Mã tài liệu (Doc.

No) DLES-QAC/ITP-01
INSPECTION & TEST PLAN Soát xét (Version No.) 3.0
KẾ HOẠCH GIÁM SÁT KIỂM TRA VÀ THỬ NGHIỆM Hiệu lực (Effective)
Trang (Page)
10.01.2020

ITP No: Rev.: 00 17-Feb-20

Project No Prepared by QA/QC Dep't Previewed by Production Dep't Approved by Boad of Director Approved by Client

Project Name

Specifications and tolerances shall be referred to project specifications and DLES Standards for fabrication & weld map
Đặc tính kỹ thuật và dung sai sẽ được tham khảo trong yêu cầu kỹ thuật của dự án và dung sai chế tạo sơ đồ hàn của DLES

Abbreviation/ Viết tắt

AWS D1.1 American Welding Society/ Hiệp Hội Hàn Hoa Kỳ H Hold point/ Điểm dừng cần kiểm tra
WPS Welding Procedure Specification/ Bản Kỹ Thuật Quy Trình Hàn W Witness point/ Điểm chứng kiến
PQR Procedure Qualification Record/ Biên Bản Phê Chuẩn Quy Trình Hàn R Review point/ Soát xét
WPQR Welding Performance Qualification Record/ Biên bản kiểm tra tay nghề nhân sự hàn M Monitor point/ Theo dõi
MOM Minute of Meeting/ Biên bản cuộc họp V Verify/ Kiểm chứng lại
MBMA Metal Building Manufacturer Asscociation/ Hiệp Hội Chế Tạo Nhà Thép MTC Mill Test Certificate/ Chứng chỉ thử nghiệm vật liệu
ISO 8501-1 Corrosion Protection of Steel Structures by Painting/ Tiêu chuẩn làm sạch bề mặt kết cấu thép DFT Dry Film Thickness/ Chiều dày khô lớp sơn
SSPC-PA2 Steel Structures Painting Council-Coating Application Standard/ Tiêu chuẩn sơn kết cấu thép
ASTM A123 Standard Specification for Zinc (HDG) Coating on Iron and Steel Products/ Tiêu chuẩn kỹ thuật về mạ kẽm bề mặt sản phẩm thép

Inspection Activities
No Description of inspection processes Test Frequence Applicable Specification/ Procedure Record / Report forms Remark
Fabricator DLES Owner 3rd Party

0 Kick-off Meeting - - - H H - -
1 MATERIAL PROCUREMENT - - -
1.1 Raw materials (ASTM or GB/T Material grades) - -
ASTM A572 material specification
1.2 Plates (A572 Gr.50 or Q345B) - -
1.3 Holow section (A36 or equipvalent) - JIS G3101 -
H R R None
1.4 Purlin (Z275 Galvanized or equipvalent) AS 1397:2011 -
1.5 Anchor Bolts (CO & MTC) Grade 8.8 - -
1.6 Connection Bolts (CO & MTC) Grade 8.8 - -
1.7 Filler metal (SAW & FCAW) - AWS A5.xx series -
2 BEFORE MANUFACTURING - - -
2.1 Review of welding procedures 100% AWS D1.1:2015 WPS / PQR
2.2 Review of Welders, operators qualification records 100% AWS D1.1:2015 Welder certificates H R R None

2.3 NDE procedures and technicians qualifications 100% AWS D1.1:2015 NDE Procedures
2.4 Review welding joint design 100% Welding map or design drawing - double side welding
3 RAW MATERIALs VERIFICATION & INSPECTION -
3.1 Visual Inspection 100% Min Testing
Material Specifications Fabricator's Report H W R Report by
3.2 Dimensional Inspection 100% Min Third party
3.3 Mill Test Certificates review 100%
 Mã tài liệu (Doc. No) DLES-QAC/ITP-01
INSPECTION & TEST PLAN Soát xét (Version No.) 3.0
KẾ HOẠCH GIÁM SÁT KIỂM TRA VÀ THỬ NGHIỆM Hiệu lực (Effective)
Trang (Page)
10.01.2020

Inspection Activities
No Description of inspection processes Test Frequence Applicable Specification/ Procedure Record / Report forms Remark
Fabricator Consultant Owner 3rd Party

4 CUTTING INSPECTION -
4.1 Visual Inspection 100% Min In-house record
MBMA:2006 / AWS D1.1 / Client Specifications H R R None
4.2 Dimensional Inspection 100% Min In-house record
4.3 Drilling hole inspection 30% Min. In-house record
5 BUILD-UP BEAM INSPPECTION - -
5.1 Visual welding inspection 100% Min AWS D1.1:2015, table 6.1 In-house record
H R R None
5.2 Dimensional Inspection 50% Min. In-house record
MBMA:2006 or AWS D1.1:2015
5.3 Curvature Inspection 100% In-house record
6 FIT-UP INSPECTION -
6.1 Visual Inspection 100% Min In-house record
6.2 Dimensional inspection of Primery Frames 100% Min MBMA:2006 or AWS D1.1:2015 In-house record H W R None

6.3 Dimensional inspection of Secondery Members 50% Min. In-house record

6.3 Verifying weld joints preparation 100% Min. In-house record
7 WELDING VISUAL & DIMENSIONAL INSPECTION -
7.1 Welded Tracking report (include visual inspection) 50% Min. MBMA:2006 / AWS D1.1 / Client Specifications Fabricator's Report H W R None

7.2 Overall dimensional inspection 100% Min. Fabricator's Report

8 NON-DETRUCTIVE TESTING -

30% in fillet welds in main

8.1 MT (Magnetic Partical Testing) As per Performing by third
Frames columns & beams AWS D1.1 or/and NDE Procedure NDT reports H W R
contract party technician

8.2 UT (Ultrasonic Testing) 100% in CJP

9 SURFACE PREPARATION INSPECTION - -

9.1 Surface cleaning 50% Min. ISO 8501-1 / Client specification
9.2 DFT of painting inspection 50% Min. Fabricator's Report H W R None

9.3 Visual Inspection 100% Min. SSPC-PA2 / Client specification

9.4 Touch-up of coating inspection 100% Min.

10 PACKING & SHIPPING -
10.1 Packaging inspection 50% Min. DLES & Fabricator standard Photo reports H H None None

10.2 Loading inspection 50% Min.

11 DOCUMENTATION & DOSSIER -
All documents as per H R R None
11.1 MDR (Manufacturering Data Record) DLES's formats
approved ITP