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2020 Plant Engineering Lubrication Guide

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JUNE 2020

LUBRICATION GUIDE
15 | Find the right products for diverse
industrial lubrication applications
The 2020 Plant Engineering Industrial Lubrication
Guide informs manufacturers with an understanding of
market options and innovations

16 | 2020 Industrial Lubrication Guide

SOLUTIONS
23 | Create a strategy to control industrial
lubricant contamination
Identify the source, deal with it

30 | A tribute to the father of tribology:


Professor H. Peter Jost
The contributions of this industry giant won’t be
forgotten
Cover image courtesy: CFE Media,
taken at Flex-N-Gate, Chicago
INNOVATIONS
Editor’s Insight 43 | New Products for Engineers
5 | Software in support of survival
INSIDE: APPLIED AUTOMATION
A6 | How to upgrade to a high-
INSIGHTS performance HMI
7 | Put industrial lubrication technology When beginning a hardware and software upgrade
project, look to implement high-performance
into practice human-machine interface graphics for greater
CFE Media and the Society of Tribologists and control of manufacturing processes and systems
Lubrication Engineers (STLE) partner to bring you
the 2020 Industrial Lubrication Guide. A10 | Control your move to remote
operations
Successful companies manage change in an open
9 | Understand the fundamentals of oil environment by understanding the structure of the
analysis operations team, the contributions of the staff and
Knowing normal depends on understanding the oil, the systems required to support them across all
equipment and operating conditions modes of operation

PLANT ENGINEERING (ISSN 0032-082X, Vol. 74, No. 5, GST #123397457) is published 10x per year, monthly except in January and July, by CFE Media, LLC, 3010 Highland Parkway, Suite #325, Downers Grove, IL
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such errors result from negligence, accident or any other cause whatsoever.

www.plantengineering.com PLANT ENGINEERING June 2020 • 3


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INSIGHTS
By Kevin Parker, Editor
PlantEngineering.com
3010 Highland Parkway Suite 325
Downers Grove, IL 60515
Ph. 630-571-4070, Fax 630-214-4504
Software in support of survival
About six weeks ago, Plant critical events in real time, so
CONTENT SPECIALISTS/EDITORIAL Engineering published a that automated systems and
KEVIN PARKER, Editor
KParker@CFEMedia.com short piece, “Swagelok shares human responders can react
JACK SMITH, Managing Editor
its best practices for essential swiftly and with far greater
JSmith@CFEMedia.com manufacturing operations.” effectiveness to mitigate the
AMANDA PELLICCIONE, Director of Research It turned out to be the mag- spread of COVID-19.
860-432-4767, APelliccione@CFEMedia.com azine’s most-read article in
KATIE SPAIN NAREL, Art Director
KSpain@CFEMedia.com
2020 so far. An interesting
SUSIE BAK, Production Coordinator
The story covers a briefing approach
SBak@CFEMedia.com Swagelok gave to more than Atollogy is a computer-vision
200 manufacturers about company using technology to
EDITORIAL ADVISORY BOARD what steps it took to remain make operational excellence
H. LANDIS “LANNY” FLOYD, IEEE Life Fellow in operations throughout the easy and accessible for com-
H.Landis.Floyd@gmail.com
current pandemic. panies of all shapes and sizes. It says com-
JOHN GLENSKI, President, Automation Plus
jglenski@processplus.com Besides being impressed by the foresight puter vision is a great tool for monitoring
SHON ISENHOUR, Partner, Eruditio LLC
and execution evidenced by Swagelok when social distancing in an era of COVID-19, for
sisenhour@EruditioLLC.com it came to dealing with the pandemic, what potential future pandemics and even the flu.
DR. SHI-WAN LIN, CEO and co-founder, Thingswise, LLC caught this editor’s attention was the com- Atollogy’s newest feature supports social
Industrial Internet Consortium (IIC) board member pany’s reliance on key print documents, distancing for your workforce. A short
shiwanlin@thingswise.com
including for self-assessments, close con- video available on the company’s website
JOHN MALINOWSKI, Senior manager of industry affairs
(retired), Baldor Electric Company tact guidelines, good hygiene processes, demonstrates how a real-time dashboard
DAVID SKELTON, Vice president and general manager
cleaning protocols, return-to-work policies can protect personal privacy while at the
Phoenix Contact Development and Manufacturing and hardship paid time-off policy. In other same time ensuring workers are adhering
dskelton@phoenixcontact.com words, there was no software for dealing to established distancing guidelines you
BILLY RAY TAYLOR, with a Coronavirus. have established, keeping workers safe and
Director of commercial and off-highway manufacturing
The Goodyear Tire & Rubber As you can imagine, it didn’t take long for manufacturing facilities running.
Billytaylor@goodyear.com the software industry to realize its mandate. Besides these two innovative approaches
LARRY TURNER, President and CEO, Hannover Fairs USA to automating various aspects of dealing
lturner@hfusa.com
Accelerator available with the Coronavirus, the major enterprise
MARK WATSON, Senior director, manufacturing technology,
IHS Markit
In response to what it calls a massive software vendors, whether for enterprise
Mark.watson@ihsmarkit.com spike in demand for solutions that can resources planning (ERP) or enterprise
help the world get back to work, VANTIQ asset management (EAM), are also putting
CFE MEDIA CONTRIBUTOR announced the Back-to-Work Accelerator: a stake in the ground.
GUIDELINES OVERVIEW a product that enables software developers According to the website EHSInsight,
Content For Engineers. That’s what CFE Media stands for,
and what CFE Media is all about—engineers sharing with their
to rapidly build real-time applications for environment, health and safety (EHS)
peers. We welcome content submissions for all interested safeguarding workplaces against the spread refers to a series of laws, regulations and
parties in engineering. We will use those materials online, on
our Website, in print and in newsletters to keep engineers of COVID-19. The accelerator is available workplace procedures to protect the well-
informed about the products, solutions, and industry trends. now, enabling developers, the company being of workers. It also refers to the appli-
* www.plantengineering.com/contribute explains how to
submit press releases, products, images and graphics, bylined says, to go from concept to large-scale cation software modules within ERP sys-
feature articles, case studies, white papers, and other media.
* Content should focus on helping engineers solve prob-
deployments in a matter of weeks. tems used to track and manage compliance
lems. Articles that are commercial in nature or that are critical The Back-To-Work Accelerator includes with those laws, regulations and workplace
of other products or organizations will be rejected. (Technol-
ogy discussions and comparative tables may be accepted if
pre-built components and device integra- procedures. EHS modules will be the locus
non-promotional and if contributor corroborates information tions that allow developers to build cus- of application software vendors’ develop-
with sources cited.)
* If the content meets criteria noted in guidelines, expect tomized and extensible workplace solutions. ment efforts related to COVID-19.
to see it first on our websites. Content for our enewsletters These solutions integrate with a spectrum of EAM systems, as being concerned with
comes from content already available on our Websites. All
content for print also will be online. All content that appears real-time data sources and devices, includ- plant facilities and the equipment and
in our print magazines will appear as space permits, and we
will indicate in print if more content from that article is avail-
ing AI-enabled cameras, IoT sensors, real- machines therein as physical entities, seem
able online. time location data, enterprise systems and well-suited to deal with the steps compa-
* Deadlines for feature articles intended for the print maga-
zines are at least two months in advance of the publication many other technologies. Six pre-built nies will need to take to reopen and stay
date. Again, it is best to discuss all feature articles with the components —symptom detection, physical open amidst a quick-changing situation.
content manager prior to submission.
distancing, contact tracing, access manage- Look at Plant Engineering’s schedule of
Learn more at:
ment, safety compliance and asset moni- upcoming webcasts. You’ll see that this is
www.plantengineering.com/contribute
toring — empower businesses to manage a story we’re following. PE

www.plantengineering.com PLANT ENGINEERING June 2020 • 5


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input #5 at www.plantengineering.com/information
INSIGHTS
INDUSTRIAL LUBRICATION GUIDE
By Edward P. Salek, CAE

Put industrial lubrication technology


into practice
CFE Media and the Society of Tribologists and Lubrication Engineers (STLE)
partner to bring you the 2020 Industrial Lubrication Guide

G
ood things happen when manufacturing Proper sampling is the foundation of any lube analysis
operations use smart industrial lubrication program. Irregular sampling procedures and inconsistent
practices and know how to select the right sample locations will lead to data that does not reveal
products for the job. Taking this approach problems adequately or is interpreted to identify a prob-
will enhance the performance of any system that moves lem that does not truly exist, resulting in unexpected
by helping it run more smoothly, efficiently and reliably. downtime or unnecessary repairs.
That’s why CFE Media and the Society of Tribolo- STLE has contributed several articles featured in the
gists and Lubrication Engineers (STLE) are partnering Industrial Lubrication Guide. The articles provide a clear
to bring you this Industrial Lubrication Guide. STLE is understanding of the importance of proper sampling,
a technical society that supports the men and women instructions on choosing which assets to sample, from
who develop and help you select the products featured which location and how often.
in this guide. STLE is comprised of more than 13,000 How to control industrial lubricant contamination.
individuals and 250 companies and orga- Over time, all assets requiring lubrication suffer a loss
nizations in the tribology and lubrication of usefulness. They break, become obsolete or, most

“ While lubricants
and lubrication
engineering business sector.
While lubricants and lubrication are
familiar, the secret to their success comes
from the field of tribology. Put simply, tri-
often, stop performing at their intended levels because
of surface deterioration from corrosion or some type of
physical wear. The largest share of failures is from some
type of contaminant that accelerates processes already
bology combines engineering and chemis- going on.
are familiar, the try to manage friction and wear to enhance Oil analysis fundamentals. Good maintenance judg-
productivity. The more exact definition is: ment requires operators to take many factors into con-
secret to their “Tribology is the study of moving surfaces sideration. Getting the right answer depends on under-
that interact with one another, including the standing the oil, equipment and operating conditions.
success comes science of friction, lubrication and wear.” A tribute to the father of tribology. Tribology became
When applied in practice, tribology can widely acknowledged in the 1960s after an eye-opening
from the field of enable advances to: British study: The Jost Report. It bears the name of H.
• Improved longevity and cost savings, Peter Jost, a British mechanical engineer who would


tribology. extending component life by reducing become known as the founder of tribology. The report
friction and wear in manufacturing revealed that enormous financial losses were occurring
equipment resulting in reduced replace- due to the result of friction and corrosion.
ment and operating costs. There are more than 1,500 technical articles like these
• Improved safety, helping manufacturers operate available at no charge through a searchable archive found
equipment more safely resulting in reduced concerns on the STLE website.
surrounding disposal, waste, downtime and fluid STLE offers many other benefits to professionals
compatibility. responsible for the safe and productive operation of
• Improved productivity and efficiency, helping manufacturing facilities. Membership is available to
manufacturers improve the quality and quantity of those interested in staying current in the latest tech-
outputs resulting in less waste, more uptime and nologies, advancing their careers and making new pro-
reduced energy consumption. fessional connections from around the world. STLE
membership is a low-cost investment with high profes-
This edition of the Industrial Lubrication Guide sional rewards. PE
emphasizes the critical operational areas of condition
monitoring, oil analysis and reliability maintenance. Edward P. Salek, CAE is STLE executive director.

www.plantengineering.com PLANT ENGINEERING June 2020 • 7


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©2020 Motion Industries, Inc.

input #6 at www.plantengineering.com/information
INSIGHTS
INDUSTRIAL LUBRICATION GUIDE
By Jane Marie Andrew

Understand the fundamentals of oil


analysis
Knowing normal depends on understanding the oil, equipment and operating
conditions

“I
often say that oil analysis is a blood test
for machinery,” says Emlyn Eager of Is it the oil?
BC Transit in Victoria, British Colum- “This was one of the more interesting situations I’ve run
bia. Most blood tests include a normal into,” said Emlyn Eager of BC Transit. “We saw increased
range, but a doctor must exercise judgment before sodium in a particular sample. Normally in a cooled
component, sodium would mean coolant ingress. But
using an “abnormal” result to determine treatment.
sodium can sometimes also be an oil additive. That’s
Could it be a fluke? Is it always that low? When did what it turned out to be; a different oil had been used.
it change? What else is going on for this patient? It’s important to pay attention to exactly what oil is being
Likewise, oil analysis is used to make judgments used and to know when there’s been a change in oil type.
about treating ailing fluids and components. Good Or if it has been topped up with a different oil.”
maintenance judgment requires operators to take
many factors into consideration, just as a doctor unexpected failure could cause catastrophic down-
does. time,” said Naimesh Vadhwana of Kruger Products
A good oil analysis program depends on spot- L.P. in New Westminster, British Columbia.
ting changes early and knowing which changes are Oil analysis skill is knowing how to use charac-
important. Both require the oil analyst to know teristic oil profiles and trends to convert analysis
what’s considered normal. results into effective operational decisions.
It’s about understanding what can reasonably
be expected for a particular situation. In a drive- Know your oil
train, for example, differentials and final drives There are two keys to knowing your oil. The first
have many gears that mesh. Thus, it is normal to is having the exact reference sample, down to the
find wear metal in the oil from these components. last additive. The second is getting a good base-
Ever y component has a characteristic fluid line: that is, knowing what characteristics a sample
analysis profile. For example, the profile of a Tier should have at a regular maintenance interval with
1 diesel engine is different from that of a Tier 4 a normal or acceptable amount of wear.
diesel engine. The difference arises because a Tier Eager said, “Without understanding what a good
4 engine runs at higher combustion and oil tem- sample looks like, it’s challenging to make deci-
peratures, which cause the oil to oxidize sooner. But sions about whether an operational sample contains
this is normal in a Tier 4 engine and not a concern. acceptable amounts of wear material, contamina-
Results apparently outside the normal range may tion or degradation (see “Is It the oil?”).”
be an early indicator of failure (see “Red Flags”).
Or they could be normal Know your equipment
Red flags for oil analysts for this component. Misin- “A critical factor for me is you really have to know
terpretation of normal car- your equipment before you start analyzing (see
• Ratios of silicon and aluminum can ries risk. “On one hand, if “Getting started”),” Eager said. “That’s going to
flag dirt entry (roughly from 3:1 to 5:1
operations are shut down drive any further actions based on what you’re
silicon:aluminum).
to investigate a potential reading. If you don’t know a particular component
• Potassium in an engine sample can flag failure, the component is externally cooled, you may misinterpret results
coolant contamination. may turn out to be fine, showing coolant or water ingression. If you don’t
and time and money have know what materials make up a gearbox, you may
• Any drastic change between intervals—
been wasted. On the other miss trends that indicate excess wear.”
e.g., in wear rates, contamination or
degradation—usually signals off-normal hand, if a failing compo- Likewise, consider how equipment changes such
performance. nent is left in ser vice, as emissions adjustments, new operating parameters

www.plantengineering.com PLANT ENGINEERING June 2020 • 9


INSIGHTS
INDUSTRIAL LUBRICATION GUIDE

Getting started
Training for new oil analysts is usually trial by fire. A lucky
beginner will have experienced workers around to teach
the nuances of the equipment and operating conditions.

The solo beginner can research the history of the


equipment, review prior samples and look for trends
related to oil hours or unit life in that component. This
review should include results from other units of the same
model, if available.

In addition to learning on the job, newcomers should seek


out formal oil analysis training, as well as formal training
specific to their industry and equipment. This training can
provide broader insights and key criteria to monitor.

Consider a sample from a component that’s very


exposed to the elements, such as the final drive
of a track-type tractor. “You might see a lot more
Figure 1: Normal diesel engine emissions dirt entry in a sample like that,” Eager said. “Your
differ across regulatory emissions tiers. The acceptable level of silica or aluminum would be a
dotted line indicates the 99th percentile for lot different in an engine or transmission, where
the corresponding engine type with respect it would be a little bit more concerning to see a
to soot percentage in the engine oil. Note the trend indicating dirt entry.”
difference between Tier 2 (rust) and Tier 4I Maintenance practices such as drain intervals
(green). Without the context of the emissions also are a factor (see “Best Practices”). For example,
category to guide alarm limits, it could trigger increasing the oil drain interval on an engine could
a higher volume of alarm results. Courtesy: increase the iron content in the oil. However, an iron
Fluid Life, from Tier 4 Engines: How Tighter reading that used to signal abnormal wear might now
Emissions Regulations Are Changing Your Oil & be normal because of the longer interval.
What You Can Do About It, prepared by Robert The magnitude of a change is meaningless with-
Kalwarowsky out operational context. For a certain wear element,
additive or viscosity, a 1% to 2% change may be
or new features might change the oil content (see worrisome, but for another factor a 10% to 15%
Figure 1). For example, a new cooler might change change barely warrants a look. A minute change
the copper levels, or Tier 4 diesel engines have dif- of 10 to 15 ppm in a wear metal like lead may
ferent normal contaminant profiles. be concerning if the sample is from engine oil. A
larger change of 50 to 70 ppm in iron in the same
Know your operating context
Finally, look beyond the component to the bigger
picture — where and how the component oper- Best practices
ates. Think broadly about what could be affecting • Take the time to develop a robust baseline (more than a
the oil: operational demands, contaminants in the few samples) for each sampling program.
operating area — even the climate. “Temperature
can sometimes have a pretty drastic effect on what • Consult manufacturers and dealers for guidance on
is considered normal,” Eager said. baselines — but don’t follow them blindly.

• Learn and practice trend analysis.


Is it the equipment? • Know your oil. Obtain a good reference sample (an
“In about 2015, the heavy equipment industry I am involved in saw the unused sample of the exact oil used in operation).
introduction of diesel engines that met the Tier 4 emissions standards,” said
Darren Goll, Canadian Natural (CNRL). “When we were first introduced to • Know your equipment in detail. Get formal training if
them, our sample results showed increases in copper, potassium and sodium possible.
and higher soot numbers (see Figure 1). In the beginning, I (along with all
in the industry) saw it as a problem. However, we quickly realized that these • Take operation and maintenance practices — and
changes were normal in a Tier 4 diesel engine.” changes in these practices — into account.

10 • June 2020 PLANT ENGINEERING www.plantengineering.com


sample may be a negligible result. This acceptable, you need to start sampling This article first appeared in Tri-
is where understanding the specific and find out what’s normal for your bology & Lubrication Technology. PE
equipment, environmental and opera- operation. Building that baseline is
tional factors becomes critical (see “Is important to understanding what’s an Jane Marie Andrew is a freelance science
It the Operating History?”). acceptable change over time,” he said. writer and editor based in the Chicago area.

Take action
According to Darren Goll of CNRL
Albian Sands, Fort McMurray, Alber-
ta, Canada, “ Trend analysis is the
most important aspect of interpret-
ing oil (and coolant) analysis results.
Anyone can change all the oils at
ever y ser vice inter val, but owners
would all go bankrupt due to fluid
costs.”
Newer oil and coolant formulations
are complex, and extensive research
and development has gone into cre-
ating quality products for customer
needs. The oil analyst must stretch the
time between changes as long as pos-
sible to capture maximum cost savings
and performance benefits from these
advanced fluids.
Manufacturers or dealers can pro-
vide some guidelines for when to take
action, but Eager emphasizes that they
SAFETY SHIELD
are only guidelines. “To find out what is Our NFPA-compliant dust collectors help stop
combustible dust explosions before they spread

Is it the operating
history?
“In my early days as a heavy-
equipment technician, I was tasked with
troubleshooting diesel engines in their
warranty period that showed elevated
copper, lead, and iron. With investigation,
I quickly learned these levels were caused
by leaching from a copper tube in an
engine oil cooler,” said Darren Goll of
Canadian Natural (CNRL).

“It turned out such results were seen in


industrial diesel engines between the
2,000- and 4,000-hour mark. After that,
the levels would taper off to the expected
normal values. I see many people new to
the industry panic when they see these
results and disassemble engines looking
for a copper source that they will never
find. This example illustrates that you
need the facts about the component the
sample represents: for example, whether
it is from a low-hour engine or from a new input #7 at www.plantengineering.com/information
cooler that was installed on an engine
with longer service.”
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June 2020 • 11
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ECO-Friendly, biodegradable POE-based compressor fluids.

SYNAC SERIES
High-performance, diester-based compressor fluids.
SYNCOOL
ECO-Friendly, Biodegradeable polyglycolester-based fluids.

SYNCOOL FG
H1 Food Grade - polyglycolester-based fluids.

SFGO ULTRA SERIES 22 - 68


H1 Food Grade - PAO-based fluids.

150
CELEBRATING INCLUDED AT NO ADDITIONAL CHARGE

Lubriplate’s
YEARS
OF QUALITY, INNOVATION
ESP
AND PERFORMANCE
Complimentary Extra Services Package
LUBRIPLATE LUBRICANTS COMPANY COLOR CODED LUBE CHARTS & MACHINERY TAGS
NEWARK, NJ 07105 / TOLEDO, OH 43605 / 800-733-4755 PLANT SURVEYS / TECH SUPPORT / TRAINING
LubeXpert@lubriplate.com / www.lubriplate.com LUBRICATION SOFTWARE / FOLLOW-UP OIL ANALYSIS
input #8 at www.plantengineering.com/information
Calling all system integrators...

Control Engineering and


Plant Engineering’s annual
System Integrator of the Year Awards

Entries are due September 4, 2020

Who should enter?


If you’re a system integrator with demonstrable industry success, Control Engineering and
Plant Engineering urge you to enter the 2021 System Integrator of the Year competition.
Past System Integrator of the Year winners—Class of 2020, Class of 2019, and Class of
2018—are not eligible to enter the 2021 System Integrator of the Year program.

