INTERACTIVE SCHEMATIC

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 RENR9106
March 2005

M318C
Wheeled Excavator
Hydraulic System
H2D1-UP
BCZ2001-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator As - OSCAxle 8U-2924 2 I-7
Accumulator As - Pilot 8U-6159 3 B-10
Brake - Accumulator As 5W-9971 1 B-8
Breather - Cap 194-7849 4 A-12
Control Gp - Hydraulic (RH) CNU 2 243-4043 6 E-10, F-10
Control Gp - Hydraulic (LH) 243-4044 5 E-11, F-11
Control Gp - Hydraulic Hand (Doz / Stab) 193-7789 7 E-12
Cylinder Gp - Stabilizer 224-9320 10 I-6
Cylinder Gp - Axle Lock 8U-4461 8 H-7, I-7
Cylinder Gp - Dozer Blade 252-7300 9 I-11
Cylinder Gp - Steering 5W-5696 11 I-7
Fan Circuit - Filter Gp 227-6000 12 C-4
Filter Gp - Oil (Swing Circuit Make - Up) 109-7288 15 B-5
Filter Gp - Swing Pump Drain 8U-0198 16 A-6
Filter Gp - Travel Motor Drain 8U-0198 17 A-3
Filter Gp - Oil (Pilot Circuit) 145-7750 14 C-8
Main Control - Valve Gp 208-5122 43 D-5
Main Return - Filter Gp 193-5975 13 A-3
Motor Gp - Swing 152-7371 19 B-4
Motor Gp - Gear (Fan Drive) 197-4602 18 C-4
Pedal Gp - (Pilot Control) Note A 254-2684 23 E-10
Pedal Gp- (Pilot Control) 112-5704 21 E-10
Pedal Gp - (Pilot Control) 237-2261 22 E-11
Pedal Gp - (TravelValve) Note B 254-2685 24 E-10
Pump Gp - Gear (Fan Drive) 196-8428 25 B-4
Pump Gp - Pilot, Steering, Brake, Aux 196-8424 27 B-6

NoteA : w/otempomat
NoteB : w/tempomat
 COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Pump Gp - Main 240-0145 26 A-6
Solenoid As - Pump Margin Pressure 216-1397 29 B-6
Swing - Pump Gp 190-8199 28 A-5
Travel - Motor Gp 225-8180 20 H-8
Valve As - Priority (Steering) 188-1814 30 D-8
Valve Gp - Brake Control (Travel) 1 176-7800 32 B-8
Valve Gp - Check (EndCover) 2 239-7774 34 C-9
Valve Gp - Control (Joystick Boom Steering) 2 239-7775 39 C-9
Valve Gp - Control (Medium Press) 2 239-7773 40 B-9
Valve Gp - Control (Variable Adjusting) 192-3183 42 E-7
Valve Gp - Selector & Flow Control 243-5227 45 G-10
Valve Gp - Solenoid (Dozer Blade) 1 196-7544 46 I-10
Valve Gp - Solenoid (Pilot Manifold) 235-0783 47 B-10
Valve Gp - Solenoid (Stabilizer) 196-7543 48 I-6
Valve Gp - Solenoid (Travel Lockout) 240-6325 31 B-12
Valve Gp - Check (Boom) 202-4095 33 G-6
Valve Gp - Check (VABoom) 2 238-7021 37 G-7
Valve Gp - Check (O & #31; set Boom) 2 202-4096 35 G-8
Valve Gp - Control (QuickCoupler) 176-9667 41 G-7
Valve Gp - Pilot (Joystick Boom Steering) 2 242-9670 44 E-9
Valve Gp - Solenoid (TravelStartControl) 2 254-2683 49 F-4
Valve Gp - Steering 205-6215 50 E-8
Valve Gp - Combination 191-2778 38 F-2
Valve Gp - Check (Stick) 202-4092 36 F-5
NoteA : w/otempomat
NoteB : w/tempomat
TAP LOCATION

