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    2K views12 pages

    Juki MO-2516 Instrction Manual

    Uploaded by

    Karhys

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 12
    No.tt eel) — by the use of motor pulleys co les | 38 3 10.5 36 2 wih diferent diameters and 6500 os | 38 32 100.5 36 32 V betts with different lengths, £000 os 36 3 955 35 30 4. Note that the efetive ix 2 meter of the machine head $500 1005 36 32 855 35 30 Eerie cate priettieed 5000 905 Ey 30, a0. 38 30 50 mm, 300) 855 3 30 70s rn 32 1. Install starting pedal @ on the left and prester Hifter pedal @ on Install belt cover @ to the machine head, the right ab seen from the operator, For machine provided with the looper threading 2. Use an S-shaped hook © to connect the chain @ ofthe presser mechanism (MO-2500F serie), install pulley lock Liter pedal to presser lifting lever @ (asm) © as illustrated, eee Ss) ‘Assemble the thread stand ‘components as illustrated and Set it up on the machine table. (Phe figure on the left shows ‘an assembled S-thread stand for Model MO-2516.) 6. LUBRICATION [0 s88 he line Red color \ a \ 1. Remove oil cap @. * Lubricating the needle color 2. Pour JUKI New Defrix Oil No.2 into the oil reservoir. | L. Open looper cover @ , fill the needle cooler with 3. Supply oil until the red color (oil level) almost reaches the up- ee oil through @ , using the furnished oil per ted marker line when oil gauge @ is observed from the side. 2. Open face plate cover @ . remove plug @ , and (Caution, . supply silicone oil with the oil feeder. er care staet to oe oe upper red math fine, or else trou- (Not applicable to MO-2516) es Gilg (to aRcessive! IQoricaticn may resu't. . 3. Infiltrate silicone oil also into the oil felt if the 4. Remove oil drain cap @ when drawing the oil reservoir. machine is started immediately after lubricating the needle cooler. 7. OPENING/CLOSING THE COVER .. * Cloth piate cover To open cloth plate cover @ , push down cloth plate opening lever @ . To close the cover, push it in the arrowed direction. * Looper cover To open looper cover @ , move the looper cover in the arrowed direction until it will go back no farther, then bring it down. Raise the looper cover when closing it. * Chip guard cover(upper) If the chip guard cover often interferes with the upger looper.install chip guard cover(upper @. {Caution} For a fully-sunken table type, make sure to fower waste chute opening @ before opening the looper cover. Push The standard needle is DC x 27 #1}. A needle of DC x 1 can be also used, but it sometimes requires adjustment of the clearance between the looper and needle. It is advisable to use a needle of DC x 27 for strict stitch performance. 1. Bring needie clamp @ to the highest position. 2. Loosen needle clamp screw @ , and fully insert the needle into the needle clamp hole with the needle recess facing backwards as viewed from the operator’s side. 3. Tighten the needle clamp screw. MO-2504 MO-2516 ¢ threading chart given below. (The same chart is on the inside of the looper cover.) | mo-2804 MO-2514 Mo-SIa MO-2516 Be sure to pass the double-chain stitch needle thread through the needle thread take-up. (The outer thread is the overleck needle thread.) oasinal Trermedlte theoa guide When using an untwisted thread such 28 wooly nylon thread of weak thread, ddo not wind it round the intermediate thread guide 40. HOWTOUSET READER (Applicable only to MO:2600F Series) | + Threading the lower looper ‘* Threading the double-chain looper ° = 1, Align white arrow @ on the pulley with white 1. align white arrow @ on the pulley with white mark © on the belt cover, and place pulley lock ‘nizk © on the belt cover, and place pulley lock @ into the hole in the pulley. @ into the hole in the pulley 2 ad as [ar 3s hole @ , nd hook the thread 2. Pass the thread as far as hole @ and hold it by soning oO o | | | 3. Wich tevee @ twimed fully clockwise, depress