What’s in it for the winners?


The chosen System Integrator of the Year winners will receive worldwide recognition from
Control Engineering and Plant Engineering. The winners also will be featured as the cover
story of the Global System Integrator Report, distributed in December 2020.

How will the competition be judged?


Control Engineering and Plant Engineering’s panel of judges
will conscientiously evaluate all entries. Three general
criteria will be considered for the selection of
the System Integrator of the Year:
• Business skills
• Technical competence
• Customer satisfaction

Questions?
Contact Tom Magna
System Integrator
Marketing Consultant
CFE Media
tmagna@cfemedia.com

For more information on how to enter and proper criteria, visit:


www.controleng.com/events-and-awards/system-integrator-of-the-year-program
Lubriplate ®

ADVANCED, 100% SYNTHETIC


ULTRA HIGH-PERFORMANCE
LUBRICANTS
FROM A COMPANY ADVANCING
LUBRICATION FOR 150 YEARS QUALITY

INNOVATION
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In doing so, they helped pioneer the use of anti-wear additives that significantly increased lubricant PERFORMANCE
performance through the years. Today, that innovative tradition continues with our newest line of
100% synthetic, ultra high-performance lubricants. Engineered from the ground up, they provide FOR 150 YEARS
a wide range of benefits including: extended lubrication intervals, multiple application capability,
reduced friction, extended machinery life and reduced downtime.
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NSF H1 REGISTERED FOOD GRADE LUBRICANTS

ECO-FRIENDLY SYNTHETIC LUBRICANTS

SYNTHETIC SPECIALTY LUBRICANTS

Call us today and put our 150 years of


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150
CELEBRATING INCLUDED AT NO ADDITIONAL CHARGE

Lubriplate’s
YEARS
OF QUALITY, INNOVATION
ESP
AND PERFORMANCE
Complimentary Extra Services Package
LUBRIPLATE LUBRICANTS COMPANY COLOR CODED LUBE CHARTS & MACHINERY TAGS
NEWARK, NJ 07105 / TOLEDO, OH 43605 / 800-733-4755 PLANT SURVEYS / TECH SUPPORT / TRAINING
LubeXpert@lubriplate.com / www.lubriplate.com LUBRICATION SOFTWARE / FOLLOW-UP OIL ANALYSIS
input #9 at www.plantengineering.com/information
LUBRICATIONGUIDE
Information provided by Amanda Pelliccione, research director, CFE Media

Find the right products for diverse


industrial lubrication applications
The 2020 Plant Engineering Industrial Lubrication Guide informs manufacturers
with an understanding of market options and innovations

T
he idea of industrial lubrication isn’t the plant maintenance team to potential issues
especially difficult to grasp. If the wheel before they become a productivity or safety issue.
were one of the first technologies ever, We thank our partners for this year’s Lubrication
then the lubrication required to grease Guide, including the companies that submitted
the wheels couldn’t have been far behind. their materials for consideration, and we hope our
Few parts of a manufacturing plant are untouched readers find the content useful. PE
by some form of lubrication products — from bear-
ings and gears to motors and drives. Finding the Kevin Parker and Jack Smith
right products for these diverse applications is a Editors of Plant Engineering
matter of collaboration involving maintenance
teams and their lubrication suppliers. They work in More on Lubrication
concert to apply the right solution to the right chal-
lenge and to recognize and apply breakthroughs in In addition to the print edition articles devoted to various
industrial lubrications — and in component mate- aspects of industrial lubrication, the following feature
rials — to help deliver uncompromised uptime. articles are now available at www.plantengineering.com
The 2020 Plant Engineering Industrial Lubrica-
tion Guide, sponsored by Lubriplate Lubricants ∠ Survey says better test methods needed
Co., and prepared in partnership with the Soci- for industrial lubricants in manufacturing
ety for Tribologists and Lubrication Engineers Participants also pointed to workforce and operational
(STLE), a CFE Media content partner, is evidence challenges
of continuing gains in materials sciences, leading Society of Tribologists and
to innovations for oils and greases that help keep Lubrication Engineers
manufacturing plants humming. The guide pro-
vides manufacturers with an understanding of the
market options available. ∠ Find a common tribology perspective
The costs of any lubricant always must be con- When chemists, material scientists and mechanical
sidered in the context of the costs of downtime engineers work on the same problem, finding a
and safety. We invariably consider what happens common language can be difficult
when lubricants fail, often because they were not Dr. Nancy McGuire
properly monitored or measured. We don’t always
look at a catastrophic failure in a gearbox or motor
∠ Analyze oil thoroughly
from the issue of safety, but if workers are in the
Individual results are not individual when it comes to
area when these failures occur, employee injury is
maintaining the health of your machinery
a real possibility.
Jeanna Van Rensselar
The continuing partnership between manufac-
turers and lubrication suppliers — and working in
consort with organizations such as STLE, which ∠ Fundamentals of ferrography
provide the technical research and in-depth analy- Using ferrography fundamentals for oil analysis is an
sis of industrial needs — keeps these issues at the excellent condition monitoring technique
forefront of any preventive maintenance programs. Jeanne Van Rensselar and
As sensors become more attuned to the issues of Ray Dalley
gear-based systems, this data will also better inform

www.plantengineering.com PLANT ENGINEERING June 2020 • 15


LUBRICATIONGUIDE
Lubriplate Lubricants Allegheny Castrol (BP Chevron Global
Anderol Lubricants USA) DuBois Chemicals
Petroleum Lubricants
Newark, N.J. Venlo, Limburg Cincinnati, OH
Wilmerding, PA Wayne, NJ Louisville, KY
www.Anderol.com www.duboischemicals.com
www.lubriplate.com www.oils.com www.castrol.com www.chevronlubricants.com

General Purpose Lubricant


Viscosity,
ISO Viscosity Grade
SUS at 100 F
32 135-165 HO-0 Alttrapar 32 Anderol PQAA 32 Hyspin VG 32 Accuvis 32 (135-165)
Regal R&O, Cetus
46 194-236 HO-1 Altrapar 46 Anderol PQAA 46 Hyspin VG 46 Accuvis 46 (194-236)
Hipersyn
68 284-346 HO-2 Altrapar 68 Anderol PQAA 68 Hyspin VG 68 Accuvis 68 (284-346)

150 630-770 HO-3 Altrapar 150 Anderol PQAA 150 Hyspin VG 150 Regal R&O, Cetus Hip- Accuvis 150 (630-770)
ersyn, Clarity Machine
220 900-1100 HO-4 Altrapar 220 Anderol PQAA 220 Hyspin VG 220 Accuvis 220 (900-1100)
Oil, Clarity Synthetic
460 1935-2365 HO-6 Altrapar 460 Anderol PQAA 460 Paradene R&O 460 Machine Oil Accuvis 460 (1935-2365)

Antiwear Hydraulic Oil


Hyspin AWS 32, Hyspin
32 135-165 HO-0 Altra AW 32 Anderol FGH 32 Perlube AW 32 (149-182)
ZZ 32
Rando HD, Rando HDZ,
Hyspin AWS 46, Hyspin Clarity Hydraulic AW,
46 194-236 HO-1 Altra AW 46 Anderol FGH 46 Perlube AW 46 (214-262)
ZZ 46 Clarity Synthetic Hydrau-
lic AW
Hyspin AWS 68 ,
68 284-346 HO-2 Altra AW 68 Anderol FGH 68 Perlube AW 68 (317-389)
Hyspin ZZ 68

Spindle Oil
2 29-35 GG Oil Altra Spindle Oil 2 - Hyspin Spindlle Oil 2 - Perlube S-2 (32.8-34.4)

10 54-66 No. 0 Altra Spindle Oil 10 - Hyspin Spindle Oil 10


Rando HD - ISOCLEAN
Perlube S-10 (57.6-65.3)
Certified
22 95-115 No. 1 Altra Spindle Oil 22 Anderol PQAA 22 Hyspin Spindle Oil 22 Perlube S-22 (105-126)

Way Oil
32 135-165 10-R Altra Waylube 32 - Magna SW D 32 Perlube WL-32 (149-182)

68 284-346 Way Lube 68 Altra Waylube 68 - Magna SW D 68 Way Lubricant, Way Oil Perlube WL-68 (317-389)
Vistac
Perlube WL-220 (1047-
220 900-1100 SPO-255 Altra Waylube 220 - Magna SW D 220
1283)

Extreme Pressure Gear Oil


68 284-346 APG-80 Altra Waylube 32 - Alpha SP 68 Meropa, Meropa XL Perlube EP-68 (317-389)

Perlube EP-150 (709-


150 630-770 Kline Gear 80W-90 Altra Waylube 68 Anderol 5150 PLUS Alpha SP 150
Meropa, Meropa XL, 871)
Meropa Elitesyn XM Perlube EP-320 (1533-
320 135-1650 APG 80W-140 Altra Waylube 220 Anderol 5320 PLUS Alpha SP 320
1881)

Worm Gear Oil


Altra Steam Cylin- USIL ISO 460 Worm
460 1935-2365 SPO-277 Anderol 7460 FG Alphasyn T 460 Cylinder Oil W
der Oil 460 Gear Oil

Altra Open Gear and Molub-Alloy OG 936


Cling Type Gear Shield - Gear Shield Extra Heavy - - Blue Star OGP 8960
Wire Rope Lube SF Heavy

General Purpose Extreme Altra Ruggedd


NLGI 2 No. 1242 - Spheerol EPL-2 Multifak EP 2 Perlube EP-2
Pressure Lithium Base Grease Red EP 2

Moly Grease EP 2, Delo


Molybdenum Disulfide Molub-Alloy 860/220-
NLGI 2 No. 3000 Altra LCM EP 2 - Grease ESI HD Moly USIL Everstay Moly XD-2
Extreme Pressure Grease 2 ES
3-5% EP 2

Optileb GR 823-0,Opti-
HI Grease - FGL-2 Altra FM-2 Grease - leb GR 823-1, Optileb - DuBois ACF Grease
GR 823-2

Optileb GT 220, Optileb


GT 460, Optileb HY 32,
H1 Fluid - FMO-350AW - Anderol 7460 FG - Dubois FG Oils
Optileb HY 46, Optileb
HY 68

General Purpose Synthetic Altra SHL Bearing Alphasyn T Clarity Synthetic Machine
- SynLube 68 - USIL Synthetic Lubricants
Fluid and Gear 100/150/220/320/460 Oil, Meropa Elitesyn XM

16 • June 2020 PLANT ENGINEERING www.plantengineering.com


From sensor to control cabinet
We have the components you need to streamline your process!

Industrial control transformers


from Acme Electric
In stock and available now!
MADE IN THE

www.automation24.com/acme-electric USA

Automation24 – Your online shop for automation technology with strong brands

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The complete package from sensors to control cabinets

Sensor systems
 Position sensors for reliable object detection
 Process sensors for detecting and monitoring process values
 Motion sensors for position, speed and directional detection
 Vibration sensors for machine condition monitoring

Control systems
 LOGO! mini controllers for simple control tasks
 SIMATIC HMI touch panels for visual monitoring and controlling
 LOGO! 24V power supplies for stabilized power
 Programming software and additional accessories available

Measuring & regulation technology


 Process displays and counters with analog and digital signaling
 Digital multifunction meters for real-time condition monitoring
 PID temperature controllers with vibrant LED displays
 Analog signal conditioners to convert and isolate analog signals

Switches & signaling devices


 Wide variety of switches from pushbuttons to audible indicators
 Complete device palm switches for easy manual activation
 Stack lights offering both visual and audible indication
 Status lights for reliable indication

Need it fast? We‘ve got you covered!


All items shown in stock on our webshop ship the same day you place your order!
www.automation24.com

Circuit protection
 Motor circuit breakers for protection from short circuit, overloads
and starter malfunctions
 Surge protectors for power supply units, MCR technology and data
technology
 Thermal overload and voltage monitoring relays available

Drive technology
 Compact motor starters for switching and overload protection in one unit
 SINAMICS V20 VFDs for basic applications
 Speed sensors and monitors for safe and efficient monitoring
and evaluation of speeds
 Encoders for speed, position, length, angle and travel detection

Enclosures / Control cabinets
 Steel, stainless steel and polycarbonate enclosures and
control cabinets in a variety of sizes
 Cable glands available in a variety of materials including
polyamide, brass and stainless steel
 Cable entry systems for organized cable management

Connection technology
 Wide variety of sensor/actuator wiring with molded connectors
 Single core cables for control cabinet wiring and control/data cables
sold by the foot
 Screw and push-in connection terminal blocks to streamline wiring
and organize electrical panels

Not sure what you need? Need a solution ASAP?


Building on a budget? Need support before, during or after your order?

We can help! You can reach our support team Monday through Friday from 8 am – 6 pm EST.

LIVECHAT

800-250-6772 (free) or 610-981-2900 mail@automation24.com


24 www.automation24.com
LIVE CHAT
Your reliable partner for automation technology!

High-quality products at the best prices with


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ER $ 50 2
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L IVECHAT
Page 2 Page 3 Page 4 Page 5 Page 6

Page 7 Page 8 Page 9 Page 10

Page 11 Page 12 Page 13 Page 14 Page 16


(Back Cover)

MRO Solutions

NOW AVAILABLE VIA E-READER!

For more vendors see our


full line digital catalog
BITS/AWLS/ SOCKETS/
EXTENSIONS/VALVE STEM DRIVERS MRO SOLUTIONS

Hex Extension
• Proprietary steel and heat treat
process yields greater strength
and longer bit life
Phillips® Bits • Cutting-edge machining process
• High-grade tool steel results in tighter tolerances and superior product consistency
• Manufacturer: Apex Tools • Better and more consistent fit to fasteners leads to better torque transfer
• Pin lock feature provides best retention; ball lock feature provides
quicker changes
• Made in the USA
• Manufacturer: Apex Tools
Overall Turned
Mi Item # Mfr Part # Point Length Dia Length
1/4" Hex Power Drive
01612729 492X 2 1-15/16" 1/4" 1-1/4"
Drive Overall Length Overall Length
Mi Item # Mfr Part # Size Imperial Metric

Torx® Bits
Pin Type Lock
Male Hex Drive with 1/4" Male Square
5/16" Hex Insert
01614655 EX-250-3 1/4" 3" 76 mm
• High-grade tool steel
• Manufacturer: Apex Tools
Socket Head Bit
7/16" Hex Power Drive
• Proprietary steel and heat treat
Mi Item # Mfr Part # Driver Size Overall Length
process yields greater strength
01612600 480-TX-45X T-45 1-1/4"
and longer bit life
• Cutting edge machining process
results in tighter tolerances
Awl and superior product consistency
• Line up holes and scratch • Better and more consistent fit to fasteners leads to better torque transfer
mark surfaces • Power bits are best used with quick-release (QR Series) chucks
• Heat-treated alloy steel for high • Manufacturer: Apex Tools
impact use
• Manufacturer: Apex Tools

Mi Item # Mfr Part # Hex Size Overall Length


01614460 AN-5MM 5" 3-1/2"
Mi Item # Mfr Part # Overall Length
01614519 AW-95-L 8"
Valve Stem Driver
1/4" Male Hex Drive
1/4" Square Drive Socket • High carbon alloy steel
6-Point Magnetic for Predrilled Holes and proprietary heat treat
• For SAE sheet metal screws process yields greater strength
• Meets or exceeds proof torque requirement and longer life
for impact Standard ASME B107.111 • Cutting edge machining process
• High-carbon alloy steel and heat results in tighter tolerances and superior product consistency
treat process yields greater strength • Better and more consistent fit to fasteners leads to better torque transfer
and longer life • Manufacturer: Apex Tools
• Cutting edge machining process allows
Apex to meet or exceed licensor standards, resulting
in tighter tolerances and superior product consistency
• Manufacturer: Apex Tools
Mi Item # Mfr Part # Slot Size Overall Length
03449301 SD-3818 0.83" 2-1/2"

Mi Item # Mfr Part # Hex Opening Overall Length


01615959 M1E10 5/16" 7/8"

Some products may ship direct from the manufacturer.


2
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MRO SOLUTIONS CASTERS

Top Plate Caster


Albion 18 Series

• Maintenance-free and ergonomic


• Cold top plate and yoke base formed from 1/4" steel plate
• Yoke base is notched for factory or field installable 4-position swivel lock
• Precision sealed ball bearing eliminates the need for routine maintenance
• 1/4" steel legs, formed to increase strength and welded on inside and outside of yoke base (swivel only)
• 1/2" diameter solid axle with lock nut
• Lubrication unnecessary with maintenance-free swivel section and wheel bearing design
• All parts except wheel are zinc-plated
• Applications: Picking carts, light towing carts, JIT carts, AGV and tow line applications
• Tread width: 2"
• Manufacturer: Colson Caster

Wheel Capacity Load


Mi Item # Mfr Part # Caster Type Dia (lbs) Height
Polyurethane on Aluminum Round Tread Wheel
07668777 18AX04228R Rigid Top Plate 4" 800 5-5/8"
08241057 18AX05228R Rigid Top Plate 5" 1,000 6-1/2"
07668779 18AX06228R Rigid Top Plate 6" 1,250 7-1/2"
07668781 18AX08228R Rigid Top Plate 8" 1,250 9-1/2"
07668776 18AX04228S Swivel Top Plate 4" 800 5-5/8"
08241058 18AX05228S Swivel Top Plate 5" 1,000 6-1/2"
07668778 18AX06228S Swivel Top Plate 6" 1,250 7-1/2"
07668780 18AX08228S Swivel Top Plate 8" 1,250 9-1/2"
Polyurethane on Aluminum Round Tread Wheel w/FBE Face Brake
08241059 18AX04228SFBE Swivel Top Plate 4" 800 5-5/8"
08241060 18AX05228SFBE Swivel Top Plate 5" 1,000 6-1/2"
08241061 18AX06228SFBE Swivel Top Plate 6" 1,250 7-1/2"
08241062 18AX08228SFBE Swivel Top Plate 8" 1,250 9-1/2"
Solid Elastomer Wheel
08241063 18SE04228R Rigid Top Plate 4" 1,000 5-5/8"
08241064 18SE04228S Swivel Top Plate 4" 1,000 5-5/8"
08241065 18SE05228R Rigid Top Plate 5" 1,000 6-1/2"
08241066 18SE05228S Swivel Top Plate 5" 1,000 6-1/2"
08241067 18SE06228R Rigid Top Plate 6" 1,100 7-1/2"
08241068 18SE06228S Swivel Top Plate 6" 1,100 7-1/2"
08241069 18SE08228R Rigid Top Plate 8" 1,200 9-1/2"
08241071 18SE08228S Swivel Top Plate 8" 1,200 9-1/2"
Solid Elastomer Wheel w/FBE Face Brake
08241072 18SE04228SFBE Swivel Top Plate 4" 1,000 5-5/8"
08241073 18SE05228SFBE Swivel Top Plate 5" 1,000 6-1/2"
08241074 18SE06228SFBE Swivel Top Plate 6" 1,100 7-1/2"
08241075 18SE08228SFBE Swivel Top Plate 8" 1,200 9-1/2"
X-tra Soft Round Tread Wheel
03702142 18XR06229R Rigid Top Plate 6" 450 7-1/2"
03702143 18XR06229S Swivel Top Plate 6" 450 7-1/2"
03702147 18XR08229R Rigid Top Plate 8" 600 9-1/2"
03702148 18XR08229S Swivel Top Plate 8" 600 9-1/2"
X-tra Soft Round Tread Wheel w/FBE Face Brake
08241076 18XR06229SFBE Swivel Top Plate 6" 450 7-1/2"
08241077 18XR08229SFBE Swivel Top Plate 8" 600 9-1/2"

Some products may ship direct from the manufacturer.


3
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PISTON VALVES/
SOLENOID VALVES MRO SOLUTIONS

Angle Body Piston Valve


Air or Water Pilot-Operated

• 2-way direct acting valves available in normally closed constructions


• Built for demanding applications, these valves come in a straight-through body design made of stainless steel
• Suitable for general service (air, inert gas, water, oil, light slurries), steam and hot water
• Manufacturer: Emerson ASCO Distribution

Operating Pressure Operating Pressure


Mi Item # Mfr Part # Operator Enclosure Pipe Size Flow (Cv) Differential Fluids (PSI) Differential Steam (PSI)
Normally Closed—Entry Under the Disc
03782063 8290A792 32 mm Stainless Steel 1/2" 4.1 180 150
02650276 8290B045 63 mm Stainless Steel 1/2" 5.7 240 150
02650277 8290B048 63 mm Stainless Steel 3/4" 11 240 150
04372714 8290B053 63 mm Stainless Steel 1" 19 150 120
02915452 8290A064 90 mm Stainless Steel 1-1/2" 45 120 120
05472256 8290A068 90 mm Stainless Steel 2" 66 90 90

Electronically-Enhanced Solenoid Valve


Two-Way, Two-Position
Next Generation

• Increase in DC pressure ratings to AC levels on all products (up to a 500% improvement)


• Lower power operation
• Voltage ranging
• Built-in surge suppression
• Elimination of AC hum
• Increase in AC and DC operating temperatures
• Low solenoid temperature rise
• Longer coil life due to lower operating temperatures and electrical surge suppression
• Solenoid approvals to UL, CSA and CE directives
• RoHS 2 Compliant
Two-Way Features
• Two-way (2/2) Next Generation solenoid valves with one inlet and one outlet port
• Control of air, water, light oil and non-corrosive media
• Normally closed (opens when energized) and normally open (closed when energized) operation
• Manufacturer: Emerson ASCO Distribution

Operating
Operating Operating Pressure
Pressure Pressure Differential
Pipe Orifice Flow Differential Air/ Differential Lt Oil @ 330
Mi Item # Mfr Part # Voltage Size Size (Cv) Inert Gas (PSI) Water (PSI) SSU (PSI)
Normally Closed—Stainless Steel Body
06042911 8210P08724-120 24-120/50-60 Hz/AC/DC 1/2" 5/8" 4 150 150 125
06042912 8210P08824-120 24-120/50-60 Hz/AC/DC 3/4" 5/8" 4.5 150 150 125

Some products may ship direct from the manufacturer.


