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GEK-91658

GE752 HIGH-TORQUE
HORIZONTAL DRILLING MOTOR

CONTENTS
Page
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CLOSED COOLING SYSTEMS . . . . . . . . . . . . . . 4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7
MODEL DIFFERENCES . . . . . . . . . . . . . . . . . . . . 7
DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SPECIAL TOOLS AND EQUIPMENT . . . . . . . . . . 23
GROUNDING INSTRUCTIONS
GROUNDING PROCEDURES . . . . . . . . . . . . . . 23
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INSPECTION
BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . 24
MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SEMI-ANNUALLY . . . . . . . . . . . . . . . . . . . . . . . . 27
BASIC REPAIRS
CHANGING CONNECTION BOXES . . . . . . . . . 27
BRUSH REPLACEMENT . . . . . . . . . . . . . . . . . . 29
BRUSHHOLDER REPLACEMENT . . . . . . . . . . 29
BRUSHHOLDER CLEARANCE ADJUSTMENT 30
COMMUTATOR RESURFACING . . . . . . . . . . . . 31
BASIC OVERHAUL FIG. 1. GE752 HORIZONTAL DRILLING
TESTING BEFORE DISASSEMBLY . . . . . . . . . 36 MOTOR. E-28716.
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TABLE NO TAG - DRAWING REFERENCE . . . . . . CONTENTS (CONT'D)
NO TAG Page
Armature Removal From Frame . . . . . NO TAG REPAIR
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG LUBRICATION OF BOLTS . . . . . . . . . . . . . NO TAG
INSPECTION AND TEST OF BRUSHHOLDER SLEEVE REPLACEMENT . . . . . .
DISASSEMBLED MOTOR NO TAG
BEARING INSPECTION . . . . . . . . . . . . . . . NO TAG ARMATURE . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
ARMATURE . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG TABLE NO TAG - BOLT TORQUE VALUES . . . . . .
COMMUTATOR . . . . . . . . . . . . . . . . . . . . . . NO TAG NO TAG
ARMATURE SHAFT INSPECTION . . . . . . NO TAG TEST AFTER REPAIR . . . . . . . . . . . . . . . . . NO TAG
MOTOR FRAME . . . . . . . . . . . . . . . . . . . . . . NO TAG MOTOR FRAME FIELD COIL REPLACEMENT . . . .
BRUSHHOLDERS . . . . . . . . . . . . . . . . . . . . NO TAG NO TAG
TEST AFTER REPAIR (Coiled Frame
Revisions are indicated by marginal bars. Without Armature) . . . . . . . . . . . . . . . . . . NO TAG

Copyright 1993 General Electric Company. All rights reserved. This copyrighted document may be reproduced free of charge by General
Electric Company customers (OEM's) and their customers, if such reproduction is used exclusively in connection with equipment used in those
customers' internal operations.

These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation, or
maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the user's purposes, the matter should be referred to the
General Electric Company. Any applicable Federal, State or local regulations or company safety or operating rules must take precedence over any instructions given in this material. GE
has no obligation to keep the material up to date after the original publication.
THERE ARE NO WARRANTIES OF ACCURACY, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
Verify numbers for parts, tools, or material by using the Renewal Parts or Tool Catalogs, or contact your General Electric repreĆ
sentative for assistance.
Do not order from this publication.
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

TABLE NO TAG - VARNISH TREATMENT . . . . . . . BRUSHHOLDER CLEARANCE


NO TAG ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . NO TAG
VARNISH TREATMENT (ARMATURE) . . . NO TAG
CONTENTS (CONT'D)
CONTENTS (CONT'D) Page
Page BRUSH INSTALLATION . . . . . . . . . . . . . . . NO TAG
Vacuum Pressure Impregnation (VPI) NO TAG HUB MOUNTING . . . . . . . . . . . . . . . . . . . . . NO TAG
Varnish Immersion Treatment TESTING AFTER OVERHAUL
After VPI (Armature) . . . . . . . . . . . . . . NO TAG TESTING SERIES MACHINES . . . . . . . . . NO TAG
BALANCING ARMATURE . . . . . . . . . . . . . . NO TAG TESTING SHUNT MACHINES . . . . . . . . . . NO TAG
REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . NO TAG REMOVING ARMATURE LOCKING
Brushholders . . . . . . . . . . . . . . . . . . . . . NO TAG ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . NO TAG
Armature Bearings . . . . . . . . . . . . . . . . . NO TAG LOCKING THE ARMATURE FOR
Armature Assembly Into Frame . . . . . . NO TAG SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG

LIST OF ILLUSTRATIONS

Fig. No. Description Page


1 GE752 Horizontal Drilling Motor. E-28716. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Lifting Arrangement For Models With Offset Heat Exchanger
(41C637361, Chg. 0). E-39550A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Lifting Arrangement For Models With In-line Heat Exchanger
(41C637364, Chg. 0). E-39551A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Connection Box Pressurizing Assembly (41B535164 Chg. C). E-28745. . . . . . . . . . . . . . . . . . . . 7
5 Auxiliary Switch Assembly (41A230022, Chg. A, 41C637372, Chg. A). E-40917. . . . . . . . . . . . 8
6 Pressure Switch Assembly (41C637215, Chg. 0, 41A239998, Chg. 0). E-39555A. . . . . . . . . . 10
7 Heater Assembly (41D735142, Chg. E). E-39554A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Temperature Sensor Assembly. (41C637350, Chg. 0). E-39549A. . . . . . . . . . . . . . . . . . . . . . . . 14
9 Auxiliary Switch Assembly (41C635832, Chg. D, 41A238908, Chg. B). E-39556A. . . . . . . . . . 18
10 Frame Grounding Cable Connections. E-40957. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11 Brush Spring Arrangement. E-18963. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
12 Correct Position Of Brush Shunts. E-22568. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13 Diagram Of Connections To Run A Series Machine From A Welding Set. E-28718. . . . . . . . . 31
14 Diagram Of Connections To Run A Shunt Machine From A D-C
Power Source. E-23930A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
15 Method Of Sanding Commutator. E-18149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
16 Proper Shape Of Handstone. E-8779A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
17 Commutator Grinder(427C592, Chg. B). E-18249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
18 Commutator Slot Raking Tool. E-19771A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
19 Hydraulic Coupling Hub Puller. E-23829. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
20 Commutator-End Bearing Pilot. E-18150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
21 Armature Lifting Bail. E-23932. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
22 Puller Tools (T6751547 Chg. A). E-18154C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
NO TAG Puller Tools (41D731569 Chg. 0). E-14383C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Puller Tools. E-18155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Longitudinal Section (41D735509, Chg. 0). E-38373B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Longitudinal Section (41D735566, Chg. 0). E-39545A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Longitudinal Section (41D735515, Chg. 0). E-40599A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Armature Insulation (41D731545 Chg. F). E-18156A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG

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GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NO TAG Armature Shaft (41C636928, Chg. A). E-34403B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG

LIST OF ILLUSTRATIONS (Cont'd)


Fig. No. Description Page
NO TAG Armature Shaft Drawing (41C636927, Chg. A). E-40538. . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Commutator Tightening. E-4270B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Commutator Bolt Tightening Sequence. E-4502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Commutator Pressing Diameter. E-18140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Common Mistakes In Undercutting Commutator Slots. E-5024A. . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Diagram (41A330327, Chg. 0). E-38374B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Diagram (41A330328, Chg. 0). E-39547A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Diagram (41A330332, Chg. 0). E-40919. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Coiled Frame Assembly (41D735506, Chg. J). E-38375B. . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Coiled Frame Assembly (41D735510, Chg. 0). E-40920. . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Field Coil Polarity Check. E-888A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Check Alignment Of Bearing After Assembly. A-120402. . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Drive-End Bearing Grease Distribution (41B538007 Chg. B). E-38376B. . . . . . . . . . . . NO TAG
NO TAG Commutator-End Bearing Grease Distribution (334B938 Chg. G). E-18167E. . . . . . . . NO TAG
NO TAG Commutator-End Bearing Grease Distribution (41B532745 Chg. G). E-18168F. . . . . . NO TAG
NO TAG Checking Internal Clearance Of Bearing. A-120403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Method Of Using Advance Gauge. E-5975A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Measuring Temperature Of Coupling Hub With Pyrometer. E-5976. . . . . . . . . . . . . . . . . . NO TAG
NO TAG Armature Locking Arrangement (41B535608 Chg. C). E-28734D. . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Armature Locking Arrangement (41B535748 Chg. A). E-28735C. . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Box (41D735140 Chg. B). E-28744B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Box (41D735562, Chg. B). E-39552A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Box (41D735512 Chg. C) And Cable Assembly
(41C660816, Chg. A). E-39553A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Box (41D735511, Chg. A). E-40921. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG Connection Box (41D735571, Chg. 0). E-40923. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752RB1 Outline (41E903748, Chg. D). E-38378A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752RB2 Outline (41E903758, Chg. D). E-39546A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752RB2 Outline (41E903763, Chg. D). E-40924. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752RB3 Outline (41E903820, Chg. A). E-41146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752ARB1 Outline (41E903750, Chg. D). E-40918 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752ARB2 Outline (41E903766, Chg. D). E-40925. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752ARB2 Outline (41E903767, Chg. D). E-40926. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752ARB3 Outline (41E903821, Chg. A). E-41147 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG
NO TAG GE752UB1 Outline (41E903751, Chg. 0). E-40539. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO TAG

NOTES

3
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

SCOPE provides information for making such connection box


change-overs in the field.
This instruction provides inspection, maintenance
and basic overhaul procedures for the GE752 high
torque horizontal drilling motor, Fig. 1. See the Model WARNING: When GE752 motors are pinned
Differences section on Page 7 for the models covĆ (auxiliary switch activated), be alert to the fact
ered. that a-c voltage is still present on the device
terminal boards since:
All new models manufactured after this publication
is issued will be covered by Model Difference Sheets. 1. Space heater is still on (240 vac).
These publications should be kept at the back of this
2. Blower unit is still on unless it is indepenĆ
book.
dently switched off (460 or 575 vac).
Older models not listed in the Model Differences Failure to observe this warning could result in
section are covered in GEK-64271D. All models of the severe electrical shock.
GE752 vertical drilling motor are covered in
GEK-91584. Model GE752AUV is covered in
GEK-61798. Closed Cooling Systems
INTRODUCTION
GE752RB2 and ARB2 models are suitable for
GE752 high torque drilling motors are used by the mounting a totally closed cooling system with an air to
oil and gas industry to power offshore and land-based water heat exchanger. This alternate cooling system
drill rigs. The motor is powered by 750 v d-c from SCR consists of a cleanable air filter, a sea water heat exĆ
controls typically used in the drilling industry, and rates changer that requires 50 GPM of 22 C or cooler water,
at 1130 horsepower. All insulation is class H. a centrifugal blower with 15 horsepower, a 240 (440,
460 or 575) volt, 60 cycle a-c explosion proof motor
The increase to 1130 horsepower is the result of the and associated ducting and accessories. If specified
recent design and incorporation of the following feaĆ and fitted with proper accessories, these models are
tures: BASEEFA certified. See Model Differences" for specifĆ
ics.
1. A large armature slot configuration which proĆ
vides a heavy copper cross section for high curĆ These models are also available BASEEFA certified
rent carrying capability. without a totally closed cooling system. They use differĆ
ent accessories.
2. A spiral groove commutator which helps cool
the commutator.
Special Handling Required
3. High current exciting and commutating pole
field coils. Special lifting devices must be used when handling
the GE752RB2 and ARB2 motors with their cooling sysĆ
4. Improved internal air flow for increased cooling. tems attached to avoid damaging the cooling and
purge systems. See Figs. 2 and 3 for drawings of the
5. Open pinion-end frame head for increased lifting arrangements recommended for the 752RB2
cooling. and ARB2.
With suitable switching, the GE752 drilling motor
will operate equally well in either rotational direction. CAUTION: Do not lift the entire motor assembly
with the lifting eyes on the heat exchanger or
Provisions are made for mounting the pressurized blower assembly.
control box on either side of the motor. This manual

4
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

46.00
MIN 60
MAX.

REF. DESCRIPTION
1 LIFTER
2 LIFTER
3 LIFTER
4 BOLT
5 NUT
46.00
MIN

OFFSET HEAT
EXCHANGER SYSTEM

2
4,5

4,5

USE .62 MIN. DIA. CABLES


FOR LIFTING.
GE-752 MOTOR

FIG. 2. LIFTING ARRANGEMENT FOR MODELS WITH OFFSET


HEAT EXCHANGER (41C637361, CHG. 0). E-39550A.

5
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

REF. DESCRIPTION
1 LIFTER
2 LIFTER
3 BOLT
4 NUT
46.00
MIN
o
60
MAX

30.00 MIN
IN-LINE HEAT
EXCHANGER SYSTEM

2
2

3,4
3,4

USE .62 MIN. DIA.


CABLES FOR LIFTING
GE-752 MOTOR

FIG. 3. LIFTING ARRANGEMENT FOR MODELS WITH IN-LINE


HEAT EXCHANGER (41C637364, CHG. 0). E-39551A.

6
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

FIG. 4. CONNECTION BOX PRESSURIZING ASSEMBLY (41B535164 CHG. C). E-28745.

MODEL DIFFERENCES 7. Separately excited shunt wound fields (60


amp).
GE752RB1 Models
8. An explosion-proof, connection box-
mounted auxiliary cut-out switch wired into the
These features define the GE752RB1. It has:
connection box. See Fig. 5 for a drawing of the
Auxiliary Switch assembly.
1. A pressurized connection box with bolted covĆ
ers sealed to IP45, and double bolt-on cable 9. An explosion-proof pressure switch wired into
connections. It is normally mounted on the left the connection box. See Fig. 6 for a drawing of
side of the motor as viewed from the commutaĆ the Pressure Switch assembly.
tor end. Customer can specify left or right side
mounting. See Fig. 4 for a drawing of the ConĆ 10. An explosion-proof 277 volt, 185 Watt anti conĆ
nection Box Pressurizing assembly. densation space heater wired into the connecĆ
tion box. This heater operates from a 240 volt,
An optional connection box with plug-in power single-phase a-c supply and is mounted inĆ
and control connections is available. See Fig. side the motor to control internal humidity when
NO TAG. the motor is to be shut down or stored for an exĆ
tended period. See Fig. 7 for a drawing of the
2. An AG type armature with an AF type commutaĆ Heater assembly.
tor.
11. An optional 10 horsepower blower assembly
3. AG type commutating field coils and poles with provides forced ventilation. This is frame-
brazed connections. mounted blower assembly with a 230/460 volt
(or 575 volt), three-phase, 60 Hz induction moĆ
4. Bolted inspection covers to IP45. tor. This blower assembly delivers 2800 cfm.

5. Braided cable. 12. An ABS certified (if specified) single shaft extenĆ
sion with a shaft-mounted hub for customer
6. 1600/24 cables. use.

7
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

11/32 DIA. 3/4 PIPE TAP


3/4
2 HOLES 2 1/2

5 1/8 3 5/8
5 7/8

6 3/4

2 3/8

7/8
3/8
2 5/8

2 9/16 3 1/2

4 9/16

NOTE

3/4 IN. PUSH BUTTON STATION CONDULET WITH BLANK INDICATING PLATE,
OR EQUIVALENT.
MOUNTING DIMENSIONS PER 41A230021 P1 (SUPPORT BRACKET) VOLTAGE RATING-600V, AC MAXIMUM
CONSISTS OF:

(A) SWITCH
TWO PUSH BUTTON STATION, HEAVY DUTY, 2 CIRCUITS.

(B) COVER
SINGLE BUTTON OPERATES BOTH INNER BUTTONS TOGETHER AND HAS LOCKING DEVICE.

(C) BODY
OPERATES IN OIL WELL DRILLING EQUIPMENT IN ATMOSPHERES OF DESERT, SWAMP AND SALT AIR

FIG. 5. AUXILIARY EXPLOSION-PROOF SWITCH ASSEMBLY


(41A230022, CHG. A, 41C637372, CHG. A). E-40917.

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GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

16
16
15 TORQUE TO 15
14 6-8 FT. LBS.
16 8 14
1 14 13 8
15 1 7 13
13 7
6
6
5 A 5 B

4 4 17
7 17
8 3 3

2
11
12 11 11
TORQUE TO 12 12
12-14 FT. LBS.

CONNECT APPROPRIATELY MARKED


CABLES TO B" AND C" TERMINALS
ON CONNECTION BOX TERMINAL
BOARD AND TO TERMINALS INSIDE
SWITCH BOX

COMM END

REF. DESCRIPTION
1 MOUNTING PLATE A" ASSEMBLY
2 MOUNTING PLATE B" ASSEMBLY
3 SWITCH
4 FITTING
5 FLEXIBLE CONDUIT
6 FITTING
7 CABLE, 37"-B
8 CABLE, 37"-C
11 BOLT, 5/16-18 X 7/8
12 LOCKWASHER, 5/16
13 BOLT, 1/4-20 X 1 1/4
14 LOCKWASHER, 1/4
15 WASHER, 1/4 NARROW
16 NUT, 1/4-20
17 FITTING

FIG. 5. AUXILIARY EXPLOSION-PROOF SWITCH ASSEMBLY (41A230022, CHG. A,


41C637372, CHG. A). E-40917.

9
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

CONNECTION BOX
10
USE BOLTS AND LOCKWASHERS
AB SUPPLIED WITH CONN. BOX
14 6
MAGNET FRAME BOSS
REF. DESCRIPTION
12 1 PRESSURE SWITCH
2 BRACKET
13 4 3 TUBE
4 FITTING
C
L ARM. 5 SPACER
6 CABLE
12 7 BOLT, 1/4-20 X 3/4
3 5 8 LOCKWASHER, 1/4
C SEE NOTE 9 ADAPTER
L ARM.
10 CABLE
NORMALLY OPEN. 11 CONDUIT, 1/2 DIA. X 22.50
11 1 CONNECT TO COMMON
4 12 FITTING
AND NORMALLY OPEN. 13 NUT
9 3.60 14 FITTING
REF. 2 SEE NOTE 15 TIE WRAP

7, NOTE: IF NECESSARY, REAM


NOTE FOR PARTS 2 & 5: 8
MOUNTING HOLES IN
PARTS 2 & 5 MUST BE IN PLACE P1 TO .3125 DIA.
AGAINST MAGNET FRAME BOSS MAX. TO ASSEMBLE.
BEFORE ASM. CONN. BOX TO MOTOR.
6 14
10 12 13

12

AB
11

CL ARM.
15 SEE
NOTE

ARM CL

FI, F2 CONDUITS
REFERENCE
3
NOTE FOR PART 15:
TIE P11 TO P3 AND F1, F2
CONDUITS APPROX. AS SHOWN. 1.90 REF.
15 SEE NOTE

FIG. 6. PRESSURE SWITCH ASSEMBLY (41C637215, CHG. 0,


41A239998, CHG. 0). E-39555A.

10
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

.125 NPT 3.50

1.44

4.88

5.44

.50 NPT

.2656 DIA.
2 HOLES
.38

TEMPERATURE LIMITS: -40 DEGREES F TO 140 DEGREES F


MAXIMUM SURGE PRESSURE: 10 PSI
ELECTRICAL RATING:
60 HZ AC
125 V 15 AMPS
250 V 15 AMPS
480 V 15 AMPS
DC
24 V 3 AMPS
WIRING CONNECTION: 3 SCREW TYPE: COMMON
NORMALLY OPEN AND
NORMALLY CLOSED.
CONDUIT CONNECTION: .50 NPT
SWITCH TO BE PRESET AND SECURED
FOR ACTIVATION AT INCREASING PRESSURE
(STD. AIR) OF 4.8 IN-H2O

FIG. 6. PRESSURE SWITCH ASSEMBLY (41C637215, CHG. 0,


41A239998, CHG. 0). E-39555A.

11
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

CONN. BOX
16 REF.
CONN. BOX 19,20,21
18
8 REF.
NOTE FOR P18:
STRIP LEADS OF P8 .31 AND
CRIMP P18. AFTER JOINING
WITH P16 & P17, INSULATE
EACH JOINT WITH 1T-1/2L OF
P22.
DETAIL AT C"
8
6,7
6, 3
7 17 TO TERMINAL W"

16 TO TERMINAL V"
13,
4 15
8 5
2 CONN.
5 BOX
4 A"
SEE 3 (REF.)
NOTE
COMM. .75 N.P.T. 14 6,
CHAMBER HOLE REF. 7
6, 8
VIEW AT A" C
2 SHOWING P1 & P2 L MOTOR 7 13
4 12
8

5,10,11 9

9
REF. DESCRIPTION
3 CONDUIT C"
4 LOCKNUT
5 JAM NUT, 3/8-16
6 LOCKWASHER, 1/2 NOTE FOR P3:
7 BOLT, 1/2-13 X 1 1/4 NORMAL POSITION FOR P3
8 SPACE HEATER IS 30 DEGREES CCW FROM THAT
9 COVER SHOWN, FOR TYING OF P14
10 WASHER, 3/8 REGULAR TO CABLES.
11 LOCKWASHER, 3/8
12 REDUCER
13 CONNECTOR
14 CONDUIT
15 NUT
16 CABLE
17 CABLE
18 TERMINAL ELECTRICAL RATING OF HEATER:
19 BOLT, NO. 10-32 X 5/16 277 V MAX., 185 WATTS ± 5% AT
20 LOCKWASHER, NO. 10 110 C AMBIENT.
21 NUT, NO. 10-32 SUITABLE FOR USE IN N.E.C. CLASS
22 TAPE T3 HAZARDOUS LOCATIONS.
23 TIE WRAP

FIG. 7. HEATER ASSEMBLY (41D735142, CHG. E). E-39554A.

12
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

13
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

NOTE FOR P8 THRU P11:


P8 & P9 ARE FOR LEADS FROM TOP COMM. COIL DRESS LEADS THRU P3 & THEN
P10 & P11 ARE FOR LEADS FROM BOT T. COMM. COIL THRU CONDUIT. CUT LEADS
POLARITY OF LEADS IS OPTIONAL. & P3 TO SUIT & ASSEMBLE
TERMINALS AND CONNECT AS SHOWN.
10 TWIST 2 LEADS OF THE SAME COLOR
12 TOGETHER & ASSEMBLE ONE OF P12.
8 9
ASSEMBLE ONE P12 ON REMAINING LEAD
OF EACH SENSOR.

#3 #4 #6
#5

COMM COIL 11 COMM


AUX.
COIL
CONN.
BOX

COMM
END

SENSOR LEADS
COMM COIL COMM
COIL

13

SEAL AFTER
ASM. CABLES
3
60 LG

NOTE: APPLY P14 THREAD SEALANT REF. DESCRIPTION


TO ALL THREADED FITTINGS
AND PLUGS. 3 SLEEVING
4 HOSE
6 NIPPLE
8 MARKER
9 MARKER
10 MARKER
11 CABLE MARK
12 TERMINAL
13 SEALER
14 SEALANT

FIG. 8. TEMPERATURE SENSOR ASSEMBLY.


(41C637350, CHG. 0). E-39549A.

14
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

CONDUIT PLATE WITH M6 CAPTIVE SCREWS


NON-INTERCELLULAR
VINYL GASKET

10 POINT CONNECTOR
2 2
3 3
NOTE: 4 4
16 GAGE [1.6]
5 5
TERMINALS #2, #3, #4 & #5 6 6
7 7 MILD STEEL SHEET
ARE TEMPERATURE DETECTORS. 8 8
9 9
10 10
TERMINALS #7 & #8
ARE SPACE HEATER.

[10.0] BRASS
GROUND STUD

AUXILIARY CONNECTION BOX DETAIL

NOTE: ALL CONNECTION BOXES AND


COVERS MEET IP-56 RATING

ELECTRICAL RATING OF TEMPERATURE DETECTORS:


RESISTANCE = 100 ± 0.11% @ 0 C,
INSULATION RESISTANCE = 10,000 MEGOHMS MIN. @ 500 VDC.
TEMP COEFFICIENT = .385 OHMS/ C
TEMP. RANGE = -200 TO 200 C
LEADS = 12 IN. AUG #26 STRANDED WIRE - TEFLON INSULATED

FIG. 8. TEMPERATURE SENSOR ASSEMBLY.


(41C637350, CHG. 0). E-39549A.

15
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

13. Rodent guards. 12. No blower is provided. 3000 CFM cooling air
must be ducted to the motor from a safe area.
14. Optional imbedded resistance temperature deĆ
tectors (RTD's). They are 100 ohm platinum, GE752RB3 Models
and wired to the connection box. See Fig. 8 for a
drawing of the Temperature Sensor assembly. This model is the same as the GE752RB1 except
Refer to the separate instruction from Minco the RB3 has:
Products, Inc. (or other) for maintenance inforĆ
mation. 1. Connection box covers and inspection covers
are quick disconnect.
GE752RB2 Models
2. No braided cables.

This model is the same as the GE752RB1 except: 3. Single bolt-on connections are provided inĆ
stead of double bolt-on connections.
1. The motor is BASEEFA certifiable with appropriĆ
ate accessories. Double bolt-on connections or single or
double plug-in connections are available as
2. Suitable for mounting a closed cooling system options.
with a seawater-to-air heat exchanger, centrifĆ
ugal blower with an explosion-proof motor and 4. Certification is not available.
associated ducting and accessories. This sysĆ
5. The explosion-proof, connection box-
tem, available in an offset configuration for
mounted auxiliary cut-out switch shown in Fig.
back-to-back motor mounting or an in-line
5 is standard.
configuration, is supplied by Hunt Engine, Inc.
See the section on Closed Cooling Systems." GE752ARB1 Models
3. Connection box covers and inspection covers
This model is the same as the GE752RB1 except
are sealed to IP56.
the GE752ARB1:
4. Accessories are wired to a separate safety auxilĆ
1. Has self excited series wound fields.
iary connection box.

5. Embedded resistance temperature detectors GE752ARB2 Models


(RTDs) are standard.
This model is the same as the GE752RB2 except
6. Exhaust manifolds are available. the GE752ARB2:

7. Spark arrestors are optional on some models 1. Has self excited series wound fields.
and standard on open cooling system models.
GE752ARB3 Models
8. The explosion-proof auxiliary switch is
mounted on the right side. This model is the same as the GE752RB3 except
the GE752ARB3:
9. A purge and pressurization control system
monitors purging cycle if BASEEFA certified. 1. Has self excited series wound fields.

10. Has a different magnet frame for IP56 covers GE752UB1 Models
and Auxiliary switch and conn. box mounting
(added holes in frame). This model is the same as the GE752RB1 except
the GE752UB1:
11. The explosion-proof pressure switch is optionĆ
al. 1. Has a double-ended shaft.

16
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

17
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

4 CEMENT P4 TO P1
WITH P5
MAGNET FRAME 1

C 3
B

6,7,8

A"

CL ARMATURE

CL ARMATURE
CONNECTION BOX

1 COMMUTATOR
END

SWITCH (P1) NORMALLY CLOSED

REF. DESCRIPTION
6, 1 AUXILIARY SWITCH
7, 2 CABLE
8 3 CABLE
4 GASKET
5 CEMENT (497A806P12)
6 BOLT
7 LOCKWASHER, 1/4
8 NUT, 1/4-20

COMMUTATOR
END

CL ARMATURE
CONNECTION BOX
VIEW AT A"

FIG. 9. AUXILIARY SWITCH ASSEMBLY (41C635832, CHG. D,


41A238908, CHG. B). E-39556A.

18
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

.36 .312 DIA.


4 HOLES

1.62

1.90 4.40 5.12

.50
.36 2.78

2.12 3.50

4.30

NOTE:
VOLTAGE RATING - 600V, AC MAXIMUM

CONSISTS OF:
(A) TWO PUSH BUTTON INTERNAL SWITCH,
HEAVY DUTY, 2 CIRCUITS.

(B) SINGLE BUTTON OPERATES BOTH INNER


BUTTONS TOGETHER AND HAS LOCKING DEVICE

FIG. 9. AUXILIARY SWITCH ASSEMBLY (41C635832, CHG. D,


41A238908, CHG. B). E-39556A.

19
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

DATA
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Model Differences" section
Location Of Main Connection Boxes (Looking At Commutator End)
On Model Designations With Suffix Letter A" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left Side
On Model Designations With Suffix Letter B" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Side
Rating (continuous)
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5995 lb. ft. torque at 900 rpm (1030 hp)
5705 lb. ft. torque at 1040 rpm (1130 hp)
with 2800 SCFM air flow (ABS certified)
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6620 lb. ft. torque at 820 rpm (1030 hp)
6290 lb. ft. torque at 945 rpm (1130 hp)
with 2800 SCFM air flow (ABS certified)
Ratings (intermittent)
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6745 lb. ft. torque at 1065 rpm (1365 hp)
(at 67% duty cycle)
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8270 lb. ft. torque at 885 rpm (1395 hp)
(at 67% duty cycle)
Ratings (30 minute)
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6515 lb. ft. torque at 900 rpm (1120 hp)
(ABS certified)
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7610 lb. ft. torque at 820 rpm (1190 hp)
(ABS certified)
Max. Permissible Speed (rpm)
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300
Max. Permissible Vibration (Comm. End) (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.002
Resistance at 25 C (ohms) Min. Max.
Armature s:
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00749 0.00800
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00749 0.00800
Exciting Fields:
Models RB1, RB2, RB3, UB1 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 1.22
Models ARB1, ARB2, ARB3 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00513 0.00549
Commutating Fields:
Models RB1, RB2, RB3, UB1 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00431 0.00492
Models ARB1, ARB2, ARB3 (With Cables) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.00431 0.00492
Carbon Brushes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T900
Size (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 x 2-1/4 x 2
Minimum Brush Length (length at which brush becomes inoperative) (in.) . . . . . . . . . . . . . . . . . . . . . . . . 1-3/32
(brush is measured on the longest side)
Spring Pressure on Brush, Preset (lb.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Brushholder
Clearance to Commutator (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/16-3/32
Clamp Bolt Torque (lb.-ft.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225-250

20
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

DATA (Cont'd)
Commutator
Side Mica Thickness (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.060
Slot Depth (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.047
Undercutting Saw:
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.063
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.000
Diameter:
New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.625
Worn (minimum permissible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.375
Riser Width (minimum permissible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.625
Dust Groove:
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.250
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.125
Commutator (Cont'd)
Concentricity - New Commutator
Total Indicated Runout, TIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.001
Variation of Indicator Runout within
any Group of 20 Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0004
Variation of Indicator Reading between
any Two Adjacent Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0001
Concentricity - Used Commutator
(Resurface if runout exceeds 0.010 TIR
or 0.003 within any group of 6 bars):
After Resurfacing, TIR (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.001
Bar-To-Bar Test (500 v) Voltage
Variation Bar-To-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 5%
Armature Balance
Commutator End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 grams (0.42 oz.)
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 grams (0.35 oz.)
Armature Bearings Min. Max.
Radial Clearance, Assembled (in.):
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.005 0.009
Comm. End (Roller Bearing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003 0.006
Comm. End (Ball Bearing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.0005 0.0035
Runout Measured from Shaft to Outer Race (in.):
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.004
Comm. End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003
Pole Bore Diameter (measured at center of pole) (in.)
Motors: Min. Max.
Exciting Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.626 19.663
Commutating Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.956 19.988

21
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

DATA (Cont'd)
Impedance Test
Coiled Frame Without Armature (With non-magnetic retainers)
Pass 60 Hz Through: Voltage Drop
Exciting Fields Amps. Min. Max.
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.1* 15.6*
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 59.0 66.6
Commutating Fields
Models ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.3* 8.1*
Models RB1, RB2, RB3, UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.3 8.1
Lubrication - Armature Bearings
Grease Capacities (oz.):
Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5
Commutator End
Models RB1, RB2, RB3, ARB1, ARB2, ARB3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.25
Model UB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.8
Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GE-D6A2C10
Weights (lb.) (approx.)
Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6720
Armature Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2100
High-Potential Test
60 Hz, a-c, to ground for one minute (All Windings) (volts):
New or Rewound Armature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500
Reconditioned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
Minimum Megohmmeter Reading (ohms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 megohms

NOTES

22
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

SPECIAL TOOLS GROUNDING INSTRUCTIONS


AND EQUIPMENT Grounding motor frames is required to safeguard
personnel from electric shock in event of an insulation
WARNING: All models of the GE752 drill motor reĆ
failure in the machine.
quire an ample supply of cooling air. The cooling
air should not contain combustible gases which
WARNING: Failure to properly ground electrical
could be ignited by a spark. If it is applied in such
equipment may expose personnel to a potentially
an environment, an adequate supply of non-conĆ
hazardous condition in which serious or fatal injuĆ
taminated cooling air must be provided. If necesĆ
ry from electrical shock is possible.
sary, use a drill motor with provisions for ducting
suitable cooling air and containing other protecĆ
tive equipment such as spark arrestors, etc. Refer Grounding conductors must be provided between
to the Model Differences Section of this manual. the machine frame and the supporting structure to
avoid hazardous potential difference between the maĆ
chine frame and the adjacent surface on which a perĆ
son may be standing while touching the machine.
The following items are required to maintain, repair
and overhaul the motors: NOTE: This type of ground connection is reĆ
ferred to in electrical standards as equipment
Part grounding" or enclosure grounding" which is
Megohmmeter (or Megger"*) not to be confused with system" or circuit"
600 volts . . . . . . . . . . . . . . . 111X910 or equivalent grounding. Drilling drive systems normally do
not have intentional circuit ground connections,
Voltmeter . . . . . . . . . . Simpson Multimeter, Model 260
except through high impedance detectors.
or equivalent
Grounding conductors must be provided on drilling
Puller Tools . . . . . . . . . . . . . . . . . . . . . . . 41E903423G1
units on which the construction of the unit and/or the
Commutator Grinder . . . . . . . . . . . . . . . . . 427C592G1 installation of the machines do not inherently insure
Resurfacing Stones: positive grounding of the equipment. Examples are
Medium Grade . . . . . . . . . . . . . . . . . . . 8828492P11 those portable (modular) platform rigs and land rigs
Finish Grade . . . . . . . . . . . . . . . . . . . . . . 8828492P8 which do not already have ground cables to all machinĆ
Brush-Seater Stone (White) . . . . . . . . . . . 106X98 ery structures. Offshore rigs with equipment fastened
to the decks by bolting or welding should not require
Lifting Eye . . . . . . . . . . . . . . . . . . . . . . . . . . P9945894P8
Crow-Foot Pressing Tool . . . . . . . . . . 41C685430G1 PREFFERRED CONNECTION
TO GROUND - USE STUD ON
Ball and Socket Tool . . . . . . . . . . . . . . . 41C685080G1 MOUNTING FOOT

Guide Pins, Three (3) Recommended


for Armature Asm. In Frame . . . . . . . . 6717114P1
Spanner Wrench . . . . . . . . . . . . . . . . . . . . . 8843522G1
Spring Scale (for brush-spring MACHINERY TO GROUND
BASE POINT
pressure check) . . . . . . . . . . . . . 0-20 lb. capacity
Hub Assembly Gauge . . . . . . . . . . . . . 41D790941G1
Hub Puller (less pump) . . . . . . . . . . . . 41B535703G1
Pump (for above) . . . . . . . . . . . . . . . . . . . . 8843947G1

FIG. 10. FRAME GROUNDING CABLE


*Tradename of James G. Biddle Co. CONNECTIONS. E-40957.