push- | futon itch @ on the middle of the lever 3. Fully pull lever © towards you, then tum it clock: 4. With pushbutton switch @ kept depressed, further tur lever @ clockwise 5, after toming lever @ fully clockwise return it 1 4. After turning lever @ fully clockwise, retum it securely 5. Remorng the thread sat on tension die © , oi win inead’inmar@ wile poling the “ied Tenn 6. Wit ite puley lock temored, lowly ran the [_S inser afds ator lned odie, 5. Cut the thread with thread trimmer @ while lightly rolling the thread, | 7. With the pulley lock removed, slowly ran the |__ machine, and a chain-off thread is produced (Caution) 1, Never run the machine while operating the threader. ‘make sure to confirm that the lever has been returned to its original position ‘After operating the threader, be sure to start the machine slowly. ‘The threader can be used for the following types of threac; cotton thread, tétoron thread, spun thread and ‘the like of 440 ~ #100, and wooly thread of 110 dN ~ 211 GN. The threader does not accept some kinds of wool, 11. THREAD TENSION == Using the enread tension nut, adjust to an optimum thread tension according to your sewing conditions such as type of materials. type and size of thread, ete Me ~3513. MO-2504 MO-2514 MO-2516_ _ e WAY fear i eo 0 6 Be _— MO-2504 MO-25 14,MO-2516_ 12. PRESSER FOOT PRESSURE AND LIFTER Smt incre + Adiust the pressure of the presser foot by turing 1. Slowly tur the handwheel as you keep depressing pushbutt presser foot adjust screw @ . When the adjust screw and you will find a point at whieh the pushbutton goes in far Js turned clockwise, the pressure increases, while the 2, With the above condition maintained, align a desired dial 3. pressure decreases when the screw is turned counter- hhandwheel with white mark © on the belt cover clockwise, . Reset the pushbutton after setting the dia When you turn presser foot assembly @ side-ways, bring down presser lifting lever © - Whenever the presser foot is returned to its origital position, be sure fo bring up the presser lifting lever, —] When the machine is operated continuously seiging (or when frequent change of the stitch length is not required), it will be better to fix the feed eccentric cam. ‘This will protong the life of the machine. Bring the “L” on the pulley to the white grooved line on the elt cover and remove rubber cap @ of the ec: | centric mechanism carn Now, feed cam fiving screw @ is seen. Fix the fed cam by tightening the screw. is ie sad Os et a a my ae eats 62802 noes eee AHEIGHT: OF: NEEDLE ‘MO-2516 verge neete 10mm 10mm “Tat plate i EET 16. SETTING THE LOOPERS * Upper looper 1. When upper lopper © has advanced farthest, it should be distanced 10.4 to 11.0 mm from the overedging needle for MO-2SI4, and 10.7 to 113 mm for MO- 2504 and MO-2516, 2. The clearance between up- 7 per looper © and lower 005~02mm — f looper @ when they are crossed each other should be 0.08 £0 0.2 mm. Mo-260¢ Nose - 107=11.30" Mo2s14 = 104~110mm ‘Aavence farthest ° | + Lower looper 3, To make adjurtment,lotansotezow @ snd move the upper loop. [When lower looper @ has gone back * Use a proper upper looper according to the count of the needle sed in 220 farthest. Te should be distanced 3.7 tO edance withthe table shou below. When placing oréers, specy the bracketed 43 mm from overedging needle © Saas 2. When the lower looper is crossed withthe nettle, the clearance between them should Ture sapaved on : wets ena et esata [cour or ee 3. To make adjustment, losen setzrew @ aoa and move lower loopes holder © ee ee : SSS Ser 1168 3) tise faa ues | ss Needle Overedger “ ae gS [oa * Avoid using needies with the bracketed counts at much as possible. 17. DIFFERENTIAL: FEED’ MECHANISM - + Double-chain looper 1. When double-chain looper @ has gone back farthest, it should be distance 1.8 to 2mm from doublechain needle © 2. The clearance between the double-chain looper and needle should be 0.05 to D.1 mm when they are crossed each other. Ty Loosen differential feed Tock nut @ . Tura lever © up forstictehing st * chor down for gathering stitch. 