Marks

1 a. Atoolhavi
ngatoolsignatur
eas10-9-
6-5-
8-7-2mm r
epr
esent
edi
nOr
thogonalRake 1x10
Sy
stem.Theor
thogonalrakeangl
eoft
hetoolis___
__
b. Whichoft hefoll
owingtoolsignat
uresystem i
sanexampl ef orMachineref
erence
syst
em?
i
)Amer icanSt
andardAssociat
ionsyst
em [ASA]ii
)Ort
hogonalrakeSyst
em [ORS]
c. Tooll
ifeinTur
ningwill
decreasebymaximum extenti
fwedoubl ethe
i
)Tool r
akeangle ii
)Depthofcut i
i
i)Feed iv
)Cutt
ingv el
oci
ty
d. I
ncut t
ingt ools,Craterweardevelopsat
i
)Si deflank i
i)Endflank ii
i)Rakesur face i
v)Toolnose
e. The v alue ofshearangl e corresponding to mi ni
mum chi p st
rai
n condit
ion i
s
450. Condi tionf orminimum chipst r
ainis_ _
_
i
)r=0andr akeangl eis900 ii
)r=1andr akeangleis00
i
ii)r=0andr akeangl eis00 iv)r=1andr akeangleis900
f. Def i
net ool l
if
e
g. Forat urningoper ationiftheCo-Effi
cientofFr i
cti
onatchip-t
oolint
erf
aceis0.9,t
hen
theangl eoff ricti
onisequal to_____
i
)900 ii
)420 ii
i
)00 i v)450
h. Det erminet hechi preducti
oncoef fi
ci
entf oranor t
hogonalt
urni
ngoperati
onproduci
ng
thechi pl engthof50mm anduncutchi plengthof100mm.
i
. ACont inuouschi psar efor
meddur i
ngt hemachi ni
ngof
i)copper i
i)Aluminum i
ii
)CastI r
on i v)bot
hi)andii)
j
. Wr iteTay lorst oolli
feequat i
on.
2 i)Di
sti
ngui
shthedi
ff
erentt
ypesofchi
psfor
medduringmachini
ng. 10
i
i
)Diff
erent
iat
ebet
weenOr t
hogonal
Cutt
ingandobl
i
quecutt
ing.
3 Expl
aindesi
redpr
oper
ti
esandt
ypesofcut
ti
ngt
ool
mat
eri
als. 10
4 a. Der
ivet
heexpr
essi
onf
orshearangl
e 10

b. Descr i
bet heessent i
alpropert
iesofcutt
ingf l
uidsanddi scussthetypesofcutt
ing 10
f
luids.
5 c. Thef oll
owi ngdat awer eobtai
nedduringorthogonalt urni
ngofacer t
ainwor
kpiece 10
mat eri
al.
Chipthickness=0. 45mm, Widthofcut=2.5mm
Feed=0. 25mm/ rev,Cutt
ingfor
ce=113kg
Thrustf orce=29. 5kg.Thecutti
ngspeedwas150m/ minandt herakeangl
ewas100.
Calculate
i
)shearangl eii)velocit
yofchipalongtoolf
aceii
i)Fri
ctionalforcealongtoolf
acei
v)shear
str
essv )powerr equir
edforcutti
ng

d. Atooll
i
f eof80minut
esi
sobtai
nedataspeedof30mpm and8minutesat60mpm. 10
Det
ermine:i
)const
ant
snandC i i
)cut
ti
ngspeedf
or4minutest
ooll
i
fe.

