Professional Documents
Culture Documents
GE752 HIGH-TORQUE
HORIZONTAL DRILLING MOTOR
CONTENTS
Page
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CLOSED COOLING SYSTEMS . . . . . . . . . . . . . . 4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7
MODEL DIFFERENCES . . . . . . . . . . . . . . . . . . . . 7
DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SPECIAL TOOLS AND EQUIPMENT . . . . . . . . . . 23
GROUNDING INSTRUCTIONS
GROUNDING PROCEDURES . . . . . . . . . . . . . . 23
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INSPECTION
BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . 24
MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SEMI-ANNUALLY . . . . . . . . . . . . . . . . . . . . . . . . 27
BASIC REPAIRS
CHANGING CONNECTION BOXES . . . . . . . . . 27
BRUSH REPLACEMENT . . . . . . . . . . . . . . . . . . 29
BRUSHHOLDER REPLACEMENT . . . . . . . . . . 29
BRUSHHOLDER CLEARANCE ADJUSTMENT 30
COMMUTATOR RESURFACING . . . . . . . . . . . . 31
BASIC OVERHAUL FIG. 1. GE752 HORIZONTAL DRILLING
TESTING BEFORE DISASSEMBLY . . . . . . . . . 36 MOTOR. E-28716.
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TABLE NO TAG - DRAWING REFERENCE . . . . . . CONTENTS (CONT'D)
NO TAG Page
Armature Removal From Frame . . . . . NO TAG REPAIR
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG LUBRICATION OF BOLTS . . . . . . . . . . . . . NO TAG
INSPECTION AND TEST OF BRUSHHOLDER SLEEVE REPLACEMENT . . . . . .
DISASSEMBLED MOTOR NO TAG
BEARING INSPECTION . . . . . . . . . . . . . . . NO TAG ARMATURE . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
ARMATURE . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG TABLE NO TAG - BOLT TORQUE VALUES . . . . . .
COMMUTATOR . . . . . . . . . . . . . . . . . . . . . . NO TAG NO TAG
ARMATURE SHAFT INSPECTION . . . . . . NO TAG TEST AFTER REPAIR . . . . . . . . . . . . . . . . . NO TAG
MOTOR FRAME . . . . . . . . . . . . . . . . . . . . . . NO TAG MOTOR FRAME FIELD COIL REPLACEMENT . . . .
BRUSHHOLDERS . . . . . . . . . . . . . . . . . . . . NO TAG NO TAG
TEST AFTER REPAIR (Coiled Frame
Revisions are indicated by marginal bars. Without Armature) . . . . . . . . . . . . . . . . . . NO TAG
Copyright 1993 General Electric Company. All rights reserved. This copyrighted document may be reproduced free of charge by General
Electric Company customers (OEM's) and their customers, if such reproduction is used exclusively in connection with equipment used in those
customers' internal operations.
These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation, or
maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the user's purposes, the matter should be referred to the
General Electric Company. Any applicable Federal, State or local regulations or company safety or operating rules must take precedence over any instructions given in this material. GE
has no obligation to keep the material up to date after the original publication.
THERE ARE NO WARRANTIES OF ACCURACY, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
Verify numbers for parts, tools, or material by using the Renewal Parts or Tool Catalogs, or contact your General Electric repreĆ
sentative for assistance.
Do not order from this publication.
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
LIST OF ILLUSTRATIONS
2
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
3
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
4
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
46.00
MIN 60
MAX.
REF. DESCRIPTION
1 LIFTER
2 LIFTER
3 LIFTER
4 BOLT
5 NUT
46.00
MIN
OFFSET HEAT
EXCHANGER SYSTEM
2
4,5
4,5
5
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
REF. DESCRIPTION
1 LIFTER
2 LIFTER
3 BOLT
4 NUT
46.00
MIN
o
60
MAX
30.00 MIN
IN-LINE HEAT
EXCHANGER SYSTEM
2
2
3,4
3,4
6
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
5. Braided cable. 12. An ABS certified (if specified) single shaft extenĆ
sion with a shaft-mounted hub for customer
6. 1600/24 cables. use.
7
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
5 1/8 3 5/8
5 7/8
6 3/4
2 3/8
7/8
3/8
2 5/8
2 9/16 3 1/2
4 9/16
NOTE
3/4 IN. PUSH BUTTON STATION CONDULET WITH BLANK INDICATING PLATE,
OR EQUIVALENT.
MOUNTING DIMENSIONS PER 41A230021 P1 (SUPPORT BRACKET) VOLTAGE RATING-600V, AC MAXIMUM
CONSISTS OF:
(A) SWITCH
TWO PUSH BUTTON STATION, HEAVY DUTY, 2 CIRCUITS.
(B) COVER
SINGLE BUTTON OPERATES BOTH INNER BUTTONS TOGETHER AND HAS LOCKING DEVICE.
(C) BODY
OPERATES IN OIL WELL DRILLING EQUIPMENT IN ATMOSPHERES OF DESERT, SWAMP AND SALT AIR
8
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
16
16
15 TORQUE TO 15
14 6-8 FT. LBS.
16 8 14
1 14 13 8
15 1 7 13
13 7
6
6
5 A 5 B
4 4 17
7 17
8 3 3
2
11
12 11 11
TORQUE TO 12 12
12-14 FT. LBS.
COMM END
REF. DESCRIPTION
1 MOUNTING PLATE A" ASSEMBLY
2 MOUNTING PLATE B" ASSEMBLY
3 SWITCH
4 FITTING
5 FLEXIBLE CONDUIT
6 FITTING
7 CABLE, 37"-B
8 CABLE, 37"-C
11 BOLT, 5/16-18 X 7/8
12 LOCKWASHER, 5/16
13 BOLT, 1/4-20 X 1 1/4
14 LOCKWASHER, 1/4
15 WASHER, 1/4 NARROW
16 NUT, 1/4-20
17 FITTING
9
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
CONNECTION BOX
10
USE BOLTS AND LOCKWASHERS
AB SUPPLIED WITH CONN. BOX
14 6
MAGNET FRAME BOSS
REF. DESCRIPTION
12 1 PRESSURE SWITCH
2 BRACKET
13 4 3 TUBE
4 FITTING
C
L ARM. 5 SPACER
6 CABLE
12 7 BOLT, 1/4-20 X 3/4
3 5 8 LOCKWASHER, 1/4
C SEE NOTE 9 ADAPTER
L ARM.
10 CABLE
NORMALLY OPEN. 11 CONDUIT, 1/2 DIA. X 22.50
11 1 CONNECT TO COMMON
4 12 FITTING
AND NORMALLY OPEN. 13 NUT
9 3.60 14 FITTING
REF. 2 SEE NOTE 15 TIE WRAP
12
AB
11
CL ARM.
15 SEE
NOTE
ARM CL
FI, F2 CONDUITS
REFERENCE
3
NOTE FOR PART 15:
TIE P11 TO P3 AND F1, F2
CONDUITS APPROX. AS SHOWN. 1.90 REF.
15 SEE NOTE
10
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
1.44
4.88
5.44
.50 NPT
.2656 DIA.
2 HOLES
.38
11
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
CONN. BOX
16 REF.
CONN. BOX 19,20,21
18
8 REF.
NOTE FOR P18:
STRIP LEADS OF P8 .31 AND
CRIMP P18. AFTER JOINING
WITH P16 & P17, INSULATE
EACH JOINT WITH 1T-1/2L OF
P22.
DETAIL AT C"
8
6,7
6, 3
7 17 TO TERMINAL W"
16 TO TERMINAL V"
13,
4 15
8 5
2 CONN.
5 BOX
4 A"
SEE 3 (REF.)
NOTE
COMM. .75 N.P.T. 14 6,
CHAMBER HOLE REF. 7
6, 8
VIEW AT A" C
2 SHOWING P1 & P2 L MOTOR 7 13
4 12
8
5,10,11 9
9
REF. DESCRIPTION
3 CONDUIT C"
4 LOCKNUT
5 JAM NUT, 3/8-16
6 LOCKWASHER, 1/2 NOTE FOR P3:
7 BOLT, 1/2-13 X 1 1/4 NORMAL POSITION FOR P3
8 SPACE HEATER IS 30 DEGREES CCW FROM THAT
9 COVER SHOWN, FOR TYING OF P14
10 WASHER, 3/8 REGULAR TO CABLES.
11 LOCKWASHER, 3/8
12 REDUCER
13 CONNECTOR
14 CONDUIT
15 NUT
16 CABLE
17 CABLE
18 TERMINAL ELECTRICAL RATING OF HEATER:
19 BOLT, NO. 10-32 X 5/16 277 V MAX., 185 WATTS ± 5% AT
20 LOCKWASHER, NO. 10 110 C AMBIENT.
21 NUT, NO. 10-32 SUITABLE FOR USE IN N.E.C. CLASS
22 TAPE T3 HAZARDOUS LOCATIONS.
23 TIE WRAP
12
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
13
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
#3 #4 #6
#5
COMM
END
SENSOR LEADS
COMM COIL COMM
COIL
13
SEAL AFTER
ASM. CABLES
3
60 LG
14
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
10 POINT CONNECTOR
2 2
3 3
NOTE: 4 4
16 GAGE [1.6]
5 5
TERMINALS #2, #3, #4 & #5 6 6
7 7 MILD STEEL SHEET
ARE TEMPERATURE DETECTORS. 8 8
9 9
10 10
TERMINALS #7 & #8
ARE SPACE HEATER.
[10.0] BRASS
GROUND STUD
15
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
13. Rodent guards. 12. No blower is provided. 3000 CFM cooling air
must be ducted to the motor from a safe area.
14. Optional imbedded resistance temperature deĆ
tectors (RTD's). They are 100 ohm platinum, GE752RB3 Models
and wired to the connection box. See Fig. 8 for a
drawing of the Temperature Sensor assembly. This model is the same as the GE752RB1 except
Refer to the separate instruction from Minco the RB3 has:
Products, Inc. (or other) for maintenance inforĆ
mation. 1. Connection box covers and inspection covers
are quick disconnect.
GE752RB2 Models
2. No braided cables.
This model is the same as the GE752RB1 except: 3. Single bolt-on connections are provided inĆ
stead of double bolt-on connections.
1. The motor is BASEEFA certifiable with appropriĆ
ate accessories. Double bolt-on connections or single or
double plug-in connections are available as
2. Suitable for mounting a closed cooling system options.
with a seawater-to-air heat exchanger, centrifĆ
ugal blower with an explosion-proof motor and 4. Certification is not available.
associated ducting and accessories. This sysĆ
5. The explosion-proof, connection box-
tem, available in an offset configuration for
mounted auxiliary cut-out switch shown in Fig.
back-to-back motor mounting or an in-line
5 is standard.
configuration, is supplied by Hunt Engine, Inc.
See the section on Closed Cooling Systems." GE752ARB1 Models
3. Connection box covers and inspection covers
This model is the same as the GE752RB1 except
are sealed to IP56.
the GE752ARB1:
4. Accessories are wired to a separate safety auxilĆ
1. Has self excited series wound fields.
iary connection box.
7. Spark arrestors are optional on some models 1. Has self excited series wound fields.
and standard on open cooling system models.
GE752ARB3 Models
8. The explosion-proof auxiliary switch is
mounted on the right side. This model is the same as the GE752RB3 except
the GE752ARB3:
9. A purge and pressurization control system
monitors purging cycle if BASEEFA certified. 1. Has self excited series wound fields.
10. Has a different magnet frame for IP56 covers GE752UB1 Models
and Auxiliary switch and conn. box mounting
(added holes in frame). This model is the same as the GE752RB1 except
the GE752UB1:
11. The explosion-proof pressure switch is optionĆ
al. 1. Has a double-ended shaft.
16
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
17
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
4 CEMENT P4 TO P1
WITH P5
MAGNET FRAME 1
C 3
B
6,7,8
A"
CL ARMATURE
CL ARMATURE
CONNECTION BOX
1 COMMUTATOR
END
REF. DESCRIPTION
6, 1 AUXILIARY SWITCH
7, 2 CABLE
8 3 CABLE
4 GASKET
5 CEMENT (497A806P12)
6 BOLT
7 LOCKWASHER, 1/4
8 NUT, 1/4-20
COMMUTATOR
END
CL ARMATURE
CONNECTION BOX
VIEW AT A"
18
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
1.62
.50
.36 2.78
2.12 3.50
4.30
NOTE:
VOLTAGE RATING - 600V, AC MAXIMUM
CONSISTS OF:
(A) TWO PUSH BUTTON INTERNAL SWITCH,
HEAVY DUTY, 2 CIRCUITS.
19
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
DATA
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Model Differences" section
Location Of Main Connection Boxes (Looking At Commutator End)
On Model Designations With Suffix Letter A" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left Side
On Model Designations With Suffix Letter B" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Side
Rating (continuous)
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5995 lb. ft. torque at 900 rpm (1030 hp)
5705 lb. ft. torque at 1040 rpm (1130 hp)
with 2800 SCFM air flow (ABS certified)
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6620 lb. ft. torque at 820 rpm (1030 hp)
6290 lb. ft. torque at 945 rpm (1130 hp)
with 2800 SCFM air flow (ABS certified)
Ratings (intermittent)
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6745 lb. ft. torque at 1065 rpm (1365 hp)
(at 67% duty cycle)
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8270 lb. ft. torque at 885 rpm (1395 hp)
(at 67% duty cycle)
Ratings (30 minute)
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6515 lb. ft. torque at 900 rpm (1120 hp)
(ABS certified)
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7610 lb. ft. torque at 820 rpm (1190 hp)
(ABS certified)
Max. Permissible Speed (rpm)
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300
Max. Permissible Vibration (Comm. End) (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.002
Resistance at 25 C (ohms) Min. Max.
Armature s:
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00749 0.00800
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00749 0.00800
Exciting Fields:
Models RB1, RB2, RB3, UB1 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 1.22
Models ARB1, ARB2, ARB3 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00513 0.00549
Commutating Fields:
Models RB1, RB2, RB3, UB1 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00431 0.00492
Models ARB1, ARB2, ARB3 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00431 0.00492
Carbon Brushes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T900
Size (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 x 2-1/4 x 2
Minimum Brush Length (length at which brush becomes inoperative) (in.) . . . . . . . . . . . . . . . . . . . . . . . . 1-3/32
(brush is measured on the longest side)
Spring Pressure on Brush, Preset (lb.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Brushholder
Clearance to Commutator (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/16-3/32
Clamp Bolt Torque (lb.-ft.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225-250
20
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
DATA (Cont'd)
Commutator
Side Mica Thickness (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.060
Slot Depth (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.047
Undercutting Saw:
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.063
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.000
Diameter:
New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.625
Worn (minimum permissible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.375
Riser Width (minimum permissible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.625
Dust Groove:
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.250
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.125
Commutator (Cont'd)
Concentricity - New Commutator
Total Indicated Runout, TIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.001
Variation of Indicator Runout within
any Group of 20 Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0004
Variation of Indicator Reading between
any Two Adjacent Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0001
Concentricity - Used Commutator
(Resurface if runout exceeds 0.010 TIR
or 0.003 within any group of 6 bars):
After Resurfacing, TIR (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.001
Bar-To-Bar Test (500 v) Voltage
Variation Bar-To-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 5%
Armature Balance
Commutator End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 grams (0.42 oz.)
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 grams (0.35 oz.)
Armature Bearings Min. Max.
Radial Clearance, Assembled (in.):
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.005 0.009
Comm. End (Roller Bearing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003 0.006
Comm. End (Ball Bearing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0005 0.0035
Runout Measured from Shaft to Outer Race (in.):
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.004
Comm. End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003
Pole Bore Diameter (measured at center of pole) (in.)
Motors: Min. Max.
Exciting Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.626 19.663
Commutating Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.956 19.988
21
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
DATA (Cont'd)
Impedance Test
Coiled Frame Without Armature (With non-magnetic retainers)
Pass 60 Hz Through: Voltage Drop
Exciting Fields Amps. Min. Max.
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.1* 15.6*
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 59.0 66.6
Commutating Fields
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.3* 8.1*
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.3 8.1
Lubrication - Armature Bearings
Grease Capacities (oz.):
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5
Commutator End
Models RB1, RB2, RB3, ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.25
Model UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.8
Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GE-D6A2C10
Weights (lb.) (approx.)
Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6720
Armature Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2100
High-Potential Test
60 Hz, a-c, to ground for one minute (All Windings) (volts):
New or Rewound Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500
Reconditioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
Minimum Megohmmeter Reading (ohms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 megohms
NOTES
22
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
23
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
additional grounding. (References: ABS Rules for recommend that an overhaul be performed every
Building and Classing Steel Vessels, Section 35.9.6, 18,000 hours (approximately every two years) on all
and IEEE Standard 45-1977, Recommended Practice machines subjected to normal operation.
for Electrical Installations on Shipboard, Section 21.4.)
INSPECTION
Grounding Procedures (Fig. 10)
Before Operation
A 0.375 in. grounding stud is provided on one of the
mounting feet for use in connecting the ground cable to Before placing a new machine into service, be sure
the drilling motor. Refer to the appropriate Outline to remove rodent guards and/or duct tape over the air
drawing for the stud location. exit ports at the pinion-end of the motor. Also be sure
that all necessary equipment blowers and duct work
1. Prepare a ground conductor* long enough to are in place and in good condition.
run from the motor frame to an existing ground CAUTION: Failure to provide adequate cooling
conductor system or to a suitable equipment could result in an overheating condition which
ground point as defined by the National ElectriĆ could shorten equipment life and negatively effect
cal Code Article 250 or other applicable regulaĆ warranty coverage.
tion.
6. Using a digital ohmmeter, check that the conĆ Clean the outside of the machine and remove the
nections are solid, low resistance connections inspection covers. Use clean, dry compressed air and
from the cable conductor to the ground point blow the dirt and carbon dust from the interior of the
and to the motor frame. The meter reading machine.
should be 0.2 ohms or less.
Check exterior covers to be sure felt seals are intact.
LUBRICATION If seals are missing or covers are damaged, replace
Lubrication is not required on any GE752 drilling seals or covers as necessary. Make sure covers fit
machine designed for horizontal operation between properly and cover latches work properly.
overhaul periods. Overhaul intervals will depend on the
Brushholders (Fig. 11)
severity of service seen by the machine. However, we
*Use 4/0 size or larger copper cable for GE752 maĆ Inspect the brushholders for damage. If brushholĆ
chines. (Reference: National Electrical Code, 1978 der(s) will be replaced, refer to BASIC REPAIRS, BrushĆ
Edition, Table 250-95.) holder Replacement section for instructions.
24
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
Brush Spring Pressure 1. Inspect all brushes to be sure they are not
chipped or broken. Make sure brush shunts are
Lift the brush pressure fingers to the toggled-up" not frayed or broken. Replace any brush which
position, Fig. 11, and check for free movement of shows damage of any kind.
spring assembly.
25
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
NOTE: Chipped, burned or rough-faced Make sure the creepage band is tight on the comĆ
brushes may indicate the commutator needs mutator cap.
resurfacing.
