bell or to check lifting center
and barycenter. If every thing goes well ,continue to lift. Two sides of bell should be supported to
protect loop from striking.
Articles such as key, coin, lighter and pen are forbidden bringing to transformer. Record the
using conditions.
c. content of checking
(a) screw should be fasten and kept firm. Bakelite bolt should kept well. Short, damaged bolts
should be changed in time.
(b) Core should be perfect and loosen to grounding. Test its insulation. No multi-point grounding
is permitted.
(c) check core screw, iron core, track and shim, insulation between and iron yoke.
(d) insulating layer of loop should be intact, fixed and no damp stain.
(e) loops should be placed in order. Gap bewteen them should be equal. Keep the oil passage
smooth. Fix the screw and screw cap. Keep insulating pad firm.
(f) insulating wind shield is colligated firmly to keep airproofed.
(g) down-lead should be insulated. No damage, no deformation. Keep frame firm. The naked
parts should have no fash and cusp.
(h) the connection between grounding of voltage switch equipment and loop should be correct
and firm. Tap should be clear. Contact is firm not to stuff 0.01mm feeler. Elasticity should be
well. Running joint is consistent with indicator. Running disc should be smart. Airproof should
be firm.
(i) check bottom of oil tank to make it clean and airproof conditions of butterfly valve on the bell.
(j) eligible oil is used to brush after checking. Then oil should be discharge.
(k) transformer electric test when lifting core should be carried out according to regulations.
(l) transformer fixing materials should be removed to avoid multi-grounding.
(m) when all is done, bell could be carefully lifted. Bottom of bell should be clean. It must aim at
the center when loading off. The speed should be slow, and people must support it. No crash
between box and loop. materials such as sticks should be inserted to four-angle screw when
shuting. Then bolt should be screwed firmly. This is done to the symmetry dirention of box lid.
(n) tap switch should be installed back
c. vaccum oiling
According to standard of electric equipments installation, vaccum oiling should be adopted in
110kV equipment. Speed of oil filling should be no faster than 100L/min. The gap between oil
and the top should be no less than 200mm or accord with manufacture standard. After filling,
vaccum and time should still be kept. 110kV equipment should be filled for no more than 2h.
This process should be under the shelter to protect damp.
Oil is filled through downside valve of transformer. Lifting cover time is counted from oil
discharging to oil filling. When relative humanity is lower than 75%, equipment should not be
exposed in the air longer than 16h.
(7) accessories fixing
a. hoist base installation
When installed HV bushing hoist base, Flange fixed on HV bushing hole for transporting on the
top of transformer cover should be offloaded.Check if there is an oil oozing in the outgoing line
equipment. The position of phase and gasket should be more concerned when liftng.
b. HV and LV bushing fixing
According to installation standards of HV bushing, HV down-lead of transformer should be
threaded carefully through HV bushing to fix gasket and rain screen when lifting.
c. installation of freezing machine
Freezing should accord with pressure, air pressure and oil pressure standard set by
manufacturer.This check process should last for 30min. Leakege is not allowed. Installation must
conform with the arrow direction signed by manufacturer.Check
d. oil conservator setting
Oil conservator is set on the bracket of the top of transformer. It is connected with transformer by
oil pipe. Gas relay should be installed and connected with valve. The arrow on the gas relay
should point to oil conservator. Fix sillicon air moisture absorder on the top of overflow pipe of
oil conservator firm. Before operation, proper oil is filled into bottom of moisture absorder untill
there is a sign of oil level.
e. tap switch installed
Tap switch is reinstalled on the primary shift after transformer bell is installed. Its installation
should follow the mark. Keep it running smoothly and satisfied with test validated.
f. control box installation
Check components in the box and arrange cables.
(8) secondary oil filling
Oil should be filled through special oil valve on the storage can. After that, air-bleeding should be
carried out in relative parts of transformer to exhaust remain gas. Airproof test shoul be done in
oil can by pressure or oil pressure. For common oil-immersed transformer, pressure should be
0.03Mpa. Testing time normally lasts 24h. No leakage.
(9) The whole test should conform with national standard GB50150－91.
2. SF6 breaker installation
(1) SF6 breaker should not be converted, crashed or fiercely vibarated.Installation is under
manufacturer standard.
(2) SF6 breaker should not be checked by disparting on the site. There is exception when defect
is found. But this must under guide of manufacturer after their permission.
(3) Check of components should be finished before firm installation. No more than 3 pieces pads
for underframe base.
(4) Install correctly and accord with standard of manufaturer to keep level and upright.
(5) Airptoof trough should be clean and intact. Used airproof pad can not be used. When painting
grease, it should not be flowed in to inside of airproof pad.
(6) Lifting instrument, lifting point and lifting procedure.
(7) Check leakage accord with regulations. The checking objects include tubes and valves in the
control box.
(8) Inflating procedure
(9) Vacuumizing is carried on by valve interface. Degree of vaccum should be lower than 3mm
mercury column. The purpose of vaccuminzing is to venting out damp inside and keep purity of
SF6 gas.
Vaccumizing is a key step for SF6 switch installation and decrease moisture. Time should be
controlled in 1h from sorbent adding to vacuumizing.
Procedure:
a. Time counting begins from degree of vacuum reaching to 1 torr (1mm mercury column).
b. Keep vacuum pump running at least above 30min.
c. Stop and move away the pump.Observe for 30min to read degree of vacuumn A.
d. After 5h, read degree of vacuum B to meet the requiremnt of B－A≤0.5 torr(limit 1torr);
e. Professional should inspect the process to protect back flowing by wrong operation.
(10) fill in nitrogen of high purity for 0.2-0.3Mpa(gauge pressure). Discharge nitrogen after 2h
later and vacuumize to lower than 1mm mercury column.
(11) test water of SF6 in the gas bottle before filling according to standard of leaving factory.
(12) Fill SF6 according to product regulations for each gas room. Test water to make sure
moisture capacity less than the permited.
a.filling gas procedure: 1.vacuumize 2. isolate vacuumn pump 3.turn on SF6 gas filling valve 4.
turn on cylinder valve 4. turn on the reducing valve 5. turn off the reducing valve after reaching
to rated pressure 6. turn off the high pressure valve 7. turn off SF6 gas filling valve 8. remove
tube and fit on cover.
b. test warter content in gas room 12h later after filling.
c. lesk detector should be grounded to avoid influence on accuracy from electric field.
(13) adjustment of air channel
a. turn off valves between unit outside and box
b. turn on breaker valve in the box and fill eligible SF6 gas. Observe gauge presure until reaching
to 0.35Mpa. Measure the connections of electric joints of every barometer. It is normal when
there is a lighting and alarming.
c. turn off air channel valve in the box and fill gas till 0.65Mpa. Measure the connections of
electric joints of every barometer and check reation from light and alarm bell. Breaker unit
barometer is considered to be normal if there is an reation.
d. stop filling gas
Turn on testing valve and discharge to 0.57Mpa. A connection point of breaker unit density relay
act. At the same time, lighting and alarm will show the normalty of gas filing loop. the first
connection point of disaggregation density relay continue to discharge to 0.55Mpa. When the
second point act、light and alarm act again, it means closed circle is normal.
e. Turn off breaker unit valve in the box to deflate gas to 0.25Mpa. When all density relay
connection points work、light and alarm act, each loop work normally.
f. get loops work again and raise the pressure of components to meet work need.
(14) fill SF6 to meet the technical pressure requirement. Test density relay and barometer.
(15) Check leak places by leak detector and deal with it.
(16) measure guide loop resistance. Every phase loop resistance should be in technical standard.
(17) test switching on and switching off under rated pressure
3. installation of mutual inductor
(1) Acessories should be complete. Oil level should be normal. Airproof should be closed firmly
and blowhole should be well through. After apperance checking and electric test are eligible,
installation should be carried out. Three phases should be adjusted to the same level, and centrol
line error among them should not be no bigger than 10mm.
(2) polarity of the same group of mutual inductors should be consistent. Position and polarity of
ratio tie-in should be in requirment. Secondary wiring should be tight. Insulation should be all
right.
(3) protective gap of current transformer should accord with regulations. Busbar should be layed
in the busbar-through current transformer. In zero sequence current transformer installation, truss
should not be used. other magnetizers directly connect with mutual transformer core or consist of
shunt loop with it.
(4) grounding should be obvious and reliable.
4. insulating switch installation
(1) check and clear. Acessories should be complete. The running parts should be smooth.
(2)Center, level, space among phases should be in technical requirement.
(3) three-phase linkage level tie bar is adjusted to fullfill synchroneity. After disconnecting switch
is on and contactor of three-phase linkage disconnecting switch , the discrepency should conform
with technical standards.
(4) Grounding knife should be installed and adjusted after .
(5) should be shuted smoothly. Their running parts should be besmeared with grease.
(6) limit sets should be correct and reliable. Closedown sets should be smart. Assitant switch
point should be fixed firm、correct and well contacted.
(7) Taper dowel of connection of tie bar should not be flexible and be welded too firmly.
5. matal oxid arrester
(1) check before installation
a. porceclain should be intact. cover and flange should be agglutinated firmly.
b. assembled components should be tested. Base and insulator should be well insulated.
c. Arrester should not be taken apart arbitrarily to avoid any damage.
d. security sets of metal oxide arrester should be intact.
(2) fullfill factory requirement when assembling.
(3) discharge recorder should be sealed up and work well. The position of it should be convenient
for recovering to zero.
(4) discharge channel of metal oxide arrester should be smooth. Gas discharged will not cause
flashover of phase to phase or grounding.
(5) oxide film and paint on the surface of arrester should be removed. Brush a layer of electric
composite paint.
5.6.5 Installation of Lightening Equipment
1. installation flow chart:
 preparation

cable preassembly Lamps and lanterns Lightening base pre-

base pre-setting setting

Power distribution box

setting

Pipeline wiring

Lamps and
lanterns setting

Lightening switch
test

Check and
handling over

2. technical requirement
(1) tube arrangement
Twisted wire tube is arranged according to relative standards. Nozzle and channel should be
protected.
(2) nema wiring:
a. least section of insulated wire is 1mm2 (copper core)
b. No tie-in, wring. Well insulate.

c. wire total section  40% of tube section.

d. wiring should accord with chart.
e. Arrange firmly, insulating resistance should be above 0.5MΩ.
f. Surface wire
(3) wire arrangement
a. wire should be in designed reqiurement.
b. details:
No kink, bend and insulating layer damage. Wire should be straight, firm, layed evenly. Guide
tube is needed when wiring through walls and floors.There should be abundance for wire through
flex and subsiding slots .
c. Connection requirements:
No damage when cutting insulating barrier open. Trunk should not suffer horizontal force coming
from connecting points joined by branches. Tie-in should be wrapped by insulating belt. It should
be even, strict and no lower intensity.
(4) power distribution box setting:
a. choose a requested position

b. upright error 3mm, install firmly, and paint full.

c. signs of loops inside should be correct and clear.
d. arrange equipments tidy and firm