Tap Schematic
Description
Number Location
A3 Swing Brake Press C-11
B1 Brake Pressure C-8
LL Clutch Release I-9
M1 Main Pump Destroking Press A-6
M2 Pilot C-6
M3 Parking Brake Pressure Reserve B-9
M5 Prop Main Pump C-6
M6 Prop Swing Pump C-6
MA Quick Coupler Control Valve G-7
Ma Swing Pump Op Press A A-4
Mb Swing Pump Op Press B B-4
MLS Load Sense C-6
MM Joystick Steering C-6
MP Main Pump C-6
P1 Priority Steering Valve C-6
P2 Pump -Fan Drive C-6
S1 Accumulator Service Brake (1st Brake) B-8
S2 Accumulator Service Brake (2nd Brake) B-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 12 11 10 9 8 7 6 5 4 3 2 1

(8) CYLINDER GP
AXLE LOCK
G
8U-4461
(10) CYLINDER GP (48) VALVE GP
X
STABILIZER SOLENOID(STABILIZER)
CLUTCH LL 196-7543 OP
RELEASE
224-9320
I I
EL L U T1 MB G
(2) ACCUMULATOR AS
Z1
OSCAXLE

STEERING CYLINDR
B

WHEEL BRAKE
8U-2924

STABILIZER
AXLE LOCK
FWD
Z2

OSC.
WHEEL BRAKE

DOZER BLADE
(9) CYLINDER GP MIN

DOZER BLADE S
252-7300 P T
MAX
MS

REV
(46) VALVE GP nu
A
SOLENOID EK T2 MA
EB
(DOZER BLADE) M1 TRAVEL MOTOR
196-7544
MB
(20) MOTOR GP (8) CYLINDER GP (11) CYLINDER GP
MK
B K AXLE LOCK STEERING
(TRAVEL) 5W-5696
H 8U-4461 H
225-8180

(35) VALVE GP
CHECK (OFFSET BOOM) 4 2
6 1
THIS HOSE ROUTING IS VALID SEE LOC (6) CONTROL GP 202-4096 OP 5 3
IF THE MACHINE IS EQUIPPED WITH A a3 b3 a5 b5 B-7 (37) VALVE GP (33) VALVE GP
0
HYDRAULIC (RH) CNU (41) VALVE GP
JOYSTICK PATTERN CHANGER (45) VALVE GP CHECK (VA BOOM) CONTROL(QUICK CHECK (BOOM)
SELECTOR AND 243-4043 238-7021 OP 202-4095 OP
FLOW CONTROL COUPLER)
GRAPPLE ROTATE HYDRAULIC CAB RISER OFFSET BOOM VA BOOM QUICK COUPLER 176-9667 OP BOOM
243-5227 OP TILT 0
5 1 7 3 5
3
PATTERN CHANGER 6 1
(5) CONTROL GP 4 2
G G
HYDRAULIC (LH)
243-4044 MA A B
MA STICK BUCKET
6 2 8 4
BUCKET ADJUST B A A B B A

U
P
(36) VALVE GP
MG BB SA LS DS CHECK
C1 C2 (STICK)
B m2 SHUT OFF BALL VALVES
MR X A T T A X MR MR X A T 202-4092
K m1

B 1 2 3 4 1 2 3 4 V1 V2 T
b0 SEE LOC
C-10 &
P
P D-5 a3
3 4 6
5 K
STICK OUT BOOM DOWN
A3 B3 SEE LOC
P
(49) VALVE
1 CLOSED WITH MPF F-7
P1
SW L SW R A3 B3 Y X A'
GROUP
2 BCT CL BCT OP (6) CONTROL
STICK IN BOOM UP SEE LOC SOLENOID
F-9 SEE LOC
PILOT
MANIFOLD SEE LOC GROUP A3 B3 b5 F-6 & C-10 (TRAVEL (38) VALVE GP
F-8 P T
T5 HYD(RH) START b01.2 B01 A01 COMBINATION
Z
F 2 P T P T CNU (42) VALVE GP CONTROL) PST
191-2778 OP F
243-4043 SEE LOC SEE LOC SEE LOC SEE LOC A B
1 5 F-10
CONTROL F-6 & C-10 F-12 F-11 254-2683
3 4 6 (VARIABLE
b0 ADJUSTING) b5 b4 b3 SEE LOC b1 SEE LOC T
SEE LOC SEE SEE LOC SEE SEE SEE SEE SEE SEE SEE LOC SEE LOC SEE LOC F-10 b2 F-9
SEE LOC SEE LOC B-5 LOC B-5 LOC LOC LOC LOC LOC LOC D-6 D-3 F-4 192-3183 OP MAIN CONTROL VALVE GP A
F-6 D-5 F-5 D-3 D-2 F-7 D-7 F-4 D-4 PST G M A1 B1 L R b0 B0 A0 P AUX 1 b5 B5 A5 b4 DOZER/ L B4 A4 b3 B3 A3 b2 TRAVEL B2 A2 b1 B1 A1 S51
BOOM STICK
Y1 Y2 a5 a1
VA BOOM BUCKET