23
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

additional grounding. (References: ABS Rules for recommend that an overhaul be performed every
Building and Classing Steel Vessels, Section 35.9.6, 18,000 hours (approximately every two years) on all
and IEEE Standard 45-1977, Recommended Practice machines subjected to normal operation.
for Electrical Installations on Shipboard, Section 21.4.)
INSPECTION
Grounding Procedures (Fig. 10)
Before Operation
A 0.375 in. grounding stud is provided on one of the
mounting feet for use in connecting the ground cable to Before placing a new machine into service, be sure
the drilling motor. Refer to the appropriate Outline to remove rodent guards and/or duct tape over the air
drawing for the stud location. exit ports at the pinion-end of the motor. Also be sure
that all necessary equipment blowers and duct work
1. Prepare a ground conductor* long enough to are in place and in good condition.
run from the motor frame to an existing ground CAUTION: Failure to provide adequate cooling
conductor system or to a suitable equipment could result in an overheating condition which
ground point as defined by the National ElectriĆ could shorten equipment life and negatively effect
cal Code Article 250 or other applicable regulaĆ warranty coverage.
tion.

2. Check that the system ground detector is conĆ Monthly


nected to the common ground point for the rig
and make the connection if necessary.
Inspect the exterior of the machine, including
3. Obtain two cable terminals: one to fit the ground cables, for damage.
cable on the drilling motor end large enough for
Covers, Seals, Latches
the 0.375 diameter grounding stud and the secĆ
ond to fit the other end of the cable and its
WARNING: When using compressed air for cleanĆ
grounding connection.
ing purposes, flying debris and particles may
4. Install both cable terminals to the cable. present a hazard to personnel in the immediate
area. Personnel should be provided with, and
5. Remove paint, rust and oil from the surfaces to trained in the use of, personal protective equipĆ
which the cables are to be attached. Connect ment as specified by applicable federal or state
both cable terminals securely. safety regulations.

6. Using a digital ohmmeter, check that the conĆ Clean the outside of the machine and remove the
nections are solid, low resistance connections inspection covers. Use clean, dry compressed air and
from the cable conductor to the ground point blow the dirt and carbon dust from the interior of the
and to the motor frame. The meter reading machine.
should be 0.2 ohms or less.
Check exterior covers to be sure felt seals are intact.
LUBRICATION If seals are missing or covers are damaged, replace
Lubrication is not required on any GE752 drilling seals or covers as necessary. Make sure covers fit
machine designed for horizontal operation between properly and cover latches work properly.
overhaul periods. Overhaul intervals will depend on the
Brushholders (Fig. 11)
severity of service seen by the machine. However, we
*Use 4/0 size or larger copper cable for GE752 maĆ Inspect the brushholders for damage. If brushholĆ
chines. (Reference: National Electrical Code, 1978 der(s) will be replaced, refer to BASIC REPAIRS, BrushĆ
Edition, Table 250-95.) holder Replacement section for instructions.

24
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

Brushholder Sleeves ommended that all twelve brushes be replaced at the


same time.
WARNING: MEK is a volatile solvent. The fumes
should not be inhaled. Use only in a well-ventiĆ WARNING: To avoid possible electrical shock or
lated area and take adequate precautions to proĆ injury from rotating equipment, do not remove or
tect eyes, skin and hands. replace brushes while equipment is energized or
rotating.
Use a clean, lintless cloth and wipe dirt and grease
from the Teflon* brushholder sleeves, Fig. 11. If necesĆ If brushes are to be replaced, see BASIC REPAIRS,
sary, use a cleaner such as MEK (methyl ethyl ketone) Brush Replacement section for brush installation inĆ
to clean the sleeves. Inspect sleeves for cracks and structions.
thin spots caused by flashovers. Replace any damĆ
aged brushholder or one having a damaged sleeve. If brushes are not to be replaced, the following
brush inspection should be made:
NOTE: Never paint these sleeves. Periodically
wipe them clean with a dry cloth or a cloth CAUTION: When replacing brushes, use only the
dipped in an approved non-oily cleaning solĆ GE recommended grade. Mixing of brush grades
vent. in the same motor or changing brushes to another
grade may seriously affect commutation, surface
Inspect the brushholder cables and make sure all film, commutator and brush life. See DATA section
terminal bolts and all brushholder clamp bolts are tight. for brush grade.

Brush Spring Pressure 1. Inspect all brushes to be sure they are not
chipped or broken. Make sure brush shunts are
Lift the brush pressure fingers to the toggled-up" not frayed or broken. Replace any brush which
position, Fig. 11, and check for free movement of shows damage of any kind.
spring assembly.

Inspect brush springs for obvious failure or damĆ


age. Check brush-spring pressure by comparing BRUSH PRESSURE FINGER
(IN TOGGLED-UP POSITION)
spring pressure with a spring known to be good. Refer
to DATA section for brush spring-pressure value. TEFLON PRESSURE
SLEEVES SPRING
Brushes CARBONWAY

Brush wear is determined by measuring actual


brush length from the top of the carbon. Lift the brush
spring, remove the brush and measure brush length on
the longest side.

NOTE: If brush replacement is not required, be


sure that brushes are of sufficient length to last
until the next inspection.
BRUSH-SHUNT
TERMINAL
If one or more brushes are worn to or near the miniĆ SCREWS
mum length listed in DATA section it is generally recĆ

FIG. 11. 1BRUSH SPRING


*Product of E.I. duPont de Nemours Company. ARRANGEMENT. E-18963.

25
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

NOTE: Chipped, burned or rough-faced Make sure the creepage band is tight on the comĆ
brushes may indicate the commutator needs mutator cap.
resurfacing.
Flash Ring
2. Move the brushes up and down in their carbonĆ
ways to be sure brushes slide freely. Examine the flash ring for possible flashover damĆ
age. Wipe the flash ring clean. Keep ring free of dirt and
3. Check the brush shunts to be sure they are not varnish.
twisted or out of position, Fig. 12. Make sure all
brush-shunt terminal connections and all Insulation
brushholder cable connections are tight.
Measure the insulation resistance with a meg-
Commutator ohmmeter (Megger) to determine the condition of the
insulation. If reading is low, make a further inspection to
Inspect the commutator for possible flashover damĆ determine if insulation failure or excessive moisture is
age. The commutator should be clean, smooth, glossy causing the low megohmmeter reading. Correct the
and free of high mica, high bars, flat spots or rough surĆ cause of low readings before returning the motor to
faces. service.

If there are indications the commutator is out-of- Inspect all accessible parts of the field coil insulation
round (e.g., variations in width of the ridge between for cracking and evidence of overheating.
brush paths), check the concentricity of the
commutator with a dial indicator. Condemning limits for Power Cables
concentricity are listed in DATA section.
Inspect the power cables for signs of excessive
If the commutator requires grinding, refer to ComĆ heating, poor insulation or mechanical damage. AsĆ
mutator Resurfacing under BASIC REPAIRS section of sure all terminals are tight.
this manual for instructions.
Mounting Bolts
Creepage Band
Check all mounting bolts to assure tightness.
Clean the creepage band (located on the commutaĆ
Air Filters (If Applied)
tor cap) with a clean cloth dipped in an approved solĆ
vent. Inspect the band for possible flashover damage.
Inspect the air filter in the cooling system assembly.
Clean or change the filter as needed at each inspecĆ
tion.

KEEP SHUNTS CLEAR


GE752RB2, ARB2
BRUSH
SHUNTS OF LEVER ARMS
Once a week, check the three zinc anodes in the
heat exchanger. They should be replaced as soon as
they start weeping water.

Check for air or water leaks every 30 days. Tighten


all connections which may have loosened in operation.

Every 90 days, inspect the carbon dust filter eleĆ


ment. If required, clean the element with compressed
FIG. 12. CORRECT POSITION OF BRUSH air, water or steam. Do not reinstall while still wet. Do
SHUNTS. E-22568. not use chemical solvents.

26
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

For replacement parts and/or troubleshooting asĆ 4. Disconnect the blower and heater leads from
sistance, contact Hunt Engine, Inc., PO Box 35685, the terminal board.
Houston, TX 77235.
5. Disconnect the blower and heater conduit and
Semi-Annually fittings from the connection box and remove
leads.
1. Perform inspection operations listed under
6. Disconnect the pressurizing assembly and fitĆ
Monthly section.
ting from the connection box.
2. Refer to DATA section for Brushholder ClearĆ
7. Disconnect the pressure sensing tube from the
ance dimension, and check the clearance beĆ
rear of the connection box.
tween the brushholders and the commutator
surface. 8. Remove the mounting bolts and take the conĆ
nection box off of the right side of the motor.
If clearance adjustment is required, refer to BASIC
REPAIRS, Brushholder Clearance Adjustment section 9. Remove the pressure sensing tube and fitting,
for instructions. heater conduit and fitting and pressurizing conĆ
duit and fitting from the right side of the commuĆ
BASIC REPAIRS tator chamber.
Changing Connection Boxes 10. Remove the pipe plugs from the left side of the
commutator chamber and install them in
Connection boxes can be changed from one side to matching holes on the right side.
the other. Determine the correct connection box drawĆ
ing from Table 2 on page NO TAG. 11. Remove the heater leads and heater from the
commutator chamber.
Procedure
12. Change F1 and F2 leads from the right side to
the left side. Refer to the appropriate coiled
The following details the procedure for changing a
frame assembly drawing:
connection box from the right side of the machine to
the left side to convert an A" to a B." The procedure a. Remove the lower splash guards from the
can be reversed to change a connection box from the drive end of the motor.
left side to the right side to convert a B" to an A."
b. Remove the insulation from F1 and F2 conĆ
1. Disconnect all accessories from the connection nections inside of the magnet frame through
box. Refer to the appropriate outline drawing. the air outlet holes.

2. Remove connection box covers. c. Remove the bolts from connections and reĆ
move F1 and F2 external leads from the elĆ
3. Disconnect F1, F2, A1 and A2 leads from the bow in the magnet frame. Remove the elĆ
connection box. Loosen the strain relief bow.
connectors at the bottom of the box and remove
all cables and conduit from the bottom of the d. Insulate the bare terminals left in the magnet
box. frame and tie down if necessary. See Note.

e. Remove the pipe plug from the left side of


frame and install in the hole vacated by the
elbow and F1 and F2 leads.
*A denotes connection box mounted on the right
side of motor when viewed from the drive end. f. Remove the insulation from the F terminals
**B denotes connection box mounted on the left inside of the magnet frame on the left side
side of motor when viewed from the drive end. through the air outlet hole.

27
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

g. Install the elbow and F1 and F2 leads in the nection. Insulate the entire connection. Tie
hole on the left side of the magnet frame. the lead to the connection strap. See Note.
Connect F1 and F2 leads to the correct bare
terminals and re-insulate. See Note. NOTE: When insulating terminal connections,
fill all cavities and cover all bolt heads with putty
h. Replace the lower splash guards. (41A238526P1). Then insulate the entire termiĆ
nal assembly with varnished cloth tape
NOTE: When insulating terminal connections, (A22C2A2) first, followed by a glass taping
fill all cavities and cover all bolt heads with putty (A2L14B). Both tapings to be 1/2 lapped. After
(41A238526P1). Then insulate the entire termiĆ applying glass tape, coat the entire assembly
nal assembly with varnished cloth tape with varnish (A15B17A).
(A22C2A2) first, followed by a glass taping
i. Install the A1 lead through the upper bushĆ
(A2L14B). Both tapings to be 1/2 lapped. After
ing on the left side and bolt to the connection
the second taping, coat the entire assembly with
busbar.
varnish (A15B17A).
j. Re-align the blower with the air inlet hole
13. Change A1 and A2 leads from the right side to and bolt in place.
the left side. Refer to the appropriate coiled
frame assembly drawing: Assemble the connection box and accessories to
the opposite side of motor as follows:
a. Remove the commutator inspection covers.
1. Install the pressure sensing fitting and the heatĆ
b. Remove the blower mounting bolts and reĆ er conduit fitting in the appropriate holes on the
move the blower from the air inlet hole. left side of the commutator chamber.

2. Install the heater. Thread the leads through the


c. Disconnect the A1 lead from the connection
commutator chamber and out the heater conĆ
busbar through the blower inlet hole. ReĆ
duit fitting on the left side of the chamber. Tie the
move the lead from the magnet frame.
leads inside the chamber where necessary.
d. Remove the insulation from the A2 connecĆ 3. Install the connection box on the left side of the
tion and disconnect the A2 lead from the motor.
connection busbar. Remove the lead from
the magnet frame. NOTE: Install A1-A2 cable support on the comĆ
mutator end mounting block.
e. Remove the bushings.
4. Connect the pressure sensing tube to the comĆ
f. Remove the pipe plugs and caps from the mutator chamber fitting and to the rear of the
holes in the left side of the frame and install in connection box.
holes vacated by the A1 and A2 cables and
5. Disconnect the auxiliary switch leads from the
bushings in the right side.
terminal board. Interchange the auxiliary switch
with the cover at the opposite side of the conĆ
g. Install bushings in the left side holes.
nection box. Reconnect auxiliary switch leads.
h. Thread the A2 lead through the commutator 6. Install the heater conduit and fittings to the conĆ
chamber, from the right side, under the conĆ nection box and connect the leads to the termiĆ
nection strap, and out through the lower nal board.
bushings on the left side. Connect the A2
lead to the connection busbar using the 7. Install the pressurizing assembly between the
holes adjacent to the commutating coil conĆ commutator chamber and the connection box.

28
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

8. Install the A1 and A2 leads through the strain reĆ placed before installing new brushes. Spring
lief connectors to the connections inside the pressure can be measured with a 20-lb. spring
connection box. scale pulling radially on the brush pressure finĆ
ger over the center of each brush. See DATA secĆ
9. Install the F1 and F2 leads and the conduit tion for limits.
through strain relief connectors and connect
the F1 and F2 leads to the terminal board. TightĆ 1. Remove the commutator inspection covers.
en all strain relief connectors.
2. Disconnect the brush shunt from the terminal
10. Install the blower conduit, fitting and cables to screw, Fig. 11, located on the brushholder
the connection box and connect to the terminal body.
board. Test for correct blower rotation.
3. Lift the pressure finger away from the brush to
11. Plug all vacant holes in the connection box with the toggled-up position. Remove the brush.
plug buttons already supplied with the box.
Bend over four prongs 90 degrees apart to lock WARNING: When using compressed air for cleanĆ
in place. ing purposes, flying debris and particles may
present a hazard to personnel in the immediate
12. Install the top and front covers on the connecĆ area. Personnel should be provided with, and
tion box. trained in the use of, personal protective equipĆ
ment as specified by applicable federal or state
13. Stamp -B" immediately following model numĆ safety regulations.
ber on the nameplate. It is important to docuĆ
ment the machine's history of changes and to 4. Use dry, compressed air and blow the carbon
keep the nameplate up-to-date. dust from the carbonway.

EXAMPLE: GE752 R6A TO R6B 5. Insert a new brush and make sure brush slides
freely in the carbonway.
14. Insure all holes in the frame from which cables
have been removed are plugged. 6. Carefully lower the pressure finger onto the
brush.
GE752 Series Motor Change
CAUTION: Do not allow the finger to snap down on
The only difference in the connection box changeĆ the brush as brush damage may result.
over procedure between the series motors and the
shunt motors is in the F1 and F2 cables. 7. Bolt the brush shunt terminals to the brushholĆ
der(s). Arrange the brush shunt strands so they
The change will consist of removing insulation from
clear the pressure fingers, Fig. 12, and tighten
the cable connections on the right side and the busbar
the terminal screw(s). Make sure brush shunts
connection on the left side. These cables should then
are not positioned under the pressure fingers.
be reconnected as shown in the appropriate connecĆ
Check and tighten all brushholder cable conĆ
tion diagram and re-insulated. The caps and plugs
nections.
must be interchanged with the bushings. See the apĆ
propriate outline drawing. 8. Seat the new brushes with a white seater stone.

Brush Replacement Brushholder Replacement

NOTE: Brush spring pressure is pre-set and Removal


non-adjustable for the brushholders used on
these machines. Any brushholder that is damĆ 1. Remove brushes from brushholders and cover
aged or has a low spring pressure should be reĆ the commutator with heavy paper.

29
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

CAUTION: When replacing brushes, use the GE any damage. If they are long enough and are
recommended grade. Mixing of brush grades in not damaged, they can be re-used. If not, reĆ
the same motor or changing brushes to another place with new brushes.
grade will seriously affect commutation, surface
film, commutator and brush life. See DATA section Brushholder Clearance
for brush grade. Adjustment
2. Disconnect the cable from the brushholder(s)
Refer to DATA section for brushholder-to-comĆ
involved.
mutator clearance dimension and adjust brushholder
3. Remove bolt, washer and brushholder clamp. as follows:
Lift the brushholder out of the frame.
1. Remove the brushes.
Installation
CAUTION: Do not allow the brushholder to
1. Position the brushholder in the frame with the touch, bump or rest on the commutator.
brushholder studs resting in the clamp surfaces
2. Insert a fiber gauge (equal in thickness to the
of the brushholder support.
clearance dimension) between the commutator
2. Install bolt and washer. Tighten bolt but do not and the brushholder. (Loosen brushholder first
torque until the brushholder-to-commutator if below minimum allowable clearance.)
clearance has been established. Refer to
Brushholder Clearance Adjustment section for Do NOT use a metallic gauge.
instructions to adjust brushholder clearance.
3. Loosen the brushholder support bolt and move
3. After brushholder clearance has been set, conĆ the brushholder against the fiber gauge so cleaĆ
nect the brushholder cable and remove protecĆ rance-to-commutator is the same as the
tive paper from commutator surface. gauge thickness.

4. Check brushes to insure they exceed the miniĆ 4. Torque bolt to 225-250 ft.-lb. and recheck the
mum brush length dimension and are free of brushholder clearance gap.

NOTES

30
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

Commutator Resurfacing 1. The brush surface diameter of the commutator


must not be less than the minimum permissible
diameter, listed in the DATA section, after resurĆ
Prior to resurfacing, please review the following
facing operations are completed.
warning and caution statements:
2. The commutator can be resurfaced by sanding,
stoning or grinding. Choose the method to be
used based on the condition of the commutator.

WARNING: For the safety of personnel during NOTE: Outside power will be required to operĆ
resurfacing operations, the following safety ate the motor for the following commutator-reĆ
precautions must be adhered to: surfacing procedure.
1. An second operator must be at the auxiliaĆ Preparation For Operating Series
ry power (welder) control station, ready to
Machines For Commutator Resurfacing
shut off power in case of an emergency
during the grinding operation.
(5GE752ARB Models)

2. The grinding operator should wear rubber Before starting this procedure, refer to the warning
insulated gloves, goggles and a dust mask and caution statements on Page 31.
and stand on an insulated platform when 1. Break the coupling (if applicable) so the maĆ
resurfacing or blowing out the commutaĆ chine can be operated from a d-c welding set
tor. or other outside d-c power source.

3. To avoid electrical shock, do not touch any 2. Lift all the brushes except two of opposite polarĆ
part of the machine interior or cables durĆ ity (adjacent brushholders) which are necesĆ
ing grinding operations. sary to operate the motor.

4. Do not come into close proximity of an enĆ 3. Disconnect the motor cables.
ergized motor during the cleaning proĆ 4. Connect the machine to an outside source of
cess. The armature commutator and brush controlled d-c power; such as a 3-5 kw, 100
rigging have a high electrical charge vdc welding set which is capable of driving it at a
which could cause serious injury or death. speed of 900-1000 rpm.
Always use a hose tip that is an electrical
5. Refer to Fig. 13 for a diagram of connections to
non-conductor when cleaning with air.
run a series machine from a welding set. ConĆ
5. When using compressed air for cleaning nect the leads so the machine will operate as a
purposes, flying debris and particles may series motor, and the armature will rotate counĆ
present a hazard to personnel in the immeĆ terclockwise (viewed from the commutator
diate area. Personnel should be provided end).
with, and trained in the use of, personal
protective equipment as specified by
applicable federal or state safety regulaĆ
tions.

CAUTION: Never use an emery cloth on this or any


commutator. The abrasive particles on emery
cloth scratch the commutator surface and lodge in
the groves between commutator segments. The
condition creates the possibility of an eventual FIG. 13. DIAGRAM OF CONNECTIONS TO RUN
A SERIES MACHINE FROM A WELDING SET.
flashover which could seriously damage the maĆ E-28718.
chine.
31
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

Preparation For Operating Shunt c. Slowly decrease the field supply to bring the
Machines For Commutator Resurfacing speed up to 1000 rpm.
(5GE752RB and UB Models) NOTE: When shutting down, increase the field
supply to maximum, and then turn off the armaĆ
Before starting this procedure, refer to the warning ture supply. After the armature supply is shut off,
and caution statements on Page 31. shut down the field supply.

1. Break the coupling (if applicable) so the maĆ 3. Run the machine at approximately 1000 rpm
chine can be run from a d-c power source. and hold the block against the commutator with
a light, even pressure. Move the block back and
2. Lift all brushes except two of opposite polarity forth longitudinally to clean the commutator.
(adjacent brushholders) which are necessary to
operate the motor. 4. Use clean, dry compressed air, to remove dust
and sand.
3. Disconnect the motor cables.
Hand Stoning Procedure
4. Connect the machine to an outside source of
controlled d-c power, Fig. 14. Before starting this procedure, refer to the warning
and caution statements on Page 31.
Sanding Procedure
If the commutator surface is mildly grooved,
Before starting this procedure, refer to the warning threaded or burned, and only a small amount of copper
and caution statements on Page 31. has to be removed to correct the trouble, use a hand
stone. Hand stoning will not correct an out-of-round
If the commutator is dirty, blackened or slightly commutator. See Fixture Grinding" section.
rough, resurface it by sanding with 00 sandpaper, or
finer, as follows: 1. Use a fine-grade stone ground to fit the comĆ
mutator curvature, Fig. 16. It should also be of
1. Attach the fine sandpaper to a wooden block sufficient width to bridge any flat spots; otherĆ
shaped to fit the commutator, Fig. 15. wise, the stone will ride in and out of the flat and
will not correct it.
2. Apply power as follows:
2. Remove one brushholder for access to the comĆ
a. Increase the field supply (0-50 v) to 32.0 mutator.
volts at 25 amps.
3. Run the motor at approximately 1000 rpm.
b. Increase the armature supply (0-150 v) to
WOOD BLOCK
150 volts. SHAPED TO WOOD SCREW
COMMUTATOR AND WASHER

FINE
SANDPAPER

FIG. 14. DIAGRAM OF CONNECTIONS TO RUN FIG. 15. METHOD OF SANDING


A SHUNT MACHINE FROM A D-C POWER COMMUTATOR. E-18149.
SOURCE. E-23930A.

32
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

4. Hold the stone firmly against the commutator 1. Remove the inspection covers from the maĆ
surface, and with even pressure, move the chine.
stone back and forth longitudinally across the
2. Remove the most accessible brushholder, and
commutator surface.
clamp the grinder mounting bracket to the
5. Blow away dust and sand with clean, dry, comĆ frame.
pressed air. 3. Remove the brushes from one brushholder adĆ
jacent to grinder in a CCW direction.
Fixture Grinding
4. Install old brushes in remaining brushholders.

Before starting this procedure, refer to the warning 5. Bolt the grinder to the mounting bracket.
and caution statements on Page 31. NOTE: For most applications, finish-grade
resurfacing stones are recommended. Medium
Perform fixture-grinding operations to correct a grade stones can be used for rough grinding a
commutator that is grooved, threaded or out-of- deeply grooved or threaded commutator, or a
round. commutator with deep flat spots, followed by fiĆ
nish-grade stones for the final grinding. If new
CAUTION: Be sure there is enough material on stones will be used, they should be contoured
the commutator so grinding will not decrease on a Carborundum wheel to approximate the
the commutator diameter below the minimum curvature of the commutator.
permissible diameter listed in the DATA secĆ
tion. Install the stones in the grinder so the entire surface
Refer to SPECIAL TOOLS AND EQUIPMENT secĆ of the commutator will be resurfaced when the carriage
tion for commutator grinder part number. See Fig. 17 is traversed from side-to-side. Proceed with alignĆ
for grinder nomenclature. ment of the grinder as follows:

Grinder Installation Grinding Procedure

1. Traverse the carriage to one end of the commuĆ


NOTE: Inspect the grinder before installing it to tator and check the clearance between the
be sure it is reasonably clean. Make sure the traĆ commutator surface and one stone with a feeler
verse slides are free of accumulated dirt and gauge or a fiber strip (approximately 0.030 in.
copper chips; otherwise, the carriage may bind thick). Traverse the carriage to the other end of
during the grinding operation. the commutator and check the clearance under
the same stone. The clearance should be the
same at both ends. If clearance is not equal at
both ends, adjust the mounting bracket by
means of the set screws to obtain equal clearĆ
ance at both ends.
2. Turn the feed control to back the stones away
from the commutator before starting the maĆ
chine.

NOTE: If possible, use some method of collectĆ


ing the copper chips and abrasive dust proĆ
duced by the grinding operation. For example,
use a vacuum cleaning device with the suction
FIG. 16. PROPER SHAPE OF wand set just behind the trailing edge of the
HANDSTONE. E-8779A. stones.

33
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

FIG. 17. COMMUTATOR GRINDER(427C592, CHG. B). E-18249.

3. Apply power to the machine and gradually inĆ Use care to make a light cut and to avoid chatter.
crease speed to 900-1000 rpm. Cutting action should take place at the trailing
edge of the stones. Heavy cuts will cause excesĆ
NOTE: Do not grind the commutator to a depth sive copper drag.
where no mica undercut remains, or to a diameĆ
ter which is smaller than the minimum permissiĆ 5. Grind the commutator to obtain a uniformly
ble diameter listed in the DATA section. smooth surface, but do not remove any more
copper than necessary.
4. Begin grinding by radially feeding the stones
lightly against the commutator. Then, slowly 6. Lighten the cutting pressure on the stones near
move the carriage back and forth longitudinally the end of the grinding operation. If medium-
across the surface. When the cutting action of grade stones were used, stop the motor,
the stone ceases, again feed the stone lightly change to finish-grade stones and repeat
against the commutator and continue grinding. Steps 1, 2, 3 and 4. After the final cut, traverse

34
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

the stones back and forth without changing the 2. Use a rubber air-hose with the nozzle removed
feed until cutting action ceases. and sweep the commutator surface with 70 psi
air pressure.
7. Remove power from the machine.
3. Increase the machine speed to approximately
8. Check commutator runout with a dial indicator. 900 rpm and blow air on the commutator until
Refer to the DATA section for concentricity limĆ the sparking stops.
its.
4. Increase the speed until full speed is reached
9. If necessary, continue grinding to meet concenĆ
(do not exceed 1000 rpm) and continue to blow
tricity values listed in DATA section.
air on the commutator until all sparking stops.
10. Remove the grinder.
5. Stop the machine.
11. See Fig. 18 for slot raking tool. Rake the comĆ
6. Disconnect external power supply to machine.
mutator slots to remove projecting mica fins or
Make all necessary mechanical and electrical
copper whiskers.
changes to restore the machine to service.
12. Run the machine again at 1000 rpm and polish
7. Use a clean cloth and wipe off the brushholders,
the commutator with 00 sandpaper, crocus
creepage band and accessible surfaces in the
cloth or 400A Triemite* paper. The abrasive
commutator chamber.
sheet should be mounted on a wooden block
curved to fit the surface of the commutator. 8. Brushholder Clearance - Install the brushholĆ
der previously removed and check and adjust
13. Blow the dust from the commutator and the inteĆ
as required the brushholder-to-commutator
rior of the motor with dry, compressed air. Hold
clearance on all brushholders. See previous
the air nozzle one to two inches from the surface
Brushholder Replacement and Brushholder
of the commutator and sweep nozzle longitudiĆ
Clearance Adjustment sections for instructions
nally to dislodge copper chips and mica dust.
to install the brushholder, and to adjust brushĆ
14. Air cure the commutator. See the following secĆ holder clearance.
tion for air curing instructions.
9. Installing Brushes - Refer to BASIC REPAIRS,
Air Curing Commutator Brush Replacement section, and install
serviceable or new brushes per instructions
Before starting this procedure, refer to the warning listed.
and caution statements on Page 31.
10. Vacuum interior of commutator chamber.
After the commutator has been sanded, stoned or
ground and blown clean, it should be air cured as folĆ
lows:

1. Rotate the armature slowly with the same


source of power used for sanding, stoning or
grinding.

*Product of Minnesota Mining and Manufacturing FIG. 18. COMMUTATOR SLOT RAKING TOOL.
Co. E-19771A.

35
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

BASIC OVERHAUL hydraulic puller employing the float method of removal.


A complete unit consists of a pump kit, a backing plate,
NOTE: Be sure to use the correct drawings for an adapter, a felt ring and a bolt.
the machine being overhauled. Refer to Table
NO TAG on page NO TAG to determine the corĆ
NOTE: Do not heat the hub before pulling it, and
rect drawing.
do not use steel wedges between the hub and
bearing cap.
It is recommended that a basic overhaul be perĆ
formed every two years, or 18,000 hours. The time inĆ
1. Remove the set-screw plug from the tapped
terval between overhauls may vary, depending on the
hole in the end of the shaft.
condition of the machine and the severity of service.
2. Screw the backing plate, with felt ring in place,
The following basic overhaul procedures include inĆ
to the end of the shaft as tight as possible by
structions to disassemble, clean, inspect, repair, reasĆ
hand. Back off the backing plate to line up the
semble and test the machine.
slot with the tapped hole in the end of the shaft.
This is to provide sufficient clearance for the hub
Testing Before Disassembly to pop off.

Perform the following tests prior to disassembly of 3. Screw the pressure-fitting adapter into the
the machine: hole in the shaft until it seats at the bottom.

Megohmmeter Test 4. Attach the pump by screwing the connector on


one end of the pressure tube into the adapter,
Lift the brushes and perform a megohmmeter test and the other end into the pump.
on the armature windings and field coils to determine
the condition of the insulation. A reading of less than 2 5. Close the hand relief valve and work the pump
megohms indicates poor insulation, dirt accumulation handle to force oil into the groove in the armaĆ
or excessive moisture. ture shaft under the hub. When sufficient presĆ
sure has been built up, the hub will pop off the
Bar-To-Bar Resistance Test shaft and be stopped by the felt washer and
backing plate.

Test for open or short-circuited armature coils.


NOTE: Capacity of the pump is 40,000 psi. It
holds sufficient oil to remove eight to ten hubs;
1. Pass a regulated d-c current through the armaĆ
check at each use. Periodically, remove the fillĆ
ture coils.
ing plug and refill with SAE-10 lubricating oil.
2. Read the voltage drop between the commutator
bars with a millivoltmeter. if the reading varies 6. Open the relief valve, disconnect the pump from
more than ±5% from the average value, a deĆ adapter, remove the adapter and backing plate
fective or short-circuited coil is indicated. from the shaft, and lift off the hub. Reinsert the
plug to prevent clogging the hole.
Disassembly
CAUTION: Special precautions should be takĆ
en to avoid damage to armature end-windĆ
Hub Removal
ings, bearings or bearing fits, and the commuĆ
tator when lifting the armature in the vertical
When removing a hub, use a suitable puller, similar position or turning armature to a horizontal poĆ
to Part 41B535703G1, Fig. 19. This is a simple, efficient sition.

36
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

FIG. 19. HYDRAULIC COUPLING HUB PULLER. E-23829.

NOTES

37
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

FIG. 21. ARMATURE LIFTING BAIL. E-23932.

3
NOTES

FIG. 20. COMMUTATOR-END BEARING PILOT.


E-18150.

38
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

SEE TABLE
NO TAG PAGE
RB1
NO TAG.
RB2

SEE FIGS. NO TAG AND NO TAG


FOR ADDITIONAL PULLER TOOLS.

FIG. 22. PULLER TOOLS (T6751547 CHG. A). E-18154C.

NOTES

39
TABLE 1

GE752 GE752 GE752 GE752 GE752 GE752 GE752


ARB1 ARB2 ARB3 RB1 RB2 RB3 UB1
Inst. Book Fig. Fig. Fig. Fig. Fig. Fig. Fig.
Longitudi- NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
nal
Puller Fig. 22 Fig. 22 Fig. 22 Fig. 22 Fig. 22 Fig. 22 Fig. 22
Tools
Comm.
End
Puller Fig. Fig. Fig. Fig. Fig. Fig. Fig.
Tools Pin- NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
ion End
Arm. Shaft Fig. Fig. Fig. Fig. Fig. Fig. Fig.
NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Connec- Fig. Fig. Fig. Fig. Fig. Fig. Fig.
tion Dia- NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
gram
Coiled Fig. Fig. Fig. Fig. Fig. Fig. Fig.
Frame NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Asm.
Bearing Fig. Fig. Fig. Fig. Fig. Fig. Fig.
Grease NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Distrib.
Drive End
Bearing Fig. Fig. Fig. Fig. Fig. Fig. Fig.
Grease NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Distrib.
Comm.
End
Arm. Fig. Fig. Fig. Fig. Fig. Fig. Fig.
Locking NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Arrang-
ment
Conn Fig. Fig. Fig. Fig. Fig. Fig.
Box NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Outline Fig. Fig. Fig. Fig. Fig. Fig. Fig.
NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG NO TAG
Outline Fig. Fig.
NO TAG NO TAG

40
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

SEE TABLE 1
PAGE 40
U2A
U10

NOTE: REFER TO PARTS


LIST ON FIG. 22.

FIG. 23. PULLER TOOLS (41D731569 CHG. 0). E-14383C.

Armature Removal From Frame (Model RB1, ARB1, Refer to the longitudinal drawing, Fig. 25, and puller
ARB3) tool drawings, Figs. 22 and 24.
Before turning the machine from horizontal to vertiĆ WARNING: When using compressed air for cleanĆ
cal (or vice-versa), attach the armature locking arĆ ing purposes, flying debris and particles may
rangement to prevent the armature from moving axialĆ present a hazard to personnel in the immediate
ly. Remove the armature locking arrangement before area. Personnel should be provided with, and
operating the machine. trained in the use of, personal protective equipĆ
ment as specified by applicable federal or state
See Table 1 for determining the correct armature safety regulations.
locking arrangement drawing.

41
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

NOTE: REFER TO PARTS


LIST ON FIG. 22.

FIG. 24. PULLER TOOLS. E-18155.