Flash Ring
2. Move the brushes up and down in their carbonĆ
ways to be sure brushes slide freely. Examine the flash ring for possible flashover damĆ
age. Wipe the flash ring clean. Keep ring free of dirt and
3. Check the brush shunts to be sure they are not varnish.
twisted or out of position, Fig. 12. Make sure all
brush-shunt terminal connections and all Insulation
brushholder cable connections are tight.
Measure the insulation resistance with a meg-
Commutator ohmmeter (Megger) to determine the condition of the
insulation. If reading is low, make a further inspection to
Inspect the commutator for possible flashover damĆ determine if insulation failure or excessive moisture is
age. The commutator should be clean, smooth, glossy causing the low megohmmeter reading. Correct the
and free of high mica, high bars, flat spots or rough surĆ cause of low readings before returning the motor to
faces. service.
If there are indications the commutator is out-of- Inspect all accessible parts of the field coil insulation
round (e.g., variations in width of the ridge between for cracking and evidence of overheating.
brush paths), check the concentricity of the
commutator with a dial indicator. Condemning limits for Power Cables
concentricity are listed in DATA section.
Inspect the power cables for signs of excessive
If the commutator requires grinding, refer to ComĆ heating, poor insulation or mechanical damage. AsĆ
mutator Resurfacing under BASIC REPAIRS section of sure all terminals are tight.
this manual for instructions.
Mounting Bolts
Creepage Band
Check all mounting bolts to assure tightness.
Clean the creepage band (located on the commutaĆ
Air Filters (If Applied)
tor cap) with a clean cloth dipped in an approved solĆ
vent. Inspect the band for possible flashover damage.
Inspect the air filter in the cooling system assembly.
Clean or change the filter as needed at each inspecĆ
tion.
26
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
For replacement parts and/or troubleshooting asĆ 4. Disconnect the blower and heater leads from
sistance, contact Hunt Engine, Inc., PO Box 35685, the terminal board.
Houston, TX 77235.
5. Disconnect the blower and heater conduit and
Semi-Annually fittings from the connection box and remove
leads.
1. Perform inspection operations listed under
6. Disconnect the pressurizing assembly and fitĆ
Monthly section.
ting from the connection box.
2. Refer to DATA section for Brushholder ClearĆ
7. Disconnect the pressure sensing tube from the
ance dimension, and check the clearance beĆ
rear of the connection box.
tween the brushholders and the commutator
surface. 8. Remove the mounting bolts and take the conĆ
nection box off of the right side of the motor.
If clearance adjustment is required, refer to BASIC
REPAIRS, Brushholder Clearance Adjustment section 9. Remove the pressure sensing tube and fitting,
for instructions. heater conduit and fitting and pressurizing conĆ
duit and fitting from the right side of the commuĆ
BASIC REPAIRS tator chamber.
Changing Connection Boxes 10. Remove the pipe plugs from the left side of the
commutator chamber and install them in
Connection boxes can be changed from one side to matching holes on the right side.
the other. Determine the correct connection box drawĆ
ing from Table 2 on page NO TAG. 11. Remove the heater leads and heater from the
commutator chamber.
Procedure
12. Change F1 and F2 leads from the right side to
the left side. Refer to the appropriate coiled
The following details the procedure for changing a
frame assembly drawing:
connection box from the right side of the machine to
the left side to convert an A" to a B." The procedure a. Remove the lower splash guards from the
can be reversed to change a connection box from the drive end of the motor.
left side to the right side to convert a B" to an A."
b. Remove the insulation from F1 and F2 conĆ
1. Disconnect all accessories from the connection nections inside of the magnet frame through
box. Refer to the appropriate outline drawing. the air outlet holes.
2. Remove connection box covers. c. Remove the bolts from connections and reĆ
move F1 and F2 external leads from the elĆ
3. Disconnect F1, F2, A1 and A2 leads from the bow in the magnet frame. Remove the elĆ
connection box. Loosen the strain relief bow.
connectors at the bottom of the box and remove
all cables and conduit from the bottom of the d. Insulate the bare terminals left in the magnet
box. frame and tie down if necessary. See Note.
27
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
g. Install the elbow and F1 and F2 leads in the nection. Insulate the entire connection. Tie
hole on the left side of the magnet frame. the lead to the connection strap. See Note.
Connect F1 and F2 leads to the correct bare
terminals and re-insulate. See Note. NOTE: When insulating terminal connections,
fill all cavities and cover all bolt heads with putty
h. Replace the lower splash guards. (41A238526P1). Then insulate the entire termiĆ
nal assembly with varnished cloth tape
NOTE: When insulating terminal connections, (A22C2A2) first, followed by a glass taping
fill all cavities and cover all bolt heads with putty (A2L14B). Both tapings to be 1/2 lapped. After
(41A238526P1). Then insulate the entire termiĆ applying glass tape, coat the entire assembly
nal assembly with varnished cloth tape with varnish (A15B17A).
(A22C2A2) first, followed by a glass taping
i. Install the A1 lead through the upper bushĆ
(A2L14B). Both tapings to be 1/2 lapped. After
ing on the left side and bolt to the connection
the second taping, coat the entire assembly with
busbar.
varnish (A15B17A).
j. Re-align the blower with the air inlet hole
13. Change A1 and A2 leads from the right side to and bolt in place.
the left side. Refer to the appropriate coiled
frame assembly drawing: Assemble the connection box and accessories to
the opposite side of motor as follows:
a. Remove the commutator inspection covers.
1. Install the pressure sensing fitting and the heatĆ
b. Remove the blower mounting bolts and reĆ er conduit fitting in the appropriate holes on the
move the blower from the air inlet hole. left side of the commutator chamber.
28
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
8. Install the A1 and A2 leads through the strain reĆ placed before installing new brushes. Spring
lief connectors to the connections inside the pressure can be measured with a 20-lb. spring
connection box. scale pulling radially on the brush pressure finĆ
ger over the center of each brush. See DATA secĆ
9. Install the F1 and F2 leads and the conduit tion for limits.
through strain relief connectors and connect
the F1 and F2 leads to the terminal board. TightĆ 1. Remove the commutator inspection covers.
en all strain relief connectors.
2. Disconnect the brush shunt from the terminal
10. Install the blower conduit, fitting and cables to screw, Fig. 11, located on the brushholder
the connection box and connect to the terminal body.
board. Test for correct blower rotation.
3. Lift the pressure finger away from the brush to
11. Plug all vacant holes in the connection box with the toggled-up position. Remove the brush.
plug buttons already supplied with the box.
Bend over four prongs 90 degrees apart to lock WARNING: When using compressed air for cleanĆ
in place. ing purposes, flying debris and particles may
present a hazard to personnel in the immediate
12. Install the top and front covers on the connecĆ area. Personnel should be provided with, and
tion box. trained in the use of, personal protective equipĆ
ment as specified by applicable federal or state
13. Stamp -B" immediately following model numĆ safety regulations.
ber on the nameplate. It is important to docuĆ
ment the machine's history of changes and to 4. Use dry, compressed air and blow the carbon
keep the nameplate up-to-date. dust from the carbonway.
EXAMPLE: GE752 R6A TO R6B 5. Insert a new brush and make sure brush slides
freely in the carbonway.
14. Insure all holes in the frame from which cables
have been removed are plugged. 6. Carefully lower the pressure finger onto the
brush.
GE752 Series Motor Change
CAUTION: Do not allow the finger to snap down on
The only difference in the connection box changeĆ the brush as brush damage may result.
over procedure between the series motors and the
shunt motors is in the F1 and F2 cables. 7. Bolt the brush shunt terminals to the brushholĆ
der(s). Arrange the brush shunt strands so they
The change will consist of removing insulation from
clear the pressure fingers, Fig. 12, and tighten
the cable connections on the right side and the busbar
the terminal screw(s). Make sure brush shunts
connection on the left side. These cables should then
are not positioned under the pressure fingers.
be reconnected as shown in the appropriate connecĆ
Check and tighten all brushholder cable conĆ
tion diagram and re-insulated. The caps and plugs
nections.
must be interchanged with the bushings. See the apĆ
propriate outline drawing. 8. Seat the new brushes with a white seater stone.
29
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
CAUTION: When replacing brushes, use the GE any damage. If they are long enough and are
recommended grade. Mixing of brush grades in not damaged, they can be re-used. If not, reĆ
the same motor or changing brushes to another place with new brushes.
grade will seriously affect commutation, surface
film, commutator and brush life. See DATA section Brushholder Clearance
for brush grade. Adjustment
2. Disconnect the cable from the brushholder(s)
Refer to DATA section for brushholder-to-comĆ
involved.
mutator clearance dimension and adjust brushholder
3. Remove bolt, washer and brushholder clamp. as follows:
Lift the brushholder out of the frame.
1. Remove the brushes.
Installation
CAUTION: Do not allow the brushholder to
1. Position the brushholder in the frame with the touch, bump or rest on the commutator.
brushholder studs resting in the clamp surfaces
2. Insert a fiber gauge (equal in thickness to the
of the brushholder support.
clearance dimension) between the commutator
2. Install bolt and washer. Tighten bolt but do not and the brushholder. (Loosen brushholder first
torque until the brushholder-to-commutator if below minimum allowable clearance.)
clearance has been established. Refer to
Brushholder Clearance Adjustment section for Do NOT use a metallic gauge.
instructions to adjust brushholder clearance.
3. Loosen the brushholder support bolt and move
3. After brushholder clearance has been set, conĆ the brushholder against the fiber gauge so cleaĆ
nect the brushholder cable and remove protecĆ rance-to-commutator is the same as the
tive paper from commutator surface. gauge thickness.
4. Check brushes to insure they exceed the miniĆ 4. Torque bolt to 225-250 ft.-lb. and recheck the
mum brush length dimension and are free of brushholder clearance gap.
NOTES
30
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
WARNING: For the safety of personnel during NOTE: Outside power will be required to operĆ
resurfacing operations, the following safety ate the motor for the following commutator-reĆ
precautions must be adhered to: surfacing procedure.
1. An second operator must be at the auxiliaĆ Preparation For Operating Series
ry power (welder) control station, ready to
Machines For Commutator Resurfacing
shut off power in case of an emergency
during the grinding operation.
(5GE752ARB Models)
2. The grinding operator should wear rubber Before starting this procedure, refer to the warning
insulated gloves, goggles and a dust mask and caution statements on Page 31.
and stand on an insulated platform when 1. Break the coupling (if applicable) so the maĆ
resurfacing or blowing out the commutaĆ chine can be operated from a d-c welding set
tor. or other outside d-c power source.
3. To avoid electrical shock, do not touch any 2. Lift all the brushes except two of opposite polarĆ
part of the machine interior or cables durĆ ity (adjacent brushholders) which are necesĆ
ing grinding operations. sary to operate the motor.
4. Do not come into close proximity of an enĆ 3. Disconnect the motor cables.
ergized motor during the cleaning proĆ 4. Connect the machine to an outside source of
cess. The armature commutator and brush controlled d-c power; such as a 3-5 kw, 100
rigging have a high electrical charge vdc welding set which is capable of driving it at a
which could cause serious injury or death. speed of 900-1000 rpm.
Always use a hose tip that is an electrical
5. Refer to Fig. 13 for a diagram of connections to
non-conductor when cleaning with air.
run a series machine from a welding set. ConĆ
5. When using compressed air for cleaning nect the leads so the machine will operate as a
purposes, flying debris and particles may series motor, and the armature will rotate counĆ
present a hazard to personnel in the immeĆ terclockwise (viewed from the commutator
diate area. Personnel should be provided end).
with, and trained in the use of, personal
protective equipment as specified by
applicable federal or state safety regulaĆ
tions.
Preparation For Operating Shunt c. Slowly decrease the field supply to bring the
Machines For Commutator Resurfacing speed up to 1000 rpm.
(5GE752RB and UB Models) NOTE: When shutting down, increase the field
supply to maximum, and then turn off the armaĆ
Before starting this procedure, refer to the warning ture supply. After the armature supply is shut off,
and caution statements on Page 31. shut down the field supply.
1. Break the coupling (if applicable) so the maĆ 3. Run the machine at approximately 1000 rpm
chine can be run from a d-c power source. and hold the block against the commutator with
a light, even pressure. Move the block back and
2. Lift all brushes except two of opposite polarity forth longitudinally to clean the commutator.
(adjacent brushholders) which are necessary to
operate the motor. 4. Use clean, dry compressed air, to remove dust
and sand.
3. Disconnect the motor cables.
Hand Stoning Procedure
4. Connect the machine to an outside source of
controlled d-c power, Fig. 14. Before starting this procedure, refer to the warning
and caution statements on Page 31.
Sanding Procedure
If the commutator surface is mildly grooved,
Before starting this procedure, refer to the warning threaded or burned, and only a small amount of copper
and caution statements on Page 31. has to be removed to correct the trouble, use a hand
stone. Hand stoning will not correct an out-of-round
If the commutator is dirty, blackened or slightly commutator. See Fixture Grinding" section.
rough, resurface it by sanding with 00 sandpaper, or
finer, as follows: 1. Use a fine-grade stone ground to fit the comĆ
mutator curvature, Fig. 16. It should also be of
1. Attach the fine sandpaper to a wooden block sufficient width to bridge any flat spots; otherĆ
shaped to fit the commutator, Fig. 15. wise, the stone will ride in and out of the flat and
will not correct it.
2. Apply power as follows:
2. Remove one brushholder for access to the comĆ
a. Increase the field supply (0-50 v) to 32.0 mutator.
volts at 25 amps.
3. Run the motor at approximately 1000 rpm.
b. Increase the armature supply (0-150 v) to
WOOD BLOCK
150 volts. SHAPED TO WOOD SCREW
COMMUTATOR AND WASHER
FINE
SANDPAPER
32
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
4. Hold the stone firmly against the commutator 1. Remove the inspection covers from the maĆ
surface, and with even pressure, move the chine.
stone back and forth longitudinally across the
2. Remove the most accessible brushholder, and
commutator surface.
clamp the grinder mounting bracket to the
5. Blow away dust and sand with clean, dry, comĆ frame.
pressed air. 3. Remove the brushes from one brushholder adĆ
jacent to grinder in a CCW direction.
Fixture Grinding
4. Install old brushes in remaining brushholders.
Before starting this procedure, refer to the warning 5. Bolt the grinder to the mounting bracket.
and caution statements on Page 31. NOTE: For most applications, finish-grade
resurfacing stones are recommended. Medium
Perform fixture-grinding operations to correct a grade stones can be used for rough grinding a
commutator that is grooved, threaded or out-of- deeply grooved or threaded commutator, or a
round. commutator with deep flat spots, followed by fiĆ
nish-grade stones for the final grinding. If new
CAUTION: Be sure there is enough material on stones will be used, they should be contoured
the commutator so grinding will not decrease on a Carborundum wheel to approximate the
the commutator diameter below the minimum curvature of the commutator.
permissible diameter listed in the DATA secĆ
tion. Install the stones in the grinder so the entire surface
Refer to SPECIAL TOOLS AND EQUIPMENT secĆ of the commutator will be resurfaced when the carriage
tion for commutator grinder part number. See Fig. 17 is traversed from side-to-side. Proceed with alignĆ
for grinder nomenclature. ment of the grinder as follows:
33
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
3. Apply power to the machine and gradually inĆ Use care to make a light cut and to avoid chatter.
crease speed to 900-1000 rpm. Cutting action should take place at the trailing
edge of the stones. Heavy cuts will cause excesĆ
NOTE: Do not grind the commutator to a depth sive copper drag.
where no mica undercut remains, or to a diameĆ
ter which is smaller than the minimum permissiĆ 5. Grind the commutator to obtain a uniformly
ble diameter listed in the DATA section. smooth surface, but do not remove any more
copper than necessary.
4. Begin grinding by radially feeding the stones
lightly against the commutator. Then, slowly 6. Lighten the cutting pressure on the stones near
move the carriage back and forth longitudinally the end of the grinding operation. If medium-
across the surface. When the cutting action of grade stones were used, stop the motor,
the stone ceases, again feed the stone lightly change to finish-grade stones and repeat
against the commutator and continue grinding. Steps 1, 2, 3 and 4. After the final cut, traverse
34
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
the stones back and forth without changing the 2. Use a rubber air-hose with the nozzle removed
feed until cutting action ceases. and sweep the commutator surface with 70 psi
air pressure.
7. Remove power from the machine.
3. Increase the machine speed to approximately
8. Check commutator runout with a dial indicator. 900 rpm and blow air on the commutator until
Refer to the DATA section for concentricity limĆ the sparking stops.
its.
4. Increase the speed until full speed is reached
9. If necessary, continue grinding to meet concenĆ
(do not exceed 1000 rpm) and continue to blow
tricity values listed in DATA section.
air on the commutator until all sparking stops.
10. Remove the grinder.
5. Stop the machine.
11. See Fig. 18 for slot raking tool. Rake the comĆ
6. Disconnect external power supply to machine.
mutator slots to remove projecting mica fins or
Make all necessary mechanical and electrical
copper whiskers.
changes to restore the machine to service.
12. Run the machine again at 1000 rpm and polish
7. Use a clean cloth and wipe off the brushholders,
the commutator with 00 sandpaper, crocus
creepage band and accessible surfaces in the
cloth or 400A Triemite* paper. The abrasive
commutator chamber.
sheet should be mounted on a wooden block
curved to fit the surface of the commutator. 8. Brushholder Clearance - Install the brushholĆ
der previously removed and check and adjust
13. Blow the dust from the commutator and the inteĆ
as required the brushholder-to-commutator
rior of the motor with dry, compressed air. Hold
clearance on all brushholders. See previous
the air nozzle one to two inches from the surface
Brushholder Replacement and Brushholder
of the commutator and sweep nozzle longitudiĆ
Clearance Adjustment sections for instructions
nally to dislodge copper chips and mica dust.
to install the brushholder, and to adjust brushĆ
14. Air cure the commutator. See the following secĆ holder clearance.
tion for air curing instructions.
9. Installing Brushes - Refer to BASIC REPAIRS,
Air Curing Commutator Brush Replacement section, and install
serviceable or new brushes per instructions
Before starting this procedure, refer to the warning listed.
and caution statements on Page 31.
10. Vacuum interior of commutator chamber.
After the commutator has been sanded, stoned or
ground and blown clean, it should be air cured as folĆ
lows:
*Product of Minnesota Mining and Manufacturing FIG. 18. COMMUTATOR SLOT RAKING TOOL.
Co. E-19771A.
35
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
Perform the following tests prior to disassembly of 3. Screw the pressure-fitting adapter into the
the machine: hole in the shaft until it seats at the bottom.
36
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
37
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
3
NOTES
38
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
SEE TABLE
NO TAG PAGE
RB1
NO TAG.
RB2
NOTES
39
TABLE 1
40
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
SEE TABLE 1
PAGE 40
U2A
U10
Armature Removal From Frame (Model RB1, ARB1, Refer to the longitudinal drawing, Fig. 25, and puller
ARB3) tool drawings, Figs. 22 and 24.
