You are on page 1of 4

RAS MARKAZ CRUDE OIL PARK PROJECT (PHASE1)

PIPING MATERIAL SPECIFICATION


Doc No: 9686-8230-SP-000-5001 Rev. B2 Doc. Class 1 /Cat: 2

ATTACHMENT-1 PIPE CLASS SERVICES INDEX


(Total 03 Pages)

B2

Page 35 of 177
ATTACHMENT 1

PIPE CLASS SERVICE INDEX

DESIGN DESIGN
ASME
FLANGE TEMP PRESS SIZE RANGE ISOLATION
Sr.N PROJECT CLASS FLUID FLUID NACE PWHT C/A VALVE B16.5 FLANGE VALVE NOTE
REV SERVICE DESCRIPTION CODE FLUID HIC PIPE MATERIAL CONSTRUCT FACE RANGE RANGE NPS(Inch) SCHEDULE BOLTING GASKET (S) Non Destructive Testing VALVE Remarks
o. PIPE CLASS RATING DESCRIPTION CODE MR0175 mm TRIM MAT,L MATL. TYPE
TYPE (DEG C) (barg) SELECTION
GROUP

RT MP/LP Hardness FN Visual


% % % % %

PROCESS PR

PROCESS - 1/2" - 2" SCH 80S


WET SOUR SERVICE VENT (Note-17) VNT 6" and below to be
SUBJECT TO 2205 DUPLEX SS Gate
2205 2205 DUPLEX
NACE STD. BRINE WATER BRW ASTM A790 2205 DUPLEX SS GA, GL, 8" and above TOV
DUPLEX SS SS -29 20 Full Vacuum
1 B2 A0WQ 150 PRODUCED WATER B31.3 LIQUID NO YES NO ASTM A928 CL.1 0.0 2.8 BW, FL RF B7M / 2HM SPW / 10 10 - 100 100 CH, Butterfly 1,2,4
(UNS ASTM A182 85 18.2 for 2",8" &16"
UTILITY - DUAL STAMPED GRAPHITE BF,GAF Gate valve not
POTENTIALLY S32205) GR. F51 / F60
OILY WATER, WASTE S31803 / S32205 recommend for
CONTAMINATED PCSW
WATER AND SLOPS ESD service
SURFACE WATER 3" - 30" SCH 10S
B2
TREATED WATER TRW

DESALINATED 6" and below to be


DSW SS 1/2" - 2" SCH 80S Gate
WATER
ASTM A312 SS 8" and above
UTILITY - 12 (SS316 / -29 19 316 SS SPW / GA, GL, 1, 4,
2 B2 A0LW 150 B31.3 LIQUID NO NO NO TP316/316L 0.0 2.2 ASTM A182 SW, BW, FL RF B7 / 2H 5 - - 10 100 Butterfly
DESALINATED WATER HF) 85 16.9 GRAPHITE CH, BF 5,15
ASTM A358 GR. F316/316L Gate valve not
VENT VNT GR.316/316L CL.1 3" - 24" SCH 10S recommend for
ESD service

UTILITY - 1/2" - 2" SCH 160


CS 12" and below to
HYDROCARBON :
ASTM A106 Gr.B 8 (13CR / CS -29 19.6 3" - 4" SCH 30 TANGED 316SS / GA, GL, be Ball
3 B2 A1AD 150 FUEL OIL, FUEL GAS DIESEL FUEL DF B31.3 LIQUID NO NO B31.3 1.5 1.1 SW, BW, FL RF B7 / 2H 10 10 10 - 100 1, 3
ASTM A672 GR.B60 HF) ASTM A105N 85 18.2 GRAPHITE CH, BA 14" and above to
(SWEET) 6" SCH 40
CL.32 be Gate
DIESEL
8" - 24" SCH 20
1/2" - 2" SCH 160 6" and below to be
Gate
PROCESS - CS
3" - 4" SCH 30 8" and above TOV
NON SOUR, ASTM A106 Gr.B 8 (13CR / CS -29 19.6 TANGED 316SS / GA, GL,
4 B2 A1AP 150 PLANT AIR PA B31.3 VAPOU NO NO B31.3 1.5 1.1 SW, BW, FL RF B7 / 2H 10 10 10 - 100 Butterfly 1, 3
NON CORROSIVE ASTM A672 GR.B60 HF) ASTM A105N 85 18.2 GRAPHITE CH, BF
R 6" SCH 40 Gate valve not
COMBUSTION AIR CL.32
recommend for
8" - 24" SCH 20 ESD service