1. Clean the outside of the frame, using comĆ 5. Turn the machine on end on a stand, commutaĆ
pressed air, a steam-jenny or cleaning solĆ tor end down, and level it so that the armature
vents, to remove accumulated dirt. can be lifted vertically out of the frame without
damaging the bearings, commutator or brushĆ
2. Remove the coupling hub from the shaft, if not holders.
already removed. 6. Screw three guide pins into the commutator-
end inner bearing cap (32) to help guide the arĆ
3. Remove the commutator covers. Disconnect mature out of the frame. Screw a lifting bail, Fig.
and remove all brushes, and wrap heavy paper 21, onto the drive end of the shaft.
around the commutator for protection during
handling. 7. Remove drive-end frame head bolts and washĆ
ers (9) and insert jack screws in the threaded
holes provided in the frame head.
4. Remove bolts and washers (5) which hold the
inner and outer bearing caps to the commuĆ 8. Line up the hoist cable with the centerline of the
tator-end frame head. Take off outer bearing armature before engaging the hook in the lifting
cap (4) and gasket (6). bail on the end of the shaft. Engage the hook

42
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

and lift slightly. With sufficient strain on the hoist 19. If necessary, remove inner sleeve (30) with
cable to take the weight of the armature off the puller (Part 6751547G7).
frame head, jack the drive-end frame head
20. Press the outer bearing race and rollers from the
loose, and lift the complete armature assembly
frame head with an arbor press.
out of the frame. DO NOT DAMAGE THE COMĆ
MUTATOR. NOTE: Before pressing the drive-end outer
CAUTION: Special precautions should be taken to bearing race out of the frame head, observe and
avoid damage to the armature end-windings, record the number on the face of the race which
bearings or bearing fits, and the commutator when is opposite the arrow on the frame head. After
lifting the armature in the vertical position or turnĆ removal, mark the date (with electric pencil) unĆ
ing the armature to a horizontal position. der this number to indicate that this position has
been used. Reassemble the bearing with anothĆ
er number opposite the arrow. If the bearing has
9. Place the armature horizontally in an armature not been previously marked, etch Nos. 1, 2, 3
saddle for bearing disassembly. and 4 (spaced 90 degrees apart) on the face of
race with an electric pencil. Locate No. 1 oppoĆ
10. Remove the two set screws (2) from the securĆ site the arrow on the frame head and mark it with
ing nut (1) at the commutator end of the shaft. the date.

21. If necessary to remove the commutator-end


11. Remove the nut (1) from the end of the shaft usĆ
frame head (7), turn the frame commutator end
ing a spanner wrench.
up and remove bolts and lockwashers (9). Use
bolts in the frame head jack-out holes to break
12. Install puller tool (Part 6751547G1) and pull the
the fit and remove.
inner race of roller bearing (3) from the commuĆ
tator end of the shaft. Sleeve (42) will come with
Armature Removal From Frame (Model RB2, ARB2,
the bearing.
RB3)

13. Remove inner bearing cap (32). Remove all cooling system components. Refer to
the respective supplier's instructions as necessary.
14. Using puller tool (Part 6751547G4), pull the outĆ
Before turning the machine from horizontal to vertiĆ
er sleeve (28) from the drive end of the shaft.
cal (or vice-versa), attach the armature locking arĆ
The sleeve has tapped holes for applying the
rangement to prevent the armature from moving axialĆ
puller. Heat may be applied.
ly. Remove the armature locking arrangement before
operating the machine.
15. Remove bolts and washers (25), and then reĆ
move outer bearing cap (26) and gasket (24). See Table 1 for determining the correct armature
locking arrangement drawing.
16. Slide frame head (22) off the shaft together with
the outer race and rollers of bearing (27). The inĆ Refer to the longitudinal drawing, Fig. 26, and puller
ner race will remain on the shaft. tool drawings, Figs. 22 and 24.
WARNING: When using compressed air for cleanĆ
17. Pull the inner bearing race off the shaft with ing purposes, flying debris and particles may
puller (Part 6751547G5). present a hazard to personnel in the immediate
area. Personnel should be provided with, and
18. Remove flinger (29) and inner bearing cap (31) trained in the use of, personal protective equipĆ
with puller (Part 6751547G6) by inserting the ment as specified by applicable federal or state
four puller bolts into the tapped holes in inner safety regulations.
bearing cap (31).

43
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1. Clean the outside of the frame, using comĆ 10. Remove the two set screws (2) from the securĆ
pressed air, a steam-jenny or cleaning solĆ ing nut (1) at the commutator end of the shaft.
vents, to remove accumulated dirt.
11. Remove the nut (1) from the end of the shaft usĆ
2. Remove the coupling hub from the shaft, if not ing a spanner wrench.
already removed.
12. Install puller tool (Part 6751547G1) and pull the
3. Remove the commutator covers. Disconnect inner race of roller bearing (3) from the commuĆ
and remove all brushes, and wrap heavy paper tator end of the shaft. Sleeve (42) will come with
around the commutator for protection during the bearing.
handling.
13. Remove inner bearing cap (32).
4. Remove bolts and washers (5) which hold the 14. Using puller tool (Part 6751547G4), pull the outĆ
inner and outer bearing caps to the commuĆ er sleeve (28) from the drive end of the shaft.
tator-end frame head. Take off outer bearing The sleeve has tapped holes for applying the
cap (4) and gasket (6). puller. Heat may be applied.
5. Turn the machine on end on a stand, commutaĆ 15. Remove bolts and washers (25), and then reĆ
tor end down, and level it so that the armature move outer bearing cap (26) and gasket (24).
can be lifted vertically out of the frame without
damaging the bearings, commutator or brushĆ 16. Slide frame head (22) off the shaft together with
holders. the outer race and rollers of bearing (27). The inĆ
ner race will remain on the shaft.
6. Screw three guide pins into the commutator-
end inner bearing cap (32) to help guide the arĆ 17. Pull the inner bearing race off the shaft with
mature out of the frame. Screw a lifting bail, Fig. puller (Part 6751547G5).
21, onto the drive end of the shaft.
18. Remove flinger (29) and inner bearing cap (31)
with puller (Part 6751547G6) by inserting the
7. Remove drive-end frame head bolts and washĆ
ers (9) and insert jack screws in the threaded four puller bolts into the tapped holes in inner
bearing cap (31).
holes provided in the frame head.
19. If necessary, remove inner sleeve (30) with
8. Line up the hoist cable with the centerline of the
puller (Part 6751547G7).
armature before engaging the hook in the lifting
bail on the end of the shaft. Engage the hook 20. Press the outer bearing race and rollers from the
and lift slightly. With sufficient strain on the hoist frame head with an arbor press.
cable to take the weight of the armature off the
frame head, jack the drive-end frame head NOTE: Before pressing the drive-end outer
loose, and lift the complete armature assembly bearing race out of the frame head, observe and
out of the frame. DO NOT DAMAGE THE COMĆ record the number on the face of the race which
MUTATOR. is opposite the arrow on the frame head. After
removal, mark the date (with electric pencil) unĆ
CAUTION: Special precautions should be taken to
der this number to indicate that this position has
avoid damage to the armature end-windings,
been used. Reassemble the bearing with anothĆ
bearings or bearing fits, and the commutator when
er number opposite the arrow. If the bearing has
lifting the armature in the vertical position or turnĆ
not been previously marked, etch Nos. 1, 2, 3
ing the armature to a horizontal position.
and 4 (spaced 90 degrees apart) on the face of
race with an electric pencil. Locate No. 1 oppoĆ
9. Place the armature horizontally in an armature site the arrow on the frame head and mark it with
saddle for bearing disassembly. the date.

44
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

21. If necessary to remove the commutator-end 6. Turn the machine on end on a stand, commutaĆ
frame head (7), turn the frame commutator end tor end down, and level it so that the armature
up and remove bolts and lockwashers (9). Use can be lifted vertically out of the frame without
bolts in the frame head jack-out holes to break damaging the bearings, commutator or brushĆ
the fit and remove. holders.

Armature Removal From Frame (Model UB1) 7. Screw three guide pins into the commutator-
end bearing housing (20) to help guide the arĆ
Remove all cooling system components. Refer to mature out of the frame. Screw a lifting bail, Fig.
the respective supplier's instructions as necessary. 21, onto the drive end of the shaft.

Before turning the machine from horizontal to vertiĆ 8. Remove drive-end frame head bolts and washĆ
cal (or vice-versa), attach the armature locking arĆ ers (2) and insert jack screws in the threaded
rangement to prevent the armature from moving axialĆ holes provided in the frame head.
ly. Remove the armature locking arrangement before
operating the machine. 9. Line up the hoist cable with the centerline of the
armature before engaging the hook in the lifting
See Table 1 for determining the correct armature bail on the end of the shaft. Engage the hook
locking arrangement drawing. and lift slightly. With sufficient strain on the hoist
cable to take the weight of the armature off the
Refer to the longitudinal drawing, Fig. 27, and puller frame head, jack the drive-end frame head
tool drawings, Figs. 22 and 24. loose, and lift the complete armature assembly
out of the frame. DO NOT DAMAGE THE COMĆ
WARNING: When using compressed air for cleanĆ
MUTATOR.
ing purposes, flying debris and particles may
present a hazard to personnel in the immediate CAUTION: Special precautions should be taken to
area. Personnel should be provided with, and avoid damage to the armature end-windings,
trained in the use of, personal protective equipĆ bearings or bearing fits, and the commutator when
ment as specified by applicable federal or state lifting the armature in the vertical position or turnĆ
safety regulations. ing the armature to a horizontal position.

10. Place the armature horizontally in an armature


1. Clean the outside of the frame, using comĆ
saddle for bearing disassembly.
pressed air, a steam-jenny or cleaning solĆ
vents, to remove accumulated dirt. 11. Install puller tool (Part 6751547G10) and pull the
spacer (43) from the shaft.
2. Remove the coupling hub from the shaft, if not
already removed. 12. Install puller tool (Part 6751547G6) and pull the
bearing housing (20) and bearing (17) from the
3. Remove the commutator covers. Disconnect
commutator end of the shaft.
and remove all brushes, and wrap heavy paper
around the commutator for protection during 13. Install puller tool (Part 6751547G11) and pull
handling. sleeve (13), if necessary.

4. Install puller tool (Part 6751547G4) and pull 14. Using puller tool (Part 6751547G4), pull the outĆ
sleeve (16) from the bearing cap (18). er sleeve (8) from the drive end of the shaft. The
sleeve has tapped holes for applying the puller.
5. Remove bolts and washers (19) which hold the Heat may be applied.
inner and outer bearing caps to the commuĆ
tator-end frame head. Take off outer bearing 15. Remove bolts and washers (5), and then reĆ
cap (18) and gasket (14). move outer bearing cap (4) and gasket (6).

45
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

16. Slide frame head (3) off the shaft together with Steam Cleaning
the outer race and rollers of bearing (7). The inĆ
(Recommended for both insulated and metal parts)
ner race will remain on the shaft.
1. Use steam in combination with a commercial
17. Pull the inner bearing race off the shaft with
non-caustic cleaner.
puller (Part 6751547G5).
2. Suspend the part in a position accessible from
18. Remove flinger (11) and bearing cap (10) with all directions to a direct flow of steam from the
puller (Part 6751547G6) by inserting the four hose.
puller bolts into the tapped holes in inner bearĆ
ing cap (10). 3. Rinse all residue from parts with a mixture of
clean steam and water.
19. Press the outer bearing race and rollers from the
frame head with an arbor press. 4. Bake insulated parts for at least 8 hours at 150
C (302 F) to remove all moisture.
NOTE: Before pressing the drive-end outer
bearing race out of the frame head, observe and Vapor Degreasing
record the number on the face of the race which
(Recommended for metal parts)
is opposite the arrow on the frame head. After
removal, mark the date (with electric pencil) unĆ 1. Bring the cleaning solution to a boil, and allow
der this number to indicate that this position has the vapor line in the tank to rise to the condenser
been used. Reassemble the bearing with anothĆ coils at the top of the tank.
er number opposite the arrow. If the bearing has
not been previously marked, etch Nos. 1, 2, 3 2. Keep the vaporized cleaning solution at about
and 4 (spaced 90 degrees apart) on the face of 120 C (248 F).
race with an electric pencil. Locate No. 1 oppoĆ
3. Lower the part to be cleaned into the vapor-laĆ
site the arrow on the frame head and mark it with
den atmosphere, so the vapor will condense on
the date.
the part.
20. If necessary to remove the commutator-end
4. To speed the removal of heavy dirt accumulaĆ
frame head (21), turn the frame commutator
tions, spray hot solution directly from the tank
end up and remove bolts and lockwashers (2).
onto the part being cleaned. The temperature of
Use bolts in the frame head jack-out holes to
the solution must be kept below its boiling point.
break the fit and remove.
5. Remove the cleaned part from the degreaser.
Cleaning Drain and cool the part.

The two recommended methods for cleaning are Anti-Friction Bearings/Shaft Tapers/Bearing Fits
steam cleaning and vapor degreasing.
Use a cleaning solution that leaves an oil film to proĆ
tect finished surfaces from rust. Kerosene, petroleum
CAUTION: Do not use caustic soda solution on
spirits or other petroleum-base cleaners provide limĆ
the armature or coiled frame.
ited protection for these surfaces.

46
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

47
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

14 15 16

23 13 17
11 12

18

10

6
5
4
3
2
1

42 32
REF. DESCRIPTION REF. DESCRIPTION REF. DESCRIPTION
1 NUT 15 COMMUTATING POLE 28 SLEEVE
2 SET SCREW 16 COMMUTATING POLE BOLT 29 FLINGER
3 ROLLER BEARING AND WASHER 30 SLEEVE
4 BEARING CAP 17 EXCITING POLE BOLT 31 INNER BEARING CAP
5 BOLT AND WASHER AND WASHER 32 INNER BEARING CAP
6 GASKET 18 EXCITING POLE 33 INSPECTION COVER
7 COMMUTATOR END 19 ARMATURE 34 INSPECTION COVER
FRAME HEAD 20 EXCITING FIELD COIL 35 INSPECTION COVER
8 BOLT 21 MAGNET FRAME 36 BOLT AND LOCKWASHER
9 BOLT AND WASHER 22 PINION END FRAME HEAD 37 SPLASH GUARD
10 FLASH RING 23 BRUSH HOLDER 38 SPLASH GUARD
11 BRUSH HOLDER CLAMP 24 GASKET 38 SPLASH GUARD
12 BOLT AND LOCKWASHER 25 BOLT AND WASHER 39 SPLASH GUARD
13 CARBON BRUSH 26 OUTER BEARING CAP 40 SPLASH GUARD
14 COMMUTATING FIELD COIL 27 ROLLER BEARING 41 ARMATURE SHAFT
42 THRUST RING

FIG. 25. GE752ARB1, ARB3 AND RB1 LONGITUDINAL SECTION (41D735509, CHG. 0). E-38373B.

48
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TORQUE TABLE
PART SIZE TORQUE (LBĆFT)
17 8, 36 .500Ć13 55Ć60
19 20 21
5, 25 .625Ć11 110Ć120
22 12 .875Ć9 225Ć250
9 1.000Ć8 440Ć495
17 1.250Ć7 900Ć995
9 16 1.250Ć12 435Ć485

24

25

26

27
41
28

31
30 29

33 37 36 36 38

36

35
36 36

34
36 40 39
36

COMMUTATOR END VIEW PINION END VIEW

FIG. 25. GE752ARB1, ARB3 AND RB1 LONGITUDINAL SECTION (41D735509, CHG. 0). E-38373B.

49
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

14 15 16

23 11 17 17
12 13
18 19 20 21
10 22

9 9
24
8
25 26
7
6
5 27
4
41
28
2 3
1

31 30 29
42 32

1 NUT 17 EXC. POLE BOLT & WASHER 33 INSPECTION COVER


2 SET SCREW 18 EXCITING POLE 34 INSPECTION COVER
3 ROLLER BEARING 19 ARMATURE 35 INSPECTION COVER
4 BEARING CAP 20 EXCITING FIELD COIL 36 BOLT & LOCKWASHER
5 BOLT & WASHER 21 MAGNET FRAME 37 BOLT & LOCKWASHER
6 GASKET 22 PINION END FRAME HEAD 38 CONDUIT
7 COMM. END FRAME HEAD 23 BRUSH HOLDER 39 HOSE ASM
8 BOLT 24 GASKET 40 CONN. BOX
9 BOLT & WASHER 25 BOLT & WASHER 41 ARMATURE SHAFT
10 FLASH RING 26 OUTER BEARING CAP 42 THRUST RING
11 BRUSH HOLDER CLAMP 27 ROLLER BEARING
12 BOLT & LOCKWASHER 28 SLEEVE
13 CARBON BRUSH 29 FLINGER
14 COMMUTATOR FIELD COIL 30 SLEEVE
15 COMMUTATOR POLE 31 INNER BEARING CAP
16 COMM. POLE BOLT & WASHER 32 INNER BEARING CAP

FIG. 26. GE752ARB2, RB2 AND RB3 LONGITUDINAL SECTION (41D735566, CHG. 0). E-39545A.

50
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

37
40 33
36

39

38 36

34
37
37
35
36
COMMUTATOR END VIEW

TORQUE TABLE
PART SIZE TORQUE (LB-FT)
8 .500-13 55-60
5, 25 .625-11 110-120
12 .875-9 225-250
9 1.000-8 440-495
17 1.250-7 900-995
16 1.250-12 435-485
36 .500-13 58-62
37 .312-16 12-14

FIG. 26. GE752ARB2, RB2 AND RB3 LONGITUDINAL SECTION (41D735566, CHG. 0). E-39545A.

51
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1. MAGNET FRAME
42
2. BOLT & WASHER
3. FRAME HEAD
4. BEARING CAP
39 5. BOLT & WASHER
6. GASKET
7. ROLLER BEARING
8. SLEEVE
9. CAP
10. BEARING CAP
11. FLINGER
12. SLEEVE
39
13. SLEEVE
14. GASKET
15. ARMATURE SHAFT
16. SLEEVE
41 17. BALL BEARING
39 18. BEARING CAP
19. BOLT & LOCKWASHER
20. BEARING HOUSING
40
21. FRAME HEAD

30
COMM END VIEW 28
29

25 26 27
24

23

22

20 21

18
19

17

15 16

TORQUE TABLE
PART SIZE TORQUE(LB-FT)
14 22 & 39 .50-13 55-60
43 13 5 & 19 .625-11 110-120
26 .875-9 225-250
2 1.00-8 440-495
32 1.25-7 900-995
30 1.25-12 435-485

FIG. 27. GE752UB1 LONGITUDINAL SECTION (41D735515, CHG. 0). E-40599A.

52
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

22. BOLT
23. FLASH RING
24. CARBON BRUSH
25. BRUSH HOLDER CLAMP 37
38
26. BOLT & LOCKWASHER
27. BRUSH HOLDER
28. COMM. COIL 39 39
29. COMM. POLE
30. COMM. BOLT & WASHER
31. EXCITING POLE
32. EXC. BOLT & WASHER
33. ARMATURE
34. EXCITING COIL
35. SPLASH GUARD 39
36. SPLASH GUARD 39
37. SPLASH GUARD
38. SPLASH GUARD
39. BOLT & LOCKWASHER 36
40. COVER
35
41. COVER
42. COVER
43. SPACER
31

32
33
34
PINION END VIEW

6
7

8 9

10

12 11

FIG. 27. GE752UB1 LONGITUDINAL SECTION (41D735515, CHG. 0). E-40599.

53
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

INSPECTION AND TEST turns, shaft fits and commutator. Support the armature
in a saddle to protect the commutator and to coil the
Bearing Inspection ends. Keep the commutator covered with heavy paper.
1. Clean the bearings. See Cleaning section.
Armature Test
2. Inspect for broken or cracked races, broken or
cracked rollers and balls, broken, cracked or 1. With the armature at room temperature, 25 C
distorted retainers, scored, pitted, scratched or (77 F), use a 500 or 1000 vdc megohmmeter
chipped races, and for indication of excessive and make a dielectric test of the armature insuĆ
wear on rollers and balls. Replace the bearing if lation. A reading of one megohm or higher
any of these conditions is found. should be obtained. If necessary, perform addiĆ
tional cleaning and baking operations to obtain
3. Look for evidence of smearing caused by inadeĆ this value before proceeding.
quate lubrication, and corrosion pitting (usually
at roller spacing) caused by moisture or other NOTE: If additional cleaning and baking operaĆ
corrosive agent. Replace the bearing if any of tions do not increase the resistance value of the
these conditions are found. insulation, it may be necessary to replace the
creepage band and rewind the armature.
4. Inspect bearing outer races for indentations
caused by dirt or foreign material having gone
2. Measure and record armature resistance. See
through the bearing. If the indentations are
the DATA section for values.
small and few in quantity, the bearing can be
used. If the indentations are large and numerĆ
3. If there are no armature coils grounded, perform
ous, this may be an indication the rollers or cone
a bar-to-bar comparison test to check for
are starting to spall out. Examine the rollers and
open or short-circuited armature coils.
cone carefully for spalled areas. Replace the
bearings if spalled areas are found.
a. Pass a regulated d-c current through the arĆ
5. Dip good bearing parts in a light mineral oil mature coils.
(SAE-10) heated to 90 C (194 F) to avoid corĆ
rosion before reassembly. b. Read the voltage drop between the commuĆ
tator segments with a millivoltmeter. If the
6. If a bearing will not be mounted immediately, reading varies more than plus or minus 5%, a
wrap it in an oil-proof paper. defective or short-circuited coil is indicated.
If the armature fails the bar-to-bar test, the
CAUTION: Do not interchange bearing parts of armature must be rewound.
different manufacture or mix new and used
bearing parts. If the armature will not be rewound, proceed
Perform the following inspection and tests to deterĆ to inspect the following items.
mine the condition of the armature, coiled motor frame
and brushholders. Insulation

After the inspection and test procedures have been Inspect the insulation of armature coils for cracks,
completed and all defects or damage noted, refer to physical damage, burns and deterioration. If minor reĆ
the REPAIR section for the correct repair procedure. pairs are required, refer to Fig. 28 for insulation details.

Armature Glass Band, Commutator End

Handle the armature carefully during overhaul operĆ Inspect the glass bands for split, frayed or loose
ations to avoid damage to the core, banding, end condition.

54
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

55
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

3/4 REF.
ASSEMBLE AROUND ASSEMBLE AROUND
BUTTED JOINT OF PT48 4-1/4 BUTTED JOINT OF PT48
49 49
1/4 37 61 60,78
1/4
48,77

ASSEMBLE IN LINE
1 WITH NO. 1 SLOT

17,
71
5, 7, 29 33 11
16 68 69 13

32 3
32 52,
EXTEND A THIN COATING 76
OF PT32 OVER TOP OF
9,65 EQUALIZERS BOTH DECKS
8
70 67 3/4 LAPPED
P70 TO BE APPLIED 28 ACTIVE TURNS AT 6,
OVER P68 TO LEVEL 400 + 66
THE SURFACE -50 LB. TENSION
OVER TOP OF EQUALIZERS

53

3/8 5/8
REF.

3
11-1/4 R. 29

54 NOTE FOR P54:


MATL: 41B537080P1
ALT. MATL: 41A230144P3
57
NOTE FOR P57:
MATL: 41A230144P40

TOP COILS BOTTOM COILS

TO #185 TO #94
TO #183 TO #96 TO #92
TO #1 EQUALIZER CONNECTIONS

COMM. SEGMENTS

NUMBERED SEGMENTS ARE FOR


PURPOSE OF INDICATING SPAN OF
EQUALIZER CONNECTIONS AND DO
NOT NECESSARILY CORRESPOND
TO NUMBERED SEGMENTS IN
MAIN CONNECTION DIAGRAM. SLOT #1
30 ORPHAN
COIL MAIN WINDING
CONNECTIONS
NOTE FOR P62: SLOT #16 SLOT #15 CL SLOT #1
APPLY TO SIDES OF CORE SLOT ON CMICA
ON PINION END ONLY. L
INSTALL P11.
NOTE FOR P47: TOP COILS
ENCLOSE ONE IDENTIFICATION C-SIZE
PRINT OF 41D730423 IN EACH
CARTON OF SUPPLY INSUL. BOTTOM COILS

NOTE FOR P32:


TAPE OVER RISERS WITH 3/4 WIDE A2L14B GLASS TAPE
LEAVING 1/4 IN. OF RISERS EXPOSED ON THE CORE END. FILL
BETWEEN ARMATURE LEADS BEHIND RISERS AND OVER
BACK 1/4 IN. OF RISER. WRAP OVER PUT TY WITH A16B39B NOTE FOR P37 (C.E. BINDING):
MYLAR TAPE AND BAKE AS PART OF THE PREHEAT PERIOD APPLY THE P37 PERMANET CE BINDING (COLD TAPE TO HOT
FOR INSTALLING P37. 125-135 C ARMATURE)
+
APPLY 77 ACTIVE TURNS OF P37 AT 500 25 LB. TENSION.
-

FIG. 28 ARMATURE INSULATION (41D731545 CHG. F). E-18156A.

56
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

5 REQ'D.
1-1/16 +
- 1/16
38 SEE NOTE

2-5/8 +1/8
-0 39
27
39

18,19,20,75 4-7/8 MAX.


12
25

4
11
1 14 15

62
3
55
1 2 SATURATE P2 THOROUGHLY
NOTE FOR TEMPORARY BINDING: WITH P56
APPLY TEMPORARY BINDING. 6 TOTAL PASSES WITH 0.102 26 PT26 TO BE APPLIED
DIAM. B4Y19B AT 800 LB. TENSION. BAKE IN A 150 C OVEN OVER COILS TO LEVEL
FOR 4 HOURS. THE SURFACE

FIRST TURN
2ND DECK
REF. DESCRIPTION REF. DESCRIPTION
1 HEAD INSUL. P.E. 40 BINDING CLIP
A A 2 HEAD INSUL. P.E. 41 TIE CLIP
3 FILLER 42 METHOD OF FASTENING
4 ARMATURE COIL BINDING WIRE (P.E.)
5 INSUL. OVER EQUALIZERS 43 METHOD OF SWAGING
LAST TURN 6 INSUL. IN EQUALIZER LOOP COMM. RISERS
3RD DECK 7 INSUL. OVER EQUALIZER 44 CORE INSUL.
8 EQUALIZER 45 WINDING INSUL.
9 HEAD INSUL. C E 46 BINDING AND BINDING INSUL.
10 SLOT STRIP BOT 47 IDENTIFICATION PRINT
TOP BAND
11 U PIECE AT SLOT ENDS 48 BINDING BASE
12 SLOT WEDGE 49 JOINT INSUL.
B B 13 WINDING INSUL. C E 50 PAD
14 INSUL. IN LOOP P.E. 51 SLOT WEDGE
FIRST TURN 15 INSUL. IN LOOP 52 SLOT STRIP BOTTOM
(LOWER DECK)
16 FILLER STRIP 53 TAPE
LAST TURN 17 FILLER 54 TEFLON BAND
28 (LOWER DECK) 18 SLOT STRIP (UNDER WEDGE) 55 TEFLON GLASS TAPE
19 FILLER STRIP 56 VARNISH
20 FILLER STRIP 57 TEFLON BAND
21 SLOT STRIP CENTER 58 EQUALIZER
22 RADIUS SPACER C.E. TOP 59 FILLER FOR COMM.
SECTION A-A AND BOTTOM STRING BAND
LAST TURN
3RD DECK 23 BINDER OVER COMM. MICA 60 BINDING BASE
41
24 SEAL OVER COMM. 61 MYLAR TAPE
28 MICA AND STRING BAND 62 CEMENT
25 BINDING INSUL. P.E. 63 CEMENT
26 FILLER P.E. 64 CORE INSUL.
27 BINDING BASE 65 HEAD INSUL.
SECTION B-B 28 TIE CLIP 66 INSUL. IN EQUALIZER LOOP
27 2ND AND 3RD DECK 29 RADIUS SPACER (C.E. BOTT.) 67 BAND FOR EQUALIZERS
CONTINUOUS WIRE 30 DIAGRAM 68 INSUL. OVER EQUALIZERS
31 SHIM (IN RISER SLOT) 69 INSUL. OVER EQUALIZERS
32 FILLER PUTTY 70 FILLER
33 WINDING INSUL. C.E. 71 FILLER
34 FILLER FOR COMM. 72 WINDING INSULATION
STRING BAND 73 ASBESTOS ROPE
35 FILLER FOR COMM. 74 ARMATURE COIL
STRING BAND 75 FILLER STRIP
36 BINDING BASE 76 SLOT STRIP BOTTOM
37 BANDING 77 BINDING BASE
38 BINDING WIRE 78 BINDING BASE
39 BINDING CLIP P.E.
NOTE FOR P38 (P.E. BINDING):
APPLY THE P38 PERMANET BINDING.
+
APPLY 37 ACTIVE TURNS OF P38 AT 650 20 LB. TENSION +
AS THE 1ST DECK. - APPLY 34 ACTIVE TURNS OF P38 AT 550 20 LB. TENSION
-
AS THE 3RD DECK
+
APPLY 35 ACTIVE TURNS OF P38 AT 600 20 LB. TENSION
AS THE 2ND DECK. -
THE 2ND AND 3RD DECK MUST BE A CONTINUOUS BAND .

FIG. 28. ARMATURE INSULATION (41D731545 CHG. F). E-18156A.

57
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

Wire Band, Drive End 2. Check the insulation on the coils for damage,
signs of burning, cracks or discoloration.
Inspect the wire band for physical damage, loose tie
clips or broken wire. 3. Check the lead cables for damage, overheating
and signs of deterioration.
Creepage Band
4. Conduct a 500 volt megohmmeter test on the
Inspect the surface of the Teflon creepage band for coils. A reading of 20 megohms or more is acĆ
possible flashover damage. Tap the band lightly and ceptable.
check for movement of the band to determine if loose. If
the band is loose or has deep burns, replace it. See REĆ 5. See Figs. 35 thru 37 and measure and record
PAIR section for instructions. commutating and exciting-coil resistance. ReĆ
fer to Table 1 to determine the correct connecĆ
Commutator tion diagram for the machine being repaired.
Check the commutator for threading, pitting, groovĆ WARNING: Electric shock can cause serious
ing, burns, flat spots, high bars and copper drag. injury or death. Strict safety precautions must
be taken and observed by personnel conductĆ
Check the commutator to make sure that it is not ing a high-potential test.
out-of-round. See DATA section for concentricity limĆ
its. 6. High-potential test the field coils to ground.

For the resurfacing procedure for a commutator, Apply a high-potential test of 2000 volts, 60 Hz for
see REPAIR, Armature section. one minute.

Refer to the DATA section for the minimum permissiĆ Brushholders


ble commutator diameter dimension and check the diĆ
ameter of the commutator. 1. Inspect the brushholder for flashover damage,
cracks and burned or pitted areas.
NOTE: If the brush surface diameter will be less
than the minimum permissible diameter after 2. Check the brush springs to be sure they move
resurfacing operations are performed, the comĆ freely and do not bind.
mutator must be replaced. 3. Insert a new brush in the carbonway and move it
up and down in the carbonway to be sure it
If the commutator is loose (has high bars), see the
moves freely.
REPAIR, Commutator Tightening" section for instrucĆ
tions to tighten the commutator. REPAIR
Armature Shaft Inspection Lubrication Of Bolts
Armature shaft bearing fit dimensions can be Torque values are based on the use of lubricated
checked and compared to armature shaft drawings bolts.
provided in Figs. 29 and 30. If the bearing fit dimenĆ
sions are not within stated tolerances the shaft must be Use a suitable high pressure lubricant, such as auĆ
replaced or repaired. Refer to Table 1 to determine the tomotive motor oil. Lubricate both the threads and
correct shaft drawing for the machine being repaired. washer face of the bolt to obtain maximum clamping
force.
Motor Frame
NOTE: Threads and washer-contact surfaces
must be clean before lubricant is applied.
1. Check the connection strap insulation for damĆ
age, signs or burning, cracks or discoloration. There are two basic classifications of bolted joints:

58
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

1. Critical - lubrication required. Inspect the Band


1. There should be no gaps at the joint or between
Applications for which the tightening torque valĆ
the edge of the Teflon band and the copper
ue is specified. Bolts should be lubricated as deĆ
bars.
scribed above and the tightening torque conĆ
trolled with the use of a torque wrench. 2. The band surface must be smooth, free of varĆ
nish and bonded to the underlay material. There
2. Non-critical - lubrication not required, but recĆ must not be any bubbles under the Teflon or
ommended. buckling of the band.
Applications for which tightening torque values 3. The surface must be free of damage including
are not specified. The recommended torque scratches and cuts.
values are listed in Table 2, Page 63.
Rewinding Armature
Brushholder Sleeve Replacement
The armature must be rewound if any coils are
1. Remove the damaged Teflon sleeve from the shorted or grounded. Rewinding information is not
brushholder stud. To remove sleeve, heat the covered in this manual. Consult a GE authorized serĆ
brushholder in an oven to 150 C (302 F) then vice shop for assistance.
peel or cut sleeve from the stud.
Riser Width
2. Thoroughly clean the surface of the stud and reĆ
move any carbon or dirt build-up. During the rewinding procedure, the TIG welds on
the commutator risers are machined to break the armaĆ
3. Heat a new Teflon sleeve in a 150 C (302 F) ture coil connections. Machining reduces the width of
oven for 15 minutes. the risers 1/32 to 1/16 in. each time, which in turn deĆ
creases the current-carrying capacity of the risers.
4. Using adequate hand protection, immediately
assemble the hot sleeve on the stud. If the calculated width of the risers (after machining)
will be less than the minimum permissible riser width
Armature listed in DATA section, a new commutator must be inĆ
stalled before new armature coils are assembled.

Creepage Band Replacement Diameter


Because of its superior adhesion qualities, the TeĆ Refer to the DATA section for the Minimum PermissiĆ
flon creepage band on the outer end of the commutaĆ ble Commutator Diameter dimension. If the commutaĆ
tor should be applied using the hot bond" process. A tor brush-surface diameter will be less than the miniĆ
copy of this process is included in each Teflon Band Kit, mum permissible diameter after resurfacing operaĆ
Part No. 76518, which can be ordered from the followĆ tions are performed, replace the commutator before
ing address: the new armature coils are assembled.

General Electric Company NOTE: Before rewinding the armature, first


Insulating Materials Product Section check the shaft pinion and bearing fits to deterĆ
One Campbell Road mine whether or not shaft replacement is reĆ
Schenectady, NY 12345 quired. See Table 1 for determining correct shaft
Attn: Customer Service drawings.

NOTE: The Teflon band is not included in the kit, The armature can be rewound using a GE Co. SupĆ
but can be ordered through normal Renewal ply Kit, Part 41D730545G8, and the information
Parts channels. supplied in the kit.

59
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

2.50-8 UN-2B THREADS


+ 0.005 + 0.000
TAP BORE 2.365 -0.000 - 0.010
1.12 FULL THREADS 5.185 DIAM.
+ 0.0000 + 0.0000
-0.0009 - 0.0011
+ 0.000 5.6295 DIAM.
- 0.003 6.0045 DIAM.
4.481 DIAM.

5.314-12
UN-2A THREADS

+ 0.0000
- 0.0007
3.9389 DIAM. (BRG. FIT)

63
63 63

SHAFT CENTER

125
48.78 REF.

FIG. 29. ARMATURE SHAFT (41C636928, CHG. A). E-34403B.

60
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

0.125 DRILL 1.9


0.56+
-0.06 DEEP
63
0.375-24 UNF-2B
0.332 TAP DRILL
ONE HOLE
+ 0.015
-
4.328 DIAM.
GROOVE
0.125 + 0.06
DRILL -0.00
0.62 FULL THREADS
+ 0.00
-0.06
0.88
2.09

ENLARGED
+ 0.0000 SECTION A-A
-0.0008
5.9077 BEARING FIT
+ 0.0000
-0.0011
6.0335 DIAM.
+ 0.0000 A
+ 0.0000 - 0.0008
-0.0011 5.7535 DIAM.
6.0365 DIAM.
A
4.245
DIAM. REF.

32
63 63 63 63
0.437 DIAM.
ONE HOLE
0.50 DEEP
SHAFT CENTER
(TAP REQUIRED)

TAPER 1.25 IN. IN DIAM.


PER FT. IN LENGTH

ALL DIMENSIONS
IN INCHES

FIG. 29. ARMATURE SHAFT (41C636928, CHG. A). E-34403B.