Mar
ks

1 k. A t
oolhaving a t
oolsignat
ure as 10-
9-6-
5-8-
7-2mm represent
ed i
n 1x10
Or
thogonal
RakeSystem.Theort
hogonalrakeangl
eofthetoolis__
___
 l
. Whi choft hefoll
owingt oolsignatur
esystem isanexamplef orMachine
ref
erencesy stem?
i
)Amer i
canSt andard Associ ati
onsystem [ASA] ii)Orthogonalrake
System [ORS]
m.Tool l
if
ei nTurningwilldecreasebymaxi mum extenti
fwedoubl ethe
i
)Toolr akeangle i
i)Dept hofcut ii
i)Feed i
v)Cutt
ing
vel
ocit
y
n.Incut ti
ngt ool
s,Cr at
erweardev el
opsat
i
)Sidef lank i
i
)Endf lank i
ii
)Rakesur f
ace iv)
Tool nose
o.Thev alueofshearangl ecor r
espondingtominimum chipstrai
ncondit
ion
s450.
i Conditi
onf orminimum chi pst
rai
nis___

i
)r=0andr
akeangl
eis900 i
i
)r=1andr
akeangl
eis00

i
i
i)r=0andr
akeangl
eis00 i
v)r=1andr
akeangl
eis00

p.Def
inet
ool
li
fe

q.Forat
urni
ngoperat
ioni
ftheCo-Ef
fi
cientofFr
ict
ionatchi
p-t
ooli
nter
face
i
s0.9,
thentheangl
eoff
rict
ioni
sequal t
o____
_

)900
i )420
i
i i
i
i)00 i
v)450

r
. Determine t
he chi
pr educt
ion coef
fi
cientf
oran ort
hogonaltur
ning
operati
onproduci
ngthechiplengthof50mm anduncutchi
plengt
hof
100mm.

s. ACont
inuouschi
psar
efor
meddur
ingt
hemachi
ningof

i
)copper i
i
)Al
umi
num i
i
i)CastI
ron i
v)bot
hi)andi
i
)

t. Wr i
teTay l
orstoollif
eequation.
2 Thef oll
owi ngdat awer eobtaineddur ingorthogonaltur
ningofacer tain 10
wor kpiecemat eri
al.
Chipt hickness=0. 45mm
Widt hofcut=2. 5mm
Feed=0. 25mm/ rev
Cuttingf orce=113kg
Thrustf orce=29. 5kg.
Thecut ti
ngspeedwas150m/ minandt herakeanglewas100.Calcul
ate
i
)shearangl eii)velocit
yofchipal ongtoolfaceiii
)Fri
cti
onalfor
cealongtool
facei v)shearst ressv)powerr equiredf
orcut t
ing
3 At ooll i
feof80mi nutesisobtainedataspeedof30mpm and8mi nut
esat 10
60mpm.Det ermine:i)constantsnandC i
i)cutt
ingspeedfor4mi nutes
tool l
if
e.
4 e. Der ivetheexpr essionforshearangle 10

f
. i)Di
sti
ngui
sht hedi
ff
erenttypesofchi
psformedduri
ngmachini
ng. 10
i
i
)Dif
ferent
iat
ebetweenOr t
hogonalCutt
ingandobl
iquecut
ti
ng.
 5 a. Thefol
l
owingdat arelat
estoort
hogonalt
urningoperat
ion.Cutt
ingfor
ce 10
= 23kg,feed f orce = 10 kg.Cutt
ing speed = 150m/ min,feed =
0.125mm/rev.chipthi
ckness=0.25mm.Rakeangle=300.
Determi
ne:i)thewor kdoneinshear ii
)shearstr
ain

b. Alatheturni
ngatapar ti
cul
arspeediscutti
ngamil
dsteelworkpi
ece 10
wit
h HSS t ool
.The speed-l
if
er el
ati
onshi
pf ort
he t
oolis gi
ven by
VT0.4=400.Determinethepercent
ageincreasei
nthetoolli
feifthe
cut
ti
ngspeedi sreducedby20%.