e. the surface distance between naked current-carrying part (380V) and non-insulating part
≥20m.
f. connect firmly and rightly. Draw out insulating tubes on the board
g. load distribution should be in requirement, phase insulating resistance≥0.5MΩ
(5) lighting instrument installtion
a. fittings should not be damaged. Wire should meet fixed standards
b. requirements for installation of lights、laterns、switches and jacks
Install evenly, firmly and correctly. Phase and wire are cut off by switches. Jacks of AC, DC or
different voltage on the same site should be obviously varied from each other..
c. wire of mental halid light should be connected by connecting column. Power source should not
close to its surface.
d. lights, laterns, triggers, current limiter should be matched to use.
e. base of floodlight should be fixed firm. Light axes direction meets practical requirement. Pivot
should be pinned tightly
f. illuminative light should be specially signed
5.6.6 The Earthing System
The earthing system installation mainly means the earthing of the station service transformer、the
electrical motor machine etc.
transformer neutral point and outer case grounding
The low-pressure side zero line, outer case grounding and resistance value of the transformer
should comply with the design requirements. The connection with the grounding line is by
galvanized flat steel and the steel hole on the equipment side should be fastened with earth stud
while welding will be adopted on the earth trunck line side with the welding length of twice flat
steel (also 3 ridge welded at least)
(2) electric machine shell grounding
The connection with the grounding line is by galvanized flat steel and the steel hole on the
equipment side should be fastened with earth stud while welding will be adopted on the earth
trunck line side with the welding length of twice flat steel (also 3 ridge welded at least)
(3) electric appliance metal outer case grounding
a. AC and neutral points non-grounding :the electric equipments metal outer case should be
connected with the grounding apparatus while the electric appliance and lighting facilities metal
case with the bottom seat.(see the grounding drawings )
b. the metal shell and non-sheathing shell,1-2 shield core thread of the metal metallic sheath
,steel pipe layed and cable bracket of the power cable and controlling cable should be
grounded .The grounding thread of the cable head through zero-phase current transformer should
be grounded through the mutual inductor ;the cable head metallic shell and cable metal skin in
front of the grounding point should be insulated from earth.
c. the metal truss equipped with the electric apparatus grounding
The grounding thread connection is doen by welding without any crack .The pipe grounding may
adopt ground clip and thread clip to connect.The grounding thread connected to electric
apparatus should use galvanized stud and the grounding thread connected with DC current
electric apparatus use metal structure .
(4) grounding for semi-equipment installation
The grounding part of the electric apparatus should be connected with the grounding trunk line
from the grounding line singular .The connection with several grounding parts on the grounding
line will not be permitted.
2. electric equipment grounding
The electric apparatus such as logic ground ,power ground ,security ground and signal ground
should comply with the design regulation and the requirements as bellows:
(1) the consolidation of grounding busbar should insulated with board and boxes.
(2) the large and medium computer should adopt the copper core insulator with conformed
section.
(3) grounding network or grounding resistance value should comply with design requirements..
3. Lightning rod(line,band)production and grounding
(1) lightning rod production
Before producing lightning rod, we may be familiar with the drawing, be sure that all the
operation is to accord with the draft, the materials up to grade, welding up to requirements and
pay attention to the lightning rod concentricity and measurement at random during putting
together and welding.
(2) the connection between the lightning rod and down lead adopt welding connection. The
fastness of the down lead and grounding device adopt galvanized production. When the stud non-
galvanized is used ,antisepticise measure should be adopted.
(3) Set up cut-off clip equipped with protection in the place 1.5-1.8mm away from each down
lead as the lightning measure on the architecture adopt many pieces of down lead..The down lead
should be layed along with the outer wall and grounding by a minimal path.
(4) Check the appearance to be sure that the appearance is normal and the basic layout is to pass
the check and acceptance method before lightning rod installation. The lightning rod and
grounding device installation adopt the construction procedure from up to down. The
concentrated grounding device is installed firstly, down lead secondly.
(5) The lightning rod installation is on the basis of the drawing and control strictly the instllation
gravity.
5.6.7 Communication System Equipment Installation
A. communication apparatus installation working range of the power station
1. program controlling dispatch machine, power wave carrier, wiring equipments and power
source apparatus.
2. power wave carrier joint equipment
3. communication cable ,branch box and phone,etc.
B. Equipment check and acceptance
1. The communication equipment ,apparatus and auxiliaries of the project check and acceptance
should comply with the contract technical conditions and standard requirements with record.
Deal with the equipment with defections before installation.
(2) The construction materials and devices purchased should be checked and be with the quality
testment. Substitutes should be permitted to use by the supervising engineer party.
C. installation requirements
1. All the concealed project should be checked according to the design drawing ahead of pouring
concrete. If there is something missed and incorrect ,we may report to the client and cooperate
with them to deal with.Take the effective measures to make sure the on-site condition clean and
to install under the fixed temperature ,humidity and dustness.
2. The communication system connection and test should be done on the basis of the design and
all the wiring cables ,consumer cables ,high frequency cables ,power cables and grounding cables
used for the communication system should be the complete base cable without junction.
3. Set up the distribution frame and cross-connecting box together for the dispatching machine
telephone switch board or other communication equipments equipped. The route should be
confirmed on the basis of principle mentioned as bellows and the special layout requirement for
different line layout ways: choose the obvious bound ,and keep the wiring area bound tidy: the
consumer of the wiring area are concentrated to distribute lines; the consumer in a same
dispatching machine telephone system should be assigned into a same wiring area ;the
partitioning of the wiring area should base on the cross-connecting box and power cable capacity
and in the convenience of the future wiring adjustment.
4. The line route will be confirmed generally according to the principle mentioned below and the
route layout special requirements:
(1) The line route should be short and straight, safe and stable for convenience of construction
and maintenance .
(2) keep the main cable route and wiring cable route in a same step in order for pulling up and
dispatching .
(3) Try to avoid from the cable destroyable part and decrease internal cross of other obstacles
such as other pipes.
5. The power cable position put in the pipe hole should keep uniform from front to back .the
usage order of the pipe hole is from down to up, from side to middle. The lower two sides holes
is suitable to use for main power cable and mid-continual power cable. Each tube hole should put
one power cable.
5.6.8 Electric Device Test
1. debug work regulations
(1) the technical quality of the debug staffs
a. debug leading official
(a) possess university diploma or more professional theoretical level and three years or more
practical debug experiences.
(b) be familiar with and grasp the power station electric device and computer supervising and
controlling system working principle ,debug method and requirements.
(c) Apply expertly with the power station electric device and computer supervising and
controlling system debug mode and the country standard and field standard quoted inside the
regulations
(d) be responsible for compiling the hydraulic station electric device and computer supervising
and controlling system debug brief and test measurements.
(e) be familiar and grasp all the apparatus ,meter used in debug and debug equipment theory,
functions and usage.
(f) arrange and guide debug staff to do debug work.
(g) solve the common technical problems occurred in debug independently 、 verify and collect
the debug record and conclusion.
b. debug personnel
(a) possess the college diploma or equaled or more professional theoretical level and one year or
more practical working experiences .
(b) be familiar with the power station electric device and computer supervising and controlling
system working principle ,debug method and requirements
(c) know about the power station electric device and computer supervising and controlling
system debug regulation and country standard and field standard .
(d) use correctly the apparatus ,meter and debug equipments in debug.
(e) examine ,calculate and fill in parameters and data correctly inside the debug project.
(2) debug meter and apparatus
a. the debug ,apparatus meter in the construction unit and the specification ,quantity ,variety and
measure accuracy of the equipment and tools should satisfy the different type power station
electric device and computer supervising and controlling system debug needs.
b. all the apparatus and meter of the debug should pass the third class or more by the examination
of the electric meter unit measure till grade.
(3) debug personnel technical training and test technical measure in test.
a. Before debug the debug manager should arrange the staff to study the theory with practice
such as the design drawing ,production specification ,debug method and meter, apparatus usage
way and operation and so on .The production factory and design unit should do the technical
coordination before power station debug for the same model device of the first suit.
b. the debug of power station electric device and computer supervising and controlling system
should be done after the basic completion and through three-check conformity. The three-check
policy and quality management should be implemented during the whole debug process.
c. compile the commissioning prescript and experiment measure on the basis of regulation and
standard which list the test items and confirm test steps and ways .Confirm the position of the
supervising point in the test or examined hole number and actual measure allowance deviation
,the special apparatus ,meter specification in the test.
d. Do the debug initial report and debug test report according to the relative clauses offered in the
power station electric device and computer supervising and controlling system regulations.
(4) regulations and standards
electric device installation engineering electric equipment handing over test standards
large-medium style hydroelectric static rectification excitation system and device test regulations
DL496-92 turbine electro-hydraulic adjustable system and device adjustable test regulations
GB14285-93 relaying protection and safety automatic device technical regulations
static relaying protection and safety automatic device general technical situation
water conservancy ministry relaying protection and power net safety automatic device check
clauses
GB/T15145-94 microcomputer line protection device general technical conditions
DL483-92 static reclosing device technical conditions
DL/T526-93 stand-by electric power automatic input device technical conditions
DL479-92 static distance protection device technical conditions
DL/T528-93 static power station reverse power protection device technical conditions
DL/T 529-93 static power station dense protection device technical conditions
SD281-88 static power station rotor grounding protection device technical conditions
SD282-88 static power station stator grounding protection device technical conditions
SD276-88 static retio differential protection device technical conditions
SD283-88 static voltage relay technical conditions
SD 284-88 static current relaying technical conditions
SD 285-88 static time relay technical conditions
GB 3453 data communication basic controlling regulations
GB3454 data terminal (DTE) and data circuit terminal equipment (interface definition among
DCE)
IEEE802.3 net technical standards
GB23128 operating system standards
DL476 power system real time data communication practical layer agreement
JB/T5234 industrial controlling computer system acceptance outline
DL/T 5081-1997 hydroelectric automatic design regulations
the related GB,IEC,IEEE,ISO,ANSI,DIN,JH,JIE standards
2. electric device commissioning
(1) generator
a .measure stator winding insulation resistance and absorb ratio
b. measure stator winding direct current resistance
c. stator winding direct current pressure test and leakage current measurement
d. stator winding AC pressure test
e. measure stator winding insulation resistance
f. measure rator winding DC resistance
g. stator winding AC pressure test
h. measure power station excitation back circuit and insulation resistance connected with it
(unincluding stator rator insulation resistance)
i. electric machine excitation back circuit and AC pressure test of the jointed equipments(not
including power station rator parts)
j. stator iron core test
k. measure the insulation bearing and rator inlet bracket insulation resistance of the generator
l. measure the insulation resistance of the embedded thermodetector and examine temperature
deviation
m. measure de-excitation resistance ,DC resistance of the synchronism resistor
n. measure rator winding AC resistance and reaction and power loss
o. measure and record triphase short circuit characteristics curve
p. measure and record idle-load characteristics curve
q. measure the de-excitation time constant of the generator stator opening circuit
r. measure the residual pressure of the generator automatic de-excitation device disparting brake.
s. measure phase sequence
t. measure axis voltage
(2) power transformer
a. a measure winding and insulation resistance connected with sleeve
b. b check all tap transformation ratio
c. c check the transformer tri-phase tie line and single-phase transformer lead-out wire polarity
d. measure winding group and insulation resistance ,absorbed ratio and polarization index
e. tgδ measure winding group and medium loss angle tangent value tgδ
f. measure winding and DC leakage current connected with sleeve
g. the AC pressure test of the winding connected with sleeve(under the supervision of the
transformer production factory test engineers ,do induction pressure test
h. winding connected sleeve partial discharge test
i. measure each fastener of the iron core insulation and sleeve insulation resistance against outer
case from iron core grounding .
j. nsulation oil test
k. lashing switching off test under rated voltage
l. check phase
m. check noises
n. controlling protection equipment test
o. controlling protection equipment running test
p. cooling device check test
(3) SF6 breaker
a. a measure insulation pulling lever insulation resistance
b. measure phase conductance loop resistance
c. AC pressure test
d. measure breaker cutting and closing switch time
e. measure breaker switching off or on speed
f. measure breaker switching off or on coil insulation resistance and DC resistance
g. breaker operating apparatus test
h. measure sulphur hexafluoride gassy content
i. seal test
j. gas density relay ,pressure meter and pressure action valve examination
(4) mutual inductor
a. measure winding insulation resistance
b. the winding connected sleeve tube against the outer case AC pressure test
c. tgδ c measure 35KV and more mutual inductor once winding connected sleeve medium loss
angle tangent tgδ.
d. d measure voltage inductor once winding DC resistance
e. measure 1000V or more voltage inductor idle load current and excitation characteristics
f. measure current inductor excitation characteristics curve
g. check inductor tri-phase tie line grouping and single phase inductor leading out polarity
h. check inductor change ratio
i. measure iron core clipping bolt insulation resistance
j. partial discharge test
(5) lightning arrester
a. measure insulation resistance
b. measure conductance or leakage current and check combination component non-line
coefficient
c. measure metal oxide arrester continual current
d measure metal oxide arrester power frequency reference voltage or DC reference voltage
e. measure FS type valve arrester power frequency discharge voltage
f. check discharge counter action condition and seat insulation resistance
(6) generator excitation system and device test
a. excitation transformer test
b. series transformer test
c. excitation converter test
d. magnetic field breaker and excitation switch test
e. heavy duty rectifier test
f. pulse transformer test
g. non-line resistance test
h. silicon controlling cross-over machine test
i. excitation system parts insulation examination and dielectric test
j. automatic excitation regulator basic units ,auxiliary unit test
k. automatic excitation regulator overall static characteristic test
l. excitation system operation ,protection ,supervision ,signal and interface backward loop test
m. excitation ,pressure decreasing and reversible de-excitation characteristics test
n. measure automatic excitation regulator each adjustable channel voltage range and fixed
voltage changing speed
o.with the automatic excitation regulator generator voltage frequency characteristics
p. automatic/manual and two sets alternative test of automatic regulated channel
q. manual controlling unit regulation test
r. 10% stepped respond test under generator idle load condition
s. rectification power chamber cooling system examination
t. noises test
u. even stream and even pressure examination of the excitation system power unit
v. generator with automatic excitation regulator voltage differential ration examination
w. generator reactive load adjust and reflection load test
x. generator de-excitation test under idle and rated work condition
y. each auxiliary function unit and protection ,examination unit rectifying and action correctness
test
z. excitation system 72 hours continual running under the rated work condition
(7) speed governing system and device test
appearance check
meters and relay check and acceptance
electric machine connecting line check
pressure signalyzer and oil signal rectification
oil pressure device automatic running simulation test
power supply check test
frequency measurement tache test
amplifier test
transient feed-back loop test
electric regulator test
speed regulation device electric-hydraulic test of the rotation indicative check microcomputer
each part component initial adjust under the manual condition before fill in oil
each part of component adjustment test under manual condition of low oil pressure
each part of component precise adjustment test under the rated oil pressure manual condition
each part of component adjustment test under the automatic condition
each part of component of blade controlling adjustment test
displacement transducer adjustment test
the adjustment test of the relay switching on or off and urgency stopping magnetic valve
frequency and power given loop test
electric-hydraulic speed regulation device static characteristics test and rotation speed dead area
examination
liquid speed regulation device active characteristics test
relay examination under the static time
operating loop check and simulation action test
the electric regulation device leakage capacity and oil consumed quantity examination
abnormal function check test
electric liquid regulation device anti-interference ability test
hand movement logging on test
gear plate speed examine device characteristics test
the rotation speed swinging value examination under hand movement of the idle load condition
automatic switching off or on test
electric liquid regulation system anti-interference test
load reflection test
accident low oil pressure closed blade test
72 hours continual running test with load
(10) relay protection and automatic device test
appearance check of device
current, voltage introducer and back loop check
the relative device and loop check equipped inside the breaker and isolation switching on or off
gearing
the relative operating signal equipment and loop check
the machinery part of the relay and auxiliary equipment .
the relative loop insulation check and pressure test
electric function of the relay and auxiliary equipment
interaction and rectified value rectification test
conditions provided with in the complete group test .
5.6.9 computer supervisory control system installation and debug
5.6.9.1 supervisory control system installation
1. The supervisory control system of the power station includes 7 area units,2 sets of main engine
and operator workstation ,1 set of engineer station and emulation training workstation ,one set of
factory terminal and two sets of telecommunication servicer ,one set of print service and two
prints and control desks and so on.
2. All the system is a gradation distributing opening system, the quadruplet arrangement of the
machine unit LCU is beside powerhouse .The switch station LCU and public LCU arrangement
is inside the central controlling chamber of the auxiliary room.The main machine and operating
station ,engineer station and imitation training station and telecommunicating servicer
arrangements in the computer room of the auxiliary room.The factory director terminal
arrangement is in his own office.
5.6.9.2 supervising system debug
1.the functions of hydroelectric station computer supervising system
The central controlling chamber computer setting and operating station share the same or
isolated one ,double machine redundancy device, automatic change-over device and clock
synchronizing system .It is mainly responsible for generating electricity of power plant machine
sets controlling, auto voltage controlling (AVC),limit over and condition changing accent alarm ,
event order recording, integrated data processing ,trend record analysis ,event settlement
reminding and automatic settlement of sound ,light ,phone image alarm and so on. It also
includes making out invoice of the operating ticket , appearing ,editing and printing ,all kinds of
report forms calling up and timing printing ,communicating with present terrain_class LCU and
the functions of man machine interface.
The terrain-grade computer or hypogyny machine is responsible for machine sets sequential
control ;terrain data collection and arrangement; switching station ,public utility control, safety
supervision ,event sequential detection and transmission ;terrain operation and supervision ;quasi
synchronization of machine sets. The communication with the main chamber : transmit the data
collected by LUC to the main-controlling grade computer correctly, receive the controlling
demand from the main-controlling computer and echo the result to it.
The engineer station ,functions as protecting supervising system and expiring system software
and editing ,repairing application software ;train the working and manage staffs in the plant
;supervisory controlling system gateway with the outside functions etc.
2. computer supervisory controlling system debug
After the equipments installation and making other equipments which is not included in this
installation abundant safety precautions, adjust the computer supervisory controlling system then
due to the safety operating regulation strictly to ensure the debug may not influence other
equipments working and the safety of the staffs who are examining and installing .the debug
including:
(1) circuit examine
According to the computer supervisory controlling system drawings from the factory and
designing institute, check the inner and outer connections carefully .check till the interface
terminal of the computer supervisory controlling system as for checking the outer connection. Be
sure all kinds of sensors , transmitters and meter connection lines are correct and power source
circuit ,twice circuit insulation resistance, and earth resistance conform to the requirements.
(2) switching on apparatus
Switching on and starting item by item and step by step. Check the running condition ,network
configuration and internet applications. After starting , check and diagnose the working condition
of the running system and the complete system.
(3) test
the computer supervisory controlling system continually and completely and confirm the ///time
due to technic agreement requirements .Arrange the professionals to guard and pay attention to
the equipment temperature ,working condition and ///condition.
Or it will be done after other debugs of the system completion, which combines with the 72-hour
commissioning of the turbine .The time will be fixed according to the ordering technical
conditions of the computer supervisory controlling system and spot plan .
(4) the software application debug
Check the central chamber supervisory screen ,running report forms ,historical measuring point
definition ,event report forms ,operating keyboard definition ,voice alarm sentences ,operating
ticket functions data-base definition, AGC, AVC controls parameter and boundary condition,
outer communicate data,
(5) input/output (1/0)joint debug and check
Debug the input and output joint end correspondingly on the basis of schematic of the back
circuit for each LCU :
Input /output (DI/DO)check: kick the simulation actual transporting signal of the supervisory
controlling system joint terminal to be sure that the local LCU can receive the signal; if the
system demand ,each of output amount should have the reliable signal outlet ,the corresponding
joint should have correct signal jump or action to relay.The signal definition ,signal name and
signal address should be correct and also with the event order and time scaling.
The simulation amount input check and debug: import the corresponding signal on the basis of
the needs ,choose the different points from the smallest to the largest range to examine to see
whether the calculation correct or not and the measure deviation of the system should accord
with the regulation and skill requirements .
The simulation export check and debug: the simulation amount export of the power station is to
provide for governor and excitation device controlling adjust without the simulation amount
import control fixed .So the simulation amount export check examination of the supervisory
controlling system is done according to the system device from the export demand of the system
and adopt the corresponding examine apparatus such as oscilloscope on the basis of signal form .
Pulsed quantity import check and debug : import the corresponding signal ,check the received
condition and set the calculation formula on the basis of the kilowatt-hour meter technical
parameters .Examine to be sure the measure deviation should be with the regulation and technical
requirements .
(6) singular point linkage test
The workload and external factors involved are very large in the singular linkage test and debug
process ,so every point of the linkage test will be treated well and carefully .Examine each
apparatus action condition and feedback signal correctness from demand out of the operation
station of the power station center chamber linked with the local instruments .the qualitative
analysis from the original terminal import signal will be done for CT,PT and simulation amount
backcircuit .The linkage items are as bellows:
The unit controlling LCU :the unit auxiliary instrument control such as the lubricating oil
pump ,high voltage jack oil pump ,governor oil pump ,leakage pump ,generator cooling wind
machine ,generator mechanism brake ,electric valve ,generator switch ; all sorts of unit signals
such as current ,voltage ,frequency ,temperature ,lubrication oil flow amount and instrument
action position signals and set protection system.
The switch instrument controlling LCU unit: direct current system, factory power supply
system ,leakage drainage pump ,repairing water drainage pump ,compressor,trash rack rake
differential pressure and upper and lower beam water level system.
(7) corresponding device simulation test
Switching station instrument controlling LCU unit: all the brakers, isolation knives, earth knives ,
CT, PT signals and cable protection system inside of the switching station .
The center chamber fixed with simulation screen, examine the simulation screen meter indicator
and signal indicator in the singular point linkage test process.
The corresponding device is important in the supervisory controlling system and the
corresponding deviation will destroy the power station unimaginable .Use the protection measure
meter to export 100 V voltage simulation set PT voltage and governor to adjust the system
voltage to 100V simulation system PT voltage in the process of debug .With safety
measurements start-up the corresponding procedures to compare with the qualified
corresponding meter to be sure that the corresponding device should judge and measure system
side voltage ,set side voltage and catch the corresponding points correctly.
This test can also be done under the state of all the corresponding conditions available
(8) sequential control flow test
Step into the sequential control flow test after the singular linkage test. A complete flow test with
the local instruments will be done for each segment flow. Change the instruments flow
unsatisfied in time .
(9) The main flow of the set LCU is the set auto-braker earth knife, isolation knife linkage
operation procedures.
The main flow of the set is the set auto open /close sequential flow, running supervisory flow,
emergency stop flow, event stop flow .Use the signal generator simulation governor to transport
signals as the set is in quiet state in simulation test. The test projects are :stop to empty run, then
to electricify and net merging ,to run unload, then to stop, emergency stop procedures and finally
to event stop procedures.
The public instrument LCU: the pump automatic running, factory power supply standby self-
commissioning.
(10) other system telecommunication joint debug
The debug will be done according to the design with the communication contract negotiated at
the time of the design. The computer supervisory controlling system of the bulb turbinar power
station and the governor system and excitation system all adopt the telecommunication RS 232,
RS485 to communicate.

