ASSIGNMENT OF PRODUCTION AND

OPERATION MANAGEMENT

SUBMITTEDBy: SUMITTED TO:

Sarabpreet singh Rajeev ranjan

CONTENT
S

1. ​INTRODUCTION OF THE
COMPANY

2. ​INTRODUCTION OF THE
PRODUCT

3. ​TYPES OF PRODUCT
MANIFACTURED

a. ​Canvas Car
Cover

b. ​Canvas Bike
Cover

4. ​PRODUCTION
PROCESS

5. ​RAW MATERIALS AND

FABRICS

6. ​QUALITY AND
MAINTAINANCE
 7.
PROFIT

INTRODUCTION OF THE
COMPANY

Sai enterprise, is manufacturer of Custom made Car Body

Covers. The concept of Internationally known " Cusom Fit" covers for Cars, for the first time , was introduced in
India in year 2002. It was felt necessary to bring this concept to the Indian automobile user with maturing of
Indian car consumers and liberal import of various models of car made possible by booming Indian economy over
past several years. It was only appropiate to bring to our country internationally acceptable standards of
technology for a wide range of cars manufactured and sold in India in so far as reklated to auto accessories. No
doubt, thus far and even now, majority of car covers available in the market are either universal or
semi-customized sizes

Sai Enterprise, started its manufacture of Car Body Covers and other interior auto accessoerries in India using a
decade of experience in manufacturing customized auto accessories for leading auto accessories manufacturing
companies in U.S.A. This experience was acquired in a company which is O.E.M supplier of car manufacturers
such as Audi, porche, GM, Ford, etc. in United States of America.

Sai Enterprise is grateful to Indian Auto Industry and its consumers for having recognized and appreciating our
specialization at a very early stages of introduction of the concept. This has been reflected in form of our
becoming an OE supplier to GM India. Audi India, Automart India and T&T Mercedes for customized car body
covers besides supply of above mentioned accessories to reputed showerooms in India.While we are aware of
cost sensitive market, our motto remains to educate Indian Car user and to provide a quality product taht meets
requirements of individual car and car lover in protecting its priced acquisition and reducing maintainence costsat
a fraction of the cost of the vehicle.We feel encourraged to claim our on time delivery performance and quality
production as one of the hallmarks.Sai Enterprise also undertakes specialized production of custom fit body
covers for vintage, rare and non-standard vehicles of all types taht includes Car, Golf Carts and aircraft engines.
In addition, we also produce Seat belt cushions to protect against seat belt induced injury in case of an,
unfortunate, accidents, utility bags, fabric steering covers and carpet mats. ​Sai Enterprise - Production
Capacity (Per day)
500 Car
Covers

Our ​manufacturer Vision​

​ : ​To ​of become
​ ​
Custom India's
​

Fit Auto foremost

​ ​Accessories. and
​ most respected To ​of

Six-P achieve
​ ​Goals our
​ vision, we have established a
must follow list
 INTRODUCTION OF
PRODUCT

What is a car
cover?

A car cover is a product that can be used to cover a car, possibly protecting it against the elements. It is often
used when a vehicle isn’t used for a certain amount of time and needs to look dust- and dirtless.

Why use a car

cover?

When a vehicle isn’t used for a long time, it can become dirty from external sources such as rain, wind or possibly
leaves falling on it. Car parked indoors can get dusty, or run the risk of getting unwanted particles getting on the
surface. For example when you are painting the garage. A car cover can be used to protect the car by covering it with
a removable cover. This cover can be made from several different types of materials and can be designed to
withstand different kinds of dirt.
1. ​Performance: ​Consistent on time delivery without

compromise on quality.

2. ​Partners: ​Nurturing a winning network of

partnersand ​building mutua; loyalty 3.

​ ​Portfolio: ​Bringing to
India a portfolio ​of high end custom accessories taht

anticipate and satisfy people's desire and needs.

4. ​Principle: ​Abiding by highest

coporate ​moral ethics is the cornerstone

of all success, without which confidence

ceases to exist.

5. ​People: ​Being a great place to work

where next generation of India

engineers are inspired to be the best

they can be

6. ​Planet: ​Being a responsible citizen

that makes a difference to society and

enviornment.