Mar
ks CO PO BL

1 u.Def
inecy
li
ndr
ical
orpl
aint
urni
ng. 1x10 CO2 PO1 L1
v
. Ment
iont
het
womet
hodsofmi
l
li
ng.
w.Whent hetoolmov esatanangl etotheaxi
sofr
otat
ionoft
he
workpiece………surfacecanbeproduced.
i
.curved i
i
.tapered
x. Mentionanytwospecialpur
poselat
hes.
y
. Rangeofbarst
ockcapaci
tyf
orat
urr
etl
athei
s

i
.10-
20mm di
amet
er i
i
.60-
200mm di
amet
er

z. I
naplanerthet
oolr
emai
nsst
ati
onar
ywhi
l
ewor
kpi
ecer
eci
procat
es.
Tr
ue/
False

aa.Li
stanyt
wot
ypesofdr
il
lbi
ts.
ab.Whatar
ethedi
ff
erentmat
eri
alsusedf
ormanuf
act
uri
ngdr
il
lbi
ts?

ac.Whatar et hedi f
ferentoperati
onsperf
ormedonshapi ngmachi ne?
ad.Wr i
tet he cl assifi
cati
on ofshapermachi ne based on its dr
ive
mechani sm.
2 Acasti ronpl ateofdi mensi on300*100*
30mm i st ober oughshaped 10 CO2 PO1 L4
alongitswi derface.Cal cul
atethemachiningti
met aki
ngappr oach=25
mm,ov ertravel=25mm,cut t
ingspeed=12mpm,r eturnspeed=20
mpm andf eedpercy cl
e=1mm.
3 Il
l
ust r
ateanyoneoft hedr i
vi
ngmechanismsofshapi ngmachine. 10 CO2 PO1 L3
4 g.Expl ainbr i
efl
yt hev ari
ousoperat
ionsperfor
medonal at
he. 10 CO2 PO1 L3

h.i
)Di
sti
ngui
shbet
weenShaperandPl
anermachine. 10 CO2 PO1 L3
i
i
)Di
sti
ngui
shbet
weenCapstanandTur
retl
athe.
5 10 CO2 PO1 L3
c. Sket
chandexpl
aint
heconst
ruct
ionofRadi
aldr
il
li
ngmachi
ne.

d. Sket
chandexpl
aint
heconst
ruct
ionofbenchorsensi
ti
vedr
il
li
ng 10 CO2 PO1 L3
machine

Mar
ks
1 a)Tooll
i
feinTurni
ngwi
l
ldecr
easebymaximum extenti
fwedoubl
ethe 1x20
i
)Toolrakeangl
e i
i
)Depthofcut i
ii)Feed iv
)Cutt
ing
vel
oci
ty

b)Def
inet
ool
li
fe

c) The chipreduct
ion coef
fi
cientf
oran or t
hogonalturni
ng oper
ati
on
produci
ngt
hechiplengthof50mm anduncutchi
plengt
hof100mm.

d)Forat
urni
ngoperat
ioni
ftheCo-
Eff
ici
entofFri
cti
onatchi
p-t
ool
int
erf
ace
i
s0.9,
thentheangl
eoffr
ict
ioni
sequalt
o_ _
___

)900
i )420
i
i i
i
i)00 i
v)450

e) ACont
inuouschi
psar
efor
meddur
ingt
hemachi
ningof

i
)copper i
i
)Al
umi
num i
i
i)CastI
ron i
v)bot
hi)andi
i
)

f
)Inhi
ghspeedmachi
ningofst
eel
sthet
eet
hofmi
l
li
ngcut
ter
smayf
ail
by

i
)mechani
calbr
eakage i
i
)pl
ast
icdef
ormat
ion i
i
i)wear i
v)al
loft
he
abov
e

g)Tool
li
fei
ntur
ningwi
l
ldecr
easebymaxi
mum ext
enti
fwedoubl
ethe

i
)depthofcut i
i
)feed i
i
i)cut
ti
ngv
eloci
ty i
v)t
oolr
ake
angl
e

h)I
ncut
ti
ngt
ool
s,cr
aterweardev
elopsat

i
)therakesur
facei
i
)thepr
inci
palf
lanki
i
i)t
heauxi
l
iar
yfl
anki
v)t
het
ool
nose

i
) Topreventplast
icdef
ormat
ionatt
hecut
ti
ngedge,t
het
oolmat
eri
al
shoul
dpossess

i
)hi
ghf
ract
uret
oughness i
i
)hi
ghhothar
dness

i
i
i)chemi
cal
stabi
l
ity i
v)adhesi
onr
esi
stance
 j
)Inwhichmachi
netool
sbot
hthecut
ti
ngmot
ion&t
hef
eedmot
ionar
e
i
mpar
tedt
othetool
?

