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INTRODUCTION
Controlled release is the tailorable delivery of compounds (e.g., drugs, proteins, fertilizers, nutrients,
and other biologically active agents) at an effective level in response to time and stimuli (e.g., pH,
temperature, enzymes, UV light, magnetic fields, osmosis).
OR
An ideal dosage regimen of drug therapy is one which rapidly attained the required plasma
concentration and maintained for the entire period of treatment.
This delivery system improved the patient compliance especially with long-term treatments for
chronic diseases
Conventional dosages form produce fluctuation in plasma drug concentration. These
fluctuations depend on the drug kinetics within the body like absorption, distribution,
metabolism and excretion. Controlled release eliminates this type of fluctuation in plasma drug
concentration.
Reduction in dose and dosing frequencies
Maintenance of required drug concentration in plasma thus eliminates the failure of drug
therapy and improved the efficiency of treatments.
A suitable delivery system for drugs which having a short biological half-life (3-4 hrs.) and drug
rapidly eliminate from the body.
Stabilization of medical condition (because of more uniform drug levels)
Improvement in bioavailability of some drugs because of spatial control
Economical to the health care providers and the patient
DISADVANTAGES
Dumping is a major disadvantage of CRDDS, which refers to the rapid release of a relatively
large quantity of drug from a controlled release formulation. This phenomenon becomes
hazardous with potent drugs.
Poor in-vivo & in-vitro correlations
Difficult to optimize the accurate dose and dosing interval
Patient variability affects the release rate like GI emptying rate, residential time, fasting or non-
fasting condition, etc.
Cost per unit dose is higher when compared with conventional doses
Characteristics That May Make a Drug Unsuitable for Control release Dosage
Form
FIG 1
FACTORS INFLUENCING THE DESIGN AND ACT OF CONTROLLED RELEASE
PRODUCTS
Physiological properties
(1) Aqueous Solubility’s: Most of the active pharmaceutical moiety (API) are weakly acidic or basic
in nature that affect the water solubility of API. Weak water soluble drugs are difficult to design the
controlled release formulations. High aqueous solubility drug show burst release followed by a rapid
increment in plasma drug concentration. These types of drugs are a good candidate for CRDDS. The
pH dependent solubility also creates a problem in formulating CRDDS. BCS class-III & IV drugs are not
a suitable candidate for this type of formulations
(2) Partition coefficient (P-value): P-value denotes the fraction of the drug into oil & aqueous phase
that is a significant factor that affects the passive diffusion of the drug across the biological membrane.
The drugs are having high or low P value not suitable for CR, it should be appropriate to dissolve in
both phase
(3) Drug pKa: pKa is the factor that determined the ionization of drug at physiological pH in GIT.
Generally, the high ionized drugs are poor candidates for CRDDS. The absorption of the unionized drug
occurs rapidly as compared to ionized drugs from the biological membranes. The pKa range for an
acidic drug that ionization depends on the pH is 3.0 to 7.5 and for a basic drug it lay between 7 and 11
(4) Drug stability: Drugs that are stable in acid/base, enzymatic degradation, and other gastric fluids
are good candidates for CRDDS. If drug degraded in the stomach and small intestine, it not suitable for
controlled release formulations because it will decrease in bioavailability of concern drug
(5) Molecular size & molecular weight: The molecular size & molecular weight are two important
factors which affect the molecular diffusibility across a biological membrane. The molecular size less
than 400D is easily diffuse but greater than 400D create a problem in drug diffusion
(6) Protein binding: The drug-protein complex act as a reservoir in plasma for the drug. Drug
showing high plasma protein binding are not a good candidate for CRDDS because the protein binding
increases the biological half-life. So there is no need to sustain the drug release
Biological factors
(1) Absorption: Uniformity in rate and extent of absorption is an important factor in formulating the
CRDDS. However, the rate limiting step is drugged release from the dosage form. The absorption rate
should rapid then release rate to prevent the dose dumping. The various factors like aqueous
solubility, log P, acid hydrolysis, which affect the absorption of drugs
For a drug to be a variable candidate for per oral CRDDS, its absorption mechanism must be by
diffusion throughout the entire GI tract. The term diffusion here refers to the dual pathway of
absorption either by partitioning into the lipid membrane (across the cells) or by passing through
water filled channels (between the cells). It is also important that absorption occurs from all segments
of the GI tract which may depend on the drug’s pKa, the pH in the segment, binding of drug to mucus,
blood flow rate, etc. The absorption process seems to be highly dependent on the hydrodynamics in
the GI lumen.
