1MW Require - TC's As per Approved -QAP

S No Item Description Inspection type Parameters Acceptance Norms Type of TC Remarks

COUPLING ASSEMBLY
Chemical & Mechanical properties Conformity to specifications NABL TC
1 Hub on Alternator Shaft Raw Material
UT Sub- Surface defectd within limits NABL Report
Chemical & Mechanical properties Conformity to specifications NABL TC
2 Intermediate Flange Raw Material
UT Sub- Surface defectd within limits NABL Report
Raw Material Chemical & Mechanical properties Conformity to specifications NABL TC
3 Bell Housing DPT Nill Surface defects NABL Report
Inprocess
Radiography of welded Joints Sub- Surface defectd within limits NABL Report

ALTERNATOR
Material conformity NABL TC
Mechanical properties( Elongation) Conformity to specifications/ IS NABL TC
1 Copper, Double enamel coated, Class- H Strip Raw material
Resistivity 13730/ IEC 60317 STC
BDV STC
Material conformity NABL TC
Mechanical properties( Elongation) Conformity to specifications/ IS NABL TC
2 Copper, Double enamel coated, Class- H wire Raw material
Heat Shock 13730/ IEC 60317 STC
BDV STC
Material Conformity NABL TC
insulation Coating Thickness STC
Conformity to specifications/ Silicon
Specific total loss(before & after Steel: IS 648:1994 Grades 50C330/
3 Stamping Steel Sheet Raw material aging) STC
50C350/ 50C400/ 50C407/ 50C530 or
magnetization / magnetic Induction Equivalent STC
Insulating Resistance / Surface
Insulation Resistivity STC
4 CRCA Stamping Raw material Material Conformity Conformity to specifications/ IS513: NABL TC
CR2 Grade or Equivalent
Electrical Strength
5 Class H Insulating Material- Slot liner Raw material Conformity to specifications STC
Temperature stability

Silicon elastomer coated Glass Insulation insulation resistance

6 Raw material Conformity to specifications STC
Sleeves Burning test
Voltage withstand strength
Synthetic resin bonded Glass Fiber Sheet (for Electrical Strength
7 Raw material Conformity to specifications STC
wedge separator) Thermal stability
VI & DI
8 Bearings Raw material Type, size, Make & Material Conformity to specifications STC
Conformity
Material conformity
Mechanical Properties(YieldStrength, Conformity to specifications/ BS-970: NABL TC & STC
9 Shaft Material Raw material tensile Strength,Hardness, Part- 11991/ EN 10088-3, Gde
Elongation) 817M40 (EN-24) or Equivalent
ultrasonic Test (NDT) NDT Report
Material conformity Conformity to specifications/ IS-
10 Plates for body and End shields Raw material 2062:2011 Grade : E250/ E275/ E300/ NABL TC & STC
Mechanical Properties E350A/BR or Equivalent
Resistance
11 Space Heaters Raw material Continuity Conformity to specifications/ NES-629 STC
Wattage
Resistance Conformity to specifications/ IEC
12 Winding RTDs (PT-100) Raw material 60751 STC
HV Test/ Proof voltage test
Resistance Conformity to specifications/ IEC
13 BTD (PT-100) Raw material STC
HV Test/ Proof voltage test 60751, NES 511
Material conformity/ Polymer
14 Gaskets Raw material Identification Conformity to specifications STC
Hardness
Material conformity
15 Cable Glands for power cables Raw material Conformity to specifications STC
VI & DI
Dye Penetration Test on End faces NDT Report
16 Body ( Stator Casing) Inprocess Conformity to specifications
HT ( Stress relieving), if applicable HT Report/ Chart
 EXCITATION PANEL
Material identification & Stamping Mil TC
1 Steel for Fabrication Raw material Chemical composition & mechanical Conformity to specifications
NABL TC
properties
Voltage Grade
Colour
Nominal CS Area
2 LFH Cable Raw material Conformity to specifications STC / CoC
Thickness of Insulation
IR Value
Cond. Resistance
Type No.
Make
3 MCB Raw material Conformity to specifications STC / CoC
Current & Voltage Rating
No of Poles
Type No.
Current Rating
4 Contactors Raw material Conformity to specifications STC / CoC
Coil Voltage
Auxiliary Contacts
No of Phase
Ratio/ Tapping
5 Control Transformer Raw material Rating Conformity to specifications STC / CoC
Term. Marking
Dimensions
Type No.
Current Rating
6 HRC Fuse & Fuse Base Raw material Conformity to specifications STC / CoC
Voltage Rating
Continuity ( Fuse links only)
Range / Make
Meters ( Voltmeters, Ammeters, Frequency
7 Raw material Type Conformity to specifications STC / CoC
meter, KWH meter, Transducers etc.)
Calibration/ Accuracy
Dimensions
8 Gaskets Raw material Conformity to specifications STC / CoC
Material
Type No.
Make
9 Relays Raw material Conformity to specifications STC / CoC
Voltage Rating
Current Rating
Rating
10 Space Heater Raw material Conformity to specifications STC / CoC
Wattage
Range
11 Thermostat Raw material Rating Conformity to specifications STC / CoC
Ops Check
Type No.
12 Shock mounts Raw material Conformity to specifications STC / CoC
Make
Type No.
13 Indicating Lamp Raw material Conformity to specifications STC / CoC
Make
Type No.
14 Push Button Raw material Make Conformity to specifications STC / CoC
Contact
Visual
15 Cable Glands Raw material Dimensional Conformity to specifications STC / CoC
Material
Visual
16 AVR Raw material Conformity to specifications STC / CoC
Functional Checks
Make
17 EMI Filters Raw material Conformity to specifications STC / CoC
Dimensions
18 PCBs / PWBs Raw material ESS Test Conformity to specifications NABL TC