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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 1/8

Service: CO2 gas, dry 16-10 bar g -10 - +300 °C

NH3 gas and liquid 16-10 bar g -10 - +300 °C
MEA/MDEA solution 6 bar g 0 - +200 °C
PPM solution 6 bar g 0 - +50 °C
Natural gas 16 bar g -10 - +50 °C
Fuel oil 10 bar g 0 - +300 °C
Cooling water 14 bar g 0 - +100 °C
Steam 10 bar g 0 - +300 °C
Max. allowable pressure at elevated temperatures:
50 °C 100 °C 150 °C 200 °C 250 °C 300 °C
16 bar 14 bar 13 bar 12 bar 10 bar 9 bar

Design code: PED CE 97/23, EN13480

Fluid group (acc. to code):

Group 1 gas Natural gas, NH3
Group 1 liq. PPM, Fuel oil
Group 2 gas MEA/MDEA solution w. t >110 °C, Steam, CO2
Group 2 liq. MEA/MDEA solution w. t <=110 °C, Cooling water

Hazard category (acc. to code) for Ps > 0,5 bar:

(Piping with Ps <= 0,5 bar must be made in accordance with sound engineering practice(SEP))
For vacuum service see pg. 3
Category 0 Category 1 Category 2 Category 3
Group 1 g, max 16 bar <= Dn 25 > Dn 25; <= Dn 50 > Dn 50; <= Dn 200 > Dn 200
Group 1 g, max 10 bar <= Dn 25 > Dn 25; <= Dn 100 > Dn 100; <= Dn 350 > Dn 350
Group 1 l, max 10 bar <= Dn 200 > Dn 200
Group 1 l, max 6 bar <= Dn 300
Group 2 g, max 16 bar <= Dn 50 > Dn 50; <= Dn 200 > Dn 200; <= Dn 300 > Dn 300
Group 2 g, max 10 bar <= Dn 100 > Dn 100; <= Dn 350 > Dn 350; <= Dn 500
Group 2 g, max 6 bar <= Dn 150 > Dn 150; <= Dn 500
Group 2 g, max 3 bar <= Dn 300 > Dn 300
Group 2 l, max 14 bar <= Dn 350 > Dn 350
Group 2 l, max 12 bar <= Dn 400 > Dn 400
Group 2 l, max 10 bar All Dn
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 2/8

Base material: Carbon steel, Group 1.1

Design pressure: 16/14/13/12/10/9 bar g at 50/100/150/200/250/300 °C

Design Temperature: -10 °C / +300 °C

Corrosion allowance: 1 mm

Rating: PN 16
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 3/8

Overview.
Item Size Material Design Dimension

Pipe DN 10 - P235GH Seamless EN 10220

DN 500 EN10216-2 Pg. 4

Flanges DN 10 - P245GH Welding-neck, Raised face EN 1092-1

DN 500 EN10222-2 EN 1092-1/11 B1, PN16
C 22.8 *1
VdTÜV 350/3
DN 10 - P245GH Blind, Flat face EN 1092-1
DN 500 EN10028-2 EN 1092-1/05 A, PN16
C 22.8 *1
VdTÜV 350/1

Fittings DN 15 - P235GH Elbow 1,5*d, EN 10253-2

DN 500 EN10253-2 EN 10253-2 A / DIN 2605 DIN 2605-1, series 3
St. 35.8 Pg. 4
DIN 17175 Tee, Red. Tee EN 10253-2
EN 10253-2 A / DIN 2615 DIN 2615-1, series 3
Pg. 4
Reduction EN 10253-2
EN 10253-2 A / DIN 2616 DIN 2616-1 & 2, series 3
Pg. 4
Cap EN 10253-2
EN 10253-2 A / DIN 2617 DIN 2617, series 3
Pg. 4

Sockets 1/8" - 4" P235GH Socket DIN 2986 BS 21

EN10216-2

Gaskets DN 10 - Non metallic flat gasket Pg. 7

DN 500 EN 1514-1
. (Klinger Quantum, -10 – 200 °C
Klinger PSM-B/AS, > 200 °C)
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 4/8

Bolts For flange Bolt / Nut Hexagon head bolt & nut Pg. 8
DN 10 - 8.8 / 8 EN 24014 (ISO 4014) EN 24014
DN 500 EN 20898-1/2
Galvanised

*1 C 22.8 VdTÜV 350 can be used as alternative material for category 0 service and for category 1,
2 and 3 service with an EAM (European Approval of Material) or PMA (Particular Material
Appraisal)
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 5/8

