Professional Documents
Culture Documents
business on
the move
Demag drives
We provide material flow, logistics and
drive solutions of the highest standard
and at peak performance rates – for all
sectors and sizes of company.
40529-6
From sub-assemblies to
complete systems:
Demag drives keep your business on the move in many
applications – reliably, safely and proven all over the world.
••Cranes and handling equipment
••Transport logistics
••Mechanical engineering
••Mobile architecture
AS A LEADING SUPPLIER OF INDUSTRIAL DRIVES,
WE OFFER A COMPLETE RANGE OF PRODUCTS:
••Motors, gearboxes and geared motors
••Wheel systems
••Complete travel units
••Frequency inverters
••Power supply systems
All components are designed to match precisely, resulting
in efficient integrated systems.
3
Demag modular drives –
a perfect blend of proven components
4
Angular geared motors Helical geared motors
DRS wheel block system LRS travel wheel system RS wheel block system DWS wheel set
RS
n
n
n
n
n
n
n
n
n
n
n n n
LRS n n n
DWS n n n
5
Geared motors – combined benefits
INTERMEDIATE STAGE
(optional)
6
ZB CYLINDRICAL-ROTOR BRAKE MOTOR
(Brake shown transparently)
COUPLING
WINKELGETRIEBE W
COUPLING CONNECTION
Gearbox and motor combinations with Demag coupling A-TYPE OFFSET GEARBOX
shaft end (Z-type cylindrical-rotor motors or KB conical-
rotor brake motors) using intermediate flange and roller
spider coupling. Since there is no oil present in the
coupling housing, gearboxes can be fitted independently
of the motor and the motors can be easily disassembled.
ZB A A M E
SIMPLY ADAPT OUR TECHNOLOGY TO YOUR NEEDS YOU CAN COUNT ON OUR SUPPORT
Our modular system enables a wide range of In addition to offering our modular system, we support
combinations in the standard versions. A wide choice of our customers with these tools:
options and accessories rounds off the range. Mounting ••An extensive catalogue of detailed information
variants simplify the task of optimising the design ••Software for calculating drives
solution. Rotary encoders and temperature detectors ••An online tool for configuring your drive solution
enable additional functions to be integrated. ••Highly dedicated staff to advise you
7
A-type offset gearboxes –
space-saving alternative
MAXIMUM FLEXIBILITY:
FIVE HOUSING DESIGNS
If you are looking for space-saving drive units, our Gearbox size Output Transmission ratio (i)
torque [Nm]
A-type offset gearboxes have been designed specifically 2-stage 3-stage
8
39392-1
36754
Torque bracket for transmission of drive torque without any radial forces
38224
Offset geared motors: as a central drive arrangement with large ground clearance fitted to a tool-changing carriage.
These systems are particularly efficient in connection with Demag wheel blocks and corresponding torque brackets.
9
W-type angular gearboxes –
compact solutions
MAXIMUM FLEXIBILITY:
FOUR HOUSING DESIGNS
Our angular gearboxes are the ideal solution for Gearbox Output torque Transmission ratio (i)
size [Nm]
compact designs. They enable travel motions to be 2-stage 3-stage 4-stage
provided, even when the distance from the rail is very W10 120 5.34 – 100 – –
restricted: W20 200 5.45 – 90.1 97.1 – 369 –
••Large torque range W30 330 3.73 – 90.1 107 – 369 –
••Wide range of transmission ratios W40 500 3.87 – 90.8 99.6 – 371 –
10
37132-1
Angular geared motors for compact drive solutions.
11
D-type helical gearboxes –
robust design
MAXIMUM FLEXIBILITY:
THREE HOUSING DESIGNS
If you are looking for tough drive solutions, Demag Gearbox Output Transmission ratio (i)
size torque [Nm]
D-type helical gearboxes are known for their resilience: 2-stage 3-stage
12
38814-6
D-type helical gearbox with coaxial design as a drive solution for a suspended conveyor system:
the drive variant of choice for the suspended conveyor system shown here.
13
Z-type cylindrical-rotor motors
for universal applications
If you are looking for motors that are able to meet the most
varied drive technology needs reliably and efficiently, our
Z-type cylindrical-rotor motors offer many advantages:
••Perfectly matched to our range of gearboxes
••Simple project engineering
••Best possible drive efficiency
THE RIGHT SOLUTION FOR EVERY TASK
••Our cylindrical-rotor motors with power ratings up to
45 kW are specially designed for
••travel applications with inverter or direct line-fed drives.
