Overlock and sefety stitch Industrial sewing machine . MO-2500 Series MO-2400 Series ENGINEER’S MANUALPREFACE ‘This Engineer's Manual is written for the technical personnel who ate responsible for the service and maintenance of the machines, ‘The Instruction Book for these machines intended for the maintenance personnel and operators at an apparel factory contains operating instructions in detail. And this manual describes “Standard Adjustment”, “Adjustment Procedures”, “Results of Improper Adjustment”, and other important information which are not covered by the Instruction Book. tis advisable to use the relevant Instruction Book and Parts Book together with this Engineer's Manual when carrying out the maintenance of these machines.CONTENTS 1. Specifications . . go ceo 2. Model numbering system . : cee 3 3, Standerd adjustment (For main unit). 4 (1) Adjusting the needle height 4 (2) Positioning the throat plate cece 4 (3) Adjusting the length of the lower looper holder : : 6 (4) Adjusting the lower looper 6 (5) Positioning the upper looper guide : 8 (6) Positioning the upper looper holder... . 8 (7) Positioning the upper looper... : 10 (8) Adjusting the double chain-looper ceveeee 12 (9) Positioning the needle guard 14 (10), Adjusting the height of the feed dos 16 (11). Adjusting the tilt of the feed dog oo 16 (12), Changing the differential feed ratio 16 (13) Positioning the presser foot 18 (14) Positioning the upper knife arm shaft 18 (15) Positioning the upper and lower knives, and available overedge widths co 18 (16) Resharpening the lower knife we 20 (17), Positioning the thread cam : 20 (18) Positioning the needle theead clamp and the thread guide 22 (19) Mounting position of the needle thread presse coos 2 (20) Positioning the thread guide and the looper thread take-up. . . 24 4, Standard adjustment (For threader components) 28 (1), Lower looper threader 28 (2) Double chain looper threader 38 5. Other cautions . 42 (1) Identifying the tension spring by color 42 (2) Needte cooler a2 (3) Locking the feed cam ce 43 (4) Additional information on the upper looper . 43 (5) Conter-to-center distance af the upper looper holder 43 (6) Caution in assembly 44 6. Adjustment of the needle height and looper timing 47 17. Troubles and corrective measures . 48 (1). Main unit components oe 48 (2) Threader components . E 5 | 54 8. Dimensions of table : 56 (1) Fully-sunken type e5008 56 (2) Semi-sunken type 971. SPECIFICATIONS MO-2500 SERIES [1 | Moser M0504 Moasi4 M0516 2 Description Graioskmactine | Gretockmeie | Satatch thine 3 | i wpe FST liaise ae eT ¢ | sews eed ac) ao apa titoen | tanap ora ecoeb ime (Upto Smmby spec specication) — | 1S~4@)mm Needle gauge (mim) = 08,12,16,2,24 [16,2,24,32,48,68 7 | Overedging width (mm) |1.6,24,32,4,48,68| 232,448 | 32,4,48,56,6a | 8 | Differential fed ratio Gathering 12 (Max. 1-4), Stretching 1:0.7 (Max, 10.6) | 9 | Needle bar stroke - 243 mm 10 | Needle tit angle - 20 | it | Needle Organ DC x 27 (DC x also usable), Schmetz B-27 12__| Presser lifting amount max.) 7.0 mm (except for some subclasses) ipa ferme ese paces oe 4 14 | Adjustment of stitch length ___ By pushbutton 15 | Upper knife ; - Square knife (tandard) 16 | Differenil feed adjustment By lever + Microadjustment 7) ke sla Lica nm saype tomate bricion [19 | Lubricating oi [New Defic Oi No.2 | Pa ee Needle cooler dt BI | Neel thed caning doer | Nested cooee ] Nite theadonier [2 ac SETS GUAR ET p°) csrMO-2400 SERIES 205 eee ea 3 Stitch type F.S.T. - 504 S14 S16 | ‘Sewing speed (max.) 6,500 s.pan. 6,500 s.p.m. 16,500 s.p.m. —(O8~ 4mm | S| Stitch length (Up to 5 mm by special specification) 15~4(5)mm 6 | Needle gauge (mm) — 08,1.2,1.6,2,24 |16,2,24,32,48,68 7 | Overedging width(mm) _|16,24,3.2,4,48,64 2,3.2,4,48 3.2.4, 48, 56,64 8 | Differential feed ratio Gathering 1:2 (Max. 1:4), Stretching 1:0.7 (Max. 1:0.6)_ 9 ‘Needle bar stroke, 7 = "243 mm 10 | Needle tit angle 7 - 20° = “| | Needle ‘Organ DC x 27 (DC x 1 also usable), Schmetz B27 12 | Presser lifting amount (max.) | 7.0 mm (except for some subclasses) - 13 | Presser foot pressure (max.) 7 - 6ke 14 | Adjustment of stitch length | 7 By lever : 15 ‘Upper knife ‘Square knit fe (standard) 16 | Differential feed adjustment | By lever + Micro-adjustment 17 | Weight 2 23 kg. = 18 | Lubrication Gear-type automatic lubrication 19 Lubricating oi | New Defrix Oil No. 2 20. | Needle cooling device “Needle cooler 21_| ‘Newdletheed cooling device | Option _ Onion 22 Motor - 00 W (1/2 | 2P 400 W (1/2 FP) clutch motor3, STANDARD ADJUSTMENT (FOR MAIN UNIT) Standard Adjustment (1) Adjusting the needle height ‘The needle or needles should be 10 mm above the throat plate surface when it or Height of needles of the 2-needle ovetlock machine they are atthe highest point of ts or MO-2A04 Mo-2146-zas | 190 m| 10 a 7 xas | 10 10 apa | 10 aT _ abd | 190 9.7 0 Bet] 10 86 por |r0 | 86 an pes fio. | 86 eee aps | 10 86 i) peo [10 | 86 por | 95 | ata | cos 10.2 88h cos fio2 | ss ware Mo-2012E- cF6 | 10.5 918 on pos | 105 | a9 WO-2A16 | > i " pee | 105 | 39 The adjustment of needle height for the 2-needle nt overlock machine should be made in reference to the left needle Note : Refer to the Subclas List for the triangulor marks & (2) Positioning the throat plate The needle entry point should be such thatthe distance between the needle groove edge of the throat plate and the needle centr is 13 mm for the overlocking needle, and | mm for the double chainsitching needleAdjustment Procedures © Takeoff the upper cover, and losen the setsrew of the nese | diving forked crank to perform the adjustment ofthe needle | height | Setserow Needle driving forked crank Needle driving shaft Caution : Do not fully loosen the setsorew of the needle driving forked crank. If the needle driving forked crank has got out of position laterally when its setserew was loosened, fully loosen the setscrew and turn the pulley to allow the forked crank to turn until it settles by itself. Then tighten the setscrew to fix the forked crank at that position. © Loosen the setscrews of the throat plate base to make the adjustment. Results of Improper Adjustment © Any other needle height than specified here will badly affect the action of the lower looper, the timing for catching the upper looper thread, ete ‘© Improper lateral position of the needle driving forked crank will cause seizure, play, or other troubles. © Improperly positioned throat plate | will cause needle breakage, contact ‘of the needles with the throat plate, ‘or other troubles,Standard Adjustment (3) Adjusting the length of the lower looper holder (Applicable only to MO-24 16 group) ‘The center-to-center distance should be 26 mm, AC this time, the clearance between the end surface of the tum andthe nck of the bll shouldbe 3.5mm es (4) Adjusting the tower looper 1) Returning amount of the lower looper The distance between the blade point of the lower looper and the center of the needle should be 4 = 0.3 mm when the lower looper is at the extreme leit ofits stroke For models other than standard models, Returning aan et liower looper Stopper pin Lower looper support arm Note : Refer to Subelass List for the triangular marks A. Setserew ~ Note 1 : For MO-2414E-07, the looper radius will be 66.9 mm, and have a lower looper of Part No. 11888500, ‘throat plate base (A) of 11893401 and throat plate base (B) of 11893509, Note 2 : For a machine equipped with a looper threading mechanism (Type F), adjust the returning amount of the lower looper to 4 mm. 2) Clearance between the lower looper and the needle ‘The clearance should be 0 t0 0.1 mm, “A MhAdjustment Procedures Results of Improper Adjustment © Loosen the setscrew of the lower looper holder from the rear of the frame, Since itis difficult to accurately measure the center-to-center distance, perform adjustment to provide a 3.5 mm distance between the end surface of the arm and the neck of the ball as illustrated, Loosen the setscrew of the lower looper support arm to make adjustment of the returning amount of the lower looper. Referential information 1, The radius of the fower looper will be 66.4 mm when the ower looper is insoried into the support arm until it contacts with the stopper pin and then fixed. 