Before turning the machine from horizontal to vertiĆ WARNING: When using compressed air for cleanĆ
cal (or vice-versa), attach the armature locking arĆ ing purposes, flying debris and particles may
rangement to prevent the armature from moving axialĆ present a hazard to personnel in the immediate
ly. Remove the armature locking arrangement before area. Personnel should be provided with, and
operating the machine. trained in the use of, personal protective equipĆ
ment as specified by applicable federal or state
See Table 1 for determining the correct armature safety regulations.
locking arrangement drawing.
41
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1. Clean the outside of the frame, using comĆ 5. Turn the machine on end on a stand, commutaĆ
pressed air, a steam-jenny or cleaning solĆ tor end down, and level it so that the armature
vents, to remove accumulated dirt. can be lifted vertically out of the frame without
damaging the bearings, commutator or brushĆ
2. Remove the coupling hub from the shaft, if not holders.
already removed. 6. Screw three guide pins into the commutator-
end inner bearing cap (32) to help guide the arĆ
3. Remove the commutator covers. Disconnect mature out of the frame. Screw a lifting bail, Fig.
and remove all brushes, and wrap heavy paper 21, onto the drive end of the shaft.
around the commutator for protection during
handling. 7. Remove drive-end frame head bolts and washĆ
ers (9) and insert jack screws in the threaded
holes provided in the frame head.
4. Remove bolts and washers (5) which hold the
inner and outer bearing caps to the commuĆ 8. Line up the hoist cable with the centerline of the
tator-end frame head. Take off outer bearing armature before engaging the hook in the lifting
cap (4) and gasket (6). bail on the end of the shaft. Engage the hook
42
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
and lift slightly. With sufficient strain on the hoist 19. If necessary, remove inner sleeve (30) with
cable to take the weight of the armature off the puller (Part 6751547G7).
frame head, jack the drive-end frame head
20. Press the outer bearing race and rollers from the
loose, and lift the complete armature assembly
frame head with an arbor press.
out of the frame. DO NOT DAMAGE THE COMĆ
MUTATOR. NOTE: Before pressing the drive-end outer
CAUTION: Special precautions should be taken to bearing race out of the frame head, observe and
avoid damage to the armature end-windings, record the number on the face of the race which
bearings or bearing fits, and the commutator when is opposite the arrow on the frame head. After
lifting the armature in the vertical position or turnĆ removal, mark the date (with electric pencil) unĆ
ing the armature to a horizontal position. der this number to indicate that this position has
been used. Reassemble the bearing with anothĆ
er number opposite the arrow. If the bearing has
9. Place the armature horizontally in an armature not been previously marked, etch Nos. 1, 2, 3
saddle for bearing disassembly. and 4 (spaced 90 degrees apart) on the face of
race with an electric pencil. Locate No. 1 oppoĆ
10. Remove the two set screws (2) from the securĆ site the arrow on the frame head and mark it with
ing nut (1) at the commutator end of the shaft. the date.
13. Remove inner bearing cap (32). Remove all cooling system components. Refer to
the respective supplier's instructions as necessary.
14. Using puller tool (Part 6751547G4), pull the outĆ
Before turning the machine from horizontal to vertiĆ
er sleeve (28) from the drive end of the shaft.
cal (or vice-versa), attach the armature locking arĆ
The sleeve has tapped holes for applying the
rangement to prevent the armature from moving axialĆ
puller. Heat may be applied.
ly. Remove the armature locking arrangement before
operating the machine.
15. Remove bolts and washers (25), and then reĆ
move outer bearing cap (26) and gasket (24). See Table 1 for determining the correct armature
locking arrangement drawing.
16. Slide frame head (22) off the shaft together with
the outer race and rollers of bearing (27). The inĆ Refer to the longitudinal drawing, Fig. 26, and puller
ner race will remain on the shaft. tool drawings, Figs. 22 and 24.
WARNING: When using compressed air for cleanĆ
17. Pull the inner bearing race off the shaft with ing purposes, flying debris and particles may
puller (Part 6751547G5). present a hazard to personnel in the immediate
area. Personnel should be provided with, and
18. Remove flinger (29) and inner bearing cap (31) trained in the use of, personal protective equipĆ
with puller (Part 6751547G6) by inserting the ment as specified by applicable federal or state
four puller bolts into the tapped holes in inner safety regulations.
bearing cap (31).
43
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1. Clean the outside of the frame, using comĆ 10. Remove the two set screws (2) from the securĆ
pressed air, a steam-jenny or cleaning solĆ ing nut (1) at the commutator end of the shaft.
vents, to remove accumulated dirt.
11. Remove the nut (1) from the end of the shaft usĆ
2. Remove the coupling hub from the shaft, if not ing a spanner wrench.
already removed.
12. Install puller tool (Part 6751547G1) and pull the
3. Remove the commutator covers. Disconnect inner race of roller bearing (3) from the commuĆ
and remove all brushes, and wrap heavy paper tator end of the shaft. Sleeve (42) will come with
around the commutator for protection during the bearing.
handling.
13. Remove inner bearing cap (32).
4. Remove bolts and washers (5) which hold the 14. Using puller tool (Part 6751547G4), pull the outĆ
inner and outer bearing caps to the commuĆ er sleeve (28) from the drive end of the shaft.
tator-end frame head. Take off outer bearing The sleeve has tapped holes for applying the
cap (4) and gasket (6). puller. Heat may be applied.
5. Turn the machine on end on a stand, commutaĆ 15. Remove bolts and washers (25), and then reĆ
tor end down, and level it so that the armature move outer bearing cap (26) and gasket (24).
can be lifted vertically out of the frame without
damaging the bearings, commutator or brushĆ 16. Slide frame head (22) off the shaft together with
holders. the outer race and rollers of bearing (27). The inĆ
ner race will remain on the shaft.
6. Screw three guide pins into the commutator-
end inner bearing cap (32) to help guide the arĆ 17. Pull the inner bearing race off the shaft with
mature out of the frame. Screw a lifting bail, Fig. puller (Part 6751547G5).
21, onto the drive end of the shaft.
18. Remove flinger (29) and inner bearing cap (31)
with puller (Part 6751547G6) by inserting the
7. Remove drive-end frame head bolts and washĆ
ers (9) and insert jack screws in the threaded four puller bolts into the tapped holes in inner
bearing cap (31).
holes provided in the frame head.
19. If necessary, remove inner sleeve (30) with
8. Line up the hoist cable with the centerline of the
puller (Part 6751547G7).
armature before engaging the hook in the lifting
bail on the end of the shaft. Engage the hook 20. Press the outer bearing race and rollers from the
and lift slightly. With sufficient strain on the hoist frame head with an arbor press.
cable to take the weight of the armature off the
frame head, jack the drive-end frame head NOTE: Before pressing the drive-end outer
loose, and lift the complete armature assembly bearing race out of the frame head, observe and
out of the frame. DO NOT DAMAGE THE COMĆ record the number on the face of the race which
MUTATOR. is opposite the arrow on the frame head. After
removal, mark the date (with electric pencil) unĆ
CAUTION: Special precautions should be taken to
der this number to indicate that this position has
avoid damage to the armature end-windings,
been used. Reassemble the bearing with anothĆ
bearings or bearing fits, and the commutator when
er number opposite the arrow. If the bearing has
lifting the armature in the vertical position or turnĆ
not been previously marked, etch Nos. 1, 2, 3
ing the armature to a horizontal position.
and 4 (spaced 90 degrees apart) on the face of
race with an electric pencil. Locate No. 1 oppoĆ
9. Place the armature horizontally in an armature site the arrow on the frame head and mark it with
saddle for bearing disassembly. the date.
44
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
21. If necessary to remove the commutator-end 6. Turn the machine on end on a stand, commutaĆ
frame head (7), turn the frame commutator end tor end down, and level it so that the armature
up and remove bolts and lockwashers (9). Use can be lifted vertically out of the frame without
bolts in the frame head jack-out holes to break damaging the bearings, commutator or brushĆ
the fit and remove. holders.
Armature Removal From Frame (Model UB1) 7. Screw three guide pins into the commutator-
end bearing housing (20) to help guide the arĆ
Remove all cooling system components. Refer to mature out of the frame. Screw a lifting bail, Fig.
the respective supplier's instructions as necessary. 21, onto the drive end of the shaft.
Before turning the machine from horizontal to vertiĆ 8. Remove drive-end frame head bolts and washĆ
cal (or vice-versa), attach the armature locking arĆ ers (2) and insert jack screws in the threaded
rangement to prevent the armature from moving axialĆ holes provided in the frame head.
ly. Remove the armature locking arrangement before
operating the machine. 9. Line up the hoist cable with the centerline of the
armature before engaging the hook in the lifting
See Table 1 for determining the correct armature bail on the end of the shaft. Engage the hook
locking arrangement drawing. and lift slightly. With sufficient strain on the hoist
cable to take the weight of the armature off the
Refer to the longitudinal drawing, Fig. 27, and puller frame head, jack the drive-end frame head
tool drawings, Figs. 22 and 24. loose, and lift the complete armature assembly
out of the frame. DO NOT DAMAGE THE COMĆ
WARNING: When using compressed air for cleanĆ
MUTATOR.
ing purposes, flying debris and particles may
present a hazard to personnel in the immediate CAUTION: Special precautions should be taken to
area. Personnel should be provided with, and avoid damage to the armature end-windings,
trained in the use of, personal protective equipĆ bearings or bearing fits, and the commutator when
ment as specified by applicable federal or state lifting the armature in the vertical position or turnĆ
safety regulations. ing the armature to a horizontal position.
4. Install puller tool (Part 6751547G4) and pull 14. Using puller tool (Part 6751547G4), pull the outĆ
sleeve (16) from the bearing cap (18). er sleeve (8) from the drive end of the shaft. The
sleeve has tapped holes for applying the puller.
5. Remove bolts and washers (19) which hold the Heat may be applied.
inner and outer bearing caps to the commuĆ
tator-end frame head. Take off outer bearing 15. Remove bolts and washers (5), and then reĆ
cap (18) and gasket (14). move outer bearing cap (4) and gasket (6).
45
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
16. Slide frame head (3) off the shaft together with Steam Cleaning
the outer race and rollers of bearing (7). The inĆ
(Recommended for both insulated and metal parts)
ner race will remain on the shaft.
1. Use steam in combination with a commercial
17. Pull the inner bearing race off the shaft with
non-caustic cleaner.
puller (Part 6751547G5).
2. Suspend the part in a position accessible from
18. Remove flinger (11) and bearing cap (10) with all directions to a direct flow of steam from the
puller (Part 6751547G6) by inserting the four hose.
puller bolts into the tapped holes in inner bearĆ
ing cap (10). 3. Rinse all residue from parts with a mixture of
clean steam and water.
19. Press the outer bearing race and rollers from the
frame head with an arbor press. 4. Bake insulated parts for at least 8 hours at 150
C (302 F) to remove all moisture.
NOTE: Before pressing the drive-end outer
bearing race out of the frame head, observe and Vapor Degreasing
record the number on the face of the race which
(Recommended for metal parts)
is opposite the arrow on the frame head. After
removal, mark the date (with electric pencil) unĆ 1. Bring the cleaning solution to a boil, and allow
der this number to indicate that this position has the vapor line in the tank to rise to the condenser
been used. Reassemble the bearing with anothĆ coils at the top of the tank.
er number opposite the arrow. If the bearing has
not been previously marked, etch Nos. 1, 2, 3 2. Keep the vaporized cleaning solution at about
and 4 (spaced 90 degrees apart) on the face of 120 C (248 F).
race with an electric pencil. Locate No. 1 oppoĆ
3. Lower the part to be cleaned into the vapor-laĆ
site the arrow on the frame head and mark it with
den atmosphere, so the vapor will condense on
the date.
the part.
20. If necessary to remove the commutator-end
4. To speed the removal of heavy dirt accumulaĆ
frame head (21), turn the frame commutator
tions, spray hot solution directly from the tank
end up and remove bolts and lockwashers (2).
onto the part being cleaned. The temperature of
Use bolts in the frame head jack-out holes to
the solution must be kept below its boiling point.
break the fit and remove.
5. Remove the cleaned part from the degreaser.
Cleaning Drain and cool the part.
The two recommended methods for cleaning are Anti-Friction Bearings/Shaft Tapers/Bearing Fits
steam cleaning and vapor degreasing.
Use a cleaning solution that leaves an oil film to proĆ
tect finished surfaces from rust. Kerosene, petroleum
CAUTION: Do not use caustic soda solution on
spirits or other petroleum-base cleaners provide limĆ
the armature or coiled frame.
ited protection for these surfaces.
46
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
47
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
14 15 16
23 13 17
11 12
18
10
6
5
4
3
2
1
42 32
REF. DESCRIPTION REF. DESCRIPTION REF. DESCRIPTION
1 NUT 15 COMMUTATING POLE 28 SLEEVE
2 SET SCREW 16 COMMUTATING POLE BOLT 29 FLINGER
3 ROLLER BEARING AND WASHER 30 SLEEVE
4 BEARING CAP 17 EXCITING POLE BOLT 31 INNER BEARING CAP
5 BOLT AND WASHER AND WASHER 32 INNER BEARING CAP
6 GASKET 18 EXCITING POLE 33 INSPECTION COVER
7 COMMUTATOR END 19 ARMATURE 34 INSPECTION COVER
FRAME HEAD 20 EXCITING FIELD COIL 35 INSPECTION COVER
8 BOLT 21 MAGNET FRAME 36 BOLT AND LOCKWASHER
9 BOLT AND WASHER 22 PINION END FRAME HEAD 37 SPLASH GUARD
10 FLASH RING 23 BRUSH HOLDER 38 SPLASH GUARD
11 BRUSH HOLDER CLAMP 24 GASKET 38 SPLASH GUARD
12 BOLT AND LOCKWASHER 25 BOLT AND WASHER 39 SPLASH GUARD
13 CARBON BRUSH 26 OUTER BEARING CAP 40 SPLASH GUARD
14 COMMUTATING FIELD COIL 27 ROLLER BEARING 41 ARMATURE SHAFT
42 THRUST RING
FIG. 25. GE752ARB1, ARB3 AND RB1 LONGITUDINAL SECTION (41D735509, CHG. 0). E-38373B.
48
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
TORQUE TABLE
PART SIZE TORQUE (LBĆFT)
17 8, 36 .500Ć13 55Ć60
19 20 21
5, 25 .625Ć11 110Ć120
22 12 .875Ć9 225Ć250
9 1.000Ć8 440Ć495
17 1.250Ć7 900Ć995
9 16 1.250Ć12 435Ć485
24
25
26
27
41
28
31
30 29
33 37 36 36 38
36
35
36 36
34
36 40 39
36
FIG. 25. GE752ARB1, ARB3 AND RB1 LONGITUDINAL SECTION (41D735509, CHG. 0). E-38373B.
49
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
14 15 16
23 11 17 17
12 13
18 19 20 21
10 22
9 9
24
8
25 26
7
6
5 27
4
41
28
2 3
1
31 30 29
42 32
FIG. 26. GE752ARB2, RB2 AND RB3 LONGITUDINAL SECTION (41D735566, CHG. 0). E-39545A.
50
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
37
40 33
36
39
38 36
34
37
37
35
36
COMMUTATOR END VIEW
TORQUE TABLE
PART SIZE TORQUE (LB-FT)
8 .500-13 55-60
5, 25 .625-11 110-120
12 .875-9 225-250
9 1.000-8 440-495
17 1.250-7 900-995
16 1.250-12 435-485
36 .500-13 58-62
37 .312-16 12-14
FIG. 26. GE752ARB2, RB2 AND RB3 LONGITUDINAL SECTION (41D735566, CHG. 0). E-39545A.
51
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1. MAGNET FRAME
42
2. BOLT & WASHER
3. FRAME HEAD
4. BEARING CAP
39 5. BOLT & WASHER
6. GASKET
7. ROLLER BEARING
8. SLEEVE
9. CAP
10. BEARING CAP
11. FLINGER
12. SLEEVE
39
13. SLEEVE
14. GASKET
15. ARMATURE SHAFT
16. SLEEVE
41 17. BALL BEARING
39 18. BEARING CAP
19. BOLT & LOCKWASHER
20. BEARING HOUSING
40
21. FRAME HEAD
30
COMM END VIEW 28
29
25 26 27
24
23
22
20 21
18
19
17
15 16
TORQUE TABLE
PART SIZE TORQUE(LB-FT)
14 22 & 39 .50-13 55-60
43 13 5 & 19 .625-11 110-120
26 .875-9 225-250
2 1.00-8 440-495
32 1.25-7 900-995
30 1.25-12 435-485
52
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
22. BOLT
23. FLASH RING
24. CARBON BRUSH
25. BRUSH HOLDER CLAMP 37
38
26. BOLT & LOCKWASHER
27. BRUSH HOLDER
28. COMM. COIL 39 39
29. COMM. POLE
30. COMM. BOLT & WASHER
31. EXCITING POLE
32. EXC. BOLT & WASHER
33. ARMATURE
34. EXCITING COIL
35. SPLASH GUARD 39
36. SPLASH GUARD 39
37. SPLASH GUARD
38. SPLASH GUARD
39. BOLT & LOCKWASHER 36
40. COVER
35
41. COVER
42. COVER
43. SPACER
31
32
33
34
PINION END VIEW
6
7
8 9
10
12 11
53
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
INSPECTION AND TEST turns, shaft fits and commutator. Support the armature
in a saddle to protect the commutator and to coil the
Bearing Inspection ends. Keep the commutator covered with heavy paper.
1. Clean the bearings. See Cleaning section.
Armature Test
2. Inspect for broken or cracked races, broken or
cracked rollers and balls, broken, cracked or 1. With the armature at room temperature, 25 C
distorted retainers, scored, pitted, scratched or (77 F), use a 500 or 1000 vdc megohmmeter
chipped races, and for indication of excessive and make a dielectric test of the armature insuĆ
wear on rollers and balls. Replace the bearing if lation. A reading of one megohm or higher
any of these conditions is found. should be obtained. If necessary, perform addiĆ
tional cleaning and baking operations to obtain
3. Look for evidence of smearing caused by inadeĆ this value before proceeding.
quate lubrication, and corrosion pitting (usually
at roller spacing) caused by moisture or other NOTE: If additional cleaning and baking operaĆ
corrosive agent. Replace the bearing if any of tions do not increase the resistance value of the
these conditions are found. insulation, it may be necessary to replace the
creepage band and rewind the armature.
4. Inspect bearing outer races for indentations
caused by dirt or foreign material having gone
2. Measure and record armature resistance. See
through the bearing. If the indentations are
the DATA section for values.
small and few in quantity, the bearing can be
used. If the indentations are large and numerĆ
3. If there are no armature coils grounded, perform
ous, this may be an indication the rollers or cone
a bar-to-bar comparison test to check for
are starting to spall out. Examine the rollers and
open or short-circuited armature coils.
cone carefully for spalled areas. Replace the
bearings if spalled areas are found.
a. Pass a regulated d-c current through the arĆ
5. Dip good bearing parts in a light mineral oil mature coils.
(SAE-10) heated to 90 C (194 F) to avoid corĆ
rosion before reassembly. b. Read the voltage drop between the commuĆ
tator segments with a millivoltmeter. If the
6. If a bearing will not be mounted immediately, reading varies more than plus or minus 5%, a
wrap it in an oil-proof paper. defective or short-circuited coil is indicated.