4
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MRO SOLUTIONS ISOLATORS/SEALS/GASKETS

Controlled Swell Sheet Gasketing


MULTI-SWELL™ 3760

• Creates compressive load in lightweight


flanges in oil and water service
Bearing Isolator • More universal than gaskets that swell
KLOZURE® GUARDIAN® in oil only—reduces inventory
• Engineered labyrinth design • Performs well in flanges that might
achieves an IP66 rating crush an elastomer gasket
for contamination exclusion, leading • More compressible than standard fiber
to extended bearing and equipment life gaskets and seals with low load
• Patented Unitizing Ring • Easy to cut and handle—extremely
eliminates metal-to-metal flexible, minimizes waste
contact between components • Replaces vegetable fiber gaskets in
• Non-contact design reduces shaft drag many applications—will not weep, improving plant safety
and uses less energy than lip seals • Seals flanges in “less than perfect” conditions, minimizing maintenance
• Patented Cam-Lock O-ring design • Synthetic fiber and proprietary rubber binder material
reduces mean time to repair (MTTR) equipment due • Applications: Compressors, generators, pumps, gear boxes, cast water
to ease of installation by hand without an arbor press flanges, transformers, sight glasses, access covers, handhole/manhole
• Eliminates shaft grooving and repairs for seal housings • Max pressure: 500 psi
caused by lip seals • Min/max temperature: -100°F/400°F
• Manufacturer: Garlock Seals • Manufacturer: Garlock Seals

Mi Item # Mfr Part # ID OD Thickness Size


Mi Item # Mfr Part # (W x L x THK)
Split Pillow Block, Split Design 06525424 39060-2521 60" x 60" x 0.063"
06151794 29716-2420 3.188" 4.335" 1.479" 06525431 39060-2605 60" x 60" x 0.125"
06151799 29716-7089 4.875" 5.980" 1.493"

Gasket Seal
Oil Seal STRESS-SAVER® 370
General-Purpose Split
Klozure® Model 23 • Raised, molded-in sealing rings and seal
with 75% less surface area for high
• General service split seal performance in non-metallic flanges
requires no disassembly • Pure PTFE sealing surface resists
of surrounding equipment many chemicals
• Molded-in stainless steel finger • Contaminent-free EPDM is ideal
spring prevents spring dumping for electronics, pharmaceutical
• Cover plate required and food industries
• Manufacturer: Garlock Seals • Proprietary process bonds PTFE
to elastomer, will not delaminate or leach
• Applications: Chemical processing, electronics,
semiconductor, food, pharmaceutical, pulp and paper
Mi Item # Mfr Part # ID OD Width Seal Material • Material: PTFE and EPDM
• Max pressure: 250 psi
01310286 25009-2168 3" 3.75" 0.375" Silicone
• Min/max temperature: -40°F/300°F
01295653 25003-4557 3" 4" 5" MILL-RIGHT® N
• Manufacturer: Garlock Seals
02675147 25009-4557 3" 4" 5" Silicone
01291292 25003-2366 3.5" 4.5" 5" MILL-RIGHT® N
05074254 25009-1206 2" 3" 5" Silicone
01296082 25003-5116 16" 18" 0.75" MILL-RIGHT® N
01298270 25003-6408 18.5" 20.5" 0.813" MILL-RIGHT® N Mi Item # Mfr Part # Size
01298100 25003-6374 7" 8" 0.5" MILL-RIGHT® N 02878183 36010-0003 1" 150# Full Face
01298621 25003-6672 11.25" 12.5" 0.625" MILL-RIGHT® N 06309725 36010-0005 1.5" 150# Full Face
01295292 25003-4152 15" 16.5" 0.75" MILL-RIGHT® N 06309728 36010-0006 2" 150# Full Face
02913486 36010-0008 3" 150# Full Face
02902882 37010-7104 4" 150# Full Face

Some products may ship direct from the manufacturer.


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SPROCKETS/DRIVE BELTS MRO SOLUTIONS

Synchronous Drive Belt


Poly Chain® Carbon™ Volt™

• Proven to maintain static


conductivity to ISO 9563 levels
Sprocket many times longer than the
Taper Lock Bushed competition, giving you increased
PowerGrip® GT2® 7771 Series safety, lower risk, peace of mind
• Full split in bushing allows • Additionally, the power of Poly
easy installation and removal Chain systems means you
• Precise sprocket design produces have the opportunity for higher
positive press fit to shaft horsepower, reduced drive size and component cost
• Smaller, narrower sprockets save shaft • Meets the ISO 9563 standard when new, and maintains
space allowing load to be closer to bearing it for an extended period of time
• Precision manufactured and static balanced • Poly Chain Carbon Volt is MTS/MTO (no minimum required)
• Taper lock bushing required in the sizes below, additional sizes are available
• Pitch: 14 mm • Manufacturer: Gates Corporation
• Use with PowerGrip® GT®3 and PowerGrip® GT®2 belts
• Manufacturer: Gates Corporation

Outer
Mi Item # Mfr Part # Circumference
Bushing Bushing
8 mm Pitch—12 mm Belt Width
Mi Item # Mfr Part # Grooves Series Bore Range 06972721 8GTV-640-12 640 mm
Belt Width—15 mm 06972722 8GTV-720-12 720 mm
06128671 P36-5MGT-15 36 1108 1/2" to 1-1/8" 06972723 8GTV-800-12 800 mm
02067021 P38-5MGT-15 38 1108 1/2" to 1-1/8" 06972724 8GTV-896-12 896 mm
02067022 P40-5MGT-15 40 1108 1/2" to 1-1/8" 06972725 8GTV-960-12 960 mm
02067023 P44-5MGT-15 44 1108 1/2" to 1-1/8" 06972726 8GTV-1000-12 1,000 mm
02067024 P48-5MGT-15 48 1210 1/2" to 1-1/8" 06972727 8GTV-1040-12 1,040 mm
02067025 P52-5MGT-15 52 1210 1/2" to 1-1/8" 06972728 8GTV-1120-12 1,120 mm
02067026 P56-5MGT-15 56 1610 1/2" to 1-11/16" 06972730 8GTV-1200-12 1,200 mm
02067027 P60-5MGT-15 60 1610 1/2" to 1-11/16" 06972731 8GTV-1224-12 1,224 mm
02067028 P64-5MGT-15 64 1610 1/2" to 1-11/16" 06972732 8GTV-1280-12 1,280 mm
02067029 P68-5MGT-15 68 1610 1/2" to 1-11/16" 06972733 8GTV-1440-12 1,440 mm
02067030 P72-5MGT-15 72 1610 1/2" to 1-11/16" 06972734 8GTV-1600-12 1,600 mm
02067031 P80-5MGT-15 80 1610 1/2" to 1-11/16" 06972735 8GTV-1760-12 1,760 mm
02067032 P90-5MGT-15 90 1610 1/2" to 1-11/16" 06972736 8GTV-1792-12 1,792 mm
02067034 P112-5MGT-15 112 2012 1/2" to 2-1/8" 06972737 8GTV-2000-12 2,000 mm
06972738 8GTV-2200-12 2,200 mm
06972739 8GTV-2240-12 2,240 mm
Synchronous Drive Belt 06972740 8GTV-2400-12 2,400 mm
Poly Chain® HTD® 06972741 8GTV-2520-12 2,520 mm
06972742 8GTV-2600-12 2,600 mm
• Nylon tooth facing provides a 06972743 8GTV-2800-12 2,800 mm
durable wear surface for long life 06972744 8GTV-2840-12 2,840 mm
• Robust Aramid tensile cords
06972745 8GTV-3048-12 3,048 mm
combine minimal stretch with extraordinary strength
06972746 8GTV-3200-12 3,200 mm
• Durable polyurethane body resists chemicals, oil, pollutants, abrasion
06972747 8GTV-3280-12 3,280 mm
• Manufacturer: Gates Corporation
06972748 8GTV-3600-12 3,600 mm
06972749 8GTV-4000-12 4,000 mm
06972750 8GTV-4400-12 4,400 mm
06972751 8GTV-4480-12 4,480 mm
Mi Item # Mfr Part # Pitch Width
14 mm Pitch—965.962 mm Pitch Length
00740226 PC966-14M-20 20 mm
00740234 PC966-14M-30 30 mm
00740242 PC966-14M-40 40 mm
00740250 PC966-14M-55 55 mm
00740258 PC966-14M-85 85 mm
00743193 PC966-14M-115 115 mm
00743201 PC966-14M-170 170 mm

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CAM FOLLOWERS/
MRO SOLUTIONS CROSSED ROLLER BEARINGS

Cam Follower
Thrust Disk—Maintenance-Free
C-Lube

• Special resin thrust disk washers


Cam Follower are superior in wear and heat
Standard resistance between the sliding
• Basic style suits a wide range contact area of outer ring shoulders,
of applications stud head and side plate
• Sealed type with crowned outer ring • Reduces friction and wear due to axial
• Easy lubrication with oil supplied loads caused by misalignment, etc.
from the stud head with a hexagon • Sealed type with crowned outer ring
socket design • Hexagonal hole on roller side
• Manufacturer: IKO • Bearings are lubricated with a newly developed thermosetting
solid-type lubricant which fills the inner space of the bearing
• Lubricant provides long-term, maintenance-free service
• Manufacturer: IKO

Mi Item # Mfr Part # OD Stud Dia Thread Pitch


06894521 CF3BUUR 10 mm 3 mm M3 x 0.5
05492854 CF4BUUR 12 mm 4 mm M4 x 0.7 Mi Item # Mfr Part # OD Stud Dia Thread Pitch
06618801 CF5BUUR 13 mm 5 mm M5 x 0.8 07130311 CF5WBUUR/SG 13 mm 5 mm M5 x 0.8
00148635 CF6BUUR 16 mm 6 mm M6 x 1 06895133 CF6WBUUR/SG 16 mm 6 mm M6 x 1
00124376 CF8UUR 19 mm 8 mm M8 x 1.25 06895134 CF8WBUUR/SG 19 mm 8 mm M8 x 1.25
05574148 CF10WBUUR/SG 22 mm 10 mm M10 x 1.25
00130102 CF10BUUR 22 mm 10 mm M10 x 1.25
06895135 CF10-1WBUUR/SG 26 mm 10 mm M10 x 1.25
03541272 CF10BUURM 22 mm 10 mm M10 x 1
06895136 CF12WBUUR/SG 30 mm 12 mm M12 x 1.5
00103928 CF10-1BUUR 26 mm 10 mm M10 x 1.25 06895137 CF12-1WBUUR/SG 32 mm 12 mm M12 x 1.5
06248921 CF10-1BUURM 26 mm 10 mm M10 x 1 06895138 CF16WBUUR/SG 35 mm 16 mm M16 x 1.5
00121937 CF12BUUR 30 mm 12 mm M12 x 1.5 06895139 CF18WBUUR/SG 40 mm 18 mm M18 x 1.5
00121924 CF12-1BUUR 32 mm 12 mm M12 x 1.5 06895140 CF20WBUUR/SG 52 mm 20 mm M20 x 1.5
01629378 CF16BUUR 35 mm 16 mm M16 x 1.5 06895141 CF20-1WBUUR/SG 47 mm 20 mm M20 x 1.5
06197609 CF18BUUR 40 mm 18 mm M18 x 1.5
00448848 CF20BUUR 52 mm 20 mm M20 x 1.5
Crossed Roller Bearing
02910642 CF20-1BUUR 47 mm 20 mm M20 x 1.5 Slim
05076840 CF24BUUR 62 mm 24 mm M24 x 1.5 • Small outside diameter and narrow width
06222068 CF24-1BUUR 72 mm 24 mm M24 x 1.5 • Two-side sealed type with separator and
02417592 CF30BUUR 80 mm 30 mm M30 x 1.5 T1 clearance
06187799 CF30-1BUUR 85 mm 30 mm M30 x 1.5 • Manufacturer: IKO
06894527 CF30-2BUUR 90 mm 30 mm M30 x 1.5

Mi Item # Mfr Part # Bore OD Width


T1 Clearance—Sealed
07067473 CRBS508AUUT1 50 mm 66 mm 8 mm
06449718 CRBS608AUUT1 60 mm 76 mm 8 mm
07067474 CRBS708AUUT1 70 mm 86 mm 8 mm
04427966 CRBS808AUUT1 80 mm 96 mm 8 mm
07067475 CRBS908AUUT1 90 mm 106 mm 8 mm
07067476 CRBS1008AUUT1 100 mm 116 mm 8 mm
07067477 CRBS1108AUUT1 110 mm 126 mm 8 mm
07067478 CRBS1208AUUT1 120 mm 136 mm 8 mm
07067479 CRBS1308AUUT1 130 mm 146 mm 8 mm
07067480 CRBS1408AUUT1 140 mm 156 mm 8 mm
07067481 CRBS1508AUUT1 150 mm 166 mm 8 mm
07067482 CRBS16013AUUT1 160 mm 186 mm 13 mm
07067483 CRBS17013AUUT1 170 mm 196 mm 13 mm
07067484 CRBS18013AUUT1 180 mm 206 mm 13 mm
07067485 CRBS19013AUUT1 190 mm 216 mm 13 mm
07067486 CRBS20013AUUT1 200 mm 226 mm 13 mm

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IMPACT WRENCHES/DIE GRINDERS MRO SOLUTIONS

Impact Wrench
High Torque Cordless
IQV20 Series™ Impactool™

• Powerful brushless motor delivers durability


Pneumatic Impact Wrench and efficiency as well as best-in-class
QiMAX Impactool™ power-to-weight ratio
• Compact enough to access tight spaces • IQV20 power control system includes
• Built to last, designed to withstand four modes—hand tight, wrench tight,
tough use in rugged environments half power and max power
• 16% more efficient than its predecessor • All-metal drive train and hammer
• Easy-to-clean inlet screen means less mechanism is robust, durable and optimized
downtime, better tool performance, for maximum power and efficiency
less money spent on compressed air • Variable-speed switch with electronic brake
• 1,150 bpm at 7,000 rpm provides maximum control of the tool and
• 2-year limited warranty increases safety; simply release the trigger
• Manufacturer: Ingersoll Rand and the drive stops spinning
• Tough composite housing and patented
steel-reinforced frame protects against
aggressive fluids, chemicals, repeated drops
• W7152-K22 kit includes: (2) BL2022 5.0 AH
Anvil Max Torque Forward Torque batteries with charger and tool in tool bag
Mi Item # Mfr Part # Size (ft-lbs) Range ft-lb (Nm) • W7152-K12 kit includes: (1) BL2022 5.0 AH
200 to 900 battery with charger and tool in tool bag
04926652 2145QIMAX 3/4" 1,350 (271 to 1,220)
• Drive size: 1/2" socket retaining ring
200 to 900
05510940 2155QIMAX 1" 1,350 (271 to 1,220) • Manufacturer: Ingersoll Rand

Pneumatic Impact Wrench


Max Torque Nut Busting
Mi Item # Mfr Part # BPM (ft-lbs) Torque (ft-lbs)
1/2" Drive Tool Kit
2235 Series Impactool™ 07785221 W7152-K22 2,450 1,000 1,500
• Finely tuned impact mechanism 07785216 W7152-K12 2,450 1,000 1,500
and motor deliver more torque,
durability and efficiency
• Lightweight, balanced, air impact
wrench weighs just 4.6 lbs
• Titanium hammer case is designed
Air Angle Die Grinder
MAX Series
to be strong and durable to protect
the interior components of the air • 0.88 hp and 12,000 rpm motor
impact wrench delivers the power you need to
• Impact- and chemical-resistant grind through the toughest jobs
housing protects against repeated • Internal governor maximizes
drops and exposure to shop fluids speed under load, increasing
• 2235QTiMAX and the 2235QTiMAX rate of material removal
features patented quiet tool • Lower weight (less than 3.5 lbs) and enhanced grip design
technology reducing sound levels enables extended usage with less fatigue
without compromising best-in-class power performance • Built-in lubricating wick optimizes the life of the angle gear
• Optimized for the vehicle repair industry, heavy trucks, tire lanes, fleet set by improving lubrication to the bevel and pinion gear set
maintenance, body shops, general industrial use, MRO, rail, heavy • Air inlet: 1/4" NPTF
machinery, oil and gas, shipbuilding and construction • Recommended hose size: 3/8"
• 2-year warranty • Manufacturer: Ingersoll Rand
• Manufacturer: Ingersoll Rand

Mi Item # Mfr Part # Wheel Size


Max Torque Nut Busting 03579568 3445MAX 4-1/2"
Mi Item # Mfr Part # (ft-lbs) Torque (ft-lbs) BPM
06246857 2235TiMAX 930 1,350 1,220
06246859 2235QTIMAX 900 1,300 1,220

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MRO SOLUTIONS LINEAR GUIDES

Linear Guide
Ball Slide
NH/NS Series

• Maximum precision combined with extremely high load capacity


• Outstanding accuracy means that the moving object is positioned precisely
and moves optimally, guaranteeing smooth, even running
• For a variety of tasks, including applications in medical technology,
semiconductor industry, measuring machines and machine/plant construction
• Easier installation with self-aligning capabilities; interchangeable parts for quick repair and replacement
• High speed, low noise and short delivery time
• Extended product life with K1™ Lubrication units (up to two times longer than previous LH/LS series)
• Manufacturer: NSK

Mi Item # Mfr Part # Size Ball Slide Shape Material Preload


NS Series
07298614 NAS15EMZ-K 15 Flanged (4 Tapped Holes), High Load Standard Carbon Steel Slight
06241236 NAS20AL-K 20 Square (4 Tapped Holes), High Load Standard Carbon Steel Clearance
02289642 NAS15AL-K 15 Square (4 Tapped Holes), High Load Standard Carbon Steel Clearance
06241235 NAS15CL-K 15 Square (2 Tapped Holes), Medium Load Standard Carbon Steel Clearance
07298614 NAS15EMZ-K 15 Flanged (4 Tapped Holes), High Load Standard Carbon Steel Slight
06241236 NAS20AL-K 20 Square (4 Tapped Holes), High Load Standard Carbon Steel Clearance
06241237 NAS25AL-K 20 Square (4 Tapped Holes), High Load Standard Carbon Steel Clearance
06241292 NAS30AL-K 30 Square (4 Tapped Holes), High Load Standard Carbon Steel Clearance
06241248 NAS35AL-K 35 Square (4 Tapped Holes), High Load Standard Carbon Steel Clearance
NS Series w/Double Seals and Protector Plate
06242239 NAS20ALSZ-K1DP 20 Square (4 Tapped Holes), High Load Stainless Steel Slight
NH Series
06241223 NAH15AN-K 15 Square, Standard Standard Carbon Steel Clearance
06241224 NAH15ANZ-K 15 Square, Standard Standard Carbon Steel Slight
07298409 NAH15BNZ-K 15 Square, Long Standard Carbon Steel Slight
06241225 NAH15EM-K 15 Flanged (Tapped and Thru Hole) Standard Standard Carbon Steel Clearance
06389999 NAH15EMSZ-K 15 Flanged (Tapped and Thru Hole) Standard Stainless Steel Slight
07298418 NAH15GM-K 15 Flanged (Tapped and Thru Hole) Long Standard Carbon Steel Clearance
02902094 NAH20AN-K 20 Square, Standard Standard Carbon Steel Clearance
06241227 NAH20ANZ-K 20 Square, Standard Standard Carbon Steel Slight
02855154 NAH20EM-K 20 Flanged (Tapped and Thru Hole) Standard Standard Carbon Steel Clearance
07298465 NAH25ANS-K 25 Square, Standard Stainless Steel Clearance
NH Series w/Protector Plate
07298435 NAH20BN-K1P 20 Square, Long Standard Carbon Steel Clearance
07298427 NAH20AN-K1P 20 Square, Standard Standard Carbon Steel Clearance
07298431 NAH20ANZ-K1P 20 Square, Standard Standard Carbon Steel Slight
07298435 NAH20BN-K1P 20 Square, Long Standard Carbon Steel Clearance
06241260 NAH20BNZ-K1P 20 Square, Long Standard Carbon Steel Slight
05112844 NAH20EM-K1P 20 Flanged (Tapped and Thru Hole) Standard Standard Carbon Steel Clearance
07298453 NAH20EMZ-K1P 20 Flanged (Tapped and Thru Hole) Standard Standard Carbon Steel Slight
06841028 NAH20GMZ-K1P 20 Flanged (Tapped and Thru Hole) Long Standard Carbon Steel Slight
07298464 NAH25AN-K1P 25 Square, Standard Standard Carbon Steel Clearance
07298465 NAH25ANS-K1 25 Square, Standard Stainless Steel Clearance
NH Series w/Double Seals
06389992 NAH20AN-K1D 20 Square, Standard Standard Carbon Steel Clearance
06389994 NAH20EM-K1D 20 Flanged (Tapped and Thru Hole) Standard Standard Carbon Steel Clearance
07298451 NAH20EMZ-K1D 20 Flanged (Tapped and Thru Hole) Standard Standard Carbon Steel Slight
NH Series w/High Performance Seal
06389991 NAH20ANZ-K1H 20 Square, Standard Standard Carbon Steel Slight