k) I
nShapi
ngmachi
nef
eedmot
ioni
sgi
vent
othe_
___
___
___
_

l
) TheCNCpr
epar
ator
ycommand(
G-code)G00descr
ibes_
___
___

m)Whi
choft
hef
oll
owi
ngmat
eri
alcannotbemachi
nedbyEDM

i
)st
eel i
i
)WC i
i
i)Ti
tani
um i
v)Gl
ass

n)Whati
sthepur
poseofbear
ing?

o)Whichofthef
oll
owi
ngoper
ati
oncannotbeper
for
medondr
il
li
ng
machine?

i
)Reami
ng i
i
)tappi
ng i
i
i)l
appi
ng i
v)noneoft
hese

p)Gri
ndi
ngoper
ati
oncannotbeper
for
medi
nadr
il
li
ngmachi
ne.St
ateTr
ue
orFal
se

q)Wheel
lat
hei
sthet
ypeof_
___
__

i
)EngineLat
he i
i
)Cent
erLat
he i
i
i)speedl
athe i
v)Speci
alPur
pose
l
athe

r
) Menti
on any t
wo f
unct
ions ofdi
elect
ri
cfl
uidi
n El
ect
ri
c Di
schar
ge
Machi
ning

s) Cut
tingst
rokei
nshapermachi
nei
sdur
ingr
etur
nst
roke.St
ateTr
ueor
Fal
se

t
) Di
rectindexi
ngi susedwhenal argenumberofident
icalpi
ecesar
e
i
ndexedbyv er
ylargedi
vi
sions.St
ateTrueorFal
se

2 a.Br
ief
lyexpl
ainwi
thaneatsket
cht
henomencl
atur
eofasi
ngl
epoi
nt 06
cut
ti
ngt
ool
,hi
ghl
i
ght
ingt
hesi
gni
fi
canceofdi
ff
erentangl
es.

b.Thef
oll
owi
ngdat
arel
atest
oor
thogonalt
urni
ngoper
ati
on.Cut
ti
ngf
orce 10
= 23kg,feed for
ce = 10 kg.Cut ti
ng speed = 150m/mi
n,feed =
0.125mm/rev
.chipthi
ckness=0.25mm.Rakeangle=300.Det
ermi
ne:i)
theworkdoneinshear i
i)shearstr
ain
3 a.Expl
ain wi
tht
he hel
p ofa neatsket
ch,t
he Whi
twor
th qui
ckr
etur
n 10
mechanism ofashaper.
b.Di ff
erentiat
ebetweenturr
etl
atheandcapstanl
athe 06
4 Diff
erenti
atebetweenSimpleindexi
ngandcompoundi ndexi
ng 10
Listoutthev ar
iousoper
ati
onsthatareper
formedonami l
li
ngmachi
neand
explai
nanyoneoper ati
onwithneatsket
ch 06
5 a.Wi
thaneatsket
chex
plai
nthewor
kingpr
inci
pleofHoni
ngmachi
ne, 12
ment
ioni
tsadv
ant
ages,
di
sadv
ant
agesandappl
i
cat
ions
b.Wi
thr
espectt
o gr
indi
ng pr
ocess,di
ff
erent
iat
e bet
ween Cy
li
ndr
ical
gr
indi
ngandCent
rel
essgr
indi
ng 04

a.Withaneatsketchexplai
nHori
zont
alandver
ti
calbr
oachi
ngmachines 08
b.Explai
nthedi
fferentf
actor
stobeconsi
der
edinthesel
ect
ionofa
gr
indi
ngwheel
. 08
6 08
Wi
thaneatsket
chexpl
aint
hewor
kingpr
inci
pleofaEBM