6. Water-supply, Drainage and Fire Fighting System

6.1 Water-supply ,Drainage and Fire Fighting System Installation

1. pipe branches and hangers making
(1) The pipe branches and hangers models, materials, processing specification precision and
welding should conform to the design requirements ;the bottom of the branches should be flat, be
without convex spot and burr; check the appearance to be sure there is no missing weld, lack of
weld, crack and slot ,and rectify the welding defecti; ons .
(2) Clear up the welding dregs and remove rust, treat with the zinking with heat.
2. the antisepsis of the pipe branches and hangers
(1) The zincification pipe of DN<100mm use thread to connect and cover thread around the
outer part after the installation ,and brush epoxyzincrich lacquer; the DN=100mm zincification
pipe use flange to connect ,weld the damaged parts of the layer ,and use auto-steel runner and
steel brush to clear ,spur the zinc on site and brush again lancquer to cover zinc spured layer.

(2) the DN100mm steel pipe use flange to connect ,each of segment is 5—6m.
3. Confirm the pipe holder space
(1) erection of the pipes, 1-2 for each layer
(2) Erection as follows

Caliber size
15 20 25 32 40 50 65 80 100 150
(mm)

space (m) 2.5 3 3.5 4 4.5 5 6 6 6.5 8

4. pipe line and pipe fitting movement and protection

(1) The carrying and protection should accord to the principle of ‘protect the zincification layer’,
set up a bottom for pulling the pipe lines and pipe fittings, add up the rubber board or other
protection pad in the jointed place of the pipe line, pipe fitting and steel thread .
(2) Cover and close the pipe line and pipe fitting after clearing.
5. pipe erection
(1) The pipe surface should be smooth, flat, and be without any bubble. crack, sunken; breach.
Piling up should be flat, pay attention to fire-fighting, heat-fighting and fight against toxic
chemicals. Be sure not to mix with others.
(2) The pipe is cutted with a steel or wood tools ,the bell siphon end is processed into the 30° ～
35°back slope and 30°outer slope.
(3) Before sticking the pipe nozzle, scrub the tube wall with alcohol or acet with the gap no more
than 0.15～0.3mm. Brush the binder equally if the gap is larger than the requirement. And the
bell mouth should be any crack, deflection or different thickness. The pipe connector plug must
plug in efficiently and the connected length of the joint should be with the requirement.
(4) Set up the galvanized steel bushing as the tube go through the wall, add up elastic materials
between them
(5) Burying the ground lay, the depth and slope should accord with the design requirement with
the continual holders in the bottom in order not to contact with other hard thing and tube directly.
The interface within 0.2m should not fill in for filling earthwork in the convenience of observing.
Carrying in from the two sides of the groove bisymmetry, any direct throwing and centralizing
carrying should not be allowed.
6. valve pressure test
(1) The closed circuit valve with the functions of cutting down installed onto the pipe branches
should be testified the intension and leakage. Check at random 10% of other valves, at least one
of them should be tested the pressure-resistance intension ,check 20% if there is any leakage
occurred, or check continually .
7. floor-draining and drainpipe installation
(1) The floor-draining installation elevation is at the benchmark of the ground decoration
elevation, lower than 5mm the ground.
(2) After the floor-draining locating and flatting, fill into the prekeeping holes with the soluble
glass concrete and cement concrete.
(3) If there is intersecting the platform and other instruments, use the elbow to avoid from it with
the limit of wheel instruments when install the floor –draining pipelines.
8. vale and accessories installation
(1) All the valve should be with the acceptance certificate, check the appearance whether there is
holes or cracks before installation. The hand board must work flexibly at the closure and start.
(2) Install the valve after the consolidating the pipe and check the installation position, be sure
there is no mistake of the enter and exit direction and stable joint.
(3) Clear up after installation and adopt the temporary protection measurement
(4) Consolidate the flexible pipe with brackets in order not to let it bear the steel weight.
9. flex segment installation
(1) According to the produce description, adjust the residual shrinkage within deviation no more
than 5mm.
(2) Be with the same concentricity of the pipe and without deflection.
(3) Set up a guide bearing at the both sides of the flex segment to ensure the freedom of working
and without the deflection of the centricity.
10. water-supply instruments such as pump installation
a. pump seat installation
The pump seat is basic in the pump group .Before installation; use the theodolite to confirm the
circle and level meter to measure the seat installation elevation according to earthwork
coordinate. Burry 4-6 pieces of δ=10mm pallets evenly on the basis, and put several chock
boards on the corresponding position of the pad. Adjust the pump circle, elevation with the chock
board. And the frame level meter to measure .The center of the pump circle, elevation, level must
confirm to requirements as bellows:
(2) preparation for pump installation：
(a) center deviation〈3mm
(b) elevation deviation〈±3mm
(c) level difference 〈0.07/1000mm
Then consolidate the pump seat under the supervision of the level meter ,after the acceptance by
the headquater,pass it over to ..
a. The pump shaft degree is no more than 0.05mm
b. The impeller and shaft sleeve end is vertical with the axes.
c. The gap between the seal ring and pump barrel radial single side ,limit is 0.00～0.03mm
d. The single side of the seal ring and impeller radial gap should be within the requirements.
e. The radial axes gap of the seal ring should be more than 0.5～1mm
f. The water channel of the water closure hole should be smooth and the the ring of it should aim
at the water-entering hole .
g. The filling material cover should have a suitable tightness degree ,an even radial gap with the
axes cycle and a smooth channel.
h. The level deviation vertically and horizontally is no more than 0.1mm/m.The benchmark of
level measurement should be external-extension parts of the pump and the processing section of
the bottom seat.
i. The level deviation vertically and horizontally is no more than 0.1㎜/m.The benchmark of level
measurement should be external-extension parts of the pump and the processing section of the
bottom seat.
(3) When there is such conditions occurred as bellows, the axes check should be done
a. the produced date passes the duration guaranty date from the produce factory
b. suspicious about the quality from the appearance check and electric test
c. suspicious about the start type electric motor terminal inspection
d. unusual circumstance of running
(4) electric motor installation regulations
a. Prevent from falling down sundries into the stator on checking disassembly and installation
b. forbid hanging the stators with binding the steel onto the journal.
(5) electromotor positioning
Correct the benchmark of the pump .Adjust initially the bearing hole center place with the shaft
deviation no more than 0.1mm;the level deviation of the bearing no more than 0.20.2 ㎜ /m
horizontally and 0.1㎜/m vertically.
11. system debug
(1) preparation
a. complete the factory room and water-draining pipe installation
b. complete the water-supply and water-drain and fire extinguishing instruments installation with
the acceptance check, the quality is accord with the design and technical manual.
c. Check all the pipe connected seal installation
d. number the valve and list name
e. Edit the system debugs precept and record to the supervising engineer to approve.
(2) subsection pressure test
The pressure test of the pipe system should be done separately, the length of each segment is no
more than 1.0km, the test pressure of the steel tube should be P+0.5Mpa of the design, no less
than 0.9Mpa.the test pressure of the cast iron pipe; when the design pressure is P0.5Mpa, the
test pressure is 2p; the design pressure P0.5Mpa, the test pressure is P+0.5Mpa; when the water
pressure rise to the test pressure, the stable pressure 10min and the tube without any breakage are
up to grade .
12. the water-supply and water-drain pipe flushing and preserving
(1) Do the simulation test for the electromotor valve ,and examine with the control system to be
sure that the operating mechanism can work flexibly
(2) the flushing requirements for pipes: flush with water at the flowing speed of no less than
1.0m/s continually until the turbidity and colority of the exit is same with of the entrance .
(3) The corrosion protection should be complete before installation ,the connected place will be
installed after the acceptance check .And clear up the rust ,sundries ,burrs ,oil and water and so
on before construction.
6.2 Factory Room Fire Extinguishing System
6.2.1 Preparation
The engineer in-charge will preside and organize the preparation work
1. Arange the group members to learn, be familiar with the map and regulations and exchange
opinion according to the construction and technics and safety work .
2. manage the human sources according to work plan
3. arrange the tools and construction electricity according to work section
4. arrange the construction materials
6.2.2 Measure, Mark and Position Fixing
According to the basic level provided from the owner and each layer of decoration plane line
confirmed by the measurement and according to the on-site sending thread by the map ,.confirm
the installation position of the dirt pump and tube holders, the place of pipe tunnel digging ,pipe
pier building. Examine the comprehensive tube map, if there is problem occurred, adjust in time
in order to avoid from crushing .
6.2.3 Pipe Pier Building and Pipe Holders Installation
1. pipe pier building
The position o f the pipe pier is main the level main tube branch holders of the fire extinguishing
system. the pipe pier uses clay brick and cement mortar. Concrete the tube base on the top of the
pier, the tube pier should be fastened .the gap of the pier should be done according to the map
and regulations. Clear up all the sundries after the pipe pier building completion.
2. confirm the gap of the steel tube holders
(1) tube erection. The height of floor ≤5m, set up one pipe rack; the height >5m, set up more than
two pipe racks
(2) set up one water-supply pipe every 6m, set up a pulley pipe rack every 4m for the fire
extinguishing straight pipes, add more pipe racks if there is pipe fitting vave or at the bending
place, if there is without indication, set up it according to the chart as bellows .