Sai Enterprise ​- ​Quality

policy
Our quality policy is to achieve

sustained, profitable growth by providing

products which consistently satisfy the

needs and expectations of its

customers.

This level of quality is achieved

through ​adoption of:

On time performanceZero defect

productionContinous improvementof our

products.
What is a car
cover?

A car cover is a very large sheet of a certain type of fabric that has a very rough shape of a car. Tailormade car
covers will be made to fit the vehicle it is designed for, but car covers for general use have a very generic car shape
that should fit most cars. There are also covers for motorcycles, bicycles and many other vehicles. The car cover is
often used when a vehicle is stored away for a certain amount of time, or when being left unused for a while. It can
also be used to protect a vehicle against snow, tree juice, dirt, paint and other contaminants. There are several
different types of car covers to suit different needs.

Differences in car
cover

Inside of outside Inside car covers are often made from woven polyester with sometimes a soft lining. It is light and
breathable. It is not waterproof and will not offer protection against most liquids. Inside covers are made from different
materials then outside covers. Outside covers are designed to be waterproof, are noticeably more sturdy and often
thicker and heavier then inside covers. The outside cover is capable of withstanding rain, snow, leaves falling and
many other sources of contaminants. Not all covers are breathable, creating the risk of trapped moisture. Outside
covers are also often made with sturdy forms of mounting, preventing them blowing away in the wind.

Tailormade or
general

A tailormade car cover will have the exact shape and form of the vehicle it is designed for. It should fit like a glove
and often has special spaces for the side mirrors and or a ​rear spoiler. Tailormade covers are generally used for more
expensive or unique cars, or purchased ​by people who spent an above-average amount of money on their vehicle.
The only downside with these covers is often the cost and difficulty of finding a supplier. General car covers are
designed to fit many different types and models. The only difference with these covers can be the length. They are
usually just a rectangular shape with an opening at the point where the front or rear window would be. These are a lot
cheaper but often made from inferior materials.

Heavy duty or light

use

There can be a difference between car covers that are designed to keep
the vehicle free from dust, or the ones that are designed to protect the vehicle underneath. The difference is often the
thickness of the material or the type of material. Inside covers are generally made from woven polyester with breathing
characteristics. Outside covers are usually made from a PVC type of material that is heavier, thicker and waterproof.
Some manufacturer add extra thick pads in certain areas to help prevent damage such as dents.

Risks when using a car

cover

Moisture can get trapped under the cover, leaving the surface wet much longer then without a cover Many car
covers don’t have a proper inside lining, giving the risk of creating swirls and other surface imperfections when
removing or applying the cover If the cover moves, the edge can rub against the paint, causing damage Cars under
a cover can be broken into without anybody seeing

Type of product
maufactured​:

It manufactures only the body covers of Bikes and

Cars.

We have emerged as the eminent names involved in the process of manufacturing and supplying a wide
assortment of Vehicle Cover Canvas which provide suitable protection to the cars. Manufactured using high
grade fabrics and other raw material that are procured from the reliable vendors of the market, it is designed in
compliance with the international quality standards. Moreover, it is available at nominal prices to our clients.

Canvas Car
Cover
Get Latest
Price
The sophisticated infrastructure of our organization is established to manufacture and supply utmost quality

collection of Canvas Car Cover. It is manufactured under the strict supervision of our quality inspectors using premium

quality fabrics and other raw material. Further, we manufacture the car cover in different designs and patterns

depending upon the model of the car. We are offering this range at market leading prices and can also be
customized

as per the various specifications of our clients.

.​Canvas Bike

Cover
Get Latest
Price

We are one of the most renowned and reputed companies which are efficiently engaged in the line of manufacture
and

supply of various kinds of supreme quality textile items out of which these canvas bike covers also are one.
These

canvas bike covers are used for the purpose of covering the bikes to prevent it from getting dirty or dusty and also

protect them from rain. These canvas bike covers have been stitched in a very excellent manner which makes
it

efficient to be used for all the kinds of bikes. These canvas bike covers are easily affordable at our
company.

Production Process
Includes:​

1. Fabric Sourcing​We have the largest selection of fabrics in unique materials, colors and designs for fashion
seat covers.