Even though that first order and square root of time release can result in highly effective drug delivery
systems it is widely believed that the ultimate goal is zero order release profile.
Zero order release invitro release will produce zero order in vivo release and zero order in vivo
absorption only if; (1) the entire GI tract behaves as a one compartment model, i.e. the various
segments throughout the GI tract are homogeneous with respect to absorption, and (2) drug release
rate is the rate limiting step in the absorption process.
With first order release on the other hand, smaller and smaller amounts are released per unit of time
with increasing time. Assuming that rate of absorption gets slower past the small intestine due to
increased viscosity, decreased mixing, and decreased intestinal surface area, less drug is absorbed.
In any case, the drug release from the CRDDS should not be influenced by pH changes within the GI
tract, by enzymes present in the lumen, peristalsis, etc
For all practicality, the one compartment open model is quite suitable to design CRDDS for most drugs
2) Biological half-life (t1/2): In general the drug is having short half-life required frequent dosing
and suitable candidate for controlled release system. A drug with long half-life required dosing after a
long time interval. Ideally, the drugs having t1/2 2-3 hrs are a suitable candidate for CRDDS. Drugs
have t1/2 more than 7-8 hrs not used for controlled release system
[The shorter the t ½ of a drug the larger will be the fluctuations between the maximum steady state
concentration and maximum steady state concentration upon repetitive dosing. Thus drug product
needs to be administered more frequently.]
(3) Dose size: The CRDDS formulated to eliminate the repetitive dosing, so it must contain the large
dose than conventional dosage form. But the dose used in conventional dosage form give an indication
of the dose to be used in CRDDS. The volume of sustained dose should be as large as it comes under
acceptance criteria
The longer the extent of duration the larger the total dose per unit delivery system needs to be. Hence
there is a limitation to the amount of drug that can be practically incorporated into such a system.
(4) Therapeutic window: The drugs with narrow therapeutic index are not suitable for CRDDS. If the
delivery system failed to control release, it would cause dose dumping and ultimate toxicity
The therapeutic concentrations are the desired or target steady state peak concentrations (Css max),
the desired or target steady state minimum concentrations (Css min), and the mean steady state
concentration (Css avg). The difference between Css max and Css min is the fluctuation. The smaller
the desired fluctuation the greater must be the precision of the dosage form performance.
The lower Css, the smaller Vz, the longer t ½, the higher F and The less amount of drug is required to
be incorporated into a CRDDS.
(5) Absorption window: The drugs which show absorption from the specific segment in GIT, are a
poor candidate for CRDDS. Drugs which absorbed throughout the GIT are good candidates for
controlled release
Elimination half-life (t ½)
Drugs having a t ½ and 8 hours are ideally suited for CRDDS. If the t ½ is less than 1 hour the dose size
required to be incorporated for a 12 hour or 24 hour duration dosage form may be too large. If the t ½
is very long there is usually no need for a CRDDS, unless it is simply intended for a reduction in
fluctuation of steady state blood levels.
Terminal disposition rate constant (Ke or λz)
The terminal disposition rate constant or elimination rate constant can be obtained from the t ½ and
is required to predict a blood level time profile.
CL is a measure of the volume of distribution cleared of drug per unit of time. It is the key parameter
in estimating the required dose rate for CRDDS, and predicting the steady state concentration.
The intrinsic absorption rate constant of the drug administered per oral in the form of a solution
should be high, generally by an order of magnitude higher than the desired release rate constant of the
drug from the dosage form, in order to insure that release process is the rate controlling step.
The Vz is the hypothetical volume of a drug would occupy if it were dissolved at the same concentration
as that found in blood. It is the proportionality constant relating the amount of drug in the body to the
measured concentration in the blood.
Constant rate of drug release cannot be achieved from a non-biodegradable polymer based controlled
release device. Hence bio degradable polymers are being widely used
Bio degradable polymers have properties of degrading in biological fluids with progressive release of
dissolved or dispersed drug. Applications involved in implanted, injected or inserted. (In contraceptive
implant n in anticancer therapies)
Advantage of this sort of polymeric device is that unlike others, it does not require surgical removal
even after it has delivered the drug contained in it. In +n their break down products are natural, bio
compatible which overcomes the problems of toxicity.