Caliber size
15 20 25 32 40 50 70 80 100 125 150
(mm)
Space (m) 2.5 3 3.5 4 4.5 5 6 6 6.5 7 8

6.2.4 Pipe Installation

1. pipe line, pipe fitting carrying and protection
(1) The carrying and protection should accord to the principle of “protect the zincification layer”,
set up a bottom for pulling the pipe lines and pipe fittings ,add up the rubber board or other
protection pad in the jointed place of the pipe line,pipe fitting and steel thread .
(2) Cover and close the pipe line and pipe fitting after clearing
2. Pipe installtion
According to the base level provided by the owner ,the decoration level lines confirmed by the
measurement and line sending and the real position and height of the pipe line holder and pier ,
the decoration specialists mark up and down on the changing turn of the pipeline height and draw
a actual draft in order for making pipe holders and pipe accessories. Check the notes on the
drawing again and lap over with other cables and the actual constructional height on the graded
crossing place to certify whether the actual constructional height conflict with the other
pipelines .If there is a confliction ,report to the supervising engineers to solve the problem on-site
to ensure the construction quality and construction progress.
6.2.5 Valve and Valve Accessories Installation
(1) All the valve should be with the acceptance certificate, check the appearance whether there is
holes or cracks before installation. The hand board must work flexibly at the closure and start.
(2) Install the valve after the consolidating the pipe and check the installation position ,be sure
there is no mistake of the enter and exit direction and stable joint.
(3) Clear up after installation and adopt the temporary protection measurement
(4) Consolidate the flexible pipe with brackets in order not to let it bear the steel weight .
(5) The installation position of the pressure gauge should be correct, solid and without leakage.
Examine one by one before construction then install after lead sealing.
6. valve pressure test
(1) The closed circuit valve with the functions of cutting down installed onto the pipe branches
should be testified the intension and leakage. Check at random 10% of other valves, at least one
of them should be tested the pressure-resistance intension, check 20% if there is any leakage
occurred, or check continually.
(2) The intention and leak test pressure should be the pressure stated by the factory.
6.2.6 Fire-fighting Apparatus Installation
(1) Before installation, check the instruments type, acceptance certificate, accessories and so on.
(2) Before installing the closure, examine the appearance quality.
(3) The closure installation should mate with the decoration closely, be sure not to damage the
decoration section and the seam should be tidy and beautiful.
(4) The upper and lower angle horizontal displacement of the hydrant and flushing bolt closure is
no more than 2mm.
(5)The pressure-resistance strength test should be done before the hydrant installation Check at
random 10% of other valves ,at least one of them should be tested the pressure-resistance
intension ,check 20% if there is any leakage occurred ,or check continually with notes.
(6)The position of the hydrant should be correct, flexible and strict .the hydrant mouth direct out
and the distance of the center of the mouth away from the decoration section should satisfy with
the requirements.
(8)The portable fire extinguisher should be collocated on the basis of models, quantities and
position.
6.2.7 Pipeline Pressure Test
The pressure test of the fire-fighting and water-supply pipe lines should be done separately. The
outer pressure bearing pressure is 1.5MPa, keep ten minutes ,the drop should be no more than
0.05MPa, then drop to 1.0MPa and keep it for 60 minutes to be sure there is no leakage. In the
process of water-supply temporarily, check as filing water, if there is any leakage then we stop to
eject the pipe line air through the air-ejecting valve.
6.3 Automatic Fire Alarm System Installation.
1. construction method
(1) Confirm the pipeline laying direction and pipe box arrangement according to the design map
and circuit connected order and connected means. Use the thread gripper as the pivot to
consolidate, set up one point every 1.0-1.5m at the place of 0.2 m away from the line box and the
place of the direction changing turn. The vertical direction is along with the wall and horizontal
direction is fixed by the gripper. According to related requirements ,use the screw of the length
of no less than 1/2 of the pipe jointed end .After the connection, the screw should appear 2-3
button place .Use the thread button to connect the pipeline with thread box. The outer side is with
a nut and the inner side with a protected nod. The whole pipe construction should be with a same
benchmark and be tidy with other wall and other pipelines vertically or horizontally. Imbrue a
fire-refractory coating and weld to one unit with all circuit pulling thread steel pipe.
(2) lines laying
Before laying clear up the seeper and sundries inside the tube and sharp brim to avoid of line
damages. Examine the type and electric pressure of the cable according to the relative regulation.
Different system, different electric pressure grade, different current and different back circuit
should not be pulled into a same tube and the distance must be no less than 0.5m. There should
not be any joint or knot inside the tube. The joint of the lead should be connected with terminals
or be welded inside box. Lapping over in the midway will not be allowed.
The lines laying construction should be done on the basis of <<automatic fire alarm system
diagram>>and the related automatic fire alarm plane chart to be sure the connected lines
correctness .Use the pulling machine to pull on thread to improve efficiency.
Leave an adequate length in the line jointed place without cutting off the lead in order for the
simulation test. Use the megameter to examine the cycle circuit against earth with the insulation
resistance of no less than 15 MΩ.
The detector installed on the ceiling (guide down from the apical plate )will be protected by the
metallic flexible hose.
(3) module box, alarm button, telephone hole erection and connection
The module box installation should be straight and flat, stable and solid, and also reliable. Add a
steel flexible hose to protect the cable leaded from the connection box to the module box within
the length limit of no less than 1m of the metal flexible hose .The module box hemline is 1.6m
away from the earth. As the adoption of 16phases or 8phases module box ,the lines from the
module to supervisory instrument are centralized, the pulling on insulation lead or the cable
cross-sectional area should not be more than 40 ％ . The cables from the module box to
supervisory or controlling instrument may use the multi-through wire arrangement. “ ＋”Is red,
“－”is black .
The handy alarm button should be fixed stable and without any deflection in the place away from
the ground 1.5m with the telephone plug placed beside the button, with the outer lead left no less
than 10cm and with an obvious mark on the end , “＋”means red color and “－” is yellow.
(4) fire alarm control panel installation and connection
The fire alarm control panel should be fixed onto the wall with 1.8m away from the top to the
ground. There should be some place left 0.5m away from the two sides or with other instruments.
1.2m away from the front operating .
The requirements for the controlling panel cables.
a. The wiring should be tidy,clear ,beautiful,without crossing and fixed .and the terminal board
should not bear press from the outside mechanism.
b. record the serial number for the cable core and lead terminal, the number should be with the
map and be printed clearly and without color fading
c. Each of the joint of the terminal board should not be more than two.
d. There should leave the cable core and lead for surplus
e. colligate the lead into bunches in order no to misconnect
f. choke up after lead pulling up in order not to fall down dirt and water. Twine it in order not to
mechanical bruise .
g. The power source of the control panel should adopt “fire fight “with the red mark clearly and
not easy to fall.
h. The control panel should connect with the earth with an obvious mark.
(5) The detector installation and connection
According to the formal mark, check the installation position again to ensure it cam meet with
the construction requirements before installing the detector .The distance from the detector to the
wall and beam should not less than 0.5m;there should not be any obstacles 0.5m inside the
detector; the distance to the air conditioner wind-supply side no less than 1.5m,not less than 0.5m
from the ceiling. Demand the design department to change if the position designed can not meet
with the regulation.
2 is patch the detector base seat to confirm the hole place by it before installation. Slip the
expansion stuff into the hole place and fasten it with wooden screw after nailing holes with churn
drill. The connection should be with a reliable pressure ,+ means red color and – means blue .The
outer lead of the detector should be left no less than 15cm with an obvious mark at the beginning
place .The back circuit connection should use the parallel connection ,the connection with T
shape will not be allowed in the alarm circuit cable connection. The detector should be kept well
without dirt, moisture, corrosion before installation .The way to protect the detector is to cover
the orange protection hood to avoid the head of the detector from dirt during the period from
installation to acceptance check.
The cable from the connection box to the detector base seat should use the metal soft tube with
the length of no more than 1m to protect.
2. automatic fire alarm system debug
(1) basic requirements
a. The debug work should be done after architecture interior decoration and system installation
with a completion report paper.
b. Before the debug of the automatic fire alarm system ,the documents mentioned below will be
provided by the company who do the job of debug
(a) system block diagram
(b) system architecture plan
(c) equipments installation technical documents dimension chart (including controlling
instruments, linkage equipments installation drawing, terminal box dimension chart and so on)
(d) the design constructional drawing for the changed part
(f) installation acceptance report
Installation technical record (including the hidden project acceptance record)
Installation check record(including insulation resistance earth test record )
(g) the usage specification of equipments (including circuit map and the charging and discharging
description of the stand-by electric power
(h) debug procedures and regulations
(i) the debug staff qualification check and occupation divide
C debug contents :
(a) the monomer instruments debug
(b) linkage debug
(2) the automatic fire alarm system debug precept
a main and stand-by power source debug
Check the main and stand-by power source of the system to ensure the capacity should be accord
with the standards and after the charging and discharging for three times of the stand-by power
source, the main one should be exchanged automatically with the stand-by.
b. back circuit check
Use the multimeter to examine the inlet line and outlet line of the plus and minus cable to ensure
that there should not be any earthing ,open circuit and short circuit and other influence from the
outside pressure from the controlling modules to the the controlling equipments managed by the
modules.
c. Equipments monomer check
Check the detector, handy alarm button, fire extinguishing control instruments. fire extinguishing
telephone, fire extinguishing telephone-jack, sensitive temperature electric cable separately
before the system debug.
d. controller function check
According to China standard GB4717<<fire alarm controller general technical conditions
>>relative requirements, we may check the functions of the controller as bellows after system
electricify.
(a) fire call self-check function
(b) silencing and reset function
(c) trouble alarm function
(d) fire precedence function
(e) alarm memory function
(f) power source self-exchange and stand-by power source self-charging function
(g) stand-by power source under and over voltage alarm function
(h) detector test
Adopt the appropriative apparatus to check the detector one by one and the checking action
should be correct
(i) the main and stand-by power source electricity-supply and systematic function check
With the electricity supplied by the main and stand-by power source separately to examine all
sorts of controlling and linkage functions.
(3) 44hours working test
After the completion of the instruments debug, working continually for 144hours smoothly,
filling in the debug report according to the <<fire automatic alarm system construction
acceptance regulations>>appendix .
3. fire extinguishing system check and test
Fire extinguishing pump start-up test, safety valve operation test, fire hydrant water column test.
Fire extinguishing flux is 20L/s(1.2m3/min), observe the water gauge and turn on the four fire
extinguishing simulation fire extinguishing at the same time to see whether it will be up to the
designed flux.