2. The rocking angle of the lower looper will be 26” | / | © Increasing the center-to-center dis tance will give a smaller stroke of, the double chain looper or lower looper, and decreasing the distance will give larger stroke. © Excessive return of the lower looper tends to cause stitch skipping when filament thread is used. © Insufficient return of the lower looper tends to cause needle thread stitch skipping when mixed yarn used. © Foran F-type machine with the looper threading mechanism, the distance is desirably very close to 4mm. If it is smaller than 4mm, the threading needle willbe apt to come in contact with the mi feed dog, and also the thread clamp timing is required to be adjusted by the thread clamp cam. © Loosen the setscrew of the lower looper support arm, and move back or forth the lower looper together with its support © Excessive clearance will often cause needle thread stitch skipping. © Insufficient clearance will cause needle breakage due to the contact of the looper with the needle, or produce scratches on the blade point of the looper, leading to needle thread breakage or other ‘roubles.Standard Adjustment (5) Positioning the upper looper guide Vertical position : To be in close contact with the frame Gauge length : 7 mm woot | SRE, voce | fe ene) a . 7 NOW2804E— OF se 2 pp6 © au | (2) | Seana, 202k, | Mass yey, sei Note: Refer to te Subeas List for 2414E-BD7 for wool | edgeing width 2 AIGE-RH6 ‘the triangular marks A (6) Positioning the upper looper holder For models other than standard models ‘The distance between the frame bottom surface and the Model T upper end of the upper looper holder pin should be as —! ‘shown below when the upper looper holder is at the MO-2A04E— OF4 46.97 Spa ors | ~ MO-2A14B. ZAS 1 XBS Bo? | cot Upper looper eae | alder pin MO-2A12B~ CF6 — soe oper wacker bos | 4627 _ DFS | 46.7 wo-2006 2 + nals oper oop hole Mo-zaise- ara | 46.9 Mo~2al4 aca | Upper looper shaft ana | ‘Bottom surface of frame RHG |” Note : Refer to Subclass List for triangular marks A.Adjustment Procedures © Fit the gauge onto the gauge fixing pin which has been driven into the frame, and retain it with an O-ring. Then make the ‘marker spot face to the left (toward the upper looper guide). © See the figure at left when making adjustment for models. Which requires other positioning values that the standard values, © When installing the upper looper guide, press it against the gauge while bringing the upper looper guide into close contact with the frame surface, then tighten the screws. Results of Improper Adjustment © If the upper looper guide has improperly positioned vertically, it ‘will cause oil leakage or disturbed path of the upper looper with resultant stitch skipping, © Ifthe upper looper guide has been inaccurately positioned laterally, it will cause stitch skipping, or contact with the looper. (adjustment order) 1, Loosen the setscrew of the upper looper ball arm, 2, Position the upper looper holder sa that it smoothly moves when itis allowed to have a slightly larger stroke than that of the upper looper clamp, then tighten the setserew of the upper looper holder. (Make sure that the upper looper holder smoothly moves together with the shaft.) 3. Then properly adjust the distance between the bottom surface of the frame and the top of the upper looper holder pin before tightening the setscrew of the upper looper ball Sevseren © Inaccurately positioned upper looper holder will cause excessive projection of the upper looper, resulting in stitch skipping, or other troubles. © If the upper looper ball arm has been improperly positioned longi tudinally, seizure will result (mainly because the arm sticks when it goes up),Standard Adjustment (7) Positioning the upper looper 1) Height of the wpper looper ‘The distance between the throat plate surface and the blade point of the looper should be as follows when the upper looper is at the extreme left ofits travel. For models other than standard models, a Modet Dimension A_| Dimension B ere pee MO-2a14E-ZAS | 1120mm | (4mm) 2004 | xBs | 103mm | (4mm) | mm MO-2a16 Oe BD? | 10.2203mm| (5mm) 4 cos | 105203mm| (4.3mm) Setscrow D6 108 =0.3nm| (43mm) MO-20126-CF6 | 10.82 03mm) G.6 mm) DDS | 10.820.3mm| (4.3mm) DFS | 10.8203mm| (3mm) A Uppec looper bracket Note : Refer to Subclass List for the ‘triangular marks 4. ‘Throat plate 2) Longitudinal position of the upper looper @ The clearance between the upper and lower loopers should be 0.05 to 0.1 mm when they cross with each other. Upper iooper 0.05~ 0.1m = a} = Lower looper ® The clearance between the upper looper and the needle should be 0 100.2 mm. Oa a ‘Upper looper oe For proper use of the upper loopers according to the needle No., refer to the clause (4) of “Other Cautions”.Adjustment Procedures © Set a hexagon screwdriver onto the setserew at the end of the ‘upper looper bracket to adjust the height of the upper looper. When adjusting the height, pay attention also to the clearance produced between the upper looper and lower looper at the time of their crossing. Results of Improper Adjustment © If the upper looper has been positioned too high, an excessive clearance will be produced between the upper looper and the needle. As the result, the upper looper thread will fil to catch the needle thread, and stitch skipping occur. © On the contrary, ifthe upper looper has been positioned too tow, the needle point will hit the looper, causing needle breakage Aiso the looper will touch other component when the presser foot oes up. © Use the setscrew at the end of the upper looper bracket to ‘move the looper back or forth for positioning, Setserew Upper tooper bracket Ss\s q Upper looper © Excessive clearance will cause stiteh skipping, © Insufficient clearance will cause the upper looper to come in contact with the lower looper. =eStandard Adjustment (8) Adjusting the double chain-looper (applicable only to MO-24 16 group) 1) Returning amount of the double chain looper ‘The distance between the needle center and the blade point of the double chain looper should be 1.8 to 2 mm when the looper is at the extreme left ofits travel Stopper pin Double chain iooper driving arm 18~ 200 (meterental value 83.230 2) Tilt of the double chain looper ‘The tlt ofthe double chain looper should be I mm 3) Longitudinal motion (Avoid motion} ‘The standard minor axis ofthe elliptical motion should be 2.93 mm (central value), => . Cc) _ ‘Note : The avoid motion should be adjusted in accordance with Needle No. 4) Clearance between the double chain looper and the needle ‘The clearance should be 0.05 to 0.1 mm. 0.05 ~0.1 maAdjustment Procedures © Loosen the setscrew of the double chain looper driving arm to make this adjustment Referential information : Yooper driving arm will be 63.2 mm ‘comes in contact with the stopper. Results of Improper Adjustment Excessive return of the double chain looper will cause frequent stitch skipping. Insufficient return of the double chain looper will cause frequent thread stitch skipping when a mixed yarn is used. © Adjust the tilt of the double chain looper by its setscrew. aK) Hexagon screwdriver, SPATE Any greater or smaller tit than the standard tlt will cause the double chain looper to come in contact with the needle guard. © Opening the cover on the back of the frame, loosen the setscrew, and insert a 92 rod into the hole to turn it to make adjustment, ‘Mark on the top = Standai - — Mark om this side : Min, y ~ Mark on the other side: Max. ¢ i Mark | | be | soa, Mark Hole. Setserow If the avoid motion is too large, triangle stitch skipping will often occur. ood neat Good needle Insufficient avoid motion will ccause the needle point to hit the looper, producing scratches on the needle point or looper, © Loosen the setscrew of the double chain looper driving arm, and move back or forth the double chain looper together with its driving arm. = Setscre Excessive clearance will cause fre: quent needle thread stitch skipping. Insufficient clearance will cause the looper to hit the needle, leading to needle breakage or seratches ‘on