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LIGHT GRIDS/SAFETY CURTAINS MRO SOLUTIONS

Light Grid
Switching Automation
FlexChain

• Flexible and efficient detection system in one chain


• Up to 60 sensors can be cascaded and controlled centrally
via the FlexChain Host
• By pressing a button on the FlexChain Host, the sensors
can be addressed and taught-in automatically, meaning
the system is ready for use
• Raw sensor data is evaluated via the FlexChain Host
with integrated logic modules or forwarded directly via IO-Link,
CANopen, RS-485 or I/O signals
• Sequential cycling prevents mutual interference
• Free arrangement of various sensor technologies
• Sensors available in different lengths of cable
• Process stability thanks to diagnostic function
• Manufacturer: SICK Sensors

Dimensions Sensing Light Sensor/Detection


Mi Item # Mfr Part # (W x H x D) Connection Type Range Source Principle Adjustment
Guest
Male Connector M8, 4-Pin;
Cable w/ Receptacle M8, 0 m to 10 m PinPoint LED, Through-beam Cable, via
08241081 1091605 12 mm x 31.5 mm x 21 mm Infrared Photoelectric Sensor FlexChain Host
4-Pin, 0.5 m
Male Connector M8, 4-Pin; Photoelectric
Up to 5 m PinPoint LED, Cable, via
08241086 1091602 12 mm x 31.5 mm x 21 mm Cable w/ Receptacle M8, Retro-reflective
Visible Red
4-Pin, 0.5 m Sensor, Deal Lens FlexChain Host
Host
08241087 1091608 109.4 mm x 25 mm x 35 mm Cable w/ Plug M12, 5-Pin N/A N/A N/A N/A
08241088 1091610 109.4 mm x 25 mm x 35 mm Cable w/ Plug M12, 8-Pin N/A N/A N/A N/A

Safety Light Curtain


deTec

• Type 4 (IEC 61496-1)


• Aluminum extruded profile housing material
• Increased productivity and short downtimes thanks to extensive and innovative diagnostic options
• 30 mm resolution, 15 M scanning range and a supply voltage of 24V DC
• Applications: Automotive and parts supplier industry, machine tools industry, storage
and conveyor industry, consumer goods industry, packaging industry, plastics and rubber
industry, food and beverage industry, paint booths, chemical applications and dusty environments
• Manufacturer: SICK Sensors

Mi Item # Mfr Part # Protective Field Height


Sender Only
08241089 1220127 900 mm
Receiver Only
08241090 1220154 900 mm

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SENSORS/GREASE
MRO SOLUTIONS GUNS/LUBRICATORS

Automatic Lubricator
Electro-Mechanical Single-Point
SYSTEM 24 TLSD Series

• Filled with SKF lubricants developed


Vibration and Temperature Sensor for bearing applications
SKF Pulse™ • Temperature-independent
• Easy-to-use, portable sensor dispense rate
and a free mobile app • Maximum discharge pressure of 5
• Bluetooth® communication bar over the whole dispensing period
with iOS devices • Dispense rate available
• Easy start-up with no prior training in various settings
or experience needed • Transparent reservoir allows
• Quickly monitors machine health visual inspection
and identifies machinery issues • Red/yellow/green LEDs indicate the lubricator’s status
before operations are impacted • Suitable for both direct and remote installation
• Instant feedback from vibration • Includes: Battery pack, support flange for enhanced sturdiness
and temperature measurements • Applications: Critical applications where extreme reliability
on an unlimited number of assets and additional monitoring is required, in restrictive and hazardous
• In-app SKF Pulse Checks™ connect users to expert locations, applications requiring high volumes of lubricant
analysis, advice and diagnostic reports from SKF • Manufacturer: SKF
• Rugged, industrial design: Drop test at 6’ (1.8 M),
water- and dust-resistant (IP65)
• Rechargeable lithium battery (8 hours with normal usage)
• Includes tool, charger, magnet and rubber boot, 2-year calibration Mi Item # Mfr Part # Lubricant
certificate and instructions for app download
Cartridge Size: 125 mL
• Manufacturer: SKF
High Load, Extreme Pressure,
05915880 TLSD 125/WA2 Wide Temperature Range
High Viscosity Bearing
07682566 TLSD 125/EM2 Grease with Solid Lubricants
High Load, High
Mi Item # Mfr Part # Temperature Range 07682567 TLSD 125/HB2 Temperature, High Viscosity
08208952 CMDT 390-K-SL -20°C to 60°C
High Performance,
06628892 TLSD 125/HP2 High Temperature
Food Compatible
07682568 TLSD 125/FP2 NSF H1 Certified
07682569 TLSD 125/HMT68 Medium Temperature Oil
Grease Gun Kit Cartridge Size: 250 mL
20V Li-Ion High Load, Extreme Pressure,
07682570 TLSD 250/WA2
• Multi-function, liquid crystal display Wide Temperature Range
(LCD) indicates cartridge level, battery High Viscosity Bearing
07682571 TLSD 250/EM2 Grease with Solid Lubricants
charge level and grease dispensed
High Load, High
• Operator alert of stall condition or loss of prime 07682572 TLSD 250/HB2 Temperature, High Viscosity
• Delivers up to 24 grease cartridges High Performance,
per battery charge 07682573 TLSD 250/HP2 High Temperature
• Two flow rates with convenient switch Food Compatible
• LED flashlight with on/off control 07466678 TLSD 250/FP2 NSF H1 Certified
• Patented airflow management optimizes 07682574 TLSD 250/HMT68 Medium Temperature Oil
motor and transmission life
• Includes: 20V battery, 20V grease gun
charger and heavy-duty carrying case
• Manufacturer: Alemite Corporation

Batteries Max Pressure


Mi Item # Mfr Part # Included (PSI)
07991273 596-A1 1 10,000
07705441 596-B1 2 10,000

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THIRST QUENCHERS/
FREEZER POPS MRO SOLUTIONS

Thirst Quencher
Powder Concentrate—Sugar-Free
Sqwincher® ZERO

• Helps replace fluids and electrolytes


Thirst Quencher lost during perspiration
Powder Concentrate—Single Serve • Great tasting sugar-free electrolyte replacement
QwikServ® • Zero sugar
• Mixes quickly and easily with water • Priced each, sold by case of 32
• Helps replenish fluids and electrolytes lost during (4 bags of 8 packs each)
physical work, exercise, or illness, or following • Manufacturer: Sqwincher Corporation
exposure to extreme heat to help prevent dehydration
• Each package yields 1/2 liter when mixed
with bottled water
• Four great tasting flavors to choose from Mi Item # Mfr Part # Flavor
• Priced each, sold in packs of 96 per case
• Manufacturer: Sqwincher Corporation 1.76 oz Package, 2-1/2 gal Yield
04156849 016800-LL Lemon-Lime
04156850 016801-OR Orange
05494900 016803-FP Fruit Punch
Mi Item # Mfr Part # Flavor 05264564 016804-GR Grape
16.9 oz Yield 06041312 016802-AS Assorted
04639428 060900-OR Orange
04639429 060901-FP Fruit Punch
04639430 060902-LL Lemon-Lime
06217100 060904-GR Grape
Thirst Quencher
Powder Concentrate—Sugar-Free
Sqwincher® ZERO Qwik Stik®

• Helps replace fluids and electrolytes


Electrolyte Freezer Pop lost during perspiration
Sqwincher® Sqweeze®
• Great tasting sugar-free electrolyte replacement
• Zero sugar
• Assorted flavors include grape, • Priced each, 50 per bag, 10 bags per case (500 per case)
lemon-lime, cherry, orange • Manufacturer: Sqwincher Corporation
and mixed berry flavors
• ZERO flavors are sugar-free
• Electrolyte fortified freezer
pops replenish electrolytes
and minerals lost due to heat Mi Item # Mfr Part # Flavor
• No caffeine, low sodium, 0.11 oz Package, 20 oz Yield
non-carbonated and contains no fruit juice
05494901 060099-SL Strawberry Lemonade
• Priced each, sold by case of 150
• Manufacturer: Sqwincher Corporation 02933377 060100-OR Orange
05164679 060101-MB Mixed Berry
02933378 060102-FP Fruit Punch
03250572 060104-PT Peach Tea
Mi Item # Mfr Part # Flavor 03250570 060103-LA Lemonade
03108788 159200201 Assorted 05163348 060105-RB Raspberry
05899313 159200228 ZERO Fruit Punch 03733598 060106-LL Lemon-Lime
05899321 159200229 ZERO Tangerine Orange 03694690 060107-GR Grape
04639432 060109-CC Cool Citrus

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MRO SOLUTIONS SPEED REDUCERS

Inline Speed Reducer


Single Reduction
Cyclo® 6000

• Foot mounted with C-face adapter


• Quiet, efficient and reliable operation with high torque density and compact size
• Interchangeable cast iron housings in foot, flanged or face mount configurations
• Available free-shaft, quill hollow shaft, C-face, shovel base, and top-mount inputs
• Internal components manufactured from hardened, vacuum-degassed, bearing grade
steel for minimal vibration, low noise, low backlash and extended operational life
• 24 month warranty backs up the superb Cyclo product reputation
• Manufacturer: Sumitomo Drive Technologies

Input Max Input HP Max Output @ Max Output Reducer Frame Output Shaft
Mi Item # Mfr Part # Ratio Size @ 1,750 RPM 1,750 RPM Input Torque (in-lbs) Size Size Diameter
02489395 CNHJ-6085Y-6-56C 6:1 1/2" 1.040 292.000 694 @ 50 RPM 6085 56C 7/8"
02489537 CNHJ-6085Y-6-143TC 6:1 1/2" 1.040 292.000 694 @ 50 RPM 6085 143TC 7/8"
02489542 CNHJ-6095Y-6-143TC 6:1 5/8" 2.040 292.000 1,500 @ 50 RPM 6095 143TC 1-1/8"
03040466 CNHJ-6120Y-6-182TC 6:1 3/4" 6.810 292.000 3,240 @ 580 RPM 6120 182TC 1-1/2"
02489972 CNHJ-6125Y-8-184TC 8:1 3/4" 9.330 219.000 5,080 @ 50 RPM 6125 184TC 1-1/2"
02489974 CNHJ-6115Y-11-184TC 11:1 5/8" 5.260 159.000 3,720 @ 870 RPM 6115 184TC 1-1/4"
02489855 CNHJ-6105Y-13-182TC 13:1 5/8" 4.270 135.000 2,660 @ 1165 RPM 6105 182TC 1-1/8"
02489870 CNHJ-6115Y-15-182TC 15:1 5/8" 5.230 117.000 3,720 @ 1165 RPM 6115 182TC 1-1/4"
02490003 CNHJ-6125Y-17-184TC 17:1 3/4" 7.600 103.000 5,570 @ 1165 RPM 6125 184TC 1-1/2"
02490013 CNHJ-6125Y-21-184TC 21:1 3/4" 6.550 83.300 5,570 @ 1165 RPM 6125 184TC 1-1/2"
02489787 CNHJ-6120Y-25-145TC 25:1 3/4" 4.150 70.000 4,640 @ 1165 RPM 6120 145TC 1-1/2"
02489590 CNHJ-6095Y-29-143TC 29:1 5/8" 1.050 60.300 1,770 @ 580 RPM 6095 143TC 1-1/8"
02489909 CHHJ-6135Y-35-182TC 35:1 7/8" 5.700 50.000 8,320 @ 1165 RPM 6135 182TC 1-7/8"
02490041 CHHJ-6135Y-35-184TC 35:1 7/8" 5.700 50.000 8,320 @ 1165 RPM 6135 184TC 1-7/8"
02489456 CNHJ-6095Y-43-56C 43:1 5/8" 0.810 40.700 1,770 @ 580 RPM 6095 56C 1-1/8"
02489916 CHHJ-6135Y-43-182TC 43:1 7/8" 5.060 40.700 8,320 @ 1165 RPM 6135 182TC 1-7/8"
02490516 CHHJ-6165Y-43-215TC 43:1 1-1/4" 10.600 40.700 15,400 @ 1165 RPM 6165 215TC 2-1/4"
02490520 CHHJ-6165Y-51-215TC 51:1 1-1/8" 10.100 34.300 18,600 @ 1165 RPM 6165 215TC 2-1/4"
02489479 CNHJ-6105Y-71-56C 71:1 5/8" 0.750 24.600 2,330 @ 870 RPM 6105 56C 1-1/8"
02491217 CNHJ-6095Y-87-56C 87:1 5/8" 0.400 20.100 1,730 @ 50 RPM 6095 56C 1-1/8"

Some products may ship direct from the manufacturer.


13
Call. 800-526-9328 Click. MotionIndustries.com Visit. Over 550 Locations
SCISSOR LIFT TABLES MRO SOLUTIONS

Capacity Raised Platform


Mi Item # Mfr Part # (lbs) Height Length
05653142 EHLTD-2-84 2,000 84" 64" to 88"
05653143 EHLTD-3-70 3,000 70" 48" to 72"
05653144 EHLTD-3-84 3,000 84" 64" to 88"
Scissor Lift Table 05653145 EHLTD-4-70 4,000 70" 48" to 72"
Electric Hydraulic 05653146 EHLTD-4-84 4,000 84" 64" to 88"
Series EHLT 05653147 EHLTD-5-70 5,000 70" 48" to 72"
• Safety features include: Electric toe guard 05653148 EHLTD-5-84 5,000 84" 64" to 88"
to protect pinch points during lowering of
the table, safety velocity fuse to maintain
platform height in event of hose or fitting
failure, 24V AC pushbutton hand control,
maintenance prop, and upper travel limit Scissor Table
switch to stop table at maximum height Ground Lift
• 2 hp, 460V, 3-phase, 60 Hz totally- • Industrial quality, 56 Frame,
enclosed motor (other voltages available) 2 HP motor delivers best torque
• 3,000 psi hydraulic component rating with minimal amperage draw
• Quickship versions are available as a base and maximum life
unit with a one-week lead time • 460V, 60 cycle, 3-phase
• Manufacturer: Vestil Manufacturing external power unit
• NEMA-1 foot control
with guard
• 24V, fused control circuit
• Hydraulic actuators have
Platform Size Capacity internal safety velocity fuse
Mi Item # Mfr Part # (W x L) (lbs)
with stainless steel spring
08045517 EHLT-2448-3-43-QS 24" x 48" 3,000
• Conveniently located air bleed
08045518 EHLT-3060-3-43-QS 30" x 60" 3,000
screw on hydraulic actuators
08045520 EHLT-4048-3-43-QS 40" x 48" 3,000
• Replaceable deck, main axle pins and bearing rollers
08045522 EHLT-4848-3-43-QS 48" x 48" 3,000
• Cold finished steel with case carburizing to 0.010" with Rockwell “C” 40
08045525 EHLT-4872-3-43-QS 48" x 72" 3,000
• Pins are cold rolled and finished to bearing
08045519 EHLT-3060-4-43-QS 30" x 60" 4,000 manufacturer's specifications
08045521 EHLT-4048-4-43-QS 40" x 48" 4,000 • Self-lubricating bearings with compressive strength of 44,000 psi
08045523 EHLT-4848-4-43-QS 48" x 48" 4,000 • Swaged on high pressure hose fittings, pump intake/return hose is 1/2"
08045526 EHLT-4872-4-43-QS 48" x 72" 4,000 • Welding to meet A.W.S.
• Manufacturer: Vestil Manufacturing

Scissor Lift Table


Double
Safety features: Platform Size Dimensions
• Electric toe guard to protect pinch Mi Item # Mfr Part # (W x L) (W x L x H)
points during lowering of the table 08045527 EHLTG-3850-2-36 38" x 51-1/2" 61" x 56" x 8-1/2"
• Safety velocity fuse to stop falling 08045528 EHLTG-3850-4-36 38" x 51-1/2" 61" x 56" x 8-1/2"
due to loss of hydraulic pressure 05653149 EHLTG-4450-2-36 44" x 51-1/2" 67" x 56" x 8-1/2"
• 24V AC pushbutton hand control, 05653150 EHLTG-4450-4-36 44" x 51-1/2" 67" x 56" x 8-1/2"
maintenance prop, and upper travel
08045529 EHLTG-4470-2-48 44" x 73" 67" x 78" x 10-7/16"
limit switch to stop table at maximum
08045530 EHLTG-4470-4-48 44" x 73" 67" x 78" x 10-7/16"
height reducing motor wear
05653151 EHLTG-5250-2-36 52" x 51-1/2" 75" x 56" x 8-1/2"
• 2 HP, 460V, 3-phase, 60 Hz
05653152 EHLTG-5250-4-36 52" x 51-1/2" 75" x 56" x 8-1/2"
totally-enclosed motor standard, other
08045531 EHLTG-5270-2-48 52" x 73" 75" x 78" x 10-7/16"
voltages available
• 3,000 psi hydraulic component rating 08045532 EHLTG-5270-4-48 52" x 73" 75" x 78" x 10-7/16"
• Platform width: 34" to 48"
• Manufacturer: Vestil Manufacturing

Capacity Raised Platform


Mi Item # Mfr Part # (lbs) Height Length
05653139 EHLTD-1-70 1,000 70" 48" to 72"
05653140 EHLTD-1-84 1,000 84" 64" to 88"
05653141 EHLTD-2-70 2,000 70" 48" to 72"

Some products may ship direct from the manufacturer.


14
Call. 800-526-9328 Click. MotionIndustries.com Visit. Over 550 Locations
Call. 800-526-9328
Click. MotionIndustries.com
Motion Industries is a wholly owned subsidiary
Visit. Over 550 Locations of Genuine Parts Company (NYSE: GPC).

