Professional Documents
Culture Documents
Planning
2. The TCH/Supervisor/Team Leader shall plan the conveying process by completing the
Manual Handling Operation Plan SF15. The planning should at least include:
checking the shapes, sizes, weights and centre of gravity of the loads and the
moving distance;
identifying the potential hazards and determining the preventive measures, e.g.
determining the number of persons, appropriate machinery and personal
protective equipment required to move the loads;
ensuring that there are no obstacles along the way.
3. The TCH/Supervisor/Team Leader shall communicate the planning, the potential hazards
and preventive measures to all the staff involved before the conveying process.
4. The TCH/Supervisor/Team Leader should closely monitor the conveying process to ensure
that it is carried out as planned and in a safe manner.
5. The Manual Handling Operation Plan SF15 shall be maintained by the Safety Department
properly.
Overloading of the upper and lower back. For example, lifting or holding of too heavy objects
stooping
reaching upwards
sideways bending
twisting
The tasks
Make use of mechanical aids, such as trolleys, conveyor belts or tail lifts to help handling
goods.
Properly arrange the distribution of work force in team lifting. Every member should obey the
instructions of the team leader.
Store heavier or frequently used items at a position where they can be easily accessed in
shelf stocking. The optimum position is around waist height.
Improve the design of workstations and position frequently used materials in front of
employees to reduce the need for twisting or stretching.
Work at the correct height. The height of workstations should allow most of the work to be
performed at around elbow level. Using adjustable chairs can avoid stooping; using
stable foot platforms can avoid reaching upwards frequently.
Give employees a variety of tasks or provide them with sufficient recovery time to avoid
prolonged repetitive movements.
Do not stack goods too high during transportation to avoid blocking the front view, which
may increase the risk of hitting objects or tripping.
Work at an appropriate pace can relieve the stresses in muscles and reduce the chances of
hand and wrist injuries.
Automate the handling systems to reduce the need for manual handling and make
operations more efficient.
The loads
Make the load lighter, change its size or shape, or make it easier to grasp by adding
handholds or hand-grips.
Make the load more stable so that it will not shift unexpectedly while being handled.
Make the load less damaging to hold. Avoid sharp corners, jagged edges, too hot, cold or
rough surfaces.
Provide suitable protective gloves for handling of goods which cannot be made less
damaging to hold.
Provide sufficient information of the load to the operators, such as its weight or its centre of
gravity.
Keep the transport routes clear of obstructions, spilled water, oil or slippery substances
which may increase the likelihood of slip, trip or fall.
If long period standing is required, place a shock absorbent mat on the floor to mitigate leg
muscle fatigue; or provide as far as possible a high chair for employees so that they can
choose to work while seated.
Provide adequate ventilation. Beware of high winds or powerful ventilation systems which
make large loads more difficult to manage safely.
Individual capability
Assess the capabilities of the employees concerned and assign suitable manual handling
operations to them based on their capabilities.
Provide the employees concerned with relevant health and safety training so that manual
handling operations can be safely performed.
Other matters
Avoid wearing clothes that are too tight and provide, if necessary, well fitting personal
protective equipment to prevent the hindering of correct postures and movements.
Ensure that mechanical aids such as wheels of trolleys are regularly repaired and
maintained to reduce the effort required when using.