OILY WATER 1/2" - 2" SCH 160


OWS
SEWER 3" - 6" SCH 40 6" and below to be Full Vacuum
Gate for 2",3"
CS 8" - 24" SCH 20 8" and above TOV 16"&48"
PROCESS - VENT (Note-17) VNT LIQUID /
ASTM A106 Gr.B 12 (SS316 / CS -29 19.6 316 SS SPW / GA, GL, Butterfly(Refer 1, 2, 3, For Size 6"
5 B2 A1AQ 150 WET SOUR SERVICE B31.3 VAPOU NO YES YES 1.5 1.1 BW, FL RF 30" SCH STD B7M / 2HM 10 10 10 - 100
ASTM A671 HF) ASTM A105N 85 18.2 GRAPHITE CH, BF Remark) 6, 8 Butterfly
SUBJECT TO NACE STD. R
GR.CC60 CL.32 36" SCH XS Gate valve not Valve used
recommend for as per P&ID.
PROCESS PR 42" SCH XS ESD service

48" 14.27mm
B2
OILY WATER
OWS 1/2" - 2" SCH 160
SEWER
CLEAN SURFACE
PROCESS - CSW 3" - 6" SCH 40
WATER
WET H2S SERVICE CS 6" and below to be
GA, GL, Full Vacuum
SUBJECT TO NACE STD POTENTIALLY ASTM A106 Gr.B 12 (SS316 / CS -29 19.6 316 SS SPW / Gate 1, 2,3, 6,
6 B2 A2AQ 150 B31.3 LIQUID NO YES YES 3.0 1.1 BW, FL RF B7M / 2HM 10 10 10 - 100 CH, for 4",6"
UTILITY - CONTAMINATED PCSW ASTM A671 HF) ASTM A105N 85 18.2 8" - 10" SCH 20 GRAPHITE 8" and above TOV 8
BF,GAF 8",14"&18"
RECOVERED OIL SURFACE WATER GR.CC60 CL.32 Butterfly

PROCESS PR 12" SCH 30

SLOP OIL SO 14" - 24" SCH 20


3" - 6" SCH 40
CS
8" - 10" SCH 20
ASTM A106 GR.B -29 19.6
UTILITY - 12" SCH 30 For sizes ≤
<= NPS14 85 18.2
ABOVEGROUND VAPOU 8 (13CR / CS TANGED 316SS / GA, GL, Gate valve all 2", refer
7 B2 A2AU 150 VENT VNT B31.3 NO NO B31.3 API 5L GR.B 3.0 1.1 BW, FL RF 14" SCH 20 B7 / 2H 5 - - - 100 1, 3
VENT R HF) ASTM A105N GRAPHITE CH sizes A0W1
>NPS14 (FBE -
INTERNALLY 0 18.1
24" SCH 20
EPOXY LINED) 85 3.5

3" - 6" SCH 40


SEA WATER SWS For sizes ≤ 2",
-29 19.6 8" - 10" SCH 20
refer A0W1.
CS 85 18.2 6" and below to be
UTILITY - 2205 12" SCH 30 For Size
ASTM A106 GR.B / Gate(Refer
A/G WATER SERVICE - DUPLEX SS CS GA, CH, 16"&24" Gate
8 B2 A2Q1 150 B31.3 LIQUID NO NO B31.3 API 5L GR.B 3.0 1.1 BW, FL RF / FF 14" SCH 20 B7 / 2H SYN. FIBRE 5 - - - 100 Remark) 1,2
SEA WATER, FIRE WATER (UNS ASTM A105N BF,GL Valve used
(FBE - INTERNALLY 8" and above
S32205) as per NFPA
EPOXY LINED) 14" - 24" SCH 20 Butterfly
FIRE WATER FWS Requirement
0 18.1
85 3.5
30" SCH STD

