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On the basis of density functional theory including dispersion correction (ωB97XD), the thermodynamics
and kinetics of the formation of polymethylbenzene intermediates in methanol to olefin conversion over
zeolites with different pore sizes have been systematically computed. The agreement between the experi-
mental and theoretical adsorption enthalpies of the several polymethylbenzenes over H-FAU reasonably
validates the applied models and methods, and reveals the importance of dispersion correction in the
space confinement and electrostatic stabilization of the zeolite framework. The free energies of the step-
wise formation of the polymethylbenzenes show that the most favorable active hydrocarbon pool interme-
diates are pentamethylbenzene and hexamethylbenzene over H-BEA and H-SAPO-34, as well as tetra-
methylbenzene over H-ZSM-5 and H-ZSM-22. These stable polymethylbenzenes are also precursors for
the formation of geminal methylated cationic intermediates on the basis of kinetic and thermodynamic
Received 1st March 2016, analyses. The agreement of the thermodynamic and kinetic results on the favorable intermediates validates
Accepted 13th April 2016
the use of Gibbs free reaction energies to estimate the primary component of the intermediates in the var-
ious zeolites. All these pore-size-dependent differences among the zeolites show their enhanced confine-
DOI: 10.1039/c6cy00465b
ment effect, which is mainly influenced by the short-range electrostatic potential including stabilization
www.rsc.org/catalysis and repulsion.
a
State Key Laboratory of Coal Conversion, Institute of Coal Chemistry, Chinese
Academy of Sciences, Taiyuan, Shanxi 030001, China.
E-mail: haijun.jiao@catalysis.de, fanwb@sxicc.ac.cn
b
University of Chinese Academy of Sciences, Beijing 100049, China
c
Leibniz-Institut für Katalyse e.V. an der Universität Rostock, Albert-Einstein-
Strasse 29a, 18059 Rostock, Germany Scheme 1 Schematic representation of the paring and side-chain re-
† Electronic supplementary information (ESI) available. See DOI: 10.1039/ action mechanisms in MTO catalysis (Z–H and Z− stand for the proton-
c6cy00465b ated and deprotonated form of zeolite, respectively).29
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For polyMBs as active HCP species, two reaction routes, a scopy were observed directly under working conditions using
side-chain route17–20 and a paring route,21 have been proposed only methanol as the reactant. The precursors of these
for the formation of light olefins (Scheme 1). Both routes start carbenium ion intermediates are HCP species of polyMBs
with repeated methylation until the formation of a geminal (for aromatic cycle as an example) which are relatively stable
methylated cation (e.g.; 1,2,3,4,4,5,6-heptamethylcyclohexa-2,5- and easily observable, and some HCP species over a few zeo-
dien-1-ylium ion, 7MB+). Subsequently, the side-chain route lites were identified using isotopic switch experiments.40 On
starts with the formation of an exocyclic double bond by de- H-ZSM-5, lower polyMBs, especially for tetramethylbenzene
protonation, followed by successive side-chain methylation (4MB), were found to act as HCP species.41,42 The main reac-
and side-chain elimination, resulting in olefins. The alterna- tion centers were identified as pentamethylbenzene (5MB)
tive paring route involves contraction and expansion steps and hexamethylbenzene (6MB) in the wide-cavity of H-SAPO-
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with the elimination of propene. The difference between both 34 (ref. 43 and 44) and in the wide-channel of H-BEA.19,22,36,41
routes is that the paring reaction involves the use of a ring The confinement effect of zeolite frameworks, which re-
carbon to grow an alkyl chain, while in the side-chain reaction, flects the attractive or repulsive interaction between intermedi-
the six-membered ring is conserved during the reaction. ates and frameworks, is decisive for the specific intermediates.