If the armature fails the bar-to-bar test, the
CAUTION: Do not interchange bearing parts of armature must be rewound.
different manufacture or mix new and used
bearing parts. If the armature will not be rewound, proceed
Perform the following inspection and tests to deterĆ to inspect the following items.
mine the condition of the armature, coiled motor frame
and brushholders. Insulation
After the inspection and test procedures have been Inspect the insulation of armature coils for cracks,
completed and all defects or damage noted, refer to physical damage, burns and deterioration. If minor reĆ
the REPAIR section for the correct repair procedure. pairs are required, refer to Fig. 28 for insulation details.
Handle the armature carefully during overhaul operĆ Inspect the glass bands for split, frayed or loose
ations to avoid damage to the core, banding, end condition.
54
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
55
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
3/4 REF.
ASSEMBLE AROUND ASSEMBLE AROUND
BUTTED JOINT OF PT48 4-1/4 BUTTED JOINT OF PT48
49 49
1/4 37 61 60,78
1/4
48,77
ASSEMBLE IN LINE
1 WITH NO. 1 SLOT
17,
71
5, 7, 29 33 11
16 68 69 13
32 3
32 52,
EXTEND A THIN COATING 76
OF PT32 OVER TOP OF
9,65 EQUALIZERS BOTH DECKS
8
70 67 3/4 LAPPED
P70 TO BE APPLIED 28 ACTIVE TURNS AT 6,
OVER P68 TO LEVEL 400 + 66
THE SURFACE -50 LB. TENSION
OVER TOP OF EQUALIZERS
53
3/8 5/8
REF.
3
11-1/4 R. 29
TO #185 TO #94
TO #183 TO #96 TO #92
TO #1 EQUALIZER CONNECTIONS
COMM. SEGMENTS
56
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
5 REQ'D.
1-1/16 +
- 1/16
38 SEE NOTE
2-5/8 +1/8
-0 39
27
39
4
11
1 14 15
62
3
55
1 2 SATURATE P2 THOROUGHLY
NOTE FOR TEMPORARY BINDING: WITH P56
APPLY TEMPORARY BINDING. 6 TOTAL PASSES WITH 0.102 26 PT26 TO BE APPLIED
DIAM. B4Y19B AT 800 LB. TENSION. BAKE IN A 150 C OVEN OVER COILS TO LEVEL
FOR 4 HOURS. THE SURFACE
FIRST TURN
2ND DECK
REF. DESCRIPTION REF. DESCRIPTION
1 HEAD INSUL. P.E. 40 BINDING CLIP
A A 2 HEAD INSUL. P.E. 41 TIE CLIP
3 FILLER 42 METHOD OF FASTENING
4 ARMATURE COIL BINDING WIRE (P.E.)
5 INSUL. OVER EQUALIZERS 43 METHOD OF SWAGING
LAST TURN 6 INSUL. IN EQUALIZER LOOP COMM. RISERS
3RD DECK 7 INSUL. OVER EQUALIZER 44 CORE INSUL.
8 EQUALIZER 45 WINDING INSUL.
9 HEAD INSUL. C E 46 BINDING AND BINDING INSUL.
10 SLOT STRIP BOT 47 IDENTIFICATION PRINT
TOP BAND
11 U PIECE AT SLOT ENDS 48 BINDING BASE
12 SLOT WEDGE 49 JOINT INSUL.
B B 13 WINDING INSUL. C E 50 PAD
14 INSUL. IN LOOP P.E. 51 SLOT WEDGE
FIRST TURN 15 INSUL. IN LOOP 52 SLOT STRIP BOTTOM
(LOWER DECK)
16 FILLER STRIP 53 TAPE
LAST TURN 17 FILLER 54 TEFLON BAND
28 (LOWER DECK) 18 SLOT STRIP (UNDER WEDGE) 55 TEFLON GLASS TAPE
19 FILLER STRIP 56 VARNISH
20 FILLER STRIP 57 TEFLON BAND
21 SLOT STRIP CENTER 58 EQUALIZER
22 RADIUS SPACER C.E. TOP 59 FILLER FOR COMM.
SECTION A-A AND BOTTOM STRING BAND
LAST TURN
3RD DECK 23 BINDER OVER COMM. MICA 60 BINDING BASE
41
24 SEAL OVER COMM. 61 MYLAR TAPE
28 MICA AND STRING BAND 62 CEMENT
25 BINDING INSUL. P.E. 63 CEMENT
26 FILLER P.E. 64 CORE INSUL.
27 BINDING BASE 65 HEAD INSUL.
SECTION B-B 28 TIE CLIP 66 INSUL. IN EQUALIZER LOOP
27 2ND AND 3RD DECK 29 RADIUS SPACER (C.E. BOTT.) 67 BAND FOR EQUALIZERS
CONTINUOUS WIRE 30 DIAGRAM 68 INSUL. OVER EQUALIZERS
31 SHIM (IN RISER SLOT) 69 INSUL. OVER EQUALIZERS
32 FILLER PUTTY 70 FILLER
33 WINDING INSUL. C.E. 71 FILLER
34 FILLER FOR COMM. 72 WINDING INSULATION
STRING BAND 73 ASBESTOS ROPE
35 FILLER FOR COMM. 74 ARMATURE COIL
STRING BAND 75 FILLER STRIP
36 BINDING BASE 76 SLOT STRIP BOTTOM
37 BANDING 77 BINDING BASE
38 BINDING WIRE 78 BINDING BASE
39 BINDING CLIP P.E.
NOTE FOR P38 (P.E. BINDING):
APPLY THE P38 PERMANET BINDING.
+
APPLY 37 ACTIVE TURNS OF P38 AT 650 20 LB. TENSION +
AS THE 1ST DECK. - APPLY 34 ACTIVE TURNS OF P38 AT 550 20 LB. TENSION
-
AS THE 3RD DECK
+
APPLY 35 ACTIVE TURNS OF P38 AT 600 20 LB. TENSION
AS THE 2ND DECK. -
THE 2ND AND 3RD DECK MUST BE A CONTINUOUS BAND .
57
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
Wire Band, Drive End 2. Check the insulation on the coils for damage,
signs of burning, cracks or discoloration.
Inspect the wire band for physical damage, loose tie
clips or broken wire. 3. Check the lead cables for damage, overheating
and signs of deterioration.
Creepage Band
4. Conduct a 500 volt megohmmeter test on the
Inspect the surface of the Teflon creepage band for coils. A reading of 20 megohms or more is acĆ
possible flashover damage. Tap the band lightly and ceptable.
check for movement of the band to determine if loose. If
the band is loose or has deep burns, replace it. See REĆ 5. See Figs. 35 thru 37 and measure and record
PAIR section for instructions. commutating and exciting-coil resistance. ReĆ
fer to Table 1 to determine the correct connecĆ
Commutator tion diagram for the machine being repaired.
Check the commutator for threading, pitting, groovĆ WARNING: Electric shock can cause serious
ing, burns, flat spots, high bars and copper drag. injury or death. Strict safety precautions must
be taken and observed by personnel conductĆ
Check the commutator to make sure that it is not ing a high-potential test.
out-of-round. See DATA section for concentricity limĆ
its. 6. High-potential test the field coils to ground.
For the resurfacing procedure for a commutator, Apply a high-potential test of 2000 volts, 60 Hz for
see REPAIR, Armature section. one minute.
58
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTE: The Teflon band is not included in the kit, The armature can be rewound using a GE Co. SupĆ
but can be ordered through normal Renewal ply Kit, Part 41D730545G8, and the information
Parts channels. supplied in the kit.
59
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
5.314-12
UN-2A THREADS
+ 0.0000
- 0.0007
3.9389 DIAM. (BRG. FIT)
63
63 63
SHAFT CENTER
125
48.78 REF.
60
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
ENLARGED
+ 0.0000 SECTION A-A
-0.0008
5.9077 BEARING FIT
+ 0.0000
-0.0011
6.0335 DIAM.
+ 0.0000 A
+ 0.0000 - 0.0008
-0.0011 5.7535 DIAM.
6.0365 DIAM.
A
4.245
DIAM. REF.
32
63 63 63 63
0.437 DIAM.
ONE HOLE
0.50 DEEP
SHAFT CENTER
(TAP REQUIRED)
ALL DIMENSIONS
IN INCHES
61
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
A" A"
58.50 REF.
THIS DIMENSION IS NECESSARY TO
PROPERLY TIGHTEN CORE WITH 3.125-8NS-2A
1.50 PRESSING FIXTURE FULL THDS. FOR
.94 (BOTH ENDS)
.125 DRILL
+.06
-
.44 DEEP
B
.375-24UNF-2B
(1 HOLE)
+.015
B
-
4.296 DIA. +.06
GROOVE -.00
.62 FULL ENLARGED VIEW
THREAD AT A" (2 PLACES)
+.00
-.06
.125 DRILL .88
1.62
62
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
ble diameter, listed in DATA section, the commutator 9/16 12 75-80 110-123
18 90-100 130-145
must be replaced.
5/8 11 105-115 152-169
After a long period of service, the mica insulation 18 125-140 185-205
may relax, due to temperature cycling, and relieve 3/4 10 185-205 285-315
16 220-245 340-370
commutator assembly pressure. This could result in a
loose commutator (with raised bars), or an out-of- 7/8 9 300-330 440-490
14 340-380 510-565
round commutator.
1 8 440-490 685-735
12 530-570 790-8665
The assembly pressure can be restored by tightenĆ
ing the commutator bolts. This must be done before 1-1/8 7 620-690 935-1040
12 750-830 1115-1240
undertaking any resurfacing operation on the commuĆ
tator. 1-1/4 7 890-990 1250-1360
12 1040-1160 1600-1750
1. Chip the weld from the commutator bolt heads 1-1/2 6 1570-1740 2300-2600
12 1800-2000 2600-3020
to free bolts from the cap.
E-38274
2. Torque the commutator bolts using a hydraulic
press (preferred method). In the absence of a bolt head. See Lubrication of Bolts section.
suitable press, bolts may be tightened with a Follow the sequence shown on Fig. 32 for
torque wrench adjusted to apply the indicated bolt removal. Reassemble bolt and tighten to
torque to each bolt. Refer to Step 3: the initial breakaway torque value.
a. Clean the front face of the cap and the segĆ b. Using a depth micrometer, measure the disĆ
ments, Fig. 31. Remove ONE bolt at a time, tance (X in Fig. 31) between the face of the
and lubricate the bolt threads and under the cap and the segments at four points, 90 deĆ
63
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
10 7
6 11
2
64
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
e. Check the dimension between face of cap or has high bars, repeat the pressing, tightenĆ
and segments to assure these surfaces are ing, spin-seasoning and resurfacing proceĆ
parallel within 0.020 in. dures until the runout is within the limits speciĆ
fied in the DATA section.
NOTE: Do not tack-weld the bolts to the comĆ
mutator cap before spin seasoning or resurfacĆ 6. Tack-weld the bolts to the commutator cap
ing operations are performed. with bronze welding rod, GE-B50E37.
Refer to following sections for instructions to spin 7. Refer to the Test After Repair (Armature)" secĆ
season and resurface the commutator. tion for the test voltage, and perform a High-
Potential test on the armature windings.
Spin Seasoning - (Commutator Assembled
Commutator Resurfacing
On Armature)
Prior to turning or grinding the commutator, be cerĆ
A commutator seasoning cycle is required after
tain there is sufficient stock so the commutator will not
commutator tightening operations have been perĆ
be turned or ground below the minimum permissible
formed.
diameter.
Prior to spin-seasoning, dynamically balance the
Refer to the DATA section for the minimum permissiĆ
armature to within 12 grams on the commutator end ble commutator diameter dimension.
and 10 grams on the drive end. Refer to longitudinal
section for balance weight locations (see Table 1). If the brush surface diameter will be less than the
minimum permissible diameter after the resurfacing
To spin season the commutator, place the armature operations are performed, the commutator must be reĆ
in a spin-seasoning stand and proceed as follows: placed.
65
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
ÉÉÉÉÉ É ÉÉ
ÉÉÉÉÉÉÉ É ÉÉ
See Fig. 34 for a diagram of proper undercut.
be used. Follow the tool manufacturer's instructions C. UNDERCUTTING TOOL VERY NARROW, LEAVING
FINS AT BOTH SIDES OF SLOT.
and use slot guides and depth gauges for accurate,
D. SLOT IMPROPERLY INDEXED, PART OF BAR CUT
uniform cuts. Make a few practice passes over a scrap AWAY AND FIN OF MICA LEFT.
commutator to get the feel" of the tool. Care must be E. TOOL TOO WIDE, PART OF BAR CUT AWAY.
taken to prevent the power undercutter from jumping F. UNDERCUTTING TOO SHALLOW, SERVICE LIFE
out of the slot and across the commutator surface. The SHORTENS BEFORE NEXT UNDERCUTTING.
high-speed operation of the blade will quickly gouge G. UNDERCUTTING TOO DEEP, POCKET COLLECTS
CARBON AND COPPER DUST, SHORT CIRCUITING
the commutator. BARS.
1. After a commutator has been resurfaced, the FIG. 34. COMMON MISTAKES IN
mica between the bars should be undercut to a UNDERCUTTING COMMUTATOR SLOTS.
E-5024A.
depth of 0.047 in. Undercutting should be done
66
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
18 for an illustration of the tool. Another method 4. Cover the commutator with heavy paper or felt
of removing copper fins is to rake the slots with a to protect it from damage.
piece of fiberboard approximately 0.045 in.
thick. Test After Repair
2. After slots have been raked with fiberboard or a WARNING: Electric shock can cause serious or
raking tool, sand the commutator with fine fatal injury. To avoid such injury, personnel
sandpaper to remove small pieces of copper should take and observe proper precautions
sticking from edges of slots. during the high-potential testing.
WARNING: When using compressed air for 1. Apply a high potential test voltage between the
cleaning purposes, flying debris and particles commutator (with all segments shorted) and
may present a hazard to personnel in the imĆ the shaft according to the following criteria:
mediate area. Personnel should be provided
Used armature - 2000 volts, 60 Hz for one minĆ
with, and trained in the use of, personal protecĆ ute
tive equipment as specified by applicable fedĆ
eral or state safety regulations. Rewound armature - 3500 volts, 60 Hz for one
minute.
3. Thoroughly clean the armature core and comĆ NOTE: Measure leakage current to ground durĆ
mutator with dry, compressed air to remove ing test 3-85.0 milliamps.
copper and dust. 2. Conduct a resistance measurement. Refer to
the DATA section for armature the resistance
value and measure armature resistance.
Polishing
NOTE: After the armature has been cleaned and
1. If the commutator is discolored or smudged,
repaired or rewound, it must be vacuum presĆ
polishing with canvas, crocus cloth, fine (4/0)
sure impregnated. Refer to GEK-101183 for deĆ
sandpaper or 400A Triemite paper is usually
tails.
sufficient.
Motor Frame Field Coil
Abrasive paper should be mounted on a woodĆ
en block curved to fit the surface of the commuĆ Replacement
tator.
Refer to Table 1 to determine the correct coiled
CAUTION: Never use an emery cloth on this or frame assembly drawing for the machine being reĆ
any commutator. The abrasive particles on paired.
emery cloth scratch the commutator surface
and lodge in the grooves between commutator Coil Removal
segments. This condition creates the possibilĆ
ity of an eventual flashover which could seriĆ WARNING: Safety glasses and leather gloves
ously damage the machine. must be worn at all times during brazing operaĆ
tions to protect personnel from physical harm.
2. Blow loose material off the commutator with dry, 1. Remove terminal insulation and disconnect coil
compressed air. leads. Use a gas torch or brazing tongs to sepaĆ
rate brazed connections. When using brazing
3. Check commutator concentricity with a dial inĆ tongs use low voltage and high a-c current to
dicator. Refer to DATA section for runout limits. heat coil connections.
67
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
NOTE: If a gas torch is used, coil insulation must NOTE: Install any exciting coils and braze their
be protected from heat by a non-flammable connections before installing commutating
heat absorbent. coils.
1. Pack absorbent around the insulation near
the connection and over adjacent coils.
1. Before installing any coil and pole, clean the
2. Make sure all exposed insulation is covered
pole contact surface on the frame and the pole
with a thick layer of absorbent, then heat and
piece mounting surface.
separate the coil connections.
2. Heat the coiled frame in an oven at 150 C (302
F) for four hours to soften the varnish so pole 2. Install the new pole and coil in the frame with
bolts can be removed. any shims that were on the damaged coil. Use
new washers under bolt heads. Lubricate the
Remove the pole bolts and the coil-pole asĆ bolt heads, threads and washers and draw the
sembly from the magnet frame. pole bolts moderately tight.
3. Mark any shims for reassembly with the correĆ
sponding pole when the coil(s) is installed in the 3. Refer to Table 1 for coiled frame assembly drawĆ
frame. ings. All coil connections must be brazed with
silver solder, GE-B20A6. Use two pieces of solĆ
Coil Installation
der (0.010 x 1 in. x 1 in.) between terminal surĆ
NOTE: This procedure is for new coil-pole asĆ faces and braze terminals as follows (continued
semblies. on Page NO TAG).
NOTES
68
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
69
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
O
S
O O
1
I I
46
S N
1 -
2 84
22
23
O + EVERY BAR
EQUALIZED I
N + N
12
I O
ROTATION
92 94
93
N S
I I
O O
O S
A1
I
F1
F2
A2
To Change Motor Direction:
VIEW AT COMM END
To Run CCW Viewed From
Commutator End, Connect:
F1 To Positive
F2 To Negative
A1 To Positive
A2 To Negative
70
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
O O O
S
I 1 I
To Change Motor Direction:
46
S N
22
21 - 184 To Run CCW Viewed From
23
Commutator End, Connect:
F1 To Positive
O +
EVERY BAR
EQUALIZED I
F2 To Negative
N
12
N A1 To Positive
I + O
ROTATION A2 To Negative
FIG. 37. GE752ARB1, ARB2 AND ARB3 (SERIES WOUND) CONNECTION DIAGRAM
(41A330332, CHG. 0). E-40919.
NOTES
71
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
59
A" 31
58
62 24
14 61 2 32 FOR FILLETS
TYP. 7 PLACES
49 48
33 5 7
50
49
59 39
58 8 48
57
40
C 47
8
E"
63 18 C
49
48
A2 56
35
APPROX
33
8
39
39 40
40
14 40
39 56
14
VIEW AT E"
VIEW AT A" BRUSHHOLDER CONNECTION
BRUSHHOLDER CONNECTION
FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.
72
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
50
41
49 NOTE FOR P16 & P17:
15 4 15
42
48 INSTALL P16 & P17
43 WITH LARGER TERMINAL
47
ON EXC. COIL CONN.