1/2" - 2" SCH 80S


SS
6" and below to be
UTILITY - B2 ASTM A312
12 (SS316 /
SS
0 3" - 18" SCH 40S 316 SS SPW / GA, CH, Gate
9 B2 B0LW 300 - - B31.3 LIQUID NO NO NO TP316/316L 0.0 2.2 ASTM A182 SW, BW, FL RF B7 / 2H 5 - - 10 100 1, 4, 5 Deleted
DESALINATED WATER HF) 85 17 20" - 24" SCH 80S GRAPHITE BF,GL 8" and above
ASTM A358 GR. F316/316L
Butterfly
GR.316/316L CL.1
30" SCH 30

2205 DUPLEX SS 1/2" - 2" SCH 80S


PROCESS - 2205 2205 DUPLEX 6" and below to be
ASTM A790 2205 DUPLEX SS GA, GL,
WET SOUR SERVICE DUPLEX SS SS 0 3" - 18" SCH 10S Gate or Plug valve
10 B2 B0WQ 300 - - B31.3 LIQUID NO YES NO ASTM A928 CL.1 0.0 2.8 BW, FL RF 18 B7M / 2HM SPW / 10 10 - 100 100 CH,PL, 1, 4 Deleted
SUBJECT TO NACE (UNS ASTM A182 85 8" and above TOV
DUAL STAMPED 20" - 24" SCH 40S GRAPHITE BF
STD.TO SLOPS HEADER S32205) GR. F51 / F60 Butterfly
S31803 / S32205
30" SCH XS

CS
PROCESS -
DNV SAWL ASTM A694
WET H2S SERVICE 12 (SS316 / 0 6" and below to be
11 B2 B1A7 300 - - DNV LIQUID NO NO B31.4 450 S,D, 1.5 1.1 F65 BW, FL RF 31.2 42"-48" By Pipeline B7M / 2HM UNS N06625 - - - - - GA Deleted
SUBJECT TO NACE STD HF) 85 Gate
C-Mn, PSL2 C/W 316SS
OVERLAY

ATTACHMENT-1 TO DOC.9686-8230-SP-000-5001

1 OF 3 REV. B2
ATTACHMENT 1

PIPE CLASS SERVICE INDEX

DESIGN DESIGN
ASME
FLANGE TEMP PRESS SIZE RANGE ISOLATION
Sr.N PROJECT CLASS FLUID FLUID NACE PWHT C/A VALVE B16.5 FLANGE VALVE NOTE
REV SERVICE DESCRIPTION CODE FLUID HIC PIPE MATERIAL CONSTRUCT FACE RANGE RANGE NPS(Inch) SCHEDULE BOLTING GASKET (S) Non Destructive Testing VALVE Remarks
o. PIPE CLASS RATING DESCRIPTION CODE MR0175 mm TRIM MAT,L MATL. TYPE
TYPE (DEG C) (barg) SELECTION
GROUP

RT MP/LP Hardness FN Visual


% % % % %

-29 51.1 1/2" - 2" SCH 160


85 47.65 3" - 14" SCH 40
6" and below to be
PROCESS PR 16" SCH 40 Gate (Refer Full Vacuum
PROCESS - Remark) for all sizes.
CS 18" - 24" SCH 30
WET H2S SERVICE LIQUID / 8" and above TOV For Size 16"
ASTM A106 Gr.B 12 (SS316 / CS 316 SS SPW / GA, GL, 1,2, 3, 6,
12 B2 B1AQ 300 SUBJECT TO NACE STD B31.3 VAPOU NO YES YES 1.5 1.1 BW, FL RF 28" SCH XS B7M / 2HM 10 10 10 - 100 Butterfly Gate Valve
ASTM A671 HF) ASTM A105N GRAPHITE CH, BF 8
FUEL GAS (SOUR) R 0 34 Gate valve not used at Pig
OILY WATER GR.CC60 CL.32 30" SCH XS
OWS 85 22.8 recommend for Launcher as
SEWER 42" 17.48 mm ESD service. per P&ID's

