Professional Documents
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(LLE)
Expected Outcomes
Students should be able to:
1. Explain the basic theory and principle of liquid-liquid extraction.
2. Demonstrate the liquid-liquid extraction under batch and continuous mode.
3. Calculate the number of theoretical stages and height equivalent to a theoretical
stage using theory as well as graphical methods.
4. Discuss industrial liquid extraction equipment.
Easy
Difficulty
of
separation
Difficult
EXAMPLES OF LLE COLUMN IN PLANT
WHAT DO YOU SEE?? DOES IT LOOK EASY OR COMPLICATED??
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Table 8.1
3 major components in LLE –
Carrier =A ; Solute = B ; Solvent = C
Liquid-Liquid Extraction
Solvent Feed, S
Solvent Rich Liquid Out (Extract), E
C
A, B, C
Liquid Feed, F Carrier Rich Liquid out (Raffinate), R
A, B A, B, C
Liquid-Liquid Extraction
Solvent Feed Extract out
S : XC(S) [T, P]
E : XA (E), XB (E), XC (E) [T, P]
Liquid Feed
F : XA(F), XB(F), [T, P] Raffinate out
R : XA (R), XB (R), XC (R), [T, P]
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Liquid-Liquid Ternary Single Equilibrium Stage
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Mass and Mole Ratios
Often the concentrations are as mass or mole ratios, rather than mass or mole fractions.
This is generally done to simplify the expressions used in the analysis.
Mass ratio XB: The ratio of mass of component B to another component of the stream.
Mole ratio XB: The ratio of moles of component B to another component of the stream.
Note that the basis (choice of component) for the mass or mole ratio must be chosen.
EB X BE EC XBE S Rate of B in the extract is the ratio of B to C, times rate of C.
RB XB R RA XBR FA Rate of B in the raffinate is the ratio of B to A, times rate of A.
S B X BS SC 0 Rate of B in the solvent is the ratio of B to C, times feed rate of C.
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Material Balances
EB X BE EC XBE S Rate of B in the extract is the ratio of B to C, times rate of C.
RB XB R RA XBR FA Rate of B in the raffinate is the ratio of B to A, times rate of A.
S B X BS SC 0 Rate of B in the solvent is the ratio of B to C, times feed rate of C.
The way the solute (B) will distribute itself between the extract and raffinate at
equilibrium is given by the K-Value: Note that the K-value is
primed to signify that this
X BE K'DB XBR is a ratio of mass or mole
ratios, not a ratio of mole
fractions.
Solvent Feed
Extract out
S: XC(S) E: XB (E), XC (E)
B
Liquid Feed Raffinate out
F: XA(F), XB(F) R: XA (R), XB (R)
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The Extraction Factor
The degree of separation of the solute (B) between the exiting streams (extract and raffinate) is
expressed as the extraction factor:
Extraction Factor,
B : The ratio of solute flow in the
extract to solute flow in the raffinate.
XBR 1 1
F K' S The larger the extraction factor, the
XB DB B 1 smaller fraction of solute (B) not
1 extracted
FA
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Ternary Phase Diagrams
Point 1: xA = ? ; xB = ? ; xC = ?
Point 2: xA = ? ; xB = ? ; xC = ?
3
Point 3: xA = ? ; xB = ? ; xC = ? 4
Point 4: xA = ? ; xB = ? ; xC = ?
2
1
A B
A
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Lecture 7: Liquid-Liquid Ternary Single Stage
Ternary Phase Diagrams
Compositions are read as follows:
Draw three lines from the Composition
point parallel to the composition lines. C
[94% C, 3% B, 3% A]
Read the compositions off of the three
axes.
[30% C, 70% B]
[100% A]
A B
The difficulty is that now equilibrium data must be obtained for the ternary
which relates the partial solubilities. Equilibrium data can be obtained graphically, or
from tables. The ternary phase diagram is a typical way of representing the equilibrium
compositions of the two phases.
Ethylene Glycol
Solute
66% EthGly
7% Furfural
27 % Water
A composition where
only a single liquid
exists.
Equilibrium-Line:
Show the compositions
of the equilibrium phases.
Ethylene Glycol Water
Tie-Lines:
Show the compositions
of the equilibrium phases.
Furfural 22
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Example: Consider a feed of 200 kg of 30% ethylene glycol in water. Add 300kg of pure
furfural solvent.
Solvent Feed Extract out
S, XC(S) E, XB (E), XC (E)
Liquid Feed
Raffinate out
F, XA(F), XB
R, XA (R), XB (R)
Furfural
23
Lecture 7: Liquid-Liquid Ternary Single Stage
Determination of Solvent Free Point
Step 3: Use the tie-line to get the raffinate and extract compositions
Step 4: Determine the amount of extract and raffinate (can use lever
rule)
24
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Example: Consider a feed of 200 kg of 30% ethylene glycol in water. Add 300kg of solvent
which is pure furfural.