Haw et al.,19 found the side-chain route to be predominant Although some knowledge has been gained about the
in the production of olefins through direct pulse experiments HCP species and MTO reaction mechanism over various
of different polyMBs and 13C-methanol in a large H-BEA pore zeolites,45–51 quantitative analyses of the confinement effect
at 723 K. However, Bjørgen et al.,22 reported the rearrangement on the stability and activity of HCP species in zeolites are not
of 7MB+ by 12C-benzene and 13C-methanol co-reacted at tem- carried out. The confinement effect includes analysis of ther-
peratures below 573 K to be the major reaction route for olefin modynamics about reaction energies and kinetics about activa-
formation on a H-BEA zeolite. These results are reconcilable if tion energies. Investigating the activity of HCP species, the
a change in the dealkylation mechanism occurs with tempera- probability and favorability of the formation of these species
ture.23 Another possible route for light olefin formation, origi- in zeolites should be considered at first by thermodynamics.
nally proposed by Dessau on the basis of successive methyla- Smit et al.52 examined the confinement effect in zeolite catalysis
tion and cracking reactions of C3+ alkenes, has already and argued that simple thermodynamics of molecules adsorbed
attracted extensive attention.24 In more detailed studies using inside zeolite pores can explain the selective formation of prod-
13
C labeling, a complete dual cycle mechanism in a H-ZSM-5 ucts and guide the identification of zeolite structures which
zeolite was proposed, and both the polyMBs cycle and alkene are particularly suitable for desired catalytic applications.
cycle can produce light olefins.25,26 This concept has been fur- In our work, thermodynamic and kinetic analyses on the ba-
ther corroborated by theoretical studies on H-ZSM-5.27,28 sis of density functional theory computations including disper-
MTO mechanisms are determined by intermediates or sive interactions are carried out to quantify the stability and ac-
HCP species which are further controlled by the structure to- tivity of HCP species in various zeolite topologies of H-SAPO-34,
pology of zeolites. Identifying intermediates is of great impor- H-ZSM-5, H-BEA and H-ZSM-22, and the confinement effect of
tance to understand reaction mechanisms as well as the the zeolite frameworks on the HCP species is also discussed.
structure and activity correlation of a reaction. Although For clear presentation, only the HCP species of polyMBs are
many experimental techniques have been used to detect HCP considered in this work. Kinetic analyses about the gem-
intermediates, and some intermediates over only a few zeo- methylation of polyMBs on H-CHA, H-ZSM-5 and H-BEA with-
lites have been found, specific HCP intermediates over differ- out dispersion correction were reported by Waroquier et al.,53
ent zeolites are less known. Some carbenium ions in the and a similar protocol for thermodynamic analyses on free en-
MTO reaction, such as 5MB+, cyclopentenyl cation and 7MB+, ergies of methylbenzenes was recently reported by Wang et al.54
were identified by using in situ solid-state NMR, whereas the In contrast to the above two references, we also included the
formation of these carbenium ions in catalysts was verified interconversion of different MBs proceeding through a methyla-
mostly indirectly or by the aid of the reaction of co-feeding tion step in our calculations. The advantages of our work are:
methanol and benzene or methylbenzene.20,30–33 Dai et al.,34 (a) identification of more favorable reactions as well as active
observed several initial species (i.e., three-membered ring hydrocarbon intermediates by comparing the energy barriers of
compounds, dienes, polymethylcyclopentenyl, and poly- the competitive reactions of methylation and gem-methylation
methylcyclohexenyl cations) on a H-SAPO-34 model catalyst of polyMBs; (b) the validity of the Gibbs free reaction energies
during the early stages of MTO conversion via 1H MAS NMR to estimate the primary component of intermediates in zeolites
and 13C MAS NMR, and proposed an olefin-based catalytic cy- on the basis of the agreement between thermodynamic and ki-
cle as the primary reaction pathway before the steady-state, netic results; (c) the essence of the confinement effect analyzed
with highly active polymethylbenzenium ions as the most im- by comparing the energies in the four zeolites.