2. Fabric Inspection​Fabric inspection reveals countless defects from drop stitches to color shading variation. Detail
types of fabric defects as below: horizontal lines, shade variation, dirt/stains, uneven dyeing, drop stitches, misprinting,
crease marks, barre, neps/knots, abrasion marks, splicing, holes, defective selvage, snags, thick place/thin place,
bowing and skewing, needle lines, coarse pick, coarse end, broken pick, broken end, missing end, filing bar.

3. Fabric Cutting​Automatic Fabric Cutting Machine will be used for precision cutting of the seat cover
panels
3) Printing - We have thousands of embroidery patterns, fonts and designs, also offer free custom digitizing services.

4) Stitching & sewing – We have thousands of embroidery patterns, fonts and designs, also offer free custom
digitizing services.

5) Quality Check – Every seat cover will be strictly checked before and after production. Defective items will be
picked out for repairing or destroying.

6) Folding and Packing ​(in blue bag) ​- Nice looking package will be used for seat covers by customer
request

10.Final Quality Checking For Finished GoodsOur QC will randomly pick out some seat covers for final check
before shipment.

7) Dispatch – covers will be delivered by Standard sized export

containers.

Raw Material Details –

To protect your investment on buying a car, you should pay for a ​car cover​, because it keeps your vehicle as like

showroom new car. Covering a car shield it against natural harmful hazards, prevents damages on paint finishes,

creates a barrier between the paint and weather conditions, and acts as a theft deterrent too. There are so many

benefits associated with covering a car using vehicle cover, so buy a custom fit car cover for better maintenance.

We all know that several types of cars are there on the market, so there are a few options on vehicle covers too.

When you are in the shopping to buy a car cover, you should consider a lot about types of fabric. Vehicle covers are

made up of different materials such as woven, non-woven, warp knits and like more. From these various options,
which is the best fabric to prefer for car cover? In order to find out the best option, you need to know few things about

each type of material. Here are some things about few fabrics used to make ​car covers​.

Quality
maintainance :

Wove
n:

While comparing fabrics like non-woven and bonded fabrics, the woven is the strongest and more durable option.
This ​kind of fabric is made by using high speed looms technology with yarns that have the capacity to run both

horizontal and vertical direction. However, based on the design and specification of the fabric, you feel changes in

density and yarn size. This is mainly used to protect a car against ultraviolet light during the outdoor parking. In

addition to that, the woven fabric is a comprised one, so it is easy to fold and store when not in use.

Non-woven
fabric:

This is another kind of fabric used to manufacture a car cover that is comprised of polymer materials using high heat.

Therefore, the non-woven fabrics are thicker than the woven fabrics but result in only less durability and strength.

With the extra thickness, it offers an excellent abrasion resistance. Apart from that, it is also good in inherent

properties, so works well in water, UV and mildew protection.

Warp
knits:

Warp knit is a kind of fabric, which is manufactured using the flat knitting machines that look like looms weaving. This

kind of fabrics is comprised of nylon or polyester material, so it eases the folding and compact storing. As like as

woven fabric, warp knits also varies in yarn size and density based on the design and specifications.

Benefits
:
They use polyester cotted fabric.

These are also used in

umbrellas.

There are many more types of

fabric

Prevent unsightly dents, dings and

scratches

Shield against finish-destroying man-made and natural

hazards

Keep sticky-fingered thieves at

bay
Put a barrier between your paint and damaging
weather

Wrap your ride for long-term

storage

The fundamental advantages of custom-fit car covers

 Your guide to selecting the correct car cover for your
vehicle

Quality Maintainence
:-

Various tool are used such

as

GS
M

o ​Weighting
scale

o ​Thickness Gauge (thickness of cloth)

Cutte
r

X/o
Warehousing

They used to maintain machine on Quality basis in total there are six staffs

The capacity of machine to prepare cover for 1 day is 500 in

8hrs

Total Staff in production Process

:-

Cutting – 4

Printing – 3

Stitching – 8
 Final QC –
6

Folding –
6

Salary of staff is around 8000/-

Total Staff in Management

Production – 1

Accouuntant – 1
QC –
2

Marketing – 1

Purchasing – 1

Plant head – owner

Their potential customers are

Hundai, Nissan, Honda, Royal Enfield

etc

Salary of staff = aroung 15000 to 17000

It’s human nature to become attached to our personal belongings. We all try our best to protect whatever adds value

to ​our lives, including regular items, like a 60” flat screen TV and more essential items, like a home. One of the most

practical, yet expensive assets to own is a car. Keeping ones car in good condition avoids pricey maintenance and

repairs down the line. In this article, we’ll explain the pros and cons of car covers.