61
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

+.0000 +.015 +.0000


-
-.0008 5.562 DIA. -.0008
5.1203 DIA. DO NOT 5.9077 DIA. 4.2683 DIA.
BRG. FIT GRIND BRG. FIT (REF. BOTH
6.50 DIA. ENDS)
+.000 +.000 +.0000 +.0000
SHAFT -.001 +.0000 +.0000 +0000
CENTERS -.001 -.0009 -.0011 -.0011 -.0011 -.0011
4.938 DIA. 5.127 DIA. 5.6295 DIA. 6.0045 DIA. 6.0365 DIA. 6.0035 DIA. 5.7535 DIA.

A" A"

TAPER 1.25 IN. IN DIA. +.00


PER FT. IN LENGTH -.03
(BOTH ENDS) 13.50

58.50 REF.
THIS DIMENSION IS NECESSARY TO
PROPERLY TIGHTEN CORE WITH 3.125-8NS-2A
1.50 PRESSING FIXTURE FULL THDS. FOR
.94 (BOTH ENDS)
.125 DRILL
+.06
-
.44 DEEP

B
.375-24UNF-2B
(1 HOLE)

+.015
B
-
4.296 DIA. +.06
GROOVE -.00
.62 FULL ENLARGED VIEW
THREAD AT A" (2 PLACES)
+.00
-.06
.125 DRILL .88

1.62

ENLARGED SECTION B-B

FIG. 30. ARMATURE SHAFT DRAWING (41C636927, CHG. A). E-40538.

62
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTE: After the armature is rewound, the armaĆ TABLE 2


ture coil leads must be TIG welded to the comĆ STANDARD BOLT TORQUE VALUES
mutator risers, the armature must be Vacuum (For Lubricated Bolts)
Pressure Impregnated, and the commutator
USE THE TORQUE VALUES IN THIS TABLE AS A GUIDE TO INĆ
must be cleaned and polished. SURE SATISFACTORY TIGHTENING OF BOLTS AND NUTS
WHERE A SPECIFIC VALUE IS NOT GIVEN IN THE INSTRUCĆ
TIONS.
Commutator Tightening
*INCLUDES SOCKET HEAD SCREWS.
If the commutator requires tightening, commutator TORQUE VALUES (LB./FT.)
assembly pressure can be restored at overhaul by perĆ MEDIUM CARBON ALLOY STEEL
(SAE GRADE 5) (SAE GRADE 8)*
forming a commutator tightening procedure; however,
THREADS
it is necessary that spin-seasoning and resurfacing BOLT PER
operations be performed after the commutator is tightĆ DIAM. INCH
ened. 1/4 20 5-8 10-12
28 5-8 10-12
Before proceeding to tighten a loose commutator, it 5/16 18 12-15 18-21
must first be determined whether or not the brush-surĆ 24 12-15 20-23
face diameter of the commutator will be larger than the 3/8 16 20-25 30-36
minimum permissible diameter after the commutator is 24 25-28 34-40
resurfaced. 7/16 14 35-40 50-56
20 40-45 60-65
If the brush-surface diameter is calculated to be 1/2 13 55-60 80-90
smaller (after resurfacing) than the minimum permissiĆ 20 60-70 95-105

ble diameter, listed in DATA section, the commutator 9/16 12 75-80 110-123
18 90-100 130-145
must be replaced.
5/8 11 105-115 152-169
After a long period of service, the mica insulation 18 125-140 185-205

may relax, due to temperature cycling, and relieve 3/4 10 185-205 285-315
16 220-245 340-370
commutator assembly pressure. This could result in a
loose commutator (with raised bars), or an out-of- 7/8 9 300-330 440-490
14 340-380 510-565
round commutator.
1 8 440-490 685-735
12 530-570 790-8665
The assembly pressure can be restored by tightenĆ
ing the commutator bolts. This must be done before 1-1/8 7 620-690 935-1040
12 750-830 1115-1240
undertaking any resurfacing operation on the commuĆ
tator. 1-1/4 7 890-990 1250-1360
12 1040-1160 1600-1750

Perform the following procedure: 1-3/8 6 1160-1290 1745-1940


12 1420-1580 2125-2360

1. Chip the weld from the commutator bolt heads 1-1/2 6 1570-1740 2300-2600
12 1800-2000 2600-3020
to free bolts from the cap.
E-38274
2. Torque the commutator bolts using a hydraulic
press (preferred method). In the absence of a bolt head. See Lubrication of Bolts section.
suitable press, bolts may be tightened with a Follow the sequence shown on Fig. 32 for
torque wrench adjusted to apply the indicated bolt removal. Reassemble bolt and tighten to
torque to each bolt. Refer to Step 3: the initial breakaway torque value.

a. Clean the front face of the cap and the segĆ b. Using a depth micrometer, measure the disĆ
ments, Fig. 31. Remove ONE bolt at a time, tance (X in Fig. 31) between the face of the
and lubricate the bolt threads and under the cap and the segments at four points, 90 deĆ

63
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

then tighten bolts once-around at 145


lb.-ft. torque.

NOTE: The specified torque values have no sigĆ


nificance unless the bolts are lubricated.

e. Check the dimension between cap face and


segments at four locations, 90 degrees
apart, to assure surfaces are still parallel
within 0.020 in.

FIG. 31. COMMUTATOR TIGHTENING.


E-4270B.
grees apart. The face of the cap and the segĆ 3. Torque the commutator bolts using a torque
ments should be parallel within 0.020 in. If wrench (acceptable method):
necessary, tighten the appropriate cap bolts
a. Clean the front face of the cap and the segĆ
to obtain this parallel relationship between
ments. Using a depth micrometer, measure
the face of cap and the segments.
the distance (X in Fig. 31) between the face
of the cap and the segments at four points,
c. Place the armature in a vertical press. PosiĆ
90 degrees apart. The face of the cap and
tion ball and socket tool (Part
the segments should be parallel within 0.020
41C685080G1) and crow-foot pressing fixĆ
in.
ture (Part 41C685430G1) on the commutaĆ
tor, and apply 70 tons pressure at the diameĆ If necessary, tighten the appropriate cap
ter shown on Fig. 33. bolts to obtain this parallel relationship beĆ
tween the face of the cap and the segments.
d. Tighten the commutator bolts to 145 lb.-ft.
torque in a crisscross sequence, Fig. 32. b. Remove ONE bolt. Clean and lubricate the
Tighten the bolts twice in this sequence, bolt threads under the bolt head. ReasĆ
semble bolt, and torque to 97 lb.-ft.

c. Repeat Step 2 for remaining bolts, following


1
the crisscross tightening sequence shown
12 5 on Fig. 32.

d. Repeat the tightening sequence increasing


8 9 the torque by 10% each time until a FINAL
value of 145 lb.-ft. torque for all bolts is obĆ
tained.
4 3

10 7

6 11
2

FIG. 32. COMMUTATOR BOLT TIGHTENING FIG. 33. COMMUTATOR PRESSING


SEQUENCE. E-4502. DIAMETER. E-18140

64
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

e. Check the dimension between face of cap or has high bars, repeat the pressing, tightenĆ
and segments to assure these surfaces are ing, spin-seasoning and resurfacing proceĆ
parallel within 0.020 in. dures until the runout is within the limits speciĆ
fied in the DATA section.
NOTE: Do not tack-weld the bolts to the comĆ
mutator cap before spin seasoning or resurfacĆ 6. Tack-weld the bolts to the commutator cap
ing operations are performed. with bronze welding rod, GE-B50E37.

Refer to following sections for instructions to spin 7. Refer to the Test After Repair (Armature)" secĆ
season and resurface the commutator. tion for the test voltage, and perform a High-
Potential test on the armature windings.
Spin Seasoning - (Commutator Assembled
Commutator Resurfacing
On Armature)
Prior to turning or grinding the commutator, be cerĆ
A commutator seasoning cycle is required after
tain there is sufficient stock so the commutator will not
commutator tightening operations have been perĆ
be turned or ground below the minimum permissible
formed.
diameter.
Prior to spin-seasoning, dynamically balance the
Refer to the DATA section for the minimum permissiĆ
armature to within 12 grams on the commutator end ble commutator diameter dimension.
and 10 grams on the drive end. Refer to longitudinal
section for balance weight locations (see Table 1). If the brush surface diameter will be less than the
minimum permissible diameter after the resurfacing
To spin season the commutator, place the armature operations are performed, the commutator must be reĆ
in a spin-seasoning stand and proceed as follows: placed.

1. Heat the commutator to 155-165 C WARNING: During resurfacing operations, eye


(312-330 F) in 60 minutes at 2940 rpm. Spin at protection and a respirator should be worn to
155-165 C (312-330 F) for 60 minutes at protect personnel from dust and flying parĆ
2940 rpm. Cool to 50 C (122 F) maximum in ticles.
30 minutes at 2940 rpm.

2. Allow the commutator to cool, and grind cold. Grinding


See Commutator Resurfacing" section.
1. Prior to grinding, true the shaft centers with reĆ
3. Heat the commutator to 155-165 C spect to the bearing fits by scraping.
(312-330 F) in 60 minutes at 2940 rpm. Spin at
2. Place the armature in a lathe equipped with a
155-165 C (312-330 F) for 30 minutes at
grinding attachment or in a grinding machine.
2940 rpm. Cool to 50 C (112 F) maximum in
Check the concentricity of the bearing fits. The
30 minutes at 2940 rpm. Repeat for a total of 2
TIR should not exceed 0.001 in.
cycles.
3. Cover the armature windings to prevent entry of
4. Heat the commutator to 140-150 C grinding dust and chips.
(284-302 F) in 60 minutes at 2940 rpm, and
check commutator smoothness at 2940 rpm. 4. Grind the commutator and check commutator
runout with a dial indicator. The maximum comĆ
5. Allow the commutator to cool, and grind cold. mutator runout is 0.001 in.
See the Commutator Resurfacing" section.
Check commutator runout per the information 5. Perform the undercutting, raking and polishing
in the DATA section. If the commutator is rough operations.

65
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

Turning with a sharp-edged tool with a cutting width of


0.063 in.
If the surface of the commutator is badly worn,
burned or scarred, turn the commutator in a lathe as 2. Blow loose material off the commutator with dry,
follows: compressed air.

1. True the shaft centers with respect to the bearĆ Raking


ing fits by scraping. Place the armature in a lathe
Resurfacing usually leaves particles and slivers of
and check the concentricity of the bearing fits.
copper hanging on the bar edges or lodged in the unĆ
The TIR should not exceed 0.001 in.
dercut slots. These must be removed before the motor
2. Cover the windings to keep out chips. is placed in service, or the particles may bridge the side
mica and cause a flashover.
3. Set the cutting tool for turning copper, and set
lathe speed to give a commutator surface 1. Brush out dirt and copper whiskers attached to
speed of 300 feet per minute. Refer to the DATA the trailing edge of the bars with a stiff-bristle
section for dust groove dimensions. brush; preferably one with nylon bristles. A new
paint brush or stencil brush with the bristles cut
4. Make clean, smooth cuts to remove just enough short for added stiffness may also be satisfactoĆ
copper to renew the commutator surface. Do ry. If stoning and undercutting have produced
not allow the cutting tool to chatter. considerable dragging of copper from the
edges of the bars, use a raking tool to remove
5. After turning operations have been completed, the copper fins and ragged edges. Use the tool
check commutator runout with a dial indicator. to rake the bar edges with the point inserted in
The maximum runout is 0.001 in. the slot so that sides of the V rake the trailing
edge of the bar. If the tool is ground with flat
6. Perform the undercutting, raking and polishing
sides and used with moderate pressure as a
operations.
raking tool, it will remove ragged copper fins
Undercutting and break the sharp edges of the bars. See Fig.

ÉÉÉÉÉ É ÉÉ
ÉÉÉÉÉÉÉ É ÉÉ
See Fig. 34 for a diagram of proper undercut.

A sharp hacksaw blade may be used but caution


ÉÉÉÉÉÉÉ É ÉÉ
ÉÉ
must be observed since a dull blade or saw produces
small cracks in the mica into which dirt or moisture may
accumulate and cause a breakdown in the insulation
ÉÉÉÉ ÉÉ
ÉÉ
between the commutator segments. A. MICA PROPERLY UNDERCUT.
B. UNDERCUTTING TOOL TOO NARROW, LEAVING FIN
With practice, hand-held power undercutters can AT ONE SIDE OF SLOT.

be used. Follow the tool manufacturer's instructions C. UNDERCUTTING TOOL VERY NARROW, LEAVING
FINS AT BOTH SIDES OF SLOT.
and use slot guides and depth gauges for accurate,
D. SLOT IMPROPERLY INDEXED, PART OF BAR CUT
uniform cuts. Make a few practice passes over a scrap AWAY AND FIN OF MICA LEFT.
commutator to get the feel" of the tool. Care must be E. TOOL TOO WIDE, PART OF BAR CUT AWAY.
taken to prevent the power undercutter from jumping F. UNDERCUTTING TOO SHALLOW, SERVICE LIFE
out of the slot and across the commutator surface. The SHORTENS BEFORE NEXT UNDERCUTTING.
high-speed operation of the blade will quickly gouge G. UNDERCUTTING TOO DEEP, POCKET COLLECTS
CARBON AND COPPER DUST, SHORT CIRCUITING
the commutator. BARS.

1. After a commutator has been resurfaced, the FIG. 34. COMMON MISTAKES IN
mica between the bars should be undercut to a UNDERCUTTING COMMUTATOR SLOTS.
E-5024A.
depth of 0.047 in. Undercutting should be done

66
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

18 for an illustration of the tool. Another method 4. Cover the commutator with heavy paper or felt
of removing copper fins is to rake the slots with a to protect it from damage.
piece of fiberboard approximately 0.045 in.
thick. Test After Repair

2. After slots have been raked with fiberboard or a WARNING: Electric shock can cause serious or
raking tool, sand the commutator with fine fatal injury. To avoid such injury, personnel
sandpaper to remove small pieces of copper should take and observe proper precautions
sticking from edges of slots. during the high-potential testing.

WARNING: When using compressed air for 1. Apply a high potential test voltage between the
cleaning purposes, flying debris and particles commutator (with all segments shorted) and
may present a hazard to personnel in the imĆ the shaft according to the following criteria:
mediate area. Personnel should be provided
Used armature - 2000 volts, 60 Hz for one minĆ
with, and trained in the use of, personal protecĆ ute
tive equipment as specified by applicable fedĆ
eral or state safety regulations. Rewound armature - 3500 volts, 60 Hz for one
minute.

3. Thoroughly clean the armature core and comĆ NOTE: Measure leakage current to ground durĆ
mutator with dry, compressed air to remove ing test 3-85.0 milliamps.
copper and dust. 2. Conduct a resistance measurement. Refer to
the DATA section for armature the resistance
value and measure armature resistance.
Polishing
NOTE: After the armature has been cleaned and
1. If the commutator is discolored or smudged,
repaired or rewound, it must be vacuum presĆ
polishing with canvas, crocus cloth, fine (4/0)
sure impregnated. Refer to GEK-101183 for deĆ
sandpaper or 400A Triemite paper is usually
tails.
sufficient.
Motor Frame Field Coil
Abrasive paper should be mounted on a woodĆ
en block curved to fit the surface of the commuĆ Replacement
tator.
Refer to Table 1 to determine the correct coiled
CAUTION: Never use an emery cloth on this or frame assembly drawing for the machine being reĆ
any commutator. The abrasive particles on paired.
emery cloth scratch the commutator surface
and lodge in the grooves between commutator Coil Removal
segments. This condition creates the possibilĆ
ity of an eventual flashover which could seriĆ WARNING: Safety glasses and leather gloves
ously damage the machine. must be worn at all times during brazing operaĆ
tions to protect personnel from physical harm.

2. Blow loose material off the commutator with dry, 1. Remove terminal insulation and disconnect coil
compressed air. leads. Use a gas torch or brazing tongs to sepaĆ
rate brazed connections. When using brazing
3. Check commutator concentricity with a dial inĆ tongs use low voltage and high a-c current to
dicator. Refer to DATA section for runout limits. heat coil connections.

67
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

NOTE: If a gas torch is used, coil insulation must NOTE: Install any exciting coils and braze their
be protected from heat by a non-flammable connections before installing commutating
heat absorbent. coils.
1. Pack absorbent around the insulation near
the connection and over adjacent coils.
1. Before installing any coil and pole, clean the
2. Make sure all exposed insulation is covered
pole contact surface on the frame and the pole
with a thick layer of absorbent, then heat and
piece mounting surface.
separate the coil connections.
2. Heat the coiled frame in an oven at 150 C (302
F) for four hours to soften the varnish so pole 2. Install the new pole and coil in the frame with
bolts can be removed. any shims that were on the damaged coil. Use
new washers under bolt heads. Lubricate the
Remove the pole bolts and the coil-pole asĆ bolt heads, threads and washers and draw the
sembly from the magnet frame. pole bolts moderately tight.
3. Mark any shims for reassembly with the correĆ
sponding pole when the coil(s) is installed in the 3. Refer to Table 1 for coiled frame assembly drawĆ
frame. ings. All coil connections must be brazed with
silver solder, GE-B20A6. Use two pieces of solĆ
Coil Installation
der (0.010 x 1 in. x 1 in.) between terminal surĆ
NOTE: This procedure is for new coil-pole asĆ faces and braze terminals as follows (continued
semblies. on Page NO TAG).

NOTES

68
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TO CHANGE MOTOR DIRECTION:

To Run CCW Viewed From


Commutator End, Connect:
F1 To Positive
F2 To Negative
A1 To Positive
A2 To Negative

To Run CW Viewed From


Commutator End, Connect:
F1 To Negative
F2 To Positive
A1 To Positive
A2 To Negative

VIEW AT COMM END

FIG. 35. GE752RB1 AND UB1 (SHUNT WOUND) CONNECTION DIAGRAM


(41A330327, CHG. 0). E-38374B.
NOTES

69
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

O
S
O O
1
I I
46
S N
1 -
2 84
22

23

O + EVERY BAR
EQUALIZED I
N + N
12
I O
ROTATION

92 94
93

N S
I I

O O
O S

A1
I
F1

F2
A2
To Change Motor Direction:
VIEW AT COMM END
To Run CCW Viewed From
Commutator End, Connect:
F1 To Positive
F2 To Negative
A1 To Positive
A2 To Negative

To Run CW Viewed From


Commutator End, Connect:
F1 To Negative
F2 To Positive
A1 To Positive
A2 To Negative

FIG. 36. GE752RB2 AND RB3 (SHUNT WOUND) CONNECTION DIAGRAM


(41A330328, CHG. 0). E-39547A.

70
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

O O O
S

I 1 I
To Change Motor Direction:
46
S N

22
21 - 184 To Run CCW Viewed From
23
Commutator End, Connect:
F1 To Positive
O +
EVERY BAR
EQUALIZED I
F2 To Negative
N
12
N A1 To Positive
I + O
ROTATION A2 To Negative

To Run CW Viewed From


92
93 -
94
Commutator End, Connect:
I
N S
I
F1 To Negative
F2 To Positive
O S O O
A1 To Positive
A2 I A2 To Negative
A1
F2
F1
VIEW AT COMM END
NOTE-
THE A2 LEAD MUST BE
CONNECTED TO THE
GROUND SIDE OF CIRCUIT.

FIG. 37. GE752ARB1, ARB2 AND ARB3 (SERIES WOUND) CONNECTION DIAGRAM
(41A330332, CHG. 0). E-40919.

NOTES

71
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

59
A" 31
58
62 24
14 61 2 32 FOR FILLETS
TYP. 7 PLACES

49 48
33 5 7

TEMP. DETECTOR LEADS PROJECT


FROM BOTH COMM. COILS ON THIS 25
SIDE OF MOTOR. LEADS SHOULD
BE COILED & TAPED TO END OF
COIL. 8
3
40
39 8

50

49
59 39
58 8 48
57
40
C 47
8

E"
63 18 C
49
48
A2 56
35
APPROX

3 BRAZE CONN STRAP


SEAL CABLE TO 60 (P25) TO INSIDE
14 40
BUSHING WITH P45 2 OF COMM. TERM. AT
THIS END ONLY
A1 46

37 VIEW OF COMM END 38

INSULATE EXCITING & COMMUTATING FIELD COIL TERMINALS BY


FILLING ALL CAVITIES & COVERING ALL BOLT HEADS WITH P47.
THEN INSULATE ENTIRE TERMINAL ASSEMBLY WITH 2T-1/2L OF
P48 & P49 AND BRUSH THOROUGHLY WITH P50.
2
61 39
58 VPI COILED FRAME ONE COAT, STATIONARY BAKE
40 FOLLOWED BY ONE SPRAY COAT ON THE COMM.
59
CHAMBER ONLY.

33
8

39
39 40
40

14 40
39 56
14
VIEW AT E"
VIEW AT A" BRUSHHOLDER CONNECTION
BRUSHHOLDER CONNECTION

FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.

72
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

50
41
49 NOTE FOR P16 & P17:
15 4 15
42
48 INSTALL P16 & P17
43 WITH LARGER TERMINAL
47
ON EXC. COIL CONN.

44

44 F1
SEE
17
NOTE
15 F2
16 SEE
.19 +
- .06 NOTE
P20

20 .19 +
- .06
P20

.12

20
6 5
62

VIEW OF PINION END .12

REF. DESCRIPTION REF. DESCRIPTION


2 COMMUTATING POLE AND COIL 36 CABLE ASSEMBLY
3 COMMUTATING POLE AND COIL 37 CABLE ASSEMBLY
4 EXCITING FIELD 38 BOLTING PLATE
5 HARD WASHER 1 1/4 39 BOLT 7/16-14X1 1/4
6 BOLT 1 1/4-7X3 3/4 40 LOCKWASHER 7/16
7 BOLT, NON-MAGNETIC 1 1/4-12X4 41 BOLT/WASHER 1/4-20X1/2 STAPLE
8 BRUSHHOLDER ASSEMBLY 42 BELL WASHER 1/4
44
9 BRUSHHOLDER SUPPORT 43 NUT 1/4-20
10 HARD WASHER 7/8 44 TIE
11 BOLT 7/8-9X3 1/4 45 SEALER
MAGNET
14 CABLE 46 BOLT 7/16-14X1 3/4 14 FRAME
15 CABLE 47 PUTTY WALL
16 CABLE 48 1 ST TAPE SECTION C-C"
17 CABLE 49 2 ND TAPE ATTACH BRUSHHOLDER
18 BUSHING 50 VARNISH CABLES AGAINST INSIDE WALL
OF MAGNET FRAME
20 REDUCER BUSHING 56 SHUNT ASSEMBLY
24 CONNECTION STRAP 57 BOLT, 5/8-11X1 3/4
25 CONNECTION STRAP 58 JAM NUT 5/8-11
26 CONNECTION STRAP 59 LOCKWASHER 5/8
31 BRAZING STRIP 60 CONNECTION STRAP
32 BRAZING ALLOY 61 BOLT 5/8-11X1 1/2
33 SHUNT ASSEMBLY 62 MAGNET FRAME
34 CABLE ASSEMBLY 63 BUSHING
35 CABLE ASSEMBLY

FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.

73
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

31

32 FOR FILLETS
TYP. 7 PLACES
50
A"
49
59 7
48
58
5
2 24 8 62 47
61

49
48
33

14
3
40 25
39
44 8 8
TIE A2 CABLE
TO CONN STRAP
(P24)WITH P44 14
2 39
26
40
8
63 TIE JUNCTION OF
A1 & P26 TO P25
18 WITH P44

34 66 A1

36 A2

SEAL CABLE TO
57 BRAZE CONN STRAP
60 BUSHING WITH P45 (P25) TO INSIDE
58 OF COMM. TERM. AT

VIEW OF COMM END


B" THIS END ONLY
59

40
14 39
11
8
62
10 9 50

49 2T-1/2L

48 2T-1/2L
26
47
CARBON
38
BRUSH

40
46 A1
34
8
VIEW AT B"
SHOWING BRUSHHOLDER
VIEW SHOWING BRUSHHOLDER ASSEMBLY CONNECTION

FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.

74
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

50
41
49

48 42 4 15

15 47 43

62

44

44
44

16 17
F1 15
SEE
17
NOTE
15
ENLARGED SECTION D-D"
F2
.19 +
- .06 SEE
16
P20 NOTE .19 +
- .06
P20

20
20

D
5
.12 6
.12
D
VIEW OF PINION END

15
16
41 17
COIL
TERMINAL VIEW SHOWING METHOD OF
ASSEMBLING CABLES THRU
42
STAPLES (PINION END)
43

ENLARGED VIEW SHOWING


METHOD OF CONNECTING CABLES
TORQUE TABLE
PART SIZE TORQUE LBS-FT
FINAL TIGHTENING
11 .875-9 120 -
+5
ON LONG ASSEMBLY
6 1.25-7 950 +
- 50
7 1.25-12 459 +
- 24

FIG. 38. GE752RB1, RB2, RB3 AND UB1 COILED FRAME ASSEMBLY (41D735506, CHG. J). E-38375B.

75
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

49
54 A" 48 31
53 59 24
47 32 FOR FILLETS
14 56 2
TYP. 7 PLACES

49 48
33 5 7

TEMP. DETECTOR LEADS PROJECT


FROM BOTH COMM. COILS ON THIS 25
SIDE OF MOTOR. LEADS SHOULD
BE COILED & TAPED TO END OF
COIL. 8 3
40
39 8

54 53 49
52 39
8 48
40
C 47
8

D"
63 18 C 48 49 51

A2 65 35 BRAZE CONN. STRAP


(P25) TO INSIDE OF
APPROX COMM. TERM. AT
A1 64 37 3 THIS END ONLY
VIEW OF A" VERSION
SEAL CABLE TO 2 14 38
BUSHING WITH P45 55
40
VIEW OF COMM END 46

INSULATE POWER CABLE CONNECTIONS BY FILLING ALL CAVITIE


& COVERING ALL BOLT HEADS WITH P47.
THEN INSULATE TERMINAL ASSEMBLYS WITH 2T-1/2L EACH
OF P48 & P49 AND BRUSH THOROUGHLY WITH P50.

2
56 39
53 40
54 MAGNET FRAME WALL

8
STAPLE 8
33 44 39
39 40
40

14 14 51
14 40
39 SECTION C-C"
ATTACH BRUSHHOLDER VIEW AT D"
VIEW AT A" CABLES AGAINST INSIDE WALL BRUSHHOLDER CONNECTION
BRUSHHOLDER CONNECTION OF MAGNET FRAME

FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.

76
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

49 41
48
47 32 FOR FILLETS
TYP. 8 PLACES

49
48

15 12 15

13 13
49
48
58 16 INSULATE WITH P48 & 49
29 47 46 PRIOR TO VPI (2 PLACES)
40 40
57
38 38 4.00
12 17

18 63

4.00 28 68 F2

27 69
20 38 5
59
38 47 F1
6 48
SEAL CABLE TO
VIEW OF PINION END 49 BUSHING WITH P45
50
ASSEMBLE P20 IN APPROPRIATE LOCATION FOR MODEL A OR B.
INSULATE EXCITING & COMMUTATING FIELD COIL TERMINALS BY
FILLING ALL CAVITIES & COVERING ALL BOLT HEADS WITH P47.
THEN INSULATE TERMINALS AND UNINSULATED CONNECTION
STRAPS WITH 2T-1/2L EACH OF P48 & P49.
VPI COILED FRAME ONE COAT, STATIONARY BAKE FOLLOWED
BY ONE SPRAY COAT ON THE COMM. CHAMBER ONLY.

11
59 9
10

CARBON
BRUSH

VIEW SHOWING BRUSHHOLDER ASSEMBLY

FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.

77
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

A" 49
31 54 48
32 53 24 59 47
2
FOR FILLETS 56
TYP. 7 PLACES
5 7
49
48
33

14
8 3
40 25
39
8 8
TIE A2 CABLE
TO CONN STRAP 14
(P24)WITH P44 39
44 40 26
8
A1
2 63 66
18
34
TIE JUNCTION OF
A1 & P26 TO P25
WITH P44

o 36 67 A2
3 APPROX
SEAL CABLE TO
52 55 BUSHING WITH P45 BRAZE CONN. STRAP
53 (P25) TO INSIDE OF
B" COMM. TERM. AT
54 VIEW OF COMM END THIS END ONLY

50
40 49
14 39 48
8
47
TORQUE TABLE
A1 PART SIZE TORQUE LBS-FT
FINAL TIGHTENING
26 66 11 .875-9 120 +-5 ON LONG ASSEMBLY
34 6 1.25-7 950 +
-50
7 1.25-12 459 +
-24
38
40
46
VIEW AT B"
SHOWING BRUSHHOLDER
CONNECTION

FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.

78
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

49
48 41
47 32 FOR FILLETS
TYP. 8 PLACES

49
48

15 12 15

13 13

INSULATE WITH P48 & 49 49


PRIOR TO VPI (2 PLACES) 48
58 16 47
57 29
38 38 40
46 40 4.00
12 17

4.00
28
68
F1 18 47 5
27 59 20
69 63 48
F2 6
SEAL CABLE TO 50 49 VIEW OF PINION END
BUSHING WITH P45
REF. DESCRIPTION REF. DESCRIPTION
2 COMMUTATING POLE AND COIL 37 CABLE ASSEMBLY
3 COMMUTATING POLE AND COIL 38 BOLTING PLATE, 7/16-14
5 HARD WASHER, 1 1/4 39 BOLT, 7/16-14 X 1 1/4
6 BOLT, 1 1/4-7 X 3 3/4 40 LOCKWASHER, 7/16
7 BOLT, 1 1/4-12 X 4 41 BRAZING STRIP, 1 X 1
8 BRUSHHOLDER ASSEMBLY 44 TIE
9 BRUSHHOLDER SUPPORT 45 SEALER
10 HARD WASHER, 7/8 46 BOLT, 7/16-14 X 1 3/4
11 BOLT, 7/8-9 X 3 1/4 47 PUTTY, SILASTIC
12 EXCITING POLE AND COIL 48 1ST TAPE
13 EXCITING POLE AND COIL 49 2ND TAPE
14 CABLE
50 VARNISH, AIR DRY
15 CONNECTION STRAP
51 SHUNT ASSEMBLY
16 CONNECTION STRAP
52 BOLT, 5/8-11 X 1 3/4
17 CONNECTION STRAP
18 BUSHING 53 JAM NUT, 5/8-11
20 CONNECTION STRAP 54 LOCKWASHER, REGULAR
24 CONNECTION STRAP 55 CONNECTION STRAP
25 CONNECTION STRAP 56 BOLT, 5/8-11 X 1 1/2
26 CONNECTION BAR 57 CONNECTION STRAP
27 CABLES 58 CONNECTION STRAP
28 CABLES 59 MAGNET FRAME
29 BOLT, 7/16-14 X 1 1/2 63 BUSHING
31 BRAZING STRIP, 1 X 1 1/4 64 CABLE A1
32 BRAZING ALLOY 65 CABLE A2
33 SHUNT ASSEMBLY 68 CABLE
35 CABLE ASSEMBLY 69 CABLE

FIG. 39. GE752ARB1, ARB2 AND ARB3 COILED FRAME ASSEMBLY (41D735510, CHG. 0). E-40920.

79
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

Brazing Coil Terminals connections with air-drying alkyd varnish


GE-8001.
Braze the coil terminals by using the machine brazĆ
8. Install and connect any cables previously reĆ
ing method or the gas torch method. The machine
moved.
brazing method follows:
NOTE: Do not flood-dip the coiled frame before
1. The recommended brazing current is 10,800
the cables are installed and the connections are
amperes at 1.6 volts. With silver-solder brazing
insulated.
strips inserted between connections, clamp the
brazing tongs on the connection and braze the Flood Dipping Coiled Frame
joint. If necessary, add additional solder to fill
the joint and form a level surface. After field coils have been repaired or replaced and
electrical tests completed, insulate the coiled frame by
2. Braze all exciting-coil connections before inĆ
flood dipping in GE-8001 varnish. See Table 3 for varĆ
stalling the commutating coils.
nish viscosity limits.
The gas torch brazing method follows:
Varnish may be thinned, as necessary, with SolvesĆ
so* No. 100 thinner. Agitate varnish for 15 minutes beĆ
1. Pack the coil insulation with non-flammable
fore dipping frame.
heat absorbent material; e.g., interwoven glass
cloth. 1. Be sure all coil connections are made and insuĆ
lated, and all cables and ties for cables and conĆ
2. Insert the brazing strips and use a C-clamp or
nection straps are in place. Tie cable ends
vise-grip pliers to clamp the connection surĆ
above the varnish level.
faces tightly together.
2. Coat all machine-fit surfaces with GE-271
3. Use a torch tip with a 0.1 in. orifice and adjust
black varnish or stripping compound and plug
the torch to obtain a slightly reduced flame. As
bolt holes with dummy bolts.
the brazing strips melt, add more solder to fill
the joint and form a level surface. 3. Heat the coiled frame to 40-80 C (104-176
F) and dip the frame drive end down (with all coil
WARNING: Personal injury may result if proper connections covered) for at least 15 seconds.
eye protection is not worn when cleaning with Drain and remove the frame from the varnish.
compressed air. Allow the frame to drain for at least 5 minutes in
a vertical position, drive end down.
4. Remove heat absorbent packing from insulaĆ
tion. Use dry, compressed air and blow out the 4. Bake the frame in a pre-heated oven at 150 C
inside of the frame. (302 F) for 30 minutes, minimum.

5. Torque the pole bolts to the values listed in Table 5. Clean the varnish from machined surfaces and
2, Standard Bolt Torque Values. unplug the tapped holes.

6. Check the polarity of the field poles: Test After Repair (Coiled Frame
Energize the field circuit with a battery and
Without Armature)
check pole polarity with a compass, Fig. 40.
1. Pass 24.0 amperes(60 Hz current) through the
7. Insulate the connections with silicone putty and exciting (series) field and read the voltage drop.
wrap connections with Mylar film (30). Apply
glass tape and extend each taping 1/2 in. beĆ
yond the bare area of the connection. Brush the *Standard Oil Co. of Pa.

80
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TABLE 3
VARNISH VISCOSITY CHART
FOR DIPPING COILED FRAME
NOTE: When necessary, use Solvesso No. 100 to thin varĆ
nish.

GE NO. 8001 VARNISH


NO. 3 ZAHN CUP
70

60

FIG. 40. FIELD COIL POLARITY CHECK. E-888A.


50
Minimum Volts 10.7
TIME - SECONDS

Maximum Volts 12.4


40
Test After Repair

WARNING: Electric shock can cause serious or


30
fatal injury. To avoid such injury, personnel
should take and observe proper precautions
during the high-potential testing.
20
1. Apply a high potential test voltage according to
the following criteria:
10
Used coils - 2000 volts, 60 Hz for one minute
New coils - 3500 volts, 60 Hz for one minute.
0
0 10 20 30 40 50 60 NOTE: Measure leakage current to ground durĆ
TEMP. DEGREES C ing this test. The maximum allowable is 5.0 milĆ
liamps.

2. Conduct a resistance measurement. Refer to


the DATA section for the resistance of the excitĆ
Minimum Volts 13.1
ing and commutating fields.
Maximum Volts 15.6
Varnish Treatment (Armature)
2. Pass 24.0 amperes (60 Hz current) through the
commutating (CP) field and read the voltage Vacuum Pressure Impregnation (VPI)
drop.
After all repairs have been completed, the armature
For Non-Magnetic retainers: must be vacuum pressure impregnated.

Refer to GEK-101183 for the details.