the looper blade point with ‘consequent thread breakage. =Standard Adjustment (9) Positioning the needle guard 1) For t-neeule or 2nesdle overlock machine ‘The overlock machine has two needle guards, A and B. ‘The needle guard B should be located | mm below the “Trost pate throat plate bottom surface. Nawale guard A 7 . (Traveling neadle gard) Needle guard 8 Wen the blade point ofthe lower looper roaches the needle center Won needies ae at lowest paint of theirstroke Setscren 2) For safety stitch machine The safety stitch machine has four needle guards, A, B, C and D, The needle guards A and Bare positioned in the same manner as those for the overlock machine. ‘The needle guard C should be positioned 5 mm below the throat plate bottom surface. Tract plate Tim below throst plate bottom surface Lightly Sete paint ohitestrokeAdjustment Procedures Results of Improper Adjustment © Adjust the clearance between the needle guard A and the needles by the setscrews of the needle guard © Turn the setscrew of the needle guard holder to adjust the clear- ance between the needle guard B and the needles. Adjust the vertical position of the needle guard by its setscrews. Excessively close contact between the needle guard A and the needles will lead to needle bend or stitch skipping. AA clearance left between the needle guard A and the needies will cause the looper blade point to come in contact with the needles, leading to needle or blade point breakage. or ‘other troubles, If the needle guard B is too high. thread loops will be damaged with resultant stitch skipping, Also, double chain loops willbe affected, causing double chain stitch skipping If the needie guard B is too low, the needle cooling felt will be lowered resulting in deteriorated effect af the cooling and needle gaurd Excessive clearance between the needle gaurd B and the needle will ‘cause stitch skipping due to needle shake. On the contrary, insufficient clearance will cause the needle guard to catch the needles between them, leading to wear on the neeaie guards and scratches on the needles. © Adjust the clearance between the needle guard C and the needles by turning the setscrew of the needle guard holder. Adjust the vertical position of the needle guard by its setserew. AU this time, the needle guard B gets out of position, therefore it must be re-positioned © The needle guard Dan not be adjusted in height, Adjust the clearance between the needle guard D and the needles by the needle guard setscrew. If the needle guard C is too high, the needle thread loops will be damaged, and stitch skipping occur. IF itis too low, the needle points will be crushed Ifthe clearance between the needle guard C and the needles is too large, the double chain looper blade point will come in contact with the needles, causing the breakage of the needles or looper blade point. No clearance left between them will ‘cause them to come in excessively close contact with each other, and wear on the needle guard and scratches on the needles will occur. Excessive clearance left between the needle guard D and the needles will cause stitch skipping due 10 needle shake, and insufficient clearance will cause the needle guards to catch the needles between them, leading to wear on the needle guards and scratches on the needles, -15Standard Adjustment (10) Adjusting the height of the feed dog ‘The main feed dog should protrude 0.8 mm from the throat plate top surface when it i at its highest position, and the differential feed dog, 0.5 mm lower than the main feed dog. Throat pate 0.5m 4 eet a ae (11) Adjusting the tilt of the feed dog When the feed dogs have come up most, they should tilt with their front higher than their back for the overlock machine, and should be flat for the safety stitch machine 0am eodte oney Overiock machine Sige ou — SS Fa racine 8 feed dog feed dog (12) Changing the | Generally, the adjustment of differential feed is made by the differential feed adjusting lever. However, ifa desired adjustment cannot be made by this lever, the differential feed ratio should ential feed ratio be changed Bnathe = ne Main feed vin pee oemon wa |_| Pin ate ones Comte of nut | L] Prati Lover manker : Z fe I j omen > ate {~ main teed 7 rocker . — (standard) Gathering: 1:2 (ix. seeing) Gatherings 11.6. | (MO athe) Gatneing 1:4 Swetehing: 10.7 Steching: 1:08 Stetehing: _ *Vuetualty n0 sreehing |Adjustment Procedures Results of Improper Adjustment © Perform adjustment by the setscrews. © The feed bar shaft consists of an eccentric shaft. Loosen the setscrew to perform adjustment When the marker spot is set at middle ‘The feed dog will be fat. When the marker spot is set at bottom The feed dog willbe tilted with its front up (in the arrowed direction). When the matker spot is set at top « The feed dog will be tilted with its front down. Note: The marker spot should be used just as a measure. Confirm the accurate tilt of the feed dog by observing the feed dog itself. I the feed dogs are too high, the | needles will be deflected and broken | when sevingheay-weight material The feed dogs will tend to suffer seratches when sewing light-weight materials. Puckering will frequently If the feed dogs ate too low insuffi cient Feed power will result If the auxiliary feed dog is too high, chainoff thread will be often jammed. If the main feed dog and differential feed dog are set at different heights, proper differential feeding action will be hindered. When tilted with the front up| Good material catching will be obtained, When tilted with the front down Uneven feed and puckering will be effectively prevented. © Removing the cover on the rear of the frame, loosen the ‘aut of the main feed pin to adjust the position of the pin, ‘The standard adjustment is ‘obtained by aligning the ower marker line with the center of the nut. ‘When the pin is set at its highest position Max. stretching is provided. When the pin is set at its lowest position Max. gathering is obtained, ieStandard Adjustment The presser foot should be positioned so that the feed dogs go down under the specified presser foot pressure, and the presser foot sole comes in contact evenly with the throat plate surface. ‘Setserew Al Throat plate (14) Positioning the upper knife arm shaft ‘The upper knife shaft should be positioned 34 mm above the top surface of the throat plate when it is at its highest position. Upper kite diving arm Uppirknite shaft (15) Positioning the upper and lower knives, and available overedge widths 1) Lower knife ‘The vertical position of the lower knife should be adjusted to make its blade top end flush with the throat plate top surface. The lateral positioning should be done in accordance with a desired overedging width. 2) Upper knife The upper knife should be positioned vertically so that it engages with the lower knife 0.5 to 1 mm when the upper knife is at the lowest point ofits travel ‘The lateral positioning should be done in accord- ance with a desired overedging width. 