ALABAMA Miami, 305/888-2415 Twin Falls, 208/944-3890 MONTANA PUERTO RICO WISCONSIN
Birmingham, 205/251-3231 Naples, 239/435-1642 Waterloo, 319/235-7167 Billings, 406/252-6641 Toa Baja, 787/251-1550 Appleton, 920/731-4121
Brewton, 251/867-6363 Orlando, 407/295-4537 Missoula, 406/542-6692 Eau Claire, 715/833-2440
Decatur, 256/355-0492 Pompano Beach, 954/973-5900 KANSAS Helena, 406/449-6318 RHODE ISLAND Fond Du Lac, 920/923-7500
Demopolis, 334/287-0611 Riviera Beach, 561/863-6258 Dodge City, 620/227-6080 Warwick, 401/736-0515 Green Bay, 920/983-6604
Dothan, 334/794-2747 Tampa, 813/621-0790 Salina, 785/826-9970 NEBRASKA Janesville, 608/754-4199
Fairfield, 205/744-1949 Miller Industrial Solutions Topeka, 785/233-6500 Columbus, 402/562-7406 SOUTH CAROLINA La Crosse, 608/785-1200
Gadsden, 256/543-3441 Cocoa, 321/632-4091 Wichita, 316/942-6700 Grand Island, 308/381-2279 West Columbia, 803/796-1071 Madison, 608/221-3328
Huntsville, 256/858-5020 Daytona Beach, Hub Supply Lincoln, 402/467-1153 Florence, 843/395-0095 Marinette, 715/732-1714
Mobile, 251/661-7800 386/255-4509 Wichita, 316/265-9608 Omaha, 402/344-7323 Greenville, 864/288-7503 Milwaukee S., 414/649-2400
Monroeville, 251/743-4814 Ft. Lauderdale, 954/491-6222 Hanahan, 843/554-9090 Portage, 608/742-5129
Montgomery, 334/262-5786 Ft. Myers, 239/936-6264 KENTUCKY NEVADA Spartanburg, 864/578-1470 Racine, 262/554-0110
Muscle Shoals, 256/383-0862 Ft. Pierce, 772/464-0490 Bowling Green, 270/842-6195 Las Vegas, 702/651-9490 Hydraulic Supply Company Sheboygan, 920/208-5600
Pennington, 205/654-2975 Jacksonville, 904/737-9919 Carrollton, 502/732-8114 Reno, 775/355-0555 Columbia, 803/567-4098 Waukesha, 262/896-3880
Tuscaloosa, 205/759-4261 Lake City, 386/755-4330 Lexington, 859/873-7212 Greenville, 864/249-7650 Wausau, 715/848-2994
Hydraulic Supply Company Lakeland, 863/701-9500 London, 606/878-6312 NEW HAMPSHIRE LEAT Braas
Mobile, 251/415-5468 Miami, 305/593-1724 Louisville, 502/964-4804 Manchester, 603/641-5649 Greer, 864/877-1313 New Berlin, 262/780-1600
Ocala, 352/732-4141 Owensboro, 270/926-0330
ALASKA Orlando, 407/849-6000 Paducah, 270/443-6291 NEW JERSEY SOUTH DAKOTA WYOMING
Anchorage, 907/563-5565 Perry, 850/584-2161 Kenilworth, 908/241-1047 Sioux Falls, 605/334-5333 Gillette, 307/682-8821
Fairbanks, 907/452-4488 Tampa, 813/247-7455 LOUISIANA New Brunswick, 732/828-8711 Watertown, 605/886-4114 Mills, 307/266-2966
West Palm Beach, Alexandria, 318/445-7446 Rock Springs, 307/212-3300
ARIZONA 561/863-5111 Baton Rouge, 225/356-6131 NEW MEXICO TENNESSEE
Flagstaff, 928/526-3296 Braas DeRidder, 337/348-5100 Albuquerque, 505/884-2606 Chattanooga, 423/490-0852 MOTION CANADA
Phoenix, 602/269-2331 Oldsmar, 952/937-8902 Gonzales, 225/644-6568 Cookeville, 931/528-3797 ALBERTA
Tucson, 520/882-6800 Harahan, 504/733-5400 NEW YORK Jackson, 731/423-4941 Brooks, 403/501-3888
Yuma, 928/782-3919 GEORGIA Harahan, 985/871-8000 Albany, 518/438-1771 Kingsport, 423/349-5092 Calgary, 403/236-5581
General Tool & Supply Albany, 229/888-0910 Houma-Cenac, 985/873-9881 Buffalo, 716/743-0691 Knoxville, 865/546-1704 Drayton Valley, 780/542-4814
Morenci, 928/865-6294 Atlanta, 770/948-5300 Ruston, 318/255-6721 Elmira, 607/734-2158 Memphis, 901/398-2000 Edmonton North, 780/483-7775
Tempe, 480/829-3835 Augusta, 706/724-7401 Shreveport, 318/687-2110 New York City, 914/235-0029 Morristown, 423/587-6156 Edmonton South, 780/465-0821
Tucson, 520/624-6656 Brunswick, 912/265-0178 West Monroe, 318/387-6875 Plattsburgh, 518/438-1771 Nashville, 615/228-4020 Fort McMurray, 780/743-5504
Cartersville, 770/387-0131 Drago Supply Rochester, 585/247-1121 Tullahoma, 931/454-0907 Fort Saskatchewan,
ARKANSAS Columbus, 706/324-0313 Geismar, 225/673-6403 Schenectady-GE, 518/438-1771 Hydraulic Supply Company 780/992-6940
Blytheville, 870/763-6880 Dalton, 706/272-3900 Lake Charles, 337/882-0392 Syracuse, 315/452-1775 Chattanooga, 423/553-8854 Grande Prairie, 780/539-5900
Ft. Smith, 479/646-6868 Gainesville, 770/532-4268 Hydraulic Supply Company Knoxville, 865/321-9120 Lethbridge, 403/327-1571
Jonesboro, 870/974-7100 LaGrange, 706/883-7995 Harvey, 504/362-5901 NORTH CAROLINA Lewis Supply Lloydminster, 780/875-2399
Little Rock, 501/568-3116 Macon, 478/784-0500 Voorhies Supply Asheville, 828/684-3180 Jackson, 731/424-5656 Nisku, 780/955-7494
Pine Bluff, 870/534-1177 Norcross, 770/441-9909 Harvey, 504/340-2271 Charlotte, 704/588-4100 Memphis, 901/525-6871 Red Deer, 403/343-6733
Russellville, 479/968-3422 Savannah, 912/236-1591 Houma, 985/868-4554 Greensboro, 336/993-2974
Springdale, 479/756-6905 Valdosta, 229/244-4548 Lafayette, 337/235-7545 Greenville, 252/752-6400 TEXAS BRITISH COLUMBIA
Stuttgart, 870/672-4785 Hydraulic Supply Company New Iberia, 337/364-2431 Hickory, 828/324-5548 Abilene, 325/267-9530 Abbotsford, 604/556-0716
Texarkana, 870/774-2547 Augusta, 706/790-0628 Kernersville, 336/993-2974 Amarillo, 806/372-5300 Burnaby, 604/637-2860
Missouri Power Transmission Columbus, 706/322-0707 MAINE Lumberton, 910/738-4221 Austin, 512/989-5888 Coquitlam, 604/927-5800
Blytheville, 870/762-1131 Forest Park, 404/608-0995 Bangor, 207/942-5571 Raleigh, 919/779-7400 Brownwood, 325/643-9923 Cranbrook, 250/426-8060
Conway, 501/450-9333 Mableton, 678/398-6673 Hinckley, 207/942-5571 Rocky Mount, 252/972-3096 Bryan, 979/822-1656 Fort St. John, 250/787-0656
Fort Smith, 479/783-5300 Marietta, 678/290-9227 Portland, 207/828-4727 Wilmington, 910/343-1311 Corpus Christi, 361/289-1773 Houston, 250/845-3308
Hot Springs, 501/262-1133 Pooler, 912/965-6771 Portland, 207/228-1863 Braas Dallas, 214/351-2211 Kamloops, 250/372-9518
Springdale, 479/751-2844 Presque Isle, 207/764-7270 Salisbury, 704/639-0207 El Paso, 915/779-3335 Kitimat, 250/632-7107
IDAHO Rumford, 207/364-7933 Hydraulic Supply Company Freeport, 979/233-6476 Nanaimo, 250/753-6411
CALIFORNIA Caldwell, 208/377-4334 Union, 207/785-4666 Charlotte, 704/319-9685 Ft. Worth, 817/838-7878 Prince George, 250/563-0452
Anaheim, 714/780-1791 Pocatello, 208/233-3894 Greensboro, 336/544-8502 Garland, 972/278-0220 Quesnel, 250/992-7935
Anaheim, 657/208-5650 Twin Falls, 208/944-3890 MARYLAND Groves, 409/962-7575 Vancouver, 604/521-3207
Apple Valley, 760/810-4350 General Tool & Supply Baltimore, 410/687-2700 NORTH DAKOTA Houston Petroleum Bearing,
Bakersfield, 661/324-6741 Boise, 503/226-3411 Bismarck, 701/223-5901 713/956-0150 MANITOBA
Chico, 530/961-9950 Lewiston, 208/798-3239 MASSACHUSETTS Dickinson, 701/225-9221 Houston, 713/688-9100 Brandon, 204/725-1419
Concord, 925/689-9880 Beverly, 781/376-5850 Fargo, 701/234-9015 La Porte, 281/867-2200 Winnipeg, 204/694-0050
Fontana, 909/357-9898 ILLINOIS Boston, 781/376-5850 Fargo, 701/492-0444 Laredo, 956/718-2229
Fresno, 559/237-9131 Addison, 630/627-4605 Marlborough, 508/229-2688 Grand Forks, 701/772-7177 Longview, 903/757-2383 NEW BRUNSWICK
Gardena, 310/327-5070 Bloomington, 309/827-0436 Lufkin, 936/634-4428 Hartland, 506/375-4441
Gilroy, 408/848-3099 Bourbonnais, 815/939-4466 MICHIGAN OHIO Odessa, 432/362-7315 Moncton, 506/859-4345
Hayward, 510/266-0200 Champaign, 217/352-8550 Escanaba, 906/786-8110 Canton, 330/305-1991 Pasadena, 281/542-1660
Lodi, 209/334-2530 Chicago S., 312/850-3700 Grand Rapids, 616/791-9770 Chillicothe, 740/775-1226 San Antonio, 210/662-6772 NOVA SCOTIA
Los Angeles, 323/728-0281 Chicago Hts., 708/754-6300 Jackson, 517/788-6700 Cincinnati, 513/533-4900 Sherman, 903/892-4646 Dartmouth, 902/468-3231
Modesto, 209/529-0261 Countryside, 708/354-5900 Kalamazoo, 269/381-1540 Cleveland, 216/398-2200 Temple, 254/773-4224 New Glasgow, 902/755-3540
Oxnard, 805/487-4877 Danville, 217/442-8800 Kingsford, 906/774-1100 Columbus, 614/444-3030 Tyler, 903/592-0873
Palmdale, 661/948-8436 Decatur, 217/877-3400 Lansing, 517/322-0540 Dayton, 937/236-7711 Victoria, 361/576-0015 ONTARIO
Sacramento, 916/455-1990 East Peoria, 309/694-6214 Livonia, 734/261-4920 Defiance, 419/784-4013 Waco, 254/772-1119 Belleville, 613/966-1923
Salinas, 831/758-3345 Elgin, 847/697-3100 Ludington, 231/845-6256 Findlay, 419/424-1003 Weslaco, 956/546-5191 Brockville, 613/342-8894
San Diego, 858/565-0092 Elk Grove Vill., 847/616-4001 Madison Hts, 248/583-8600 Lancaster, 740/687-0405 Wichita Falls, 940/766-3328 Guelph, 519/763-0710
San Fernando, 818/365-0300 Lasalle, 815/223-7800 Saginaw, 989/771-2270 Marion, 937/644-1613 Drago Supply London, 519/681-5800
Santa Clara, 408/727-6408 Machesney Pk, 815/654-1154 Taylor, 734/946-3788 Marysville, 937/644-1613 Houston, 281/471-7026 Mississauga, 905/695-7878
Stockton, 209/943-2801 Mattoon, 217/235-7151 Traverse City, 231/929-0074 Piqua, 937/778-1905 Port Arthur,409/983-4911 North Bay, 705/476-3109
Turlock, 209/549-8155 Montgomery, 630/897-8652 D.P. Brown Sandusky, 419/625-3432 Hub Supply Ottawa, 613/723-6200
Ukiah, 707/462-9766 Mt. Vernon, 618/241-9500 Grand Rapids, 616/656-0500 Toledo, 419/726-7422 Amarillo, 806/467-4784 Sarnia, 519/332-4500
Victorville, 760/561-7270 Quincy, 217/222-6168 Saginaw, 989/771-0200 DST Ft. Worth, 682/253-4784 Scarborough, 416/493-4983
Visalia, 559/651-0111 Rockdale, 815/725-6720 Cincinnati, 513/489-3588 Waterloo, 519/884-1220
Moss Rubber Rockford, 815/874-9461 MINNESOTA Dayton, 937/461-4550 UTAH
Benicia, 707/746-1600 Springfield, 217/523-8337 Duluth, 218/628-2825 Mt. Vernon, 740/392-2100 Logan, 435/753-7310 QUEBEC
San Francisco, 650/871-7010 Waukegan, 847/623-8770 Eden Prairie, 952/828-0800 Paragon Services & Supply Ogden, 801/732-1881 Montreal, 514/459-3301
Power Industries W. Chicago, 630/231-4453 Mankato, 507/345-7856 Lima, 419/224-1988 Salt Lake City, 801/972-1036 Quebec City, 418/657-3000
Napa, 707/252-7333 Wheeling, 847/459-7727 Marshall, 507/532-0198 LEAT Rimouski, 418/725-3750
Santa Rosa, 707/545-7904 Braas Mountain Iron, 218/749-8663 Euclid, 216/692-2778 VERMONT Saguenay, 418/696-1221
Elgin, 874/760-6630 St. Paul, 651/631-2430 Barre, 802/622-3400 Sept-Îles, 418/962-3232
COLORADO Waite Park, 320/656-1111 OKLAHOMA Sherbrooke, 819/563-5732
Denver, 303/399-1500 INDIANA Braas Lawton, 580/248-2211 VIRGINIA St-Hubert, 450/445-0633
Ft. Morgan, 970/867-1045 Columbus, 812/379-2329 Eden Prairie, 952/937-8902 Muskogee, 918/682-3611 Chesapeake, 757/487-0311 St-Hyacinthe, 450/774-3050
Greeley, 970/336-6481 Crawfordsville, 765/362-7227 Oklahoma City, 405/943-3316 Covington, 540/962-7161 Trois-Rivières, 819/374-2788
Pueblo, 719/546-0500 Elkhart, 574/293-4343 MISSISSIPPI Tulsa, 918/459-6919 Harrisonburg, 540/434-1919
Evansville, 812/423-7701 Columbus, 662/328-8041 Missouri Power Transmission Lynchburg, 434/239-7111 SASKATCHEWAN
CONNECTICUT Ft. Wayne, 260/422-6451 Grenada, 662/226-6800 Oklahoma City, 405/236-0594 Manassas, 703/393-2314 Hudson Bay, 306/865-2245
E. Windsor, 860/292-6091 Gary, 219/938-9200 Jackson, 601/373-3383 Stillwater, 405/372-6605 Richmond, 804/743-8000 Regina, 306/721-7233
Wallingford, 203/294-5427 Hammond N., 219/931-3010 Laurel, 601/649-1321 Roanoke, 540/362-7695 Saskatoon, 306/931-7771
Indianapolis, 317/248-2100 McComb, 601/684-3666 OREGON Winchester, 540/662-4800
DELAWARE Kendallville, 260/347-4135 Meridian, 601/482-0433 Albany, 541/926-5831 MOTION MEXICO
Delmar, 302/462-3130 Kokomo, 765/453-2550 Tupelo, 662/844-2119 Eugene, 541/342-5946 WASHINGTON For All Mexico Branches
Lafayette, 765/448-6600 Lewis Supply Medford, 541/732-1552 Bellingham, 360/752-3303 From Mexico,
FLORIDA LaPorte, 219/362-8526 Corinth, 662/287-6107 Portland, 503/460-0403 Longview, 360/425-4650 81-8321-5100
Bartow, 863/533-0574 Muncie, 765/288-4474 Portland, 503/239-5021 Moses Lake, 509/765-4367 From U.S.,
Clewiston, 863/983-5500 Richmond, 765/966-3528 MISSOURI Roseburg, 541/784-9003 Pasco, 509/547-0721 011-52-81-8321-5100
Ft. Pierce, 772/464-5537 South Bend, 574/291-0770 Cape Girardeau, 573/519-3210 Salem, 503/585-7411 Seattle, 206/762-3800 CA Saltillo
Jacksonville, 904/757-5080 Terre Haute, 812/232-8344 Columbia, 573/814-0654 General Tool & Supply Spokane, 509/924-4800 CH Chihuahua
Miami/Miramar, 954/704-8565 Warsaw, 574/268-0181 Joplin, 417/781-0010 Portland, 503/226-3411 Tacoma, 253/572-7070 DF Mexico City
Orlando, 407/298-0380 Kansas City, 816/587-8844 Vancouver, 360/750-1464 GT Silao
Panama City, 850/769-2492 IOWA Sedalia, 660/826-5661 PENNSYLVANIA General Tool & Supply JA Guadalajara
Pensacola, 850/433-0021 Ankeny, 515/965-1065 Springfield, 417/862-5300 Allentown, 610/366-9034 Mukilteo, 425/249-5660 NL Monterrey
Tampa, 813/626-1191 Cedar Rapids, 319/362-9940 St. Louis, 314/770-2600 Altoona, 814/941-8330 Seattle, 206/762-1500 QE Queretaro
Hydraulic Supply Company Davenport, 563/391-8888 Missouri Power Transmission Lancaster, 717/393-3901 Spokane, 509/795-3105 SLP San Luis Potosi
Belle Glade, 561/996-4431 Dubuque, 563/556-3022 Cape Girardeau, 573/335-5546 Monroeville, 412/856-8034
Fort Lauderdale, 954/463-6460 Ft. Dodge, 515/573-5753 Columbia, 573/474-1446 New Castle, 724/654-6411 WEST VIRGINIA
Fort Myers, 239/274-9229 Ft. Madison, 319/372-6611 Rolla, 573/364-8009 Philadelphia, 610/616-8000 Charleston, 304/744-0201
Florida City, 305/248-3713 Muscatine, 563/263-3452 Springfield, 417/869-4014 Pittsburgh, 412/787-1990 Fairmont, 304/368-6300
Jacksonville, 904/783-4401 Ottumwa, 641/682-5401 St. Louis, 314/421-0919 Reading, 610/376-7163 Huntington, 304/525-6706
Lakeland, 863/665-3589 Sioux City, 712/258-0595 Williamsport, 570/322-2439
Medley, 305/249-1877 York, 717/848-1102

©2019 Motion Industries, Inc.


1605 Alton Rd., Birmingham, AL 35210
Call. 800-526-9328 Click. MotionIndustries.com Visit. Over 550 Locations

Motion Industries is a wholly owned subsidiary


of Genuine Parts Company (NYSE: GPC).

HOSTILE-DUTY WORLD MOTORS MRO SOLUTIONS

General-Purpose Hostile-Duty World Motor


3-Phase TEFC—Premium Efficient—NEMA®
• Class F insulation, Class B rise at full load on 60 Hz sine wave power
• Cast iron frame, cast iron end brackets
• Corrosion-resistant mill- and chemical-duty paint
• Stainless steel nameplate (with CE mark) and zinc-plated hardware
• Shaft slinger on pulley end for IP54 protection
• Dual voltage 230/460V (1 hp to 100 hp)
• 40°C ambient, NEMA® design B performance on 60 Hz sine wave power
• Regreasable ball bearings for sizes 250 and up, lifting provisions for sizes 180 and up
• Self-certified Class I, Division 2, Groups A, B, C and D
• Double-shielded bearings
• 1.15 service factor at 60 Hz
• Suitable for 20:1 (3 Hz to 60 Hz) variable torque; 5:1 (12 Hz to 60 Hz) constant torque on inverter power
• F1 rigid base, steel fan cover and conduit box; field convertible to F2 mounting
• Condensation drains with plastic plugs
• Conversion kits: All cast iron upgrade, C and D flanges, canopy kits
• Applications: Pulp and paper plants, saw mills, mines, foundries, chemical plants, waste management
facilities, and other process-related industries requiring protection within harsh operating conditions
• Manufacturer: U. S. Motors

Mi Item # Mfr Part # HP RPM Voltage Motor Frame Size


07602223 HD7P2E 7 1/2 1,800 230/460 213T
07602144 HD10P2E 10 1,800 230/460 215T
07602156 HD15P2E 15 1,800 230/460 254T
07602167 HD20P2E 20 1,800 230/460 256T
07602179 HD25P2E 25 1,800 230/460 284T
07602191 HD30P2E 30 1,800 230/460 286T
07602206 HD40P2E 40 1,800 230/460 324T
07602210 HD50P2E 50 1,800 230/460 326T

https://tinyurl.com/y3tjygqb
©2019 Motion Industries, Inc. 0M0719 00003W12632
MACHINE LUBRICANTS
Gazpromneft — Klüber Lubrication
ITW ROCOL Klüber Lubrication NA LP New Age Chemical RelaDyne
Lubricants Ltd. Argentina SA
Leeds, United Kingdom Londonderry, NH Delafield, WI Hebron, KY
Moscow, Russia Buenos Aires, Argentina
www.rocol.com www.klueber.com/us www.newagechemical.com www.reladyne.com
www.gazpromneft-oil.ru/en www.klueber.com/ar

Gazpromneft Hydraulic HLP 32 Sapphire Hi-Power 32 - Klübersynth EG 4-32 PB Hydraulic 32 RO RelaTech R & 0 32

Gazpromneft Hydraulic HLP 46 Sapphire Hi-Power 46 Klüberoil GEM 1 46 N Klübersynth G 4-46 PB Hydraulic 46 RO RelaTech R & 0 46

Gazpromneft Hydraulic HLP 68 Sapphire Hi-Power 68 Klüberoil GEM 1 68 N Klübersynth G 4-68 PB Hydraulic 68 RO RelaTech R & 0 68

Gazpromneft Romil 150 Sapphire Hi-Torque 150 Klüberoil GEM 1 150 N Klübersynth G 4-150 PB Hydraulic 150 RO RelaTech R & 0 150

Gazpromneft Romil 220 Sapphire Hi-Torque 220 Klüberoil GEM 1 220 N Klübersynth G 4-220 PB Hydraulic 220 RO RelaTech R & 0 220

Gazpromneft Romil 460 Sapphire Hi-Torque 460 Klüberoil GEM 1 460 N Klübersynth G 4-460 PB Hydraulic 460 RO -

Gazpromneft Hydraulic HLP 32 Sapphire Hi-Power 32 - Klüberoil SUH 1-32 US PB Hydraulic 32 RelaTech AW-32

Gazpromneft Hydraulic HLP 46 Sapphire Hi-Power 46 - Klüberoil SUH 1-46 US PB Hydraulic 46 RelaTech AW-46

Gazpromneft Hydraulic HLP 68 Sapphire Hi-Power 68 - Klüberoil SUH 1-68 US PB Hydraulic 68 RelaTech AW-68

- - - - PB Spin 2 -

- - - - PB Spin 10 RelaTech Spindle 10

- - - - PB Spin 22 RelaTech Spindle 22

- - - - Riteway 32 -

Gazpromneft Slide Way-68 Ultraglide X5 - Lamora D 68 Riteway 68 RelaTech Way Oil 68

Gazpromneft Slide Way-220 - - Lamora D 220 Riteway 220 RelaTech Way Oil 220

Gazpromneft Reductor CLP-68 Sapphire Hi-Power 68 - Klübersynth GEM 4-68 N PB EP Gear 68 -

Gazpromneft Reductor CLP-150 Sapphire Hi-Torque 150 - Klübersynth GEM 4-150 N PB EP Gear 150 RelaTech EP Gear-150

Gazpromneft Reductor CLP-320 Sapphire Hi-Torque 320 - Klübersynth GEM 4-320 N PB EP Gear 320 RelaTech EP Gear 320

- Sapphire Hi-Torque 460 - Klübersynth GH 6-460 PB Worm GO 460 -

- Tuflube Allweather - Klüberfluid C-F 3 Ultra CS000 220 -

Gazpromneft Grease L EP 2 Sapphire 2 - Klüberplex BEM 41-132 New Age Lith #2 AllFleet EP-2

Gazpromneft Grease L Moly EP 2 Sapphire Hi-Load 2 - Klüberplex EM 91-152 New Age Molylith #2 AllFleet HD EP-2