portant intermediates. Until now, only cyclopentenyl cations
and 5MB+ ions on H-ZSM-5 (ref. 35 and 36) and cyclopentenyl 2. Computational model and methods
cations on H-ZSM-5 by applying in situ ultraviolet-visible
spectroscopy,37 and 7MB+ ions on DNL-6 (ref. 38) and CHA To model zeolite catalysts, it is essential to choose appropri-
(H-SAPO-34 and H-SSZ-13)39 by applying MAS NMR spectro- ate systems, taking into account both the space confinement
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and electrostatic effects of the framework. Principally, peri- along the pre-existing Si–O bonds, and the terminal Si–H
odic models taking an entire unit cell into account should be (Al–H and P–H for H-SAPO-34) distances are 1.47 Å (1.55 and
the most suitable in capturing the true nature of nano- 1.35 Å for H-SAPO-34). We used these cluster models
porous materials. Indeed, such models were utilized to inves- containing a 5T [6T for H-SAPO-34] active region for
tigate the mechanism and kinetics of MTO processes.55,56 SiOHAlIJOSi)2OSi [(PO)2SiOHAl(OSi)2 for H-SAPO-34] along
Contrary to periodic models, small clusters might not reason- with the adsorbates in the channels to be relaxed, while the
ably represent real structures, but clusters large enough can rest of the structure is fixed at their crystallographic coordi-
be used to account for the distinguishing topological features nates during geometry optimization.
of zeolite catalysts,57–59 and to rationally describe the space In this work, all calculations were done using large clus-
confinement and electrostatic stabilization effects of zeolite ters with the Gaussian 09 package.67 All the transition states
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frameworks. (TS) were guessed by using the OPT = TS method and con-
In our work, 52T H-BEA, 49T H-ZSM-5, 61T H-FAU, 45T H- firmed by the quasi-internal reaction coordinate approach to
ZSM-22 and 46T H-SAPO-34 cluster models were used verify each authentic transition state bridging the corre-
(Fig. 1). The initial structures of these zeolites were taken sponding reactants and products. Furthermore, the transition
from the database of the Structure Commission of the Inter- state is a first-order saddle point on the potential energy sur-
national Zeolite Association (IZA).60,61 The H-SAPO-34 struc- face with only a single imaginary frequency, and the obtained
ture consists of a super-cage (the maximum diameter of a reactants and products were verified to be situated in the en-
sphere that can be included is 7.4 Å) made up of small pores ergy minima points of the potential energy surface with only
(3.8 × 3.8 Å), which is derived from a silicalite-CHA structure, real frequencies. The B3LYP functional and the 6-31G(d,p)
where all the symmetrically equivalent Si atoms are basis set are used in all the geometry optimizations and fre-
substituted by P and Al atoms in an alternating manner, and quency calculations.
one P atom is replaced by one Si atom to generate one To obtain accurate interaction schemes, single-point en-
Brønsted acid site per cage.62 The H-BEA structure consists of ergy was calculated using the ωB97X-D functional including
three-dimensional large intersecting straight channels (5.5 × dispersion corrections on the B3LYP/6-31G(d,p) optimized ge-
6.7 Å), with an Al atom located at T9,63 and the maximum di- ometries. The ωB97X-D functional is promising for main
ameter of a sphere that can be included is 6.68 Å. The H- group thermochemistry, kinetics and non-covalent interac-
ZSM-5 structure consists of an intersecting channel between tion;68,69 and the 6-311+G(2df,2p) basis set was used. The
a straight channel (5.3 × 5.6 Å) and a zigzag channel (5.1 × ωB97X-D functional was recently found to perform very well
5.5 Å), with an Al atom located at T12 (ref. 64) and the maxi- for the adsorption and reactions on zeolites.70
mum diameter of a sphere that can be included is 6.4 Å. The The dispersion corrected adsorption energy (Eads-d) was
H-ZSM-22 structure consists of a one-dimensional straight calculated using eqn (1), where Etot-d(HCP/Z) is the dispersion
channel (5.7 × 4.6 Å) with an Al atom located at T4,65 and the corrected total energy for a zeolite with absorbed species in