3) Overedging width Overedging widths from 1.6 to 6.4 mm are obtainable by replacing the components or by using subclass machines.Adjustment Procedures © Loosen the setscrew, and perform adjustment so that the presser foot sole comes in contact evenly with the throat plate top surface Accurate adjustment can be made by using two pieces of thin paper to check for even drawing-out tension, Even contact of the presser foot with the throat plate top surface is achieved rather easily by tightening the screw while pushing the right side of the presser foot. (©. Removing the upper cover, loosen the setscrews of the ‘upper knife driving arm, and turn the upper knife shaft to perform vertical positioning, Caution : Be sure to fully tighten the setscrews: shaft is subjected to high load. the knife © Adjust the vertical position of the lower knife by screw @ © ‘Ads he lateral peston ofthe ower ae by sew On completion ou astme,be et Seansy ton three, Lover sores wil Ualiy tert the aot thekae the upper and lowe ee Adjust he verted Sse of the upper knife by crew @@. aa Gentine web Ef Se in the following way Laterally position tie upper knife before loosening serew © Tighten screw © when the upper knife has settled by itself under the pressure applied by the spring. Repeat this adjustment procedure to obtair desired overedging width. ~19 - T | Results of Improper Adjustment are straight material feed, weak feed ower, or puckering © Improperly positioned upper knife arm shaft will come in contact with the frame. If itis moved with the position of the upper knife un- changed, proper engagement of the knives will be disturbed, prohibiting sharp cutting of the knives. © The lower knife, if positioned too high, will eatch materials or cause ro contact of the presser foot with | the throat plate top surface, © If the lower knife is positioned too | low, the cutting width willbe | changed or materials will be caught | by the lower knife © The upper knife if positioned too high, wil fail to cut materials Unsharp cutting or abnormal wear fon the knives wall result unless the lower knife is laterally positioned and fixed at a position where it has settled by itself under the upper | knife springStandard Adjustment /7. (17) Positioning the thread cam (Applicable only to MO-24.16 group) 1) Adjusting the thread cam Position the thread cam so that a corner of the ‘thread cam contacts with the bottom surface of the hook when the needles are at the highest point their stroke, (16) Resharpening the lower knife ‘contact Chain looper thread guide ‘etscrew sin fooper / thrand goto Set the chain looper thread guide at the Set the hook at the slot end on the slot end on the operator's side ‘opposite from the operator’ side and closest to the thread cam inner bossAdjustment Procedures Results of Improper Adjustment © When the lower knife has become dull, fully resharpen it | © If the 10° angle of the lower © In principle, no resharpening of the upper knife is done. knife is exceeded, the durability When the upper knife has become dull, replace it Of the knife will be deteriorated, (This is because the upper knife isa serrated carbide knife.) often resulting in blade chipping. © If the angle is smaller than 10°, the knife will be dul. © Ir the 55° angle is not observed, the knife may catch materials, © Adjust the position of the thread cam by its setscrew with the © If the timing of the thread cam is needles at their upper dead point too early, the needle point will fail © Lateral position the thread cam so that the hook is located to enter a thread triangle, resulting atthe center ofthe thread cam groove in looper thread stitch skipping. TF the timing ofthe thread cam is | (How to check for proper positioning) too late, puckering and loose ‘Check that the thread cam releases the looper thread when the looper thread stitches will esut ncedle point begins to come out of the bottom surface of the | throat plate. | i : j | © Sot the chain looper thread guide a the slot end on the operator's © Ifthe chain looper thread guide i side, and tighten the setserew on the operator’ side fist. positioned away from the operator I | \ ‘Then push back the hook unti it reaches the far end of the slot, side, the looper thread taking and set the hook closest to the thread cam inner boss, leaving a amount will be reduced with result: clearance of 0.5 mm of less between them. ant puckering. © The hook, if positioned closer to the operator's side, will touch the thread cam. Ifa clearance greater than 0.5 mm is left between the hook and the thread cam inner boss, the hook ‘may roll in the looper thread. -a-Standard Adjustment (18) Positioning the needle thread clamp and the thread guide ‘The end of the needle clamp base should be 63 mm above the throat plate top surface. The clamp pressure should be $ to 12g ‘The top end of the thread guide should be 74 mm above ‘the throat plate top surface. sets Nese clamp Sitgorew Throst plate (19) Mounting position of the needle thread presser Fora I-needle overlock machine ora safety stitch machine, install the needle thread presser so that itis kept in contact with the needle thread presser spring until the needle goes up 3.5 to 4 mm from its lower dead point. For a 2-needle overlock machine, install the needle thread presser so that itis keptin contact with the spring until the needles go up 5 to 6 mum from its lower dead point. Setscron ‘Noodle thveod prt Z Max 0.5 mm Nee threa presser ~ Lower dead point Kept in contset until the needle goes up 35 to 4 mm from the lower deed point (5 to 6 mn for 2neecte overlack machine) ht Needle theeod presser spring “Theead guideAdjustment Procedures Results of Improper Adjustment © Adjust the position of the needie thread clamp and thread guide by the setscrews, Be very careful when installing the needle thread clamp base since the clearance between the thread guide and needle thread Presser spring is very small © The clamp pressure cannot be adjusted. ‘The correct clamp pressure of the clamp set is 5 to 12g. Replace the set if it does not provide the correct pressure ° If the needle thread clamp base is Positioned to high, it will release the needle thread too early, result- {ing in poor feed of chain-off thread. On the contrary, ifit is positioned too low, it will hold the needle thread too long. Asa result, the needle thread will not be fully drawn up, also causing poor feed of chain-off thread © Using the setserews, adjust the position of the needle thread presser so that it Ightly touches the needle thread presser spring when the needle goes up 3.5 to 4 mm (5 to 6 mm for 2-needle overlock machine} from the lowest point of its stroke At this time, make sure that the needle thread presser spring lightly holds the needle thread until the lower looper catches the needle thread. / Meeting point Meeting point ae | (Late Rint) ‘needieoveriock méchine (2404) 2-needle ovelock machine (2414) Safety stten machine (2416) Excessive spring flexure will lead to breakage of the spring Ifthe spring flexure is not enough, the spring will fal to hold the needle thread until the needle goes up 3.5 to 4 mm (5 to 6 mm for 2needle overlock machine) from its lowest point, often resulting in needle thread stitch skipping due to too large thread loops - BeStandard Adjustment (20) Positioning the thread guide and the looper thread take-up Upper oper thread guide lvnper! Upper tooper thread guide nent) oper Toaper tmmiaatel Looper thvead take-up (ete looper Looper thresd take-up (ight) Lower looper thread take-up Required adjustment values when the upper looper is at its fully retracted postion MO-2414 | MO-~2405 | MO-2404 Symbol (Standard) | (Standard) | Blind hemming) oft chain) General | Wooly | Genera | Wooly | Generst | Wooly | General | Wooly | “ead | thread | thread | thread | thread | thread | thread | thread a fae fo] — | — P— [— Pres [- Bo fra |e | : : 19 c | 228 . 7 : é Dee - : 2 | F 26 - ee | om —_ . - ie G | 375 | 45 40 37s | 45 1 a7 H | 12 — 13 95 | 12 13 265 1 65 14 245 | 335 | 2 335 J 24 | 23 19 ~ — |- K | 14 - = Se = Note : If wooly thread is used also for the needle thread in the soft chain stitch, the dimension B shall be 795 mm.