S Furfural
300 Kg
25
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Step 2: Locate the mixing point M:
X BF FA XBS S 0.3 200kg 0 300kg
0.12
FS 500kg
From Solute (B)
F 60 kg EG
140 kg water
S
Furfural
300 Kg
26
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Step 3: Use the tie-line to get the raffinate and extract compositions.
Get the most accurate ratio of both extract and
raffinate between the two tie lines that locate M
F 60 kg EG
140 kg water
M
E
R
S
Furfural
300 Kg
27
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Step 4: Determine the amount of extract and raffinate (can use lever rule)
F 60 kg EG
140 kg water
M
E
R
S
Furfural
300 Kg
28
Lecture 7: Liquid-Liquid Ternary Single Stage
Partially Soluble Ternary Systems
Step 5: Determine the solvent free extract: Mixtures of A and B only. Extend line from S through
E to solvent free point at H.
F 60 kg EG
140 kg water
M
E
R
S
Furfural
300 Kg
29
Lecture 7: Liquid-Liquid Ternary Single Stage
HUNTER NASH GRAPHICAL
EQUILIBRIUM-STAGE METHOD
FOR LIQUID-LIQUID EXTRACTION
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Lecture 7: Liquid-Liquid Ternary Single Stage
Ternary Liquid-Liquid Extraction: Single-Stage
Solute, B
Ternary Phase Diagram
Solvent: tetrachloroethane (TCE)
Solute: Acetone
Carrier: Water
Plait Point
P
Extract
F
Feed
E
Mixing point
R Raffinate
Tie-lines
Solvent C Carrier, A
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Lecture 7: Liquid-Liquid Ternary Single Stage
Liquid-Liquid Extraction: Cascades
What if we have a countercurrent cascade of Liquid-Liquid Contacting
Stages?
Solvent C
E1 E2 E3 En En+1EN-1 EN
Extract S
1 2 n N–1 N Raffinate
F R1 R2 Rn-1 Rn RN-2 RN-1 RN
Carrier A (FA)
Solute B (FB)
Can we use a similar analysis to the one we used for countercurrent absorption
or stripping?
Considerations:
countercurrent flow; N-equilibrium-stage contactor for LLE under
isothermal, continuous, steady state conditions at a pressure sufficient to
prevent vaporization
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Lecture 7: Liquid-Liquid Ternary Single Stage
Liquid-Liquid Extraction: Specifications
Solvent C
E1 E2 E3 En En+1EN-1 EN
Extract S
1 2 n N–1 N Raffinate
F R1 R2 Rn-1 Rn RN-2 RN-1 RN
Carrier A (FA)
Solute B (FB)
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Lecture 7: Liquid-Liquid Ternary Single Stage
Liquid-Liquid Extraction: Hunter Nash Method
Solvent C
E1 E2 E3 En En+1EN-1 EN
Extract S
1 2 n N–1 N Raffinate
F R1 R2 Rn-1 Rn RN-2 RN-1 RN
Carrier A (FA)
Solute B (FB)
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Lecture 7: Liquid-Liquid Ternary Single Stage Solvent C Carrier
Hunter Nash Method: Operating Lines
Extract
E2 E3 En En+1 EN-1 EN S
E1 Solvent C
1 2 n N–1 N
F Raffinate
R1 R2 Rn-1 Rn RN-2 RN-1
RN 36
Lecture 7: Liquid-Liquid Ternary Single Stage
Hunter Nash Method: Operating Point
E1 E2 E3 En En+1 EN-1 EN S Solvent C
Extract
1 2 n N–1 N
F RN-1 RN Raffinate
R1 R2 Rn-1 Rn RN-2
Carrier A (FA)
Solute B (FB)
Solute
Operating Points and Lines
Step 1) Locate the Operating Point by finding the
intersection of operating lines for the leftmost and
rightmost stages
a) Draw a line through E1 and F
b) Draw a line through S and RN
c) Locate the intersection P. This point
Plait Point is the operating point P.
E1
Feed
Operating Point
M P
RN
S
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Lecture 7: Liquid-Liquid Ternary Single Stage Carrier
Hunter Nash Method: Stepping off Equilibrium Stages
Operating Lines:
The raffinate points are mixing points between P and corresponding extract points. This is shown graphically in
the following diagram. Notice that to get the point P we need just F, S, E 1 and RN.