1st it was recognised that surgical removal of drug depleted delivery s/y was difficult n non-removal
may pose toxicological problems
2nd diffusion controlled delivery s/y though r excellent means of achieving predetermined rates of
drug delivery, it is limited by polymer permeability n character of drug
3 basic approaches govern the design of drug delivery s/y containing custom synthesised bio
degradable polymer:
2. Cleavage of covalent bond b/w the polymer n drug occurring in two polymer bulk or at surface
followed by diffusional drug loss
3. Diffusion controlled release of physically entrapped drug with bio absorption of polymer delayed
until after drug depletion
The earliest of these polymers were originally intended for other, nonbiological uses, and were
selected because of their desirable physical properties, for example:
To be successfully used in controlled drug delivery formulations, a material must be chemically inert
and free of leachable impurities. It must also have an appropriate physical structure, with minimal
undesired aging, and be readily process able. Some of the materials that are currently being used for
controlled drug delivery include
However, in recent years additional polymers designed primarily for medical applications have
entered the arena of controlled release. Many of these materials are designed to degrade within the
body, few of them among these include:
Polylactides (PLA).
Polyglycolides (PGA).
Poly (lactide-co-glycolides) (PLGA).
Polyanhydrides.
Polyorthoesters.
Originally, Polylactides and Polyglycolides were used as absorbable suture material, and it was a
natural step to work with these polymers in controlled drug delivery systems. The greatest advantage
of these degradable polymers is that they are broken down into biologically acceptable molecules that
are metabolized and removed from the body via normal metabolic pathways. However, biodegradable
materials do produce degradation by-products that must be tolerated with little or no adverse
reactions within the biological environment.
These degradation products both desirable and potentially nondesirable must be tested thoroughly,
since there are a number of factors that will affect the biodegradation of the original materials. The
various important factors indicating the breadth of structural, chemical, and processing properties
that can affect biodegradable drug delivery systems are listed below:
» Chemical structure
» Chemical composition
» Distribution of repeat units in multimers
» Presence of ionic groups
» Presence of unexpected units or chain defects.
» Configuration structure.
» Molecular weight.
» Molecular-weight distribution.
» Morphology (amorphous/semi crystalline, microstructures, residual stresses).
» Presence of low-molecular-weight compounds.
» Processing conditions.
» Annealing.
» Sterilization process.
» Storage history.
» Shape.
» Site of implantation.
» Adsorbed and absorbed compounds (water, lipids, ions, etc.).
» Physicochemical factors (ion exchange, ionic strength, and pH).
» Physical factors (shape and size changes, variations of diffusion coefficients, mechanical
stresses, stress- and solvent induced cracking, etc.).
» Mechanism of hydrolysis (enzymes versus water).
Diffusion
The controlled release system divided into following major classes based on
release pattern (TECHNICAL SOPHISTICATION)
In this, the release of drug molecule from the delivery system is pre-planned with particular flow rate
profile of medicine. The system controls the molecular diffusion of drug molecules in or across the
barrier medium within or surrounding the delivery system. Fick’s law of diffusion are often followed
Further classified as
An example of this type of implantable drug delivery system is A Norplant Sub dermal Implant and
Occusert Systems.
Occusert system
In this device, the solid drug reservoir, which is a thin disc of Pilocarpine alginate, is sandwiched
between two transparent sheets of micro porous membrane fabricated from ethyvinly acetate
copolymer.
It is designed permit the tear fluid to penetrate the micro porous membranes, to dissolve and to carry
out Pilocarpine at a constant rate of 20 to 40 mcg/hr. for weekly management of glaucoma
Norplant is implanted under the skin in the upper arm of a woman, by creating a small incision.
Progestasert IUD
The drug reservoir is a suspension of progesterone & barium sulphate in silicone medical fluid & is
encapsulated in the vertical limb of a T-shaped device walled by a non-porous membrane of ethylene-
vinyl acetate co-polymer.
It is designed to deliver natural progesterone continuously in uterine cavity at a daily dosage rate of
at least 65 μg/day to achieve contraception for 1 year.