maximum diameter of a sphere that can be included is 5.7 Å. its equilibrium geometry, Etot-d(Z) is the dispersion corrected
The H-FAU structure consists of super-cages that are inter- total energy of a zeolite, and Etot-d(HCP) is the dispersion
connected by 12-membered rings with dimensions of 7.4 × corrected total energy of the free hydrocarbon species in the
7.4 Å; the same as H-SAPO-34, all its tetrahedral Si atoms are gas phase. The adsorption energy without dispersion correc-
symmetrically equivalent, and the maximum diameter of a tion (Eads) was calculated using a similar method as in
sphere that can be included is 11.2 Å.66 All the peripheral Si eqn (1), but the Etot value used is the total energy using
(Al and P for H-SAPO-34) atoms were saturated by H atoms B3LYP/6-31G(d,p). The adsorption energy without dispersion
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correction (Eads') using ωB97X/6-311+G(2df,2p) was also calcu- −1.30 eV, respectively). Over H-BEA, 5MB has the strongest
lated, and the results are shown in Table S1.† adsorption enthalpy (−1.37 eV). Over H-ZSM-5, 1,3,5-3MB and
1,2,3,5-4MB have the strongest adsorption enthalpies (−1.42
Eads‐d = Etot‐d(HCP/Z) − Etot‐d(HCP) − Etot‐d(Z) (1) and −1.41 eV, respectively). Over H-ZSM-22, both p- and
m-xylenes have the strongest adsorption enthalpies (−1.32
and −1.37 eV, respectively), while 6MB has a very positive ad-
3. Results and discussion sorption energy (1.56 eV), indicating its considerable repul-
sive interaction. It is interesting to note that the strongest ad-
3.1. Adsorption enthalpies of polyMBs sorption enthalpies of polyMBs over the four zeolites are
The initial configurations of each polyMB in the zeolite pores within 1.33–1.42 eV.
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Table 1 Adsorption enthalpies (eV) with (Hads-d) and without (Hads; in parenthesis) dispersion correction at 525 K
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Table 2 Computed Gibbs free energies of the formation reaction of polyMB (ΔRGn, eV, based on eqn (2)) and their sequential difference between (n +
1)MB and nMB (ΔΔRG, eV, based on eqn (3), in square brackets)
are also found for toluene, where the largest difference is shown in eqn (3). Indeed, such sequential Gibbs free energy
only 0.07 eV. change can reveal the methylation probability, i.e., a negative
From the xylene isomers, shape dependence on the cage ΔΔRG value implies the formation of (n + 1)MB to be thermo-
size of the zeolites is observed, especially for H-ZSM-5 and dynamically possible and favorable starting from nMB, a pos-
H-ZSM-22. H-ZSM-5 favors m-xylene (−5.71 eV), by 0.49 eV itive ΔΔRG value reveals the formation of (n + 1)MB to be
higher than o-xylene (−5.22 eV); H-ZSM-22 favors both m- and thermodynamically less or not possible in the zeolites, and a
p-xylenes (−5.71 and −5.70 eV), by 0.59 and 0.58 eV higher ΔΔRG value close zero reveals the possible co-existence and
than o-xylene (−5.12 eV); H-SAPO-34 and H-BEA favor p-xylene equilibrium of (n + 1)MB and nMB in a zeolite.
(−5.69 and −5.58 eV, respectively); while three xylene isomers
show similar free reaction energies in H-FAU. Although the ZOH − C6H6−n(CH3)n + CH3OH(g) = ZOH − C6H6−n−1(CH3)n+1
most favorable xylenes are not the same isomer, their free en- + H2O(g) (3)
ergies are very close, which indicates that their formation is
not significantly affected by the framework of these zeolites. Within the four zeolites, the formation of toluene from
For both 3MB isomers, H-ZSM-5 and H-FAU favors 1,3,5- benzene and the formation of xylenes from toluene are ther-
3MB (−6.43 and −6.33 eV), while 1,2,4-3MB is more favored modynamically favorable (Table 2); therefore, the transforma-
over H-SAPO-34 (−6.34 eV), H-BEA (−6.31 eV) and H-ZSM-22 tion from benzene via toluene to xylenes should be easy and
(−5.94 eV). It is found that the free energy of 3MB over they do not represent stable intermediates in the zeolites.
H-ZSM-22 is lower than those of the other zeolites, indicating Starting from toluene, the more favorable methylation routes
the larger repulsive interaction between the framework and are shown in Scheme 2.