- FOODLUBE Universal 2 - Allplex FMG 2 US - -

-
FOODLUBE Hi-Power / Hi-
Torque
- Klüberoil 4 UH1 Series - -

www.plantengineering.com PLANT ENGINEERING June 2020 • 17


LUBRICATIONGUIDE
MACHINE LUBRICANTS
Summit (Klüber Tap Magic (The Steco Triboscience & WIPA Chemicals
Tecsia Lubricants
Lubrication NA LP) Corporation) Engineering International NV
Singapore
Tyler, TX Little Rock, AR Fall River, MA Evergem, Belgium
www.tecsialube.com
www.klsummit.com www.tapmagic.com www.tselubes.com www.wci-nv.com

General Purpose Lubricant


Viscosity,
ISO Viscosity Grade
SUS at 100 F

32 135-165 Syngear SH-7032 - - - -

46 194-236 Syngear SH-7046 - - - -

68 284-346 Syngear SH-7068 Tap Magic Aluminum - - -

Tap Magic EP-Xtra, Tap Magic


150 630-770 Syngear SH-7150 - - -
Eco-Oil

220 900-1100 Syngear SH-7220 Tap Magic ProTap - - -

460 1935-2365 Syngear SH-7460 Tap Magic Xtra-Thick - - -

Antiwear Hydraulic Oil

32 135-165 - - - - ECOSYN HP 32

46 194-236 - - - - ECOSYN HP 46

68 284-346 - - - - ECOSYN HP 68

Spindle Oil
2 29-35 - - - - ECOSYN SP 2

10 54-66 - - - - ECOSYN SP 10

22 95-115 - - - - ECOSYN SP 22

Way Oil
32 135-165 - - - - -

68 284-346 - - - - -

220 900-1100 - - - - -

Extreme Pressure Gear Oil


68 284-346 Syngear SH-10068 - - Tribosyn 329-68EP ECOSYN BGP 68 EP

TACBECON HEP 150,


150 630-770 Syngear SH-1015 - TACBECON SYN GEAR Tribosyn 329-150EP ECOSYN BGP 150 EP
915

TACBECON HEP 320,


320 135-1650 Syngear SH-1032 - TACBECON SYN GEAR Tribosyn 329-320EP ECOSYN BGP 320 EP
930

Worm Gear Oil

460 1935-2365 Syngear PG-460 - - - ECOSYN BGPG 460

Cling Type Gear Shield - - - - - -

General Purpose Extreme


NLGI 2 Sumtech SG - - - -
Pressure Lithium Base Grease

Molybdenum Disulfide
NLGI 2 - - - - -
Extreme Pressure Grease

HI Grease - Sumtech FGCS - - - -

H1 Fluid - Hysyn FG - - - ECOSYN BGPG 460

General Purpose Synthetic


Fluid
- Syngear SH-7000 - - - -

18 • June 2020 PLANT ENGINEERING www.plantengineering.com


COMPRESSOR LUBRICANTS
Lubriplate Lubricants Castrol
Allegheny Petroleum Anderol
(BP Lubricants USA)
Newark, N.J. Wilmerding, PA Venlo, Limburg
Wayne, NJ
www.oils.com www.Anderol.com
www.lubriplate.com www.castrol.com

Polyalphaolefin (PAO) Compressor Oil


32 140 Syn Lube 32 Altra PAO Compressor 32 Anderol 3032 Aircol SR 32

46 134 Syn Lube 46 Altra PAO Compressor 46 Anderol 3046 Aircol SR 46

68 139 Syn Lube 68 Altra PAO Compressor 68 Anderol 3068 Aircol SR 68

100 150 Syn Lube 100 Altra PAO Compressor 100 Anderol 3100 Aircol SR 100

150 131 Syn Lube 150 Altra PAO Compressor 150 Anderol 3150 -

Partial Synthetic Compressor Oil


32 146 - Altra HC Compressor 32 Anderol S 32 -

46 145 - Altra HC Compressor 46 Anderol S 46 Tribol CS 1750/46

68 87 - Altra HC Compressor 68 Anderol S 68 Tribol CS 1750/68

100 99 - Altra HC Compressor 100 Anderol S 100 -

150 105 - Altra HC Compressor 150 - -

220 105 - Altra HC Compressor 220 - -

Centrifugal Compressor Oil


32 127 - Altra AC Compressor 32 Anderol 495 Tribol HM 943/32

46 136 - Altra AC Compressor 46 Anderol 496 Tribol HM 943/46

15 120 - Altra AC Compressor 15 - -

32 160 - Altra AC Compressor 32 - -

Chevron Global Gazpromneft — Lubricants


DuBois Chemicals ITW ROCOL
Lubricants Ltd.
Cincinnati, OH Leeds, United Kingdom
Louisville, KY Moscow, Russia
www.duboischemicals.com www.rocol.com
www.chevronlubricants.com www.gazpromneft-oil.ru/en

Polyalphaolefin (PAO) Compressor Oil


32 140 Perlube Syn-Comp-32 (180-220) - FOODLUBE Hi-Power 32

46 134 Perlube Syn-Comp-46 (225-275) - FOODLUBE Hi-Power 46

68 139 Cetus PAO Perlube Syn-Comp-68 (317-389) - FOODLUBE Hi-Power 68

100 150 Blue Star Y 6180/100 Gazpromneft Compressor PAO NG-100 FOODLUBE Hi-Power 100

150 131 Perlube Syn-Comp-150 (709-871) Gazpromneft Compressor PAO NG-150 FOODLUBE Hi-Torque 150

Partial Synthetic Compressor Oil


32 146 - Blue Star S 6150/32 (180-220) - -

46 145 - Blue Star S 6150/46 (225-275) Gazpromneft Compressor S Synth-46 -

68 87 - Blue Star S 6150/68 (317-389) Gazpromneft Compressor S Synth-68 -

100 99 - Blue Star S 6150/100 Gazpromneft Compressor S Synth-100 -

150 105 - Blue Star S 6150/150 (709-871) Gazpromneft Compressor S Synth-150 -

220 105 - - - -

Centrifugal Compressor Oil


32 127 - - -
Regal R&O, GST, Cetus HiPersyn Gazpromneft Compressor S Synth-46;
46 136 - -
Gazpromneft Compressor F Synth-46

15 120 - - - -

32 160 Regal R&O, GST, Cetus HiPersyn - - -

www.plantengineering.com PLANT ENGINEERING June 2020 • 19


LUBRICATIONGUIDE
COMPRESSOR LUBRICANTS
Klüber Lubrication Klüber Lubrication Summit (Klüber
New Age Chemical RelaDyne
Argentina SA NA LP Lubrication NA LP)
Delafield, WI Hebron, KY
Buenos Aires, Argentina Londonderry, NH Tyler, TX
www.newagechemical.com www.reladyne.com
www.klueber.com/ar www.klueber.com/us www.klsummit.com

Polyalphaolefin (PAO) Compressor Oil


32 140 - - - - SH-32

46 134 - - PB Syn Compressor 46 - SH-46

68 139 - - PB Syn Compressor 68 - SH-68

100 150 - - PB Syn Compressor 100 - SH-100

150 131 - - PB Syn Compressor 150 - SH-150

Partial Synthetic Compressor Oil


32 146 - - - - -

46 145 - - PB Compressor SS 46 - -

68 87 - - PB Compressor SS 68 - -

100 99 - - PB Compressor SS 100 - -

150 105 - - - - -

220 105 - - - - -

Centrifugal Compressor Oil


32 127 - - PB Compressor 32 CC - Supra 26N

46 136 - - PB Compressor 46 CC - Supra Coolant

15 120 - - - - -

32 160 - - - - Supra 26N

Tap Magic (The Steco Triboscience & WIPA Chemicals


Corporation) Tecsia Lubricants
Engineering International NV
Singapore
Little Rock, AR Fall River, MA Evergem, Belgium
www.tecsialube.com
www.tapmagic.com www.tselubes.com www.wci-nv.com

Polyalphaolefin (PAO) Compressor Oil


32 140 - TACBECON SYN P1032 - ECOSYN CP 32, ECOSYN CPF 32 (Food Grade)

46 134 - TACBECON SYN P1046 - ECOSYN CP 46, ECOSYN CPF 46 (Food Grade)

68 139 - TACBECON SYN P1068 - ECOSYN CP 68, ECOSYN CPF 68 (Food Grade)

100 150 - TACBECON SYN P1100 - ECOSYN CP 100, ECOSYN CPF 100 (Food Grade)

150 131 - TACBECON SYN P1150 - ECOSYN CP 150, ECOSYN CPF 150 (Food Grade)

Partial Synthetic Compressor Oil


32 146 - TACBECON SSC 32 - ECOSYN CS 32, ECOSYN CE 32 (fully synthetic)

46 145 - TACBECON SSC 46 - ECOSYN CS 46, ECOSYN CE 46 (fully synthetic)

68 87 - TACBECON SSC 68 - ECOSYN CS 68, ECOSYN CE 68 (fully synthetic)

100 99 - TACBECON SSC 100 - ECOSYN CS 100, ECOSYN CE 100 (fully synthetic)

150 105 - - - ECOSYN CS 150, ECOSYN CE 150 (fully synthetic)

220 105 - - - ECOSYN CS 220, ECOSYN CE 220 (fully synthetic)

Centrifugal Compressor Oil


32 127 - - - ECOSYN CP 32

46 136 - - - ECOSYN CP 46

15 120 - - - ECOSYN CP 15

32 160 - - - -

20 • June 2020 PLANT ENGINEERING www.plantengineering.com


COVID-19 UPDATE
At Spiroflow, we have adapted our process
amid the COVID-19 crisis, but we will not
stop working for you. As a critical
infrastructure supplier, Spiroflow will remain
open and continue to manufacture hygienic
equipment essential for your operations,
now more than ever. We're in this together,
even if it's six feet apart. - Jeff Dudas, Spiroflow CEO
input #10 at www.plantengineering.com/information
Scan to view a
video of the AMC

www.spiroflow.com/knows
(704-766-8065)
Epicor® Cloud ERP
for Manufacturing

Gain visibility, collaboration and


efficiency today:

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enterprise solutions that shape the exceptional. Realize yours today with manufacturing
solutions that give you visibility, collaboration and efficiency.

Contact us today info@epicor.com www.epicor.com

“Being further from a major city, Epicor’s remote consulting and


project management helped us effectively implement and helps us
continually improve our business efficiency.”
—Krysten Westrum, TEAM Industries

The contents of this document are for informational purposes only and are subject to change without notice. Epicor Software Corporation makes no
guarantee, representations, or warranties with regard to the enclosed information and specifically disclaims, to the full extent of the law, any applicable
implied warranties, such as fitness for a particular purpose, merchantability, satisfactory quality, or reasonable skill and care. The results represented in
this testimonial may be unique to the particular customer as each user’s experience will vary. This document and its contents, including the viewpoints,
testimonials, dates, and functional content expressed herein are believed to be accurate as of its date of publication, May 5, 2020. Use of Epicor products and
services are subject to a master customer or similar agreement. Usage of the solution(s) described in this document with other Epicor software or third-party
products may require the purchase of licenses for such other products. Epicor, and the Epicor logo are trademarks or registered trademarks of Epicor Software
Corporation in the United States, and in certain other countries and/or the EU. Copyright © 2020 Epicor Software Corporation. All rights reserved.

input #11 at www.plantengineering.com/information


SOLUTIONS
INDUSTRIAL LUBRICATION GUIDE
By Debbie Sniderman and Evan Zabawski, CLS

Create a strategy to
control industrial lubricant
contamination
Identify the source, deal with it

O
ver time, assets requiring industrial
lubrication suffer a loss of usefulness. Key concepts
They break, become obsolete or stop
performing at their intended levels • What is clean enough? Lubricant and equipment
because of surface deterioration from corrosion cleanliness standards are poor.
or physical wear. Most failures are from contamina-
tion that accelerates processes in action. • Particle size matters more than quantity. Smaller
That was the focus of a Society of Tribologists particles are killers.
and Lubrication Engineers (STLE) webinar pre-
sented by Evan Zabawski, CLS, the senior technical • Be aware of contaminants from all three source
advisor at TestOil, which is the basis of this article. categories: self-generated, external and built-in.
Contaminants have been called the greatest cause
of lubricant malfunction and excessive parts wear
by the Mobil Oil Co. They can have serious adverse Repeated studies and field experiences demon-
effects on physical and chemical properties of strate that doing so can extend fluid service lives,
Figure 1: hydraulic and lubricant fluids, including acceler- with Pall Corp., a filtration company, realizing
Typical dynamic ated oxidation of fluid base stocks and premature this by factors of four to six. “Contamination may
clearances. additive depletion due to additive precipitation or be our greatest foe. But it’s the easiest to work
Courtesy: chemical reaction involving additives. against to prevent or at least reduce its severity,”
ASME Wear The importance of removing particulate and said Zabawski.
Handbook water contamination cannot be understated. It’s important to understand where contaminants
can come from so effective remediation plans can
be put in place.

Standards fall short


Every year, failures occur because of contamination.
“This is not surprising given that new equipment
cleanliness and industrial fluid cleanliness stan-
dards are inadequate,” Zabawski said.
The API Standard 614/ISO 10438-2 dictates
the cleanliness of new equipment during its com-
missioning phase falls short in helping to define
what clean actually is. It prescribes a one-hour oil
flush at only design flow rate but doesn’t define a
temperature or pressure or encourage using the
maximum the piping will allow according to the
system design.
The standard specifies visual cleanliness inspec-
tions at two to six inspector-selected points using
100-mesh screens (approximately 159 microns) and

www.plantengineering.com PLANT ENGINEERING June 2020 • 23


SOLUTIONS
INDUSTRIAL LUBRICATION GUIDE

eight to 16 times higher particle counts than what


OEMs recommend for in-service operating fluids.
The ANSI/AGMA 9005-E02 specification for
new oil cleanliness states it would be clean enough
for use if it is free of visible suspended or settled
contaminants at the time it is installed. Using only
the eyes to inspect a sample pulled in a clear con-
tainer held up to the light looking for anything
floating or suspended is not enough.

What is clean enough?


Humans can see particles sized as low as 40
microns, but the most damaging particles are
clearance-sized, much smaller than that. The
contaminants to be most cognizant of, to remove
or prevent from entering a system, are those sized
the same as typical dynamic clearances (see Figure
Figure 2: Switching from 40-micron particle filters to a lower size 1). In equipment where lubrication is used, a sig-
might extend the life of a bearing. Courtesy: Gläntz W. (1993), nificant portion of the ranges of typical dynamic
“Contamination in Lubrication Systems for Bearings in Industrial clearances is in the size bracket of 1 to 5 microns,
Gear Boxes,” SKF Ball Bearing Journal, no. 242, pp. 20-26 meaning the smallest particles are most important.
Switching from 40-micron particle filters down
states the system shall be considered clean when to 10-, 5- or 1-micron filters might extend the life
foreign matter such as rust, metal shavings and of a bearing by multiple lifetimes, but practicalities,
sand are not visible to the eye and grittiness is not feasibility and the economics of the change need
detectable to the touch. to be considered (see Figure 2). Economics play a
“Touch is very subjective. When trying to feel bigger role in the decision-making process than
for small particles, office workers may have a more any other about what level and particle size to filter
sensitive sense of touch compared to those handling or control. Space may be needed for larger filter
tools every day. Everyone would sense them dif- housings and slower flow rates would be needed
ferently,” Zabawski said. Using touch detects only when they are used. Is a facility willing to give up
large particles, which are not as much a concern real estate to install a filtration skid? Would the
as smaller ones. reliability and increased uptime be worth it?
Most lubricants have an original equipment man- “Most people stop around the 5- to 10-micron
ufacturer (OEM) guideline for how clean the fluid range where it is still practical and doesn’t require
should be. However, new oil is not filtered for any a major housing change,” Zabawski said. “At that
small micron particle rating from any supplier. It level, it is probable to expect a two to three times
goes through coarse filters at the blending and fill- life extension, and the economics may be profitable.
ing stages, if at all, and possibly again when going But the critical particle size is still the clearance size,
through bulk delivery. But new oil sampling shows likely less than 5 microns. For the biggest impact,
efforts below 5 microns should be considered.”
Figure 3: Adhesive wear. Courtesy: Pall Corp.
Small particles, big failures
With tight clearances, it doesn’t take many particles
to cause damage. A single clearance-sized particle
entering a valve body can cause it to stick and the
valve to not function. Static friction, or slow valves,
can’t be overcome. Entire assemblies with these
problems need removal, cleaning, safely freeing
the spool and flushing out before going back into
service. Scored or heavily damaged valve bodies
often need re-machining, creating significant main-
tenance situations, the need for more spare parts
to be kept on hand and downtime and costs for a

24 • June 2020 PLANT ENGINEERING www.plantengineering.com


Advertisement

Smart Sensors keep


your employees and
productivity safe

T
he ability to monitor equipment through the
use of Smart Sensors enables you to know
exactly how your equipment is working and
keep employees safe at the same time.
ABB AbilityTM Smart Sensors are easy-to-use,
wireless sensors that monitor the health of equipment.
Smart Sensors give alerts when equipment requires
attention, allowing users to reduce downtime, improve
reliability, and operate safely. Sensor data enables
shop to rebuild or send them out for Figure 4: Abrasive wear. Courtesy: maintenance to be planned according to actual needs
reconditioning. Pall Corp. rather than based on generic schedules, and minimizes
Contamination-related failures unplanned downtime that can lead to process
where hydraulic cylinders aren’t There are four categories of metal- interruption and lost revenue.
moving properly or valves don’t actu- lic wear that can cause particles,
ate properly take even more time to either from metal-to-metal contact
isolate, repair, bring back online and or involving contact between metal
complete QC testing. Responses to and other particulates. In adhesive
these types of failures are on the order wear, the high points or asperities
of a day or days compared to some- of two metal surfaces come into
thing like a burst hose, which can be contact with each other under high
replaced in a matter of hours. Eco- pressure (see Figure 3). The surfaces
nomics dictate it is better to prevent temporarily weld together but tear
failures from contamination to avoid away from each other because they
these costly scenarios. are in motion. During contact, before
tearing apart, there are no contami- Remote monitoring also keeps employee safe. Each
Contaminant categories nants, only rough surfaces touching time an employee performs a “routine” maintenance
There are broad categories of lubri- each other. When the fused metal check based on an arbitrary schedule, they are at
cant contaminant sources. In self- between the two surfaces tears apart, risk for injury from unnecessary interaction with the
generated sources, particles occur it is torn off from one of the surfaces equipment. The ability to monitor remotely allows
inside a system after it is in motion. and becomes loose and lost inside maintenance to safely assess health without touching
External sources draw particles into the system. Adhesive wear causes sig- any equipment, thus eliminating potential hazards
breathers and other open ports. nificant material loss that can lead to due to rotating equipment or hot surfaces. Unplanned
Finally, there are built-in sources further wear. downtime means more than a financial impact and loss
that exist inside a system from its In the abrasive wear mechanism, of raw materials during the shutdown. It also means
beginning of life. metallic parts don’t contact each other that you are preventing potential harm to employees
directly but wear occurs through shear who may be hit by debris, impacted by fire, or other
Self-generated sources. Internal with particles of the right size (see events from a sudden shutdown.
contaminants are generated from Figure 4). Particles smaller than a sys-
process-related conditions and involve tem’s clearance pass through it without
sources such as metallic wear, seal causing damage. Particles larger than
abrasion, chemical corrosion and even
improper mixtures of greases and oils Figure 5: Fatigue wear. Courtesy:
used on or inside a system. Pall Corp.

www.plantengineering.com PLANT ENGINEERING June 2020 • 25


Advertisement

As Demand for
Corrective Lenses Rises,
Identifying Effective
SOLUTIONS
INDUSTRIAL LUBRICATION GUIDE
Over-the-Glass (OTG)
Safety Eyewear is More
Important than Ever

W
orkplace eye injuries remain a daily
threat to workers across America,
yet the majority are preventable. The
number of workers wearing Rx lenses
is rising, because it’s more important than ever to outfit
your workforce with effective eye protection that can Figure 6: Erosive wear. Courtesy: flex to accommodate the particle. As
be worn over the glass. Recent advances including Pall Corp. a mechanism, fatigue can take thou-
lightweight materials, innovative weight distribution, sands or millions of cycles of repeated
modern styling, and adjustability features make the clearance size won’t enter the sys- stressing to occur and doesn’t occur
selecting comfortable, reliable OTG eye protection tem. But those that are at or near the rapidly. However, once spalls form
easier than ever. By outfitting your workforce with clearance size will enter the system and cracks propagate to the surface,
customizable OTGs they can trust, workers will return and contact both surfaces, scuffing they accelerate very quickly, causing
home safely each day with their invaluable sense of and dragging across surfaces, plowing concern.
vision intact – and you’ll keep your company’s safety up other bits of material from one or The last type of metallic wear is
record and bottom line intact.
both surfaces and creating even more erosive wear, like sandblasting, where
contaminants. particles much smaller than clearance-
Metal fatigue also creates contami- sized become important (see Figure
nation. Fatigue occurs after cycles of 6). As fluid flows through an asset,
repeated stressing from being under particles suspended in it change direc-
load (see Figure 5). A metal surface tion rapidly and are squeezed into
flexes when it experiences high pres- narrow orifices where they impinge
sures when particles are pushed into on metal surfaces. When fast-moving
it. Repeated flexing creates subsurface particles harder than the metal hit the
cracks that propagate to the surface surface, they cause damage, eroding
and cause loss of material there. This the surface away. Significant erosive
Over-the-Glass (OTG) safety glasses are an ideal material becomes an additional con- wear can cause systems to stop func-
solution for workers who wear corrective lenses, as taminant that can lead to more fatigue. tioning, such as valves that no longer
they’re simply worn over their own Rx eyewear. UVEX In this mechanism, two metal surfaces can stop flow.
Avatar™ OTG has a stylish ultra-light design and don’t have to contact each other or Seal abrasion is another internal
incorporates a unique Weight Distribution Technology even experience relative motion. source of contamination (see Figure
and numerous adjustability innovations such as ratchet Being under the repeated loads from 7). Seals are designed to keep con-
temples and fully adjustable temples and nose pad. particles is enough to cause fatigue taminants out, and good seals stop
With its ideal balance of technology and design, UVEX and more particles as particles push contaminants from entering a system.
Avatar is one of the most comfortable and stylish safety into one or more metal surfaces, which But sometimes seals allow contamina-
OTG eyewear products on the market. tion into the system, pushing it against
rotating shafts, scoring them and