Polymeric Membrane Permeation Controlled Release Drug Delivery System
Advantages:
1. Less fluctuation in drug blood levels.
2. Frequency reduction in dosing.
3. Improved patient convenience & compliance.
4. Increased safety margin of the high potency drugs.
5. Reduction in total health care cost.
Disadvantages:
1. Decreased systemic availability in comparison to immediate release conventional dosage forms.
2. Poor in vivo – in vitro correlation.
3. Possibility of dose dumping.
4. Retrieval of drug is difficult.
5. Higher cost of formulation.
a. Polypropylene film
i. Transderm-Scop® (Alza/Ciba-Geigy) Transderm-Scop®, developed by Alza, is the first transdermal
product
of motion-induced nausea. Scopolamine in a mineral oil reservoir has to diffuse through the oil-
impregnated polypropylene film. The drug is also dispersed in the adhesive polymer (e.g.,
polyisobutylene adhesive) to form a solid drug reservoir. Thus, Transderm-Scop® is a multilaminate
dosage form.
ii. Catapres-TTS® (transdermal therapeutic system). This was also developed by Alza in 1984. It
delivers clonidine at the rate of 0.1–0.3 mg/day for 7 d in the treatment of hypertension. Its reservoir
system is made of mineral oil-polyisobutylene colloidal silica. Oil impregnated polypropylene film is
used for controlling drug release.
b. EVA copolymer film
i. Transderm-Nitro® (Transdermal Therapeutic system by Alza/Ciba-Geigy) The drug reservoir is a
dispersion of Nitroglycerin-lactose triturate (i.e., suspension) in the silicone medical fluid (i.e., oil).
The drug release of from the reservoir is controlled by the rate-controlling micro porous membrane
of EVA copolymer. It delivers Nitroglycerin at dosage rate of 0.5 mg/cm2/d for relief of anginal attacks.
ii. Estraderm® (Ciba-Geigy) this is the first product which used a skin absorption enhancer. Estradiol
is dissolved in ethanol and HPMC reservoir and is released over 3–4 d for the relief of postmenopausal
syndrome.
If a drug is loaded by soaking a polymer matrix in a drug solution, the drug concentration
inside the matrix cannot be higher than the drug solubility (i.e., the concentration of a
drug in a saturated solution at a certain temperature), if the partition coefficient of a
drug is 1. In this case, the monolithic device is called a monolithic solution. If a drug is
added in such a way that the drug concentration inside a polymer matrix is larger than
the drug solubility, the device is called a monolithic dispersion.
In diffusion-controlled dosage forms, drug molecules have to diffuse through the
polymer membrane or polymer matrix to be released. Drug diffusion through polymer
membrane or polymer matrix depends on the size of drug molecules and space available
between polymer chains. Even though the space between polymer chains may be
smaller than the size of drug molecules, drug can still diffuse through the polymer chains
owing to the continuous movement of polymer chains by Brownian motion.
Rigid Matrix Diffusion
Materials used are insoluble plastics such as PVP & fatty acids.
Swellable Matrix Diffusion
1. Also called as Glassy hydrogels. Popular for sustaining the release of highly water soluble drugs.
2. Materials used are hydrophilic gums.
Examples: Natural- Guar gum, Tragacanth.
Semisynthetic -HPMC, CMC, Xanthum gum.
Synthetic -Polyacrilamides.
The diffusion controlled release systems possess many advantages such as the potential to
obtain zero-order release kinetics with a constant drug source, the ease to control release rate
by adjusting the physicochemical properties of polymeric carriers, and the low cost of the
system.
However, this is not completely safe because of dose dumping from accidentally damaged
systems, which may be may be toxic.
In some cases, a surgical procedure may be necessary to remove the device. Obtaining perfect
zero-order release kinetics and releasing high-molecular weight drugs can also be challenging.
Examples of monolithic dispersions
a. Silicone rubber
i. Nitrodisc® (Searle) (known as Microseal Drug Delivery System) A suspension of Nitroglycerin and
lactose triturate in an aqueous solution of 40% PEG 400 is prepared by dispersing it homogeneously
with isopropyl palmitate, as dispersing agent, in a mixture of viscous silicone elastomer, which is then
cross-linked by catalyst. The resultant drug-polymer dispersion is then molded to form a solid
medicated disk in situ on a drug impermeable metallic plastic laminate, with surrounding adhesive
rim, by injection molding under instantaneous heating. Nitrodisc® transdermal system releases
nitroglycerin at the rate of 0.5 mg/cm2/d.
b. PVP-PVA matrix
i. Nitro-Dur I® (Key Pharm) (known as Transdermal Infusion System) Nitro-Dur I® is a transdermal
patch delivering 0.5 mg/cm2/d of nitroglycerin for the treatment of angina pectoris. An aqueous
solution of glycerol, poly (vinyl alcohol), and PVP (i.e., plasticized PVP–PVA system) is heated. The
temperature of the solution is gradually lowered and nitroglycerin and lactose triturate are dispersed
just above the congealing temperature of the solution. The mixture is solidified in a mold at or below
room temperature. Then, it is sliced to form a medicated polymer disk. An adhesive rim is surrounding
the medicated disk.