b4 a4 b3 a01 b01 b0 a0 b2 a2 b1
STABI-
LIZER

2 1 1 2 3 4 2 1 2 1 2 1 1 2 3 4
DOZER STABILIZER

DOWN STICK OUT RH OUT FWD BOOM DOWN

TRAVEL
VA BOOM

U U
MCV

DEG DEG T A B
SW L SW R BCT CL BCT OP
UP STICK IN LH IN REV BOOM UP

P T P T P T P T P T P T
E E
BLADE & STICK & (21) PEDAL (23) PEDAL
STABILIZER SWING GROUP (44) VALVE GP
PILOT PILOT
GROUP PILOT
(PILOT NOTEA
VALVE VALVE (JOYSTICK BOOM
CONTROL) PILOT
112-5704 CONTROL STEERING)
OP 254-2684 242-9670 OP LD

P T

(5) CONTROL (50) VALVE GP STEERING

(24) PEDAL GP VALVE
GROUP NOTEB STEERING
HYD(LH) TRAVEL VALVE 205-6215 EF CF PMP

OUT
IN
243-4044 254-2685 (30) VALVE AS
a0 K MP LS MLS LS AUX P P AUX 2 a5 S53 a4 S52 a3 a2 a1 S5 T
(7) CONTROL GP PRIORITY L
LD
HYD HAND (STEERING) a0 SEE LOC SEE LOC SEE LOC SEE LOC SEE LOC SEE LOC
INSIDE
188-1814
P
F-10 a5 F-10 a4 F-11 a3 C10 & F-5 a2 F-10 a1 F-10
b01.1

(DOZ/STAB) CAB
193-7789
a01 b01
D D

a01 b01 LINE PATTERNS

(22) PEDAL GP
(PILOT SEE SEE Pressure Line
(14) FILTER LOC LOC
CONTROL) GROUP MP (18) MOTOR GP F-11 F-11 Pilot / Load Sensing Pressure
A2 B2 A1 B1 A3 B3 MAIN PUMP (43) VALVE GP
237-2261 OP OIL GEAR (FAN DRIVE) Drain / Return Lines
FOR USE IF MACHINE (PILOT MAIN CONTROL 197-4602
IS EQUIPPED WITH MLS LOAD SENSE
MORE THAN ONE CIRCUIT) 191-2762 Component Group
MEDIUM PRESSURE
FUNCTION
145-7750
M2 PILOT CALLOUTS
T YY Taps (Pressure, Sampling, Sensor - by letter)
M5 MODE MAIN PUMP
(32) VALVE Callout Number Component
GROUP (12) FILTER GP (Machine Location from (52) VALVE GP - CONTROL Name
SEE M6 MODE SWING PUMP Component LocationsTable)
138-1234
SEE LOC BRAKE FAN CIRCUIT Part Number
LOC D-5
F-6 F-5 CONTROL S P 227-6000
C (TRAVEL) P1 AUX PUMP C
FAN DRIVE
b5 a3 (39) VALVE
176-7800
FOR USE IF MACHINE A B P2 FAN PUMP
IS EQUIPPED WITH ONLY GROUP B1
ONE MEDIUM PRESSURE
A3 FUNCTION
FLOW CONTROL JOYSTICK STEERING
CONTROL
CHECK (JOYSTICK DS1
MM
A B
BOOM B1 B2
STEERING)
U
239-7775 S2
P OP S1
A4 A3 A2 A1 M2 K B MG BB SA LS DS (15) FILTER GP
OSC SWING RESERVED IMPLEMENT
1 2 (34) VALVE S1 (26) PUMP GP SEE SEE OIL
AXLE BRAKE B GROUP Y2 LOC Y1 LOC (19) MOTOR GP
REST
m2
CHECK
S2
(29) SOLENOID AS MAIN F-11 F-11 (SWING CIRCUIT
SWING
K m1
(END
DS2 PUMP MARGIN 240-0145 Y2 Y3 Y1 MAKE-UP)
152-7371 LINES GROUP COLOR DESCRIPTIONS
B PRESSURE 109-7288 MAIN PUMP OUTPUT
A8
COVER) T
T BRAKE PILOT STEERING PUMP OUTPUT
P
239-7774 N 216-1397
SWING PUMP OUTPUT
TRAVEL K M A G MX X Z
PILOT CLOSED WITH MPF
P1
OP FAN PUMP OUTPUT
B CONTROL
(40) VALVE P T2 MATERIAL HANDLER CONTROL AND CYLINDER CIRCUIT B
TRAVEL SWING MAIN
WHEEL BRAKE VALVE MAIN CONTROL VALVE PILOT CIRCUIT
MOTOR
CONTROL
PUMP
CONTROL
PUMP GROUP
CONTROL SUPPLY LINE
T5 CONTROL (1) ACCUMULATOR AS DRAIN / RETURN LINE
PS R T2 FA FA1 FE
(MEDIUM BRAKE T1
B
STEERING CONTROL CIRCUIT
B A
Z
PRESS) 5W-9971 ACCESS FROM GROUND
WHEEL BRAKE CONTROL CIRCUIT
PILOT DOZER BLADE / STABILIZER CONTROL CIRCUIT
A7 M7 A6 D6 M6 T1/1 A5 M5 T1/2 PST
(47) VALVE GP M3 P T5 FLOW 239-7773 OP Mb Mb P
T1
MANIFOLD CONTROL VALVE VA BOOM CONTROL CIRCUIT
SP
(3) ACCUMULATOR SOLENOID SWING PUMP CONTROL CIRCUIT