> Set distance K larger if Adjustment Procedures setscrews, For producing soft chains or $03 Stitches, set distances A and B larger to make the needle thread take-up Neoste thread Perform the adjustment by the 8 | catch the thread 7 Set distance F a litte smaller when using synthetic thiead of the like which tends to form stitches swelling out of the cloth edge A smaller Fis effective for preventing stiteh skipping, Distance G is related to the vertical knotting point of the upper and lower looper threads. Set this distance larger for wooly thread, and set is smaller for thin thread which is likely to cause stitch skipping. It is desirable to set distance H larger for stretchy threads such as wooly thread. > Set distance Ia litle larger when making blind hemming soft chain stitches, Set distance Ja litlle smaller for blind hemming or making soft chain stitches, > Set distance K larger if stitch skipping occurs due to looper thread slack, Set it smaller for better appearance and touch of | produced stitches when wooly thread is used, "Three slack Lower tooper Upper looper Bich sipping octrsdoe to looper thread sick Setitsmalle for eter seote——f That ack appearance and touch of produced stitches when wooly thread is used. tops oper = 35 - | Results of Improper Adjustment Distance A When set smaller, beter tightness of ned tread stches wl be obtained © Distance 8 When et smaler, beter ightnes of needle thread siths wil be obsained When st layer, loose needle thread stitches wl su © Distance C,D, and E exer least intense on sth formation, howeer, improper sting of these distances wil eause contact between the moving prs Distance G When set ager, the amount of the upper looper thread wil be When et sale, the amount of the upper lope theead wil be Geerested, Distance ft When se larger, the amount of the upper looper thread wil be | deceated When set smaller, the amount of | theupper looper tread wil be |. decreste, © Distance | |) Meet ger the amoont of | thetower looper thread wil be decreased When se smaller, the amount of | thetower looper tread wil be cased © Distance i When st larger the amount of the Tower loper thea wl be When set smaller, the amount of the lower looper thread il be decreased Distance F When et larger, the amount of the upper and lower looper heads wil be increased When set smaller, the amount of the upper and lower looper threads wil be decreased. Distance When Stier, the amount of the upper and lower looper theads wil be decreased ‘When set smaller, the amount of the upper and lower looper thea! | will be increased.* How to set machine with standard adjustment for soft chain stitching (1) Increase the amount of needle thread taken up by the needle thread take-up Set A and B for the soft chain distances, (2) Reduce the feed of the looper threads. (mainly lower looper thread) Set G, H, I, and J for the soft chain distances. Fine adjustment of G and I is required to produce even stitches, (3) Adjust the thread tension while checking the appearance and touch of the stitches produced. 1) Minimize the needle thread tension as far assatisfactory tighteness of needle thread stitches is obtained 2) Increase the upper looper thread tension as much as possible. (4) Ifthe chain-off thread does not stretch satisfactorily (if not satisfied with (1)), proceed with the following 1) Increase the upper looper thread tension. 2) Further increase distances G and H. 3) Further increase the upper looper thread tension. 4) Increase the iower looper thread tension to @ maximum as far as good tightnest of needle thread stitches is maintained, 5) If an increase in distance B has caused loose needle thread stitches, increase the needle thread tension (5) Fine adjustment for producing stitches with better appearance and touch 1) Ifthe knotting point varies at high or low sewing speed, slightly reduce I, and increase the lower looper thread tension. 2) Ifa knot is made at a high point, increase G and F. 3) If the needle thread often breaks, reduce B and the needle thread tension, (6) Pay attention to the following 1) Minimize the needle thread tension as far as satisfactory tightness of needle thread stitches is obtained 2) The knot of upper and lower looper threads should be made near the upper edge of a material. 3) Minimize the lower looper thread tension as far as even stitches are maintained bom 2 ai oe BE TD ys etomrmnsaton Vien the int , Soft chain stitches thresdis pled Cn, = Boon so Stretch wel H113126.5 4/ Standard sites Saennnt Ser Ioskang suchen Wine th chin off he trend pales , Cee = TOON f ‘The looper thread lootens, Note : The parenthesized apply to wooly thread,4, STANDARD ADJUSTMENT (FOR THREADER COMPONENTS) (1) Lower looper threader 11 Positioning the holder 2) Adjusting the ‘Toreader (9) ight of the stopper setserow Standard Adjustment Lower koife | [— Lower knite ‘Soon eke ie a ae tase de Setterew ‘The standard distance between the top end of the stopper and that of the rubber case is 25.5 minAdjustment Procedures © Adjust the position of the holder by the setscrew. T | Results of Improper Adjustment © If the specified distance 20.5 +0.4 ‘mm is exceeded, the plate will not || teach the correct point above the threading can nat be done Plate ‘Threoding needle B a heoy Ted came © If the distance is smaller than 20.5 * (0.4mm, the plate will come in con: tact with the threading needle, inter- fering with the thread clamping action ‘Theeecing Plow nsale DJ Ynvesa como © If the distance 1.2 + 0.4 mm, specif: Treading Jed in Standard oedie g. Adjustment is not | observed, the plate | will be improperly — E positioned. Asa Iooper E result, the plate will not come to the correct point Plate above the thread: dle, oF the thread clamp will | touch the threading needle, © Loosen the stopper and setscrew to perform the adjustment, At this time, make sure that a clearance of about 0.4 to 1.5 mm is provided between the plate and differential feed dog when the threader is actuated, This must be done because the rubber case sometimes moves up or down within the screw clearance hold at the time of installation, I the above clearance is not provided, make readjustment by moving the stopper up or down ou tia feed dog Nb ie ft Toeead eiomp © If the stopper is set too high,the @ Setscrews of the rubber case (Juki seal) Apply the sealant to the four setscrews. ® Lower part of the side cover (Juki seal) Apply the sealant to the hatched postion shown at right, Side cover _— Apply the sealant 10 ‘it toned pat © Oil shield plate assembly (Juki seal) Apply the sealant to the inside of the oil shield plateApply the sealant to the hatched parts on the top Feed mechanism cower and bottom surfaces of the gasket ‘Apply the sealant to the Gasket 7 § top and bottom sures © Oil shield plate (Juki seal) “Apply the sealant to the area around the serew hole in the ol shield plate and to the tip of the serew. Apoly he sesant tt shield plate te these pars 2) Caution in lubrication @ Needle clamp guide shaft sssembly © Make sure to bring tke ol wick into contact with the felt © The oll wick s slighty shorter than the bore of the guide shaft. Push the ol wick into the bore so that it is placed eveny on either side “ Note: The ol wick shall not extend beyond the cuter diameter ofthe needle clamp guide e outer = Nowe clamp guide shaft @ Feed barasembly © Make the rubber presser plate asemnbly flush with the upperside ofthe fed ba —< © Set theo shield rubber onthe lid block so that Ps ‘it contacts evenly wich the lower side of the feed [ eee bar and is evenly positioned on the right and left a Ensure that no clearance is left vertically and a) laterally, No cle 4 cere BIT ste nace @ © Avoid loosening the setscrews of the feed bar sup: pport so as not to disturb the clearance between the Support and the feed bar. If its setscrews should be loosened, attach the support very carefully not to. Feed bar support <——_ leave any clearance or uneven contact. — Rubber cave ‘To adjust the needle entry point after gauge replace ‘ment, move the feed bar support to the right or left together with the rubber case, and laterally ‘move the feed bar shaft on the back for further adjustment as required. Do not locten as@® Upper looper guide assembly © Be sure to cut the oil wick in the pin assembly at the both ends of the pin assembly. (The oil wick should not extend beyond the both ends of the pin assembly.) © The il felis lubricated by the oi wick nthe frame Take care not to make the ol wick too long Space the ol wice 10mm fom the frame inner surface, and make the folded-back oil wick flush 10m with the frame surface, aH oo Frome surface; eae ape 7 er cmperens a {needle overlock —2-nesdle sede safety 2 Oereription ‘Upper looper ion ition Centerto- Conter-to ‘Rewwra | Radius wash! whan |g oeate croerae | ae rout cence | Suet | oe sthich machin i (ra {cantral vatue) | upper looper guide support | looper arm looper arm - = fa] se © © © © ® | ® ‘OAS ~ OFS ee 4 soa 2 | uote | SAt~ oe4 10 . on ‘ 4502 7 |aBon! = 5 | @ lo & lo —— = r = OF«~ ona 33 = “§) 2004 | OF6~OH6 2 7 au . | cn 7 (11831500) 4 peat E — ‘2004 3 ~ — 204 | OFg 95 : 102 45 43 55 ~ — JareBeoy | 98 es Zag 38 _ |. . zarae | 248 0 10 na 4 45.02 oO gee 35 os. para 10 a7 107 ene ce 7 Seo ca | - | - | & ® © 7 oa 5 BB4~BD4 } 39 - - i zarae | 884 10 88 107 48 4669 7 a = 66.4 a O@@ g| zara | BE 10 86 43 aa 65 2 mera feats ee i aL a _ | neo} g z| 2a1ae | sp4~ sea i) 30 - |. ; aa | acaees 10 a6 103 43 47a 6 oe esa ? 