DISSOLUTION-CONTROLLED DRUG RELEASE
In dissolution-controlled drug-release devices, the drug release is controlled by dissolution of either
polymeric membranes surrounding the drug core or polymeric matrix containing the drug. Since the
dissolution of polymeric materials is the key to this mechanism, all the polymers used are water
soluble or degradable in water. The drugs are coated with or encapsulated within slowly dissolving
polymeric membranes (reservoir systems) or matrices (monolithic systems), respectively.
Some Polymers used in Dissolution-Controlled Formulations
Natural Polymers Synthetic Polymers
Proteins: Water-soluble polymers:
Albumin Poly(acrylic acid)
Gelatin Poly(ethylene glycol)
Poly(vinyl alcohol)
Polyvinylpyrrolidone
Pluronics
Poloxamers
Polysaccharides: Biodegradable Polymers:
Alginate Poly(caprolactone)
Chitosan Poly(glycolic acid)
Carboxymethylcellulose, sodium salt Poly(beta-hydroxybutylate)
Hydroxyethylcellulose Poly(lactic acid)
Hydroxypropylcellulose
Hydroxypropylmethylcellulose
Methylcellulose
Starch (thermally modified)
Xanthan gum
The choice of a particular polymer for a particular controlled-release dosage form depends on the
nature of the dosage form (i.e., dissolution mechanism, delivery period, delivery route, delivered drug,
etc.). Biodegradable polymers are hydrophobic and thus water insoluble. They, however, undergo
hydrolysis and break down into smaller units. Even though they are not water soluble they are
degradable in the body. Since the degradation products are biocompatible they are widely used in
controlled drug delivery. The dissolution-controlled drug-delivery systems can be divided into two
different subgroups: encapsulated dissolution systems (or reservoir system) and matrix dissolution
systems.
ENCAPSULATED DISSOLUTION SYSTEM (RESERVOIR SYSTEM)
In this system, the drug release is controlled by the thickness and the dissolution rate of the polymer
membrane surrounding the drug core. Once the coating polymer membrane dissolves, the entire drug
is immediately available for dissolution and absorption.
If the polymer membranes are of varying thickness that dissolve immediately, 3 h, 6 h, and 9 h after
the administration, the dosage form containing all four different spheres can effectively release drug
for up to 12 h. In the above example, only three different polymer membrane thicknesses were used,
so the dosage form is a repeat action dosage form that may not produce zero-order release. If,
however, a spectrum of different polymer membrane thicknesses is used, zero-order release is
possible. The coated drug particles can be directly compressed into tablets or placed in capsules.
Examples of large encapsulated dissolution systems are shown below:
1. Plendil®: felodipine extended-release tablets by Astra Merck, Inc. Felodipine (calcium channel
blocker) tablets are surrounded by a second layer of gel-forming substance (HPMC) that is activated
upon contact with GI fluid. The gel-forming layer also contains felodipine. Felodipine is released over
12 h at a controlled rate by diffusion and through gradual attrition of the gel layer (Figure 9.2). The
type and amount of gel-forming substance determines the drug-release rate. Dose dumping may occur
if the tablet is divided or crushed. The time to maximum concentration of 10 mg of the immediate
release formulation was 1 h compared with 2.9 h for the ER formulation.
MATRIX DISSOLUTION SYSTEM
In this type of devices, the drug is homogeneously distributed throughout the polymer matrix. Drug
molecules are released as the polymer matrix dissolves. Since the size of the matrix decreases as more
drug is released, the amount of drug released is also decreased. Thus, the drug release rate decreases
and it results in nonzero-order release.
1. Micro matrix® systems
Small, spherical matrix systems can be prepared by some of the processes. The granules obtained are
either filled into hard gelatin capsules or compressed into tablets. Tempule® capsule is an example
of the capsule dosage form. Examples of tablet dosage forms are Extentab®, Timespan®, Repetab®,
Dospan®, and Chronotab®.