7. Ventilation and Air Conditioner System Installation

7.1 Technique Requirements

(1) All the instruments and parts of the ventilation air conditioner and smoke evacuation system
should be ordered on the basis of the type and specification offered by the designer .any change
will be approved by the supervisory engineer.Apart from the instruments and parts sealed with
lead note “dno dispatch” from the factory, check, clear all others such as; functions, parameters,
size, and usage specification. Check all sorts of functions to see whether they meet the index or
not. Hand over these records to the supervising engineer after completion.
(2) Guide blade: the contractor should provide and fix the guide blade which are made on the
basis of the design requirements of preventing from vibration and flutter for the rectangle elbow.
The gap among blades should accord with <<air pipe fittings drawing chart>>.
(3) air-duct: the air tube should be flat and straight, smooth inside, the joint place sealed well,
there should be holes left for all the through-wall air tubes, seal the clearance around with mortar
with the flat surface.
(4) the air tube holders and hangers should be made and installed on the standard of T607
(5) The fire damper fixed to the air tube and the wall should move flexibly and correctly
(6) the auxiliary instruments and pipes, ventilation air conditioner system should be installed
according to the design map. The craft and quality of the construction should meet with the skill
requirements of the regulation.
7.2 Instrument Installation
1. wind-mechine installation
(1) The assembly position of the impeller stator with the engine case should be correct; the depth
from the impeller inlet to the wind-mechine case inlet or the seal loop should accord with the
instrument technical documents principle ,or 1/100 of the impeller outside diameter
(2) the floor used to install the vibration isolation machine should be flat, the compressed amount
loaded by each group of the vibration isolation machine should be equal and evenly with the
height deviation less than 2mm.
(3) The constructional form and external dimensions of the vibration isolation steel holders and
hangers used for wind machine installation should be accord with the design requirements , be
welded firmly with the satiety and equal welded bead.
2. air conditioner installation
(1) each of the function segment should assembly on the basis of the order and requirements
offered by the design with a close connection and flat integer.
(2) The connection of the group machine and return pipe –supply should be correct and the water
seal height of the lower condensation water discharge pipe should be with the requirements.
(3) clear up the units to be sure there is no sundries, dirt of garbage .
(4) the air filter and air heat exchanger wings of the units should be clean and perfect .
3. wind machine and air conditioner start-up test
The twice wiring layout should be done after the wind machine and air conditioner installation.
The galvanizing test will be done on the basis of the correct wirings and insulation value. Check
whether the running sound and start-up current is normal or not, the wind direction of the wind
machine is correct or not and every loop and running indicator correct or not
7.3 Air-dust Installation
The electric welded steel pipeΦ500×4.5, Φ450×4.5 will be adopted in this project.
1. wind machine and parts installation procedures
 2.air-

installation

wind pipe confirm axis

pipe segment Hanger making

Position fixing

Hanger setting

Wind pipe accessory preparation

Wind pipe leveling

ventilation mouth setting

testing

dust holders and hangers producing

(1) According to the pipe lines actual situation: arrange to produce the air-dust holders available
for construction on the considering of the general purpose and exchanging characteristic.
(2) The constructional form of the holders should meet with the intension requirements: the
materials and specification will be chosen on the basis of <<country general heating and
ventilation standard master drawing volume>>T616and design map .
(3) Zincing with heat after holders production
3. air-dust hangers installation
(1) Examine twice the embedded steel board position of the air-dust hangers
(2) Use the electric impact drill to nail hols for the non-embedded or incorrect position steel
board hangers and use two expansion bolts install the normative profiled bar to connect the
suspenders
(3) The constructional form and materials of the air-dust holders should be chosen according to
the stress bearing condition of the drawing volume T616.
4. air-dust installation
(1) Divideф529 steel pipe into several segments and make notes according to the map. Set up the
condole point in the installation place of the air-dust, condole to the hanging holders with the
hemp rope or hand pulling block. Connect the air-dust and flange with bolt.
(2) the air tube joint should be flat without and defection. the level deviation for the air tube level
installation is 3/1000, the overall deviation is no more than 20mm, the two connected end surface
of the tube with flange should be level and rigor with galvanized washer added to the flange bolts
two sides. Increase more contacted place of branches: hangers and level air tubes. The distance of
holder branches should be no more than 3m for air tube vertical installation.
5. air-duct clearing
Check the segments of the air-duct fist after the ductwork installation to clear up the sundries
inside the tube. Turn on wind machine to clear the air tube after being sure that there is not
sundries which will influence the machine. Do the next procedure of air duct air port installation
after the complete clearing up.
7.4 Items for Check and Acceptance
1. ventilation system
(1) all sorts of ventilation machine start-up and running trial
(2) ventilation system movement test
(3) ventilation wind amount balance and wind-supply function test
2. air conditioner system
(1) air conditioner initial running debug
(2) air conditioner functions

8. Bulb Turbine Units Commissioning

According to <<turbine generator construction technical regulation>>(GB8564-88),<<bulb

turbine units start-up test regulation>>(DL/T827-2002)requirements,compile <<commission
procedures>>and <<commission regulations>>for different type of units to report to the
supervising engineer or commissioning committee to approve.
1. preparation
(1) fulfill the commission organization ,specialists ,operating personnel and examine staff.
(2) Establish “two tickits three policies”rules according to <<electric utility safety working
regulation >>,instruments circular inspection and shift work institutions.
(3) fulfill the facilities ,materials and tools
(4) Complete installing tail water gate ,inlet gate and make and brake machine and being
inspected ,clear up the interval channel ,inlet well and water constructions and pass in check.
(5) Finish installing the oil,water and air system to meet with the design requirements, the fire
extinguishing of the factory: illumination, telecommunication and ventilation should all accord
with the requirements.
(6) Be sure that: oil pressure device should pass the test after adjust, microcomputer governor
debug finished ,excitation device debug from the open ring ,the units automatic back circuit
parts pall the single machine simulation test with the formal action ,the local processor of the
supervising system accord with the requirements after debug simulation.
(7) Be sure: All the electrified parts insulation meets the requirements, finish installing the
generator instruments and passing test.
(8) the earth resistance of the whole factory should satisfy with the requirements
(9) the electric equipments non-used for this commission should be protected ,isolated and
charged .
2. Try run on items
(1) water filling test
Charge air after the channel inspection completion, sealing inlet holes ,water-draining system
pump and oil, water and air system working formally, governor draft instruments in full closure
and the brake wind gate of the generator in a state of handy movement.Lift the tail water gate to
fill water, check the runner chamber, flexible ribben and main axis seal and leakage condition
;start the tail water twice in quiet water to see whether it can work normaly or not ;lift the water
filling valve to fill water into channel till the pressure level, check check the channel and bulb
seal and leakage conditions ;lift tail water and water inlet gate.
(2) manual turn-on
The manual turning on will be adopted for the first time with the running switch kept in the
“manual” position, the turning on procedures as bellows: start up the guide blade starting units
gradually, stopping for a short time after the running speed at 50%ne, change to the rated speed
after being at normal state and measure the generator rutial pressure and phases;watch the
bearing temperature, units vibration ,pendulum degree, running speed and water pressure
parameters. Watch again, if there is metal collision sound, water filled into turbine, thrust tile
temperature rising suddenly, thrust oil slot reflecting or the oil machine pendulum degree widely
too far ,turning off to be treated. Try the governor test after 4-5 hours working normally till stable
tile temperature.
(3) governor test
The exchange test from “manual to automatic ”and idling disturbance test will be done under the
governor no-load condition; the idling disturbance requirements ① disturbance amount is ±8%; ②
the maximum overshoot of the running speed no more than 30% ③ the overshoot no more than
twice
(4) units overspeed test
The exchange test from “manual to automatic ”and idling disturbance test will be done under the
governor no-load condition; the idling disturbance requirements ① disturbance amount is ±8%;
②the maximum overshoot of the running speed no more than 30% ③the overshoot no more than
twice
Increasing the speed to 160%ne with the governor kept in “manual “position and operation
limit.examine the pendulum degree ,vibration ,tile temperature and overspeed protection relay
movements condition during increasing speed.Turn off to check again after overspeed.
(5) automatic turning on and turning off test
Operate turning on and off automatically in the controlling chamber and units LCU and watch
the automatic components action conditions in the process of turning off.
(6) generator short circuit test
Connect three phases short circuit lines outside of the generator outline measure CT, close the
excitation-extinguishing switch of the excitation device: adjust the separating excitation to do
increasing current test, record the generator short circuit characteristics and differential protection
vector diagram and dry the generator short circuit with necessary.
(7) the main and changing short circuit current flow
Do the current increasing test with the connection of three phases short circuit lines on the main
and changing high voltage side ,being under the exit of the main and changing, generator
protection and jump resistance measure of the high and low voltage breaker and generator outlet
breaker. Eximine the current gauge correctness and record the differential protection vector
diagram.
(8) generator di current leakage test
The test of 2.5 times rated voltage direct current bearing as checking for the generator stator
winding with necessary.
(9) generator increasing voltage and excitation device closed loop debug
The manual adjust excitation is from zero, check the charged equipment of the generator working
situation under the 50 ％ , 100 ％ rated voltage, measure the meter and relay action indicator:
examine PT twice voltage and phase and end voltage frequency characteristic, check excitation-
extinguisher switch action situation and time constant and record the idling characteristics.
The idling voltage setting of the excitation device: 10 ％ stepped test ,device protection setting
and simulation and step check , debug and other test should be done
(10) rising voltage
a) 10kV busbar powering on instruments and main transformer should have no abnormality
b) instruments, relays should work fine. Measure PT secondary voltage and phase.
c) check synchronous loop voltage and phase
Switch off the main change high voltage, switch on the low voltage relay, generator outlet relay
and generator excitation –extinguisher .Adjust manually the excitation to rise pressure from zero
and stop to watch under 25％, 50％, 75％, 100％rated voltage.
(11) full voltage flushing of main transformer test
Use the system voltage to test flushing under idling state for 5 times every 10min each, check the
normal or not and differential protection and gas protection movement and the power distribution
unit of the high voltage and examine the corresponding back circuit voltage and phases.
(12) synchronizing net unity test
Check the corresponding back circuit correctness: turn off the generator outlet isolated switch
and do the simulation synchronizing net merged test. The synchronizing net merged experiment
will be done formally after the simulation.
(13) units load and load reflection test
After net merging adjust the excitation and guide blade openness: active and reactive load
separately. Increasing the load gradually and watch the working and vibration situation of all the
parts gradually.
Do the test of load reflection under 25%, 50%, 75%, 100% rated load. Watch the units, governor
and excitation working situation and write down the records
Do the damp closure guide blade test under the load of 100%
Low oil pressure emergency shutdown test under 100% load.
(14) 72 hours load test
Rise to the rated load(or maybe the maximum load of less than rated load) after net merging
.Observe comprehensively the units running characteristics and record the related data after 72
hours running.

9. The Professional Healthy, Safety, Environmental & Quality Plan

9.1 The professional healthy, safety, environmental & quality plan organization and the
object
9.1.1 Policy; Safety; Environmental; High quality; Innovation; Discipline
9.1.2 Object: All 100% pass in one time; 80% excellent; 85% client satisfaction

The organization chart

 Guangdong Yuantian Engineering
Company(GYT)

Management Representative:
The third part Mr.Liu Shaoyue
Supervision Dept.
刘少跃
Quality management dept.
Mr.Ye fuxing

Project manager

Project chief Deputy project

engineer manager Coordinator

Accountant Eq.& mater. Tech. Safety、environment Administration

procurement dept. al & QC dept. Lifting group dept.