3MB. The same results are also found for the 4MB isomers. In H-SAPO-34, both p-2MB and o-2MB isomers are more
H-ZSM-5 favors 1,2,3,5-4MB (−6.93 eV), by 0.90 eV higher favorable from toluene [ΔΔRG = −0.80 and −0.74 eV, respec-
than 1,2,4,5-4MB (−6.03 eV), while H-SAPO-34 (−7.03 eV) and tively], and they can be transformed into the next more favor-
H-ZSM-22 (−6.16 eV) favor 1,2,4,5-4MB, and H-BEA as well as able 1,2,4-3MB [ΔΔRG = −0.65 and −0.71 eV, respectively]. The
H-FAU favors both 4MB isomers. next more favorable intermediate is 1,2,4,5-4MB starting from
With increasing size, higher polyMBs experience strong re- 1,2,4-3MB [ΔΔRG = −0.69 eV]. Considering the small energy
pulsive interactions counterbalancing vdW stabilization. For changes from 1,2,4,5-4MB to 5MB (−0.19 eV), and from 5MB
5MB, H-BEA has the largest free energy (−7.58 eV), followed to 6MB (+0.16 eV), all three intermediates might be formed
by H-FAU (−7.28 eV) and H-SAPO-34 (−7.22 eV), while those of in equilibrium and 5MB should be the major isomer.
H-ZSM-5 (−6.43 eV) and H-ZSM-22 (−5.53 eV) are much lower. In H-BEA, the most favored methylation route for the for-
For 6MB, H-BEA has the largest free energy (−7.78 eV), mation of polyMBs is p-2MB → 1,2,4-3MB → 1,2,3,5-4MB and
followed by SAPO-34 (−7.06 eV), while those of H-ZSM-5 1,2,4,5-4MB; 5MB and 6MB might be formed in equilibrium,
(−5.87 eV) and H-ZSM-22 (−3.97 eV) are much lower. and 6MB should be the major isomer, since the formation of
All the computed Gibbs free energies of the formation re- 6MB is more favorable by 0.20 eV.
actions of polyMBs show their thermodynamic probability. In H-ZSM-5, the most favored methylation route for the
Since the formation of polyMBs is considered as sequential formation of polyMBs is m-2MB → 1,3,5-3MB → 1,2,3,5-4MB.
methylation reactions (Scheme 1), we become interested in However, the formation of 5MB and 6MB is endergonic by
the sequential Gibbs free energy change [ΔΔRG = ΔRGn+1 − 0.50 and 0.56 eV, respectively, and therefore not accessible.
ΔRGn] from ZOH-C6H6−n(CH3)n to ZOH-C6H6−n−1(CH3)n+1, as The most favorable intermediate should be 1,2,3,5-4MB.
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Scheme 2 Most favored methylation route for the formation of polyMBs on the basis of the reaction free energies (eV) in eqn (2) on different
zeolites.
In H-ZSM-22, the most favored methylation route for the and gem-methylation are parallel and competitive, their selec-
formation of polyMBs is p/m-2MB → 1,2,4-3MB → 1,2,4,5- tivity can be qualitatively estimated by their kinetic accessibil-
4MB. However, the formation of 5MB and 6MB is endergonic ity and thermodynamic stability, i.e., the lower the barrier
by 0.63 and 1.56 eV, respectively, and not accessible. There- and the stronger the formation energy, the more selective the
fore, the most favorable intermediate should be 1,2,4,5-4MB reaction. Benchmark calculations for the free energy barrier
at equilibrium. and reaction enthalpy for the reaction from 4MB to 5MB over
In H-FAU, the situation is very clear and simple, since all H-ZSM-5 by using larger cluster models and different
the methylation steps are thermodynamically favorable methods validated our current model (Table S3†). In addi-
(Table 2). The large Gibbs free energy (−0.45 eV) of formation tion, we also compared our current free energy barriers for
of 6MB shows that 6MB is the most favorable intermediate at the stepwise methylation and gem-methylation over different
equilibrium, and there is much less confinement of the cage zeolites with available data in the literature (Table S4†). In