2. When you want to move the lever only slightly, use differential feed minute- S" is for stretcting stteh of 2 ratio of 1:0.7 and postion “O” provides differential feed tio of sk. 5, Sd tmthen they ase crosed each other, 4, Gathering stitch can be mate up toa diferental feed ratio of:2 (posible berg the sdjusiment, [ops Sk; up to 1:4 by adjusting the interal mechanism). oe Pet The divisions beyond "0" may be sed asa measure. holder @ pias + Contact of the presser foot with the throat plate ‘top.surface Using adjust screw @ , perform adjustment so that the sole of the presser foot evenly’ comes in contact with the top surface ff the throat plate when presser foot ® comes down, 1 Height of feed dog + Inclination of feed dog Feed dog @ is usually set so that its teeth protrade about 1. Loosen screw @ , and tum eccentric shaft @ in the 0.8 mm from the throat plate surface atthe highest point in arrowed direction t2 make the feed dog front up or turn it its trajectory. Increase the protrusion for heavyweight fn the reverse direction to Set the feed dog front down. materials or reduce i for light-weight materia 2. The feed dog should be levelled when the dot engraved on 2. Use setscrew @ to adjust the protrusion of the feed dog the eccentric shaft faces exactly to the ef. teeth, 3. Using serscrew @ , make adjustment so thar differential {feed dog © is level with the main feed dos. 4. Adjust the heignt of auxiliary feed dog © by setscrew @ so that i i 0.5 mm lower than the main feed dog. 19. CHAIN LOOPER THREAD CAM(MO-2516) Loosen setserew ©, and adjust chain looper thread cam so that @ of the chain looper thread cam meets the bottom of looper thread cam patel © when the needle i at its highest point. Make sure that che chain looper thread eam releases, the looper thread when the the needle point juts 1t0 2mm from the bottom surface of the thease plate 20. THREAD GUIDE AND LOOPER THREAD TAKE-UP ‘The table below shows the standard demensions of the indivc- | ual thread guides and looper thread Take-ups when the upper looper has gone back farchest | MO-2505 7 7 oo-2505 | : woos] GREE | woe | fomel_ GEES | ates | dane | tai, = | FE 7 lk = | moles iE = | = \E r peer ite Loe = Ss + Height of the lower knife Loosen setserew @ and adjust the height of lower knife @ hae it edge is lush with the throat plate surface % Height of the upper knife Loosen setserews ©, © and perform adjustment so that upper Knife @ overlaps lower knife @ by 0.5 tol mm when the lapper Kafe is at is lowert poiat + Overedge width Overedge widths of 1.6 through 6.4 mm ate provided by ‘changing the parts or by using subclass models. (The overedge ‘width wil be slightly larger than the knife cut width.) To change the overedge width; 1, Loosening setecrew @ , push lower knife @ to the left and Beit 2. Loosen setserew @ and move upper knife @ a6 required, then fx it 43. Lower the upper knife to itz lowest point and loosen set- sere @ . Tighten setscrew @ whea the lower knife comes in contact with the upper Knife. (Caution) Be sure to tighten screw @ before operating machine, + Resharpening the lower knife When the lower Knife has become dull, resharpen It a5 shown in the figure lft 22. NEEDLE GUARD ~: Treat + For 1-Needle and 2-Needle Overedgers ‘An ovecedges is equipped with two acedle guards @ and @ 1, Position needle guard @ so that ic lightly comes in contact with needle @ when the blade point of lower looper @ has reached the center of needle @ 2, Position needle guard @ so that itis 1 mm lower than the bbottem surface of the throat plate end is distanced 0.1. mm from needle © when the needle sat its lowest point + For safety stitchers A safety stiteher has four needle guards @ , @ . @ and @ 1, Position needle guards @ and @ in the same manner asthe loveredger explained above. 