Welding group
Piping group

Lifting Group
Mechan.group

Steel group

Line group
Elec.group

Wel
M

9.2 Quality Plan

9.2.1 Principal
1. Project manager’s responsibility
(1) In terms of the quality policy, target and the relevant management regulations, basis on the
clauses of the contract and the quality management system of the Jinnah project.
(2) Make sure the works fulfill with the [The National Construction Works Quality Management
Regulations].
(3) Be responsible for the safety and good housekeeping.
(4) Be responsible for the acceptance of the works.
(5) Come after the quality of the works.
(6) Should provide the official investigation report incase any quality accident occurred.
2. Project chief engineer responsibility
(1) Take charge of the technical works of the project office in terms of the relevant national codes
and regulations.
(2) Issue and audit the management regulations of the office follow the quality policy, target and
the Q/C management system.
(3) According with the construction contract issue the construction layout, audit the construction
scheme, workmanship. And issue the technical coordination paper.
(4) Attend the meeting with the designing dept. the third part supervision company for the
construction drawing audit and the quality control.
(5) Be responsible of any technical, quality and safety working.
(6) Be responsible of the works acceptance and the quality evaluation.
(7) Investigate, if any, the quality accident; And conduct preventing.
(8) Be responsible of the acceptance documentations auditing.
3. Engineers responsibilities
(1) Well up the standard and the acceptance regulations of the special equipment, know the
requirement of the technical criterion in the contract.
(2) Before start the work familiar with the construction drawing, relevant instruction of the
equipment from the designing dept. or the unit equipment manufacture factory. And prepare
the technical paper to the chief engineer for auditing.
(3) Communications between the working groups being done through the technical coordination
paper.
(4) The special technical training will be taken for all staff due to the project characteristics
regularly.
(5) Record the faulty dimension of the equipment during installation works, and report to client
or the third part supervision dept. nothing be done until the resolution come.
(6) In charge of all technical aspects at site, stop any fall short of during works.
(7) Take charge of the regular quality accident investigation at site, in charge of /get after the
working group to smooth out the quality nook.
(8) Be participate the quality tracer, in charge of the technical service during the guarantee
period.
(9) To summarize and document any completion.
(10) In charge of collection and document the papers of the works.
4. The Q/C
(1) To execute the [Quality management codes & regulations of GYT], evaluate the quality of the
 works.
(2) Should be familiar with the national technical standards, and the acceptance criterion.
(3) Conduct and help the working group to check and re-check.
(4) In charge of the check and acceptance of the equipment at site with the client and the
suppliers.
(5) To participate the investigation team in case/if any quality accident occurred, and prepare the
report to the official dept.
(6) Improve the quality lever with the staff.
(7) Carry out the final check to all part of equipment according to the requirements of the
contract.
(8) Take charge to carry out the quality identification with the client and the third part
supervision dept. when the self-check passed during the works.
(9) Take charge of the quality evaluation of the works.
(10) Be participate the quality tracer, in charge of the technical service during the guarantee
period.
5. The foreman
(1) Abide by the company and the office management regulations.
(2) Carry out the quality standing on with the group.
(3) To manage the technical, quality works in the group.
(4) Take charge of the box-meeting with the staff before starting the works. Good commutation
with the staff on the workmanship, technical skill and quality.
(5) Every part of the works must be following the construction regulations, safety operation
regulations of the company. Carry out “the one, who do it, be the responsible of it.” ; ‘there is
nothing but quality’.
(6) Conduct and help the working group to check and re-check.
(7) Record the faulty dimension of the equipment during installation works, stop working and
report to the Q/C or the engineer.
(8) Good management of the working process, do not go to the next working process unless the
last one been checked.
(9) Bring up the staff to have a good housekeeping, safety working.
6. The worker
(1) Abide by the company and the office management regulations.
(2) Familiar with the drawing and the introduction before starting works.
(3) Record the faulty dimension or any unknown of the equipment if any during installation
works, stop working and report to the foreman or the engineer.
(4) Good control the workmanship on every working process during the installation works.
(5) To check every process after finished according with the requirement of the workmanship,
technical criterion and the construction regulations.
(6) Obey the management of the client, abide by the safety working operation regulations.
9.2.2 Procurement Management
1. Procurement plan
(1) Compile the plan: procurement list from client; design list; revision papers; the requirement
of the project; the surrogates can not be used unless the third part supervision department agree
with that.
(2) The plan including: appellation; descriptions; quantities; the guarantee paper; early date of
completion; the “unit”.
(3) If any short of or revise to add/ subtraction part of the works will see the revision papers
issued by the official designing department.
(4) Compiling the procurement plan.
2. Order for goods
(1) Order for goods act upon the procurement plan.
(2) Collect all the documentations such as the inspection card, passed card,the technical paper
and the guarantee card etc. and file them.
3. The remark and the traceability management
(1) make the remark and the identifications of the goods clear and identity, the goods or products
including but not only:
a. the goods procured;
b. the goods supplied by the client;
c. the sub-contractor’s products;
d. the producing and the installing may as the products( like the produced; the half-produced and
the spare parts etc. )
(2) the mark
The mark classification in goods:
a. mark on the equipment or the goods by painting, the steel mark or mark pen.
b. store the goods in different areas.
(3) classification in record：
a. Non-recorded.
b. recorded and any be traceability. The others:
(4) classification in time:
a. the first marked.
b. re-marked in case if any marks disappeared.
9.2.3 works management regulations & rules
1. the construction plan management
(1) When compile the annual plan set down the economic index for the construction target.
(2) Set down the monthly plan according to the annual’s.
(3) The planning specialist should come to site regularly to know about the works and
investigate/control to reach the plan target.
2. The works dispatch management
Designate dispatch man in the project management office.
3. The construction steps
(1) Carry out construction as the monthly plan or quarter plan which is based the general plan
from the client, should report to client or the third part supervision department in case the works
will be delayed.
(2) Enhance the dispatch to the man power, construction equipment and the material.
(3) Enhance the technique coordinating to insure the technical documentations and the drawing
in order.
(4) Enhance the quality inspection carry out the self-check and the final inspect.
5. The special working process
(1) including as: welding, the non-destroy test, trial run etc.
(2) the operator must be qualified, equipment must be inspected for good condition.
9.2.4 The technique management regulations & rules
1. Carry out the drawing auditing, drawing auditing must be finished before the technique
coordinating meeting.
2. The drawing auditing
(1) Check up all the drawing insure them should be fix in with the national standards & codes or
the relevant regulations.
(2) Check up all the drawing accuracy, competition and particularity should match the
procurement and construction.
(3) To evaluate the working difficulty due to the new structure, new workmanship and the new
working technique adopted.
(4) To clear the arrangement between the civil engineering, m&e, cable, oil, air, water pipe, and
the ventilation/air condition system lay out.
(5) The feasibility and the rationality.
3. Drawing auditing steps
(1) The project chief engineer preside the auditing with the engineers, if it is necessary the chief
engineer and the technique dept. will be invited for this job.
(2) the drawing auditing report will be give to the third part supervision department and the
design department.
(3) The professional engineer will contact the design dept. for the drawing auditing report.
4. Check up the construction drawing, compile the construction scheme and the technique
coordination.
(1) The profession engineer will check up the drawing accuracy, competition and particularity
should match the works.
(2) Any questions, mistakes will be reported to the design department for clarification or revision
paper.
(3) Prepare the construction scheme and the technique coordination paper for the main works
process and the key process. The documentation should including; the reference
documentations (the drawing No. regulation code, designing paper and the manufacture paper
etc.), the technique standard and the quality requirement, safety operations and construction,
workmanship, working period etc. the workmanship chart or construction drawing will be
done if it is necessary. The profession engineer should compile the working operation paper or
construction scheme, the main working process, special process, control point, inspection
method etc. should be coordinate specifically.
(4) Any questions or mistakes founded during installation that should be reported to the engineer
who will contact the design department and find out the solution together with drawing.
(5) Every working group should fill in the M&E installation record chart at each process; and the
embedded parts. The next process can be going when the last one been inspected and
acceptance ok by the third part supervision department or the relevant official quality inspection
department.
(6) The project office should control the special process particularly.
(7) The foreman, engineer, and the Q/C will collect, document and file the information and date
from the daily process control record.
(8) The project office will compile the construction the daily report and the big event.
9.2.5 The quality inspection & supervision management
1. Quality supervision
(1) The quality of the works can reflect and embody the company, carry out the quality
supervision by inspection and check by our owned staff.
(2) To enhance the quality of the works should withhold prevention the quality accident and
modified our quality system continuously.
(3) Execution of the supervision
a. To enforce the national or the relevant official department’s regulations & codes and the
acceptance criterion.
b. The works should be inspected and tested by the qualified or official department, that can be
turn over.
2. The quality supervision and inspection organization
(1) Project manager appoint the special quality inspection and supervision group.
(2) The professional Q/C will carry out his owned job without any impact.
(3) The Q/C and the inspector should withhold the principal to do the job.
(4) Carry out the “3-inspections”system during the installation, self-check, re-inspect and the
final inspection.
(5) The project office will inspect the key process, and the Q/C in charge of the special process.
9.2.6 The self-check, re-inspect and final inspection system
1. Self check
(1) Any quality questions of the raw material and equipment procured should be reported to
engineer or Q/C, it will be controlled as the “non-passed goods control programmer”.
(2) During installation, the team should check by themselves if any not match the installation
regulations and the acceptance criterion, which will be controlled as the “non-passed goods
control programmer”.
2. re-inspect
(1) The foreman should be charge of re-inspection when the shift changed, the professional
engineer will join together with the foreman when the two different groups change the working
process.
(2) Re-inspect is basis on the self-check record and the tests.
3. Final inspection
After the self check and the re-inspect, the professional Q/C will control the key working
process, selective check to the main process. It will be controlled as the “non-passed goods
control programmer”, if it failure the inspection.
9.2.7 Quality inspection
1. The basis of the inspection
(1) The national standard and the relevant official department criterion, the construction drawing
and workmanship documentations.
(2) The requirement of the revision paper issued by the design department.
(3) The parts procured inspection according to the stipulation of the contract.
(4) The sketch、non-signature drawing will not be used on construction and inspection.
2. Inspection of the raw material
(1) The acceptance certificate and the material certification is needed, it will be stored after the
appearance checked well.
(2) All certification completely, selective examination if it is necessary.
(3) The vicarious material use will be agreed with the engineering department and the third part
supervision department.
(4) Erection & inspection
Inspection as the construction drawing and the national standard & the relevant official
department criterion.
(5) The equipment and the material inspection which is charge of the Q/C by the qualified party.
(6) The special equipment inspected at the local official department or the qualified party.
3. The acceptance of the special equipment
Cooperate with the client to do the registration at the local relevant official department before
installation of the special equipment, together with the client to do the fist inspection and the
inspection record after the installation works finished. The documentation of the inspection
should hand to the local official department for the final official inspection, the equipment can
be hand over to the client after the official inspection certification issued.
9.2.8 The meter and instrument management
1. The management and the requirement of the meter and instrument
Carry out the national meter and instrument applying regulations. Inspection lever should be
higher than the working lever. The meter and the instrument can be used after pass the relevant
inspection.
(1) Magnitude impart should be controlled , degradation instrument should not be used the same
lever or higher range.
(2) Carry out the meter and the instrument inspection regularly system, the nomal instrument
must pass the inspection.
2. The requirement of the inspection
(1) The period inspection is needed.
(2) The keeper should inform the meter and the instrument user return them for the period
inspection one week ago.
(3) The user should let the keeper know about the condition of the meter and instrument and
record the information.
(4) All the information of the instrument will be record and filed.
3. Inspection classification
(1) The lever meter and the precise instrument should be inspected annually.
(2) The meter-man should be charge of the inspection of the normal meter and the instrument
annually basis on the instruction manual.
9.2.9 The mark of the inspection
1. The mark of the raw material
(1) The material specialist should put the “await inspect” mark on the material which is not
inspected.
(2) Put the “qualification” or “disqualification” mark on the “await inspect” material
according to the inspection result, traceability record is needed if it is necessary.
2. Home made half product and product mark
(1) Find out which home made half product or product need traceability mark via the technique
coordination.
(2) The Q/C is charge of organization and apply the mark works, record the mark which is need
reasonability.
3. The mark of the process inspection
(1) Put the “await inspect” on the working process which is not inspected.
(2) When the “await inspect ” working process pass the inspection the Q/C will record the
information and inform the foreman to go the next working process.
(3) Some mark can adopt the relevant quality record or hang a mark on it.
(4) The nameplate mark will be put as the requirement of the client while the acceptance
inspection is going.
9.2.10 Disqualification control management
1. Due to the different working process and the characteristics of the disqualification , the should
be controlled as:
(1) The normal disqualification ( the process check point of the auxiliary structure ) will be
checked and record, then report to the Q/C division of company.
(2) The key part disqualification( the process check point of the main structure ) will be
inspected by the technical department and the Q/C department together and record the
information, then report to the Q/C division of company.
2. The treatment of the disqualification
(1) Rehandling the working process until it accomplish the requirement.
(2) It will be no rework unless the client or the third part supervision department apply for.
3. When the key working process been found disqualification the reason and the latency reason
have to be check out and record.
4. The judgment, inspection, mark, auditing and treatment of the disqualifications will be record
and collected for file by the Q/C department.
9.2.11 Correction and prevention management
1. Correction measurement
Any back of conformity and issues received will be classified in different specialty and find out
the reason to correct.
2. Prevention measurement
Analysis and investigate the latency back of conformity information and give out the prevention
measurement.
3. Any good correcting and prevention advices will be collected for the chief engineer office for
reference.
9.2.12 The management of the warehouse
1. The regulations
(1) Any material, equipment, parts will be inspected for enter or out of the warehouse.
(2) Fire precaution
(3) No smoking and firework in the warehouse, a certain mount of the fir-extinguisher in stock,
and the housekeeper must be familiar with the fire equipment.
(4) The flammability and the explosive goods not be stored within 20m around the ware house.
(5) Good safety and security in the warehouse and the miscellaneous personnel not allowed into
the warehouse.
(6) The warehouse keeper should check the fire-fighting facility regularly.
(7) Pile the equipment in order in the open yard.
2. Take over management
(1) Material entry
a. Inspect the material via the invoice( the quantity, variety and the descriptions )
b. The material certificate and the qualification paper is needed for the steel plate and the welding
material and the panting etc.
c. Fill the warehouse entry sheet after inspection.
3. Material dispense
(1) Fill the material dispense sheet with the descriptions, quantity and the relevant certificate or
qualification paper for reference.
(2) The steel dispense should have the special application which will be checked by the
warehouse keeper.
9.2.13 Construction quality record management
1. Scope
Any quality record which has the conservation value: the contract; inspection of the equipment
and the acceptance; installation or test record and the trial run test record etc.