on the one hand. On the other hand, the formed 6MB should several cases, large differences are found, and this is mainly
be further transformed into polycyclic aromatic hydrocarbons. due to the differences in models and methods, such as func-
The computed free reaction energies show good correla- tional, basis set, dispersion correction, thermal correction
tion between the polyMB probability and the cage size. For and entropy contribution, as well in reaction paths such as
example, over the large-sized H-SAPO-34 (7.37 Å) and H-BEA concerted or stepwise. The critical bond distances of the tran-
(6.68 Å), 5MB and 6MB are favorable in equilibrium, while sition states of methylation and gem-methylation are given in
over the medium-sized H-ZSM-5 (6.36 Å) and small-sized Table S5.†
H-ZSM-22 (5.71 Å), 4MB is the favorable intermediate. In H-BEA, the methylation free energy barrier from 2MB
to 3MB as well as from 3MB to 4MB is 1.43 and 1.23 eV, re-
spectively, and they are virtually the same as those of the
3.3. Kinetics of polyMB methylation competitive gem-methylation to 3MB+ and 4MB+ (1.43 and
In addition to the computed thermodynamic probability of 1.31, respectively). However, the methylation from 2MB to
polyMB formation on the basis of reaction free energies 3MB as well as from 3MB to 4MB is much more thermody-
starting from methanol, the free energy barriers and reaction namically favorable (−0.73 and −0.83 eV, respectively) than
free energies of methylation and gem-methylation of polyMBs gem-methylation (0.35 and 0.13 eV, respectively), which indi-
using surface methoxy groups for methylation72–74 are also cates that the reverse reaction of gem-methylation is more fa-
calculated to investigate the activity of HCP species of poly- vorable. The methylation free energy barrier from 4MB to
MBs (Fig. 2 and Table 3). It is noted that methylation of nMB 5MB as well as from 5MB to 6MB is 1.17 and 1.07 eV, respec-
to (n + 1)MB includes geminal methylation and deproton- tively, and they are lower than those of the competitive gem-
ation. In Fig. 2, the deprotonation step is skipped because of methylation to 5MB+ and 6MB+ (1.61 and 1.50 eV, respec-
the much lower energy barriers12,56 where the potential en- tively). In addition, the methylation from 4MB to 5MB as well
ergy surface of (n + 1)MB can also be seen. Since methylation as from 5MB to 6MB is more thermodynamically favorable
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Table 3 Calculated free energy barrier (ΔG ≠), enthalpy barrier (ΔH ≠, eV) and entropy loss (−TΔS ≠, eV) as well as reaction free energies ([ΔGr], in square
brackets) at 725 K of methylation (nMB → (n + 1)MB) and gem-methylation (nMB → (n + 1)MB+) of polyMBs. Here, 2MB is p-2MB; 3MB is 1,2,4-3MB;
4MB is 1,2,3,5-4MB in H-SAPO-34, H-BEA and H-ZSM-5, while 1,2,4,5-4MB in H-ZSM-22; 3MB+ is a 1,4,4-trimethylcyclohexa-2,5-dien-1-ylium ion;
4MB+ is a 1,3,4,4-tetramethylcyclohexa-2,5-dien-1-ylium ion; 5MB+ is a 1,3,4,4,5-pentamethylcyclohexa-2,5-dien-1-ylium ion in H-SAPO-34, H-BEA and
H-ZSM-5, while a 1,2,4,4,5-pentamethylcyclohexa-2,5-dien-1-ylium ion in H-ZSM-22
4MB → 5MB 1.74 [−0.52] 1.52 0.22 1.17 [−0.74] 0.96 0.21 1.59 [0.24] 1.27 0.32 1.34 [−0.13] 1.10 0.24
4MB → 5MB+ 1.84 [0.16] 1.53 0.31 1.61 [0.04] 1.20 0.41 1.17 [−0.27] 1.23 0.30 1.10 [−0.13] 0.92 0.18
5MB → 6MB 1.71 [0.18] 1.49 0.22 1.07 [−0.46] 0.92 0.15 1.39 [0.32] 1.24 0.15 1.60 [−0.17] 1.42 0.18
5MB → 6MB+ 1.81 [0.09] 1.57 0.24 1.50 [−0.06] 1.15 0.35 0.99 [−0.38] 0.86 0.13 0.90 [0.09] 0.83 0.07
6MB → 7MB+ 1.51 [0.14] 1.34 0.17 1.23 [−0.29] 0.93 0.30 1.04 [−0.44] 0.91 0.13 1.02 [−0.06] 0.93 0.09
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