48" 19.05 mm
VENT (Note-17) VNT
60" 22.23 mm

For sizes ≤
-29 51.1
3" - 14" SCH 40 2", refer
85 47.65
6" and below to be B0W1,
CS Gate Full Vacuum
UTILITY - 2205
ASTM A106 GR.B / 8" and above for 4".
A/G WATER SERVICE DUPLEX SS CS GA, CH,
13 B2 B2Q1 300 SEA WATER SWS B31.3 LIQUID NO NO B31.3 API 5L GR.B 3.0 1.1 BW, FL RF / FF B7 / 2H SYN. FIBRE 5 - - - 100 Butterfly 1,2 For Size
SEA WATER, FIRE WATER (UNS ASTM A105N BF
(FBE - INTERNALLY Gate valve not 16"&24" Gate
S32205) 0 35.5
EPOXY LINED) 16" - 24" SCH 40 recommend for Valve used
85 18.2 ESD service as per NFPA
Requirement
B2
1/2" - 2" SCH 160 6" and below to be
Gate
PROCESS - CS
LIQUID / 3" - 8" SCH XS GA, GL, 8" and above TOV
WET H2S SERVICE ASTM A106 Gr.B 12 (SS316 / CS 0 52 316 SS SPW /
15 B2 D1AQ 600 - - B31.3 VAPOU NO YES YES 1.5 1.1 BW, FL RF B7M / 2HM 10 10 10 - 100 CH, Butterfly Deleted
SUBJECT TO NACE STD ASTM A671 HF) ASTM A105N 85 49.2 GRAPHITE
R 10" - 24" SCH 80 BA,BF Gate valve not
FUEL GAS (SOUR) GR.CC60 CL.32
recommend for
30" 34 mm ESD service
6" and below to be
Gate
UTILITY - 2205
8" and above
U/G WATER SERVICE DUPLEX SS RTRP MECH. LOCK A307-B / Vendor
14 B2 S0C1 150 / PN16 FIRE WATER FWS B31.3 LIQUID NO NO NO RTRP 0.0 - FF 85 16 2" - 24" By Vendor NEOPRENE - - - - - BF, PIV Butterfly 1,11
SEA WATER, FIRE (UNS (GRE) JOINTS A563-A Scope
Gate valve not
WATER S32205)
recommend for
ESD service

Gate Valve all


UTILITY - sizes
RTRP MECH. LOCK A307-B / Vendor
15 B2 S0C6 150 / PN16 U/G WATER SERVICE SANITARY WATER SAN B31.3 LIQUID NO NO NO RTRP 0.0 FBE LINED - FF 85 4 2" - 24" By Vendor NEOPRENE - - - - - GA Ex Gate valve not 1,11
(GRE) JOINTS A563-A Scope
SANITARY WASTE WATER recommend for
ESD service

OILY WATER
OWS
SEWER

POTENTIALLY
6" and below to be
UTILITY - CONTAMINATED PCSW
Gate
WASTE WATER , SURFACE WATER 2205
8" and above
OILY WATER SEWERS, DUPLEX SS RTRP MECH. LOCK A307-B / BF, Vendor
16 B2 S0CW 150 / PN16 B31.3 LIQUID NO NO NO RTRP 0.0 - FF 85 12 By Vendor NEOPRENE - - - - - Butterfly 1,11
SURFACE BRINE WATER BRW (UNS (GRE) JOINTS 2" - 48" A563-A CH,GA Scope
Gate valve not
CONTAMINATED WATER S32205)
TREATED recommend for
TRW ESD service
WATER

CLEAN SURFACE
CSW
WATER
B2
DEMINERALISED
DW 1/2" - 2" SCH 160
WATER
6" and below to be
POTABLE WATER PW CS
UTILITY - CS Gate
ASTM A105N 3" - 6" SCH 40
GALV. ABOVE GROUND ASTM A106 GR.B DUCTILE A307-B / 8" and above
(GALV.) -29 19.6 GA, GL,
17 B2 S0RW 150 WATER SERVICE : VENT VNT B31.3 LIQUID NO B31.3 NO (GALV.) 0.0 IRON - THD, FL, GR FF A563-A SYN. FIBRE 5 - - - 100 Butterfly 1
USING 85 18.2 CH, BF
POTABLE WATER USING VICTAULIC /BRONZE (GALV.) Gate valve not
VICTAULIC
HUB SYSTEM recommend for
SANITARY WATER SAN HUB SYSTEM
ESD service
8" - 14" SCH 20
TREATED WATER TRW