Minimum Volts 7.3
Balancing Armature
Maximum Volts 8.5
Refer to the appropriate longitudinal section (see
For Magnetic retainers: Table 1) for balance weight locations. Dynamically balĆ

81
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

ance the armature within 10 grams (0.35 oz.) on the 6. Clean and inspect the bearing inner race (8)
drive end and 12 grams (0.42 oz.) on the commutator and the shaft bearing fit. Remove nicks and
end by adding weights on the commutator cap and the burrs.
armature head.
7. Heat and install the inner race of the roller bearĆ
ing tight against the flinger.
Reassembly
8. Install the outer race of the bearing in the frame
NOTE: Refer to the Lubrication Of Bolts" secĆ head.
tion on Page 58 for instructions on the proper 9. Fill the roller bearing completely with 29.0 oz. of
lubrication of assembly hardware. grease.

Brushholders 10. Install the gasket onto the inner bearing cap.
11. Install guide pins into the inner bearing cap to
1. Using a bolt and washer, attach the brushholder guide the frame head into position.
clamp to the frame mount. Position the studs of
the brushholder in the clamp, and move the 12. Hoist the frame head/bearing assembly and
brushholder radially outward as far as possible. slide it onto the shaft, over the guide pins until
seated against the bearing cap. Remove the
2. Tighten the brushholder clamp bolt but do not guide pins.
torque. Install all brushholders.
13. Pack 4.8 oz. of grease in the outer circumferĆ
3. Connect the brushholder cables. Refer to Table ence of the outer bearing cap and install the
1 for the connection diagram. bearing cap to the frame head. Secure the asĆ
sembly with bolts and lockwashers. Torque to
Armature Bearings 105 to 115 ft. lbs.
Commutator-End Bearing (Models RB1, RB2,
NOTE: Parts that will be shrink-fitted should be
RB3, ARB1, ARB2, ARB3)
heated in an oven to approximately 100 C (212
F) and assembled hot. Make sure shrink-fitted Refer to Fig. 43.
parts are tight against adjacent parts after they
1. Pack 2.2 oz. of grease into the outer circumferĆ
have cooled.
ence of inner bearing cap (2) as shown by the
Drive-End Bearing (Figs. 41 and 42) shaded area in the bearing cap.

DIAL INDICATOR
POINTER RESTS OUTER BEARING
1. If the inner sleeve (10) was removed, heat it to AGAINST OUTER RACE WITH
BEARING RACE ROLLERS
110 C (230 F) and shrink it tight on the shaft
against the shoulder. SUPPORT FOR
INDICATOR ON
2. Spread 0.5 oz. of grease onto the seals on the ARMATURE SHAFT

inner and outer bearing caps and the inner


sleeve.

3. Pack 8.0 oz. of grease in the outer circumferĆ


ence of the inner bearing cap (11) as shown by
the shaded area in the bearing cap (Fig. 42.
INNER BEARING
RACE FRAMEHEAD
4. Install the inner bearing cap on the sleeve (10).

5. Heat and install the flinger (9) tight against the FIG. 41. CHECK ALIGNMENT OF BEARING
AFTER ASSEMBLY. A-120402.
sleeve.

82
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TORQUE P5 TO
105 - 115 FT. LBS.
5, 6

FIG. 42. DRIVE-END BEARING GREASE DISTRIBUTION (41B538007 CHG. B). E-38376B.

83
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

2. Clean and inspect the bearing inner race (4) 3. Pack 5.25 oz. grease into the outer circumferĆ
and the shaft bearing fit. Remove nicks and ence of the cavity of bearing housing (8).
burrs.
4. Heat bearing housing (8) in an oven to 100 C
3. Heat and install the inner race (4) onto the shaft, (212 F). While hot, assemble ball bearing (3)
tight against the shoulder. Smear 0.25 oz. of into the housing firmly against the shoulder at
grease on the running surface of the bearing the bottom of the bearing fit.
race.
5. Fill all voids in the ball bearing completely with
4. Fill all voids in roller bearing (4) completely with
approximately 20.8 oz. of grease. Smear 0.5 oz.
approximately 5.0 oz. grease.
of grease on bearing housing and bearing cap
5. Temporarily, assemble the outer bearing cap seals.
(8), bearing outer race and rollers (4), bearing
cap (2) and two new gaskets (7) to the frame 6. Heat the bearing and housing assembly in an
head (1) with two bolts (9) and washers (10). oven to 100 C (212 F). While hot, assemble it
Tighten the bolts securely. onto the shaft, with the inner race tight against
sleeve (16).
The bearing assembly will be completed when the
armature is assembled into the frame. NOTE: Do not heat the bearing and housing
assembly above 100 C (212 F). Higher
Commutator-End Bearing (Model UB1) temperatures may cause the oil to bleed" from
the grease.
Refer to Fig. 44.

1. Clean and inspect the bearing (3) and the shaft 7. Heat spacer (9) to 110 C (230 F) and shrink it
bearing fit. Remove nicks and burrs. onto the shaft tight against the inner race of ball
bearing (3).
2. If sleeve (16) was removed, heat it to 110 C
(230 F) and shrink it onto the shaft, tight The bearing assembly will be completed when the
against the shoulder. armature is assembled into the frame.
NOTES

84
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

FILL BEARING COMPLETELY


WITH 5 OZ OF P11.
REF TORQUE VALUE
5 500 LBS. FT. MIN
6 38-42 LBS. FT.
NOTE FOR P11: 10 110-120 LBS. FT.
FOR TYPE OF GREASE,
SEE DATA SECTION.

FIG. 43. COMMUTATOR-END BEARING GREASE DISTRIBUTION (334B938 CHG. J). E-18167E.

NOTES

85
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

FIG. 44. COMMUTATOR-END BEARING GREASE DISTRIBUTION (41B532745 CHG. G). E-18168F.

NOTES

86
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

Armature Assembly Into Frame (Models RB1, ARB1, 4. Assemble a lifting bail, Fig. 21, onto the drive
ARB3) end of the shaft.

5. Wrap heavy paper around the commutator for


Refer to Fig. 25.
protection.
NOTE: Refer to the Lubrication Of Bolts" secĆ 6. Install bearing pilot, Fig. 20, on the threads of
tion on Page 58 for instructions on the proper the commutator end of the shaft.
lubrication of assembly hardware.
7. With the bearing pilot and the commutator-end
1. Assemble the brushholders (23) into the frame. bearing inner race assembled onto the shaft,
Move them well back from commutator to avoid lower the armature partway into the frame. Use
interference when installing the armature. FasĆ the bearing pilot to align the shaft with the center
ten and insulate the connections and install outĆ of the bearing. Lower the armature into the
going cables. frame until the drive-end frame head starts into
the frame fit.
2. Assemble the commutator-end frame head (7)
to the frame and tighten bolts and washers (9) 8. Be sure that there are no burrs or dirt between
uniformly. Torque bolts to 450 ± 50 ft. lbs. the fits of the frame head and the magnet frame.
Then, insert the drive-end frame head bolts
3. Block and level the frame in a vertical position, and washers (9) and draw them down uniformly
commutator end down, on a heavy duty stand. to press the armature into place. Draw down
evenly on the bolts to avoid cocking the bearing
assembly and damaging the races.
OUTER BEARING CAUTION: Uneven tightening of bolts could
RACE WITH
ROLLERS damage bearings or related fitted surfaces.

BEARING 9. Torque frame head bolts (9) to 450 ± 50 ft. lbs.


CAGE
10. Remove the bearing pilot.

11. Remove the commutator-end bearing cap (4).

12. Check the radial clearance between the rollers


FEELERS
and the inner race on the commutator end bearĆ
ing with a feeler gauge. The assembled clearĆ
ance must measure between 0.001 and 0.003
in.

SHAFT 13. Place the machine in a horizontal position.

14. Check the commutator-end bearing runout

a. Clamp an indicator to the commutator end of


the shaft with the tip against the outer race of
INNER BEARING the bearing. Push the armature toward the
RACE
FRAMEHEAD commutator end to eliminate end-play and
rotate the armature to see if the outer race is
true, Fig. 41. If the outer race is out more than
FIG. 45. CHECKING INTERNAL CLEARANCE OF
0.003 in., be sure that the drive-end frame
BEARING. A-120403.
head bolts are pulled up tight and that there

87
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

are no burrs or dirt between the fits of the a. With bearing (27) and cap (31) properly filled
frame head and the magnet frame. with grease, and the gaskets (24) in place,
assemble the outer bearing cap (26) and
b. Assemble thrust ring (42) onto the end of the tighten bolts (25) to 110 to 120 ft. lbs.
shaft, tight against the bearing inner race.
Assemble the retaining nut (1) onto the end b. Heat the outer sleeve (28) to 110 C (230 F)
of the shaft. Use an 18-in. spanner wrench and shrink it onto the shaft until it is tight
(Part 8843522G1). Firmly tap the end of the against the inner race of the bearing.
wrench with a 10-lb. bronze hammer until 17. Check armature end-play.
the nut stops turning. If a torque wrench is
available, the recommended torque is 500 ft. a. Using a dial indicator, check armature end-
lbs. play. End-play should measure between
0.006 and 0.010 in.
c. Lock the retaining nut (1) by assembling and
tightening two set screws (2) with a torque Armature Assembly Into Frame (Models RB2, ARB2,
wrench set to 38 to 42 lb.-ft. If a suitable RB3)
torque wrench is not available, tighten the
Refer to Fig. 26.
set screws with a standard Allen wrench by
firmly tapping the wrench with a rawhide NOTE: Refer to the Lubrication Of Bolts" secĆ
mallet until the screws stop turning. The imĆ tion on Page 58 for instructions on the proper
pression made by these set screws in the lubrication of assembly hardware.
shaft locks the retaining nut in place. Lock
the set screws by prick-punching the 1. Assemble the brushholders (23) into the frame.
threads in two places. Move them well back from commutator to avoid
interference when installing the armature. FasĆ
d. Pack 2.8 oz. of grease into the outer circumĆ ten and insulate the connections and install outĆ
ference of bearing cap (4) as shown in Fig. going cables.
43. Place gasket (6) in position on the outer
bearing cap (4) and assemble the cap to 2. Assemble the commutator-end frame head (7)
frame head (7) with bolts and lockwashers to the frame and tighten bolts and washers (9)
(5). Tighten bolts to 110 to 120 ft. lbs. uniformly. Torque bolts to 450 ± 50 ft. lbs.

3. Block and level the frame in a vertical position,


15. Check the drive-end bearing runout. commutator end down, on a heavy duty stand.

a. Remove the drive-end outer bearing cap 4. Assemble a lifting bail, Fig. 21, onto the drive
(26) and check the alignment of the outer end of the shaft.
bearing race by clamping an indicator to the
shaft as described in Step 11. If the outer 5. Wrap heavy paper around the commutator for
race runs out more than 0.004 in., be sure protection.
there are no burrs or dirt between the regisĆ 6. Install bearing pilot, Fig. 20, on the threads of
ter fits of the frame head and the magnet the commutator end of the shaft.
frame and that the frame head bolts are
pulled up tight. 7. With the bearing pilot and the commutator-end
bearing inner race assembled onto the shaft,
16. Check the radial clearance between the drive- lower the armature partway into the frame. Use
end bearing rollers and the inner race with a the bearing pilot to align the shaft with the center
feeler gauge, Fig. 45. The assembled clearance of the bearing. Lower the armature into the
of the drive-end bearing must be between frame until the drive-end frame head starts into
0.0012 and 0.004 in. the frame fit.

88
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

8. Be sure that there are no burrs or dirt between wrench set to 38 to 42 lb.-ft. If a suitable
the fits of the frame head and the magnet frame. torque wrench is not available, tighten the
Then, insert the drive-end frame head bolts set screws with a standard Allen wrench by
and washers (9) and draw them down uniformly firmly tapping the wrench with a rawhide
to press the armature into place. Draw down mallet until the screws stop turning. The imĆ
evenly on the bolts to avoid cocking the bearing pression made by these set screws in the
assembly and damaging the races. shaft locks the retaining nut in place. Lock
the set screws by prick-punching the
CAUTION: Uneven tightening of bolts could
threads in two places.
damage bearings or related fitted surfaces.
d. Pack 2.8 oz. of grease into the outer circumĆ
9. Torque frame head bolts (9) to 450 ± 50 ft. lbs. ference of bearing cap (4) as shown in Fig.
43. Place gasket (6) in position on the outer
10. Remove the bearing pilot. bearing cap (4) and assemble the cap to
frame head (7) with bolts and lockwashers
11. Remove the commutator-end bearing cap (4). (5). Tighten bolts to 110 to 120 ft. lbs.
12. Check the radial clearance between the rollers
15. Check the drive-end bearing runout.
and the inner race on the commutator end bearĆ
ing with a feeler gauge. The assembled clearĆ a. Remove the drive-end outer bearing cap
ance must measure between 0.001 and 0.003 (26) and check the alignment of the outer
in. bearing race by clamping an indicator to the
shaft as described in Step 14a. If the outer
13. Place the machine in a horizontal position.
race runs out more than 0.004 in., be sure
14. Check the commutator-end bearing runout there are no burrs or dirt between the regisĆ
ter fits of the frame head and the magnet
a. Clamp an indicator to the commutator end of frame and that the frame head bolts are
the shaft with the tip against the outer race of pulled up tight.
the bearing. Push the armature toward the
commutator end to eliminate end-play and 16. Check the radial clearance between the drive-
rotate the armature to see if the outer race is end bearing rollers and the inner race with a
true, Fig. 41. If the outer race is out more than feeler gauge, Fig. 45. The assembled clearance
0.003 in., be sure that the drive-end frame of the drive-end bearing must be between
head bolts are pulled up tight and that there 0.0012 and 0.004 in.
are no burrs or dirt between the fits of the
frame head and the magnet frame. a. With bearing (27) and cap (31) properly filled
with grease, and the gaskets (24) in place,
b. Assemble thrust ring (42) onto the end of the assemble the outer bearing cap (26) and
shaft, tight against the bearing inner race. tighten bolts (25) to 110 to 120 ft. lbs.
Assemble the retaining nut (1) onto the end
of the shaft. Use an 18-in. spanner wrench b. Heat the outer sleeve (28) to 110 C (230 F)
(Part 8843522G1). Firmly tap the end of the and shrink it onto the shaft until it is tight
wrench with a 10-lb. bronze hammer until against the inner race of the bearing.
the nut stops turning. If a torque wrench is
available, the recommended torque is 500 ft. 17. Check armature end-play.
lbs.
a. Using a dial indicator, check armature end-
c. Lock the retaining nut (1) by assembling and play. End-play should measure between
tightening two set screws (2) with a torque 0.006 and 0.010 in.

89
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

Armature Assembly Into Frame (Model UB1) 10. Check the drive-end bearing runout.

a. Remove the drive-end outer bearing cap


Refer to Fig. 27.
(4) and check the alignment of the outer
1. Assemble the brushholders (27) into the frame. bearing race. Clamp an indicator to the drive
Move them well back from the commutator to end of the shaft with the tip against the outer
avoid interference when installing the armature. race of the bearing, Fig. 41. Push the armaĆ
Fasten and insulate the connections and install ture toward the drive end to eliminate end-
outgoing cables. play and rotate the armature to see if the outĆ
er race is true. If the outer race runs out more
2. If necessary, assemble the commutator-end than 0.004 in., be sure there are no burrs or
frame head (21) to the frame and tighten bolts dirt between the register fits of the frame
and washers (2) uniformly. Torque bolts to 467 head and the magnet frame and that the
± 27 ft. lbs. frame head bolts are pulled up tight.

3. Block and level the frame in a vertical position, 11. Check the radial clearance between the drive-
commutator end down, on a heavy duty stand. end bearing rollers and the inner race with a
feeler gauge, Fig. 45. The assembled clearance
4. Assemble a lifting bail, Fig. 21, onto the drive of the drive-end bearing must be between
end of the shaft. 0.0012 and 0.004 in.

5. Wrap heavy paper around the commutator for a. With bearing (7) and cap (10) properly filled
protection. with grease, and the gaskets (6) in place, asĆ
semble the outer bearing cap (4) and tighten
6. With the commutator-end bearing and bearing bolts (5) to 110 to 120 ft. lbs.
housing (20) assembled onto the shaft, lower
the armature into the frame until the bearing b. Heat the outer sleeve (8) to 110 C (230 F)
housing (20) enters the frame head. Continue and shrink it onto the shaft until it is tight
to lower the armature into the frame until the against the inner race of the bearing.
drive-end frame head starts into the frame fit. 12. Check the armature end-play.
7. Insert both the drive-end and commutator- a. Using a dial indicator, check armature end-
end frame head bolts (2) and draw them down play. End-play should measure between
uniformly to press the armature into place. Draw 0.006 and 0.010 in.
down evenly on the bolts to avoid cocking the
bearing assemblies and damaging the races. Brushholder Clearance Adjustment

CAUTION: Uneven tightening of bolts could 1. Remove the protective covering from the comĆ
damage bearings or related fitted surfaces. mutator. Place a 1/16 in. fiber spacer between
the bottom of the brushholder and the commuĆ
8. Place the machine in a horizontal position and tator. Loosen the brushholder clamp bolts and
tighten all frame head bolts (2). Torque bolts to move the brushholders so they touch the fiber
467 ± 27 ft. lbs. spacer. Tighten the clamp bolts to 225-250
lb.-ft. torque and remove the spacer.
9. Pack 5.25 oz. of grease into the outer circumferĆ
2. Connect the cable leads to the brushholder terĆ
ence of bearing cap (18) as shown in Fig. 44.
minals and tighten the terminal bolts.
Place gasket (14) in position on the bearing cap
and assemble the cap to frame head (21) with Brush Installation
bolts and lockwashers (19). Torque bolts to 110
to 120 ft. lbs. 1. Install new brushes.

90
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

6. Dress down the blue spots on the shaft very


CAUTION: When replacing brushes, use only
lightly with a fine emery cloth such as No. 400A
the GE recommended grade. Mixing of brush
Triemite.
grades in the same motor or changing brushes
to another grade will seriously affect commutaĆ 7. Blue the hub bore again (see Step 1) and repeat
tion, surface film, commutator and brush life. Steps 2, 4, 5 and 6. Be sure to place the hub
See DATA section for brush grade. onto the shaft in the same position as marked.
2. Carefully lower the spring-loaded brush lever Generally, the fit will be improved, but the foreĆ
on each brush. Do not allow the lever to snap going procedure may have to be repeated sevĆ
against the brush, as the brush may chip. eral times to obtain a 75 percent fit.
3. Attach the brush-shunt terminals to the brushĆ Under no circumstances use a lapping comĆ
holder body under the screws provided. pound since lapping will produce a shoulder at
the large end of the tapered fit. A shoulder will
4. Inspect the interior of the machine for foreign
prevent a perfect fit when the hub is mounted
objects. Install the commutator covers on the
hot; i.e., when it is mounted in the advanced poĆ
motor and check for proper fit and latch operaĆ
sition.
tion.
8. After a good fit has been obtained, thoroughly
5. Clean the terminals.
clean the shaft and the hub bore to remove all
blueing, oil or grease. Then mount the hub.
Hub Mounting
Hub Mounting
Hub Fitting
1. Thoroughly clean the hub fit on the shaft and
To prevent a hub from slipping, it should have at bore of the hub (see the procedure in the CleanĆ
least 75 percent fit on the shaft; i.e., at least 75 percent ing section). Remove any scoring on the shaft or
of the tapered bore of the hub should be in contact with hub bore.
the tapered fit on the shaft. Before mounting a hub,
check and correct the fit as follows: 2. Spot the cold hub on the shaft by hand and
check for at least 75 percent fit. See the Hub
1. Lightly cover the bore of the hub with a blueing Fitting" section. If necessary, dress the shaft to
compound such as Prussian Blue. obtain this fit.

2. Snap the cold hub forcefully onto the shaft. 3. Trial mount the cold hub onto the shaft. Measure
and record the position of the hub with respect
3. Mark the relative angular position of hub with reĆ to the end of the shaft. Take measurements with
spect to the shaft. a micrometer advance gauge similar to that
shown in Fig. 46. Zero the gauge.
4. Remove the hub from the shaft. A convenient
method of removal is by the use of two finely taĆ Mark points of measurement, and mark across
pered steel wedges (hardened and ground) the end of shaft and hub face so that the hub,
which are carefully driven between the hub and when heated, can be mounted in exactly the
the bearing outer sleeve on the shaft. same angular position, and so the advance
measurement can be made from the same
5. IMPORTANT! Inspect the taper fit of the
point.
shaft; blueing of the hub bore should now
show on the shaft. If at least 75 percent of shaft 4. Mount the hub hot onto the shaft so as to secure
surface shows traces of blueing, the fit is satisĆ an advance from the cold position to the hot poĆ
factory. If, however, only a few spots of blueing sition along the axis of the shaft as indicated in
show on the shaft, the fit is not satisfactory. this section. The ESTIMATED difference beĆ

91
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

An accurate method must be provided for meaĆ


CAUTION: Zero settings of advance gauge
suring hub and shaft temperatures quickly beĆ
must not be disturbed until all readings on the
fore mounting the hub. This can best be done
hub are completed.
with a hand pyrometer. In using the pyrometer,
tween shaft temperature and hub temperature place points of the gauge inside the bore of the
(temperature rise) which will provide this adĆ hub, Fig. 47.
vance is also given. The temperature difference
is only an estimate and should be adjusted (if NOTE: The part must be left in the oven long
necessary) to provide the advance within preĆ enough for the heat to penetrate throughout the
scribed limits. part.

Measure the temperature of the shaft and the


CAUTION: The temperature of the hub must hub with the same instrument.
not exceed 250 C (482 F); otherwise, the hub
may become annealed. 5. Insure that the hub bore and the shaft taper are
clean. Then, using adequate hand protection,
Degrees Rise quickly mount the hot hub on the shaft in the
Part No. Advance Above Shaft same angular position as when cold. When the
of Hub (in.) Temp. hub is nearly in engagement with the taper fit
(not in actual contact), snap it forcibly into place
493A471 0.120-0.130 215 C (419 F) with a quick push. It is important that the hot hub
41A237799 0.120-0.130 215 C (419 F) be instantly snapped into position before it has
cooled; otherwise, it will freeze to the shaft and
cannot be adjusted further.
Heat the hub in an oven until it has reached a
6. Check the hot or shrunk-on position of the hub
uniform temperature (the desired number of deĆ
on the shaft. The advance from cold to hot posiĆ
grees above shaft temperature). For example, if
tion along the axis of the shaft must be held withĆ
shaft temperature is 25 C (77 F), heat hub to
in the limits indicated. Check the actual adĆ
25 C (77 F) +215 C (419 F) = 240 C (464
vance with an indicator gauge, located in the
F).
same relative position as used to measure the
cold position in Step 3, Fig. 46.

If the advance is not within specified limits, reĆ


move the hub and repeat the assembly proceĆ
dure.

PLACE PYROMETER
POINTS IN BORE
OF HUB

FIG. 47. MEASURING TEMPERATURE OF


FIG. 46. METHOD OF USING ADVANCE COUPLING HUB WITH PYROMETER. E-5976.
GAUGE. E-5975A.

92
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TESTING AFTER mutating fields. See the DATA section for voltĆ
OVERHAUL age limits.

Testing Series Machines WARNING: Electric shock can cause serious or


(5GE752ARB Models) fatal injury. Proper precautions should be takĆ
en and observed by personnel performing testĆ
NOTE: Refer to vendor publications for testing ing to avoid such injury.
the cooling systems on model ARB2.
8. Apply a high-potential test to the windings of
After the motor has been reconditioned and reasĆ
the assembled machine, as specified in the
sembled, make the following tests to assure it will operĆ
DATA section.
ate satisfactorily.
Testing Shunt Machines
Connect the motor to a d-c arc-welding generaĆ
tor, Fig. 13. Refer to connection diagram, Fig. 37, for (5GE752RB, UB Models)
connections. Run the machine series-connected
without load at 900 rpm and measure bearing temperaĆ This test is conducted with the motor ventilated
tures. (2800 cfm) at the commutator chamber with a 10 hp
blower.
1. Use Duxseal* putty to hold the thermometers
on the drive end and commutator-end outer NOTE: Refer to vendor publications for testing
bearing caps. Thermometers should contact the cooling systems on model RB2.
the bearing caps for best results.
After the motor has been reconditioned and reasĆ
2. Seat the brushes and run for ten minutes at 900 sembled for service, make the following tests to be sure
rpm. it will operate satisfactorily.

Frame temperature should not exceed 25 C 1. Connect the motor to a d-c welding generator.
rise. Refer to connection diagrams (Figs. 35 and 36)
for connections.
3. With machine running up to speed, measure viĆ
bration. Vibration should not exceed 0.002 on 2. Run the machine by separately exciting the
commutator end. If vibration exceeds this shunt field from a 125 vdc source. From another
amount, rebalance the armature. source of power, apply voltage to the armature
circuit until the desired speed is obtained.
4. Check the commutator for roughness and
make sure the brushes are riding properly. 3. Hold separate field excitation at 50.5 amperes.
Vary the armature voltage to obtain the required
5. Use a listening rod to check for noisy bearings.
rpm. At approximately 700 terminal volts (no
6. Stop the machine and mount an indicator on the load), the speed will be 900 rpm.
frame. While turning the armature by hand,
measure commutator runout. It should not exĆ 4. If the motor is not ventilated, perform the followĆ
ceed 0.001 in. ing test:

7. Measure field impedance. With 60 Hz a-c and a. Hold the separate field excitation at 10 to 15
24 amperes through each field, measure the amperes. Vary the armature voltage to obĆ
voltage drop across total exciting and comĆ tain the required rpm. At approximately 338
terminal volts (no load), the speed will be 900
rpm.
*Product of Johns Manville Co. b. Run the motor for five minutes at 450 rpm.

93
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

c. Increase the speed to 900 rpm and run for


NOTE: REMOVE 2 BOLTS DIAMETRICALLY
two hours. Bearing temperatures should not OPPOSITE. ASSEMBL2 P1 & P2.
exceed 70 C (158 F). Run until the bearing TIGHTEN P1 TO 30 LBS.-FT. THEN
TIGHTEN P2.
temperature remains constant for 30 minĆ PAINT P1 BOLT HEADS YELLOW.
utes. RB1
R12
R13
d. Increase the speed to 1300 rpm and hold it
while performing Steps 2, 3 and 4. Then shut
down the motor. Do not exceed 1300 rpm.

e. Measure vibration when running the motor


up to speed. Vibration should not exceed
0.004 in. If excessive, rebalance the armaĆ
ture.

f. Check the commutator for roughness. Be


sure brushes are riding properly.

g. Listen for noisy bearings with a listening rod.

h. Stop the motor and mount an indicator on


the frame. Turn the armature by hand and
measure commutator runout. Runout
should not exceed 0.001 in. FIG. 48. ARMATURE LOCKING ARRANGEMENT
(41B535608 CHG. C). E-28734D.
WARNING: Electric shock can cause serious or
fatal injury. To avoid such injury, personnel
should take and observe proper precautions
during the high-potential testing.

i. Measure the insulation resistance of the


NOTE: REMOVE 2 BOLTS DIAMETRICALLY
windings with a megohmmeter. If the resisĆ OPPOSITE. ASSEMBL2 P1 & P2.
tance measures not less than one megohm, TIGHTEN P1 TO 30 LBS.-FT. THEN
TIGHTEN P2.
apply an a-c high-potential test to ground PAINT P1 BOLT HEADS YELLOW.
for one minute as outlined in the DATA secĆ
tion.

REMOVING ARMATURE
LOCKING ARRANGEMENT
1. Remove the two shipping bolts (1) from the
bearing cap. These bolts are longer and can be
identified from the factory by their yellow heads.

2. Install the two regular bolts which are in a bag


attached to one of the shipping bolts.

3. Torque the regular bolts to 115 lb.-ft.

NOTE: The shipping bolts and bag should be FIG. 49. ARMATURE LOCKING ARRANGEMENT
saved for future armature locking requirements. (41B535748 CHG. A). E-28735C.

94
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

LOCKING THE ARMATURE


CAUTION: Do not rotate the armature when the
FOR SHIPMENT locking bolts are in place. Bearing and comĆ
mutator damage may result.
1. Remove two diametrically opposite bolts in the
commutator end bearing cap. 3. Attach the two regular bolts and bag-tag (5) to
one of the locking bolts (1).

2. Install shipping bolts (1) (painted yellow) with Refer to Figs. 50 through 54 for connection box
jam nuts (2) applied. Torque bolts to 30 lb.-ft. drawings. Refer to Figs. NO TAG through NO TAG for
and tighten the jam nuts. outline drawings.
NOTES

95
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

ASSEMBLE BOTTOM COVER


(27) WITH SLOTS IN THIS POSITION. 8, SEE
9, NOTE
POWER CABLES POWER CABLES 10,
(SERIES MOTOR) 1 27 (SERIES AND 11
SHUNT MOTOR)

23,
29,
33 N M L
12 12
K
5 5
J
H G F E D C B A

3 CONNECTOR
TOP VIEW - WITHOUT COVERS LOCATION SEE
TABLE 1.
16, 34,
23, 16, 17, 35 A
29, 17, 17, 18, 32, 24
32, 18, 45 4
33 44 30 30 18 48
19 15

3
4

6,
7
46
PART
11
ONLY
SEE 47
NOTE 5
5 5 46 5
25
PART 11 6,7
ONLY

SEE SEE NOTE 27 23, A


26 NOTE 29
8,9,10,11
GE752RB3
SINGLE POWERED PLUG
IN SHUNT BOX

37
SEE
NOTE

GE752ARB3 SAME AS RB3 EXCEPT FOR JUMPER (P37)


SINGLE POWERED PLUG IN SERIES BOX

FIG. 50. GE752ARB3 AND RB3 CONNECTION BOX (41D735140 CHG. L). E-28744B.

96
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TOP COVER FLANGE AND CONNECTOR BOX


FLANGES MUST BE FLUSH WITHIN +
- .03
REF. DESCRIPTION
34,
35 1 CONNECTION BOX
15 24 2 COVERS
3 COVER
2
4 SUPPORT
SEE
5 CONNECTION STRAP
28 NOTE 6 BOLT 3/4-10 X 1 3/4
7 LOCKWASHER 3/4
12 8 BOLT 5/8-11 X 2
9 WASHER 5/8 NARROW
14,42,43 13,14,42
10 LOCKWASHER 5/8 REG.
11 HEX NUT
5 12 INSULATOR
SEE 13 NUT 3/8-16
NOTE 14 WASHER 3/8 REG.
14,42,43 13,14,42 15 TERMINAL BOARD
12 16 NUT #10-32
4 1,39 17 WASHER #10 NARROW
6,7 18 LOCKWASHER #10
19 SCREW #10-32 X 3/4
POWER CABLE 21 LOCKNUT 1 1/2 PIPE
21 FROM MOTOR
22 CONNECTOR
23 BOLT 1/4-20 X 1"
24 COVERS
TYPICAL ASSEMBLY
OF FITTING, 28 SEE 25 PLUG BUTTO
NOTE
CONNECTORS AND TABLE 1 26 PLUG BUTTO
LOCKNUTS TO 27 COVER
CONNECTOR BOX. SECTION A-A" GROUP
NUMBER 28 PIPE PLUG
RB3 ARB3 29 LOCKWASHER 1/4
A 22 22 30 CONNECTION STRIP
B 26 26 31 TIE WRAP
CONNECTOR LOCATION

C 26 26 33 NUT 1/4-20
D 22 22 34 LOCKWASHER, 5/16
E 26 22 35 BOLT
F 26 26 36 FITTING
G 26 26 42 LOCKWASHER, 3/8
H 26 22 43 BOLT, 3/8-16 X 3/4
J 22 22 44 SLEEVE
K 36 36 45 SLEEVE, 41A239176P149
L 36 36 46 MOD KIT
NOTE FOR P13: M 26 36 47 RECEPTACLE/PLUG A
TORQUE NUT P13 TO 23±1 FT. LBS. N * 36 48 STUD #10-32X

NOTE FOR P25 AND P26:


INSTALL PER TABLE 1 AND AS SHOWN TO PLUG
OPENINGS. LOCK PLUGS IN PLACE BY BENDING
4 PRONGS 90° APART.

NOTE FOR P28:


QUANTITY OF 2 PIPE PLUGS TO BE USED, WHEN
PRESSURE SWITCH IN NOT USED.

NOTE FOR P32:


USE P32 AS REQUIRED TO HARNESS HOSES, CABLES
AND CABLE SLEEVES.

NOTE FOR P8:


WHEN DOUBLE-POWER CONNECTIONS ARE NOT USED,
USE BOLT N22P33020B13.

FIG. 50. GE752ARB3 AND RB3 CONNECTION BOX (41D735140 CHG. L). E-28744B.

97
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

F1 & F2 CABLES AND 22


FITTINGS. SEE COILED
20
FRAME ASM. 1
23 24

REF. DESCRIPTION
1 CONNECTION BOX 32
2 COVER 22 22
3 SUPPORT 21 24
4 CONNECTION STRAP 20
5 INSULATOR VIEW THROUGH
14
6 TERM BOARD TOP OF BOX
13
7 CABLE 34
8 FITTING
9 LOCKNUT
10 SEAL
11 WARNING PLATE 11
PINS MUST NOT PROTRUDE
12 ESC PIN #12 X 1/4 12
THRU COVER INTO GASKET
13 BOLT 3/4-10 X 1 3/4
14 LOCKWASHER 3/4 21 24 6
15 BOLT 5/8-11 X 2 20

16 WASHER 5/8 NARROW


17 LOCKWASHER
18 JAM NUT 5/8-11

M
G
H

N
C
D
B

E
A

K
F

L
19 SHOULDER BOLT, 3/8X1/2

J
5/16-18
CONNECT
20 LOCKWASHER 22
25
F1 TO E
29
21 NUT 3/8-16 26 &
32 27 F2 TO R
22 WASHER 3/8-16
23 BOLT 3/8-16 X 1 INSTALL P33 SPACER AROUND
24 LEVER F1 AND F2 CABLES AND TIE TO
STAPLE WITH P30.
25 SCREW #10-32 X 3/4 24
26 WASHER #10 NARROW
27 LOCKWASHER #10
28 NUT #10-32 23
34 14
29 CONNECTION STRIP 20

30 TIE WRAP 13 22

31 SEALER
32 JAM NUT 3/8-16
33 SPACER
34 WASHER
35 SEALANT

10
W
M
G
H

N
C
D

R
B

S
E
A

V
X
F

T
L
J

NOTE-
B" VERSION SHOWN. FOR
B" VERSION SEE VIEW B"

NOTE FOR PART 30:


USE P30 AS REQUIRED TO HARNESS
A2 A1 F1 AND F2 CABLES.

NOTE: APPLY P35 THREAD SEALANT


TO ALL THREADED FITTINGS
AND PLUGS.

VIEW B" F1 & F2


FOR B" VERSION OF ASM

FIG. 51. GE752RB2 CONNECTION BOX (41D735562, CHG. B). E-39552A.