44
44 F1
SEE
17
NOTE
15 F2
16 SEE
.19 +
- .06 NOTE
P20
20 .19 +
- .06
P20
.12
20
6 5
62
FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.
73
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
31
32 FOR FILLETS
TYP. 7 PLACES
50
A"
49
59 7
48
58
5
2 24 8 62 47
61
49
48
33
14
3
40 25
39
44 8 8
TIE A2 CABLE
TO CONN STRAP
(P24)WITH P44 14
2 39
26
40
8
63 TIE JUNCTION OF
A1 & P26 TO P25
18 WITH P44
34 66 A1
36 A2
SEAL CABLE TO
57 BRAZE CONN STRAP
60 BUSHING WITH P45 (P25) TO INSIDE
58 OF COMM. TERM. AT
40
14 39
11
8
62
10 9 50
49 2T-1/2L
48 2T-1/2L
26
47
CARBON
38
BRUSH
40
46 A1
34
8
VIEW AT B"
SHOWING BRUSHHOLDER
VIEW SHOWING BRUSHHOLDER ASSEMBLY CONNECTION
FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.
74
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
50
41
49
48 42 4 15
15 47 43
62
44
44
44
16 17
F1 15
SEE
17
NOTE
15
ENLARGED SECTION D-D"
F2
.19 +
- .06 SEE
16
P20 NOTE .19 +
- .06
P20
20
20
D
5
.12 6
.12
D
VIEW OF PINION END
15
16
41 17
COIL
TERMINAL VIEW SHOWING METHOD OF
ASSEMBLING CABLES THRU
42
STAPLES (PINION END)
43
FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.
75
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
49
54 A" 48 31
53 59 24
47 32 FOR FILLETS
14 56 2
TYP. 7 PLACES
49 48
33 5 7
54 53 49
52 39
8 48
40
C 47
8
D"
63 18 C 48 49 51
2
56 39
53 40
54 MAGNET FRAME WALL
8
STAPLE 8
33 44 39
39 40
40
14 14 51
14 40
39 SECTION C-C"
ATTACH BRUSHHOLDER VIEW AT D"
VIEW AT A" CABLES AGAINST INSIDE WALL BRUSHHOLDER CONNECTION
BRUSHHOLDER CONNECTION OF MAGNET FRAME
FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.
76
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
49 41
48
47 32 FOR FILLETS
TYP. 8 PLACES
49
48
15 12 15
13 13
49
48
58 16 INSULATE WITH P48 & 49
29 47 46 PRIOR TO VPI (2 PLACES)
40 40
57
38 38 4.00
12 17
18 63
4.00 28 68 F2
27 69
20 38 5
59
38 47 F1
6 48
SEAL CABLE TO
VIEW OF PINION END 49 BUSHING WITH P45
50
ASSEMBLE P20 IN APPROPRIATE LOCATION FOR MODEL A OR B.
INSULATE EXCITING & COMMUTATING FIELD COIL TERMINALS BY
FILLING ALL CAVITIES & COVERING ALL BOLT HEADS WITH P47.
THEN INSULATE TERMINALS AND UNINSULATED CONNECTION
STRAPS WITH 2T-1/2L EACH OF P48 & P49.
VPI COILED FRAME ONE COAT, STATIONARY BAKE FOLLOWED
BY ONE SPRAY COAT ON THE COMM. CHAMBER ONLY.
11
59 9
10
CARBON
BRUSH
FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.
77
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
A" 49
31 54 48
32 53 24 59 47
2
FOR FILLETS 56
TYP. 7 PLACES
5 7
49
48
33
14
8 3
40 25
39
8 8
TIE A2 CABLE
TO CONN STRAP 14
(P24)WITH P44 39
44 40 26
8
A1
2 63 66
18
34
TIE JUNCTION OF
A1 & P26 TO P25
WITH P44
o 36 67 A2
3 APPROX
SEAL CABLE TO
52 55 BUSHING WITH P45 BRAZE CONN. STRAP
53 (P25) TO INSIDE OF
B" COMM. TERM. AT
54 VIEW OF COMM END THIS END ONLY
50
40 49
14 39 48
8
47
TORQUE TABLE
A1 PART SIZE TORQUE LBS-FT
FINAL TIGHTENING
26 66 11 .875-9 120 +-5 ON LONG ASSEMBLY
34 6 1.25-7 950 +
-50
7 1.25-12 459 +
-24
38
40
46
VIEW AT B"
SHOWING BRUSHHOLDER
CONNECTION
FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.
78
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
49
48 41
47 32 FOR FILLETS
TYP. 8 PLACES
49
48
15 12 15
13 13
4.00
28
68
F1 18 47 5
27 59 20
69 63 48
F2 6
SEAL CABLE TO 50 49 VIEW OF PINION END
BUSHING WITH P45
REF. DESCRIPTION REF. DESCRIPTION
2 COMMUTATING POLE AND COIL 37 CABLE ASSEMBLY
3 COMMUTATING POLE AND COIL 38 BOLTING PLATE, 7/16-14
5 HARD WASHER, 1 1/4 39 BOLT, 7/16-14 X 1 1/4
6 BOLT, 1 1/4-7 X 3 3/4 40 LOCKWASHER, 7/16
7 BOLT, 1 1/4-12 X 4 41 BRAZING STRIP, 1 X 1
8 BRUSHHOLDER ASSEMBLY 44 TIE
9 BRUSHHOLDER SUPPORT 45 SEALER
10 HARD WASHER, 7/8 46 BOLT, 7/16-14 X 1 3/4
11 BOLT, 7/8-9 X 3 1/4 47 PUTTY, SILASTIC
12 EXCITING POLE AND COIL 48 1ST TAPE
13 EXCITING POLE AND COIL 49 2ND TAPE
14 CABLE
50 VARNISH, AIR DRY
15 CONNECTION STRAP
51 SHUNT ASSEMBLY
16 CONNECTION STRAP
52 BOLT, 5/8-11 X 1 3/4
17 CONNECTION STRAP
18 BUSHING 53 JAM NUT, 5/8-11
20 CONNECTION STRAP 54 LOCKWASHER, REGULAR
24 CONNECTION STRAP 55 CONNECTION STRAP
25 CONNECTION STRAP 56 BOLT, 5/8-11 X 1 1/2
26 CONNECTION BAR 57 CONNECTION STRAP
27 CABLES 58 CONNECTION STRAP
28 CABLES 59 MAGNET FRAME
29 BOLT, 7/16-14 X 1 1/2 63 BUSHING
31 BRAZING STRIP, 1 X 1 1/4 64 CABLE A1
32 BRAZING ALLOY 65 CABLE A2
33 SHUNT ASSEMBLY 68 CABLE
35 CABLE ASSEMBLY 69 CABLE
FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.
79
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
5. Torque the pole bolts to the values listed in Table 5. Clean the varnish from machined surfaces and
2, Standard Bolt Torque Values. unplug the tapped holes.
6. Check the polarity of the field poles: Test After Repair (Coiled Frame
Energize the field circuit with a battery and
Without Armature)
check pole polarity with a compass, Fig. 40.
1. Pass 24.0 amperes(60 Hz current) through the
7. Insulate the connections with silicone putty and exciting (series) field and read the voltage drop.
wrap connections with Mylar film (30). Apply
glass tape and extend each taping 1/2 in. beĆ
yond the bare area of the connection. Brush the *Standard Oil Co. of Pa.
80
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
TABLE 3
VARNISH VISCOSITY CHART
FOR DIPPING COILED FRAME
NOTE: When necessary, use Solvesso No. 100 to thin varĆ
nish.
60
81
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
ance the armature within 10 grams (0.35 oz.) on the 6. Clean and inspect the bearing inner race (8)
drive end and 12 grams (0.42 oz.) on the commutator and the shaft bearing fit. Remove nicks and
end by adding weights on the commutator cap and the burrs.
armature head.
7. Heat and install the inner race of the roller bearĆ
ing tight against the flinger.
Reassembly
8. Install the outer race of the bearing in the frame
NOTE: Refer to the Lubrication Of Bolts" secĆ head.
tion on Page 58 for instructions on the proper 9. Fill the roller bearing completely with 29.0 oz. of
lubrication of assembly hardware. grease.
Brushholders 10. Install the gasket onto the inner bearing cap.
11. Install guide pins into the inner bearing cap to
1. Using a bolt and washer, attach the brushholder guide the frame head into position.
clamp to the frame mount. Position the studs of
the brushholder in the clamp, and move the 12. Hoist the frame head/bearing assembly and
brushholder radially outward as far as possible. slide it onto the shaft, over the guide pins until
seated against the bearing cap. Remove the
2. Tighten the brushholder clamp bolt but do not guide pins.
torque. Install all brushholders.
13. Pack 4.8 oz. of grease in the outer circumferĆ
3. Connect the brushholder cables. Refer to Table ence of the outer bearing cap and install the
1 for the connection diagram. bearing cap to the frame head. Secure the asĆ
sembly with bolts and lockwashers. Torque to
Armature Bearings 105 to 115 ft. lbs.
Commutator-End Bearing (Models RB1, RB2,
NOTE: Parts that will be shrink-fitted should be
RB3, ARB1, ARB2, ARB3)
heated in an oven to approximately 100 C (212
F) and assembled hot. Make sure shrink-fitted Refer to Fig. 43.
parts are tight against adjacent parts after they
1. Pack 2.2 oz. of grease into the outer circumferĆ
have cooled.
ence of inner bearing cap (2) as shown by the
Drive-End Bearing (Figs. 41 and 42) shaded area in the bearing cap.
DIAL INDICATOR
POINTER RESTS OUTER BEARING
1. If the inner sleeve (10) was removed, heat it to AGAINST OUTER RACE WITH
BEARING RACE ROLLERS
110 C (230 F) and shrink it tight on the shaft
against the shoulder. SUPPORT FOR
INDICATOR ON
2. Spread 0.5 oz. of grease onto the seals on the ARMATURE SHAFT
5. Heat and install the flinger (9) tight against the FIG. 41. CHECK ALIGNMENT OF BEARING
AFTER ASSEMBLY. A-120402.
sleeve.
82
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
TORQUE P5 TO
105 - 115 FT. LBS.
5, 6
FIG. 42. DRIVE-END BEARING GREASE DISTRIBUTION (41B538007 CHG. B). E-38376B.
83
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
2. Clean and inspect the bearing inner race (4) 3. Pack 5.25 oz. grease into the outer circumferĆ
and the shaft bearing fit. Remove nicks and ence of the cavity of bearing housing (8).
burrs.
4. Heat bearing housing (8) in an oven to 100 C
3. Heat and install the inner race (4) onto the shaft, (212 F). While hot, assemble ball bearing (3)
tight against the shoulder. Smear 0.25 oz. of into the housing firmly against the shoulder at
grease on the running surface of the bearing the bottom of the bearing fit.
race.
5. Fill all voids in the ball bearing completely with
4. Fill all voids in roller bearing (4) completely with
approximately 20.8 oz. of grease. Smear 0.5 oz.
approximately 5.0 oz. grease.
of grease on bearing housing and bearing cap
5. Temporarily, assemble the outer bearing cap seals.
(8), bearing outer race and rollers (4), bearing
cap (2) and two new gaskets (7) to the frame 6. Heat the bearing and housing assembly in an
head (1) with two bolts (9) and washers (10). oven to 100 C (212 F). While hot, assemble it
Tighten the bolts securely. onto the shaft, with the inner race tight against
sleeve (16).
The bearing assembly will be completed when the
armature is assembled into the frame. NOTE: Do not heat the bearing and housing
assembly above 100 C (212 F). Higher
Commutator-End Bearing (Model UB1) temperatures may cause the oil to bleed" from
the grease.
Refer to Fig. 44.
1. Clean and inspect the bearing (3) and the shaft 7. Heat spacer (9) to 110 C (230 F) and shrink it
bearing fit. Remove nicks and burrs. onto the shaft tight against the inner race of ball
bearing (3).
2. If sleeve (16) was removed, heat it to 110 C
(230 F) and shrink it onto the shaft, tight The bearing assembly will be completed when the
against the shoulder. armature is assembled into the frame.
NOTES
84
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
FIG. 43. COMMUTATOR-END BEARING GREASE DISTRIBUTION (334B938 CHG. J). E-18167E.
NOTES
85
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
FIG. 44. COMMUTATOR-END BEARING GREASE DISTRIBUTION (41B532745 CHG. G). E-18168F.
NOTES
86
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
Armature Assembly Into Frame (Models RB1, ARB1, 4. Assemble a lifting bail, Fig. 21, onto the drive
ARB3) end of the shaft.
87
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
are no burrs or dirt between the fits of the a. With bearing (27) and cap (31) properly filled
frame head and the magnet frame. with grease, and the gaskets (24) in place,
assemble the outer bearing cap (26) and
b. Assemble thrust ring (42) onto the end of the tighten bolts (25) to 110 to 120 ft. lbs.
shaft, tight against the bearing inner race.
Assemble the retaining nut (1) onto the end b. Heat the outer sleeve (28) to 110 C (230 F)
of the shaft. Use an 18-in. spanner wrench and shrink it onto the shaft until it is tight
(Part 8843522G1). Firmly tap the end of the against the inner race of the bearing.
wrench with a 10-lb. bronze hammer until 17. Check armature end-play.
the nut stops turning. If a torque wrench is
available, the recommended torque is 500 ft. a. Using a dial indicator, check armature end-
lbs. play. End-play should measure between
0.006 and 0.010 in.
c. Lock the retaining nut (1) by assembling and
tightening two set screws (2) with a torque Armature Assembly Into Frame (Models RB2, ARB2,
wrench set to 38 to 42 lb.-ft. If a suitable RB3)
torque wrench is not available, tighten the
Refer to Fig. 26.
set screws with a standard Allen wrench by
firmly tapping the wrench with a rawhide NOTE: Refer to the Lubrication Of Bolts" secĆ
mallet until the screws stop turning. The imĆ tion on Page 58 for instructions on the proper
pression made by these set screws in the lubrication of assembly hardware.
shaft locks the retaining nut in place. Lock
the set screws by prick-punching the 1. Assemble the brushholders (23) into the frame.
threads in two places. Move them well back from commutator to avoid
interference when installing the armature. FasĆ
d. Pack 2.8 oz. of grease into the outer circumĆ ten and insulate the connections and install outĆ
ference of bearing cap (4) as shown in Fig. going cables.
43. Place gasket (6) in position on the outer
bearing cap (4) and assemble the cap to 2. Assemble the commutator-end frame head (7)
frame head (7) with bolts and lockwashers to the frame and tighten bolts and washers (9)
(5). Tighten bolts to 110 to 120 ft. lbs. uniformly. Torque bolts to 450 ± 50 ft. lbs.
a. Remove the drive-end outer bearing cap 4. Assemble a lifting bail, Fig. 21, onto the drive
(26) and check the alignment of the outer end of the shaft.
bearing race by clamping an indicator to the
shaft as described in Step 11. If the outer 5. Wrap heavy paper around the commutator for
race runs out more than 0.004 in., be sure protection.
there are no burrs or dirt between the regisĆ 6. Install bearing pilot, Fig. 20, on the threads of
ter fits of the frame head and the magnet the commutator end of the shaft.
frame and that the frame head bolts are
pulled up tight. 7. With the bearing pilot and the commutator-end
bearing inner race assembled onto the shaft,
16. Check the radial clearance between the drive- lower the armature partway into the frame. Use
end bearing rollers and the inner race with a the bearing pilot to align the shaft with the center
feeler gauge, Fig. 45. The assembled clearance of the bearing. Lower the armature into the
of the drive-end bearing must be between frame until the drive-end frame head starts into
0.0012 and 0.004 in. the frame fit.
88
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
8. Be sure that there are no burrs or dirt between wrench set to 38 to 42 lb.-ft. If a suitable
the fits of the frame head and the magnet frame. torque wrench is not available, tighten the
Then, insert the drive-end frame head bolts set screws with a standard Allen wrench by
and washers (9) and draw them down uniformly firmly tapping the wrench with a rawhide
to press the armature into place. Draw down mallet until the screws stop turning. The imĆ
evenly on the bolts to avoid cocking the bearing pression made by these set screws in the
assembly and damaging the races. shaft locks the retaining nut in place. Lock
the set screws by prick-punching the
CAUTION: Uneven tightening of bolts could
threads in two places.
damage bearings or related fitted surfaces.
d. Pack 2.8 oz. of grease into the outer circumĆ
9. Torque frame head bolts (9) to 450 ± 50 ft. lbs. ference of bearing cap (4) as shown in Fig.
43. Place gasket (6) in position on the outer
10. Remove the bearing pilot. bearing cap (4) and assemble the cap to
frame head (7) with bolts and lockwashers
11. Remove the commutator-end bearing cap (4). (5). Tighten bolts to 110 to 120 ft. lbs.
12. Check the radial clearance between the rollers
15. Check the drive-end bearing runout.
and the inner race on the commutator end bearĆ
ing with a feeler gauge. The assembled clearĆ a. Remove the drive-end outer bearing cap
ance must measure between 0.001 and 0.003 (26) and check the alignment of the outer
in. bearing race by clamping an indicator to the
shaft as described in Step 14a. If the outer
13. Place the machine in a horizontal position.
race runs out more than 0.004 in., be sure
14. Check the commutator-end bearing runout there are no burrs or dirt between the regisĆ
ter fits of the frame head and the magnet
a. Clamp an indicator to the commutator end of frame and that the frame head bolts are
the shaft with the tip against the outer race of pulled up tight.
the bearing. Push the armature toward the
commutator end to eliminate end-play and 16. Check the radial clearance between the drive-
rotate the armature to see if the outer race is end bearing rollers and the inner race with a
true, Fig. 41. If the outer race is out more than feeler gauge, Fig. 45. The assembled clearance
0.003 in., be sure that the drive-end frame of the drive-end bearing must be between
head bolts are pulled up tight and that there 0.0012 and 0.004 in.
are no burrs or dirt between the fits of the
frame head and the magnet frame. a. With bearing (27) and cap (31) properly filled
with grease, and the gaskets (24) in place,
b. Assemble thrust ring (42) onto the end of the assemble the outer bearing cap (26) and
shaft, tight against the bearing inner race. tighten bolts (25) to 110 to 120 ft. lbs.
Assemble the retaining nut (1) onto the end
of the shaft. Use an 18-in. spanner wrench b. Heat the outer sleeve (28) to 110 C (230 F)
(Part 8843522G1). Firmly tap the end of the and shrink it onto the shaft until it is tight
wrench with a 10-lb. bronze hammer until against the inner race of the bearing.
the nut stops turning. If a torque wrench is
available, the recommended torque is 500 ft. 17. Check armature end-play.
lbs.
a. Using a dial indicator, check armature end-
c. Lock the retaining nut (1) by assembling and play. End-play should measure between
tightening two set screws (2) with a torque 0.006 and 0.010 in.
89
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
Armature Assembly Into Frame (Model UB1) 10. Check the drive-end bearing runout.