“ Contamination may
be our greatest foe.
preventing the system from sealing
properly. Eventually, the contamina-
tion can enter the lubrication, or the
lubrication will escape, causing the
system to no longer function, a loss
But it’s the easiest of usefulness and more contaminants
to be generated by other mechanisms.
For more information on Uvex® Avatar™ OTG safety to work against to Chemical corrosion from water
eyewear from Honeywell, visit entering a system is another self-
https://tinyurl.com/UvexAvatar prevent or at least generated source of contamination.
Water that enters a lubricant by


reduce its severity. any means is a contaminant. It can
come from added bulk fluids, from

26 • June 2020 PLANT ENGINEERING www.plantengineering.com


Advertisement

ATEX Certified –
Hazardous Duty
Impact Wrenches

W
condensation or a leak in a hen it comes to getting the toughest
cooler or other application. It jobs done, professionals around the
oxidizes metal parts causing world choose Ingersoll Rand for tools
rust, and the small rust par- specifically designed to meet safety
ticles that flake or are rubbed regulations for working in dangerous atmospheres. From
off can be crushed into even petrochemical refineries to plastic manufacturers, Ingersoll
smaller particles. Clearance- Rand offers safe and productive solutions to meet the
sized particles can easily result demands of our customers, because making tools that can’t
from oxidation elsewhere in work where our customers work is not an option.
the system. Ingersoll Rand’s line of ATEX impact tools and
“When oxidized gear teeth drills are built to perform in the harshest environments
are seen, it’s not the teeth including oil refineries, offshore platforms, and other
themselves that we’re worried areas where dangerous atmospheres can occur. With
about. Rust particles generated products specifically designed to meet ATEX Zone 1 or
far away, even on the casing, Zone 2 requirements, we meet the most demanding safety
can enter the gear clearances regulations. Our selection of ATEX tools is one of the
and cause damage,” Zabawski broadest, certified portfolios of tools on the market to get
said. “The water is not the pri- the job done – no matter what the environment.
mary concern, but the effects
that come about later from the
many particles that are created
in the system.”
Residue from the oxidation
process is another internal
source of contamination (see
Figure 8). As lubricants are used, they Figure 7: Seal abrasion. Courtesy:
Safety:
degrade over time. This degradation STLE
• Reduces risk of arcs or sparks. Complies with stringent
occurs faster at higher temperatures.
European safety directives (ATEX - Atmosphères
Degrading lubricants form chemically make up for shortcomings because of
Explosibles) for use in explosive atmospheres that help
insoluble materials that settle in cool- lack of inventory or not having the expedite your hot work permit process
er zones and in tight clearances. “This right oil in the quantity needed or
settling can’t be controlled,” Zabawski readily available by using whatever Reliability:
said. “As long as water, temperature is available. They also don’t know • The outstanding quality of Ingersoll Rand tools and
and metals are in the system, oxida- that mixing oils is a big concern. our extended maintenance intervals give you more
tion will be activated in the fluid. Con- Sometimes oil jugs are not labeled time to get the job done. Minimize your downtime and
taminants act as catalysts that acceler- correctly, and sometimes systems maximize productivity
ate oxidation, creating tar, lacquers aren’t labeled with specific needs.
and varnishes that become sticky and Encouraging accurate labeling and Durability:
reduce clearances, increasing friction.” good training practices make it easier • Premium components such as bronze end plates and
Mixing oils that aren’t compatible titanium hammer cases help extend tool life
with each other is another source of
internal contamination. When oils are
mixed that aren’t meant to be, they
form oil-insoluble substances. Even if
they are clean, incompatible oils create
“ It’s not possible to

other serious side effects like additive


leave the particles
dropout, negative synergies or gelling
fluids depending on the base stocks
in the bottom of the
used. When this happens, there’s not
only a loss of usefulness to the fluid,
container and pour


but the parts won’t function the way
they are designed.
only the clean oil.
There are several reasons oils are
mixed when they shouldn’t be. People

www.plantengineering.com PLANT ENGINEERING June 2020 • 27


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INDUSTRIAL LUBRICATION GUIDE
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ccording to the U.S. Bureau of Labor
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to be sure the right oil gets to the pumps on oil drums should be sealed.
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contamination caused by adding oil ment on standard gate valves. Or,
are important to consider (see Figure rather than using gate valves, which
9). Taking a flash photograph in a are slow acting, hard to flush prop-
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taminants in the air that can only be faster-acting valves like quarter-turn
seen with a camera flash. They are ball valves could be used, allowing the
common in any environment and system to be flushed out to make sure
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in, collars are purposely moved out of Skipping small steps can render
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open, baskets meant to catch particles breathers are installed on tank nipples,
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28 • June 2020 PLANT ENGINEERING www.plantengineering.com


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www.plantengineering.com PLANT ENGINEERING June 2020 • 29


SOLUTIONS
INDUSTRIAL LUBRICATION GUIDE
By Dr. Raj Shah and Shana Braff

A tribute to the father


of tribology:
Professor H. Peter Jost
The contributions of this industry giant won’t be forgotten

M
ost people take non-slip shoes or anti- his death, was president of the International Tribol-
slip bathtubs for granted. But non- ogy Council and a lifetime member of the council
slippery shoes and anti-slip bathtubs of the Parliamentary and Scientific Committee.
and showers are products tribology He also was an honorary fellow of the Institution
has had an instrumental part in bringing about. of Engineering and Technology, the Institution of
Its role is in ensuring that other types of technol- Mechanical Engineers and the Institute of Mate-
ogy we rely on daily perform properly, such as the rials.
critical function brakes provide in any form of He was appointed a Commander of the Most
transportation. This is another invaluable service Excellent Order of the British Empire (CBE) in
we owe to the rarely touted field of tribology. Even 1969, and also was honored by the heads of state
fewer people know the name Peter Jost, who is often of France, Germany, Poland, Austria and Japan,
considered one of the founders of the discipline and in 1992 became the first honorary foreign
of tribology. member of the Russia Academy of Engineering.
He held two honorary professorships and 11 honor-
Tribology background ary doctorates including, in January 2000, the first
Tribology only became widely acknowledged in Millennium honorary science doctorate. Finally, in
the 1960s after an eye-opening British study: The 2009, well into his golden years when most would
Jost Report. This eponymous report was published be content to rest on their laurels, Jost was still a
by Jost, a British mechanical engineer who would pioneer in the industry and looking to the future
become known as the founder of tribology. The when he co-launched the principles of Green Tri-
report revealed that enormous financial losses were bology, leading the way for the first Green Tri-
occurring due to friction and corrosion. However, bology World Congress. Shortly before his death,
knowledge of these factors is virtually as old as he was elected an Honorary Fellow of the Royal
time: The ancients as far back as Paleolithic times Academy of Engineering.
understood the need to control these forces. The
ancient Egyptians reduced friction by using wheels Design issues
and lubricants in their chariot bearings and in Jost’s groundbreaking report, which was com-
the contraptions that transported the large loads missioned by the British government, shed light
required to build the pyramids. on the fact that, for the first time, problems of
Jost passed away on June 7, 2016, at the age of lubrication in engineering were primarily issues
95, after a long, illustrious career. He was educated of design. Their solutions, Jost posited, required
at Liverpool Technical College and Manchester a variety of skills from scientific disciplines other
College of Technology. He started his career as an than mechanical engineering, including chemistry
apprentice at Associated Metal Works in Glasgow. and materials science, solid body mechanics and
At the age of 29, he was general manager of the physics. Jost and his team calculated that enormous
international lubricants company, Trier Brothers, financial losses could be evaded because of fewer
and went on to serve as a director and chairman of breakdowns causing lost production, lower energy
several technology and engineering companies. He consumption, reduced maintenance costs and lon-
also served on several industry councils and, until ger machine life. In response to the Jost Report,

30 • June 2020 PLANT ENGINEERING www.plantengineering.com


several national tribology cen- Professor H. Peter Jost
ters were initiated in Britain, Courtesy: Society of
although originally it was Brit- Tribologists and Lubrication
ain’s competitors who took the Engineers
lead in the immediate aftermath
of the revelatory report. make its mark was the price
While tribology is a relatively tag Jost’s report attributed to
new science, paradoxically, Jost the cost of wear and tear. The
paid a debt to those scientific pecuniary benefit of tribology
geniuses who paved the way has inspired numerous studies
before him and acknowledged since. While enormous savings
that the concepts behind it had could be achieved with more
been extant for centuries. adept tribological practices,
Tribology has come a long considering the wear on tires,
way since it was first discovered, shoes and clothes alone, which is
thousands of years ago, during easily in the billions, the benefits
the Paleolithic period, when a of better tribology protocols far
rudimentary bearing was fash- exceeds the financial. With its
ioned from the bone of an ant- dramatic role in improving the
ler. The Promethean innovation also was used as bearings in car and airplane engines so that failure
a tool to spark fire solely by friction. Since the is virtually impossible, tribology veers into lifesav-
Babylonian wheel and tripartite disc wheel used in ing territory. This, of course, is just one example.
Mesopotamian chariots were created during 3500 In just about every field imaginable, tribologi-
B.C. and 2800 B.C., respectively, such tribological cal advances are synonymous with technological
progress has been imperative to sustaining the very innovation. For example, a large portion of global
survival of mankind, from that time up through energy production is consumed by extraneous fric-
today and beyond. tion and wear, which implies that more effective
It was Leonardo da Vinci who postulated that solutions to tribological concerns could lead to
friction is proportional to load and independent superior energy efficiency and, therefore, a cleaner,
of the area of the item being moved. At this semi- more salubrious environment.
nal moment, an inchoate version of tribology was As the wheel of time turns, tribolog y will
approached as a legitimate science. In 1687, Sir continue to be of incalculable significance to
Isaac Newton weighed in, observing the fluid achieving sustainability and energy efficiency
properties that affect lubricated friction, and in for a variety of applications in daily living. So,
1699 Guillaume Amontons elucidated da Vinci’s the next time you’re taking an evening stroll,
two hypotheses, elevating them to incontrovert- pressing the brakes on your car or performing any
ible laws. of the countless quotidian activities where fric-
Finally, in 1780, the last in a triumvirate of clas- tion is required, take a moment to silently thank
sic friction laws was decreed with C.A. de Cou- the unsung field of tribology, the non-squeaky
lomb’s research, which presented the theory that wheel of the scientific world that keeps all things
friction is independent of sliding speeds. Modern running smoothly and to its aptly unassuming
scientific studies were conducted in the late 1930s adoptive father, who took a nameless, orphaned
by F.P. Bowden and David Tabor, who gave the science and gave it its respective place in the
discipline the moniker triphasic. Perhaps unsur- annals of scientific innovation. PE
prisingly, that particular portmanteau never caught
on, paving the way for Professor Jost to coin the Dr. Raj Shah is a director for sales, marketing and
science’s official name: tribology. technical services with Koehler Instrument Co. at its
manufacturing facilities/corporate headquarters in
It’s all about the name New York. Shah currently is a member of the Board
Tribology is a more apt term than tribophysics of Directors of the Society of Tribologists and Lubrica-
due to the interdisciplinary nature of the science, tion Engineers.
which is a mélange of chemistry, physics, material
science, mechanical engineering and increasingly, Shana Braff is a customer service specialist with
biology. However, what really helped tribology Koehler Instrument Co. in Holtsville, N.Y.

www.plantengineering.com PLANT ENGINEERING June 2020 • 31


A DV E R T I S E M E N T

Now, more than ever, engineering innovation plays a


vital role in the vitality of industrial manufacturing.

We invite you to explore the profiles on the


following pages and celebrate the success stories
of these participating manufacturing innovators:

ABB Motors and Mechanical Lubriplate

AutomationDirect Motion Industries

AVO Training Institute Radwell, Inc.

Camfil Air Pollution Control SEW Eurodrive Inc.

Digi-Key Corporation Spiroflow

Flexicon

View the 2020 profiles and videos at:


www.plantengineering.com/innovations
A DV E R T I S E M E N T

ABB provides solutions.


ABB provides solutions for efficient production, safe and reliable operations,
and digital remote condition monitoring across most industrial plant equipment
and systems.

ABB Ability™ Smart


Sensors: Always
know how your
equipment is feeling
The ABB Ability Smart
Sensor monitors the health of your low voltage motors, bearings, gear reducers and pumps by
gathering data on vibration, temperature and other parameters that can be used to gain meaningful
information on condition and performance, enabling users to identify inefficiencies within their
system and to reduce risks related to operation and maintenance. Maintenance can now be planned
according to actual needs rather than based on generic schedules. This extends equipment lifetime,
cuts maintenance costs, and reduces or prevents unplanned downtime due to breakdowns.

NXR Motors
Buying low and medium voltage motors has never been
easier. ABB’s N-series general purpose motors combine
cost-efficient standardized designs and short lead times
with safety, productivity, energy efficiency and reliability.
Totally enclosed fan cooled motors, type NXR, General
purpose above NEMA motors fit most applications
where a highly customized motor is not needed.

Safety Mount spherical roller bearings:


Safer design, faster installation
Easy to remove, quick to install, and highly reliable in
the harshest environments, ABB’s new Dodge® Safety
Mount spherical roller bearing is ideally suited for
a variety of demanding industrial applications. This
innovative solution combines the advantages you rely
on in today’s Dodge Imperial bearings with features
that improve the safety and productivity of your
operation. Keeping your employees safe is just one
advantage of the new Dodge Safety Mount spherical
roller bearing. The new mounting system reduces
installation time by 75%, and fasteners are used to
replace the use of a hammer.

ABB is the leading US marketer, designer, manufacturer and service provider


of ABB and Baldor-Reliance® industrial electric motors and Dodge®
mechanical power transmission products. With a long rich history dating
back to 1878, the US ABB business is supported with manufacturing, R&D and
support offices in more than 15 locations in Arkansas, Oklahoma, Missouri,
baldor.abb.com
Mississippi, Tennessee, Georgia, North Carolina and South Carolina. 479.646.4711

input #12 at www.plantengineering.com/information


A DV E R T I S E M E N T

AutomationDirect

The company provides online tutorial


videos through their web store at
www.automationdirect.com as well
as their YouTube channel. A Customer
Forum provides peer support on
technical and application questions.

AutomationDirect’s customer support


team has been rated top-notch by its
customers. For 15 years straight, the
Tech Support team was voted by
readers of Control Design magazine
as the best in service and support for
various products. And, their own
Company headquarters located just north of Atlanta, GA
customer surveys consistently rank
the company’s service as better than
A well-recognized name in the industrial automation other suppliers.
market, AutomationDirect provides quality products
with FREE award-winning in-house sales and technical
support. AutomationDirect provides customers with
quick order and delivery through an online store and
toll-free number. Prices on most products are well
below the industry average and a 30-day money-back
guarantee is offered on nearly all items.

With tens of thousands of part listings, new products


include the Productivity1000 PLC, the Do-more BRX
PLC and the DURApulse GS4 AC drive. These products
represent many years of design and development by
AutomationDirect’s own engineering team as well as
Orders ship quickly from our
their strategic partners. The company also offers motors, state-of-the-art warehouse
sensors, pushbuttons, enclosures, circuit protection,
cut-to-length cable, pneumatic supplies and more.

The state-of-the-art headquarters facility near


Atlanta is designed throughout for maximum
performance. The majority of items are in-stock For an in-depth look at
and ready for immediate shipping; orders over products offered, visit:
$49 ship for FREE. Some exclusions apply. www.automationdirect.com.

1-800-633-0405 | AutomationDirect.com

input #13 at www.plantengineering.com/information


A DV E R T I S E M E N T

Safely Collecting Combustible and Toxic Dusts

Camfil APC is the world’s leading HEPA filter and uses a segmented
manufacturer of industrial dust cleaning process to keep the primary
and fume collection systems. filter cartridge operating continuously.
They are a division of Camfil,
Inc, a Sweden-based air Replacement Filter Cartridges
filtration company. The
company’s flagship product In addition to equipment, Camfil APC offers
is the Gold Series X-Flo a full range of replacement filter cartridges
industrial dust collection using HemiPleat® technology that fit most
system. It handles all kinds other dust collector brands. Replacing
of toxic and combustible standard filters with
dusts/fumes, including fine, HemiPleat filters
fibrous and heavy dust increases any
loads, and features high dust collector’s
capacity filter cartridges performance,
that are safe and easy to and the filters
change out. last much longer.

Combustible Dust Collection


Camfil APC compliance experts can recommend Industry-Leading Customer Support
dust collectors with explosion venting and Camfil filtration experts help customers improve
isolation equipment that satisfy all OSHA and the air quality in their facility. They make site
NFPA guidelines. Camfil offers a full range of visits to evaluate the dusts, assess needs and
technical services to test dusts and analyze recommend the most cost-effective equipment
specific operating conditions. to solve problems and comply with OSHA
and NFPA standards. Most Camfil dust/fume
They carry a variety of products to mitigate dust collection systems feature extended filter life,
collector explosions, including explosion vents easy filter change-out, energy efficiency, and a
and ambient fume collection systems with HEPA 12-year warranty.
grade filters.
Manufacturing Excellence and
Toxic Dust Collection Testing Services
Pharmaceutical and chemical processing indus- The corporate headquarters in Jonesboro,
tries require systems that can safely collect toxic Arkansas includes a state-of-the-art test lab
dusts, potent compounds and active ingredients. to simulate full-scale testing, including ANSI/
The Gold Series Camtain® collectors are ideal ASHRAE Standard 199 testing. This testing
for high-efficiency filtration that doesn’t require provides comparison data on emissions, pressure
re-use. They protect workers from exposure and drop, compressed air usage, energy consumption
combustible dust risks. The Quad Pulse Package and emission readings, taking the guesswork out
collector is compact enough to be placed on the of equipment selection to help identify the best
production floor or suite. It includes a secondary dust collection equipment for the job.

input #14 at www.plantengineering.com/information


800-479-6801 or 870-933-8048 | filterman@camfil.com | www.camfilapc.com
A DV E R T I S E M E N T

Digi-Key Offers Products for your


Automation and Control and Safety Applications
Digi-Key Electronics is a preferred supplier for Automation and Control and Safety products. With more than 10.2
million components from 1,200+ trusted suppliers, Digi-Key has what you need to take your design to the next level.

Learn more about these latest technologies from our


authorized supplier partners:

Banner Engineering Wireless Solutions Kit for Vibration


and Temperature Monitoring - The fully integrated solution
enables users of any experience level to reduce downtime and
increase productivity with visualized data and alarms. Setup is
simple with no programming required.

KUKA Robotics Corporation AGILUS KR 3 R540 Robot Kit -


Unrivaled in their payload categories, KUKA AGILUS robots
can perform even unusual tasks in any installation position.
The robots feature six axes, high speed, short cycle times, and
an integrated energy supply system for cost-effective perfor-
mance requiring minimal maintenance.

Schunk Miniature Pneumatic Flexible Robotic End-Effector


FGA MPG+ Kits - The FGA MPG+ kits come in four sizes and
are the perfect solution for gripping and moving extremely
small to medium-size workpieces with high precision and high
speed in clean environments.

Phoenix Contact Machine-to-Machine (M2M) Portables for


Remote Support - The M2M portables enable integrators to
ship units on-site for startups or support, while cellular remote
access allows users to access their equipment
virtually anywhere.

Sensata-Crydom PM67 Series Panel-Mount Solid-State


Relays (SSRs) - The PM67 series compact 3-phase SSRs
feature built-in overvoltage protection and optional overtem-
perature protection enabling use in demanding heating,
motion, and lighting applications. UL approved and VDE
certified, these powerful and versatile SSRs offer a panel
mounting layout compatible with standard hockey puck SSRs
and large cage clamp terminals that reduce installation cost
and time.