AS PILOT (PILOT Qmax Qmin Z BOOM AND BUCKET CONTROL CIRCUIT

M3 ENGINE R STICK CONTROL CIRCUIT
8U-6159 MANIFOLD)
SHUT OFF VALVE CONTROL CIRCUIT
(31) VALVE GP 235-0783 BRAKE
SWING MOTOR
TRAVEL VALVE CONTROL CIRCUIT
Ma
(13) FILTER GP
PILOT BOOM CONTROL CIRCUIT
SOLENOID S M1
Ma MAIN RETURN
STEERING A
(TRAVEL LOCKOUT) PUMP MAIN PUMP X1 X2 G MH
FS
S 193-5975
240-6325 (IMPLEMENT,
R1 R2 T1 T2 FAN (25) PUMP
TRAVEL, WORK TOOL) SWING PUMP PUMP
GROUP NOTE A: PRFM REQ.: OP MARKED COMPONENTS
ARE OPTIONAL AND NOT STANDARD.
GEAR
A (27) PUMP GP M1 (FANDRIVE) A
PILOT, 196-8428 (17) FILTER GP
(4) CAP STEERING, (16) FILTER GP (28) PUMP GP TRAVEL MOTOR DRAIN
BREATHER BRAKE,AUX SWING PUMP DRAIN SWING THIS SCHEMATIC IS FOR THE M318C WHEELED EXCAVATOR
196-8424 8U-0198 HYDRAULIC SYSTEM
194-7849 8U-0198 190-8199 MEDIA NUMBER: RENR9106-00
SCHEMATIC PART NUMBER: 253-4867, VERSION: EY
N1 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
N2 in neutral and with parking brake set.
N3 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
10 2 8 33 35 19 36 41 27 38 42 45 43 49 26 28 29 25 15 20 VIEW ALL CALLOUTS

11 9

37 13

48 17

33 16

8 46

6 4

10 9

50 18
12
21
23 22 24 32 5 7 30 44 40 1 3 41 47 39 34 31 14
33 39 37 40 41 47 14 34 3 31 1 43 36 45 38 42 49
4
7
13

6 16
17
5 18

50 29
25
15
26
28
12
24 10 48 21 8 22 23 11 2 30 32 35 20 19 44 46 9 27
BRAKE CONTROL VALVE
VIEW ALL CALLOUTS

32
S1

S2

B1
MAIN AND SWINGS PUMPS
VIEW ALL CALLOUTS

M1 28
Mb
26

Ma
PILOT MANIFOLD
VIEW ALL CALLOUTS

47

31

40

A3 M3
PRESSURE TAP PANEL
VIEW ALL CALLOUTS

MLS MP
M2

M5

M6

P1

P2

MM
QUICK COUPLER VALVE
VIEW ALL CALLOUTS

41 MA