••Continuous duty, motor efficiency classes IE2 and IE3
••2, 4, 6 and 8 pole (motor efficiency in line with IEC ratings)
••Pole-changing with two speeds
••Braked version (cylindrical-rotor brake motor)
41913
For outputs up to 45 kW: Efficiency ratings in line with IE2: Efficiency ratings in line with IE3:
four-pole ZBA motors four-pole ZBE motors four-pole ZBP motors
Output [kW] Output [kW] Efficiency [%] Output [kW] Efficiency [%]
Designation Designation Designation
60% CDF 100% CDF 100% CDF
ZBA = braked
Temp. 60°C
ZBE = braked
Temp. 40°C η50 η75 η100 ZBP = braked
Temp. 40°C η50 η75 η100
ZBA 63 B4 0.18 ZBE 63 B4 0.18 66.5 71.2 72.1 ZBP 80 B4 0.55 76.6 81.1 80.8
ZBA 71 A4 0.25 ZBE 71 B4 0.25 69.5 74.0 74.9 ZBP 90 A4 0.75 80.5 82.9 82.5
ZBA 71 B4 0.37 ZBE 80 A4 0.55 78.0 78.3 78.1 ZBP 90 B4 1.1 82.5 85.6 84.1
ZBA 80 A4 0.55 ZBE 80 B4 0.75 79.3 82.2 79.6 ZBP 100 A4 1.5 84.8 86.2 85.3
ZBA 80 B4 0.75 ZBE 90 A4 1.1 79.8 82.3 81.4 ZBP 100 B4 2.2 83.5 85.6 86.7
ZBA 90 A4 1.1 ZBE 90 B4 1.5 82.1 83.4 82.8 ZBP 112 A4 3 85.1 87.7 87.7
ZBA 90 B4 1.5 ZBE 100 A4 2.2 83.8 84.9 84.3 ZBP 132 A4 4 84.4 87.9 88.6
ZBA 100 AL4 2.2 ZBE 100 B4 3 83.6 86.4 85.5 ZBP 132 B4 5.5 87.3 89.4 89.6
ZBA 100 B4 3 ZBE 112 A4 4 86 87.4 86.6 ZBP 160 A4 7.5 89.5 90.5 90.4
ZBA 112 A4 4 ZBE 132 A4 5.5 87.2 88.3 87.7 ZBP 160 B4 11 89.0 91.1 91.4
ZBA 132 AL4 5.5 ZBE 132 B4 7.5 87.5 90.3 88.7 ZBP 180 A4 15 90.2 91.5 92.1
ZBA 132 B4 7.5 ZBE 160 A4 11 89 90.8 89.8
ZBA 132 C4 9.5 ZBE 160 B4 15 89.2 91.8 90.6
ZBA 160 AL4 11 ZBE 180 A4 18.5 89.3 92.4 91.2
ZBA 160 B4 15 ZBE 180 B4 22 89.2 92.3 91.6
ZBA 180 A4 18.5 ZBE 200 A4 30 88.4 92.8 92.3
ZBA 180 B4 22 ZBE 225 A4 37 90.8 93.2 92.7
ZBA 200 A4 30 ZBE 225 B4 45 92.2 93.5 93.1
ZBA225 AL4 37
ZBA 225 B4 45
14
YOUR BRAKING NEEDS – CONFIGURED TO MATCH
Demag ZB cylindrical-rotor brake motors are equipped
with disc brakes. When no voltage is applied, the DC
brakes are automatically applied by spring tension.
39380-1
ZB cylindrical-rotor motor: Excellent braking
characteristics with specifically configurable brake
Line-fed travel applications:
8/2-pole ZBF motors
Output [kW]
Designation 40/40% CDF
Temp. 40°C
15
KB conical-rotor brake motors –
reliable partners
Stator
39543-1
39446
Unique design provides mechanical
demanding braking action link between the rotor and the brake
Demag KB conical-rotor brake motors with outputs up ALWAYS THE RIGHT CONICAL ROTOR FOR YOUR
to 55 kW and a cyclic duration factor of 40% operate APPLICATION
on a unique braking principle: Alongside the 2, 4, 6 and 8 pole and the pole-changing
••Simple versions, there are two special KB series:
••Robust ••KBA for starting/stopping applications with short cycle
••Reliable times
••KBF for line-fed travel motions
SIMPLY BRILLIANT – BRILLIANTLY SIMPLE
The brake is mechanically linked to the rotor. When the In addition, there is the KBS motor, a version with special
motor is switched on, the conical design causes force to windings for standstill operation
be applied in an axial direction, which pulls the rotor
towards the drive end together with the brake disc. SYNCHRONISED OPERATION
The brake is released at exactly the same moment as the
THE ADVANTAGE OF SIMPLICITY motor begins to rotate. When the motor is switched off,
••No switching elements required for the brake: the brake is immediately applied again by spring force.