2. Macro matrix systems
a. Adalat CC®
Adalat CC® is an extended-release formulation for nifedifine from Bayer. It is a tablet consisting of
three parts: exterior film coat for light protection; outer coat for slow release of nifedifine; and inner
core for fast release of nifedifine (Figure 9.3). The film coat is made of hydroxypropylmethylcellulose,
polyethylene glycol, ferric oxide, and titanium dioxide. The outer coat and inner core are made of
hydroxylpropylcellulose, lactose, corn starch, crospovidone, microcrystalline cellulose, silicon dioxide,
and magnesium stearate.
The outer coat, slow-release formulation, contains nifedifine distributed in a matrix of a hydrophilic
gel-forming polymer. On contact with gastric fluid, an erosion process begins at the tablet surface. The
nifedifine contained in the matrix is dissolved and absorbed as the tablet passes through the GI tract.
With advancing erosion of the outer coat, the fast-release inner core of nifedifine is exposed and begins
to dissolve. The decreasing rate of nifedifine released from the tablet’s outer coat is compensated by
the increasing nifedifine release rate from its inner core.
Controlled release systems will never be dependent on only dissolution or diffusion. In dissolution and
diffusion combination systems, drugs are trapped in partly soluble polymeric membranes or matrices
that will dissolve to create pores (Pores are created due to dissolution of parts of membrane). The
pores allow aqueous media to flow into the core of the system to drive the diffusion of encapsulated
drugs. In general, either one mechanism (dissolution or diffusion) or a combination of both can occur
during the release process. However, in some cases, one mechanism can be dominant over the other
to allow easy mathematical description, such as dissolution rate-limited or diffusion controlled release
Ex- Ethyl cellulose & PVP mixture dissolves in water & create pores of insoluble ethyl cellulose
membrane.
(2) Activated modulated drug delivery system
In this, the release of drugs from the delivery system is controlled or activated by the some physical,
chemical and biological process or by any supplied external energy source. Drug release controlled by
the energy input or any applied process.
Classification:
(3) Feedback regulated drug delivery system
In this, a physiological response activates the release of drugs from the carrier. A triggering agent
activates the process of release of the drug, such as a biochemical substance, in the body via some
feedback mechanisms. The rate of drug release is synchronized by the concentration of a triggering
agent that is detected by a sensor used in the feedback-regulated drug delivery system.
Feedback regulated drug delivery system are divided into three part:
1. Bioerosion regulated Ex: Urea activated Hydrocortisone
2. Bioresponsive Ex: Glucose triggered Insulin
3. Self-regulating Ex: Glycosylated Insulin- Concanavalin A
1. Bio-erosion-regulated DDS
The system consisted of drug dispersed bioerodible matrix fabricated from poly (vinyl methyl ether)
half ester, which is coated with a layer of immobilized Urease, in a solution with neutral pH polymer
erodes very slowly.
In presence of urea, Urease at the surface of drug delivery system metabolizes urea to ammonia.
This causes pH to increase and a rapid degradation of polymer matrix as well as the release of drug
molecules.
2 Bio-responsive DDS
In this system, the drug reservoir is contained in a device enclosed by a bio-responsive polymeric
membrane whose drug permeability is controlled by the concentration of biochemical agent in the
tissue where the system is located.
E.g. glucose-triggered insulin drug delivery system.
The insulin reservoir is encapsulated within a hydrogel membrane having pendant -NR2 groups.
In alkaline solution, -NR2 groups are neutral and membrane is un-swollen and impermeable to
insulin.
As Glucose, a triggering agent penetrates into the membrane to form gluconic acid.
The - NR2 groups are protonated to form NR2 H+ and the hydrogen membrane then become swollen
and permeable to insulin molecules. The amount of insulin delivered is thus bio-responsive to the
concentration of glucose penetration the insulin delivery system.
3. Self-regulated DDS
This type of FR-DDS depends on a reversible and competitive binding mechanism to activate and to
regulate the release of drug.
In this system the drug reservoir is a drug complex encapsulated in an impermeable polymeric
membrane.
The release of drug from the delivery system is activated by the membrane permeation of a
biochemical agent from the tissue in which the system is located.
Osmotic Drug Delivery Systems
CONCEPT OF OSMOSIS
Osmosis: Osmosis refers to the process of association of solvent molecules from lesser
concentration to higher concentration across a semi permeable membrane.
Osmotic Pressure: Osmotic pressure is a colligative property of a solution in which the scale of
osmotic pressure of the solution is self-governing on the number of separate entities of solute present
in the solution. Osmotic pressure produced due to imbibitions of fluid from external atmosphere into
the dosage form regulates the delivery of drug from osmotic device. Speed of drug release from
osmotic pump is straightly proportional to the osmotic pressure developed due to imbibitions of fluids
by Osmogens.