2. Management procedure
(1) The quality record system
a. The project manager specified a person who take charge of collect; work up the quality record.
b. It is not allowed to use the ball-pen and the pencil write the quality record,any amendment
should write beside the primary one which will be redlined and be still visual able.
(2) Quality record management
a. The record should be kept and filed as the requirement of the “File and documentation
management of GYT”.
b. It is not allowed to use the ball-pen and the pencil write the quality record, any amendment
should write beside the primary one which will be redlined and be still visual able.
9.2.14 Service management
(1) The re-visit will be carried out by the project office; the technique division and the
construction division within 3 month or one year after the commercial running of the unites.
(2) The normal re-visit will be charged by the project office and the key one will be hold by the
company.
2. The re-visit system
(1) The re-visit will be carried out within 3 month or one year after the commercial running of
the unites. And collect the information of the installation quality from the client.
(2) Fill in the quality visit paper which will be recorded and filed in company.
(3) If any installation defection founded the primary project will assign people for treatment
which is free within one year after the commercial running of the unites.
9.3 Environment protection controls
9.3.1 Factor recognition
1. The expulsive water, air, noise and the liquid waste explosive from the work.
2. Environment influence from the raw material, the third-party supplier and the waste expulsive.
3. The foreseeable condition ( such as fire, explosion etc.) occurred during the construction.
4. Any pollution at site.
9.3.2 Environmental assessment
<The environment factor assessment detailed list>will be managed as the following
1. The mainly has: raw material, turnover material, energy, expendable goods, motor vehicle,
machine equipments and other.(if maintain, maintain etc.)
2. The environment influence factor mainly has: Air pollution, water pollution, the soil
pollution, noise, vibration, solid, discard, resources consume, poisonous and harmful chemicals
usage, ozone layer break, electromagnetism radiation, light hot radiation, smelly and other
factors.
3. In the detailed list the factor should be filled in a homologous product and exhausts thing,
wastes, energy.
9.3.3 The environment management rules
1. Obey the ordinance concerning environmental protection. The plant, forest out of the
construction movable boundary ruled in the contract, make an effort to maintain its original
shape. Don't use harmful material(anticipate such as the fuel, oil, chemicals, sour etc., and exceed
harmful air and dust of allowing the amount of, leave a residue...etc.) a pollution a land, river.
2. tidy up garbage in time, carry it to the appointed location to carry on burying or burn a
processing, in the workplace and the residence area should have enough temporary health
facilities, periodically cleaning up ; keeping environmental hygiene.
3.The prevention and request of the noise and the vibration: Will start construction the spot of fix
noise, vibrate a source opposite concentration decoration, increase to establish plank of separate,
blocking the noise, device; can not clamor loudly when residents' area neighborhood and
nighttime start construction, avoiding artificial noise.
4. the request prevented and cured to the water pollution: Construction waste water, living dirty
water carry on concentrated processing, reach mark rear row to put to go into appointed of be
subjected to a Na water body.
5. Carry on a point control to important environment factor holding of movement and activity, as
to it's medium may result in the homework that the important environment influences order, is
established it as environment control point by the item department.(press construction
organization inside design of <important environment factor and its influence general chart >
performance)
6. construction the spot of the warehouse be responsible for flammable to explode an
article(oxygen...etc.) to store to save easily with usage, performance company of <the dangerous
chemicals manage provision>;To construction process of dirty water, dust etc. the environment
influence a performance <construction the spot civilization construction management>.
7. supervise and control equipments and examine equipments to carry on a maintenance to
maintain for construction，see <construction the machine maintain management provision>.
8. the item department bring the equipments that the important environment influences to may to
adopt to correspond measure to carry on a management, if adopt to the noise, such as generator
and air compressor...etc. soundproof, absorb a sound etc. measure, keep construction field from
boundary noise is super to mark; (concrete performance <construction the spot civilization
construction management provision>)For leak, drop oil phenomenon the adoption lead oil slot,
oil bucket to give collections etc.
9. open the exhibition environment management work according to the related request strictly,
and work well to correspond a record.
9.3.4 Hygiene, environmental protection measure
1. establish temporary health facilities on the scene in the workplace, should periodically clean
up a processing also through the department concerned approval. Face to establish a place
constitution in a row, smooth catchments system, and reasonable organization drain. Drain ditch
to carve with the brick, the flowing water noodles uses the M5 cement sand syrup to put on
noodles. Draining the ditch crosses road to use to cover up a tube or adds a cover plank. Adopt to
cut water measure effectively in construction inside the building, prevent from to the construction
area outside the influence of the building space, facilities
The processing of dirty water with exhaust. Establish to precipitate pond and flush slot inside
place, attaining all living or other dirty water have to respectively after handling, square can
through drain a dike row into net or river of the municipal services drain pipe.
2. Keep the environmental hygiene of construction area and life area, live area to establish a
garbage pond, have to tidy up garbage in time, and carry it to appointed of the location carry on
burying a processing. The living garbage can fill to cover up, burn with the hygiene, fertilizer,
recover to make use of an est.’s method to carry on a garbage processing.
3. the solid discard can recover to make use of , should recover by oneself; The solid discard can't
recover to make use of, have to according to environmental protection of relevant the provision
handles by oneself perhaps entrust unit treatment of having the ability of corresponding, natural
intelligence. The solid discard facilities, place has to meet national relevant provision with
exhausting index sign. Should manage strictly to handling facilities, place and periodically
support; can not result in pollution. Forbid to sneak into dangerous discard life garbage or other
discards. Discarding the lead sour storage battery's waiting other dangerous discards should
recover exploitation. Don’t have a condition of take back, should deliver the dangerous discard
management had already corresponded natural intelligence unit to handle on behalf.
4. the workers' meal, drinking supply...etc. should meet a hygiene request
5. establish a homologous medical treatment health care organization, there are the drugs of
necessary medical treatment apparatus and appropriate amount fully. Make to defend a disease
cure work, open the exhibition medical treatment health publicity.
9.4 Safety, housekeeping management
9.4.1Safety, housekeeping management measurement
9.4.1.1 The safety target
(1) Eradicate completely to die trouble, industrial accident ≤ 10 ‰;
(2) Severely wounded control at lower of 1.8 ‰ , no poisoned and collapse to fall trouble
occurrence;
(3) Avoid the occurrence negative traffic accident of equal class and following responsibility;
(4) Press work to grow, the post provision issue labor protection equipment, hazing the post
of[with] influence to provide with each labor protection and healthily to the employee-The
protection equipment rate is 100%