CHEMICAL C 2" and below to be


UTILITY - CPVC - ASTM D CPVC - D-2467 A307-B / PL, BA, Ball Vendor
18 B1 S0SY 150 / PN10 B31.3 LIQUID NO NO NO 0.0 CPVC - SOLVENT,FL FF 40 9 By Vendor NEOPRENE - - - - - 1, 12,11
CHEMICAL DOSING 1784 & D 1785 & D-1785 1/2" - 6" A563-A CH, BF 3" and above Scope
TREATED WATER TRW
Butterfly

PWS PWS
38(Max.Opr 5.5(Max.Opr
UTILITY - n) n)
U/G WATER SERVICE- 33(Norm.Op 4.5(Norm.Op 2" and below to be
BUTT FUSION /
PN10 POTABLE WATER HDPE HDPE rn) rn) A307-B / A563- FOOD GRADE 2" - 12" Ball
19 B2 Q0TW - - B31.3 LIQUID NO NO NO 0.0 PFA / EPDM - ELECTRO - FF By Vendor - - - - - BA, BF 1,11
(Note10) SUPPLY PE-100 PE-100 PWR PWR A EPDM 3" and above
FUSION, FL
POTABLE WATER 38(Max.Opr 5.0(Max.Opr Butterfly
RETURN n) n)
33(Norm.Op 4.0(Norm.Op
rn rn)

6" and below to be


FIRE WATER FWS
Gate
UTILITY - 2205 LAMINATE/
8" and above
U/G WATER SERVICE DUPLEX SS RTRP TAPER OR A307-B / BF, Vendor
20 B2 T0C1 300 / PN50 B31.3 LIQUID NO NO NO RTRP 0.0 - FF 85 35.5 2" - 48" By Vendor NEOPRENE - - - - - Butterfly 1,2,11
SEA WATER, FIRE WATER (UNS (GRE) MECH. LOCK A563-A CH,GA Scope
SEA WATER SWS Gate valve not
S32205) JOINTS
recommend for
ESD service

UTILITY - FIRE WATER FWS 2205 2205 DUPLEX


2205 DUPLEX SS
A/G WATER SERVICE 2205 DUPLEX SS DUPLEX SS SS -29 20 GA, CH, Gate valve all
21 B2 A0W1 150 B31.3 LIQUID NO NO NO 0.0 2.8 BW, FL RF 1/2"-2" SCH 80S B7 / 2H SPW / 5 - - 100 100 2,4
SEA WATER, FIRE WATER ASTM A790 S31803 (UNS ASTM A182 85 18.2 BF,GL sizes
SEA WATER SWS GRAPHITE
S32205) GR. F51

ATTACHMENT-1 TO DOC.9686-8230-SP-000-5001

2 OF 3 REV. B2
ATTACHMENT 1

PIPE CLASS SERVICE INDEX

DESIGN DESIGN
ASME
FLANGE TEMP PRESS SIZE RANGE ISOLATION
Sr.N PROJECT CLASS FLUID FLUID NACE PWHT C/A VALVE B16.5 FLANGE VALVE NOTE
REV SERVICE DESCRIPTION CODE FLUID HIC PIPE MATERIAL CONSTRUCT FACE RANGE RANGE NPS(Inch) SCHEDULE BOLTING GASKET (S) Non Destructive Testing VALVE Remarks
o. PIPE CLASS RATING DESCRIPTION CODE MR0175 mm TRIM MAT,L MATL. TYPE
TYPE (DEG C) (barg) SELECTION
GROUP

RT MP/LP Hardness FN Visual


% % % % %

FIRE WATER FWS 2205 2205 DUPLEX


UTILITY - 2205 DUPLEX SS Full Vacuum
2205 DUPLEX SS DUPLEX SS SS -29 51.7 GA, CH, Gate valve all
22 B2 B0W1 300 A/G WATER SERVICE B31.3 LIQUID NO NO NO 0.0 2.8 BW, FL RF 1/2"-2" SCH 80S B7 / 2H SPW / 5 - - 100 100 4 for 2"
ASTM A790 S31803 (UNS ASTM A182 85 51.0 BF sizes
SEA WATER, FIRE WATER SEA WATER SWS GRAPHITE
S32205) GR. F51
ABBREVIATIONS
GASKET
VALVE CONSTRUCTION MATERIAL OTHER UNITS
TYPE