OR
It is the hydrostatic pressure produced by a solution in a space divided by a semipermeable membrane
due to difference in concentration of solutes. (The pressure is exerted in the walls of semipermeable
membrane is known as Osmotic Pressure)
Advantages of Osmotic Drug Delivery System:
Higher release rates are possible from osmotic systems than with conventional diffusion based
drug delivery systems
The delivery rate of zero-order is achievable with osmotic systems.
For oral osmotic systems, drug release is independent of gastric pH and hydrodynamic
conditions.
The release rate of osmotic systems is highly predictable and can be programmed by
modulating the release control parameters.
Extended release of a large amount of highly water-soluble drug by utilizing counter polymer
in polyethylene oxides
A high degree of in vivo- in vitro correlation (IVIVC) is obtained in osmotic systems.
Decrease frequency of dosing.
Reduce the rate of rise of drug concentration in the body.
ent of pH of the
environment.
Delivery is independent of hydrodynamic condition, this suggest that drug delivery is
independent of G.I. motility.
Sustained and consistence blood level of drug within the therapeutic window.
Improve patient compliance.
High degree of in vitro- in vivo correlation is obtained in osmotic system.
Reduce side effect.
Delivery rate is also independent of delivery orifice size within the limit.
1. Cannot crush or chew products: Osmotic pump tablet should not be crushed or chewed as it can lead
to loss of the ‘slow release’ characteristics as well as toxicity.
2. Release rate: The drug release rate can be altered by food and gastric transit time; as a result
differences may arise in the release rate between doses.
LIMITATION:
Principles of Osmosis:
They deliver the drug at a zero-order profile. An osmotically dispersion formulation (Fig.2) comprises
of:
1. A water permeable membrane forming a part or all the walls of enclosure surrounding
2. An activated agent.
3. An additive known as an osmotically attractant which together exhibit an osmotic pressure.
Basic components
Drug:
Drug having following characteristics are suitable for formulation
1. It should have short half-life.
2. Prolonged release of drug should be desired.
3. It should be potent in nature.
4. Solubility of drug should not be very high or very low.
Act by regulating the surface energy of materials to improve their blending in to the composite
and maintain their integrity in the environment of use during the drug release period.
Examples: polyoxyethylenated glyceryl recinoleate, polyoxyethylenated castor oil having
ethylene oxide, glyceryl laurates, etc
Osmotic agent:
These are also known as osmogens or osmogents and are used to create osmotic pressure inside the
system. When the solubility of drug is low then the drug will show zero order release but at a slow
rate. To enhance the release rate osmotic agent is added in the formulation. Osmotic agent creates a
very high osmotic pressure gradient inside the system and increases release rate of drug.
For the selection of osmogen, the two most critical properties to be considered are osmotic activity
and aqueous solubility.
Osmotic agents are classified as,
» Water-soluble salts of inorganic acids: Magnesium sulphate, Sodium chloride, Sodium sulpahte,
Potassium chloride, Sodium bicarbonate, etc.
» Water-soluble salts of organic acids: Sodium and potassium acetate, magnesium succinate,
sodium benzoate, sodium citrate, sodium ascorbate
» Carbohydrates: Mannose, sucrose, maltose, lactose
» Water-soluble amino acids and organic polymeric Osmogens: Sodium carboxy methyl cellulose,
hydroxy propyl methyl cellulose, hydroxy ethyl methyl cellulose, Methylcellulose, Polyethylene
oxide, polyvinyl pyrollidone etc.
Coating agent:
Solvents suitable for making polymeric solution that is used for manufacturing the wall of the osmotic
device include inert inorganic and organic solvents that do not adversely harm the core, wall and other
materials.
The typical solvents include methylene chloride, acetone, methanol, ethanol, isopropyl alcohol, butyl
alcohol, ethyl acetate, cyclohexane, carbon tetrachloride, water etc. The mixtures of solvents such as
acetone-methanol (80:20), acetone-ethanol (80:20), acetone-water (90:10), methylene chloride-
methanol (79:21), methylene chloride-methanol water (75:22:3) etc. can be used
Plasticizers:
Permeability of membranes can be increased by adding plasticizer, which increases the water diffusion
coefficient
Different types and amount of plasticizers used in coating membrane also have a significant
importance in the formulation of osmotic systems. They can change visco-elastic behaviour of
polymers and these changes may affect the permeability of the polymeric films.
