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Howtocheckthequalityofminiaturecircuitbreakermcb 150609034542 Lva1 App6891 PDF
Howtocheckthequalityofminiaturecircuitbreakermcb 150609034542 Lva1 App6891 PDF
the quality of
MCB Circuit
Breaker
How To Check The Quality of MCB Circuit Breaker
The quality of the MCB circuit breaker is very important. This decides its
performance, life and even the safety of the users. Normally we would carry out
both a routine check and final confirmation check for miniature circuit breakers
before their delivery.
However today we are not talking about checking by manufacturers, this article
is about helping you, the buyer, check the quality of the MCB electrical before
its delivery. This will be different from routine check and final confirmation check
and some manufacturers may be not keen to provide this information.
1. Appearance examination
a. Plastic parts should be clean and without damage and defects, such
as cracks or air bubbles on surface (check picture 1).
c. The content and colors of the printing should be complying with the
drawing if it has no obvious defects (check picture 2).
d. After circuit breaker base is covered, the juncture should be flat and
aligned, the rivet should be fixed tightly (check picture 3).
1 2 3
a. Nylon is the normal material for MCB circuit breakers, among which
PA66 and PA6 is used mostly. PA66 is better than PA6 regarding flame
resistance, color and working life, etc. Breaker case made of PA66 will
stop burning if away from fire; case of PA66 has brighter color and longer
using life. There is also a better Mitsubishi nylon for choice if required.
c. Weigh the case and compare if the weight is same as the sample’s,
which is confirmed by both parties before production.
Coil and wire of SLB1-63 is made of red copper, with coils of 1.13mm*10
for 10A, and 2.4mm*5mm*2 for 63A. Different coils are applied for
different ratings. Check if the factory used the material and thickness
you want for them (check picture 5).
b. If the factory has already used the material you want for coil and wire,
now you have to check its thickness to confirm if it is thick enough for
your current rating. Some producers may reduce a wire’s thickness to
decrease its cost. You can completely measure its thickness to confirm
this.
MCB electrical SLB1-63 uses red copper for its moving and fixed
contacts, terminals and iron for its big support. Some factories use
brass or iron instead, but iron does not weld well.
5 6
3. Mechanical operation
4. Performance inspection
Actually all the miniature circuit breakers have been inspected by the factory
before their delivery, so you only need to randomly select some for the
performance inspection.
Delay test-1.13In
Delay test-1.45In
The MCB breaker must trip within 30 minutes. If it didn’t trip, or damaged
with tripping, it will be judged as an unqualified item.
Delay test-2.55In
Instantaneous test
C 5In >0.1s
C 10In <0.1s
D 10In >0.1s
D 20In <0.1s
MCB should trip within stipulated time. If MCB didn’t trip, or burned
with tripping, it will be judged as an unqualified item.
With a list of tests carried out above, you can decide if this batch of breakers
is qualified or not, if unqualified, inform the factory regarding the points which
should be improved.
Manufacturers can’t hide anything from you once you know how to check the
quality of MCB circuit breaker. It is best to appoint the material for key parts in
the contract! And also remember: you always get what you pay for!