PROJECT : REPI MCR NEW BUILDING-H REV.

DATE : 9-DEC-2019
SUBJECT : TROUBLE ENCOUNTERED ON COMPRESSOR, AND RESULT OF MEASURES

ISSUE (1)

TROUBLE MODBUS Communication Error is Observed when COMP-1 (Inverter) is Running.

CAUSE 1. Possible incompatibility of Converter(MOXA)

2. Signal Noise from Inverter of COMP-1.

MEASURE 1. Change Brand of Converter from MOXA to HUMANDATA.

2. Installation of Zero Phase Reactor (Noise Filter) to COMP-1.

RESULT 1. Communication Error was observed even change Converter (HUMANDATA) ⇒FAIL
2. Alarm stopped after installation of Zero Phase Reactor, but alarm was occurred again after 20Hours.
⇒IMPROVED BUT STILL FAIL

ISSUE (2)

TROUBLE Dryer alarm is occurred when COMP-1 (Inverter machine) starts.

CAUSE 1. Wrong sequence for start-up originally.

2. Wrong wiring termination between Compressor and Reactor Panel. (COMP-2-1~4)
3. Possible defect of device (Flow switch, Pressure switch) inside Dryer.

MEASURE 1. Rectify Wiring Termination from terminal 31 to 32 inside Reactor Panel. (COMP-2-1~4)
2. Change setting of timer for Inverter of Cooling Water Pump from 10sec to 2sec. (COMP-1, COMP-2-1~4)
3. Change sequence for start-up to start Cooling tower first using preliminary start command (COMP-1, COMP-2-1~4)
4. Replace devices (Flow switch, Pressure switch) inside Dryer.

RESULT 1. Rectification of Wiring Termination from 31 to 32 were DONE. (COMP-2-1~4)

2. Setting of Timer for Inverter of Cooling Water Pump from 10sec to 2sec were DONE. (COMP-1, COMP-2-1~4)
3. Preliminary start command for Cooling Water Pump were set at 10sec. (COMP-1, COMP-2-1~4) ⇒DONE
4. Replace devices (Flow switch, Pressure switch) upon Procurement of Materials. ⇒NOT YET

⇒Start-up of All Compressor unit were Verified as NORMAL. ⇒SUCCESSED

ISSUE (3)

TROUBLE Malfunction caused by transceiver.

CAUSE High frequency from Transceiver affect to Analog signal from Temperature Sensor to Analog/Pulse convertor.
Controller CPU give command to Stop Compressor due to Erroneous signal from Analog/Pulse convertor.
In the result, Compressor was Stooped with alarm (2nd suction Temperature High)

MEASURE Change to Main Control Board equipped with Signal Noise Resistance (COMP-1, COMP-2-1~4).

RESULT 1. Compressor STOP (2nd suction Temperature High) was verified by use of Transceiver before change Controller.
2. Compressor was NOT STOPPED by use of Transceiver after change Controller. ⇒SUCCESSED

ISSUE (4)

TROUBLE Malfunction of Touch Panel (HMI Freeze) was observed in Other Project.

CAUSE A bug in the Firmware.

MEASURE 1. Upgrade Program from T1.03 to T1.06 which is corrected from bug. (COMP-1, COMP-2-1~4)
2. Remove USB extension cable to prevent from signal noise. (COMP-1, COMP-2-1~4)

RESULT 1. Program upgrade from T1.03 to T1.06 were DONE. (COMP-1, COMP-2-1~4)
2. Removal of USB extension cable were DONE. USB can be connected to Touch Panel directly. (COMP-1, COMP-2-1~4)

Other matter
*As-built drawing to be submitted with Revision & Up-date as per comment in meeting on 5-DEC, 2019
*2sets of Main Control Board to be handovered as spare parts. (Free of Charge)

Prepared by D.MAEDA Noted by REPI

MODAIR CO. LTD., INC