2. Position needle guard @ so that it lightly comes in contact with needle © , and position needle guard @ so that it is distanced 0.1 mm from needle@® when the needle is at its lowest point ~10- 23. STITCH FAILURES 2AND ‘CORRECTIVE MEASURES ae ‘STITCH FAILURE ‘CAUSES ‘CORRECTIVE MEASURES Veedle breaking | (1) Needle type is wrong. ‘O Usea specified needle 1. Needle breaking | OY Neg Pe ore ect. © Usea needle size suitable to the thread gauge and type of fabrics. (3) Needle is not installed correctly. © Install the needle cotrectly (See 8). See 8) (@) Needle is not straight © Usea straight needle (5) Needleto-needle guard is inadequate. © Correct the relation (See 21), (6) Needle-to-looper relation is inadequate. © Conrect the needleno-looper relation (See 16) J Goth isnov car | C1) Postion of the upper and Tower Knife is | 9 Adjust the knife postion (See 20). inadequate. (2) Knife blade has worn ovt. © Sharpen the lower knife or renew the upper 3. Stiteh skipping | (1) Needleto-looper relation is wrong. (© Correct the needle-tolooper relation (See 16) | @) Looper blades blunt. © Correct the shape of the looper blade using | ‘an ollstone, or replace it (3) Needlois threaded with Sewist (or left- | © Usea Z-twist (or right-hand twist) thread with hand evist) thread. the needle (4 Thread tension is wrong, © Adjus” the thread tension (See 11). (5) Double chain looper thread tension snot | © Correct the position of the chain looper thea enough. cam (See 18), 4. Tread breaking | (1) Quality ofthe thread is poor. sea thread of good quality. @ 3 ® (9) ‘Thread i too thick for the needle Needle is installed in a wrong way. ‘Thread tension is too high. ‘There isa serateh or bruise on the surface looper, throat plate or needle Select a suitable needle or thread. Install the needle correctly (See 8). ‘Adjust the thread tension (See 11), ‘Remove seratches and bruises using an oi stone or buffing machine. 5, Double enain-ott | (1) Presser foot does not evenly act on the feed | © Correct the relation of the presser foot with chread stitching doe the feed dog.(See 17). are notcorrect. | (2) Rear presser is shaking © Adjust the rear presser for smoot® and (Mo-2516) Steady motion. | (3) Needle thread and looper thread tensions | © Adjust the thread tension (See 11). (4) Double chain looper is installed ina wrong | © Correct the double chain looper (see 16) way 6. Puckering (1) Needles too thick. (© Selecta suitable needle size forthe thread and materials (2) Threxd tension & too high. (© Adjust the thread tension, (3) Pressure applied by the presser foot is too | © Correct the presser foot pressure (See 12). high or C00 1ow. (4) Feed dog comes up too uch from che © Lower the feed dog. throat plate surface (5) Knife fas to cut the fabrics sharply. © Sharpen the lower knife (6) Differential feed mechanism isnot sot (© Conrect the differential feed mechanism correctly (See 14). 7. Ueeegular stitching | (1) ‘Thread is not supplied smoothly © Use smooth thread with even thickness or clean up the thread path (2) Thread tension is 100 ow. (© Inoreage the thread tension, (3) Needle is blunt (© Use a new needle (3) Pressure applied by the presser foot is (© Adjust the presser foot pressure (See 12). inadequate. (S)_Height of the feed dog is wrong. © Adjust the height ofthe feed dog (See 17). 24. SPECIFICATIONS MO-2504 MO-2514 T M0-2516 Sewing speed (Max.) 8,500 sp. 8,000 5pm. 7,500 sp. Stitch length (0.8 ~ 4 mm (1/32 ~ $/52") (special model: wp to 5 ma) 15 ~4mm(5 mm) Needle gauge 16,20,24 mm 116, 20, 24,3.2,48, 6.8m Overedge width 116,24,32,40,86,6amm| 20,3240, 48mm 32,40,48, 56,64 mm Differential feed ratio Gathering stitch 1:2 (Max. 1:4) Stretching stitch 170.7 (Max. 1:0.6) Needle DC x 27 (standard) (DCX 1 may be used) Presser foot ift Max. 7.0 ram (9/32") (excluding some subelass models) Lubricating oil TUKI New Defrix Oil No. 2 sete alLii

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