3. Block and level the frame in a vertical position, 11. Check the radial clearance between the drive-
commutator end down, on a heavy duty stand. end bearing rollers and the inner race with a
feeler gauge, Fig. 45. The assembled clearance
4. Assemble a lifting bail, Fig. 21, onto the drive of the drive-end bearing must be between
end of the shaft. 0.0012 and 0.004 in.
5. Wrap heavy paper around the commutator for a. With bearing (7) and cap (10) properly filled
protection. with grease, and the gaskets (6) in place, asĆ
semble the outer bearing cap (4) and tighten
6. With the commutator-end bearing and bearing bolts (5) to 110 to 120 ft. lbs.
housing (20) assembled onto the shaft, lower
the armature into the frame until the bearing b. Heat the outer sleeve (8) to 110 C (230 F)
housing (20) enters the frame head. Continue and shrink it onto the shaft until it is tight
to lower the armature into the frame until the against the inner race of the bearing.
drive-end frame head starts into the frame fit. 12. Check the armature end-play.
7. Insert both the drive-end and commutator- a. Using a dial indicator, check armature end-
end frame head bolts (2) and draw them down play. End-play should measure between
uniformly to press the armature into place. Draw 0.006 and 0.010 in.
down evenly on the bolts to avoid cocking the
bearing assemblies and damaging the races. Brushholder Clearance Adjustment
CAUTION: Uneven tightening of bolts could 1. Remove the protective covering from the comĆ
damage bearings or related fitted surfaces. mutator. Place a 1/16 in. fiber spacer between
the bottom of the brushholder and the commuĆ
8. Place the machine in a horizontal position and tator. Loosen the brushholder clamp bolts and
tighten all frame head bolts (2). Torque bolts to move the brushholders so they touch the fiber
467 ± 27 ft. lbs. spacer. Tighten the clamp bolts to 225-250
lb.-ft. torque and remove the spacer.
9. Pack 5.25 oz. of grease into the outer circumferĆ
2. Connect the cable leads to the brushholder terĆ
ence of bearing cap (18) as shown in Fig. 44.
minals and tighten the terminal bolts.
Place gasket (14) in position on the bearing cap
and assemble the cap to frame head (21) with Brush Installation
bolts and lockwashers (19). Torque bolts to 110
to 120 ft. lbs. 1. Install new brushes.
90
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
2. Snap the cold hub forcefully onto the shaft. 3. Trial mount the cold hub onto the shaft. Measure
and record the position of the hub with respect
3. Mark the relative angular position of hub with reĆ to the end of the shaft. Take measurements with
spect to the shaft. a micrometer advance gauge similar to that
shown in Fig. 46. Zero the gauge.
4. Remove the hub from the shaft. A convenient
method of removal is by the use of two finely taĆ Mark points of measurement, and mark across
pered steel wedges (hardened and ground) the end of shaft and hub face so that the hub,
which are carefully driven between the hub and when heated, can be mounted in exactly the
the bearing outer sleeve on the shaft. same angular position, and so the advance
measurement can be made from the same
5. IMPORTANT! Inspect the taper fit of the
point.
shaft; blueing of the hub bore should now
show on the shaft. If at least 75 percent of shaft 4. Mount the hub hot onto the shaft so as to secure
surface shows traces of blueing, the fit is satisĆ an advance from the cold position to the hot poĆ
factory. If, however, only a few spots of blueing sition along the axis of the shaft as indicated in
show on the shaft, the fit is not satisfactory. this section. The ESTIMATED difference beĆ
91
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
PLACE PYROMETER
POINTS IN BORE
OF HUB
92
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
TESTING AFTER mutating fields. See the DATA section for voltĆ
OVERHAUL age limits.
Frame temperature should not exceed 25 C 1. Connect the motor to a d-c welding generator.
rise. Refer to connection diagrams (Figs. 35 and 36)
for connections.
3. With machine running up to speed, measure viĆ
bration. Vibration should not exceed 0.002 on 2. Run the machine by separately exciting the
commutator end. If vibration exceeds this shunt field from a 125 vdc source. From another
amount, rebalance the armature. source of power, apply voltage to the armature
circuit until the desired speed is obtained.
4. Check the commutator for roughness and
make sure the brushes are riding properly. 3. Hold separate field excitation at 50.5 amperes.
Vary the armature voltage to obtain the required
5. Use a listening rod to check for noisy bearings.
rpm. At approximately 700 terminal volts (no
6. Stop the machine and mount an indicator on the load), the speed will be 900 rpm.
frame. While turning the armature by hand,
measure commutator runout. It should not exĆ 4. If the motor is not ventilated, perform the followĆ
ceed 0.001 in. ing test:
7. Measure field impedance. With 60 Hz a-c and a. Hold the separate field excitation at 10 to 15
24 amperes through each field, measure the amperes. Vary the armature voltage to obĆ
voltage drop across total exciting and comĆ tain the required rpm. At approximately 338
terminal volts (no load), the speed will be 900
rpm.
*Product of Johns Manville Co. b. Run the motor for five minutes at 450 rpm.
93
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
REMOVING ARMATURE
LOCKING ARRANGEMENT
1. Remove the two shipping bolts (1) from the
bearing cap. These bolts are longer and can be
identified from the factory by their yellow heads.
NOTE: The shipping bolts and bag should be FIG. 49. ARMATURE LOCKING ARRANGEMENT
saved for future armature locking requirements. (41B535748 CHG. A). E-28735C.
94
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
2. Install shipping bolts (1) (painted yellow) with Refer to Figs. 50 through 54 for connection box
jam nuts (2) applied. Torque bolts to 30 lb.-ft. drawings. Refer to Figs. NO TAG through NO TAG for
and tighten the jam nuts. outline drawings.
NOTES
95
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
23,
29,
33 N M L
12 12
K
5 5
J
H G F E D C B A
3 CONNECTOR
TOP VIEW - WITHOUT COVERS LOCATION SEE
TABLE 1.
16, 34,
23, 16, 17, 35 A
29, 17, 17, 18, 32, 24
32, 18, 45 4
33 44 30 30 18 48
19 15
3
4
6,
7
46
PART
11
ONLY
SEE 47
NOTE 5
5 5 46 5
25
PART 11 6,7
ONLY
37
SEE
NOTE
FIG. 50. GE752ARB3 AND RB3 CONNECTION BOX (41D735140 CHG. L). E-28744B.
96
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
C 26 26 33 NUT 1/4-20
D 22 22 34 LOCKWASHER, 5/16
E 26 22 35 BOLT
F 26 26 36 FITTING
G 26 26 42 LOCKWASHER, 3/8
H 26 22 43 BOLT, 3/8-16 X 3/4
J 22 22 44 SLEEVE
K 36 36 45 SLEEVE, 41A239176P149
L 36 36 46 MOD KIT
NOTE FOR P13: M 26 36 47 RECEPTACLE/PLUG A
TORQUE NUT P13 TO 23±1 FT. LBS. N * 36 48 STUD #10-32X
FIG. 50. GE752ARB3 AND RB3 CONNECTION BOX (41D735140 CHG. L). E-28744B.
97
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
REF. DESCRIPTION
1 CONNECTION BOX 32
2 COVER 22 22
3 SUPPORT 21 24
4 CONNECTION STRAP 20
5 INSULATOR VIEW THROUGH
14
6 TERM BOARD TOP OF BOX
13
7 CABLE 34
8 FITTING
9 LOCKNUT
10 SEAL
11 WARNING PLATE 11
PINS MUST NOT PROTRUDE
12 ESC PIN #12 X 1/4 12
THRU COVER INTO GASKET
13 BOLT 3/4-10 X 1 3/4
14 LOCKWASHER 3/4 21 24 6
15 BOLT 5/8-11 X 2 20
M
G
H
N
C
D
B
E
A
K
F
L
19 SHOULDER BOLT, 3/8X1/2
J
5/16-18
CONNECT
20 LOCKWASHER 22
25
F1 TO E
29
21 NUT 3/8-16 26 &
32 27 F2 TO R
22 WASHER 3/8-16
23 BOLT 3/8-16 X 1 INSTALL P33 SPACER AROUND
24 LEVER F1 AND F2 CABLES AND TIE TO
STAPLE WITH P30.
25 SCREW #10-32 X 3/4 24
26 WASHER #10 NARROW
27 LOCKWASHER #10
28 NUT #10-32 23
34 14
29 CONNECTION STRIP 20
30 TIE WRAP 13 22
31 SEALER
32 JAM NUT 3/8-16
33 SPACER
34 WASHER
35 SEALANT
10
W
M
G
H
N
C
D
R
B
S
E
A
V
X
F
T
L
J
NOTE-
B" VERSION SHOWN. FOR
B" VERSION SEE VIEW B"
98
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
17
22 20 18 16
A2 21 16 A1 15
5
4 4
2 20
27
25 26 22
W
R
S
P
X
T
3 5 21
7 TORQUE NUTS P21 TO
21-24 FT. LBS.
20
29
21 22 3
15
16 A2 A1
34 14 4
17
5
18 13
34 14
4 4 13
99
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
12
6,
3 7
5
A B C D E F G H J K L M N P R S T V WX
3
20 4
ASSEMBLE
P3 ON END
OPPOSITE
AUX. SWITCH
36 36
6, A2 6, A1
7 7
1
5 5
25
35
23, 21, 26 21,
29 22 22 21,
22
SHUNT MOTOR
DOUBLE POWER
FIG. 52. GE752RB1 CONNECTION BOX (41D735512 CHG. C) AND CABLE ASSEMBLY
(41C660816, CHG. A). E-39553A.
100
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
A2 A1
31, 31,
32 15 24 32 F1 & F2
VIEW B"
B" SIDE VERSION
2 REF. DESCRIPTION
1 CONNECTION BOX
2 COVER
14, 3 COVER
27,
34 4 SUPPORT
13,14,27 SEE 5 CONNECTION STRAP
5 NOTE 6 BOLT, 3/4-10 X 1 3/4
7 LOCKWASHER, 3/4
8 BOLT, 5/8-11 X 2.00
POWER CABLE 9 WASHER, NARROW
14, FROM MOTOR 11 LOCKNUT
27, 12 INSULATOR
34 13 NUT, 3/8-16
13,14,27 14 WASHER, 3/8 REGULAR
12 15 TERMINAL BOARD
16 NUT, NO. 10-32
6,7 17 WASHER, NO. 10 NARROW
18 LOCKWASHER, NO. 10
19 SCREW, NO. 10-32 X 3/4
20 CABLE
28 SEE 21 LOCKNUT
NOTE 22 FITTING
21, SEE COILED FRAME 23 BOLT, 1/4-20 X 1.00
22 24 COVER
SECTION A-A" 25 SEAL
26 COVER
27 LOCKWASHER, 3/8
28 PIPE PLUG
29 LOCKWASHER, 1/4
30 NUT, 1/4-20
31 LOCKWASHER, 5/16
38 4.00 LONG 32 BOLT, 5/16-18 X 3/4
33 TIE WRAP
34 BOLT, 3/8-16 X 3/4
35 SEAL
36 CONNECTION STRIP
37 SPACER
38 SLEEVE
FIG. 52. GE752RB1 CONNECTION BOX (41D735512 CHG. C) AND CABLE ASSEMBLY
(41C660816, CHG. A). E-39553A.
101
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
3
A
6 7
2
1
5 4
B
MARKING TAG MARKING TAG
NOTES:
1. DIMENSION A IS DETERMINED WHEN CABLE
NORMAL NORMAL ASSEMBLY IS CONNECTED TO DRILLING MOTOR.
STRAIN RELIEF BUSHING (2) WILL BE TIGHTENED
AT THAT TIME.
2. DIMENSION B IS SPECIFIED AT THE TIME THE
1 1 CABLE ASSEMBLY ORDER IS PLACED.
16 2 16
2
15 20 17 3 3 17 20 15
14 4 4 14
REF. DESCRIPTION
13 5 5 13 1 CABLE
19 18 18 19
2 CONNECTOR
12 6 12
6 3 COVER
11 9 7 7 9 1011 4 ADAPTER
10 8 8 5 CABLE ADAPTER
6 BARREL
MALE (P) 7 CONTACTS
FEMALE (S)
ENLARGED SECTION X-X ENLARGED SECTION Y-Y
NOTE:
ON MALE PLUGS, PLACE END OF CABLE
SO THAT WIRE MARKER SEQUENCE IS IN
A COUNTERCLOCKWISE DIRECTION.
ON FEMALE PLUGS, PLACE END OF CABLE
SO THAT WIRE MARKER SEQUENCE IS IN A
CLOCKWISE DIRECTION.
CONTACT CONTACT
NO. MARKER WIRE NO. MARKER WIRE
1 H RED 11 R BLACK AND WHITE TRACER
2 A RED AND GREEN TRACER 12 S BLUE AND BLACK TRACER
3 B BLUE AND RED TRACER 13 T WHITE AND BLACK TRACER
4 C ORANGE & RED TRACER 14 V ORANGE & BLACK TRACER
5 D WHITE AND RED TRACER 15 W GREEN AND BLACK TRACER
6 E BLACK AND RED TRACER 16 X RED AND BLACK TRACER
7 F BLUE AND WHITE TRACER 17 J GREEN
8 G GREEN & WHITE TRACER 18 K ORANGE
9 L BLUE 19 M BLACK
10 P RED AND WHITE TRACER 20 N WHITE
FIG. 52. GE752RB1 CONNECTION BOX (41D735512 CHG. C) AND CABLE ASSEMBLY
(41C660816, CHG. A). E-39553A.
102
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
103
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
12 12
3
5 5
3 4
W
M
G
H
N
C
D
R
B
S
E
A
X
F
T
L
J
20
ASSEMBLE
P3 ON END
OPPOSITE
AUX. SWITCH
4
6
6
7 7 1
5 5 5 5
25
21
22 23 SEE 21 26 21
29 NOTE 22 22 21
22
NOTE FOR PART 28:
QTY. OF 2 PIPE PLUGS TO BE USED NOTE FOR PART 33:
WHEN PRESSURE SWITCH IS NOT USED. USE P33 AS REQUIRED TO HARNESS
HOSES AND CABLES.
NOTE FOR P13:
TORQUE P13 NUTS TO 23 ± 1 FT. LBS.
104
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
32 32
31 15 24 31
34
27
14
14
5 27
13 SEE
NOTE
34 POWER CABLE
FROM MOTOR
27
14
14
27
13
12
7
6
SEE
28
NOTE
SECTION A-A"
105
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
17 17
22 20 18 16 20 22 20 18 16
1
F1 21 16 F2 15 6 23 A2 21 16 A1 15
5 5
3 3
VIEW THROUGH
TOP OF BOX
4 4 4 4
20
11 2
21 12
22 20 19
PINS MUST NOT PROTRUDE
THRU COVER INTO GASKET
SCREW IN SHOULDER BOLTS
P19 UNTIL THEY BOTTOM
SEE NOTE FOR P22
22 20 19
1
6
3 3 5
5
20 20 20
21 21 22 21 22
2 6
15
F1 F2 23 16 A2 A1
14 20 17 14
15 13 18 13
16
4 4 4 4
17
18
9 10 9
8 8
106
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
107
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
DIMENSION OVER
CONN. BOX WHEN
EXPLOSION PROOF
(25.4) PRESSURE SWITCH
.50-13 TAP, 1.00 DEEP (57.15) IS FURNISHED
8 HOLES 2.25 DIA. (3 HOLES)
FOR LIFTING (588.26)
23.16
15.09 (383.29) 15.09 (383.29)
.625-11 TAP
1.25(31.75) DP
4 HOLES
AIR OUT
(4 CORNERS)
16.82
AIR OUT
(427.23)
+.000
-.010 EXPLOSION PROOF
16.656 PRESSURE SWITCH
(423.062) WHEN SUPPLIED
(+.000 (#6 SCREWS ON
-.254) TERMINAL BOARD)
1.72 (43.69)
(927.1)
36.50
PINION END
(123.19)
(23.83) .938 DIA.
.375-24 THD (22.35) 4.85
8 HOLES
.88 (12.45) (107.95) EQ. SP.
(15.75) 4.25
.62 1.00-14 TAP .49
(57.15) 2.25 DEEP
12 HOLES EQ. SP.
9.25
(234.95) (2.29-2.54)
.090-.100
DIA. B.C. ADVANCE
108
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
(241.3)
9.50
13.50
(342.9) AIR INLET
.50-13 TAP,
1.00 (25,4)
DEEP 6
HOLES
(323.85) TAPER 1.25(31.75)
1.62
12.75 IN DIA. PER
(41.15)
FT.(304.8) IN LENGTH
VIEW AT D
(SHOWING AIR INLET WHEN
BLOWER IS NOT SUPPLIED)
WARNING D
PLATE
AIR IN
AUXILIARY
CONNECTION BOX SWITCH
AIR OUT
ENCLOSURE (RB3)
AS SHOWN MOUNTED
32.74 (831.60)
APPROX. CENTER
OF GRAVITY
.75 PIPE THD.
EXPLOSION PROOF
AUXILIARY SWITCH
8.00 WHEN SUPPLIED
(203.2) (#6 SCREWS FOR
CONNECTIONS)
.50 NPT FOR
AIR PRESSURE C
L
MEASUREMENTS ARM. .50 NPT FOR
A1
AIR PRESSURE
A2 MEASUREMENTS
EXPLOSION PROOF
PRESSURE SWITCH
WHEN SUPPLIED
(#6 SCREWS ON
TERMINAL BOARD)
(1263.65)
49.75
(213.61) (133.35) .375-16 STUD (107.95)
8.41 5.25 (FOR GROUNDING) 30 o
4.25 GE-752-RB1A MOTOR
1.25 (31.75)
(63.5)
(39.62) 2.50
1.56 DIA. THRU (273.05)
(4 HOLES) 10.75
(44.2) (35.05)
1.74 1.38
(587.25)
23.12 12.22
(310.39)
16.500
(419.1)
(209.55)
6.50
8.25 (165.1)
CL MOTOR
(478.54)
(81.03) 18.84
FOOT
3.19 DIMENSIONS
(419.1) VIEW SHOWING SPACE HEATER
16.500 (+3.05 (EXPLOSION PROOF) LOCATION
(60.45) -.00)
WHEN SUPPLIED
2.38 +.12
-.00
.75-10 TAP THRU (25.4R)
4 HOLES
1.00R
3.87 (98.3)
(133.35) 5.25
109
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH-
(1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
(328.68) (2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS.
12.94 (3) ALLOWS MAINTENANCE PERSONNEL TO
(209.55) (209.55)
COMPLY TO THE GE MAINTENANCE
8.25 8.25 INSTRUCTION SPECIAL REQUIREMENTS.