Solute
E1
E2
F
E3 Operating Point
E4 R1
P
E5
E6 RN
S
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Lecture 7: Liquid-Liquid Ternary Single Stage Carrier
Hunter Nash Method: Stepping off Stages
E1 E2 E3 En En+1 EN-1 EN S Solvent C
Extract
1 2 n N–1 N
F RN-1 RN Raffinate
R1 R2 Rn-1 Rn RN-2
Carrier A (FA)
Solute B (FB)
Solute
Operating Lines and Tie Lines: Stepping
Off Stages:
Step 1) Locate point R1 from the tie line
intersecting E1
Step 2) Draw a line from the operating point
P through R1 to the extract side of the
equilibrium curve. The intersection locates
Plait Point
E2.
Step 3) Locate point R2 from a tie line.
E1
Step 4) Repeat Steps 2 and 3 until RN is
E2
obtained.
Feed
E3 Operating Point
E4 R1
M P
E5
E6 RN
InCarrier
Step 3, Get the most accurate ratio of
Solvent C
both En and Rn-1 between the two tie lines 39
Lecture 7: Liquid-Liquid Ternary Single Stage
Hunter Nash Method: Stepping off Stages
E1 E2 E3 En En+1 EN-1 EN S Solvent C
Extract
1 2 n N–1 N
F RN-1 RN Raffinate
R1 R2 Rn-1 Rn RN-2
Carrier A (FA)
Solute B (FB)
Product Points:
Step 1) M=F+S
Step 2) Determine mixing point compositions from component material balances or inverse lever rule
Step 3) Since we know RN lies on a tie line and we know (xA)RN we can determine (xB)RN and (xC)RN
Step 4) Since we know RN, M and E1 lie on a mixing line we can locate E1 by extending a line from RN through
M to the equilibrium curve where it intersects E1.
Mmin
S RN Pmin
Mmax
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Lecture 7: Liquid-Liquid Ternary Single Stage Carrier
Hunter Nash Method: Minimum Solvent-to-Feed (S/F)min
Stepping off Stages for the minimum solvent case
After locating the points Pmin, E1, and Mmin
the stages can be stepped off. If the minimum
solvent is used then the separation will be pinched
off and will require an infinite number of stages [means
Solute if we use (S/F)min, then N will be infinite]
Plait Point
E1
Mmin
S Pmin
RN
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Lecture 7: Liquid-Liquid Ternary Single Stage Carrier
Hunter Nash Method: Maximum Solvent-to-Feed (S/F)max
Stepping off Stages for the maximum solvent case
After locating the points Pmin, E1, and Mmin
the stages can be stepped off. If the maximum
solvent is used then the separation will require
a minimum number of stages.
Solute
A solvent ratio (S/F) must be selected such that
(S/F)min < (S/F) < (S/F)max
Plait Point
S Pmax
RN
Mmax
43
Lecture 7: Liquid-Liquid Ternary Single Stage Carrier
44
Lecture 7: Liquid-Liquid Ternary Single Stage
45
Lecture 7: Liquid-Liquid Ternary Single Stage
46
Lecture 7: Liquid-Liquid Ternary Single Stage
Use of Right-Triangle Diagram
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Use of Right-Triangle Diagram
Wt fraction solute
4. Draw tie-lines
5. Determine the location for Feed (F) point, Solvent 0.6
(S) point, Extract (E) point and/or Raffinate (R)
point and/or Mixing Point (M) point.
F
Construction of Operating Line 0.4
- The same method used as in ternary phase
diagram
0.2
Determination of composition in extract,
R
raffinate and no. of equilibrium stages
- The same method used as in ternary phase S
diagram (mass balance) 0 0.2 0.4 0.6 0.8 1.0
Solvent Carrier
Wt fraction carrier 48
Use of Right-Triangle Diagram
49
Lecture 7: Liquid-Liquid Ternary Single Stage
Use of Kremser equation
• Ternary phase diagram & right-triangle diagram are used for partially miscible ternary system.
• While McCabe-Thiele or Kremser equation are used for completely immiscible ternary system.
𝑚𝐸 𝑦𝑁+1 −𝑦∗1 𝑚𝐸
ln 1− +
𝑅 𝑦1 −𝑦∗1 𝑅
N= 𝑅
ln
𝑚𝐸
𝑚𝐸 𝑦𝐸
where =
𝑅 (𝑅𝑥)
50
Lecture 7: Liquid-Liquid Ternary Single Stage
Use of Right-Triangle Diagram
51
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Lecture 7: Liquid-Liquid Ternary Single Stage
53
Lecture 7: Liquid-Liquid Ternary Single Stage
54
Lecture 7: Liquid-Liquid Ternary Single Stage
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Lecture 7: Liquid-Liquid Ternary Single Stage
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