El
abor
atet
hewor
kingpr
inci
pleofaLaserbeam machi
ning. 08

Li
standexplai
nthetypesofbear
ingsusedinautomoti
vemanuf act
uri
ng. 08
El
aboratethe worki
ng pri
nci
ple ofa Ult
rasonic machi
ning.menti
on it
s 08
advant
ages,di
sadvant
agesandappli
cati
ons

Mar
ks
1 u)Whati
shothar
dness? 1x20

v
) Wr
it
eTay
lor
stool
li
feequat
ion.

w)Thechipreduct
ioncoef
fi
cientf
oranor
thogonalt
urni
ngoper
ati
on
produci
ngthechipl
engthof50mm anduncutchi
plengt
hof100mm.

x) Foratur
ningoperat
iontheangl
eoffri
cti s420,
oni theCo-
eff
ici
entof
Fri
cti
onatchi
p-t
oolint
erfacewi
llbe

i
)0.
9 i
i
)1 i
i
i)0 i
v)0.
5

y
) ADi
scont
inuouschi
psar
efor
meddur
ingt
hemachi
ningof

i
)copper i
i
)Al
umi
num i
i
i)CastI
ron i
v)bot
hi)andi
i
)
z) WhatisLappi
ng?

aa)Tool
li
fei
ntur
ningwi
l
ldecr
easebymaxi
mum ext
enti
fwedoubl
ethe

i
)depthofcut i
i
)feed i
i
i)cut
ti
ngv
eloci
ty i
v)t
ool
rake
angl
e

ab)Thedi
ffer
entf
ormsofwearonthecut
ti
ngedgeofat
ool
incl
ude:
___
___
_____
_and__
____
____
___
__

ac)Topreventpl
ast
icdef
ormat
ionatt
hecut
ti
ngedge,
thet
ool
mat
eri
al
shoul
dpossess

i
)hi
ghf
ract
uret
oughness i
i
)hi
ghhothar
dness
 i
i
i)chemi
cal
stabi
l
ity i
v)adhesi
onr
esi
stance

ad)I
nwhi
chmachinetool
sbot
hthecut
ti
ngmot
ion&t
hef
eedmot
ionar
e
i
mpar
tedt
othetool?

ae)I
nShapi
ngmachi
nef
eedmot
ioni
sgi
vent
othe_
___
___
___
_

af
)Classi
fythenon-t
radit
ional
machi
ningpr
ocesst
hatwor
kont
her
mal
or
el
ect
ro-
thermalenergy.

ag)Whi
choft
hef
oll
owi
ngmat
eri
alcannotbemachi
nedbyEDM

i
)st
eel i
i
)WC i
i
i)Ti
tani
um i
v)Gl
ass

ah)Li
stoutt
hepr
ocesspar
amet
ersofEl
ect
ri
cDi
schar
geMachi
ning.

ai
)Whi chofthef
oll
owi
ngoper
ati
oncannotbeper
for
medondr
il
li
ng
machine?

i
)Reami
ng i
i
)tappi
ng i
i
i)l
appi
ng i
v)noneoft
hese

aj
)Directi
ndexi
ngisusedwhenal ar
genumberofi
dent
ical
piecesar
e
i
ndexedbyveryl
argedi
vi
sions.St
ateTr
ueorFal
se

ak)Wr
it
ethecomposi
ti
onf
orHSSmat
eri
al.

al
)Ment i
onanyt
wof
unct
ionsofdi
elect
ri
cfl
uidi
nEl
ect
ri
cDi
schar
ge
Machi
ning

am) Inshapermachi
nemat
eri
alr
emov
alt
akespl
acedur
ingr
etur
nst
roke.
St
ateTrueorFal
se

an)Gri
ndi
ngoper
ati
oncannotbeper
for
medi
nadr
il
li
ngmachi
ne.St
ateTr
ue
orFal
se

2 a.Il
l
ustr
ateheatgener
ati
oni
nmet
alcut
ti
ngandbr
ief
lyexpl
aint
hef
act
ors 08
aff
ect
ingheatgener
ati
on.