21.00
(533.4)
EXPLOSION PROOF
AUXILIARY SWITCH
WHEN SUPPLIED
(#6 SCREWS FOR
CONNECTIONS)
APPROX
CENTER
OF GRAVITY
A2
A1
(260.35)
11.00 10.25 8.00 (317.5)
10.25
(279.4) (260.35) (203.2) 12.50
8.00 .75 (19.05) (28.7) (203.2) (12.7)
.75 8.00 1.12 1.12 (203.2) 1.13 8.00 .50
FLAT FLAT
(19.05) (203.2) (28.45) (28.45)
1.12
(28.45) 1.13
CHAMFER
(260.35) (28.7)
10.25
10.25 VIEW AT C
VIEW AT A (260.35) SHOWING FLANGE
SHOWING FLANGE WITH COVER
WITH COVER VIEW AT B REMOVED
REMOVED SHOWING FLANGE
WITH COVER
REMOVED
110
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
CCW
F1 F2 A1 A2
+ - + -
CW
F1 F2 A1 A2
- + + -
APPROX. CENTER
OF GRAVITY
A1
A2
A B C D E F G H J K L M N P R S T V W X
SCHEMATIC
TERMINAL BOARD CONNECTIONS
111
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
A2 A1
GE-752-RB1B MOTOR
SAME AS GE-752-RB1A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE
112
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
(44.45)
1.75 (1100.84)
43.34
(104.90)
4.13 39.78 (1010.41)
(15.88)
.625 DIA. (550.42)
20 HOLES 21.67
.50
(655.83)
(12.7)
25.82
(609.6)
24.00
(482,6)
19.00 DIA.
B.C.
PINION END
VIEW SHOWING
MANIFOLD WHEN USED
113
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1.25-7 THREADS
2.17(55.12) DEEP
2 HOLES CHAIN CASE BOSS
FRAME HEAD
AIR BAFFLE
B
A
A B
AIR
OUT
AIR OUT
D C
D C
AIR
OUT
AIR OUT
AIR OUTLET SPLASH GUARDS
VIEW SHOWING SPLASH GUARDS MAY BE INTERCHANGED FOR
FRAME HEAD BAFFLE AND CHAIN CHAIN PULL IN OPPOSITE
CASE BOSSES (WHEN USED) DIRECTION
PINION END
114
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
MINIMUM CREEPAGE
"B" SIDE CONNECTIONS
AT THIS END DIMENSION
20 POINT CONNECTOR
.75
(19.05)
115
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
.50 37.12
(12.7) [942.8]
(+
- 6.35)
+
- .25
16.82
(427.23)
+.000
-.010
16.656
(423.062)
(+.000
-.254)
1.72 (43.69)
PINION END
(3.05-3.30)
.120-.130
.437(11.1) DIA. (19.05) ADVANCE
.50(12.7) DEEP .75 7.00
(1 HOLE) 1.00-8 THD. (177.8)
(50.8) DIA.B.C.
2.00
116
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
(1229.61)
48.41
.75-10 TAP, 1.50 DP.
4 HOLES
AIR MANIFOLD SHOWN D"
SECTIONED IN TOP HALF
CONNECTION BOX
ENCLOSURE AUX.
AS SHOWN MOUNTED SEE CONNECTION
BOX DETAILS CONN.
BOX
TEMP. SENSOR
LEADS
TAPER 1.25(31.75)
IN DIA. PER
FT.(304.8) IN LGTH HEATER LEADS
CL
ARM. TO MAINTAIN IP56 RATING ON
A1 COVERS TORQUE 5/16-18 BOLTS
.50 NPT FOR TO 12-14 FT.LBS.(16-19 N-M)
AIR PRESSURE 1/2-13 BOLTS TO 58-62 FT.LBS
MEASUREMENTS A2
(78-84 N-M)
BOTTOM INSP.
COVER (WITH
HEATER ASM)
(1263.65)
49.75
(213.61) (133.35) .375-16 STUD (107.95)
8.41 5.25 4.25
(FOR GROUNDING) 30
1.56 DIA. THRU
(4 HOLES) 1.25 (31.75)
(63.5)
2.50
(273.05)
10.75
(44.2) (35.05)
1.74 1.38
(587.25)
23.12
16.500
(419.1)
(209.55) 6.50
8.25 (165.1)
CL MOTOR
FOOT DIMENSIONS
(419.1)
16.500 (+3.05
(60.45) -.00)
+.12
2.38
-.00
.75-10 TAP THRU
4 HOLES 3.19 (25.4R)
(81.03) 1.00R
3.87 (98.3)
(133.35)
5.25
117
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
21.00
(533.4)
AUX. SWITCH
APPROX
CENTER
OF GRAVITY
A2
A1
BOTTOM INSP.
COVER (WITH
HEATER ASM)
1.25-7 TAP
1.75(44.45) DEEP
2 HOLES
COMM END
.687(17.4) DIA.
4 SETS OF 2 HOLES
FOR POWER CABLES
F1 F2
MAIN CONN.
BOX DETAIL
1.00 N.P.T.(2 H0LES)
118
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
.75-10 TAP,
1.50 DEEP
4 HOLES
AUX.
CONN.
BOX
APPROX. CENTER
OF GRAVITY
AUX.
SWITCH
A1
A2
119
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
AUX.
SWITCH
(241.3) IMPORTANT:
9.50 THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH-
(1) PROVIDES SUFFICIENT ACCESSIBILITY
AIR INLET FOR BRUSH INSPECTION.
(2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS.
13.50 (3) ALLOWS MAINTENANCE PERSONNEL TO
(342.9) COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.
(25.4)
.50-13 TAP, 1.00 DP
6 HOLES
1.62
(323.85) (41.15) NOTE: BASEEFA CERTIFIED PART
12.75
NO CHANGES EXCEPT PER 41A239616.
VIEW AT D" REQUIRES APPROVAL BY BASEEFA
(SHOWING AIR INLET)
120
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
40.62
[1031.7]
11.00
[279.4]
49.31
[1252.5]
121
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
CCW
F1 F2 A1 A2
10 POINT CONNECTOR 2 2 + - + -
3 3
4 4 16 GAGE [1.6]
5 5
NOTE: 6 6
7 7 MILD STEEL SHEET
TERMINALS #2, #3, #4 & #5 8 8
9 9
ARE TEMPERATURE SENSOR. 10 10
CW
TERMINALS #7 & #8
ARE SPACE HEATER.
F1 F2 A1 A2
- + + -
[10.0] BRASS
GROUND STUD
GASKETING,
M10 NUTS,
AND WASHERS
PROVIDED BY
EXPO.
122
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
123
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
NOTES:
LIFTING WARNING 1) DIMENSIONS: INCHES [MILLIMETERS]
.49 (12,4)
1.00-14 TAP
2.25 [57.1] DEEP
12 HOLES EQ. SP.
7.00 DIA.B.C.
.120-.130
(177,8) 5.38 DIA. [3.05-3.30]
(136,7) ADVANCE
16.25 16.25
(412,8) (412,0)
MOTOR HUB ASSEMBLY
2.00 (50,8)
VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB
124
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
B"
AIR FILTER
DIFFERENTIAL BLOWER
PRESSURE SWITCH 1.25 NPT AIR
DIFFERENTIAL
PRESSURE SWITCH CONNECTIONS
2 PER SIDE
69.00
(1752,6)
GASKET
.50 NPT
MOISTURE
SENSOR
CONNECTION
WARN. NOTE:
PLATE TERMINALS #2, #3, #4 & #5
ARE TEMPERATURE SENSORS.
TERMINALS #7 & #8
ARE SPACE HEATER.
"F1&F2" "A2" "A1"
AUXILIARY
ARM. C L CONNECTION
BOX
.50 NPT
1 HOLE REMOVABLE COVERS OVER
ARN.
LATE
2.28 X 4.25 OPENINGS
[57.9 X 107.9 OPENINGS]
TOP & BOTTOM FOR
CUSTOMER CONNECTIONS
125
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
38.50 (977,9)
24.88
(632,0)
CENTER
OF
GRAVITY
AUXILIARY
SWITCH
(LOCKOUT)
.39 DIA.
(10 O) CERT.
PLATE
GROUND
STUD
.75 NPT
ELECTRICAL
CONNECTION
COMM END
126
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
PROTECTION UNIT
CENTER
OF
GRAVITY
CL ARMATURE
& BLOWER
5.25 8.25
2.38 (60,5)
(133,4) (209,6)
15.37 REF.
(390,4) 1.00 R
3.87 (98,3)
23.12 (25,4 R)
(587,2) 10.75
(273,0)
CL ARM.
2.50 o
30
(63,5)
4.25 6.50
1.35 (165,1)
(108,0)
(34,3)
127
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
MOUNTING SURFACE
DATUM LINE
ALTERNATE
WARN. AIR OUTLET
PLATE
AIR CONTROL
.50 NPT - 1 HOLE UNIT
BOTH SIDES OF
COMM. CHAMBER
WARN.
PLATE
M6 CAPTIVE SCREWS
CONDUIT PLATE WITH
NON-INTERCELLULAR
VINYL GASKET
10 POINT CONNECTOR 2
3 2
3
4
5 4
5 16 GAGE [1.6]
6
7 6
7
NOTE: 8 8 MILD STEEL SHEET
TERMINALS #2, #3, #4 & #5 9
10 9
10
ARE TEMPERATURE SENSORS.
TERMINALS #7 & #8
ARE SPACE HEATER.
[10.0] BRASS
GROUND STUD
128
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTE:
MAINTAIN .75 [19.0] MIN. CREEPAGE
BETWEEN CUSTOMER HARDWARE
CABLE
TIE
NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
CCW CW
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -
129
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
ACCESSORY DESCRIPTION
*
( = OPTIONAL )
130
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
131
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
AND PIGTAIL FASTENERS. 9.50
[241.3]
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS. 12.87
[326.9]
49.75
[1263.6]
132
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
AIR
2.25 R OUT 2.25 DIA
[57.2 R]
[57.2 DIA.]
3 HOLES
FOR LIFTING
.625-11 TAP
1.25 [31.8] DP.
4 HOLES
EXPLOSION PROOF
PRESSURE SWITCH
(#6 SCREWS 0N
TERMINAL BOARD)
.50-13 TAP
THIS AREA OF FOOT
1.00 [25.4] DEEP 1.72
TO BE FLUSH WITH
8 HOLES [43.7]
FRAME FACE, BOTH
SIDES
PINION END
END OF
SHAFT
REFERENCE
C MOTOR
L
5.25 8.25
2.38 [60.5]
[133.4] [209.6]
15.37 REF.
[587.2] 10.75
[273.0]
CL ARM.
2.50
[63.5]
1.00
[25.4]
4.25 6.50
[108.0] [165.1]
1.35
[34.3]
133
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
MINIMUM CLEARANCE
REQUIRED FOR
BRUSH ACCESSIBILITY
10.25 12.50
[260.4] [317.5]
8.00
[203.2]
12.00
[304.8]
VIEW AT A
TOP INSPECTION FLANGE A2
A1
COMMUTATOR END
8.00
10.25
[203.2]
260.4
11.00 13.25
[279.4] [336.6]
8.00
[203.2]
12.00
[304.8] 8.00
[203.2]
VIEW AT B 12.00
HAND HOLE FLANGE [304.8]
VIEW AT C
SPACE HEATER FLANGE
134
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
9.25 DIA.B.C.
5.38 DIA. .090 - .100
[235.0]
[2.3 - 2.5]
[136.7]
ADVANCE
11.00 DIA. +.000
6.998 DIA.
[279.4] -.002
+0.00
177.75
-0.05
OPTIONAL
BLOWER
ARRGT.
AIR IN
A1
A2
GE-752-RB3B MOTOR
SAME AS GE-752-RB3A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE.
SHOWN HERE WITH OPTIONAL BLOWER ARRGT.
135
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
.88 [22.4]
1.00-14 TAP
2.25 [57.1] DEEP .62 [15.7]
1.75 [44.4] .375-24 THREAD
12 HOLES EQ. SP.
+.000
+.000 9.120 DIA.
8.993 DIA. -.002
-.002 7.00 DIA.B.C. 1.25 [31.8]
.120-.130 +0.00
+0.00 [177.8] 5.38 DIA. 231.65
228.42 [3.05-3.30] -0.05 .437 [11.1] DIA.
-0.05 [136.7] ADVANCE .50 [12.7] DEEP
1 HOLE
.75 [19.0]
1.00-8 THREAD
2.00 [50.8]
MOTOR HUB ASSEMBLY
VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB
NOTE:
BLOWER ARRGT. DIMENSIONALLY
SAME WHEN MOUNTED ON A" SIDE
NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
OPTIONAL
BLOWER
CCW CW
ARRGT.
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -
DRAIN
NAME
PLATE
APPROX.
CENTER OF
GRAVITY
A1
A2
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
QUICK-OPEN COVER ARRGT. FOR BRUSH INSPECTION.
WHEN SPACE HEATER IS
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
NOT SUPPLIED
GE-752-ARB3B MOTOR AND PIGTAIL FASTENERS.
SAME AS GE-752-ARB3A MOTOR EXCEPT
3) ALLOWS MAINTENANCE PERSONNEL TO
CONN. BOX MOUNTED ON OPPOSITE SIDE. COMPLY TO THE GE MAINTENANCE
SHOWN HERE WITH OPTIONAL BLOWER ARRGT. INSTRUCTION SPECIAL REQUIREMENTS.
136
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
1.25-7 THREADS
2.17 [55.1] DEEP CHAIN CASE
2 PLACES BOSS
FRAME HEAD A B
AIR BAFFLE
A B
AIR
AIR OUT
OUT
D C
AIR D C
OUT
PINION END
VIEW SHOWING SPLASH GUARDS, FRAME HEAD
BAFFLES AND CHAIN CASE BOSSES (WHEN USED)
137
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
20 POINT TERMINAL
BOARD W/#10 STUDS
.75 [19.0]
MIN. CREEPAGE
A B C D E F G H J K L M N P R S T V W X
SCHEMATIC
TERMINAL BOARD CONNECTIONS
138
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
139
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
9.25
(25.4) (234.95)
.50-13 TAP, 1.00 DEEP (2.29-2.54)
DIA. B.C. .090-.100
8 HOLES
ADVANCE
+.000
(57.15) 6.998 -.002
2.25 DIA. (3 HOLES) (177.749 +.000
-.051)
GENERATOR HUB ASSEMBLY
FOR LIFTING DIA.
.625-11 TAP
1.25(31.75) DP
4 HOLES
AIR OUT
(4 CORNERS)
16.82
(427.23) AIR OUT
+.000
-.010 EXPLOSION PROOF
16.656 F2 PRESSURE SWITCH
(423.062) WHEN SUPPLIED
(+.000 (#6 SCREWS ON
-.254) F1 TERMINAL BOARD)
1.72 (43.69)
(927.1)
36.50
PINION END
.375-24 THD (22.35)
.88
(12.45)
(15.75) .49
1.00-14 TAP
.62
(57.15) 2.25 DEEP
12 HOLES EQ. SP.
(3.05-3.30)
.437(11.1) DIA. (19.05) .120-.130
.50(12.7) DEEP .75 ADVANCE
7.00
(1 HOLE) (50.8) 1.00-8 THD. (177.8)
2.00 DIA.B.C.
MOTOR HUB ASSEMBLY
5.38
VIEW SHOWING HYDRAULIC (136.65)
PUMP-OFF FOR HUB DIA.
140
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
(185.67)
38.41 (975.61) 7.31 12.00
(304.8)
TAPER 1.25(31.75)
IN DIA. PER
FT.(304.8) IN LENGTH
WARNING
PLATE "D"
AIR IN
AUXILIARY
CONNECTION BOX SWITCH
AIR OUT ENCLOSURE PER
IP45, OR IP24 (ARB3)
IEC 34-5
AS SHOWN MOUNTED
(1263.65)
49.75
(213.61) (133.35) .375-16 STUD (107.95)
8.41 5.25 4.25
(FOR GROUNDING) 30 O
1.25 (31.75)
(273.05) (63.5)
(39.62) 2.50
10.75
1.56 DIA. THRU
(4 HOLES) (44.2) (35.05)
1.74 1.38
(587.25)
23.12
16.500
(419.1)
(209.55)
6.50
8.25 (165.1)
CL MOTOR
FOOT
DIMENSIONS
(419.1)
16.500 (+3.05
(60.45) -.00)
2.38 +.12
-.00
.75-10 TAP THRU VIEW SHOWING SPACE HEATER
3.19 (25.4R) (EXPLOSION PROOF) LOCATION
4 HOLES
(81.03) 1.00R WHEN SUPPLIED.
3.87 (98.3)
(133.35)
5.25
141
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
MOTOR
CL
(241.3)
9.50
(25.4)
.50-13 TAP, 1.00 DEEP MINIMUM REQUIRED FOR
6 HOLES BRUSH ACCESSIBILITY
(323.85) 1.62 AIR INLET FLANGE
12.75 TO SPACE
(41.15) HEATER
VIEW AT D"
(SHOWING AIR INLET WHEN TOP INSP. COVER
BLOWER IS NOT SUPPLIED) (QUICK OPEN ON ARB3)
DRAIN
AUXILIARY
SWITCH
.50-13 TAP THRU NAME "C"
PLATE
4 HOLES
21.00
1.12 (28.45) (533.4)
WELD
(279.4)
11.00
.75 PIPE THD.
EXPLOSION PROOF
AUXILIARY SWITCH APPROX
WHEN SUPPLIED CENTER
(#6 SCREWS FOR OF GRAVITY
(260.35) CHAMFER
CONNECTIONS)
10.25
A2
VIEW AT A"
SHOWING FLANGE A1
WITH COVER REMOVED
SEE AUXILIARY VIEW
FOR SPACE HEATER
.50-13 TAP THRU
4 HOLES
MOUNTED ON COVER
(WHEN SUPPLIED)
"B"
1.25-7 TAP
1.75(44.45) DEEP
"A" BOTTOM INSP. 2 HOLES
COVER
(QUICK OPEN ON ARB3)
(28.45)
8.00
1.12 (203.2) COMM END
(19.05)
8.00 .75
(203.2) FLAT
10.25
(260.35) (28.45) 1.12 (260.35)
WELD 10.25
.50-13 TAP THRU
4 HOLES
(260.35)
10.25
(317.5)
VIEW AT B" 12.50
SHOWING FLANGE
WITH COVER REMOVED (260.35)
10.25
(28.7) (203.2) (12,7)
1.13 8.00 .50
IMPORTANT: FLAT
THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH- 1.13 (28.7)
(1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
(2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS. VIEW AT C" SHOWING
(3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE FLANGE WITH COVER REMOVED.
INSTRUCTION SPECIAL REQUIREMENTS.
142
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
APPROX. CENTER
OF GRAVITY
A1
A2
A B C D E F G H J K L M N P R S T V W X
SCHEMATIC
TERMINAL BOARD CONNECTIONS
143
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
F1 F2
A2 A1
GE-752-ARB1B MOTOR
SAME AS GE-752-ARB1A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE
144
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
(1100.84)
43.34
1.75 (44.45)
(1010.41)
4.13 (104.90) 39.78
(15.88)
.625 DIA. .88 (550.42)
20 HOLES (22.35) 21.67
(482.6)
19.00 DIA
B.C.