Digi-Key provides 24/7 technical support, and our diverse selection and extensive inventory allow our
customers to set up even complex processes quickly. With a wealth of online tools and reference materials,
engineers can innovate faster with Digi-Key.

sales@digikey.com | 1-800-344-4539 | www.digikey.com

input #15 at www.plantengineering.com/information


A DV E R T I S E M E N T

Flexicon stand-alone bulk handling equipment


to engineered, plant-wide systems
Choose from a broad range of reliable,
high performance equipment:
• Flexible Screw Conveyors • Bulk Bag Dischargers
• Volumetric Feeding • Bulk Bag Conditioners
Conveyors • Weigh Batching Systems
• Tubular Cable Conveyors • Manual Dumping
• Pneumatic Conveying Stations
Systems • Drum/Box/
• Bulk Bag Fillers Container Dumpers
Continuous growth required the company to recently
double the size of its US headquarters. A separate Flexicon
Project Engineering
Flexicon provides an unparalleled level of service Division manages
through its administrative, engineering and manufac- large-scale bulk
turing capabilities on four continents, and extensive handling projects
worldwide network of Applications Engineers and across the chemical,
factory-direct Regional Sales managers—a unique mineral, food, dairy
consolidation of bulk handling specialists with and pharmaceutical
hundreds of years of combined experience. industries worldwide.
An extensive research and development program
continually sets new standards for bulk handling Supervised by
equipment performance with entirely new designs, dedicated Project Managers, these custom-engineered,
product improvements and equipment that complies automated systems integrate Flexicon equipment with
with chemical, food, dairy and pharmaceutical bulk handling and process equipment of other
requirements nationally and internationally. manufacturers including:
• Gravimetric/Volumetric • Screeners
Flexicon’s design engineering staff devises efficient Feeders • Crushers/Grinders
solutions to the most unusual problems with highly • Silos & other storage vessels • Packaging Machines
custom equipment, endowing the company with a • Dryers/Coolers • Other bulk
depth and breadth of bulk handling experience • Mixers/Blenders processing equipment
unequalled by any other manufacturer.

Equipment overview
Flexicon is a world leader in the design and
manufacture of bulk handling equipment and custom-
engineered and integrated plant-wide systems that
transport, discharge, fill, weigh, blend, deliver and/or
feed a broad range of powder and bulk solid materials.

Products range from individual equipment to automated


systems that source bulk material from interior and
exterior plant locations, transport it between process
equipment and storage vessels, weigh it, blend it, feed Basic, stand-alone machines to automated plant-
it to packaging lines, extruders, molding machines and wide systems, all Flexicon equipment components are
storage vessels, and load it into railcars and trailers. backed by Flexicon’s Lifetime Performance Guarantee.

+1 610 814 2400 | sales@flexicon.com


www.flexicon.com
input #16 at www.plantengineering.com/information
A DV E R T I S E M E N T

Lubriplate’s Complimentary ESP Extra Services Package


helps maximize your lubrication maintenance program

Complimentary Value Added


Services Offered Include...

A Toll Free Technical Support Hotline and E-mail


You can call Lubriplate’s technical service center toll free at 800-347-5343 for
quick answers to tough lubrication questions by phone, or you can e-mail
questions to LubeXpert@lubriplate.com seven days a week.

Complete Plant Surveys and Lubricant Inventory Consolidation


Complete plant surveys by Lubriplate’s professional staff of lubrication engineers
are also available to determine your exact lubricant requirements and identify
opportunities for lubricant inventory consolidation.

Color Coded, Lubricant Specification, Machinery Tags


Lubriplate offers customized, color coded machinery tags to help prevent
lubricant misapplication and ensure that the proper lubricant is used when
servicing a particular piece of equipment. Based on a complete plant survey,
tags can be provided for each piece of equipment in your plant.

Lubrication Maintenance Software


Lubriplate offers a PC based computer software program that puts your entire
lubrication and maintenance schedules at your fingertips. This service is based
on a complete survey of your entire plant. Contact Dan Moroses (Newark office)
for details at 973-589-9150.

No-Charge Follow-up Oil/Fluid and Grease Analysis


Lubriplate’s Oil|Fluid and Grease Analysis Program is offered at no-charge on all
Lubriplate products. Tests include: Viscosity, Acidity, Contamination (% sediment
and % moisture,) Spectrochemical (PPM of wear metals and additives) ISO
Cleanliness (optional). An interpretation of the results is included along with
suggested actions to take.

In Plant User Lubrication Training Programs


We offer training programs tailored to your needs. These educational training
sessions focus on all facets of machinery lubrication and are not a sales
presentation. Seminars are graphically presented with overheads and other
support material. Available on-site at your facility or in a local conference room.
Contact us at 800-733-4755 for more information.
input #17 at www.plantengineering.com/information

1-800-733-4755 | www.lubriplate.com | LubeXpert@lubriplate.com


A DV E R T I S E M E N T

Innovation and Automation:


“Essential” for the Factory of the Future!

As we continue to see manufacturing


operations needs change worldwide,
innovation and automation continue to
be the answer to many of the problems.

Throughout industry, all factories are


looking for ways to produce more
product for less or reduce operations
downtime. With the recent COVID-19
pandemic, many factories in North
America have been closed. Upon return,
they will all be rethinking not only
productivity improvement, but how
they do business and operate their
factories in the future.

Many will look for innovative products to enhance worker safety and reduce the risk of spreading future
infections within their plants. New operating guidelines will most definitely create product innovations
in personal protective equipment (PPE), but will also drive innovation in plant floor automation. While
automation is nothing new in manufacturing across all industries, it will
expand beyond the current productivity improvement rationale to include
employee infection mitigation. Automated equipment does not become
infected with a virus; it doesn’t call in sick and cannot spread infection.

While many manufacturing companies have been considered “essential”


during this pandemic and continue to produce various products needed
for basic existence, Motion Industries is also considered “essential” as
the distributor of choice. We serve over 200,000 customers in North
America, providing the latest innovative products from manufacturers of
many kinds of parts, from power transmission products to PPE, and more.
In addition, Motion’s Automation Solutions Group can assist OEM and
end-user customers with a wide variety of automation solutions.

When it isn’t “business as usual,” it is with Motion! Over the past Randy Breaux is President
several months – while carefully following safety protocol – Motion has of Motion Industries. His
continued to remain open and operating in over 550 locations, supporting career as a strategic leader
customers as their “essential” partner during and after this pandemic. in industrial manufacturing
and distribution spans over
The “Factory of the Future” will be faced with many new challenges post 30 years, including 20+
COVID-19. Plant uptime as we enter the recovery stage will become more years at ABB/Baldor Electric
important than ever. Count on Motion as your “essential” partner for all Company and the last nine
of your product innovation and automation solutions. with Motion Industries.

Visit MotionIndustries.com/plantengineering, or check out


Mi Automation Solutions (https://tinyurl.com/yblsrdfa).

input #18 at www.plantengineering.com/information


A DV E R T I S E M E N T

Unwanted Inventory Taking Up Valuable Space?

Radwell International’s Asset Recovery program is an


exceptional resource for your company. We offer cash
for parts and products you don’t need. In many cases,
selling your excess inventory to Radwell gives you the
opportunity of adding dollars to your bottom line.

With extensive knowledge of what’s being used –


and discontinued – in the industry, Radwell stocks
and sells new and certified preowned industrial
automation, MRO, pneumatic, motion, electronic,
hydraulic, HVAC and electrical control equipment
for plant floor and facilities maintenance machinery.

The process is easy. Call Radwell for a free


recycling bin, gather and box your surplus, then call Radwell for free pick-up. Need more information?
Radwell has highly trained and experienced asset recovery and surplus team members ready to help
you make your business thrive.

Organizations that need to off-load equipment are able to do so; organizations that still need to buy
that equipment can easily find and purchase certified equipment; and less e-waste ends up in landfills.
Asset Recovery is a win-win for everyone!

Benefits of Asset Recovery


• Lowering warehousing costs • Increasing warehouse space
• Reducing Aging inventory • It increases cash flow with no labor costs
• Reducing slow moving inventory • Eliminates used overstock inventory

It is important to note that any equipment being sold to or sourced by Radwell International must
meet the highest standards of functionality and use. However, not all equipment sold to Radwell via
the Asset Recovery program has to be brand-new. Radwell has a team of in-house engineers and
technicians who can refurbish equipment to a like-new state, granting it the Radwell Certified
PreOwned stamp of approval, which comes with Radwell’s two-year warranty.

The types of equipment Radwell most often purchases and upcycles includes industrial automation
equipment, PLCs, drives, motors, electronic parts, circuit boards, meters, sensors and all types of
industrial controls. However, if your company has other types of surplus inventory that you’re looking
to offload, please feel free to contact us at 800-884-5500 ext. 824.

To learn more about Radwell International’s Asset Recovery Program visit


https://info.radwell.com/en/asset-recovery-program

input #19 at www.plantengineering.com/information


A DV E R T I S E M E N T

Technology Updates and Automation Expertise


from SEW-EURODRIVE
MOVIGEAR® and MOVI-C®
for Decentralized Installations
MOVIGEAR is the mechatronic drive system that
combines the gear unit, IE4 motor, and electronics
in one compact unit. Recent updates include fully
integrated Ethernet/IP communications and digital
motor integration. This advanced single-cable
technology carries power, feedback information, and
control signals along a single hybrid cable between
decentralized devices. MOVI-C modular automation
system is a one-software, one-hardware, automation
SEW-EURODRIVE — platform that combines fully integrated components,
Much More Than Gearmotors control electronics and software.
Our team of (MAXOLUTIONS) automation engineers
provides the expertise, project planning, software,
commissioning, and worldwide support for your most
challenging motion control projects. They can serve
as a valuable extension of your engineering team,
reducing the stress and demanding workload.

Our experts provide a solution of perfectly matched


SEW components that work together seamlessly —
because we designed them that way!

About SEW-EURODRIVE
Engineering excellence and customer responsiveness
distinguish SEW-EURODRIVE, a leading manufacturer
of integrated power transmission and motion control
systems. SEW-EURODRIVE sets the global standard
for high performance and rugged reliability in the
toughest operating conditions. With global headquar-
Complete Drive Maintenance
ters in Germany, its U.S. operations include a
and Management
state-of-the-art manufacturing center, five regional
SEW-EURODRIVE now offers a full complement of assembly plants, more than 63 technical sales
drive maintenance and management services. Our offices and hundreds of distributors and support
CDM® Maintenance Management service provides a specialists. This enables SEW-EURODRIVE to
24/7 online portal as well as a complete overview of provide local manufacturing, service and support,
your drive components, the condition of your units, coast-to-coast and around the world.
drive usage, and service details. Plus, our new on-site
Pick-Up Box Service will free up your maintenance
team for other tasks. Just place your drives that need
repair in the supplied box and we’ll handle the pick-up P: 864-439-7537
and return of your units. F: 864-439-7830
www.seweurodrive.com
input #20 at www.plantengineering.com/information
A DV E R T I S E M E N T

Spiroflow Active Monitoring (SAM) Gives Manufacturing


Leaders A Competitive Advantage Beyond Coronavirus

After coronavirus, automation software systems and


remote workforces are likely to become a part of the
“next normal” for manufacturing site management.
Tapping into additional talent through a remote
workforce, the need to stay connected during
business travel and middle-of-the-night operational
breakdowns are just a few of many reasons that
remote plant monitoring technology is likely to stick.
In fact, 60% of early adopters say that Industrial
Internet of Things (IIoT) technology is critical in
creating a competitive advantage.

Spiroflow Automations Solutions can help to To help you adapt, Spiroflow Active Monitoring
(SAM) connects your team - via PC, tablet or mobile
quickly set up remote access applications for
device - to a shared view of real-time data to manage,
full plant operations monitoring, predictive
monitor and assess critical systems and processes
maintenance and process improvement –
throughout your facility.
from any location.

The benefits of remote access to critical


operational data extend beyond, and have
been leveraged by manufacturers for
over a decade before, the pandemic and
resulting lockdowns. But COVID-19 has
accelerated the adoption of remote site
monitoring technology by manufacturing
leaders looking to effectively manage
from a physical distance.

SAM actively monitors your equipment through


sensor-based technology to give you real-time data
with situational awareness. SAM empowers plant
leaders to optimize processes and prevent costly,
unplanned downtime.

Spiroflow Automation is fully staffed and ready to


help your facility gain a competitive advantage in
the post-coronavirus economy with real-time plant
operations management and reporting – delivered to
the right people at the right time – wherever they are.

Spiroflow Automation provides automation services to manufacturers in the food,


bulk material handling & packaging, themed entertainment, paint & finishing systems,
OEM equipment manufacturing, paper, film & foil, pharmaceuticals, foundries,
automotive, and plant utilities industries. Spiroflow has been a global leader in the
field of powder handling and dry bulk solids processing for over 45 years.

sales@spiroflow.com | 704-766-8065 | spiroflow.com

input #21 at www.plantengineering.com/information


ADVERTISEMENT

Electrical Safety Compliance Assessment


Electrical accidents are described by OSHA as one of their “Fatal Four.”
That’s why it is essential to have an Electrical Safety Program that meets
the comprehensive compliance standards and regulations established by
OSHA, NEC, NFPA, IEEE, NESC, ANSI and other governing bodies.

Because these assessments can be time-consuming, complex and


confusing, AVO’s team of Electrical Safety Specialists are ready to walk
you through it. We will come to your facility and conduct an audit that
covers all five key components of the Electrical Safety Program
(illustrated below) or assess the individual components you choose.
The components of an assessment Be prepared for an OSHA “Drop-Out” random
1. Assess installation for NEC and OSHA compliance visits. Staying safe and compliant isn’t a choice,
2. Electrical Hazards Audit for NFPA 70E, NESC and but whom you choose
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3. Review facility’s Electrical Safe Work Practice for partner is. Choose
compliance with current standards and regulations AVO Training Institute.
4. Assess Personal Protective Equipment for
safety compliance Please visit
5. Recommend Electrical Safety Training for www.avotraining.com
employee: the next step to compliance for more information.

pe202006_innovHalf_AVO.indd 1 input #22 at www.plantengineering.com/information 5/18/2020 3:13:09 PM

INNOVATIONS
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Input #200 at www.plantengineering.com/information
(800) 922-4336 • mapcon.com

PLANT ENGINEERING June 2020 • 43 input #29 at www.plantengineering.com/information


Efficient. Reliable. Customizable.

Back blow nozzle


EXAIR’s models 1004SS, 1006SS
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Input #201 at www.plantengineering.com/information
input #23 at www.plantengineering.com/information

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input #24 at www.plantengineering.com/information


INNOVATIONS NEW PRODUCTS FOR ENGINEERS

20-gauge MTW-type wire


AutomationDirect has expanded its line of electrical wire for industrial applications to
include 20-gauge MTW-type wire with heat- and moisture-resistant, color-coded or
striped, insulating PVC jackets. The 20 AWG wire features a smaller diameter, which is
needed for many types of terminal block connections that cannot accept larger wire.
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white with blue, blue with white, white with orange, or green with yellow spiral stripes
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any angle. MTW wire is UL approved,
RoHS and CSA compliant.
AutomationDirect
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Input #202 at www.plantengineering.com/information

Automation
platform software
Beckhoff created a global
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the launch of PC-based control
technology in 1986. On the When it comes to your steam generation needs, keeping
software side, the TwinCAT (The all your eggs in one basket by relying on a single firetube
Windows Control and Automation boiler can be a huge risk, because if your boiler goes down,
chances are you will lose production. Miura’s Modular,
Technology) automation suite On-Demand steam solution is like having every egg in its
forms the core of the control own basket. Plus, Miura provides N+1 redundancy with
system. The TwinCAT software less total installed horsepower, providing cost savings and
unparalleled reliability and efficiency.
system turns almost any PC-based
system into a real-time control
with multiple programmable logic
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Turn-Key Boiler Room Solutions
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Beckhoff Automation Online Monitoring Systems
www.beckhoff.com input #25 at www.plantengineering.com/information
Input #203 at www.plantengineering.com/information
us.info@miuraz.com
Miura’s LX-300 888.309.5574
June 2020 • 45
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Input #106
#100 at plantengineering.hotims.com Input #107
#100 at plantengineering.hotims.com Input #108
#100 at plantengineering.hotims.com

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Input #111 at plantengineering.hotims.com

Input #110 at plantengineering.hotims.com

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Input #111 at plantengineering.hotims.com

46 • June 2020 PLANT ENGINEERING www.plantengineering.com


EDUCATION for ENGINEERS
June 3, 2020
11AM PT | 1PM CT | 2PM ET

ONLINE COURSE:
Preparing for the SUMMER EDITION IIoT Series: Part 4:
Thaw: Solidifying A Machine Learning
Maintenance Strategy Maintenance
Post COVID-19
Attendees are eligible for a Sponsored by One (1) certified professional
certificate of completion. development hour (PDH) available
for all attendees.
Sponsored by

Course runs until January 27, 2021

www.plantengineering.com/webcasts | www.plantengineering.com/research | www.plantengineering.com/ebooks | cfeedu.cfemedia.com

June 9, 2020 ONLINE COURSE:


11AM PT | 1PM CT | 2PM ET Introduction to Motors
and Drives
IIoT/Cloud series,
Part 2: Subject matter
One (1) certified professional
SUMMER EDITION
experts and enterprise
development hour (PDH) available
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Plant Floor
One (1) certified professional
development hour (PDH) available for
Sponsored by
Safety
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Course runs until June 16th 2020

www.plantengineering.com PLANT ENGINEERING June 2020 • 47


CONTACTS Advertiser Contacts
for plant engineers
Request more information about products and advertisers in this issue by using the PlantEngineering.com
http://plantengineering.hotims.com link and reader service number located near each. If you’re
reading the digital edition, the link will be live. When you contact a company directly, please let them
3010 Highland Parkway, Suite 325
know you read about them in Plant Engineering. Downers Grove, IL 60515
Reader Ph. 630-571-4070, Fax 630-214-4504
Advertiser Page Service # Web site
CONTENT SPECIALISTS/EDITORIAL
ABB Motors & Mechanical C-4 27 www.new.abb.com KEVIN PARKER, Editor
KParker@CFEMedia.com

Automation24 16A-16D www.automation24.com JACK SMITH, Managing Editor


JSmith@CFEMedia.com
AutomationDirect C-2 1 www.automationdirect.com KATIE SPAIN NAREL, Art Director
KSpain@CFEMedia.com

Bosch Rexroth Corporation 1 2 www.boschrexroth-us.com/cytrobox AMANDA PELLICCIONE, Director of Research


860-432-4767, APelliccione@CFEMedia.com

CALLING ALL SYSTEM INTEGRATORS… 13 www.controleng.com/SIYApplication CHRIS VAVRA, Production Editor


CVavra@CFEMedia.com

Camfil APC 11 7 www.camfilapc.com SUSIE BAK, Production Coordinator


SBak@CFEMedia.com

EPICOR 22 11 www.epicor.com
PUBLICATION SERVICES
Flexicon Corp 6 5 www.flexicon.com
JIM LANGHENRY, Co-Founder & Publisher
JLanghenry@CFEMedia.com
Lubriplate Lubricants Co C-1, 12, 14 8, 9 www.lubriplate.com STEVE ROURKE, Co-Founder
SRourke@CFEMedia.com
MAPCON 43 29 www.mapcon.com KATIE SPAIN NAREL, Art Director
KSpain@CFEMedia.com
Motion Industries, Inc Gate C-1, 4, 8, 16E-16T 4, 6, 28 www.MotionIndustries.com PAUL BROUCH, Director of Operations
PBrouch@CFEMedia.com
Miura North America, Inc. 45 25 www.miuraboiler.com COURTNEY MURPHY, Marketing and Events Manager
CMurphy@CFEMedia.com

Orival, Inc 44 24 www.orival.com MCKENZIE BURNS, Marketing and Events Manager


MBurns@CFEMedia.com
MICHAEL ROTZ, Print Production Manager
Rogers Machinery 44 23 www.knw-series.com 717-766-0211, Fax: 717-506-7238
mike.rotz@frycomm.com
SeeQ C-3 26 www.seeq.com MARIA BARTELL, Account Director, Infogroup Targeting Solutions
847-378-2275, maria.bartell@infogroup.com
SEW-EURODRIVE, Inc. 2 3 www.seweurodrive.com RICK ELLIS, Audience Management Director
303-246-1250, REllis@CFEMedia.com
spiroflow 21 10 www.spiroflow.com LETTERS TO THE EDITOR
Please e-mail your opinions to KParker@CFEMedia.com
INFORMATION
For a Media Kit or Editorial Calendar,
e-mail Susie Bak at SBak@CFEMedia.com
REPRINTS
For custom reprints or electronic usage, contact:
Shelby Pelton, Wright’s Media
281-419-5725 x138, cfemedia@wrightsmedia.com

PUBLICATION SALES
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Stuart Smith, International stuart.smith@globalmediasales.co.uk
SSM Global Media Ltd. Tel. +44 208 464 5577
Fax +44 208 464 5588

48 • June 2020 PLANT ENGINEERING www.plantengineering.com


Spreadsheets weren’t designed for
time series data analytics. Seeq is.

Time series data analysis poses unique challenges.

With Seeq®, difficult and time-consuming work in spreadsheets is a thing of the past. Seeq’s
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as contextual data sources such as SQL Server, Oracle, and MySQL.

Seeq’s support for time series data and its challenges – connecting, displaying, interpolating,
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execute on those insights.

Learn more at
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Asset Situational Investigation & Operational
Optimization Awareness Troubleshooting Excellence

© 2020 Seeq Corporation. All Rights Reserved.


input #26 at www.plantengineering.com/information
Improves
productivity

Eliminates
unplanned
stops

Increases
employee
safety


Condition monitoring
For mechanical components

The ABB AbilityTM Smart Sensor for mechanical products is an easy-to-use, wireless
sensor which monitors the health of mounted bearings and gear reducers. The
sensor provides warnings when health status declines, reducing the risk of
unplanned downtime. In addition, connectivity and trend data allow maintenance to
be planned proactively instead of reactively, and remote monitoring capabilities
keep employees away from areas that are difficult or dangerous to access.

Operate safely. Reduce downtime. Improve reliability.

new.abb.com
input #27 at www.plantengineering.com/information

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