separate controller not needed
••Long brake lining service life: heat generated by the SUPERIOR BRAKING
brake is effectively dissipated via the large surface area Our KB motors are the superior choice wherever the
of the brake cover highest demands are made on the brake:
••The brake disc is, at the same time, the fan: ••Designed for heavy-duty braking work
reduced housing length, good heat dissipation ••Extremely high start-stop frequencies permitted
••Two brake disc designs: light for KBA motors, heavy ••Resistant to temporary overloads
and with increased moment of inertia for KBF motors
16
38345-5
FOR OUTPUTS UP TO 55 KW: LINE-FED TRAVEL APPLICATIONS:
FOUR-POLE KBA MOTORS 8/2-POLE KBF MOTORS
17
Comprehensive set of features
and accessories
If you have a demanding application that needs more, even the standard versions
of Demag drive technology products provide the opportunity to tailor functionality
to meet your specific needs.
And, if you need a really individual solution, optional features and accessories
enable you to match Demag products more closely to your task-specific operating
conditions.
MOTORS GEARBOX
Options Z cylindrical-rotor KB conical rotor- Options A-type W-type D-type
motor brake motor offset angular helical
gearboxes gearboxes gearboxes
Winding protection
Torque brackets ■ ■
- PTC thermistor ■ ■
Foot rails/plates ■ ■
- Temperature detector ■ ■
Mounting flange ■ ■ ■*
Rotary encoder
Extended temperature range ■ ■ ■
- Integrated pulse generator ■ ■
Special paint finish ■ ■ ■
- External pulse generator ■ ■
Special lubricants ■ ■ ■
- Integrated external pulse
■
generator Gearbox venting** ■ ■ ■
Increased ingress protection ■ ■ * for sizes D11 – D41 ** Standard from size 50
*** for particularly low speeds
Anti condensation heating
- Heating tape ■ ■
18
ZBP: CONTINUOUS DUTY – THINK AND ACT ECONOMICALLY
Efficient.
Torque M
Speed n
MRated
nRated
Speed n Time t
The motors meet the requirements of motor efficiency class IE3 according to IEC standard 60034.
Speed n
Reversing operation
MRated
nRated
Speed n Time t
With their integrated flywheel mass, ZBF motors ensure particularly gentle acceleration and
deceleration, while the KBF motor additionally accommodates extremely high braking energy.
Speed n
Reversing operation
MRated
nRated
Speed n Time t
Acceleration and deceleration actions are effected highly dynamically but also very smoothly,
even in reversing duty.
Speed n
MRated
nRated
Speed n Time t
KBA motors are connected direct to a line supply or fed by frequency inverter. In line-fed operation,
they are designed for extremely high start-stop frequencies and are robust in the event of short-
term overloads.
19
FG microspeed drives –
a special case
in running position
FG microspeed drives permit a broad range of speed EXTREMELY FLEXIBLE: SPEED RATIOS UP TO 500:1
ratios in a robust, simple and efficient package
THE ALTERNATIVE n2
Main motor
Demag FG microspeed drives enable:
••Very high positioning accuracy
••High number of starts and stops n2
≤
500
••Movement of large masses with short cycle times n1 1
Speed n
BENEFITS
FG drives are much less susceptible to vibrations, higher Time t
ambient temperatures and other influences than drives By selecting the motor and gear unit, the speed ratio can be
featuring electronic equipment. For many applications, set over a wide range.
20
37391-14
FG microspeed drives: rugged, powerful, precise
the axial motion of the rotor. The brake of the main KB 112 *) ■ ■ ■ ■
operation. KB 160 ■ ■ ■ ■ ■ ■ ■
KB 180 ■ ■ ■ ■ ■ ■ ■
FG 10
The transmission ratios of the microspeed gearbox are KB 200 ■ ■ ■ ■ ■ ■ ■
21
Tools and services –
to meet your needs
If you are looking for a partner to provide you with advice and assistance
– whichever drive solution you develop, we will support you. From your
desk, you can access the tools we have made available.
Take advantage of the selection tables to find detailed technical data and
add optional equipment and accessories.
Our specialised sales engineers in your region are available for further
project consulting. Your direct contact:
info@demagcranes.com
22
DRIVE DESIGNER – OPEN FOR YOUR IDEAS
Use Drive Designer to configure geared motors and wheel systems
online. You can quickly:
••Select and configure drives
••Transfer drawings to your design
••View electrical circuit diagrams
••Download the drives’ technical data
Drive Designer provides a high degree of convenience:
3D product geometries
••Design support by means of 2D and 3D geometries in all
standard file formats
••Rapid access to technical specifications
••Circuit diagrams for the motors you select
••Display of delivery times
••Transfer of your selection to the Demag Shop system
www.drives.demag-designer.com
You can, of course, also use the parcel tracking system online in our
Demag Shop system even if you order the conventional way.
www.demag-shop.com
23
40529-4-2