Car
washes
Car covers keep your car clean​. If you live somewhere that has changing seasons, especially winter, your car will be

exposed to plenty of salt and debris over the course of a year. Keeping your car clean prevents particles from etching

the paint, reducing rust over time.

Most people opt to hand-wash their cars to save money however this is time consuming and difficult to do in the

winter. Car washes can be an attractive option, yet costly. Some people spend 20$ a month, that’s 240$ a year!

A car cover can keep your car clean, saving you money on car washes over time. Instead of washing your car each

month, you’ll be able to keep it just as clean, washing it every couple of months. You can save up to 1000$ over a

decade. This may not seem like a whole lot however when you take into account the many expenses involved in

owning a car, it’s significant.

Minor
damages

If you have a ​car cover ​on hand, you’ll worry much less about where you have to park your car. Car covers can come
in ​handy for weekend trips to the country, stopovers in polluted cities, and busy neighborhoods with kids playing in the

street. When you use the cover, your car will be safe from dings, scratches, pollen, insects, and bird droppings. This

will save you time and money, and lessen the number of car washes, paint touch-ups, and polishes, needed to

preserve your car.

Moisture and UV
protection

Car covers shield your vehicle from moisture and UV sunlight. When your car is exposed to moisture, it’s more likely to

rust, since iron and water undergo an oxidation reaction. If you live by the sea, you should consider using a car cover

on a regular basis, since its moisture wicking, keeping your car nice and dry. Car covers protect against UV sunlight. If

you park your car in full sun often, the UV rays can cause the molecular bonds in your car paint to break. A car cover

can reduce fading over time. Car waxes can also protect against UV damage however you won’t need as many if you

use a car cover.

Resale
value

Let’s face it. Many car owners experience a brief honey moon period, lasting several years, before wishing to ditch
their ‘old’ ride for a newer model. Not all can afford to do so, however it’s much easier to afford when you’ve

maintained your car. A car cover is a cost-effective way to preserve your car’s resale value. Especially, since it

protects your vehicle for the many hours it’s not in use.

Long-term
storage

Anyone who owns a classic car needs a cover. Classic cars are made of older materials that are more vulnerable to

elements, like water and oxygen, causing rust. They’re also more likely to sit in storage, exposed to debris, which can

settle and harm the car’s exterior. A car cover will protect the car.

What can go
wrong?
As you can see, there are many pros to owning a car cover however some car covers can do more harm than good.

Here are a couple of things for you to look out for when picking your next car cover.

Watch out for car covers that advertise 100% water proof plastic layering. Plastic may keep moisture from getting in

however it also doesn’t allow it to get out. You’ll want a cover that’s made of fabrics that are moisture-wicking, that are

permeable enough to allow moisture to escape.

Some car covers can scratch your car. You’ll want to purchase a fitted cover that comes with buckle straps to secure it

into place. Otherwise, your cover could rub against your car, especially in windy areas, causing damage to the paint. A

fitted cover is also more likely to accommodate the details of your vehicle, like the antenna. If your car has an antenna

that’s not retractable, a fitted car cover will have grommet for your antenna to poke through whereas a regular cover

won’t.

So, do the pros outweigh the

cons?

Yes
.

When you ​buy a good quality car cover ​that’s fitted and made of high quality materials, it’s better than having no car

cover at all. It’ll protect your car, aka one of your most significant assets, over time and save you money. When you

use a car cover on a regular basis, your car will be safe from debris, dings, scratches, pollen, insects, bird droppings,

moisture, and UV sunlight. You’ll also save on general maintenance, or otherwise major repairs.
Name of Production incharge

o ​Nikhil
Sharma

PROFIT
:-

10% profit per piece of cover

earlier.

8% Profit per piece of cover

now