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Particular- .

Life cycle cost(LCC) based on energy consumption and estimated consumables and
S. No. Details
overhauling for 10 years of running.
1 Compressor R90n
2 Sp. Power 0.19
3 Power Consumed per hr @ 560 cfm 106.4
4 Power for Dryer operation (power equivalent for Purge + system, etc) 3.4
5 Power Consumed by Compressor for unloaded Run (KW) 0
6 Power Consumed Compressor + Dryer System @ 560 cfm (KW) 109.8

Avg Power Consumed per hour i.e. Compressor + Dryer System @ 560 cfm, with below assumption :
25% operation @ 560 cfm (i.e. 100% design load)
7 74.48
30% time operation @ 70% design load &
30% time operation @ 40% design load
10% at no load / unload due to low variable load requirement.
8 Maintenance cost (Consumables) considering 1W + 1S compressor system 100000
9 Airend life 40000
10 Airend Rebuilding cost 265000
11 Power cost for 10 year @ avg power consumption (from S.No 7.) & power cost @ Rs. 7 per KWH 41708800
12 Maintenance cost (Consumables) 1W + 1S for 10 years 1000000
13 AMC Cost (4 visit per year - 2 scheduled + 2 breakdown) at present cost 720000
Cost of Airend repaid in 10 years
14 265000
assuming 1# rebuilding after 40K hrs i.e. after 5 years
15 Total OPEX cost for 10 years 43693800
16 Initial investment discounted rates
17 Total Cost of Ownership for 10 years #VALUE!
Exclusions

Incidental Expenses, consideration of consumable life is basis recommendation which may vary as per
1). actual site conditions. Above cost may vary depending upon actual running of air compressor, site
conditions .
AIL had to carry out maintenance schedule as per IR O & M and will utilize genuine spares from Ingersoll
2).
Rand through out .
3). AMC charges are excluding first year being warranty.
4). Insurance spares, airend repair considered after 5 years.
5). Package care charges.
6). Anything else not mentioned above.
7). Above considerations are assuming 1W + 1S compressor system.
8). Considering customer requirement is with VFD so .

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