98
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

17
22 20 18 16
A2 21 16 A1 15
5

NOTE FOR P22: USE TO MOUNT P2


3 ONLY IF TOTAL THICKNESS OF P2
IN FREE STATE IS LESS THAN .47

4 4

SCREW IN SHOULDER BOLTS


20 P19 UNTIL THEY BOTTOM
28 19 22 SEE NOTE FOR P22
27 1
1
26 6

2 20
27
25 26 22
W
R
S
P

X
T

3 5 21
7 TORQUE NUTS P21 TO
21-24 FT. LBS.
20
29
21 22 3

15
16 A2 A1
34 14 4
17
5
18 13

34 14
4 4 13

A1 & A2 CABLES AND


8 BUSHINGS. SEE COILED
9 VIEW THROUGH END FRAME ASM.
ADD CONTINUOUS BEAD OF P31 OF BOX
8 BETWEEN P9 AND P1

NOTE: BASEEFA CERTIFIED PART


NO CHANGES EXCEPT PER 41A239616.
REQUIRES APPROVAL BY MGR.-DRILLING
SYSTEMS ENGRG. IN THE SPACE BELOW.

DATE DATE DATE DATE DATE DATE DATE


REV. REV. REV. REV. REV. REV. REV.
SIGN. SIGN. SIGN. SIGN. SIGN. SIGN. SIGN.

FIG. 51. GE752RB2 CONNECTION BOX (41D735562, CHG. B). E-39552A.

99
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

ASSEMBLE BOTTOM COVER POWER CABLES


WITH SLOTS IN THIS POSITION FROM MOTOR
FOR F1 & F2 CABLES &
FITTINGS, SEE COILED 26, 8,
FRAME ASM. 35 27 28 1 9,
11

12
6,
3 7
5

TOP VIEW MINUS TOP COVER 17, 31, 31, A


2 16, 18, 33, 32 32
15 17, 19 38 24 2
33, 18
23, 37
29,
30

A B C D E F G H J K L M N P R S T V WX
3
20 4
ASSEMBLE
P3 ON END
OPPOSITE
AUX. SWITCH
36 36

6, A2 6, A1
7 7
1
5 5
25

35
23, 21, 26 21,
29 22 22 21,
22
SHUNT MOTOR
DOUBLE POWER

NOTE FOR PART 28:


QTY. OF 2 PIPE PLUGS TO BE USED
WHEN PRESSURE SWITCH IS NOT USED.
NOTE FOR PART 33:
USE P33 AS REQUIRED TO HARNESS
HOSES AND CABLES. A" SIDE VERSION SHOWN
NOTE FOR P13: FOR B" SIDE VERSION
TORQUE P13 NUTS TO 21-24 FT. LBS. SEE VIEW B"

FIG. 52. GE752RB1 CONNECTION BOX (41D735512 CHG. C) AND CABLE ASSEMBLY
(41C660816, CHG. A). E-39553A.

100
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

A2 A1

31, 31,
32 15 24 32 F1 & F2
VIEW B"
B" SIDE VERSION

2 REF. DESCRIPTION
1 CONNECTION BOX
2 COVER
14, 3 COVER
27,
34 4 SUPPORT
13,14,27 SEE 5 CONNECTION STRAP
5 NOTE 6 BOLT, 3/4-10 X 1 3/4
7 LOCKWASHER, 3/4
8 BOLT, 5/8-11 X 2.00
POWER CABLE 9 WASHER, NARROW
14, FROM MOTOR 11 LOCKNUT
27, 12 INSULATOR
34 13 NUT, 3/8-16
13,14,27 14 WASHER, 3/8 REGULAR
12 15 TERMINAL BOARD
16 NUT, NO. 10-32
6,7 17 WASHER, NO. 10 NARROW
18 LOCKWASHER, NO. 10
19 SCREW, NO. 10-32 X 3/4
20 CABLE
28 SEE 21 LOCKNUT
NOTE 22 FITTING
21, SEE COILED FRAME 23 BOLT, 1/4-20 X 1.00
22 24 COVER
SECTION A-A" 25 SEAL
26 COVER
27 LOCKWASHER, 3/8
28 PIPE PLUG
29 LOCKWASHER, 1/4
30 NUT, 1/4-20
31 LOCKWASHER, 5/16
38 4.00 LONG 32 BOLT, 5/16-18 X 3/4
33 TIE WRAP
34 BOLT, 3/8-16 X 3/4
35 SEAL
36 CONNECTION STRIP
37 SPACER
38 SLEEVE

FIG. 52. GE752RB1 CONNECTION BOX (41D735512 CHG. C) AND CABLE ASSEMBLY
(41C660816, CHG. A). E-39553A.

101
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

CABLE WITH OUTER INSULATION


MUST EXTEND BEYOND RUBBER GROMMET.

3
A
6 7
2

1
5 4
B
MARKING TAG MARKING TAG

NOTES:
1. DIMENSION A IS DETERMINED WHEN CABLE
NORMAL NORMAL ASSEMBLY IS CONNECTED TO DRILLING MOTOR.
STRAIN RELIEF BUSHING (2) WILL BE TIGHTENED
AT THAT TIME.
2. DIMENSION B IS SPECIFIED AT THE TIME THE
1 1 CABLE ASSEMBLY ORDER IS PLACED.
16 2 16
2
15 20 17 3 3 17 20 15
14 4 4 14
REF. DESCRIPTION
13 5 5 13 1 CABLE
19 18 18 19
2 CONNECTOR
12 6 12
6 3 COVER
11 9 7 7 9 1011 4 ADAPTER
10 8 8 5 CABLE ADAPTER
6 BARREL
MALE (P) 7 CONTACTS
FEMALE (S)
ENLARGED SECTION X-X ENLARGED SECTION Y-Y
NOTE:
ON MALE PLUGS, PLACE END OF CABLE
SO THAT WIRE MARKER SEQUENCE IS IN
A COUNTERCLOCKWISE DIRECTION.
ON FEMALE PLUGS, PLACE END OF CABLE
SO THAT WIRE MARKER SEQUENCE IS IN A
CLOCKWISE DIRECTION.

CONTACT CONTACT
NO. MARKER WIRE NO. MARKER WIRE
1 H RED 11 R BLACK AND WHITE TRACER
2 A RED AND GREEN TRACER 12 S BLUE AND BLACK TRACER
3 B BLUE AND RED TRACER 13 T WHITE AND BLACK TRACER
4 C ORANGE & RED TRACER 14 V ORANGE & BLACK TRACER
5 D WHITE AND RED TRACER 15 W GREEN AND BLACK TRACER
6 E BLACK AND RED TRACER 16 X RED AND BLACK TRACER
7 F BLUE AND WHITE TRACER 17 J GREEN
8 G GREEN & WHITE TRACER 18 K ORANGE
9 L BLUE 19 M BLACK
10 P RED AND WHITE TRACER 20 N WHITE

FIG. 52. GE752RB1 CONNECTION BOX (41D735512 CHG. C) AND CABLE ASSEMBLY
(41C660816, CHG. A). E-39553A.

102
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

103
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

ASSEMBLE BOTTOM COVER 11


WITH SLOTS IN THIS POSITION POWER CABLES 10
FROM MOTOR
27 9
POWER CABLES 28 1 8
26
FROM MOTOR

12 12

3
5 5

TOP VIEW MINUS TOP COVER 19 32


18 32
2 18 A
31 31
15 17
17 24 2
16
30
23
29

3 4
W
M
G
H

N
C
D

R
B

S
E
A

X
F

T
L
J

20
ASSEMBLE
P3 ON END
OPPOSITE
AUX. SWITCH
4

6
6
7 7 1

5 5 5 5
25

21
22 23 SEE 21 26 21
29 NOTE 22 22 21
22
NOTE FOR PART 28:
QTY. OF 2 PIPE PLUGS TO BE USED NOTE FOR PART 33:
WHEN PRESSURE SWITCH IS NOT USED. USE P33 AS REQUIRED TO HARNESS
HOSES AND CABLES.
NOTE FOR P13:
TORQUE P13 NUTS TO 23 ± 1 FT. LBS.

FIG. 53. GE752ARB1 CONNECTION BOX (41D735511, CHG. A). E-40921.

104
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

REF. DESCRIPTION REF. DESCRIPTION


1 CONNECTION BOX 19 SCREW, NO. 10-32 X 3/4
2 COVER 20 CABLE
3 COVER 21 LOCKNUT, 1 1/2 PIPE
4 SUPPORT 22 FITTING
5 CONNECTION STRAP 23 BOLT, 1/4-20 X 1.00
6 BOLT, 3/4-10 X 1 3/4 24 COVER
7 LOCKWASHER, 3/4 25 SEAL
8 BOLT, 5/8-11 X 2
26 COVER
9 WASHER, 5/8 NARROW
27 LOCKWASHER, 3/8
10 LOCKWASHER, 5/8 REGULAR
11 JAM NUT, 5/8-11 28 PIPE PLUG
12 INSULATOR 29 LOCKWASHER, 1/4
13 NUT, 3/8-16 30 NUT, 1/4-20
14 WASHER, 3/8 REGULAR 31 LOCKWASHER, 5/16
15 TERMINAL BOARD 32 BOLT, 5/16-18 X 3/4
16 NUT, NO. 10-32 33 TIE WRAP
17 WASHER, NO. 10 NARROW 34 BOLT, 3/8-16 X 3/4
18 LOCKWASHER, NO. 10

32 32
31 15 24 31

34
27
14

14
5 27
13 SEE
NOTE

34 POWER CABLE
FROM MOTOR
27
14

14
27
13
12

7
6

SEE
28
NOTE

21 SEE COILED FRAME


22

SECTION A-A"

FIG. 53. GE752ARB1 CONNECTION BOX (41D735511, CHG. A). E-40921.

105
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

17 17
22 20 18 16 20 22 20 18 16
1
F1 21 16 F2 15 6 23 A2 21 16 A1 15
5 5

3 3
VIEW THROUGH
TOP OF BOX

4 4 4 4

20
11 2
21 12
22 20 19
PINS MUST NOT PROTRUDE
THRU COVER INTO GASKET
SCREW IN SHOULDER BOLTS
P19 UNTIL THEY BOTTOM
SEE NOTE FOR P22

22 20 19
1
6

3 3 5
5

20 20 20

21 21 22 21 22

2 6

15
F1 F2 23 16 A2 A1
14 20 17 14
15 13 18 13
16
4 4 4 4
17
18

9 10 9
8 8

FIG. 54. GE752ARB2 CONNECTION BOX (41D735571, CHG. 0). E-40923.

106
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTE FOR P22: USE TO MOUNT P2


ONLY IF TOTAL THICKNESS OF P2
IN FREE STATE IS LESS THAN .47

SCREW IN SHOULDER BOLTS A2 A1 F1 F2


20 P19 UNTIL THEY BOTTOM
19 22 SEE NOTE FOR P22
1

B" VERSION OF ASSEMBLY


2 20
22
21
TORQUE NUTS P21 TO REF. DESCRIPTION
21-24 FT. LBS.
1 CONNECTION BOX
3 2 COVER
3 SUPPORT
4 CONNECTION STRAP
5 INSULATOR
6 LEVER
7 SEALER
8 FITTING
4
9 LOCKNUT
5
10 SEAL
11 WARNING PLATE
14 13
12 ESC PIN #12 X 1/4
9 13 BOLT 3/4-10 X 1 3/4
14 LOCKWASHER 3/4
15 BOLT 5/8-11 X 2
16 WASHER 5/8 NARROW
17 LOCKWASHER
A1 & A2 CABLES AND 18 JAM NUT 5/8-11
BUSHINGS. SEE COILED
FRAME ASM.
19 SHOULDER BOLT, 3/8X1/2
8
5/16-18
ADD CONTINUOUS VIEW THROUGH 20 LOCKWASHER, 3/8
BEAD OF P7 END OF BOX
BETWEEN P9 AND P1 21 NUT 3/8-16
22 WASHER 3/8 REGULAR
23 BOLT 3/8-16 X 1

NOTE: BASEEFA CERTIFIED PART

NO CHANGES EXCEPT PER 41A239616.


REQUIRES APPROVAL BY MGR.-DRILLING
SYSTEMS ENGRG. IN THE SPACE BELOW.

DATE DATE DATE DATE DATE DATE DATE


REV. REV. REV. REV. REV. REV. REV.
SIGN. SIGN. SIGN. SIGN. SIGN. SIGN. SIGN.

FIG. 54. GE752ARB2 CONNECTION BOX (41D735571, CHG. 0). E-40923.

107
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

DIMENSION OVER
CONN. BOX WHEN
EXPLOSION PROOF
(25.4) PRESSURE SWITCH
.50-13 TAP, 1.00 DEEP (57.15) IS FURNISHED
8 HOLES 2.25 DIA. (3 HOLES)
FOR LIFTING (588.26)
23.16
15.09 (383.29) 15.09 (383.29)

.625-11 TAP
1.25(31.75) DP
4 HOLES

AIR OUT
(4 CORNERS)

16.82
AIR OUT
(427.23)

+.000
-.010 EXPLOSION PROOF
16.656 PRESSURE SWITCH
(423.062) WHEN SUPPLIED
(+.000 (#6 SCREWS ON
-.254) TERMINAL BOARD)

1.72 (43.69)

THIS AREA OF FOOT


FLUSH WITH FRAME
FACE. BOTH SIDES

(927.1)
36.50
PINION END
(123.19)
(23.83) .938 DIA.
.375-24 THD (22.35) 4.85
8 HOLES
.88 (12.45) (107.95) EQ. SP.
(15.75) 4.25
.62 1.00-14 TAP .49
(57.15) 2.25 DEEP
12 HOLES EQ. SP.

9.25
(234.95) (2.29-2.54)
.090-.100
DIA. B.C. ADVANCE

.437(11.1) DIA. (3.05-3.30)


.50(12.7) DEEP .120-.130
(1 HOLE) .75 ADVANCE
GENERATOR HUB ASSEMBLY
(19.05) 1.00-8 THD. 7.00
(177.8)
2.00 DIA.B.C.
(50.8)
MOTOR HUB ASSEMBLY
VIEW SHOWING HYDRAULIC
PUMP OFF FOR HUB

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

108
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

(975.61) (185.67) (304.8)


38.41 7.31 12.00
(400.05)
15.75
C MOTOR
L

(241.3)
9.50

13.50
(342.9) AIR INLET

.50-13 TAP,
1.00 (25,4)
DEEP 6
HOLES
(323.85) TAPER 1.25(31.75)
1.62
12.75 IN DIA. PER
(41.15)
FT.(304.8) IN LENGTH
VIEW AT D
(SHOWING AIR INLET WHEN
BLOWER IS NOT SUPPLIED)
WARNING D
PLATE
AIR IN
AUXILIARY
CONNECTION BOX SWITCH
AIR OUT
ENCLOSURE (RB3)
AS SHOWN MOUNTED

32.74 (831.60)
APPROX. CENTER
OF GRAVITY
.75 PIPE THD.

EXPLOSION PROOF
AUXILIARY SWITCH
8.00 WHEN SUPPLIED
(203.2) (#6 SCREWS FOR
CONNECTIONS)
.50 NPT FOR
AIR PRESSURE C
L
MEASUREMENTS ARM. .50 NPT FOR
A1
AIR PRESSURE
A2 MEASUREMENTS
EXPLOSION PROOF
PRESSURE SWITCH
WHEN SUPPLIED
(#6 SCREWS ON
TERMINAL BOARD)

(1263.65)
49.75
(213.61) (133.35) .375-16 STUD (107.95)
8.41 5.25 (FOR GROUNDING) 30 o
4.25 GE-752-RB1A MOTOR
1.25 (31.75)
(63.5)
(39.62) 2.50
1.56 DIA. THRU (273.05)
(4 HOLES) 10.75
(44.2) (35.05)
1.74 1.38
(587.25)
23.12 12.22
(310.39)
16.500
(419.1)
(209.55)
6.50
8.25 (165.1)

CL MOTOR

(478.54)
(81.03) 18.84
FOOT
3.19 DIMENSIONS
(419.1) VIEW SHOWING SPACE HEATER
16.500 (+3.05 (EXPLOSION PROOF) LOCATION
(60.45) -.00)
WHEN SUPPLIED
2.38 +.12
-.00
.75-10 TAP THRU (25.4R)
4 HOLES
1.00R

3.87 (98.3)

(133.35) 5.25

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

109
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH-
(1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
(328.68) (2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS.
12.94 (3) ALLOWS MAINTENANCE PERSONNEL TO
(209.55) (209.55)
COMPLY TO THE GE MAINTENANCE
8.25 8.25 INSTRUCTION SPECIAL REQUIREMENTS.

(231.65) (231.65) MINIMUM REQUIRED FOR


9.12 9.12 BRUSH ACCESSIBILITY
AIR INLET FLANGE
TO SPACE
HEATER
28.28
(718.31) TOP INSP. COVER
(QUICK OPEN ON RB3)
DRAIN
AUXILIARY
SWITCH
NAME
C
PLATE

21.00
(533.4)
EXPLOSION PROOF
AUXILIARY SWITCH
WHEN SUPPLIED
(#6 SCREWS FOR
CONNECTIONS)

APPROX
CENTER
OF GRAVITY

A2
A1

SEE AUXILIARY VIEW


FOR SPACE HEATER B
MOUNTED ON COVER 1.25-7 TAP
(WHEN SUPPLIED)
A BOTTOM INSP. COMM. END
1.75(44.45) DEEP
2 HOLES
COVER
(QUICK OPEN ON RB3)

.50-13 TAP THRU


.50-13 TAP THRU 4 HOLES (260.35)
(28.45) 4 HOLES 10.25
1.12
.50-13 TAP THRU
4 HOLES

(260.35)
11.00 10.25 8.00 (317.5)
10.25
(279.4) (260.35) (203.2) 12.50
8.00 .75 (19.05) (28.7) (203.2) (12.7)
.75 8.00 1.12 1.12 (203.2) 1.13 8.00 .50
FLAT FLAT
(19.05) (203.2) (28.45) (28.45)

1.12
(28.45) 1.13
CHAMFER
(260.35) (28.7)
10.25
10.25 VIEW AT C
VIEW AT A (260.35) SHOWING FLANGE
SHOWING FLANGE WITH COVER
WITH COVER VIEW AT B REMOVED
REMOVED SHOWING FLANGE
WITH COVER
REMOVED

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

110
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

CCW

F1 F2 A1 A2
+ - + -

CW

F1 F2 A1 A2
- + + -

APPROX. CENTER
OF GRAVITY

A1

A2

A B C D E F G H J K L M N P R S T V W X

PRESSURE SWITCH HEATER


RTD'S
WHEN
SUPPLIED
AUXILIARY BLOWER GROUND STUD
SWITCH (OPTIONAL) (IN BOX)

SCHEMATIC
TERMINAL BOARD CONNECTIONS

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

111
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

A2 A1

GE-752-RB1B MOTOR
SAME AS GE-752-RB1A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

112
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

(44.45)
1.75 (1100.84)
43.34

(104.90)
4.13 39.78 (1010.41)

(15.88)
.625 DIA. (550.42)
20 HOLES 21.67

.50
(655.83)
(12.7)
25.82

(609.6)
24.00

(482,6)
19.00 DIA.
B.C.

.50-13 TAP THRU


8 HOLES EQ. SP.
FOR CHAIN CASE MTG.

"A" SIDE CONN. BOX SHOWN. WHEN CONN.


BOX MOUNTED ON "B" SIDE, DIM. INCREASES
TO 26.57(674.88), IN EITHER CASE CONN. BOX
MOVES 3.50(88.9) TOWARDS C.E.

PINION END

VIEW SHOWING
MANIFOLD WHEN USED

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

113
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1.25-7 THREADS
2.17(55.12) DEEP
2 HOLES CHAIN CASE BOSS
FRAME HEAD
AIR BAFFLE

B
A
A B

AIR
OUT
AIR OUT

D C

D C
AIR
OUT

AIR OUT
AIR OUTLET SPLASH GUARDS
VIEW SHOWING SPLASH GUARDS MAY BE INTERCHANGED FOR
FRAME HEAD BAFFLE AND CHAIN CHAIN PULL IN OPPOSITE
CASE BOSSES (WHEN USED) DIRECTION

PINION END

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

114
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

MINIMUM CREEPAGE
"B" SIDE CONNECTIONS
AT THIS END DIMENSION
20 POINT CONNECTOR

.75
(19.05)

1.160(29.464) DIA. HOLE


1.94(49.28) DEEP, 4 PLACES
MALE HALF OF CONNECTOR
IS SUPPLIED & MAY BE CRIMPED
TO 535 OR 777 MCM CABLE USING
"SQUARE D CO'S." VERSA-CRIMP
TOOL, PART #VC-86
(35.05-41.15)
1.38-1.62 I.D. (IP45 BOX)
1.19-1.38 I.D. ONE BUSHING
OR
4.00 DIA. HOLE IN BOX
(30.2-35.0)
MAKE CONNECTIONS PER PLUG IN CONNECTIONS
1.19-1.38 ID (IP24 BOX)
41C660816 (CONTROL)
4 BUSHINGS

"B" SIDE CONNECTIONS 20 POINT TERMINAL


AT THIS END MINIMUM CREEPAGE
BOARD WITH # 10 STUDS (17.45)
DIMENSION
.687 DIA. 2 HOLES
4 PLACES
8 HOLES TOTAL
.75
(19.05)

1.19-1.38 I.D. ONE BUSHING


(CONTROL) (35.05-41.15)
BOLT ON CONNECTIONS 1.38-1.62 I.D. (IP45 BOX)
OR
(30.2-35.0)
1.19-1.38 ID (IP24 BOX)
4 BUSHINGS
SINGLE & DOUBLE POWER CONNECTIONS SHOWN

CONNECTION BOX DETAILS

FIG. 55. GE752RB1 OUTLINE (41E903748, CHG. D). E-38378A.

115
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1.25 [31.8] [57.1]


2.25 DIA. (3 HOLES)
[11.1] FOR LIFTING
6.00 1.75 .438 DIA. THRU 2.69 [68.3]
[152.4] [44.5] 20 HOLES
[92.1] [425.5] [52.4]
16.75 [425.5] 3.62 16.75 2.06
40.62 [1031.9]

.50 37.12
(12.7) [942.8]

(+
- 6.35)
+
- .25
16.82
(427.23)

+.000
-.010
16.656
(423.062)
(+.000
-.254)

1.72 (43.69)

.50-13 TAP THRU


12 HOLES EQ. SP.
ON 18.50 DIA. B.C.
(927.1) (469.9) (39.62)
36.50

PINION END

.375-24 THD (22.35)


.88 (12.45) (107.95)
(15.75) .49 4.25
.62 1.00-14 TAP
(57.15) 2.25 DEEP
12 HOLES EQ. SP.

(3.05-3.30)
.120-.130
.437(11.1) DIA. (19.05) ADVANCE
.50(12.7) DEEP .75 7.00
(1 HOLE) 1.00-8 THD. (177.8)
(50.8) DIA.B.C.
2.00

VIEW SHOWING HYDRAULIC MOTOR HUB ASSEMBLY


PUMP OFF FOR HUB

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

116
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

(1229.61)
48.41
.75-10 TAP, 1.50 DP.
4 HOLES
AIR MANIFOLD SHOWN D"
SECTIONED IN TOP HALF

CHAIN CASE AIR WARNING


MOUNTING AIR IN
OUT PLATE
SURFACE

CONNECTION BOX
ENCLOSURE AUX.
AS SHOWN MOUNTED SEE CONNECTION
BOX DETAILS CONN.
BOX

APPROX. CENTER .50 NPT FOR


OF GRAVITY AIR PRESSURE
(54.86) MEASUREMENTS
2.16 (PLUG IN HOLE)

TEMP. SENSOR
LEADS

TAPER 1.25(31.75)
IN DIA. PER
FT.(304.8) IN LGTH HEATER LEADS
CL
ARM. TO MAINTAIN IP56 RATING ON
A1 COVERS TORQUE 5/16-18 BOLTS
.50 NPT FOR TO 12-14 FT.LBS.(16-19 N-M)
AIR PRESSURE 1/2-13 BOLTS TO 58-62 FT.LBS
MEASUREMENTS A2
(78-84 N-M)

BOTTOM INSP.
COVER (WITH
HEATER ASM)

(1263.65)
49.75
(213.61) (133.35) .375-16 STUD (107.95)
8.41 5.25 4.25
(FOR GROUNDING) 30
1.56 DIA. THRU
(4 HOLES) 1.25 (31.75)
(63.5)
2.50
(273.05)
10.75
(44.2) (35.05)
1.74 1.38
(587.25)
23.12

16.500
(419.1)

(209.55) 6.50
8.25 (165.1)

CL MOTOR

FOOT DIMENSIONS

(419.1)
16.500 (+3.05
(60.45) -.00)
+.12
2.38
-.00
.75-10 TAP THRU
4 HOLES 3.19 (25.4R)
(81.03) 1.00R

3.87 (98.3)

(133.35)
5.25

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

117
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

AIR INLET FLANGE TOP INSP. COVER

MINIMUM REQUIRED FOR


NAME BRUSH ACCESSIBILITY
PLATE

21.00
(533.4)

AUX. SWITCH

APPROX
CENTER
OF GRAVITY

A2
A1
BOTTOM INSP.
COVER (WITH
HEATER ASM)

1.25-7 TAP
1.75(44.45) DEEP
2 HOLES
COMM END

"A2" FROM MOTOR


"F1" & "F2"
FROM MOTOR "A1" FROM MOTOR

NOTE:- MAINTAIN .75(19) CREEPAGE


BETWEEN CUSTOMER HARDWARE
#10 STUDS - 2 SETS OF
.375-16 BOLT OR
CABLE TIE 4 JUMPERED TOGETHER
STUD FOR FOR F1 & F2 CABLES
GROUND CABLE 2.00 N.P.T.(2 HOLES)
CONNECTIONS AS SHOWN FOR
"A" SIDE ASSEMBLY OF BOX
CONN. REVERSED FOR "B" SIDE

.687(17.4) DIA.
4 SETS OF 2 HOLES
FOR POWER CABLES
F1 F2

MAIN CONN.
BOX DETAIL
1.00 N.P.T.(2 H0LES)

6 - 2.00(50.8) DIA. HOLES


WITH REMOVABLE PLUGS. USE
AS REQUIRED FOR F1 & F2
& GROUND CABLES 4 SQUEEZE GLANDS FOR
1.38-1.62(35-41) DIA. POWER CABLES

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

118
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

.75-10 TAP,
1.50 DEEP
4 HOLES

AUX.
CONN.
BOX

APPROX. CENTER
OF GRAVITY

AUX.
SWITCH

A1

A2

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

119
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

AUX.
SWITCH

.75 N.P.T. NOTE:- NO CONSTANT THRUST


LOAD OF ANY MAGNITUDE TO
BE APPLIED TO MACHINE BEARINGS

A2 A1 NOTE FOR ARM. LOCKING ARRGT.:-


LOCATED ON COMM. END
TO BE IN PLACE DURING MOUNTING OF
MOTOR, BUT TO BE REMOVED BEFORE
OPERATION OF MOTOR.

NOTE:- DIMENSIONS IN PARENTHESIS


PURGING / COOLING / GENERAL CERTIFICATION DATA ARE IN MILLIMETERS
CLASS OF PROTECTION EEx p
MAX. AMBIENT TEMP 50 C
INTERNAL FREE VOLUME 6.6 CU.FT.
MIN PURGE FLOW RATE 35 CFM
MIN PURGE TIME 5 MINUTES PLUS 10 SECONDS FOR EACH CUBIC METRE OF DUCT
MIN OVERPRESSURE AT LP SWITCH 5.1 IN. WG.
MAX WORK. PRESS. 24 IN. WG.
TEST PRESSURE 36 IN. WG. SEE GEN. NOTE #6
MIN DIFFERENTIAL SWITCH SETTING TO BE SET FOR EACH MACHINE AT 2800 CFM
MAX LEAKAGE AT 21.4 IN. WG. 22 CFM SEE GEN. NOTE #8.

(241.3) IMPORTANT:
9.50 THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH-
(1) PROVIDES SUFFICIENT ACCESSIBILITY
AIR INLET FOR BRUSH INSPECTION.
(2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS.
13.50 (3) ALLOWS MAINTENANCE PERSONNEL TO
(342.9) COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.

(25.4)
.50-13 TAP, 1.00 DP
6 HOLES
1.62
(323.85) (41.15) NOTE: BASEEFA CERTIFIED PART
12.75
NO CHANGES EXCEPT PER 41A239616.
VIEW AT D" REQUIRES APPROVAL BY BASEEFA
(SHOWING AIR INLET)

DATE DATE DATE DATE DATE DATE DATE


REV. REV. REV. REV. REV. REV. REV.
SIGN. SIGN. SIGN. SIGN. SIGN. SIGN. SIGN.

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

120
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

DO NOT OBSTRUCT DO NOT OBSTRUCT


PURGE EXHAUST AIR PURGE EXHAUST AIR

40.62
[1031.7]

11.00
[279.4]

49.31
[1252.5]

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

121
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

CONDUIT PLATE WITH NOTE:


NON-INTERCELLULAR
VINYL GASKET M6 CAPTIVE SCREWS TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

CCW

F1 F2 A1 A2
10 POINT CONNECTOR 2 2 + - + -
3 3
4 4 16 GAGE [1.6]
5 5
NOTE: 6 6
7 7 MILD STEEL SHEET
TERMINALS #2, #3, #4 & #5 8 8
9 9
ARE TEMPERATURE SENSOR. 10 10
CW
TERMINALS #7 & #8
ARE SPACE HEATER.
F1 F2 A1 A2
- + + -

[10.0] BRASS
GROUND STUD

AUXILIARY CONNECTION BOX DETAIL

.354 X .98 SLOT


[9] [25]

GASKETING,
M10 NUTS,
AND WASHERS
PROVIDED BY
EXPO.

FIG. 56. GE752RB2 OUTLINE (41E903758, CHG. D). E-39546A.

122
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

123
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

NOTES:
LIFTING WARNING 1) DIMENSIONS: INCHES [MILLIMETERS]

TO LIFT COMPLETE MOTOR ASSEMBLY USE 2) NO CONSTANT THRUST LOAD OF


LIFTING ARRANGEMENT 41C637364 G1 FIG. ONLY. 3 ANY MAGNITUDE TO BE APPLIED
TO MACHINE BEARINGS.
NOTE FOR ARMATURE LOCKING ARRANGEMENT:
LOCATED ON COMMUTATOR END,
49.50 [1257.3] TO BE IN PLACE DURING MOUNTING
DISTANCE REQUIRED FOR OF MOTOR, BUT TO BE REMOVED
FILTER REMOVAL EITHER SIDE PRIOR TO MOTOR OPERATION.

19.25 (489,0) 19.25 (489,0) IMPORTANT:


THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
.5 NPT ELECTRICAL
CONNECTION 2) ALLOWS FOR REMOVAL OF ALL BRUSHES
2 SWITCHES AND PIGTAIL FASTENERS.
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.

.49 (12,4)
1.00-14 TAP
2.25 [57.1] DEEP
12 HOLES EQ. SP.

7.00 DIA.B.C.
.120-.130
(177,8) 5.38 DIA. [3.05-3.30]
(136,7) ADVANCE
16.25 16.25
(412,8) (412,0)
MOTOR HUB ASSEMBLY

2.25 DIA. .88 (22,4)


(57,2 O) .375-24 THREAD
3 HOLES .62 (15,7)

.437 [11.1] DIA.


.50 [12.7] DEEP
1 HOLE 1.00-8 THREAD
.75 (19,0)

2.00 (50,8)

VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB

.50-13 TAP THRU


8 HOLES EQ. SP.
44.00 (1117,6)
ON 19.00 DIA. B.C.
(482,6 O B.C.)

A" .50-13 TAP THRU APPROXIMATE WEIGHT:


12 HOLES EQ. SP.
MOTOR W/O HEAT EXCHANGER - 6695# [3036.8kg]
ON 18.50 DIA. B.C.
PINION END (469,9 O B.C.) MOTOR W/ HEAT EXCHANGER -- 8095# [3671.8kg]

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

124
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

B"
AIR FILTER
DIFFERENTIAL BLOWER
PRESSURE SWITCH 1.25 NPT AIR
DIFFERENTIAL
PRESSURE SWITCH CONNECTIONS
2 PER SIDE

.125 NPT TYPICAL AIR


AIR FILTER SENSING CONNECTION

69.00
(1752,6)
GASKET

.50 NPT
MOISTURE
SENSOR
CONNECTION

MAIN CONNECTION BOX

WARN. NOTE:
PLATE TERMINALS #2, #3, #4 & #5
ARE TEMPERATURE SENSORS.

TERMINALS #7 & #8
ARE SPACE HEATER.
"F1&F2" "A2" "A1"

AUXILIARY
ARM. C L CONNECTION
BOX
.50 NPT
1 HOLE REMOVABLE COVERS OVER
ARN.
LATE
2.28 X 4.25 OPENINGS
[57.9 X 107.9 OPENINGS]
TOP & BOTTOM FOR
CUSTOMER CONNECTIONS

TAPER 1.25 [31.7] CHAIN CASE


IN DIAMETER PER MOUNTING TO MAINTAIN IP56
12.00 [304.8] OF SURFACE RATING ON COVERS:
.375-16 STUD
LENGTH TORQUE
(FOR GROUNDING)
5/16-18 BOLTS TO
12 - 14 FT.LBS.
49.75 (1263,6)
[16 - 19 NM]
1/2-13 BOLTS TO
58 - 62 FT.LBS.
[78 -84 NM]

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

125
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

38.50 (977,9)

24.88
(632,0)

2.00 NPT AIR


CONNECTION

CENTER
OF
GRAVITY

AUXILIARY
SWITCH
(LOCKOUT)

.39 DIA.
(10 O) CERT.
PLATE
GROUND
STUD

.75 NPT
ELECTRICAL
CONNECTION

23.51 (597,2) 28.00 (711,2)

COMM END

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

126
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

PROTECTION UNIT
CENTER
OF
GRAVITY

CL ARMATURE
& BLOWER

1.25 NPT ELECTRICAL


CONNECTION BOTTOM
SIDE ONLY FOR
BLOWER MOTOR CABLE

18.71 8.62 4.81 9.87 12.94 10.10


(475,2) (218,9) (122,2) (250,7) (328,7) (256,5)
CL MOTOR (VARIES)
VIEW AT B"
18.25 (463,6) 18.25 (463,6)
2 WATER CONNECTIONS
1.50 NPT 1.74
16.50 (419,1) 16.50 (419,1) 3.19
NOTE: HEADERS MAY BE (44,2)
CHANGED END FOR (81,0)
END

5.25 8.25
2.38 (60,5)
(133,4) (209,6)

15.37 REF.
(390,4) 1.00 R
3.87 (98,3)
23.12 (25,4 R)

(587,2) 10.75
(273,0)
CL ARM.
2.50 o
30
(63,5)

4.25 6.50
1.35 (165,1)
(108,0)
(34,3)

1.56 DIA. THRU


(39,6 O) AND .375-16 STUD .75-10 THD. THRU
3.00 DIA. S'FACE. (FOR GROUNDING) 4 HOLES FOR
(76,2 O) ON TOP JACKING AND
SIDE - 4 HOLES
VIEW AT A" GROUND CABLE

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

127
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

MOUNTING SURFACE
DATUM LINE

1 BAIL 2 BAILS .50 NPT THREADED


THIS SIDE IN LINE PURGE AIR INLET
TO AIR CONTROL UNIT

ALTERNATE
WARN. AIR OUTLET
PLATE

AIR CONTROL
.50 NPT - 1 HOLE UNIT
BOTH SIDES OF
COMM. CHAMBER

WARN.
PLATE

PURGING / COOLING / GENERAL CERTIFICATION DATA


CLASS OF PROTECTION EEx p
MAX. AMBIENT TEMP 50 C BREATHER
INTERNAL FREE VOLUME 14.4 CU.FT.
MIN PURGE FLOW RATE 35 CFM .78 [20] DIA. HOLE
MIN PURGE TIME 5 MIN. 30 SEC. FOR CABLE ENTRY
MIN OVERPRESSURE AT LP SWITCH 5.1 IN. WG.
MAX WORK. PRESS. (HP SWITCH SETTING) 24 IN. WG. .25 BSPT FOR
36 IN. WG. FILTER DRAIN
TEST PRESSURE
MAX LEAKAGE AT 21.4 IN.WG. STATIC 22 CFM
MIN DIFFERENTIAL SWITCH SETTING (BLOWER) 19.5 IN. WG.
MAX DIFFERENTIAL SWITCH SETTING (FILTER) 1.5 IN. WG.
MIN COOLING WATER FLOW RATE 50 100 U.S. GPM
OR
MAX COOLING WATER TEMPERATURE 20 35 o C

M6 CAPTIVE SCREWS
CONDUIT PLATE WITH
NON-INTERCELLULAR
VINYL GASKET

10 POINT CONNECTOR 2
3 2
3
4
5 4
5 16 GAGE [1.6]
6
7 6
7
NOTE: 8 8 MILD STEEL SHEET
TERMINALS #2, #3, #4 & #5 9
10 9
10
ARE TEMPERATURE SENSORS.