B2
SPW =
GAbs = Gate Bellow sealed BW = Buttweld Spiral SS = Stainless Steel 000 = Common
Wound
RTJ = 110 = SPM and Pipeline-
GA = Gate WN = Weldneck Flange KCS = Killed Carbon Steel
Ring Joint Stream 1
GLbs = Globe Bellow sealed SW = Socket weld CS = Carbon steel 210 = Pumping Station
GL = Globe LJ = Lap Joint LTCS = Low Temperature Carbon Steel (Impact tested). Stream 1
GR = Grooved end for Victaulic coupling joint FL = Flange DSS= Duplex Stainless Steel 410 = Metering Package
CH = Check JT = Jacketed system HAS = Hastelloy 710/711/712 = Water
BA = Ball OSF = Oversized Flange for Jacketed system HDPE = High Density Polyethylene Systems
BF = Butterfly Valve SOL = Solvent Cement Type PVC = Poly Vinyl Chloride 713 = Fire Water
PL = Plug COMP. = Compression joint NAF = Non Asbestos Fibre 720 = Oil Recovery
DIAP = Diaphragm THD = Thread PTFE = Poly Tetra Fluoro Ethylene 730 = Drainage Collection
GAPs = Gate Pressure Seal RTRP = Reinforced Thermosetting Resin Plastic 740 = Waste Water
GLPs = Globe Pressure Seal BRZ = Bronze Treatment
CHPs = Check Pressure Seal AL-BRZ = Aluminium Bronze
NL = Needle RTFE = Reinforced Teflon
PS = Piston Valve PP = Polypropylene
GA Ex= Gate Valve Extended Spindle DI= Ductile Iron
PIV=Post Indicator Valve
PLEASE READ THE FOLLOWING PRIOR TO USING THE SERVICE INDEX
A. The piping class designations listed have been identified via MSD / DPDTs issued to date
NOTES
1 Additional valves shall be added in individual pipe classes when specified.
2 Vaccum conditions identified as per line lists.
3 Carbon steel and Low alloy steel pipe shall be supplied seamless in sizes up to and including NPS 14" . Weld seam with joint efficiency of 1.0 may be considered at size NPS16" and above.
4 Stainless steel and other exotic material pipe shall be supplied seamless in sizes up to and including NPS 8". Weld seam with joint efficiency of 1.0 at size NPS 10" and above (unless specifically advised).
5 All Stainless steel referenced above in 304, 304L / 316, 316L respectively shall be supplied dual certified to offer mechanical strength of straight 304 / 316 with chemical composition of 304L / 316L respectively.
6 For site preparation - PWHT only to be applied when WPQ / PQR > 248HV10 or where production weld cap hardness > 200HB.
7 Flange connection for non-directly buried piping.
8 PWHT of welds for Wet H2S, Caustic and Amine service shall apply to all welds both in component manufacture and site fabrication.
9 For CS galvanised piping system piping ≤ 1 1/2 NPS shall be threaded. Piping ≥ 2 NPS shall be joint together using Victaulic grooved couplings. Pipe ends shall be roll grooved to suit Victaulic coupling ends.
10 Pipe class materials specified in line with MSD requirements and local Omani Regulations for Drinking water.
11 Vendor to perform the pipe wall thickness for RTRP (GRE) / CPVC. For further details, Refer to Project Doc.'Specification for Reinforced Thermosetting Resin Plastic Piping', Doc.No.9686-8230-SP-000-5009 and ‘Specification for Non Metallic CPVC Piping’, Doc. No 9686-8230-SP-000-5014.
12 Pipe Class S0SY Cannot be used above 40DEG C
13 For TOV Butterfly Valve selection EPC Contractor shall review locations where silt and sludge build up is possible, and ensure appropriate facilities are provided to allow adequate flushing of the valve seating area.
14 TOV Butterfly Valve may be used in process pump suction piping subject to providing adequate straight length piping upstream of the pump suction to avoid potential cavitation /vibration at the pump caused by turbulence in the flow due to butterfly disc.
15 Stainless steel (SS 316/316L) material shall be supplied with Dual Certification.
16 Strainer in Fire Water System requirement shall comply to NFPA20 requirement.
17 Vent service specified only for Process piping.

ATTACHMENT-1 TO DOC.9686-8230-SP-000-5001

3 OF 3 REV. B2

You might also like