1 2A14E BDE | 39 7 7 | o aia | feo as a1 wo2 | a5 oa | ss net’so0 | 25 oso ee aarae | C08 102 88 105 43 473 es | - dares} 22 oa | - | - zarae | 04 wos a1 wos | ansie | ae 55 ee 66.4 |. | zarze | crs mo | wos | eed | agg 6 - 28 22 cea | - | | | ae e3tso0) | 24 : | 1® | 7 ~ | Fer the ight} 7 3 T zarze | pps~Fs 10s as 108 iat 466 6 ~ — |areBson | 22 ea lz — | : He | ~aee 3 | 7 I A avec | HS 10 = fe | see |r unedfeon |= ee a ‘ara~ ana _ FP ~ i 2awedle 2 | ZAI | ar6~ ane 10 - nW 4 469 65 - (11831500) 4 664 = |ig~2] 632 | Serock mene | _|— “\° : #} zoise | BHS 0 ~ n 4 469 Soa a5 os. 3 $f DBDs el - ~ 5 wea E} nase | 8888 0 as 102 45 473 6s ~ | rvre%%s00 | 4 3| 2aa3e | DBDS z = 39 sas® | Bape 10 86 103 47a 6 eS laminar EOF 664 frs~2| 022 zasse | p04, €04 10 : : - - = : - - = [2~25] «a2 ‘now aieieay fase err Aeensins in iinet a % tr roe a_e z & of > pe 2 + & 39 rd, (2414€-807 For hesvy-waight mavoriots For 2-needie overlock machines, fermen MESO? | and ng vee with Stanir, 20166 RH Nesepcuso tera td Shvoeinne tigen wth 478, TROUBLES AND CORRECTIVE MEASURES (1) Main unit components double chain stich) causing the thvend breakage 34 not to cause the looper to strike the seele Newdle heat The needle gets hot and the looper thread breaks when Gomes contact with the hot asede at the time of needle stop. ‘Refer tothe clause relating tthe needle heat causing needle thre bveakage rouble Case (1) Casa (2) Check and Corrective measures Relevant Tro 2 neal ‘Threading ‘The thread i entangled withthe thread gude, or the —[ eter to the threading di read has heen incor threaded. 1, Needle thread breakage Thrcad path ‘Scratches, burs or ust on the pawls or needle holes of — |—{ Remove such scratches, burrs, ete and perform thiead path the throat plat stteh tongue, ower looper double chain finishing: Replace major components such 3k looper, which have looper, needle tyead takerp, nedle thread presser sping theen deformed, causing thread bretkage thread guide, o tension discs cases friction, ‘Nevale guard “The noedle his the noodle guard intensely, and sharp edges ‘Replace the needle and needle guard if they have worn “4 ae produced on them, causing thread breakage Needle The needle 00 thin forthe thread Replace the neadle by a proper one. ‘Needle heat “The needle get very hot, depending on the type of mate Use a thinner needle. Reduce the swing speed, Use the needle ‘ils, numberof ples and sewing speed, and causes the cooks Uae an point needle or needte for synihelie Uhead a thread to buen ahd break Theead }- [ite vend is weak beceuse of IN poor quality —[Repiace the thread by one with good quality “Thread tension The dead tension e100 high ‘Reduce the thead femsion, Check whether the needle thread takeuuppuide and needle thread guide are positioned too high, using ch excess thread tenon. Contact “The double chain looper oF lower looper has been impr roperiy position the double chain looper or lower looper. 612 eviy positioned and srs the Fesd Gog or throut Pts ‘Needle decad clamp (only for double |_["A sharp edgs has boon produces onthe tip of the nevdle Remove the sharp edge using buff or the Uke, and elaninate the hain stitch) thread’ clamp eause forthe sharp ce Double thread hooking (only for double Poot drawing up ofthe necdle thread cause the looper to Tncicaw the needle thread tension, Properly position the tread Chain teh) fateh again Sam » Delfecive double chaioff thread efor (@ the eausorefersing 1 Geective double chain off (only Yor double chan saiteh) thread Threading The thicad is entangled with te head guide or the Refer to the tveading dspam Tope has been incorrectly threaded 2. Looper thread breakage Tinead path Scratches. buts, rust ete on the pawl of the throat plate, Remove such scratches, burrs, ee. and carryout thvead path ‘lite tongue. looper, looper thiead take-up, thread guide, Tinishin: Replace loopers or other components which have been fr tension sis eaves friction deformed, causing thread breakae. Adjustment of the looper thread takeup_}—[ The looper thread take-up or ead guide has boon impro. J-—[ Refer to the pertinent Standard Adjustment 24,25 ery pastionod. causing excessve thread tension, Thread tension The looper thread tension ft high ‘Reduse the tension while checking the femvion balance other Tooper thread. Thread The tread is weak because offs poor quality —~[[Repace the thread by one with good quality. Position ofthe thread giles The upper looper thread pride too high, and the theead ‘Refer io the pertinent Standard Adjustment 2 taking Balance’ disturbed, resulting inthe ticad Hreatage Double chain looper avoid (only for ‘The double chain Jooper aikes the needle atthe back, ]_—_{ Corres the longitudinal motion of the double chain looper so irTrouble Cave (1) Case (2) Check and Corrective measures 3 Nese ease }--Leioony } J Ts necieenay fav nat boo conety adjusted, nd the] —[ Corea ie me cn ‘ oa sic te heat ple sepa Upper oper petion Tie opp oop jus ot too much oF is oa ws eter te ated Sandord Adjustment ‘ {Conia wih te oper [Re nate sites te Toop euling in nade Toposon looper o tai [dows not cone ponte wth eens teteehe” AU Be tngtadaaiatowch ne docs wae | 12 itsper forse Fomine back wih he med Newt guards {i wecdie gard hs boon improperly postions casing | —[ Refer to te pertinent Sandu Aljainent “ dhescedifpoint osu’ [eee [ie se to infor te era apace ie aed wate one {ead tension The thn tenson foo igh Reduce the end toon Lf ico he Ferd dog or redo Th ed dog 00 Fgh rte nelle bt ow, cong | —[ Refer to he elated Suandard Adlunment 46 rca dlr i so nee bese 7 The pondn point sched. Double chan | eed gard “The pede pad Cis oo tows ors lontirad Increase th heh ofthe pedo gard © Check theses ich) Front Seo Eee hs nee nd nti ad 4 \_[Gonct wih te oper The i of the oops no core. The oneal Chea tet a he oper. Covet the opti motion of oil fie oper nat sore Sie opus and cease Me Seance berate he oper Sed R ect hc the aor reschesksmost eaeed panto 5 Overockng ned ead schoo a Tower looper Ts bad poi has acecine hope and dow not catch —[ Raplce te lover boner stoped Nae ca ope Tie weribopr fan oatihncdle ead] [Adamant fe open Thc cicranc rth amount of elon nat coment ofr othe lan Standard Adjsonon ‘ ee Right side Wron side LL Neste read power The dation n which he pees holds he nevale {Refer to he pve Standard Adptment 2 ‘eid not cone and nae lp tl ' |[Reate “Te nedle bento improperly ovenc A pedi or Teplos the bt mcd. Concty orient apd atch he nedle Devise SOBA ate fora snechy thea 2 tread Pane pan Ea gi loos Sc 6 ied wid coneauest atch Sebi Lei of neva } Ti acdc hs incoriost height and doesnot propery Reforo he tel Sandard Asin ‘ Tey tops tonne hor socal ont |_{Necdio nat } J Sitch tipping oscars taore the Uwe brake due Refer joie cave sting To the wed tad belage due To ] 4 a | srlle heat Aah |[ Postoning ofthe padi cad kup Thy as postoned ooh and he sede tread Refer to the priest Standard Adare guide and needle thread guide take-up takes too much thread, producing too smalt loops. u Uf Threading ‘The thread has been entangled with a thread guide. ‘Sce the threading diagram, Ticling tn wot ben strc done & Lower foper sche ae Ripped Upper bone Tic bad pola bod ape, ad Tals Toate Replace he upper ape wh badly forme ae ot Boe 2 The upper looper doesnot catch the lower [H_Lower looper —{_The dimensions shown at right are not correct. —{ Replace the lower looper having a deformed tip. ve te ee |_[Aaiusiment of he oopers The feed smount ofthe ower looper, eight of he upper} —[ Refer to he rlrant Standard Adjsiment Riptide Wrong site Iooper, or clearance produced at time oF crossing of the a 6 and Weel oben cote “Too much lower looper thread is fed, a ‘Slightly lower the looper fread wkeup (ete Ceeduetion in 7 Tapinoraed eee J | Sinz Gy shacce stance tae Be Slack of tuead Sse | Lassie | | [Ste tet oper ead wakeup cn nea | LL] Skene deeds tne amount or iteat ” Aecrease distance ! to reduce tae amount of thread, Lower the lower looper thread guide (increase in distance 1), and