TERMINALS #7 & #8
ARE SPACE HEATER.

[10.0] BRASS
GROUND STUD

AUXILIARY CONNECTION BOX DETAIL

ALL CONNECTION BOXES AND


NOTE: COVERS MEET IP-56 RATING

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

128
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658
NOTE:
MAINTAIN .75 [19.0] MIN. CREEPAGE
BETWEEN CUSTOMER HARDWARE

A2" FROM A1" FROM


MOTOR MOTOR
F1" & F2"
FROM MOTOR

2.00 NPT - 2 PLACES


HP AIR CONNECTIONS

.375-16 BOLT OR STUD #10 STUDS, 2 SETS OF 4


FOR GROUND CABLE JUMPERED TOGETHER FOR
1.50 [38.1] SQUARE BLOCK F1" & F2" CABLES

CABLE
TIE

.687 [17.4] DIA.


4 SETS OF 2 HOLES
FOR POWER CABLES
F1" F2"

(6) 2.00 [50.8] DIA. HOLES


WITH REMOVABLE PLUGS. USE
AS REQUIRED FOR F1" & F2"
GROUND CABLES.

1.00 NPT - 2 PLACES


PURGE AIR CONNECTIONS
MAIN CONNECTION BOX DETAIL 4 SQUEEZE GLANDS FOR
1.38-1.62 [35.0-41.1]
DIA. POWER CABLES

NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

CCW CW

F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

129
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

ACCESSORY DESCRIPTION

*
( = OPTIONAL )

S FILTER DIFFERENTIAL SWITCH: MODEL #1950-1


BLOWER DIFFERENTIAL SWITCH: MODEL #1950-20
DWYER DIFFERENTIAL PRESSURE SWITCH
S
* PURGE SYSTEM
EXPO SAFETY SYSTEMS LTD
TYPE LCA45
U.L. LISTED CARD: NOW E62583(N) EEx p II BASEEFA NO. Ex831224U
CL I, DIV 1, GR C,D INCORPORATING INTRINSICALLY SAFE SYSTEM
CL II, GR E,F,G EEx ib IIC T4 BASEEFA NO. Ex822361
TEMPERATURE: -40 F TO 140 F
AUXILIARY SWITCH: (LOCKOUT)
-40 C TO 60 C MODEL #EFS 2192-S153
ELECTRICAL: 15 A, 125/250/480 VAC, CROUSE-HINDS
U.L. LISTED CARD: NOIV E10593
S BLOWER MOTOR: MODEL #5K254CUI25P CL I, GR C,D
GENERAL ELECTRIC CL II, GR E,F,G
U.L. LISTED E10822(N) ELECTRICAL: 600 VAC
CL I, GR D
CL II, GR F, G AUXILIARY CONNECTION BOX: MODEL #TB10EX
TEMPERATURE CODE: T3B, 80 C RISE, EXP KLIPPON TERMINATIONS INC.
ELECTRICAL: 37.2/18.6 A, 230/460 VAC, 15HP APPROVALS: CERTIFICATE OF CONFORMITY
CONDUIT BOX THREADED FOR RIGID CONDUIT #EX 84B3299X BASEEFA EEx'e' II T6
CONNECTION TYPE: XP TO BS5501 PART 6 (WITH TERMINALS)
U.L. LISTED CARD: E30225(N)
CL I, GR C,D SPACE HEATER: MODEL #BP7G7A-1E
CL II, GR E,F,G WATLOW
U.L. LISTED 61 MO (CARD KGWX E88799)
* BLOWER MOTOR: MODEL 5K254CS125P
GENERAL ELECTRIC
CL I, GR C,D
ELECTRICAL: 277 VAC, 185 WATTS
U.L. LISTED E10822(N) CONNECTION HEAD: MODEL GUAL-36
CL I, DIV 1, GR D CROUSE-HINDS
TEMPERATURE CODE: T3B, 80 C RISE, EXP U.L. LISTED CARD: QBCR E10518(N)
ELECTRICAL: 15 HP 230/460 V, 3545 RPM, CL I, GR C,D
3 PHASE, 60 HZ CL II, GR E,F,G
CERTIFICATE #EX90Y1483
TEMPERATURE SENSOR: MODEL #XS9074PBY60B
* BLOWER MOTOR: MODEL AE160MA
BCP
MINCO PRODUCTS
(2) RESISTANCE TEMPERATURE DETECTORS
CLASSIFICATION EExd ZONE 1, GROUP 11B, T4 ELEMENT: PLATINUM
BASEEFA CERTIFICATE EX831411
ELECTRICAL: 11KW, 440V, 60HZ, 3600 RPM RESISTANCE: 100 ± 11% @ 0 C
TEMPERATURE COEFFICIENT: .391 OHMS/ C
S MOISTURE SENSOR TEMPERATURE RANGE: -200 C TO 200 C.
EMCOT W/KILLARK OUTLET BOX GECLBT-2
U.L. LISTED CARD: IGIV E10514(N)
(HAZARDOUS LOCATION)
CL I, GR C,D
CL II, GR E,F,G
ELECTRICAL: 110 VAC

CLOSED LOOP COOLING SYSTEM


S
AND ALL ( ) INDICATED ACCESSORIES
SUPPLIED BY: HUNT ENGINE CO. INC.
PO BOX 35685
HOUSTON, TEXAS 77235
AND CONFORM TO SPECIFICATION
CONTROL DRAWING 41C637362
REVISION _ / DATE: 5 JUNE 1990

FIG. 57. GE752RB2 OUTLINE (41E903763, CHG. D). E-40924.

130
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

131
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

WEIGHT OF MOTOR 6667 LBS. [3024.1 kg]

WEIGHT OF (OPTIONAL) BLOWER ASM. 396 LBS. [179.6 kg]

NOTES: .50-13 TAP


1.00 [25.4] DEEP
1) DIMENSIONS: INCHES [MILLIMETERS] 6 HOLES

2) NO CONSTANT THRUST LOAD OF 1.13


ANY MAGNITUDE TO BE APPLIED [28.7]
TO MACHINE BEARINGS.
MOTOR
NOTE FOR ARMATURE LOCKING ARRANGEMENT: C
L
LOCATED ON COMMUTATOR END,
TO BE IN PLACE DURING MOUNTING
OF MOTOR, BUT TO BE REMOVED 13.50
PRIOR TO MOTOR OPERATION. [342.9]

IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
AND PIGTAIL FASTENERS. 9.50
[241.3]
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS. 12.87
[326.9]

AIR INLET FLANGE


CONNECTION BOX ENCLOSURE
PER IP24, IEC 34-5
AS SHOWN MOUNTED.
SEE CONNECTION BOX
DETAILS ON SHEET #2.
AUXILIARY
SWITCH
AIR
OUT
APPROX. CENTER OF
GRAVITY LOCATED AT
MOTOR CENTERLINES
WARN.
PLATE
SHAFT TAPER
.50 NPT FOR
1.25 [31.75] IN DIA.
AIR PRESSURE
PER 12.00 [304.8] IN
MEASUREMENTS
LENGTH

.50 NPT FOR


AIR PRESSURE
A1
MEASUREMENTS
CL ARM
WARN.
A2 PLATE
EXPLOSION PROOF
PRESSURE SWITCH
(#6 SCREWS 0N
TERMINAL BOARD)

49.75
[1263.6]

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

132
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

AIR
2.25 R OUT 2.25 DIA
[57.2 R]
[57.2 DIA.]
3 HOLES
FOR LIFTING

.625-11 TAP
1.25 [31.8] DP.
4 HOLES

EXPLOSION PROOF
PRESSURE SWITCH
(#6 SCREWS 0N
TERMINAL BOARD)

.50-13 TAP
THIS AREA OF FOOT
1.00 [25.4] DEEP 1.72
TO BE FLUSH WITH
8 HOLES [43.7]
FRAME FACE, BOTH
SIDES
PINION END
END OF
SHAFT
REFERENCE
C MOTOR
L

18.25 [463.6] 18.25 [463.6]


8.41 1.74 3.19
[44.2] 16.50 [419.1] 16.50 [419.1] [81.0]
[213.6]

5.25 8.25
2.38 [60.5]
[133.4] [209.6]

15.37 REF.

[390.4] 1.00 R 3.87 [98.3]


[25.4 R]
23.12

[587.2] 10.75
[273.0]
CL ARM.
2.50
[63.5]
1.00
[25.4]

4.25 6.50
[108.0] [165.1]
1.35
[34.3]

1.56 DIA. THRU


[39.6 O ] AND .375-16 X 1.19 30
3.00 DIA. S'FACE. GROUNDING STUD
1.25 [31.8]
[76.2 O ] ON TOP (ON TOP OF FOOT)
.75-10 THD. THRU
SIDE - 4 HOLES
4 HOLES FOR
JACKING AND
GROUND CABLE
MOUNTING FEET

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

133
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

MINIMUM CLEARANCE
REQUIRED FOR
BRUSH ACCESSIBILITY

TAPPED HOLES ARE PRESENT


IN STD. MOTOR FRAME BUT
NOT USED FOR THIS MODEL
A
AUXILIARY
SWITCH
NAME 21.00
PLATE
[533.4]

10.25 12.50
[260.4] [317.5]

8.00
[203.2]

12.00
[304.8]

VIEW AT A
TOP INSPECTION FLANGE A2
A1

C 646 MCM 1.25-7 TAP


UNARMORED APPROX. 1.75 [44.5] DEEP
CABLES TYP. CENTER OF 2 HOLES
GRAVITY B

COMMUTATOR END

TAPPED HOLES ARE PRESENT


IN STD. MOTOR FRAME BUT .50-13 TAP THRU TAPPED HOLES ARE PRESENT
NOT USED FOR THIS MODEL 4 HOLES .50-13 TAP THRU
IN STD. MOTOR FRAME BUT
NOT USED FOR THIS MODEL 4 HOLES

8.00
10.25
[203.2]
260.4
11.00 13.25
[279.4] [336.6]

8.00
[203.2]

12.00
[304.8] 8.00
[203.2]
VIEW AT B 12.00
HAND HOLE FLANGE [304.8]

VIEW AT C
SPACE HEATER FLANGE

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

134
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

.938 [23.82] DIA. 1.12


8 HOLES EQ. SP. [28.4]

9.25 DIA.B.C.
5.38 DIA. .090 - .100
[235.0]
[2.3 - 2.5]
[136.7]
ADVANCE
11.00 DIA. +.000
6.998 DIA.
[279.4] -.002
+0.00
177.75
-0.05

GENERATOR HUB ASSEMBLY

OPTIONAL
BLOWER
ARRGT.

AIR IN

A1
A2

GE-752-RB3B MOTOR
SAME AS GE-752-RB3A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE.
SHOWN HERE WITH OPTIONAL BLOWER ARRGT.

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

135
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

.88 [22.4]
1.00-14 TAP
2.25 [57.1] DEEP .62 [15.7]
1.75 [44.4] .375-24 THREAD
12 HOLES EQ. SP.

+.000
+.000 9.120 DIA.
8.993 DIA. -.002
-.002 7.00 DIA.B.C. 1.25 [31.8]
.120-.130 +0.00
+0.00 [177.8] 5.38 DIA. 231.65
228.42 [3.05-3.30] -0.05 .437 [11.1] DIA.
-0.05 [136.7] ADVANCE .50 [12.7] DEEP
1 HOLE
.75 [19.0]
1.00-8 THREAD
2.00 [50.8]
MOTOR HUB ASSEMBLY

VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB
NOTE:
BLOWER ARRGT. DIMENSIONALLY
SAME WHEN MOUNTED ON A" SIDE

NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

OPTIONAL
BLOWER
CCW CW
ARRGT.
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -

DRAIN
NAME
PLATE

APPROX.
CENTER OF
GRAVITY

A1

A2
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
QUICK-OPEN COVER ARRGT. FOR BRUSH INSPECTION.
WHEN SPACE HEATER IS
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
NOT SUPPLIED
GE-752-ARB3B MOTOR AND PIGTAIL FASTENERS.
SAME AS GE-752-ARB3A MOTOR EXCEPT
3) ALLOWS MAINTENANCE PERSONNEL TO
CONN. BOX MOUNTED ON OPPOSITE SIDE. COMPLY TO THE GE MAINTENANCE
SHOWN HERE WITH OPTIONAL BLOWER ARRGT. INSTRUCTION SPECIAL REQUIREMENTS.

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

136
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

1.25-7 THREADS
2.17 [55.1] DEEP CHAIN CASE
2 PLACES BOSS

FRAME HEAD A B
AIR BAFFLE
A B

AIR
AIR OUT
OUT

D C
AIR D C
OUT

AIR OUTLET SPLASH GUARDS MAY


AIR
BE INTERCHANGED FOR CHAIN
OUT
PULL IN OPPOSITE DIRECTION

PINION END
VIEW SHOWING SPLASH GUARDS, FRAME HEAD
BAFFLES AND CHAIN CASE BOSSES (WHEN USED)

20 POINT CONNECTOR .75 [19.0]


MIN. CREEPAGE

1.16 [29.5] DIA. HOLE


1.94 [49.3] DEEP 4 PLACES

MALE HALF OF CONNECTOR


IS SUPPLIED & CAN BE
CRIMPED TO 535 OR 777
MCM CABLE USING
SQUARE D COMPANY'S"
VERSA-CRIMP TOOL,
PART NUMBER #VC-86
B" SIDE CONN'S
AT THIS END
1.19-1.38 [30.2-35.0] I.D . 1.19-1.38 I.D.
ONE BUSHING. 4.00 [101.6] DIA. [30.2-35.0 I.D.]
HOLE IN BOX. MAKE CONNECTIONS FOUR BUSHINGS
PER 41C660816 (CONTROL) AND
TERMINAL BOARD SCHEMATIC

OPTIONAL MAIN CONNECTION BOX DETAIL


PLUG-IN CONNECTIONS
(CONNECTION BOX CONFORMS TO IEC 34-5 OF IP24)

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

137
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

20 POINT TERMINAL
BOARD W/#10 STUDS

.687 [17.4] DIA.


4 SETS OF 2 HOLES
FOR POWER CABLES

.75 [19.0]
MIN. CREEPAGE

B" SIDE CONN'S


AT THIS END
1.19-1.38 I.D.
1.19-1.38 I.D. [30.2-35.0 I.D.]
[30.2-35.0 I.D.] FOUR BUSHINGS
ONE BUSHING
(FOR CONTROL)

MAIN CONNECTION BOX DETAIL


BOLT-ON CONNECTIONS
SINGLE & DOUBLE POWER CONNECTIONS SHOWN
(CONNECTION BOX CONFORMS TO IEC 34-5 OF IP24)

A B C D E F G H J K L M N P R S T V W X

PRESSURE SWITCH F1 HEATER


RTD'S
WHEN
SUPPLIED
AUXILIARY BLOWER F2 GROUND STUD
SWITCH (OPTIONAL) (IN BOX)

SCHEMATIC
TERMINAL BOARD CONNECTIONS

FIG. 58. GE752RB3 OUTLINE (41E903820, CHG. A). E-41146.

138
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

139
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

(23.83) .938 DIA.


NOTE:- NO CONSTANT THRUST 8 HOLES (123.19)
LOAD OF ANY MAGNITUDE TO EQ. SP. 4.85
BE APPLIED TO MACHINE BEARINGS

NOTE:- DIMENSIONS IN PARENTHESIS


ARE IN MILLIMETERS

9.25
(25.4) (234.95)
.50-13 TAP, 1.00 DEEP (2.29-2.54)
DIA. B.C. .090-.100
8 HOLES
ADVANCE
+.000
(57.15) 6.998 -.002
2.25 DIA. (3 HOLES) (177.749 +.000
-.051)
GENERATOR HUB ASSEMBLY
FOR LIFTING DIA.
.625-11 TAP
1.25(31.75) DP
4 HOLES

AIR OUT
(4 CORNERS)

16.82
(427.23) AIR OUT

+.000
-.010 EXPLOSION PROOF
16.656 F2 PRESSURE SWITCH
(423.062) WHEN SUPPLIED
(+.000 (#6 SCREWS ON
-.254) F1 TERMINAL BOARD)

1.72 (43.69)

THIS AREA OF FOOT


FLUSH WITH FRAME
FACE. BOTH SIDES

(927.1)
36.50

PINION END
.375-24 THD (22.35)
.88
(12.45)
(15.75) .49
1.00-14 TAP
.62
(57.15) 2.25 DEEP
12 HOLES EQ. SP.

(3.05-3.30)
.437(11.1) DIA. (19.05) .120-.130
.50(12.7) DEEP .75 ADVANCE
7.00
(1 HOLE) (50.8) 1.00-8 THD. (177.8)
2.00 DIA.B.C.
MOTOR HUB ASSEMBLY
5.38
VIEW SHOWING HYDRAULIC (136.65)
PUMP-OFF FOR HUB DIA.

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

140
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

(185.67)
38.41 (975.61) 7.31 12.00
(304.8)

TAPER 1.25(31.75)
IN DIA. PER
FT.(304.8) IN LENGTH

WARNING
PLATE "D"
AIR IN
AUXILIARY
CONNECTION BOX SWITCH
AIR OUT ENCLOSURE PER
IP45, OR IP24 (ARB3)
IEC 34-5
AS SHOWN MOUNTED

APPROX. CENTER EXPLOSION PROOF


OF GRAVITY AUXILIARY SWITCH
(54.86) WHEN SUPPLIED
2.16 (#6 SCREWS FOR
CONNECTIONS)

.50 NPT FOR


F1 AIR PRESSURE
.50 NPT FOR
AIR PRESSURE MEASUREMENTS
C
L
MEASUREMENTS ARM.
F2 A1
EXPLOSION PROOF
PRESSURE SWITCH A2
WHEN SUPPLIED
(#6 SCREWS ON
TERMINAL BOARD)

(1263.65)
49.75
(213.61) (133.35) .375-16 STUD (107.95)
8.41 5.25 4.25
(FOR GROUNDING) 30 O
1.25 (31.75)
(273.05) (63.5)
(39.62) 2.50
10.75
1.56 DIA. THRU
(4 HOLES) (44.2) (35.05)
1.74 1.38
(587.25)
23.12

16.500
(419.1)
(209.55)
6.50
8.25 (165.1)

CL MOTOR

FOOT
DIMENSIONS
(419.1)
16.500 (+3.05
(60.45) -.00)
2.38 +.12
-.00
.75-10 TAP THRU VIEW SHOWING SPACE HEATER
3.19 (25.4R) (EXPLOSION PROOF) LOCATION
4 HOLES
(81.03) 1.00R WHEN SUPPLIED.

3.87 (98.3)

(133.35)
5.25

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

141
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

MOTOR
CL

(241.3)
9.50

13.50 AIR INLET


(342.9)

(25.4)
.50-13 TAP, 1.00 DEEP MINIMUM REQUIRED FOR
6 HOLES BRUSH ACCESSIBILITY
(323.85) 1.62 AIR INLET FLANGE
12.75 TO SPACE
(41.15) HEATER
VIEW AT D"
(SHOWING AIR INLET WHEN TOP INSP. COVER
BLOWER IS NOT SUPPLIED) (QUICK OPEN ON ARB3)
DRAIN
AUXILIARY
SWITCH
.50-13 TAP THRU NAME "C"
PLATE
4 HOLES
21.00
1.12 (28.45) (533.4)

WELD
(279.4)
11.00
.75 PIPE THD.

.75 8.00 1.12


(19.05) (203.2) (28.45)

EXPLOSION PROOF
AUXILIARY SWITCH APPROX
WHEN SUPPLIED CENTER
(#6 SCREWS FOR OF GRAVITY
(260.35) CHAMFER
CONNECTIONS)
10.25
A2
VIEW AT A"
SHOWING FLANGE A1
WITH COVER REMOVED
SEE AUXILIARY VIEW
FOR SPACE HEATER
.50-13 TAP THRU
4 HOLES
MOUNTED ON COVER
(WHEN SUPPLIED)
"B"
1.25-7 TAP
1.75(44.45) DEEP
"A" BOTTOM INSP. 2 HOLES
COVER
(QUICK OPEN ON ARB3)
(28.45)
8.00
1.12 (203.2) COMM END
(19.05)
8.00 .75
(203.2) FLAT
10.25
(260.35) (28.45) 1.12 (260.35)
WELD 10.25
.50-13 TAP THRU
4 HOLES
(260.35)
10.25
(317.5)
VIEW AT B" 12.50
SHOWING FLANGE
WITH COVER REMOVED (260.35)
10.25
(28.7) (203.2) (12,7)
1.13 8.00 .50
IMPORTANT: FLAT
THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH- 1.13 (28.7)
(1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
(2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS. VIEW AT C" SHOWING
(3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE FLANGE WITH COVER REMOVED.
INSTRUCTION SPECIAL REQUIREMENTS.

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

142
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

APPROX. CENTER
OF GRAVITY

A1

A2

A B C D E F G H J K L M N P R S T V W X

PRESSURE SWITCH HEATER


RTD'S
WHEN
SUPPLIED
AUXILIARY BLOWER GROUND STUD
SWITCH (OPTIONAL) (IN BOX)

SCHEMATIC
TERMINAL BOARD CONNECTIONS

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

143
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

F1 F2

A2 A1

GE-752-ARB1B MOTOR
SAME AS GE-752-ARB1A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

144
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

(1100.84)
43.34

1.75 (44.45)
(1010.41)
4.13 (104.90) 39.78

(15.88)
.625 DIA. .88 (550.42)
20 HOLES (22.35) 21.67

(482.6)
19.00 DIA
B.C.

F1
.50-13 TAP THRU
8 HOLES EQ. SP. F2
FOR CHAIN CASE
MOUNTING

"B" SIDE CONN. BOX SHOWN. WHEN CONN.


BOX MOUNTED ON "A" SIDE, DIM. DECREASES
TO 25.82(655.83), IN EITHER CASE CONN. BOX
MOVES 3.50(88.9) TOWARDS C.E.
VIEW SHOWING
MANIFOLD WHEN USED

PINION END

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

145
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1.25-7 THREADS
2.17(55.12) DEEP
2 HOLES CHAIN CASE BOSS
FRAME HEAD
AIR BAFFLE

B
A
A B

AIR
OUT

AIR OUT

F1

D C

D C F2
AIR
OUT

AIR OUT
AIR OUTLET SPLASH GUARDS
VIEW SHOWING SPLASH GUARDS MAY BE INTERCHANGED FOR
FRAME HEAD BAFFLE AND CHAIN CHAIN PULL IN OPPOSITE
CASE BOSSES (WHEN USED) DIRECTION

PINION END

NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

CCW CW

F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

146
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

MINIMUM CREEPAGE
DIMENSION
20 POINT CONNECTOR

.75
(19,05)

1.160(29.464) DIA. HOLE


1.94(49.28) DEEP, 8 PLACES
MALE HALF OF CONNECTOR
IS SUPPLIED & MAY BE CRIMPED
TO 535 OR 777 MCM CABLE USING
"SQUARE D CO'S." VERSA-CRIMP
TOOL, PART #VC-86

(35.05-41.15)
1.38-1.62 I.D. (IP45 BOX)
1.19-1.38 I.D. ONE BUSHING OR
4.00 DIA. HOLE IN BOX (30.2-35.0)
MAKE CONNECTIONS PER 1.19-1.38 I.D. (IP24 BOX)
41C660816 (CONTROL) 8 BUSHINGS
PLUG IN CONNECTIONS

20 POINT TERMINAL
MINIMUM CREEPAGE BOARD WITH # 10 STUDS
DIMENSION (17.45)
.687 DIA. 2 HOLES
8 PLACES
16 HOLES TOTAL
.75
(19.05)

(35.05-41.15)
1.19-1.38 I.D. ONE BUSHING 1.38-1.62 I.D. (IP45 BOX)
(CONTROL) OR
(30.2-35.0)
BOLT ON CONNECTIONS 1.19-1.38 I.D. (IP24 BOX)
8 BUSHINGS

CONNECTION BOX DETAILS


SINGLE & DOUBLE POWER CONNECTIONS SHOWN

FIG. 59. GE752ARB1 OUTLINE (41E903750, CHG. D). E-40918.

147
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

NOTES:

1) DIMENSIONS: INCHES [MILLIMETERS]


C BLOWER
L 2) NO CONSTANT THRUST LOAD OF
49.50 [1257.3]
ANY MAGNITUDE TO BE APPLIED
DISTANCE REQUIRED FOR TO MACHINE BEARINGS.
FILTER REMOVAL EITHER SIDE
19.25 [489.0] 19.25 [489.0] NOTE FOR ARMATURE LOCKING ARRANGEMENT:
LOCATED ON COMMUTATOR END,
TO BE IN PLACE DURING MOUNTING
OF MOTOR, BUT TO BE REMOVED
.5 NPT ELECTRICAL PRIOR TO MOTOR OPERATION.
CONNECTION

IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
AND PIGTAIL FASTENERS.
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.

CL MOTOR
18.25 [463.6] 18.25 [463.6]
10.00
[254.0] 1.74 16.50 419.1 16.50 419.1 3.19
REF. [44.2] [81.0]

2.25 DIA. 5.25 8.25


2.38 [60.5]
[57.2 O]
/ [133.4] [209.6]
3 HOLES
15.37 REF.
[390.4] 1.00 R
3.87 [98.3]
23.12 [25.4 R]
[587.2]
10.75
CL ARM. [273.0]
2.50 30
[63.5]

4.25 6.50
1.35 [108.0] [165.1]
[34.3]

1.56 DIA. THRU


[39.6 O
/ ] AND .75-10 THD. THRU
.375-16 STUD 4 HOLES FOR
3.00 DIA. S'FACE.
[76.2 O/ ] ON TOP (FOR GROUNDING) JACKING AND
SIDE - 4 HOLES GROUND CABLE
VIEW AT A
MOUNTING FEET

CL ARMATURE 1.75
[44.4]

44.00 [1117.6]
.50-13 TAP THRU
8 HOLES EQ. SP.
.50-13 TAP THRU ON 19.00 DIA. B.C.
12 HOLES EQ. SP. [482.6O
/ B.C.]
ON 18.50 DIA. B.C.
A" [469.9 O
/ B.C.]

PINION END LIFTING WARNING


TO LIFT COMPLETE MOTOR ASSEMBLY USE
LIFTING ARRANGEMENT 41C637361 G1 FIG. 2 ONLY

FIG. 60. GE752ARB2 OUTLINE (41E903766, CHG. D). E-40925.

148
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

BLOWER
NOTE: HEADERS MAY BE DIFFERENTIAL
CHANGED END FOR PRESSURE SWITCH
END 1.25 NPT AIR
CONNECTIONS
2 PER SIDE

AIR FILTER .125 NPT TYPICAL AIR


DIFFERENTIAL SENSING CONNECTION
PRESSURE SWITCH

AIR FILTER

GASKET
.50 NPT
79.18 MOISTURE
SENSOR
[2011.2] CONNECTION 57.00
[1447.8]

MAIN CONNECTION BOX

WARN.
PLATE

F1" F2" A2" A1"

ARM. CL AUXILIARY CONNECTION BOX


.50 NPT REMOVABLE COVERS OVER
1 HOLE 2.28 X 4.25 OPENINGS
[57.9 X 107.9 OPENINGS]
WARN. TOP & BOTTOM FOR
PLATE CUSTOMER CONNECTIONS

NOTE:
TERMINALS #2, #3, #4 & #5
ARE TEMPERATURE SENSORS.

TAPER 1.25 [31.7] TERMINALS #7 & #8


IN DIAMETER PER ARE SPACE HEATER.
12.00 [304.8] OF
LENGTH
CHAIN CASE .375-16 STUD
MOUNTING (FOR GROUNDING)
SURFACE
TORQUE
1.94 [49.3] 5/16-18 BOLTS TO
12 - 14 FT.LBS.
[16 - 19 NM]
49.75 [1263.6] 1/2-13 BOLTS TO
58 - 62 FT.LBS.
[78 -84 NM]

FIG. 60. GE752ARB2 OUTLINE (41E903766, CHG. D). E-40925.

149
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

PURGING / COOLING / GENERAL CERTIFICATION DATA


CLASS OF PROTECTION EEx p
MAX. AMBIENT TEMP 50 C
INTERNAL FREE VOLUME 14.4 CU.FT.
MIN PURGE FLOW RATE 35 CFM
MIN PURGE TIME 5 MIN. 30 SEC.
51.25 MIN OVERPRESSURE AT LP SWITCH 5.1 IN. WG.
[1301.8] MAX WORK. PRESS. (HP SWITCH SETTING) 24 IN. WG.
29.25 TEST PRESSURE 36 IN. WG.
MAX LEAKAGE AT 21.4 IN.WG. STATIC 22 CFM
[743.0]
MIN DIFFERENTIAL SWITCH SETTING (BLOWER) 19.5 IN. WG.
MAX DIFFERENTIAL SWITCH SETTING (FILTER) 1.5 IN. WG.
MIN COOLING WATER FLOW RATE 100 U.S. GPM
MAX COOLING WATER TEMPERATURE 25 C

CLOSED LOOP COOLING SYSTEM


AND ALL ( S ) INDICATED ACCESSORIES

24.88 SUPPLIED BY: HUNT ENGINE CO. INC.


[632.0] PO BOX 35685
HOUSTON, TEXAS 77235
AND CONFORM TO SPECIFICATION
CONTROL DRAWING 41C637362
REVISION _ / DATE: 5 JUNE 1990

.49 [12.4]

1.00-14 TAP
2.00 NPT AIR 2.25 [57.1] DEEP
CONNECTION 12 HOLES EQ. SP.

CENTER
OF
GRAVITY

7.00 DIA.B.C.
AUXILIARY .120-.130
[177.8] 5.38 DIA. [3.05-3.30]
SWITCH
(LOCKOUT) [136.7] ADVANCE
.39 DIA.
[10O]
/
GROUND
STUD CERT.
PLATE

MOTOR HUB ASSEMBLY

.88 [22.4]
.375-24 THREAD
.62 [15.7]

.75 NPT
ELECTRICAL
CONNECTION

23.51 [597.2] 28.00 [711.2]

.437 [11.1] DIA.


COMM END .50 [12.7] DEEP
1.00-8 THREAD
1 HOLE

.75 [19.0]

2.00 [50.8]

VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB

FIG. 60. GE752ARB2 OUTLINE (41E903766, CHG. D). E-40925.

150
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

PROTECTION UNIT
CENTER
OF
GRAVITY

PLATE
WARN.

C ARMATURE
L

C BLOWER
L

51.25 REF.
1301.8

1.25 NPT ELECTRICAL


CONNECTION BOTTOM
SIDE ONLY FOR
BLOWER MOTOR CABLE

18.71 8.62 4.81 9.88 12.94 10.10


[475.2] [218.9] [122.2] [251.0] [328.7] [256.5]
(VARIES)
2 WATER CONNECTIONS
1.50 NPT
MOUNTING SURFACE
DATUM LINE
1 BAIL 2 BAILS
THIS SIDE IN LINE .50 NPT THREADED
PURGE AIR INLET
TO AIR CONTROL UNIT

ALTERNATE
WARN. AIR OUTLET
PLATE

.50 NPT - 1 HOLE AIR CONTROL


BOTH SIDES OF UNIT
COMM. CHAMBER

WARN.
PLATE

BREATHER
.78 [20] DIA. HOLE
FOR CABLE ENTRY
.25 BSPT FOR
FILTER DRAIN

FIG. 60. GE752ARB2 OUTLINE (41E903766, CHG. D). E-40925.

151
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

CONDUIT PLATE WITH M6 CAPTIVE SCREWS


NON-INTERCELLULAR APPROXIMATE WEIGHT:
VINYL GASKET MOTOR W/O HEAT EXCHANGER - 6832# [3098.9kg]
MOTOR W/ HEAT EXCHANGER -- 8333# [3779.8kg]

ACCESSORY DESCRIPTION:
(* = OPTIONAL )
S FILTER DIFFERENTIAL SWITCH: MODEL #1950-1
BLOWER DIFFERENTIAL SWITCH: MODEL #1950-20
10 POINT CONNECTOR DWYER DIFFERENTIAL PRESSURE SWITCH
2 2 U.L. LISTED CARD: NOW E62583(N)
NOTE:
3
4
3
4
CL I, DIV 1, GR C,D
5 5 16 GAGE [1.6] CL II, GR E,F,G
TERMINALS #2, #3, #4 & #5 6 6
MILD STEEL SHEET
ARE TEMPERATURE SENSORS. 7
8
7
8 TEMPERATURE: -40 F TO 140 F
9 9
10 10 -40  C TO 60 C
TERMINALS #7 & #8 ELECTRICAL: 15 A, 125/250/480 VAC,
ARE SPACE HEATER. S BLOWER MOTOR: MODEL #5K254CU125P
GENERAL ELECTRIC
U.L. LISTED E10822(N)
CL I, GR D
CL II, GR F, G
TEMPERATURE CODE: T3B, 80C RISE, EXP
ELECTRICAL: 37.2/18.6 A, 230/460 VAC, 15HP
CONDUIT BOX THREADED FOR RIGID CONDUIT
[10.0] BRASS CONNECTION TYPE: XP
GROUND STUD U.L. LISTED CARD: E30225(N)
CL I, GR C,D
CL II, GR E,F,G

AUXILIARY CONNECTION BOX DETAIL * BLOWER MOTOR: MODEL 5K254CS125P


GENERAL ELECTRIC
U.L. LISTED E10822(N)
CL I, DIV 1, GR D
NOTE: ALL CONNECTION BOXES AND TEMPERATURE CODE: T3B, 80 C RISE, EXP
COVERS MEET IP-56 RATING ELECTRICAL: 15 HP, 230/460V, 3545 RPM,
3 PHASE, 60HZ
CERTIFICATE #EX90Y1483
* BLOWER MOTOR: MODEL AE160MA
BCP
CLASSIFICATION EExd ZONE 1, GROUP 11B, T4
BASEEFA CERTIFICATE EX831411
ELECTRICAL: 11KW, 440V, 60HZ, 3600 RPM
S MOISTURE SENSOR
EMCOT W/KILLARK OUTLET BOX GECLBT-2
U.L. LISTED CARD: IGIV E10514(N)
(HAZARDOUS LOCATION)
CL I, GR C,D
CL II, GR E,F,G
ELECTRICAL: 110 VAC
S
* PURGE SYSTEM
EXPO SAFETY SYSTEMS LTD
TYPE LCA45
10.00 EEx p II BASEEFA NO. Ex831224U
[254.0] INCORPORATING INTRINSICALLY SAFE SYSTEM
EEx tb IIC T4 BASEEFA NO. Ex822361
AUXILIARY SWITCH: (LOCKOUT)
MODEL #EFS 2192-S153
C CROUSE-HINDS
L ARMATURES U.L. LISTED CARD: NOIV E10593
CL I, GP C,D
10.00 CL II, GR E,F,G
[254.0] ELECTRICAL: 600 VAC
AUXILIARY CONNECTION BOX: MODEL #TB10EX
KLIPPON TERMINATIONS INC.
APPROVALS: CERTIFICATE OF CONFORMITY
#EX 84B3299X BASEEFA EEx'e' II T6
TO BS5501 PART 6 (WITH TERMINALS)
SPACE HEATER: MODEL #BP7G7A-1E
WATLOW
U.L. LISTED 61 MO (CARD KGWX E88799)
CL I, GR C,D
ELECTRICAL: 277 VAC, 185 WATTS
CONNECTION HEAD: MODEL GUAL-36
CROUSE-HINDS
U,L, LISTED CARD: QBCR E10518(N)
CL I, GR C,D
CL 1II, GR E,F,G
27.75 TEMPERATURE SENSOR: MODEL #XS9074PBY60B
[704.8] MINCO PRODUCTS
(2) RESISTANCE TEMPERATURE DETECTORS
ELEMENT: PLATINUM
RESISTANCE: 100±11% @ 0C
VIEW SHOWING TEMPERATURE COEFFICIENT: .391 OHMS/ C
RECOMMENDED MOTOR PLACEMENT TEMPERATURE RANGE: -200 C TO 200 C
FOR BACK TO BACK INSTALLATIONS

FIG. 60. GE752ARB2 OUTLINE (41E903766, CHG. D). E-40925.