9.4.1.2 The network of the safety management

Project manager

Deputy manager

Safety office

Professional engineer

Forman

9.4.1.3 The safety & housekeeping management

1. The project manager duty
(1) Take an overall responsibility to the safe production of work scope governed. Want hard a
safety of carrying through the nation production policy, policy, laws and superior to indicate,
combine the characteristics of this item engineering, build up a management system.
(2) Should put forward concrete request and safe measure which carries out a safe production
control target in the meantime at organizing a construction, attain in the plan, decoration, check,
tally up, evaluation produce the work have to plan, set out, check, tally up in the meantime in the
meantime, evaluation produce work.
(3) Strengthen the safe production education to the officers and workers, organize to draw up safe
contents and technique of the knowledge education to train a plan, to the all levels staff carry on
a sexual safe knowledge education usually. Safety produce the work bring into produce to
conduct and contract for to investigate strictly in the index sign, performance safety produce”
five in the meantime" provision.
(4) While descending to reach construction mission produce with safety two index signs want in
the meantime descend, two works grasp in the meantime. Adjusting a degree in the production
would up, the point discussion resolve relevant of safety produce problem. Right arrangement
construction homework plan, keep well balanced production, promise under the premise of safety
to organize construction.
(5) Not illegal conductor, have power brush-off the superior to not agree with the instruction and
the opinion of matching the safe production. Carry through the policy of” safety first, prevention
is lord" determinedly, safety produce the policy carry out each one to produce link, insuring
construction safety.
(6) Be responsible for organizing safety production to check greatly, for the insecurity problem
for looking up, organize a research in time, the implementation is whole to change measure,
making sure whole change a responsibility person and term.
(7) Manage the inquisition toward the death, severely wounded and the important and
uncompleted trouble, carry on checking place according to the principle of” three don't pass", and
make a source reason decision towards resulting in the responsibility person of trouble in time.
(8) The organization convenes a safety production a working conference, resolving in time safe
the production appears in the work of problem, summary exchanges expansion advanced
experience, give award to a forerunner, push safe production to work continuously of open an
exhibition.
(9) To produce in the safety up have a class of showing the result ,the set or personal give award
to and praise; To the class which neglects safe or personal carry on an animadversion education,
or give appropriate of the economy punish.
2. The post job of the deputy project manager in safety and the housekeeping.
(1) Lead a responsibility towards the safe production contracted for engineering item, civilization
construction taking directly. Help item, the manager carries through performance safety to
produce policy, policy, laws, and implementation this engineering item a department hard of safe
produce, civilization construction management system.
(2) Insisting tube production has to take care of a safe principle, according to produce the
arrangement of mission and set out, carry out concrete safe measure, each professional
construction set presses craft and the safe technique operation carry out.
(3) Periodical with nonsked organization safety check, remove trouble to suffer from, carry on a
safety to realize an education and stop illegal homework to the officers and workers.
(4) Carry out safe examination and approval system of the technique measure strictly, start
construction item a safety to hand over bottom system and facilities, equipments to hand over to
connect an acceptance usage system
(5) Labor conditional construction item to bring into a construction a plan to the improvement,
see as construction mission list to arrange first, while checking the completion circumstance of
the construction plan, all check the improvement labor a conditional plan implement
circumstance.
(6) Manage trouble to investigate with organization, and make a source reason decision to the
trouble responsibility person.
3. The item total work(technique representative director) safety production, civilization
construction post job
(1) Carry out a nation to have relation with superior hard safe of laws, designation, promise the
engineering item matches a national security, hygiene provision, standard, carry out hard in the
meantime relevant examination and approval, finish construction provision of checking and
accepting the aspect. Approve officially a responsibility to the quality safe negative technique of
this item.
(2) Organize the management, safe system engineering of the expansion target and standardize
homework etc. modernization safety management method and the forerunner's safe technique
measure, improve a labor condition continuously, predict the occurrence of prevention trouble.
(3) Carry through a performance the safety of the nation production policy hard, the organization
draws up a safe technique a work a programming, plans, standard, measure, safety management
the regulation system and safe technique operate a rules distance.
(4) Open an exhibition a safety to produce publicity and safe technique to train a work. Work
well a safe technique training of going into the factory x-rated safety education and special kind
homework personnel and other personnel to investigate a work lately jointly with the department
concerned.
(5) Attend to set up, extend, change to set up, usher in item and equipments, new technique
lately, new craft, new the reviewing acceptance of the material with try operation work.
(6) The inquisition studies under construction insecurity and occupation to endanger a factor,
putting forward handling an opinion. Be responsible for resolving the engineering under
construction safe technique problem, insure a construction safety.
(7) Participate trouble inquisition, technique analysis, be responsible for establishment to insure
safe technique measure, and be responsible for the measure of the establishment.
(8) Participate a safety to produce a big check, be responsible for a reviewing to manage
measurement.
4. The safe member safety manages a job
(1) Insist the safe policy of safety first, prevent from for the lord", implement a job to carry
through an upper grade relevant safety production instruction, indicate hard, provision, the model
observance carries out various safe production control systems.
(2) The check speeds up this unit work team set and officers and workers, carrying out various
safety production regulation system, safety an operation a rules distance.
(3) Speeding up the leadership presses to issue labor to protect thing concerning the provision,
educating an officers and workers a right usage a labor a protection thing, stopping bane officers
and workers safety and health of working overtime and adding point.
(4) Participate research and arranges to carry out safe measure, insure safety production, have
power brush-off the performance to breach the order of the safety operation rules distance, and
can more the class heading up a class section a report.
(5) Help department concerned, to new worker's top before the safety education and usually
sexual safety education, check, guide "every week safe movable day" of the work team set
activity.
(6) Publicize the production, the labor protection, policy, ordinance and this unit of party and
national security to labor a safe health regulation system toward the officers and workers, legal
system education and safety to produce a labor protection knowledge an education toward the
officers and workers.
(7) Usually get into the spot check, rectify illegal homework in time, breach discipline
phenomenon, remove the potential risk in time, to illegal, disobey to press company “safe
production control regulation” and the safe production of this unit provision punishment.
(8) The detection against a conductor, strong ream worker to take a risk homework behavior, or
at discover in the production line the obviously important potential risk and endangering Human
body safety, there is power to call a halt a work, organize an officers and workers to withdraw
when it's necessary dangerous the spot.
(9) Take place trouble, report toward the leadership in time, and organize in time to carry on
trouble inquisition, analyze concerning the personnel, summary experience teach, be responsible
for establishment to keep trouble from taking place again of guard against measure; Insist to the
trouble” three don't pass", there is power suggestion to give with press concerning the provision
economic punishment to the processing opinion of trouble responsibility.
(10) Take place important trouble, press relevant provision to report immediately, protect the
spot, organize to carry on a salvage to suffer from a harmful officers and workers in time;
Helping the upper grade department concerned participates trouble inquisition, obtain evidence,
analyze, the summary teach, establishing to guard against measure.
(11) Manage and organization the safe production checks greatly, carrying out potential risk and
manage a circumstance; Help upper grade safe production of the department concerned to check
greatly, if make collective report actually safety produce circumstance and potential risk .
(12) Fill to report the production monthly bulletin of each kind of safety form on time, can not
conceal not to report to the trouble or late report.
(13) Implement a job, faithful to the duties, support officers and workers' rights, persistence
principle, the phenomenon which presumes to ignore safe production together makes a conflict.
(14) Because of be delinquent or work to mistake, cause to take place important dead and injured
trouble to pursue a trouble responsibility.
5. Class the senior clerk is safe to produce a job
(1) According to the principle of “tube produce, have to take care of safety" and” who supervisor,
who be responsible for", to this class set of safe produce, labor to protect negative total
responsibility.
(2) The safe production carried through to carry out a company and this unit hard designation,
organization originally class set all the member study safe knowledge, set oneself up as an
example, obey a company strictly <safe production control regulation >with various regulation
systems.
(3) The basis starts construction item, start construction environment and class member of
thought condition. To concretely set out while arranging a work, carry out a safety to guard
against measure, and speed up, check this class a set to carry out the circumstance of safe
operation, remove an insecurity factor in time.
(4) Usually check this class whether the set machine equipments safety device is intact or not;
Whether the safety device of the electricity equipments be placed in good condition or not;
Material whether the reasonable heap puts; Employee whether the labor protection thing of the
right usage etc.;The detection has an insecurity circumstance to expel or report a leadership in
time, removing the whole may cause dead and injured trouble the factor of the occurrence. Speed
up, check to work well this class a set work the safe hygiene of the location also, keep passage
unimpeded.
(5) Participate each kind of safe production publicity an education an activity actively, the
persistence opens the exhibition “every week safe movable day" activity. Constitute a member to
carry on safe thought consciousness an education and open exhibition safe technique operation
training to the class. It is Bar’s square worker to educate and carry on safe operation method
instruction to them particularly, set up the safety consciousness of “produce (construction) more
busy, the safety can't forget", attain "three don't hurt".
(6) Periodical analysis class the set is safe to produce condition, aiming at an insecurity factor to
study counter plan measure. Make good safety work.
6. The officers and workers safety produces a job
(1) Aware of self to obey various safety production regulation system, not illegal adventure
homework, and advise the others illegal, adventure activities.
(2) Obey a construction craft to lead strictly and safety operate a rules distance, various
examination (circulate) record wants on time and knows and jots down accurately. Detection’s
factor should make collective report toward the relevant leadership of the leader of class or the
superior in time, and adopt homologous safe measure, preventing the potential risk to a disaster.
(3) Attend various safe activities and study safe knowledge actively, strengthen an ego protection
consciousness and take good care of a safety device, protection measure and operate tool, fire
fight device.
(4) Don't accept a strong ream to produce a construction, can refuse a performance, and to the
leadership or the department concerned report.
(5) Take place trouble, rescue an injured actively, protect trouble the spot, such as solid reflection
circumstance, help trouble inquisition a set to carry on trouble inquisition, analysis. Help works
well prevention trouble to take place again of guard against measure.
(6) The maintenance of having the power gets hurt officers and workers and own legal rights,
report towards suffering to infringe upon behavior canning toward the department concerned,
request arbitration.
9.4.2 The safety promises measure
1. the dangerous source recognize
(1) Dangerous source's recognizing should considers activity and office and starts construction
on the scene, from transact area and work district decoration, set up a building, material and
produce craft and equipments, assistance production the facilities(include Mr. use engineering),
homework environment is several part, analyze the dangerous source of [with] its existence
respectively, row form register, comprehensive induce, list thus to exist in the system which
categories dangerous source and it distributes the comprehensive information of condition.
(2) It is investigate, recognized a dangerous source by the homework activity of the principle
demarcation of” horizontal arrive a side, stay dead angle lengthways and exactly and not" by
each grass-roots unit, report the company dangerous source to recognize a group judge after
gathering.
2. the safety control
(1) Carry on a point control towards having the important and dangerous source related
movement contain activity,, as to it's medium may result in the homework of important trouble
order, establishes it as safe control point, is included in "occupation health the safety control total
detailed list" an explicit control a request.
(2) To original material usage or construction the craft arrive causable occupation bane to carry
on analysis probably; Promote an adoption a harmless craft technique for turning, promote to use
not poisonous and harmless material and reduce its dosage.
(3) Strictly according to correspond construction norm and operate the request of rules distance
to carry on construction or install homework, and according to concerning equipments of safe
operation the rules distance use concerning the equipments;
(4) Bring the equipments, facilities, place of important trouble to may, adopt to correspond
measure to carry on a management, if adopt insulation and absorb an etc. measure to prevent
noise , or issue an ear to fill to the employee etc..
(5) Store and use place in the dangerous chemicals, should prevent from the occurrence of its
dumping leakiness, press “dangerous chemicals management provision” performance.
3. the safety manage measure
(1) Carry out the relevant law laws of the safety education.
(2) Build up a sound safety a management a system, build up the spot safety management
organization, establish a full-time manager, carry out the all levels safe responsibility system, set
up the policy of safety for the sake of produce, work person's responsibility is clear.
(3) It is carried on a safety education by the class senior clerk towards recruiting Ba's square
employee to carry on a x-rated safety education lately, employee, who grow to the transformation
work,, keep a related record. Inspect department concerned to work well occupational disease
prevention and cure and health care work for the employee.
(4) To special kind homework personnel, expecting to carry on a check-up uncertain, if
discovering an occupational disease sufferer and occupational disease to track object should give
system treatment, the personnel of serious occupational disease sufferer and unwell proper
special kind homework, should report a related section representative director, adjust to leave a
post.
(5) Matching with the related section adopts the health care work of the hygiene that valid
measure and way(if strengthen publicity education and health thing to issue and use instruction)
work well an officers and workers, concrete press 《the employee manages provision healthily 》
performance.
(6) Store to save and use place in the dangerous chemicals, should prevent from the occurrence
of its dumping leakiness, press “dangerous chemicals management provision” performance.
3. the safety manage measure
Depend, and have an enough bright degree, should equip an electric leakage switch
(6) The manager of the item is this engineering of safe produce the first responsibility person,
each the set contain safe managing person, being responsible for the management work of the
safety in a class of set. Educating the employee exterminates "three disobey" namely: Illegal
operation, illegal conductor, breach a labor discipline. With "three don't hurt" namely. Don't hurt
one, don't hurt other people and is not hurt by the others. Take place trouble, insist with the
principle of four don't pass", carry on a processing.
(7) Insist the principle of five in the meantime", at plan, set out, check, tally up, evaluation
produce of in the meantime, have to plan, set out, check, tally up in the meantime, evaluation
safety work. This principle requests to pierce through safe production in produce whole
processes, carry out to each production organization to manage link in. Aiming at the trouble
suffers from visible result, establishing whole change a plan, deadline completion, whole change
an item responsibility to carry out personal.
(8) According to nation of “labor protection method” give out the thing of homologous labor
insurance, start construction the personnel start construction should wear a good protection
article. Getting into the construction the spot should wear a safety helmet, water shoe, raincoat,
safety clothing, gloves, hand light, dust palliative mask, safety belt etc. .At 3 meters above high
work should use the safety belt, should have protection measure while crossing homework up
and down, and 5 meters above high empty homework should establish a safe net. Rise heavy,
porter age the hour should start to obey strictly heavy operation rules distance and safe technique
rules distance.
(9) Electrician's carrying on operation and check to fix a work should obey “electricity industry
safety work rules distance” wait concerning the rules distance. The lighting wants credibility at
the time, and has an enough bright degree, should equip an electric leakage switch.
9.4.3 The fire fight, safety protects measure
1. the construction establishes fire fight a safety to protect a group on the scene. Be starting
construction the spot exit and entrance, strictly forbidding a foreign personnel into a workplace in
the daytime, carrying on register to the friendly intercourse vehicle and the carrying supplies,
being in the evening responsible for cruising a field, removing a fire risk.
2. provide with fire fighter and enough fire fight equipments device in the contract implement the
period. In addition to make contact with local fire fight section, got the outside of help when it's
necessary, also should provide with in starting construction the oil depot, device database, car of
the spot, living housing area and starting construction machine, vehicle appropriate of valid fire
extinguisher, and undertake the whole expenses.
3. the fire fight device have to provide with well-found have no damage , prohibit a heap to put
an easy flammable article around, the road wants to be unimpeded.
4. electricity, spirit welding attention fire prevention, before the welding check surroundings have
no combustible, the welding checks and expels the risk to suffer from in detail behind.
5. the equipments break through to adjust before trying, wanting to establish to adapt mutually
inside factory premises of fire fight device.
6. start construction the temporary facilities establish the fire extinguisher of certain amount, the
living temporary facilities establishes one fire fight pond.
1.4.4 The spot safe homework management system and measure
1. draw up a safety a management measurethe safe measure includes :( but unlimited in) Use an
electricity, fire prevention, flood control, rescue, alert, public order management etc. For not
agree with to match national law, ordinance, safe rules distance and under construction work
risks.
2. the labor protect
Any spot construction which belongs to employ and staff member, have to according to the
homework category and the characteristics, and according to nation(or Pakistan) of “labor
method” give out homologous labor insurance thing, include a safety helmet, water shoe,
raincoat, safety clothing, gloves, hand light, dust palliative mask, safety belt etc.. have to carry
out accidental injury insurance for the officers and workers who is engaged a dangerous work,
and pay a premium.
3. illuminate safety
In each construction area, life the area constitution illuminate system.
4. use an electricity safety
At the time dispatches from foreign news agency facilities such as facilities and transformer etc.,
should press 《the construction uses to give or get an electric shock a safe technical specification
at the time on the scene 》 (JGJ48-88)of the relevant provision adopt protection measure,
including to increase to establish natural cover, hiding to block, round a column or protecting net
etc..
5. the protection of the flood control friendly elephant disaster
Valuing owner and design unit provides of the water feeling friendly elephant data, should draw
up flood control to prepare a case according to the weather characteristics. If when the detection
endanger the disaster omen of Human body, engineering and property safety probably, prepare a
case implement and adopt to slice an actually viable disaster prevention to harm measure
according to the flood control immediately to have a preface to carry on according to the plan by
insuring ginseng, engineering and safety and assurance construction of property.
6. safe meeting and safe protection education
(1) Organize to study concerning the personnel before starting work in the engineering, and carry
on the examination of safe homework, examine a qualified officers and workers just quasi- get
into work noodles homework.
(2) Each work team set after the class ex- class to that class of the safe homework circumstance
carry on check and summary, and handle the existent problem in the safe homework in time.
(3) Strengthen a safety check towards endangering work, build up exclusively safe, and at
dangerous homework area neighborhood establish refreshing marking to cause the staff member's
attention.
(4) Participate a personnel who start construction the homework all together through the x-rated
safety education and labor a safe hygiene education and hold an education to investigate
qualified certificate as: Electrician, welding, rigging etc. special kind homework a personnel,
hold the operation certificate top post of the special kind homework through the professional safe
technique training.
7. start construction on the scene safe measure
(1) Carry through nation and Pakistan safety produce law, laws and safety produce a request,
strengthening construction the spot to manage, working well safety guard against, suppress
especially, the occurrence of the important trouble.
(2) Carry out regulation and prize and punishment of the safety management provision, build up
safe post responsibility system, explicit ll levels personnel safety produce post job, built-up
implementation safety produce responsibility system, have to periodical check system and safe
activity record.
(3) fire prevention strictly on the scene while starting construction, flameproof, anti-virus, defend
to get an electric shock, defend asphyxiation, defend landslide and defend high get empty to sink
into, defend vehicle collision etc. of the safety guard against measure.
(4) Get into a construction the spot of all personnel have to obey various safety provisions and
the spot discipline. Strictly according to construction of relevant request.
(5) Using the electricity equipments has to carry on a decoration according to the relevant norm,
using electricity equipments and circuit to insulate has to be good. Bare of take electric conductor
should pack at the place could not touch, otherwise have to establish a safety to hide column and
obvious warning marking. Forbid to pull electric wire in disorder.
(6) The whole construction spot has to have a full-time safe member to carry on starting
construction a period to use spirit and use an electricity circumstance, crossing and high empty
the direct work of homework and fire prevention. The all levels personnel of safe production,
own have to definitely of post job, manage scope to take whole responsibilities to the origin.
(7) The strict performance operates a rules distance, can not be illegal conductor, illegal
homework. Attain "three don't hurt", if have instruction of endangering the safety to start
construction the personnel can refuse homework.
(8) To the responsibility person who plays suddenly a job to guard and illegal work according to
the relevant provision of the safe production control, attain "four don't pass", give administration
punishment or economic punishment.