b.Atooll
if
eof80mi nutesi
sobtai
nedataspeedof30mpm and8minut
es 08
at60mpm.Deter
mi ne:i
)const
antsnandC i i
)cutt
ingspeedf
or4
minut
estool
li
fe.
3 a.Expl
ainwiththehelpofaneatsketch, t
heHy dr
auli
cdrivi
ngmechani sm of 10
ashaper.
06
b.Acastir
onplateofdimensions450*150* 60mm, i
stober oughshaped
al
ongit
swi derface.Cal
cul
atethemachi ningt i
met aki
ngcutti
ngspeed=
10mpm, r
eturnspeed=15mpm, approachl ength=30mm, overt
ravel
l
engt
h=30mm, andfeedpercycle=1.5mm.
4 a.Il
l
ustr at
eprinci
pleofCNCmachi neoperati
onwithneatsketch. 08
b.Listoutthev ar
iousoperati
onsthatareperformedonami ll
ingmachi
ne
andexpl ai
nanyoneoper at
ionwithneatsketch. 08
5 a.Listthecomponent sofagr indi
ngwheel andExplai
nthetypesof 06
abrasiveswithexamples.
b.Expl
ainSuper-f
ini
shi
ngpr
ocessandment
ioni
tsadv
ant
agesand 10
di
sadvantages.

c. Cl
assifythebr
oachingmachi nesbasedonbr oachtr
avel direct
ion, 10
methodofoperati
on,dri
vet ypeandappli
cati
onandExpl ainv erti
cal
br
oachingmachineconst r
uctionwithaneatsketch.
d.Explainthedif
fer
entfactorstobeconsideredintheselectionofagr i ng 06
ndi
wheel.
6 a.Elaboratethemanufacturi
ngt echni
quesusedinballbearings 08
08
b.Elaboratetheworki
ngpr i
ncipleofaLaserbeam machining.

a.Wit
haneatsketchexplai
ntheworki
ngpr i
nci
pleofaWaterJetMachi
ning. 08
b.El
aboratet
hewor ki
ngpri
nci
pleofUl
trasoni
cmachini
ng.menti
onit
s 08
advant
ages,di
sadvant
agesandappl
icati
ons.

Mar
ks
1 ao)Whati
stheef
fectofi
ncr
easedf
eedont
ool
li
fe? 1x20

ap)Di
scont
inuous chi
p nor
mal
l
y degr
ade wear and enhance t
ooll
i
fe.
Tr
ue/f
alse

aq)ADi
scont
inuouschi
psar
efor
meddur
ingt
hemachi
ningof

i
)copper i
i
)Al
umi
num i
i
i)CastI
ron i
v)bot
hi)andi
i
)

ar
)Forat ur
ningoperat
iontheangleoff
ri
cti s420 ,t
oni heCo-
eff
ici
entof
Fr
ict
ionatchip-
tooli
nter
facewi
l
lbe

i
)0.
9 i
i
)1 i
i
i)0 i
v)0.
5

as)Def
inet
ool
li
fe

at
)The chipreduct
ion coef
fi
cientf
oran orthogonaltur
ning oper
ati
on
pr
oduci
ngt
hechiplengt
hof50mm anduncutchi
plengt
hof100mm.

au)Tool
li
fei
ntur
ningwi
l
ldecr
easebymaxi
mum ext
enti
fwedoubl
ethe

i
)depthofcut i
i
)feed i
i
i)cut
ti
ngv
eloci
ty i
v)t
oolr
ake
angl
e

av
)TheCNCpr
epar
ator
ycommand(
G-code)G00descr
ibes_
___
___
 aw) Topreventplast
icdef
ormat
ionatt
hecut
ti
ngedge,t
het
oolmat
eri
al
shoul
dpossess

i
)hi
ghf
ract
uret
oughness i
i
)hi
ghhothar
dness

i
i
i)chemi
cal
stabi
l
ity i
v)adhesi
onr
esi
stance

ax)I
nwhichmachi
netool
sbot
hthecut
ti
ngmot
ion&t
hef
eedmot
ionar
e
i
mpar
tedt
othetool
?

ay
)Whati
scount
ersi
nki
ng?