152
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

A2" FROM A1" FROM


MOTOR MOTOR
F1" FROM F2" FROM
MOTOR MOTOR

NOTE:
MAINTAIN .75 [19.0] MIN. CREEPAGE
BETWEEN CUSTOMER HARDWARE

.375-16 BOLT OR STUD 2.00 NPT - 2 PLACES


FOR GROUND CABLE HP AIR CONNECTIONS
1.50 [38.1] SQUARE BLOCK

.687 [17.4] DIA.


CABLE 8 SETS OF 2 HOLES
TIE FOR POWER CABLES

1.00 NPT - 2 PLACES


PURGE AIR CONNECTIONS
MAIN CONNECTION BOX DETAIL

8 SQUEEZE GLANDS FOR


1.38-1.62 [35.0-41.1]
DIA. POWER CABLES

NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

CCW CW

F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -

FIG. 60. GE752ARB2 OUTLINE (41E903766, CHG. D). E-40925.

153
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

49.50 [1257.3] IMPORTANT:


DISTANCE REQUIRED FOR THE ELECTRICAL EQUIPMENT SHOULD
FILTER REMOVAL EITHER SIDE BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
19.25 (489,0) 19.25 (489,0) FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
.5 NPT ELECTRICAL AND PIGTAIL FASTENERS.
CONNECTION 3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.

.49 (12,4)
1.00-14 TAP
2.25 [57.1] DEEP
12 HOLES EQ. SP.

7.00 DIA.B.C.
.120-.130
(177,8) 5.38 DIA. [3.05-3.30]
(136,7) ADVANCE

MOTOR HUB ASSEMBLY

.88 (22,4)
.375-24 THREAD
.62 (15,7)
2.25 DIA.
(57,2 O)
3 HOLES

.437 [11.1] DIA.


.50 [12.7] DEEP
1 HOLE 1.00-8 THREAD
.75 (19,0)

2.00 (50,8)
VIEW SHOWING
HYDRAULIC PUMP-OFF FOR HUB

1.75
PINION-END
(44,4)
44.00 (1117,6)
.50-13 TAP THRU
A" 8 HOLES EQ. SP.
ON 19.00 DIA. B.C.
(482,6 O B.C.)
LIFTING WARNING .50-13 TAP THRU
12 HOLES EQ. SP.
TO LIFT COMPLETE MOTOR ASSEMBLY USE ON 18.50 DIA. B.C.
LIFTING ARRANGEMENT 41C637364 G1 FIG. ONLY. 3 (469,9 O B.C.)

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

154
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

BLOWER DIFFERENTIAL NOTES:


PRESSURE SWITCH 1) DIMENSIONS: INCHES [MILLIMETERS]

B" 2) NO CONSTANT THRUST LOAD OF


ANY MAGNITUDE TO BE APPLIED
TO MACHINE BEARINGS.
NOTE FOR ARMATURE LOCKING ARRANGEMENT:
LOCATED ON COMMUTATOR END,
TO BE IN PLACE DURING MOUNTING
OF MOTOR, BUT TO BE REMOVED
FILTER DIFFERENTIAL PRIOR TO MOTOR OPERATION.
1.25 NPT AIR
PRESSURE SWITCH
CONNECTIONS .125 NPT TYPICAL AIR
2 PER SIDE SENSING CONNECTION

AIR FILTER

46.80

(1188,7)

69.00

(1752,6)
GASKET

.50 NPT
MOISTURE
SENSOR
CONNECTION

TAPER 1.25 [31.7] MAIN CONNECTION BOX


IN DIAMETER PER
12.00 [304.8] OF WARN.
LENGTH PLATE

"F1" "F2" "A2" "A1"

AUXILIARY CONNECTION BOX


ARM. C
L
.50 NPT REMOVABLE COVERS OVER
1 HOLE 2.28 X 4.25 OPENINGS
[57.9 X 107.9 OPENINGS]
WARN.
PLATE TOP & BOTTOM FOR
CUSTOMER CONNECTIONS

NOTE:
TERMINALS #2, #3, #4 & #5
ARE TEMPERATURE SENSORS.

TERMINALS #7 & #8
ARE SPACE HEATER.

CHAIN CASE
.375-16 STUD
MOUNTING .04 (1,0) TO MAINTAIN IP56
(FOR GROUNDING)
SURFACE RATING ON COVERS:
TORQUE
5/16-18 BOLTS TO
1.94 (49,3)
12 - 14 FT.LBS.
[16 - 19 NM]
1/2-13 BOLTS TO
49.75 (1263,6)
58 - 62 FT.LBS.
[78 -84 NM]

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

155
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

38.50 (977,9)

27.3 (693,4)

24.88

632.0

2.00 NPT AIR


CONNECTION

CENTER
OF AUXILIARY
GRAVITY SWITCH
(LOCKOUT)

.39 DIA.
(10 O)
GROUND CERT.
PLATE
STUD

.75 NPT
ELECTRICAL
CONNECTION

23.51 (597,2) 28.00 (711,2)

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

156
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

PROTECTION UNIT
CENTER
OF
GRAVITY

45.51 REF.
(1156,0)

CL ARMATURE
& BLOWER

1.25 NPT ELECTRICAL


CONNECTION BOTTOM
SIDE ONLY FOR
BLOWER MOTOR CABLE

18.71 8.62 4.81 9.88 12.94 10.10


(475,2) (218,9) (122,2) (251,0) (328,7) (256,5)
CL MOTOR (VARIES)
VIEW AT B"
18.25 (463,6) 18.25 (463,6)
2 WATER CONNECTIONS
1.50 NPT 1.74
16.50 (419,1) 16.50 (419,1) 3.19
NOTE: HEADERS MAY BE (44,2)
CHANGED END FOR (81,0)
END

5.25 8.25
2.38 (60,5)
(133,4) (209,6)

15.37 REF.
(390,4) 1.00 R
3.87 (98,3)
23.12 (25,4 R)

(587,2) 10.75
(273,0)
CL ARM.
2.50 30
(63,5)

4.25 6.50
1.35 (165,1)
(108,0)
(34,3)

VIEW AT A"
1.56 DIA. THRU MOUNTING FEET
(39,6 O) AND .75-10 THD. THRU
3.00 DIA. S'FACE. .375-16 STUD 4 HOLES FOR
(76,2 O) ON TOP (FOR GROUNDING) JACKING AND
SIDE - 4 HOLES GROUND CABLE

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

157
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

MOUNTING SURFACE
DATUM LINE

1 BAIL 2 BAILS .50 NPT THREADED


THIS SIDE IN LINE PURGE AIR INLET
TO AIR CONTROL UNIT

ALTERNATE
WARN. AIR OUTLET
PLATE

AIR CONTROL
.50 NPT - 1 HOLE UNIT
BOTH SIDES OF
COMM. CHAMBER

WARN.
PLATE

PURGING / COOLING / GENERAL CERTIFICATION DATA BREATHER


CLASS OF PROTECTION EEx p
MAX. AMBIENT TEMP 50 C .78 [20] DIA. HOLE
INTERNAL FREE VOLUME 14.4 CU.FT. FOR CABLE ENTRY
MIN PURGE FLOW RATE 35 CFM
MIN PURGE TIME 5 MIN. 30 SEC. .25 BSPT FOR
FILTER DRAIN
MIN OVERPRESSURE AT LP SWITCH 5.1 IN. WG.
MAX WORK. PRESS. (HP SWITCH SETTING) 24 IN. WG.
TEST PRESSURE 36 IN. WG.
MAX LEAKAGE AT 21.4 IN.WG. STATIC 22 CFM
MIN DIFFERENTIAL SWITCH SETTING (BLOWER) 19.5 IN. WG.
MAX DIFFERENTIAL SWITCH SETTING (FILTER) 1.5 IN. WG.
MIN COOLING WATER FLOW RATE 100 U.S. GPM
MAX COOLING WATER TEMPERATURE 25 C

M6 CAPTIVE SCREWS
NOTE: CONDUIT PLATE WITH
NON-INTERCELLULAR
VINYL GASKET
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

10 POINT CONNECTOR 2
3 2
3
4
5 4
5 16 GAGE [1.6]
CCW NOTE:
6
7
8
6
7
8
9 9 MILD STEEL SHEET
TERMINALS #2, #3, #4 & #5 10 10
ARE TEMPERATURE SENSORS.
F1 F2 A1 A2
- - TERMINALS #7 & #8
+ + ARE SPACE HEATER.

[10.0] BRASS
CW GROUND STUD

F1 F2 A1 A2
AUXILIARY CONNECTON BOX DETAIL
- + + -

ALL CONNECTION BOXES AND


NOTE: COVERS MEET IP-56 RATING

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

158
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

F1 FROM F2 FROM A2 FROM A1 FROM


MOTOR MOTOR MOTOR MOTOR

NOTE:
MAINTAIN .75 (19,0) MIN. CREEPAGE
BETWEEN CUSTOMER HARDWARE

2.00 NPT 2 PLACES


HP AIR CONNECTIONS
.687 (17,4) DIA.
.375-16 BOLT OR STUD 8 SETS OF 2 HOLES
FOR GROUND CABLE FOR POWER CABLES
1.50 (38,1) SQUARE BLOCK

CABLE
TIE

1.00 NPT 2 PLACES 8 SQUEEZE GLANDS FOR


PURGE AIR CONNECTIONS 1.38-1.62 (35,0-41,1)
DIA. POWER CABLES

MAIN CONNECTION BOX DETAIL

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

159
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

ACCESSORY DESCRIPTION

*
( = OPTIONAL )

S FILTER DIFFERENTIAL SWITCH: MODEL #1950-1


BLOWER DIFFERENTIAL SWITCH: MODEL #1950-20
S
* PURGE SYSTEM
EXPO SAFETY SYSTEMS LTD
TYPE LCA45
DWYER DIFFERENTIAL PRESSURE SWITCH EEx p II BASEEFA NO. Ex831224U
U.L. LISTED CARD: NOW E62583(N) INCORPORATING INTRINSICALLY SAFE SYSTEM
CL I, DIV 1, GR C,D EEx ib IIC T4 BASEEFA NO. Ex822361
CL II, GR E,F,G
TEMPERATURE: -40 F TO 140 F AUXILIARY SWITCH: (LOCKOUT)
-40 C TO 60 C MODEL #EFS 2192-S153
ELECTRICAL: 15 A, 125/250/480 VAC, CROUSE-HINDS
U.L. LISTED CARD: NOIV E10593
S BLOWER MOTOR: MODEL #5K254CUI25P CL I, GR C,D
GENERAL ELECTRIC CL II, GR E,F,G
U.L. LISTED E10822(N) ELECTRICAL: 600 VAC
CL I, GR D
CL II, GR F, G AUXILIARY CONNECTION BOX: MODEL #TB10EX
o
TEMPERATURE CODE: T3B, 80 C RISE, EXP KLIPPON TERMINATIONS INC.
ELECTRICAL: 37.2/18.6 A, 230/460 VAC, 15HP APPROVALS: CERTIFICATE OF CONFORMITY
CONDUIT BOX THREADED FOR RIGID CONDUIT #EX 84B3299X BASEEFA EEx'e' II T6
CONNECTION TYPE: XP TO BS5501 PART 6 (WITH TERMINALS)
U.L. LISTED CARD: E30225(N)
CL I, GR C,D SPACE HEATER: MODEL #BP7G7A-1E
CL II, GR E,F,G WATLOW
U.L. LISTED 61 MO (CARD KGWX E88799)
* BLOWER MOTOR: MODEL 5K254CS125P
GENERAL ELECTRIC
CL I, GR C,D
ELECTRICAL: 277 VAC, 185 WATTS
U.L. LISTED E10822(N) CONNECTION HEAD: MODEL GUAL-36
CL I, DIV 1, GR D CROUSE-HINDS
TEMPERATURE CODE: T3B, 80 C RISE, EXP U.L. LISTED CARD: QBCR E10518(N)
ELECTRICAL: 15 HP 230/460 V, 3545 RPM, CL I, GR C,D
3 PHASE, 60 HZ CL II, GR E,F,G
CERTIFICATE #EX90Y1483
TEMPERATURE SENSOR: MODEL #XS9074PBY60B
* BLOWER MOTOR: MODEL AE160MA
BCP
MINCO PRODUCTS
(2) RESISTANCE TEMPERATURE DETECTORS
CLASSIFICATION EExd ZONE 1, GROUP 11B, T4 ELEMENT: PLATINUM
BASEEFA CERTIFICATE EX831411 RESISTANCE: 100 ± 11% @ 0 C
ELECTRICAL: 11KW, 440V, 60HZ, 3600 RPM
TEMPERATURE COEFFICIENT: .391 OHMS/ C
S MOISTURE SENSOR TEMPERATURE RANGE: -200 C TO 200 C
EMCOT W/KILLARK OUTLET BOX GECLBT-2
U.L. LISTED CARD: IGIV E10514(N)
(HAZARDOUS LOCATION)
CL I, GR C,D
CL II, GR E,F,G
ELECTRICAL: 110 VAC

CLOSED LOOP COOLING SYSTEM


S
AND ALL ( ) INDICATED ACCESSORIES
SUPPLIED BY: HUNT ENGINE CO. INC.
PO BOX 35685
HOUSTON, TEXAS 77235
AND CONFORM TO SPECIFICATION
CONTROL DRAWING 41C637362
REVISION _ / DATE: 5 JUNE 1990

FIG. 61. GE752ARB2 OUTLINE (41E903767, CHG. D). E-40926.

160
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

161
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

WEIGHT OF MOTOR 6802 LBS. [3085.3 kg]

WEIGHT OF (OPTIONAL) BLOWER ASM. 396 LBS. [179.6 kg]

NOTES: .50-13 TAP


1.00 [25.4] DEEP
1) DIMENSIONS: INCHES [MILLIMETERS] 6 HOLES

2) NO CONSTANT THRUST LOAD OF 1.13


ANY MAGNITUDE TO BE APPLIED [28.7]
TO MACHINE BEARINGS.
MOTOR
NOTE FOR ARMATURE LOCKING ARRANGEMENT: C
L
LOCATED ON COMMUTATOR END,
TO BE IN PLACE DURING MOUNTING
OF MOTOR, BUT TO BE REMOVED 13.50
PRIOR TO MOTOR OPERATION. [342.9]

IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
AND PIGTAIL FASTENERS. 9.50
[241.3]
3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS. 12.87
[326.9]

CONNECTION BOX ENCLOSURE AIR INLET FLANGE


PER IP24, IEC 34-5
AS SHOWN MOUNTED.
SEE CONNECTION BOX
DETAILS ON SHEET #2.

48.41
[1229.6]
AUXILIARY
SWITCH
AIR
OUT
APPROX. CENTER OF
.75 R GRAVITY LOCATED AT
[19.0 R] MOTOR CENTERLINES

SHAFT TAPER WARN.


1.25 [31.75] IN DIA. PLATE
PER 12.00 [304.8] IN .50 NPT FOR
LENGTH AIR PRESSURE
MEASUREMENTS

.50 NPT FOR


AIR PRESSURE F1
A1
MEASUREMENTS
C ARM
L
WARN.
A2 PLATE
EXPLOSION PROOF
PRESSURE SWITCH F2
(#6 SCREWS 0N
TERMINAL BOARD)

49.75
[1263.6]

GE-752-ARB3A MOTOR

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

162
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

AIR 2.25 DIA


OUT [57.2 DIA.]

.625-11 TAP 3 HOLES


1.25 [31.8] DP. FOR LIFTING
4 HOLES

EXPLOSION PROOF
PRESSURE SWITCH
(#6 SCREWS ON
F2
TERMINAL BOARD)

F1

.50-13 TAP
1.00 [25.4] DEEP
8 HOLES PINION END THIS AREA OF FOOT
TO BE FLUSH WITH
FRAME FACE, BOTH
SIDES
END OF
SHAFT
REFERENCE
C MOTOR
L

18.25 [463.6] 18.25 [463.6]


8.41 1.74 3.19
[44.2] 16.50 [419.1] 16.50 [419.1] [81.0]
[213.6]

5.25 8.25
2.38 [60.5]
[133.4] [209.6]

15.37 REF.

[390.4] 1.00 R 3.87 [98.3]


[25.4 R]
23.12

[587.2] 10.75
[273.0]
CL ARM.
2.50
[63.5]
1.00
[25.4]

4.25 6.50
[108.0] [165.1]
1.35
[34.3]

1.56 DIA. THRU


[39.6 O ] AND .375-16 X 1.19 30
3.00 DIA. S'FACE. GROUNDING STUD
1.25 [31.8]
[76.2 O ] ON TOP (ON TOP OF FOOT)
.75-10 THD. THRU
SIDE - 4 HOLES
4 HOLES FOR
JACKING AND
GROUND CABLE
MOUNTING FEET

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

163
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

MINIMUM CLEARANCE
REQUIRED FOR
BRUSH ACCESSIBILITY

TAPPED HOLES ARE PRESENT


IN STD. MOTOR FRAME BUT
NOT USED FOR THIS MODEL
A
AUXILIARY
SWITCH
NAME 21.00
PLATE
[533.4]

10.25 12.50
[260.4] [317.5]

8.00
[203.2]

12.00
[304.8]

VIEW AT A
TOP INSPECTION FLANGE A2
A1

C 646 MCM 1.25-7 TAP


UNARMORED APPROX. 1.75 [44.5] DEEP
CABLES TYP. CENTER OF 2 HOLES
GRAVITY B

COMMUTATOR END

TAPPED HOLES ARE PRESENT


IN STD. MOTOR FRAME BUT .50-13 TAP THRU TAPPED HOLES ARE PRESENT
NOT USED FOR THIS MODEL 4 HOLES .50-13 TAP THRU
IN STD. MOTOR FRAME BUT
NOT USED FOR THIS MODEL 4 HOLES

8.00
10.25
[203.2]
260.4
11.00 13.25
[279.4] [336.6]

8.00
[203.2]

12.00
[304.8] 8.00
[203.2]

VIEW AT B 12.00
HAND HOLE FLANGE [304.8]

VIEW AT C
SPACE HEATER FLANGE

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

164
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

.938 [23.82] DIA. 1.12


8 HOLES EQ. SP. [28.4]

9.25 DIA.B.C.
5.38 DIA. .090 - .100
[235.0] [2.3 - 2.5]
[136.7]
ADVANCE
11.00 DIA. +.000
6.998 DIA.
[279.4] -.002
+0.00
177.75
-0.05

GENERATOR HUB ASSEMBLY

OPTIONAL
BLOWER
ARRGT.

AIR IN

F2

A1
A2
F1

GE-752-ARB3B MOTOR
SAME AS GE-752-ARB3A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE.
SHOWN HERE WITH OPTIONAL BLOWER ARRGT.

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

165
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1.00-14 TAP
2.25 [57.1] DEEP .88 [22.4]
12 HOLES EQ. SP.
.62 [15.7]
.375-24 THREAD

+.000
+.000 9.120 DIA.
8.993 DIA. -.002
-.002 7.00 DIA.B.C.
.120-.130 +0.00
+0.00 [177.8] 5.38 DIA. 231.65
228.42 [3.05-3.30] -0.05
-0.05 [136.7] ADVANCE
.437 [11.1] DIA.
.50 [12.7] DEEP
1 HOLE
MOTOR HUB ASSEMBLY .75 [19.0]
1.00-8 THREAD
2.00 [50.8]

NOTE: VIEW SHOWING


BLOWER ARRGT. DIMENSIONALLY HYDRAULIC PUMP-OFF FOR HUB
SAME WHEN MOUNTED ON A" SIDE

NOTE:
TO OBTAIN DESIRED SHAFT ROTATION AS
VIEWED FROM COMMUTATOR END OF MOTOR,
CUSTOMERS POWER CABLES SHOULD BE
CONNECTED WITH POLARITY AS SHOWN BELOW.

OPTIONAL
BLOWER
CCW CW
ARRGT.
F1 F2 A1 A2 F1 F2 A1 A2
+ - + - - + + -

DRAIN
NAME
PLATE

APPROX.
CENTER OF
GRAVITY

A1

A2
IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD
BE LOCATED IN A SPACE WHICH
1) PROVIDES SUFFICIENT ACCESSIBILITY
QUICK-OPEN COVER ARRGT. FOR BRUSH INSPECTION.
WHEN SPACE HEATER IS
2) ALLOWS FOR REMOVAL OF ALL BRUSHES
NOT SUPPLIED
GE-752-ARB3B MOTOR AND PIGTAIL FASTENERS.
SAME AS GE-752-ARB3A MOTOR EXCEPT
3) ALLOWS MAINTENANCE PERSONNEL TO
CONN. BOX MOUNTED ON OPPOSITE SIDE. COMPLY TO THE GE MAINTENANCE
SHOWN HERE WITH OPTIONAL BLOWER ARRGT. INSTRUCTION SPECIAL REQUIREMENTS.

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

166
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

1.25-7 THREADS
2.17 [55.1] DEEP CHAIN CASE
2 PLACES BOSS

FRAME HEAD A B
AIR BAFFLE
A B

AIR
AIR OUT
OUT

D C
AIR D C
OUT

AIR OUTLET SPLASH GUARDS MAY


AIR
BE INTERCHANGED FOR CHAIN
OUT
PULL IN OPPOSITE DIRECTION

PINION END
VIEW SHOWING SPLASH GUARDS, FRAME HEAD
BAFFLES AND CHAIN CASE BOSSES (WHEN USED)

.75 [19.0]
20 POINT CONNECTOR
MIN. CREEPAGE

1.16 [29.5] DIA. HOLE


1.94 [49.3] DEEP 8 PLACES

MALE HALF OF CONNECTOR


IS SUPPLIED & CAN BE
CRIMPED TO 535 OR 777
MCM CABLE USING
SQUARE D COMPANY'S"
VERSA-CRIMP TOOL,
PART NUMBER #VC-86

B" SIDE CONN'S


AT THIS END
1.19-1.38 [30.2-35.0] I.D . 1.19-1.38 I.D.
ONE BUSHING. 4.00 [101.6] DIA. [30.2-35.0 I.D.]
HOLE IN BOX. MAKE CONNECTIONS EIGHT BUSHINGS
PER 41C660816 (CONTROL) AND
TERMINAL BOARD SCHEMATIC

OPTIONAL MAIN CONNECTION BOX DETAIL


PLUG-IN CONNECTIONS
(CONNECTION BOX CONFORMS TO IEC 34-5 OF IP24)

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

167
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

20 POINT TERMINAL
BOARD W/#10 STUDS

.687 [17.4] DIA.


8 SETS OF 2 HOLES
FOR POWER CABLES

.75 [19.0]
MIN. CREEPAGE

B" SIDE CONN'S


AT THIS END
1.19-1.38 I.D.
1.19-1.38 I.D. [30.2-35.0 I.D.]
[30.2-35.0 I.D.] EIGHT BUSHINGS
ONE BUSHING
(FOR CONTROL)

MAIN CONNECTION BOX DETAIL


BOLT-ON CONNECTIONS
SINGLE & DOUBLE POWER CONNECTIONS SHOWN
(CONNECTION BOX CONFORMS TO IEC 34-5 OF IP24)

A B C D E F G H J K L M N P R S T V W X

PRESSURE SWITCH HEATER


RTD'S
WHEN
SUPPLIED
AUXILIARY BLOWER GROUND STUD
SWITCH (OPTIONAL) (IN BOX)

SCHEMATIC
TERMINAL BOARD CONNECTIONS

FIG. 62. GE752ARB3 OUTLINE (41E903821, CHG. A). E-41147.

168
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

NOTES

169
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

DIMENSION OVER
CONN. BOX WHEN
EXPLOSION PROOF
(25.4) (57.15) PRESSURE SWITCH
.50-13 TAP, 1.00 DEEP 2.25 DIA. (3 HOLES) IS FURNISHED
FOR LIFTING
8 HOLES
(588.26)
23.16
15.09 (383.29) 15.09 (383.29)
.625-11 TAP
1.25(31.75) DP (57.15R)
4 HOLES 2.25R

AIR OUT
(4 CORNERS)

AIR OUT

TYP 4
SIDES

EXPLOSION PROOF
PRESSURE SWITCH
WHEN SUPPLIED
(#6 SCREWS ON
TERMINAL BOARD)

1.72 (43.69)

THIS AREA OF FOOT


FLUSH WITH FRAME
18.25 (463.55) FACE. BOTH SIDES
36.50 (927.1)

(33.78) (107.95) (6.35)


1.33 4.25 .25 x 45 o (23.83) .938 DIA. 5.63 (143)
1.00-14 TAP CHAM 8 HOLES
(57.15) 2.25 DEEP (31.75) EQ. SP. 1.12 (28.45)
12 HOLES EQ. SP. 1.25 (6.35)
(38.1) (.76)
(9.65) .25
.38 1.50 .03 x 45 o
(1.52) CHAM. .06 (1.52)
.06R
(1.52R)
.06R
(279.4)
11.00
+.000 DIA.
8.993 -.002
+.000 (3.05-3.30)
(228.422 -.051) 9.120 +.000
-.002 9.25 .75
.120-.130 (234.95)
DIA.
ADVANCE (231.648 +.000
-.051) DIA. B.C.
(19.05) (2.29-2.54) (184.15)
7.00 DIA. .090-.100 7.25
(177.8) +.000 ADVANCE DIA.
6.998 -.002
DIA.B.C. +.000
5.38 (177.749 -.051)
(136.65) MOTOR HUB ASSEMBLY DIA.
DIA. 5.38 GENERATOR HUB ASSEMBLY
NOTE:- NO CONSTANT THRUST (136.65)
LOAD OF ANY MAGNITUDE TO DIA.
BE APPLIED TO MACHINE BEARINGS

NOTE FOR ARM. LOCKING ARRGT.:- PINION END


LOCATED ON COMM. END
TO BE IN PLACE DURING MOUNTING OF
MOTOR, BUT TO BE REMOVED BEFORE
OPERATION OF MOTOR.
NOTE:- DIMENSIONS IN PARENTHESIS
ARE IN MILLIMETERS

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

170
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

TAPER 1.25(31.75)
IN DIA. PER
FT.(304.8) IN LENGTH
BOTH ENDS

WARNING D
PLATE
AIR IN
AUXILIARY
SWITCH
AIR OUT CONNECTION BOX SEE CONNECTION
ENCLOSURE PER BOX DETAILS ON
IP45, IEC 34-5 .50 NPT FOR
SHEET #2 AIR PRESSURE
AS SHOWN MOUNTED
MEASUREMENTS

.50 NPT FOR


C
L
AIR PRESSURE ARM.
MEASUREMENTS A1

EXPLOSION PROOF 3.125-8 THDS.


A2
PRESSURE SWITCH BOTH ENDS
WHEN SUPPLIED
(#6 SCREWS ON
TERMINAL BOARD)

(1485.9)
58.50

(234.95) (133.35) (107.95)


9.25 5.25 4.25
30o

(273.05
(39.62) 1.25
10.75 1.38
1.56 DIA. THRU (31.75)
(4 HOLES) (35.05)
(44.2)
1.74 23.12
(587.25)
16.500
(419.1)
(209.55) 6.50
8.25
(165.1)

CL MOTOR

FOOT DIMENSIONS VIEW SHOWING SPACE HEATER


(EXPLOSION PROOF) LOCATION
(+3.05
(60.45)
WHEN SUPPLIED.
(419.1)
3.19 16.500 -.00)
(81.03) +.12
2.38 -.00
(25.4R)
.75-10 TAP THRU 1.00R
4 HOLES

3.87 (98.3)

(133.35)
5.25

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

171
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

IMPORTANT:
THE ELECTRICAL EQUIPMENT SHOULD BE
LOCATED IN A SPACE WHICH-
(1) PROVIDES SUFFICIENT ACCESSIBILITY
FOR BRUSH INSPECTION.
(2) ALLOWS REMOVAL OF ALL THE BRUSHES
AND PIGTAIL FASTENERS.
(3) ALLOWS MAINTENANCE PERSONNEL TO
COMPLY TO THE GE MAINTENANCE
INSTRUCTION SPECIAL REQUIREMENTS.

MINIMUM REQUIRED
FOR BRUSH ACCESSIBILITY
AIR INLET FLANGE

TO SPACE
HEATER

TOP INSP. COVER


DRAIN

NAME
PLATE
C"
21.00
(533.4)

MOTOR
EXPLOSION PROOF CL
AUXILIARY SWITCH
WHEN SUPPLIED
(#6 SCREWS FOR
CONNECTIONS) (241.3)
9.50
A2
A1
SEE AUXILIARY VIEW
FOR SPACE HEATER AIR INLET
13.50
MOUNTED ON COVER (342.9)
(WHEN SUPPLIED)
B"
1.25-7 TAP
(25.4)
A" BOTTOM INSP.
1.75(44.45) DEEP
2 HOLES
.50-13 TAP, 1.00 DEEP
COVER COMM END 6 HOLES

(323.85)
12.75
VIEW AT D"
SHOWING AIR INLET WHEN
BLOWER IS NOT SUPPLIED
.50-13 TAP THRU
4 HOLES .50-13 TAP THRU
4 HOLES 10.25 (260.35)

.50-13 TAP THRU


4 HOLES

11.00(279.4) 8.00
(203.2)

8.00 (260.35)
(203.2) 8.00
(203.2) 10.25
10.25
(260.35) (317.5)
(203.2)
8.00 12.50

CHAMFER
10.25 (260.35) 10.25 (260.35)

VIEW AT A" VIEW AT E"


SHOWING FLANGE SHOWISNG FLANGE VIEW AT C"
WITH COVER REMOVED WITH COVER REMOVED SHOWING FLANGE
WITH COVER REMOVED

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

172
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

DIMENSION OVER CONN. BOX IS


INCREASED TO 23.91(607.31) WHEN AN
EXPLOSION PROOF PRESSURE
SWITCH IS FURNISHED

23.66
(600.96)

A1

A2

A B C D E F G H J K L M N P R S T V W X

PRESSURE F1
SWITCH AUXILIARIES HEATER
(WHEN SUPPLIED)
(WHEN SUPPLIED)
BLOWER GROUND
AUXILIARY
SWITCH F2

SCHEMATIC
(TERMINAL BOARD CONNECTIONS)

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

173
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

A2 A1

GE752UB1B MOTOR
SAME AS GE-752-UB1A MOTOR EXCEPT
CONN. BOX MOUNTED ON OPPOSITE SIDE

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

174
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

(1100.84)
43.34

(1010.41)
39.78

(550.42)
21.67 E

(655.83)
25.82

(609.6)
24.00

(567.44)
22.34

.50-13 TAP THRU


8 HOLES EQ. SP.
FOR CHAIN CASE MTG.

A SIDE CONN. BOX SHOWN. WHEN CONN.


BOX MOUNTED ON "B" SIDE, DIM. INCREASES
TO 26.57(674.88), IN EITHER CASE CONN. BOX
MOVES 3.50(88.9) TOWARDS C.E.

VIEW SHOWING
MANIFOLD WHEN USED

PINION END

SECTION E-E"

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

175
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

1.25-7 THREADS
2.17(55.12) DEEP
CHAIN CASE BOSS
2 HOLES FRAME HEAD
AIR BAFFLE

B
A

A B

5.38
(136.65)
AIR
OUT

AIR OUT

D C

D C
AIR
OUT
(112.78)
4.44
(185.93)
7.32
AIR OUT
AIR OUTLET SPLASH GUARDS
MAY BE INTERCHANGED FOR
VIEW SHOWING SPLASH GUARDS CHAIN PULL IN OPPOSITE
FRAME HEAD BAFFLE AND CHAIN DIRECTION
CASE BOSSES (WHEN USED)

PINION END

MINIMUM CREEPAGE
DIMENSION
20 POINT CONNECTOR

.75
(19.05)

1.160(29.464) DIA. HOLE


B" SIDE CONNECTIONS 1.94(49.28) DEEP, 4 PLACES
AT THIS END 5.90 (149.86) MALE HALF OF CONNECTOR
IS SUPPLIED & MAY BE CRIMPED
TO 535 OR 777 MCM CABLE USING
"SQUARE D CO'S." VERSA-CRIMP
TOOL, PART #VC-86

(35.05-41.15)
1.19-1.38 I.D. ONE BUSHING 1.38-1.62 I.D.
4.00 DIA. HOLE IN BOX 4 BUSHINGS
MAKE CONNECTIONS PER
41C660816 (CONTROL) PLUG IN CONNECTIONS

CONNECTION BOX DETAILS


SINGLE & DOUBLE POWER CONNECTIONS SHOWN

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

176
GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR, GEK-91658

20 POINT TERMINAL
MINIMUM CREEPAGE BOARD WITH # 10 STUDS
DIMENSION (17.45)
.687 DIA. 2 HOLES
4 PLACES
8 HOLES TOTAL
.75
(19.05)

"B" SIDE CONNECTIONS


AT THIS END

(35.05-41.15)
1.19-1.38 I.D. ONE BUSHING 1.38-1.62 I.D.
(CONTROL) 4 BUSHINGS
BOLT ON CONNECTIONS

CONNECTION BOX DETAILS


SINGLE & DOUBLE POWER CONNECTIONS SHOWN

FIG. 63. GE752UB1 OUTLINE (41E903751, CHG. 0). E-40539.

177
GEK-91658, GE752 HIGH TORQUE HORIZONTAL DRILLING MOTOR

GE Transportation
Systems
2901 East Lake Road
Erie, Pennsylvania 16531
NEW 5/93, WLF PRINTED
IN U.S.A.
E

178

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