Pipe wall thickness

Selected thickness as per ISO 1127

Design code for required thickness: EN 13480-3
P and T = 16/14/13/12/10/9 bar g at 50/100/150/200/250/300 °C

Nominal Outer Actual Required Weight Min. size of Min. size of Vacuum
size diameter thickness thickn. per m pipe smaller end smaller end service
(1) konc. reduc. exc. reduc. allowed
DN [mm] [mm] [mm] [mm] [kg/m] DN [mm] DN [mm] (2)
10 17,2 2 1,49 0,83 - - x
15 21,3 2 1,51 0,95 10 10 x
20 26,9 2,3 1,54 1,40 10 10 x
25 33,7 2,6 1,58 1,99 15 15 x
32 42,4 2,6 1,64 2,55 15 15 x
40 48,3 2,6 1,68 2,93 20 20 x
50 60,3 2,9 1,79 4,11 20 20 x
65 76,1 2,9 1,91 5,24 25 25 x
80 88,9 3,2 2,13 6,76 32 32 x
100 114,3 3,6 2,66 9,83 40 40 x
125 139,7 4,0 2,68 13,40 50 50 x
150 168,3 4,5 3,01 18,20 65 65 x
200 219,1 6,3 4,18 33,10 80 80 x
250 273,0 6,3 4,68 41,40 100 100 x
300 323,9 7,1 5,32 55,50 125 125 x
350 355,6 8 4,77 68,60 150 150 x
400 406,4 8,8 5,86 86,30 150 150 x
450 457,2 10 6,02 111,1 200 200 x
500 508 11 6,25 135,0 200 200 x

Notes: (1) Required thickness is the calculated thickness required by the applicable code to
withstand the design conditions + corrosion allowance + manufacturing tolerances.
The calculation is valid for pipes, elbows, reductions and caps
(2) Pipes can be used for full vacuum up to a temperature of 150 °C.
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 6/8

Branch connection table.

Branch s i z e [mm]
DN 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500
H 10 A
e 15 A A
a 20 BA A A
d 25 B A A A
e 32 B BA A A A
r 40 B B BA A A A
50 B B BA BA A A A
s 65 B B B BA BA A A A
i
80 B B B B BA BA A A A
z
100 B B B B B BA BA A A A
e
125 B B B B B B BA BA A A A
150 B B B B B B B BA BA A A A
[mm]
200 B B B B B B B B BA BA A A A
250 B B B B B B B B B BA BA A A A
300 B B B B B B B B B B BA BA A A A
350 B B B B B B B B B B B BA A A A A
400 B B B B B B B B B B B BA BA A A A A
450 B B B B B B B B B B B B BA BA A A A A
500 B B B B B B B B B B B B BA BA A A A A A

Explanation:

A = Butt weld Tee/Reducing Tee/Tee + reduction

B = Stub in
Tees according to EN 10253-2 A / DIN 2615-1 “Tees with reduced pressure factor”
Note! For equal Tee marked in grey max design pressure is 15,5/13,5/12,5/11,5/10/9 bar g at
50/100/150/200/250/300 °C
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 7/8

Gasket dimensions

d
s
D

Nominal D d s
pipe size
[mm] [mm] [mm] [mm]
10 45 18 1,5
15 50 22 1,5
20 60 28 1,5
25 70 35 1,5
32 82 43 1,5
40 92 49 1,5
50 107 61 1,5
65 127 77 1,5
80 142 90 1,5
100 162 115 1,5
125 192 141 1,5
150 218 169 1,5
200 273 220 1,5
250 329 273 1,5
300 384 324 1,5
350 444 356 1,5
400 495 407 1,5
450 555 458 1,5
500 617 508 1,5
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PIPING MATERIAL SPECIFICATION

PIPING CLASS A16

Doc. no. Rev. Date 11.04.14 Sign. Apprv. Page

PC-A16 4.1 JH x 8/8

Bolts dimensions.

Nominal No. of Thread Length

flange size bolts (1)
[mm] [mm] [mm]
10 4 M12 50
15 4 M12 50
20 4 M12 55
25 4 M12 55
32 4 M16 60
40 4 M16 60
50 4 M16 60
65 4 M16 60
80 8 M16 70
100 8 M16 70
125 8 M16 70
150 8 M20 80
200 12 M20 80
250 12 M24 90
300 12 M24 90
350 16 M24 90
400 16 M27 100
450 20 M27 100
500 20 M30 110