F1
.50-13 TAP THRU
8 HOLES EQ. SP. F2
FOR CHAIN CASE
MOUNTING
PINION END
145
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1.25-7 THREADS
2.17(55.12) DEEP
2 HOLES CHAIN CASE BOSS
FRAME HEAD
AIR BAFFLE
B
A
A B
AIR
OUT
AIR OUT
F1
D C
D C F2
AIR
OUT
AIR OUT
AIR OUTLET SPLASH GUARDS
VIEW SHOWING SPLASH GUARDS MAY BE INTERCHANGED FOR
FRAME HEAD BAFFLE AND CHAIN CHAIN PULL IN OPPOSITE
CASE BOSSES (WHEN USED) DIRECTION
PINION END
NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
CCW CW
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -
146
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
MINIMUM CREEPAGE
DIMENSION
20 POINT CONNECTOR
.75
(19,05)
(35.05-41.15)
1.38-1.62 I.D. (IP45 BOX)
1.19-1.38 I.D. ONE BUSHING OR
4.00 DIA. HOLE IN BOX (30.2-35.0)
MAKE CONNECTIONS PER 1.19-1.38 I.D. (IP24 BOX)
41C660816 (CONTROL) 8 BUSHINGS
PLUG IN CONNECTIONS
20 POINT TERMINAL
MINIMUM CREEPAGE BOARD WITH # 10 STUDS
DIMENSION (17.45)
.687 DIA. 2 HOLES
8 PLACES
16 HOLES TOTAL
.75
(19.05)
(35.05-41.15)
1.19-1.38 I.D. ONE BUSHING 1.38-1.62 I.D. (IP45 BOX)
(CONTROL) OR
(30.2-35.0)
BOLT ON CONNECTIONS 1.19-1.38 I.D. (IP24 BOX)
8 BUSHINGS
147
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
NOTES:
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
AND PIGTAIL FASTENERS.
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.
CL MOTOR
18.25 [463.6] 18.25 [463.6]
10.00
[254.0] 1.74 16.50 419.1 16.50 419.1 3.19
REF. [44.2] [81.0]
4.25 6.50
1.35 [108.0] [165.1]
[34.3]
CL ARMATURE 1.75
[44.4]
44.00 [1117.6]
.50-13 TAP THRU
8 HOLES EQ. SP.
.50-13 TAP THRU ON 19.00 DIA. B.C.
12 HOLES EQ. SP. [482.6O
/ B.C.]
ON 18.50 DIA. B.C.
A" [469.9 O
/ B.C.]
148
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
BLOWER
NOTE: HEADERS MAY BE DIFFERENTIAL
CHANGED END FOR PRESSURE SWITCH
END 1.25 NPT AIR
CONNECTIONS
2 PER SIDE
AIR FILTER
GASKET
.50 NPT
79.18 MOISTURE
SENSOR
[2011.2] CONNECTION 57.00
[1447.8]
WARN.
PLATE
NOTE:
TERMINALS #2, #3, #4 & #5
ARE TEMPERATURE SENSORS.
149
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
.49 [12.4]
1.00-14 TAP
2.00 NPT AIR 2.25 [57.1] DEEP
CONNECTION 12 HOLES EQ. SP.
CENTER
OF
GRAVITY
7.00 DIA.B.C.
AUXILIARY .120-.130
[177.8] 5.38 DIA. [3.05-3.30]
SWITCH
(LOCKOUT) [136.7] ADVANCE
.39 DIA.
[10O]
/
GROUND
STUD CERT.
PLATE
.88 [22.4]
.375-24 THREAD
.62 [15.7]
.75 NPT
ELECTRICAL
CONNECTION
.75 [19.0]
2.00 [50.8]
VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB
150
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
PROTECTION UNIT
CENTER
OF
GRAVITY
PLATE
WARN.
C ARMATURE
L
C BLOWER
L
51.25 REF.
1301.8
ALTERNATE
WARN. AIR OUTLET
PLATE
WARN.
PLATE
BREATHER
.78 [20] DIA. HOLE
FOR CABLE ENTRY
.25 BSPT FOR
FILTER DRAIN
151
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
ACCESSORY DESCRIPTION:
(* = OPTIONAL )
S FILTER DIFFERENTIAL SWITCH: MODEL #1950-1
BLOWER DIFFERENTIAL SWITCH: MODEL #1950-20
10 POINT CONNECTOR DWYER DIFFERENTIAL PRESSURE SWITCH
2 2 U.L. LISTED CARD: NOW E62583(N)
NOTE:
3
4
3
4
CL I, DIV 1, GR C,D
5 5 16 GAGE [1.6] CL II, GR E,F,G
TERMINALS #2, #3, #4 & #5 6 6
MILD STEEL SHEET
ARE TEMPERATURE SENSORS. 7
8
7
8 TEMPERATURE: -40 F TO 140 F
9 9
10 10 -40 C TO 60 C
TERMINALS #7 & #8 ELECTRICAL: 15 A, 125/250/480 VAC,
ARE SPACE HEATER. S BLOWER MOTOR: MODEL #5K254CU125P
GENERAL ELECTRIC
U.L. LISTED E10822(N)
CL I, GR D
CL II, GR F, G
TEMPERATURE CODE: T3B, 80C RISE, EXP
ELECTRICAL: 37.2/18.6 A, 230/460 VAC, 15HP
CONDUIT BOX THREADED FOR RIGID CONDUIT
[10.0] BRASS CONNECTION TYPE: XP
GROUND STUD U.L. LISTED CARD: E30225(N)
CL I, GR C,D
CL II, GR E,F,G
152
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTE:
MAINTAIN .75 [19.0] MIN. CREEPAGE
BETWEEN CUSTOMER HARDWARE
NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
CCW CW
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -
153
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
.49 (12,4)
1.00-14 TAP
2.25 [57.1] DEEP
12 HOLES EQ. SP.
7.00 DIA.B.C.
.120-.130
(177,8) 5.38 DIA. [3.05-3.30]
(136,7) ADVANCE
.88 (22,4)
.375-24 THREAD
.62 (15,7)
2.25 DIA.
(57,2 O)
3 HOLES
2.00 (50,8)
VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB
1.75
PINION-END
(44,4)
44.00 (1117,6)
.50-13 TAP THRU
A" 8 HOLES EQ. SP.
ON 19.00 DIA. B.C.
(482,6 O B.C.)
LIFTING WARNING .50-13 TAP THRU
12 HOLES EQ. SP.
TO LIFT COMPLETE MOTOR ASSEMBLY USE ON 18.50 DIA. B.C.
LIFTING ARRANGEMENT 41C637364 G1 FIG. ONLY. 3 (469,9 O B.C.)
154
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
AIR FILTER
46.80
(1188,7)
69.00
(1752,6)
GASKET
.50 NPT
MOISTURE
SENSOR
CONNECTION
NOTE:
TERMINALS #2, #3, #4 & #5
ARE TEMPERATURE SENSORS.
TERMINALS #7 & #8
ARE SPACE HEATER.
CHAIN CASE
.375-16 STUD
MOUNTING .04 (1,0) TO MAINTAIN IP56
(FOR GROUNDING)
SURFACE RATING ON COVERS:
TORQUE
5/16-18 BOLTS TO
1.94 (49,3)
12 - 14 FT.LBS.
[16 - 19 NM]
1/2-13 BOLTS TO
49.75 (1263,6)
58 - 62 FT.LBS.
[78 -84 NM]
155
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
38.50 (977,9)
27.3 (693,4)
24.88
632.0
CENTER
OF AUXILIARY
GRAVITY SWITCH
(LOCKOUT)
.39 DIA.
(10 O)
GROUND CERT.
PLATE
STUD
.75 NPT
ELECTRICAL
CONNECTION
156
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
PROTECTION UNIT
CENTER
OF
GRAVITY
45.51 REF.
(1156,0)
CL ARMATURE
& BLOWER
5.25 8.25
2.38 (60,5)
(133,4) (209,6)
15.37 REF.
(390,4) 1.00 R
3.87 (98,3)
23.12 (25,4 R)
(587,2) 10.75
(273,0)
CL ARM.
2.50 30
(63,5)
4.25 6.50
1.35 (165,1)
(108,0)
(34,3)
VIEW AT A"
1.56 DIA. THRU MOUNTING FEET
(39,6 O) AND .75-10 THD. THRU
3.00 DIA. S'FACE. .375-16 STUD 4 HOLES FOR
(76,2 O) ON TOP (FOR GROUNDING) JACKING AND
SIDE - 4 HOLES GROUND CABLE
157
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
MOUNTING SURFACE
DATUM LINE
ALTERNATE
WARN. AIR OUTLET
PLATE
AIR CONTROL
.50 NPT - 1 HOLE UNIT
BOTH SIDES OF
COMM. CHAMBER
WARN.
PLATE
M6 CAPTIVE SCREWS
NOTE: CONDUIT PLATE WITH
NON-INTERCELLULAR
VINYL GASKET
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
10 POINT CONNECTOR 2
3 2
3
4
5 4
5 16 GAGE [1.6]
CCW NOTE:
6
7
8
6
7
8
9 9 MILD STEEL SHEET
TERMINALS #2, #3, #4 & #5 10 10
ARE TEMPERATURE SENSORS.
F1 F2 A1 A2
- - TERMINALS #7 & #8
+ + ARE SPACE HEATER.
[10.0] BRASS
CW GROUND STUD
F1 F2 A1 A2
AUXILIARY CONNECTON BOX DETAIL
- + + -
158
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTE:
MAINTAIN .75 (19,0) MIN. CREEPAGE
BETWEEN CUSTOMER HARDWARE
CABLE
TIE
159
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
ACCESSORY DESCRIPTION
*
( = OPTIONAL )
160
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
161
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
AND PIGTAIL FASTENERS. 9.50
[241.3]
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS. 12.87
[326.9]
48.41
[1229.6]
AUXILIARY
SWITCH
AIR
OUT
APPROX. CENTER OF
.75 R GRAVITY LOCATED AT
[19.0 R] MOTOR CENTERLINES
49.75
[1263.6]
GE-752-ARB3A MOTOR
162
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
EXPLOSION PROOF
PRESSURE SWITCH
(#6 SCREWS ON
F2
TERMINAL BOARD)
F1
.50-13 TAP
1.00 [25.4] DEEP
8 HOLES PINION END THIS AREA OF FOOT
TO BE FLUSH WITH
FRAME FACE, BOTH
SIDES
END OF
SHAFT
REFERENCE
C MOTOR
L
5.25 8.25
2.38 [60.5]
[133.4] [209.6]
15.37 REF.
[587.2] 10.75
[273.0]
CL ARM.
2.50
[63.5]
1.00
[25.4]
4.25 6.50
[108.0] [165.1]
1.35
[34.3]
163
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
MINIMUM CLEARANCE
REQUIRED FOR
BRUSH ACCESSIBILITY
10.25 12.50
[260.4] [317.5]
8.00
[203.2]
12.00
[304.8]
VIEW AT A
TOP INSPECTION FLANGE A2
A1
COMMUTATOR END
8.00
10.25
[203.2]
260.4
11.00 13.25
[279.4] [336.6]
8.00
[203.2]
12.00
[304.8] 8.00
[203.2]
VIEW AT B 12.00
HAND HOLE FLANGE [304.8]
VIEW AT C
SPACE HEATER FLANGE
164
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
9.25 DIA.B.C.
5.38 DIA. .090 - .100
[235.0] [2.3 - 2.5]
[136.7]
ADVANCE
11.00 DIA. +.000
6.998 DIA.
[279.4] -.002
+0.00
177.75
-0.05
OPTIONAL
BLOWER
ARRGT.
AIR IN
F2
A1
A2
F1
GE-752-ARB3B MOTOR
SAME AS GE-752-ARB3A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE.
SHOWN HERE WITH OPTIONAL BLOWER ARRGT.
165
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1.00-14 TAP
2.25 [57.1] DEEP .88 [22.4]
12 HOLES EQ. SP.
.62 [15.7]
.375-24 THREAD
+.000
+.000 9.120 DIA.
8.993 DIA. -.002
-.002 7.00 DIA.B.C.
.120-.130 +0.00
+0.00 [177.8] 5.38 DIA. 231.65
228.42 [3.05-3.30] -0.05
-0.05 [136.7] ADVANCE
.437 [11.1] DIA.
.50 [12.7] DEEP
1 HOLE
MOTOR HUB ASSEMBLY .75 [19.0]
1.00-8 THREAD
2.00 [50.8]
NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.
OPTIONAL
BLOWER
CCW CW
ARRGT.
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -
DRAIN
NAME
PLATE
APPROX.
CENTER OF
GRAVITY
A1
A2
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
QUICK-OPEN COVER ARRGT. FOR BRUSH INSPECTION.
WHEN SPACE HEATER IS
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
NOT SUPPLIED
GE-752-ARB3B MOTOR AND PIGTAIL FASTENERS.
SAME AS GE-752-ARB3A MOTOR EXCEPT
3) ALLOWS MAINTENANCE PERSONNEL TO
CONN. BOX MOUNTED ON OPPOSITE SIDE. COMPLY TO THE GE MAINTENANCE
SHOWN HERE WITH OPTIONAL BLOWER ARRGT. INSTRUCTION SPECIAL REQUIREMENTS.
166
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
1.25-7 THREADS
2.17 [55.1] DEEP CHAIN CASE
2 PLACES BOSS
FRAME HEAD A B
AIR BAFFLE
A B
AIR
AIR OUT
OUT
D C
AIR D C
OUT
PINION END
VIEW SHOWING SPLASH GUARDS, FRAME HEAD
BAFFLES AND CHAIN CASE BOSSES (WHEN USED)
.75 [19.0]
20 POINT CONNECTOR
MIN. CREEPAGE
167
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
20 POINT TERMINAL
BOARD W/#10 STUDS
.75 [19.0]
MIN. CREEPAGE
A B C D E F G H J K L M N P R S T V W X
SCHEMATIC
TERMINAL BOARD CONNECTIONS
168
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTES
169
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
DIMENSION OVER
CONN. BOX WHEN
EXPLOSION PROOF
(25.4) (57.15) PRESSURE SWITCH
.50-13 TAP, 1.00 DEEP 2.25 DIA. (3 HOLES) IS FURNISHED
FOR LIFTING
8 HOLES
(588.26)
23.16
15.09 (383.29) 15.09 (383.29)
.625-11 TAP
1.25(31.75) DP (57.15R)
4 HOLES 2.25R
AIR OUT
(4 CORNERS)
AIR OUT
TYP 4
SIDES
EXPLOSION PROOF
PRESSURE SWITCH
WHEN SUPPLIED
(#6 SCREWS ON
TERMINAL BOARD)
1.72 (43.69)
170
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
TAPER 1.25(31.75)
IN DIA. PER
FT.(304.8) IN LENGTH
BOTH ENDS
WARNING D
PLATE
AIR IN
AUXILIARY
SWITCH
AIR OUT CONNECTION BOX SEE CONNECTION
ENCLOSURE PER BOX DETAILS ON
IP45, IEC 34-5 .50 NPT FOR
SHEET #2 AIR PRESSURE
AS SHOWN MOUNTED
MEASUREMENTS
(1485.9)
58.50
(273.05
(39.62) 1.25
10.75 1.38
1.56 DIA. THRU (31.75)
(4 HOLES) (35.05)
(44.2)
1.74 23.12
(587.25)
16.500
(419.1)
(209.55) 6.50
8.25
(165.1)
CL MOTOR
3.87 (98.3)
(133.35)
5.25
171
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH-
(1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
(2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS.
(3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.
MINIMUM REQUIRED
FOR BRUSH ACCESSIBILITY
AIR INLET FLANGE
TO SPACE
HEATER
NAME
PLATE
C"
21.00
(533.4)
MOTOR
EXPLOSION PROOF CL
AUXILIARY SWITCH
WHEN SUPPLIED
(#6 SCREWS FOR
CONNECTIONS) (241.3)
9.50
A2
A1
SEE AUXILIARY VIEW
FOR SPACE HEATER AIR INLET
13.50
MOUNTED ON COVER (342.9)
(WHEN SUPPLIED)
B"
1.25-7 TAP
(25.4)
A" BOTTOM INSP.
1.75(44.45) DEEP
2 HOLES
.50-13 TAP, 1.00 DEEP
COVER COMM END 6 HOLES
(323.85)
12.75
VIEW AT D"
SHOWING AIR INLET WHEN
BLOWER IS NOT SUPPLIED
.50-13 TAP THRU
4 HOLES .50-13 TAP THRU
4 HOLES 10.25 (260.35)
11.00(279.4) 8.00
(203.2)
8.00 (260.35)
(203.2) 8.00
(203.2) 10.25
10.25
(260.35) (317.5)
(203.2)
8.00 12.50
CHAMFER
10.25 (260.35) 10.25 (260.35)
172
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
23.66
(600.96)
A1
A2
A B C D E F G H J K L M N P R S T V W X
PRESSURE F1
SWITCH AUXILIARIES HEATER
(WHEN SUPPLIED)
(WHEN SUPPLIED)
BLOWER GROUND
AUXILIARY
SWITCH F2
SCHEMATIC
(TERMINAL BOARD CONNECTIONS)
173
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
A2 A1
GE752UB1B MOTOR
SAME AS GE-752-UB1A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE
174
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
(1100.84)
43.34
(1010.41)
39.78
(550.42)
21.67 E
(655.83)
25.82
(609.6)
24.00
(567.44)
22.34
VIEW SHOWING
MANIFOLD WHEN USED
PINION END
SECTION E-E"
175
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
1.25-7 THREADS
2.17(55.12) DEEP
CHAIN CASE BOSS
2 HOLES FRAME HEAD
AIR BAFFLE
B
A
A B
5.38
(136.65)
AIR
OUT
AIR OUT
D C
D C
AIR
OUT
(112.78)
4.44
(185.93)
7.32
AIR OUT
AIR OUTLET SPLASH GUARDS
MAY BE INTERCHANGED FOR
VIEW SHOWING SPLASH GUARDS CHAIN PULL IN OPPOSITE
FRAME HEAD BAFFLE AND CHAIN DIRECTION
CASE BOSSES (WHEN USED)
PINION END
MINIMUM CREEPAGE
DIMENSION
20 POINT CONNECTOR
.75
(19.05)
(35.05-41.15)
1.19-1.38 I.D. ONE BUSHING 1.38-1.62 I.D.
4.00 DIA. HOLE IN BOX 4 BUSHINGS
MAKE CONNECTIONS PER
41C660816 (CONTROL) PLUG IN CONNECTIONS
176
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
20 POINT TERMINAL
MINIMUM CREEPAGE BOARD WITH # 10 STUDS
DIMENSION (17.45)
.687 DIA. 2 HOLES
4 PLACES
8 HOLES TOTAL
.75
(19.05)
(35.05-41.15)
1.19-1.38 I.D. ONE BUSHING 1.38-1.62 I.D.
(CONTROL) 4 BUSHINGS
BOLT ON CONNECTIONS
177
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR
GE Transportation
Systems
2901 East Lake Road
Erie, Pennsylvania 16531
NEW 5/93, WLF PRINTED
IN U.S.A.
E
178