Threading The thread has been entangled witha thread wide ‘Threading har nat been done cometh.” ‘Refer tothe teeading diagram: _ 49Relevant Trouble ose (1) case (2) Check and Corrective measures, sive [tircoaine The ted has been entangled with ead gue See the teading Saga ‘Threading weno ben done comely 7 Upper oper tread sites are sipped. Teed ig J] Tic ness i potioned ioe igh or ow, may fail to Refer tote ead Standard Adjustment 4 ate the upp oopa head. “The needle dows nat ake theupper oper] Lf Nestle “The needle bent oF casedsn i point —f Ropiace the nocd Av une, bo sre fo clininate We cae ead. foraich node bend or necde porn rsh Right side Wrong site | | Adjstment ofthe upper loop |The haa of he pads point not correct making he | —[ Refer vo te relovart Standard Adjustment ; {pper toot unable to popery poss the thicad Yo the ‘ Lower tore | Meee ne be eet ‘lirance between the needle and the back ofthe | appar toper tnt cone sete | = | : Excenive upper op: Tack of Ff Sisy lowcr the looper ted akesp (eduction ndstance coe || i tinea fe pr eae ‘Gorsignty reduc dstance to derea the amount of EF | : slack of thread. |_| Aiveas: Maks the upper looper thread yuide night) shorter | | [ahs datne 0 reduce te amount ofthe | |_ tera a te tooper ead takeup cghn Gnas im | distance Rp to deerme the amount oF Uren. a | irate sad tension Rn enoueh,neewe Dove chan ches ae sipped Neva hela ——[irane gosdle trig apt correc, atch sping oss} ——[ Refer to the pornent Standard Adlustnsnt A {vcmuhon the eturn of chat looper comet “Tho double chain oops alo ath {nea “The arco isbn ov aashcd with wrong orsniation, — T—{ Replace the bong vendo, (Remove te caus or the pelle sealed fps ocr 1 needle hued Esha Correct the orknestion of thence Ua DC 27 endl (with bets ove cntguraton). Needle Viewed trom the ones a {_Doatie chain eoper “Tc loner par of he bids point has been deformed and Roplce the double cain oop heads ome felons | aajstmentoftooper ‘hearancs or euming amount not comet Refer o teat Standard AdjaNE b $7 two sutenesare pret = LU rire tension “The tsa tenon 10 ih, prevsnting formation of Reduce te tesfon, However, be cael not reduce te | 004 loops. ‘tension too much, otherwise unstable loops wil tes H Ty nese Bud p00 Bh and loops ae uied The —[ Retiro the vlan Standard Adjnmont “ j Slirance too by eating he eee to shake SL ecaie heat “The thread breaks due to heat generated on the needle, ‘Use a thinner noodle. Reduce the sewing speed, Cheek the coolant EEpendingom the ype of materia, number ple, Ween Sndscwine speed 9 Triangle double chain looper vend “The pedi pont enh “Te nasdle pont hav Deen rushed an got hiker and Refer othe dase oating Wo We meee point cus itches af kip. over “The ned also atch te double chan ‘Double chain ooper | [The treat ten the pas Teplas the doable Sain looper Iooper tend r worn, ana the looper teal does Neste Viewed from the | atrcach ths esti a shown a ight Nectle —Mompsile | Tajusment of fone Teese return or longudinal moron wil offen case efor ote pertinent Standard AaRIMERE 2 \y | inst Spi Hires com tine wo oper |-—[ Refer the petnent Sandor Aaiusnen 20 YY One stitch i skipped “The thread cam timing 100 cay, caus thread to-slack before the needle chters ahead tangle ‘Thread tension “The lower thvad tension every low, and the thead [snot stretched Tnereave the thread tension a te Threading “The atca ound the thread cam has been threaded erroneously ‘Concer the threading 50 —Relevant Trouble case @) Check and Gorective measures iw TO Tape dvb Sign ele read Dosti dain Toone ie cha icopar wong and ods Guach ig fe cg oor pong how Stitches ate skipped = the throat ate, orhas bad ape av snowrn an ftomes mio contact withthe stopper: Replace he chain oper oe 7 ‘The needle a to catch the needle thread | | 7 es |e isn bor pout cuniahe | [Rees nein Sanus sane 2 Inthe atch skipping shown below oe cle tomis the Toop asahownat | NESE ae eres ™, Sees & I the spring of the clamp has been broken, the needle fo that st holds neede thread util the needle i= ths bee as eS tae See el ea te GA Delectively interlaced loop H ic be ‘the needle thread tension, Nc ea Tid non The nde ted enon oo bw ce rere Tea aah bas ats mor Tn ech eh ZA rea ta eas Needed Tele fd oo hand ths nese end oo “ Ti Ovsochng ipa ad a Tosion ot he mao pe ————r—|_ tally, and chain tread gets in between the main fed Pe ——— Sara ae aaa a ae es Paes Ce ee one oo Teas “i nny eal Soph ah pa ops esi Fed |] sain od doe ong and meres th Tato te painon Sanda Adon SRR ats 6 RSM SRE See ay gerne Tdjnmen af oops or pence aol rnd Tete nt Sunda ARS 810 ‘rac eer Rig LGrerenien The brad enion oo ol eee — —Lrr—————: ee Glacrpotiats ome ith ma scoon ne | 2 gone oe So ‘aioment foo Lr ————_ 1 chain thiead irthout mute eqs hagiesaceaney “ [saaiecoat Tiel ae so ih dna Toph terol uaa Aen L Neste ara camp es Teter oi peri! Sand Adin reat Cap ht Net 2 satepersins cane ngeene Nat 2 ‘thread before the needle point Poi Sea ° fovTonetaraatticSn! ZB. ae Ll Tie medl conse conan Coan ann be Wea pn Beaman Beats Tie alone ngage Paar Reta ro ae eee | Cesc 7 det eon he fat pet begecn ts SSS Tp of ph oat Pesach dot cs I ne a ee aes Tam, Cee fs Hrsrion CF —C—C—T—r——S$5STs So eels {ine oe oer rer [cee oe |-[Basnetoaure I \scleetiy gti rtore: ) a2 Inauficiene turn insulficent relat of the double chain the deuble han oper 8 ‘threading, me Thread tension “The needle is bend or chain-ft thread runs back duc to Excessive needle tired tension, ‘Reduce the acedlethiead tention, ‘Both the needle thread and looper theead tension are to low. Slighy increave he both tensiohe eeeRelevant : ca (1 case (2 : rective manures Trouble m @ ‘Check and Correct siva 1B, Oveocing ned thread sows Postion othe wade tread kop They are positioned to high and the vd Tkeup Refer fo the porinent Sandia AGjonene 2 fuide and nee thread gute J auntesuPsscese ncaa teed [ied emo ‘The rea enson tance fas been dae Teter ote Standard Adjust for ho Toopo ead Thoap Sooners nd iets th tenon fete Une “Te nel Boo tin for he thea wed Replace wih a proper one Ta Double chan atch nei head Thread ion ] The foper ead iensan too high and ie wee oduce the looper thread tension toa minimum and hee ose, ] thread tension fs 100 few, the needle thread tension. |[rea ca The tend cam draws out an cont amount of Refer tothe evant Standard Adjusent 20 i thread “The tad cam tning bad Refer te inant Sanaa Aden 20 Needle } —[ ite nese sto tin for he thea od epics the sale wiv a proper one 15_neven ove king ches Looper tad sion “The opperand lower oper theadensons ae wat ‘Shy increase he apperandiowerioper tea ensons__] 24 oud [Remyemiggremmeretenprene —] H{ Toon met atewn “he oper tread kept oo ah | [Sissy ower te Tooper sire kop (A) 2 P{_Kaife width The knife width is unsuited for the overedging width, ee the overedging ‘width slightly smaller than that given for the] '® Teed ph ] —[Scraeher on the tical path ath ee ]} —[Gheck the teat path for raion [ris oor The ps oat cons ito contact umcwny wih he Make the pre fot come inv content wih hem Sn throat plate and feed dogs and tends to meander, uu T6_ Uneven double ca sicher [ised ion The oper tad tion no ough Sig eee the eso |_[rrsasr oe | The prewer foot comes nto Contact wih te tioat pate }-—T ake the pres Toot come nv coniactwil the oat ne I mea Seni The pre foot premier not enous ners the poner foo prewr Tea wth The mater pulled beac ofthe hfe wth ocd Make the gvrcne width shy male than aver te {one ocredging wih ir ich “The Knife width is too smal For the overedging width ‘Uses kite having width sited tothe overedging width 17, The looper tvead bulges out Koife wiih [Looper tend take-up adjntment The looper tvead Gakcup draws out exces looper} —] Decrease the radius ofthe looper toad kup (eT (eduction Ahead ° Inimensions ). Raise the looper thread take-up (ght) 4 Gnerease m astance K) TE. Looper tread bite rife with }-—[Lie rife width is too age forthe overedging with ‘Daca knife having width wited wo the oeredging width {Adjustment of the looper thread key “The looper thread takeup draws out insofsient amount Thereave the radius of the looper thead vakeup (afb (nsrene : attoopar tread dimension €). Lower the looper thea take-up (rah). ™ {reduction in distance K) 19, Knoting positon isnot cores Threading Re thecading ater thread breakage, ete Has becn done See the tending dagen Srroncousl ox ‘Adjustment of the Tooper dead akeup ‘The Reght of the looper thread takeup (sf) enot Ralie the looper thvad take-up (eft fo inorease the amount of Knots ate detected | Leorece lupper looper thvead, and the knotting position moves toward | 24 fo the upper looper | IHS lower looper si, sae. Ly 24 The upper looper thread guide (ght) is t00 shor, Tnorease distance H ~92-Relevant Trouble Cane (1) ae (2) Check and Corrective mesnures a BO Uneven nateral ed — Pisses for psc “The peer fot pressor fo hgh Reduce the prewar fot press except For the weve mater fed doe topuckerng | [Psion The hinge oo i ‘Remove the wines proved no ing ply produc | Scathes on or defeive ish on te prev Foor al te prs foot sls for god safe ing ics Faction fetch the pres fot and mat |_ [rr ieee aes he fron ato ih Wis iiefontdows lowe, SE 6 bers alm he iferentl” tan fag dog” Darema tS dog with te min fod dog. 7 Fromit down feed dog |_{ cen of feed dons 1 aiferen iy vel cs tetwoen te main eed dog limite the dfernce i ek Sod ier eed Joy [ ajsinent of ifn fed ‘The diferent fed hs ben improper ate. Provide enti ed sos to the mater Ti Packerng te The medic ho Hse Gace hin eile smash sponse (omin concerned wth doublechain tien) | Tied The teed ud hoo HEE Ta hin read wach asponabi [Tinea tension Tah je eek ead a oor ead eros eee the both tad eons fo 4 minima I Toh Liiestrine The oat pa haa ha asa ole epics the trot newt one wih spall nedio bole | {Tira cm nie The tad am timing fo Tavance the cr ning. Refer tothe lated Standard 2» | Aajetene | [Feet ows Tie leading ge of th ed dog oh as Bee Founded epic he eo doe ot The feaa ——- Tien eit hee | ‘ited wit ron sown J en element Main fxd Gop Differential | front up. en tery feed dog ! ‘A difference in level exists between the main feed dog Eliminate such difference in level, 2 bere ed Soe |_[ Peewee oot prem The press for pres not high enough, providing Incrinete prt for press pooroning ee [{bierenia sd ao The ire fe aos ben wt or eh Set for avtching When sihingightwcight mater, Se aetultatso chow the peor Feo a contac unceny Shivihe mate aa ance “The looper trad sant not enough, cong Dirge adam need pis uly twihefion once] ap excessively tensed stitches. theamount of looper thread - 33(2) Threader components [ Teac) | Trouble Case (1) | eee eee 1. The lover looper tuenier Tals todo |—La-1) The plate docs na threading T i] Check and Corrective measures ey the thea — oaeate ———__| Liki The wenden asap See x 12) eign laws vor ie TA The ayead cpp comin noe vite |_—_[ Tos ie say of he id corr and conea ie al Tea en ie 1] 7°" Breaagneie Goonick Gsthednting | —L neediest x — | red) —— — |_[ 3pm The td amp ote pe ites he fed down, }-—[ Tower espe a] x0 {G5e The pie ste e etne ewe —[ Rae te noppes 2» |_[ aim “Conant ofepine wih te tcaing eed} —f Sue poston of olor owe Bo 2s i iene a BEE The con ern inp onary pons Jv wocam in be aroncddreton 7 i _ LYT3y The peaked ip of ne reine BA The hapa he healing nelle wi Tapes 50 rca Ses oe on a Boe oe nak Soe Betis te tdweroopce j-— L3)8 is tate ste isbn mpage 7 zn ponied si pec eee oer L{ ca the poo up of oe reatve eA Th i ofthe ean wel ot couh [enn ie wien oft pe orm andcommer ea) 30 roa ett Se sw o. ws onan tee sey LGie The pines reed damp cone tothefom [ioe nck me ae Pa Ey etae Toons LYS) Tae tad camped oy we ead |— [5A The cam hasbeen improper porns ]—[ tit tecam bc avowed dice % Tinta pes ose Lee ine | L1-Gy tne triode of te ps docs nat voacy eo point | itove te hair w ue igh owed ie paioy 28 | Boccia ea {Lon Rr ori over ts pute] Ee tre sends} Seri Enough eave should be exercised ‘when using a thick thread. Securely sot thvead oa tension discs. YS) The eating neste doesnot | — The hooked ip has ben damawe }-—{Reptace the tnrcading necdie cok ee L ReplaceRelevant Trouble Case (1) Case (2) Check and Corrective measures ser 7 Suitcase not produced immediately 2) Thveading has not been dove Se ate the lower oper thteadr i operated [22 “Thuead lp offihe teed needle | —[ The cover does nor securely hold the hooked tip a he ‘oosn te guide cover seatew, and correct 2 threading needle 3. Troubles with the fower looper theader SAY The thread ever cannot be paied J {1} ATi pin seks against he holder, Loosen the stew ofthe ver and correct the wicking oer en {iB The pin wicks again te pin oppor Losin the seicew ofthe pin Hopper to coer L{Gy-E Ths eiceding needle wicks aaine the guide cover ‘Covect by adjusting the need link topper. Put the stopper] 32 into operation sare) L1G) The tireader over canbe arn BYA The tveading needle comes into contact with the ‘Gangs the poston of the wed 2 iaway towards the operator nin fond do 28 Tae pst o tucad camp come into contact with ‘Loosen the stew of the ler nd mk correction 36 ther looper or davble cain toper [2G The fosk pate ses te tower toper holder ‘Changs te poston ofthe Jak plate LY 33) The ter aveader cannot pe “The pn juteout fom the lever too much Toosen the sticow ofthe pin 0 eoree - {ornod ven ft cane fully drawn foward the operator, Tig ons ope rad don por TA) The plate and thead camp do The vcore logeed wih dane Chea te reader wang compressed a fetur fs orginal positon after nowieturn operon {42 The fever turns bur doce not The pin wicks enna the holder, Losin the seicew ofthe lever to eliminate the ticking {eturn t it ongnal position 5. The double cain oper falls 10 do Sy The apting doesnot atch the 1A The ever shat guide sembly hax been Improper [Loosen the msciew, and reposition lin accordance withthe] 38 threading, teas. postioned rere Standard Agustment. |_[s:2) the tireaaingnooie ip fatto “heaping ic eauaht on he tcading needle, and dows wot TLooten the etic of the spring and threading needles and] 38 LER noon the tata ret fu corect it {$3) The threading neal doce not {Bix Tie ioeht ofthe trading nesdle nov conect Toon the weieew and cree the height 38 mtr the Hole m the po! te doubt chain oopee. 3} The poston ofthe Gveading needle inthe rotational] —[ Corect by moving the stopper ofthe lever shat guide sleeve] 38 item's nt sore. '$)_The nook dows not draw the tend] — The clearance between the hook and threading nocd ‘Cone he arance by adunting the arm 4 too tae “The double chain looper theader does nor 6:1) The ook is caught by the threading] —f The nook Brought into extreme contact wih the Consett by the em ry return tt rgnal postion alter operation nes threading medi L[ 62) The arm wicks whe sot of he The chain looper Head over has bean excoely ‘Adjust the lever stopper to prvent the everfrom beg exes] 40 arm assembly. tured sively timed. ~ 55MO EON OETIES. Pa TES TOTES TEE SETI ESTES SETES ESTES ESTES ESTES ESTES ESTIS ESTOS OMNLEESTISEETISEETIONEE ERNE BET INO ENON NID ‘MO-2400 Series 1200 to 3.8.5 hole with 26x1 deep groove | Opening for mounting drawer stopper Imake the opening at the time of 570 setting up) 8 - + g 3 — T sl alg-30 \ | | 2 Ke tat t j - 220 Lid of table_~ mh 380 (806) te meso 8 5 Concealed hinge a ef Temata z B | 3 Ee = Camp _/” 4 Lid support plate 7 pee = 2 « Screw Only S057 & S058 a_Th 5 i ws] | T Ay) —__—__— (Note) All dimensions are in millimeter. (8.5) Section Y-Y Section Z-Z | «| {when using fully-sunken type table) Modify the table dimensions as shown below when using S057 or S058 with = fully-sunken type table. CutoffMO-2500 Series Dimensions MO-2400 Series of table (semi-sunken type) jase pactio.: 11849007 1200 Opening for mounting drawer stopper (make the opening at the time of setting up) Drawer installing position 3-8.5 hole with 26x1 deep groove 339 237 aratl | 420 401 2a . Ciacntia| nat atianr oat neal eta? a if 2 oa tinamaynafet vo tagve oan ave ancy ae teqiae fan anes ' eropniancattar anny} | 4 sit 4 4 4 (806) woke ~ ‘400 a 400 _ Top of table tr ~ 600 2 FT of 2% (e26) 26) 308, 2 7 i EO (vio) (#95) (Note) All dimensions are in millimeter. Section WW Section 2-2 Section Y-Y oeafhBace JUKI CORPORATION HEAD OFFICE. 2:1, BCHOME, KOKURYO.CHO, GHOFU-CITY, TOKYO, JAPAN BUSINESS OFFICE BER BABENG-CHO 1-CHOME.