Some of the plasticizers used are as below:
» Polyethylene glycols
» Ethylene glycol monoacetate
» Diacetate- for low permeability
» Tri ethyl citrate
» Diethyl tartarate or Diacetin- for more permeable films
Pore forming agent:
The pore-forming agents cause the formation of micro porous membrane. The micro porous wall may
be formed in situ by a pore-former by its leaching during the operation of the system. The pore-
formers can be inorganic or organic and solid or liquid in nature.
Alkaline metal salts such as sodium chloride, sodium bromide, potassium chloride, potassium
sulphate, potassium sulphate, potassium phosphate etc.,
Alkaline earth metals such as calcium chloride and calcium nitrate,
Carbohydrates such as sucrose, glucose, fructose, mannose, lactose, sorbitol, mannitol and diols
Polyols such as poly hydric alcohols and polyvinyl pyrrolidone
FLUX REGULATORS
Drug Solubility
For the osmotic system, solubility of drug is one of the most essential parameters affecting drug release
kinetics from osmotic pumps. The kinetics of osmotic drug release is directly related to the drug
solubility within the drug core. Assuming a tablet core of pure drug, the portion of core released with
zero-order kinetics is given by equation.
F (z) = 1 – S/ρ
Where, F (z) = fraction released by zero-order kinetics, S = drug’s solubility (g/cm3) and ρ = density
(g/cm3) of the core tablet.
Some of the approaches that have been used to change the drug solubility within the core include:
(1) Co-compression of the drug with excipients, which change the drug’s solubility within the core,
(2) Use of fizzy mixtures to speed up the release of badly soluble drug from the orifice
(3) use of various cyclo dextrin derivatives to solubilize poorly water soluble drug,
(4) Use of substitute salt form that has best possible water solubility
(5) Use of encapsulated excipients
(6) Use of lyo tropic crystals
(7) Use of wicking agents.
Delivery Orifice
Greater part of osmotic delivery systems contain at least one delivery orifice formed in the membrane
for drug release. Size of delivery orifice must be optimized to manage the drug release from osmotic
system. The size of the delivery orifice must be lesser than a maximum size to minimize drug delivery
by diffusion through the orifice.
Methods to produce a delivery orifice in the osmotic tablet coating are:
1. Laser Drill: for producing sub-millimeter size hole in tablets. Normally, CO2 laser beam (with
output wavelength of 10.6 μ) is used for drilling purpose. It offers outstanding consistency
characteristics at low costs.
In simple words, the tablets in which holes are to be formed are stimulating in the hopper. The tablets
drop by gravity into the slots of the revolving feed wheel and are approved at an approved velocity to
the passageway forming location.
2. Indentation that is Not Covered during the Coating Process: Indentation is made in core tablets
by using customized punches having needle on upper punch. This indentation is not enclosed during
coating process which acts as a trail for drug release in osmotic system
3. Use of Leachable Substances in the Semi Permeable Coating: Inclusion of water-soluble
additives in the membrane wall is the most extensive reported method for the configuration of pores
in CPOP take place. These water-soluble additives dissolved and coming in make contact with water,
leaving behind pores in the membrane through which drug release takes place.
4. Systems with Passageway Produced In-Situ: The system consists of a tablet core of the drug along
with water-swell able polymer and osmotic agents, which is bounded by a rate-controlling membrane.
In contact with the aqueous environment, water is imbibed osmotic ally at a prohibited rate and water
swell able polymer expands as the osmotic agents dissolves and increases the osmotic pressure within
the tablet. This results in a rate controlled small development of the partly hydrated core.
Classification
Oral osmotic pump
Single chamber osmotic pump
1. Elementary osmotic pump
Multi chamber osmotic pump
1. Push pull osmotic pump.
2. Osmotic pump with non-expanding second chamber.
Specific types
1. Controlled porosity osmotic pump.
2. Monolithic osmotic systems.
3. Osmotic bursting osmotic pump.
4. OROS – CT
5. Multi particulate delayed release systems (MPDRS)
6. Liquid Oral Osmotic System. (L-OROS)
Implantable
I. The rose and nelson pump
II. Higuchi – leeper pump
III.Higuchi –theeuwas pump
IV.Implantable mini osmotic pump
Type of Compositio Mechanism Advantages Figures
Osmotic n of Action
Pump