az)Cl
assi
fythenon-
tradi
ti
onalmachi
ningpr
ocesst
hatwor
kont
her
malor
el
ect
ro-
ther
malenergy
.

ba)Whi
choft
hef
oll
owi
ngmat
eri
alcannotbemachi
nedbyEDM

i
)st
eel i
i
)WC i
i
i)Ti
tani
um i
v)Gl
ass

bb)Li
stoutt
hepr
ocesspar
amet
ersofEl
ect
ri
cDi
schar
geMachi
ning.

bc)Which ofthe f
oll
owi
ng oper
ati
on cannotbe per
for
med on dr
il
li
ng
machine?

i
)Reami
ng i
i
)tappi
ng i
i
i)l
appi
ng i
v)noneoft
hese

bd)Di
rectindexing i
sused whenal ar
genumberofident
icalpi
ecesar
e
i
ndexedbyv eryl
argedi
vi
sions.St
ateTrueorFal
se

be)Wr
it
ethecomposi
ti
onf
orHSSmat
eri
al.

bf
)Ment i
on any t
wo f
unct
ions ofdi
elect
ri
cfl
uidi
n El
ect
ri
c Di
schar
ge
Machi
ning

bg)Whati
sIncr
ement
alco-
ordi
nat
esy
stem?

bh)Li
stt
hebasi
cuni
tsofNCmachi
ne.

2 c. Listandexpl
aint
hegener
alpr
oper
ti
esconsi
der
edf
orsel
ect
ionofcut
ti
ng 08
toolmater
ial
s.

d.Thef oll
owingdatar el
atestoorthogonalt
urningoper
ati
on.Cutt
ingfor
ce= 08
23kg,f
eedf or
ce=10kg.Cut ti
ngspeed=150m/ min,
feed=0.125mm/ r
ev.
0
chi
pthickness=0. 25mm.Rakeangl e=30. Deter
mine: i
)theworkdone
i
nshear ii
)shearst r
ain.
3 c. Expl
aintheconstructi
onaldetai
lsofRadialdril
l
ingmachi
ne.Withthehelp 06
ofaneatsketch.
 d.Esti
mat ethemachiningti
mer equir
edtomachine5mm thicklayerfr
om a
workpieceof400* 200*50mm t hi
ckMi ldSt
eelmateri
al.Theav ail
able
str
oker atesare10,20,40and80st r
okesperminute.Thef eedwas 10
consi
der ed0.28mm/ cycl
e.Thedept hofcutwasgi v
enas1mm dur ing
each cut.Considert hecutt
ing speed 30m/
min.assumecl earanceof
30mm atbot htheends.Alsocal
culatet
hemateri
alr
emov alr
ate.

4 c. I
ll
ustr
atepri
nci
pleofCNCmachi
neoperat
ionwi
thneatsket
ch. 08
d.Differ
enti
atebet
weenSimpl
eindexi
ngandcompoundindexi
ng 08
5 e. Expl
ain Super
-f
inishing process and menti
on it
s advant
ages and 08
di
sadvant
ages.
f. Withaneatsket chexpl ai
nt hewor ki
ngpr
inci
pleofHoningmachine; 08
menti
ontheappli
cations.

g.Classi
fythebroachingmachinesbasedonmet hodofoperat
ion,dr
ive 08
ty
pe and appl icat
ion and Explai
n hori
zont
al br
oachi
ng machi ne
constr
ucti
onwithaneatsket
ch.
h.Explai
nthecomponentsofagrindi
ngwheel
. 08
6 c. Wit
h a neatsketch expl
ainthe worki
ng pr
inci
ple ofa Pl
asma Arc 08
Machini
ng. 08
d.Listandexpl
aint
hetypesofbeari
ngsusedinautomoti
vemanuf
actur
ing.

c. Bri
efl
yexplaintheprocessparamet er
sinvol
vedinUltrasoni
cmachi
ning 08
andmentionitsadv
antages,di
sadvantagesandappl
ications. 08
d.Elaborat
et heworki
ngprinci
pleofElectr
onBeam Machining.