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To cite this article: M.M. Kamal, M.A. Safan, Z.A. Etman & R.A. Salama (2014) Behavior and
strength of beams cast with ultra high strength concrete containing different types of fibers, HBRC
Journal, 10:1, 55-63, DOI: 10.1016/j.hbrcj.2013.09.008
HBRC Journal
http://ees.elsevier.com/hbrcj
a
Department of Civil Engineering, Faculty of Engineering, Menoufia University, Egypt
b
Doctoral Fellow, Ministry of Irrigation and Public Works, Egypt
KEYWORDS Abstract Ultra-high performance concrete (UHPC) is a special type of concrete with extraordi-
Silica fume; nary potentials in terms of strength and durability performance. Its production and application
Ultra-high strength concrete; implement the most up-to-date knowledge and technology of concrete manufacturing. Sophisti-
Fibers; cated structural designs in bridges and high-rise buildings, repair works and special structures like
Reinforcement; nuclear facilities are currently the main fields of applications of UHPC. This paper aimed to eval-
Shear strength uate the behavior of ultra-high strength concrete beams. This paper also aimed to determine the
effect of adding fibers and explore their effect upon the behavior and strength of the reinforced con-
crete beams. A total of twelve simple concrete beams with and without shear reinforcements were
tested in flexure. The main variables taken into consideration in this research were the type of fibers
and the percentage of longitudinal reinforcement as well as the existence or absence of the web rein-
forcement. Two types of fibers were used including steel and polypropylene fibers. The behavior of
the tested beams was investigated with special attention to the deflection under different stages of
loading, initial cracking, cracking pattern, and ultimate load. Increased number of cracks was
observed at the end of loading due to the use of fibers, which led to the reduced width of cracks.
This led to increased stiffness and higher values of maximum loads.
ª 2013 Production and hosting by Elsevier B.V. on behalf of Housing and Building National Research
Center.
Introduction
1687-4048 ª 2013 Production and hosting by Elsevier B.V. on behalf of Housing and Building National Research Center.
http://dx.doi.org/10.1016/j.hbrcj.2013.09.008
56 M.M. Kamal et al.
during heat treatment. Voo and foster [5] present an overview throughout this investigation. They observed a good correla-
of the material characteristics of a Malaysia blend of ultra- tion with a mean model to the experimental strength ratio of
high performance ductile concrete (UHPdC). A comparable 0.92 and coefficient of variation of 0.12. Muñoz et al. [26] ex-
study occurred between UHPdC structures and conventional plored the bond characteristics between UHPC and NSC un-
reinforced concrete (RC). They provided the enhanced dura- der varying stress configurations and environmental
bility of UHPdC for significant improvements over the design conditions. The experimental program showed that the bond
life. The compressive strength more than 200 MPa was performance between UHPC and NSC is adequate for bridge
achieved by Richard and Cheyrezy [6]. According to Viveka- overlay applications, regardless of the degree of roughness of
nandam and Patnaikuni [7] HPC with small aggregates is sim- the concrete substrate, the age of the composite specimens,
ilar to a strong rock. In the mid 1980s, HPC with compressive the exposure to freeze-thaw cycles and the different loading
strength up to 110 MPa was considered for precast and pre- configurations.
stressed structural members. Compressive strength of UHPC The world’s first engineering structure designed with UHPC
up to 145 MPa was demonstrated by Sobolev [8]. This value was the Sherbrooke footbridge in Sherbrooke, Quebec, built in
of compressive strength was achieved by using high-perfor- 1997 [27]. The concrete had a compressive strength of 150 MPa
mance cement and eliminating the coarse aggregate. Graybeal and contained 2.5% steel micro fibers (by volume). UHPC has
[9] reported that UHPC tended to have very low water content been used for more than 25 years as wear protection in hydrau-
and can achieve sufficient rheological properties through a lic and pneumatic transport and storage systems of abrasive
combination of optimized granular packing and the addition materials like coal, fly ash, cement, steel, silica sand and chem-
of high-range water-reducing admixtures. The reduction of icals [28]. In 2002, contractor Bouygues built a footbridge over
the water-cement ratio results in a decrease in porosity and the Han River running across Seoul in South Korea. Jointly
refinement of capillary pores in the matrix. In HPC water to conceived by the City of Seoul and ‘‘France’s Year 2000 Com-
cement ratio ranges usually between 0.28 and 0.38. Allena mittee’’ to commemorate the new Millennium, the footbridge
and Newtson [10] reported that the water to cement ratio in ul- symbolizes the cooperation and friendship between South
tra-high performance concrete can even be lower than 0.2. Korea and France. Furthermore, the design and construction
They made attempts to develop UHSC mixtures with locally of the third bridge in France, in 2007 located just to the west
available materials. Maroliya [11] illustrated that the greatest of Rouen, this small bridge has a single 27-m-long span and
compressive strengths obtained were 165.6 MPa for UHSC is 14-m wide [29].
with steel fibers and 161.9 MPa for UHSC without fibers. The objectives of the experimental program described with-
The behavior of RPC in direct tension was investigated. in this paper were (i) studying the behavior of concrete beams
Although high-strength concrete is often considered a rela- cast with UHPC under flexure loading. (ii) Studying the effect
tively new material, its development has been gradual over of the type of fibers and the percentage of longitudinal rein-
many years [12,13]. The possibility of achieving high strength, forcement as well as the existence or absence of the web rein-
durability and improved ductility with the use of UHSC forcement on the structural behavior of test beams.
encourages researchers and engineers to use this modern mate-
rial in many practical applications like nuclear waste contain- Experimental program
ment structures, high rise structures, long span bridges and
walkways. So UHSC lead to use in a wide range of applica- To achieve the main aim of the current study, an experimental
tions [14–17]. Flexure members in reinforced concrete struc- program, including the test of twelve beams with and without
tures are designed to fail in a ductile manner. Upper limits in web reinforcement was conducted. The beams were designed
design codes set the amount of longitudinal reinforcements to have adequate resistance against flexure failure. Simply sup-
to ensure yielding of steel before concrete reaches crushing ported beams (100 · 150 · 1000 mm) were cast and tested
strains. Different design codes predicted the shear strength until failure. The beams under investigation were either rein-
and flexural strengths for UHS reinforced concrete beams forced with two bottom rebars of 10-mm diameter (reinforce-
[18–21]. Common shear failure patterns are shear-tension, ment ratio q = 1.2%) or 12-mm diameter (reinforcement ratio
shear compression, diagonal tension and arch-rib failures. q = 1.7%). The geometrical and reinforcement details of the
The details of various failure modes are illustrated in ACI- tested beams are shown in Fig. 1.
ASCE [22]. Charron et al. [23] studied the permeability of Ul-
tra-High Performance Fiber Reinforced Concrete (UHPFRC). Materials
UHPFRC presented outstanding hardened properties, and a
highly low permeability was noticed. Their properties make
it extremely attractive for the rehabilitation of existing struc- Locally produced ordinary Portland cement (CEM I 52.5 N)
tures and for new conceptions. UHPFRC is characterized by conforming with the requirements of E.S.S. 4756-1/2007 with
a significant tensile strain hardening that can be used to specific gravity of 3.16 and Blain fineness of 4850 cm2/gm
optimize the mechanical performance of composite structural was used. Locally produced silica fume (SF) was delivered in
elements. Dario Redaelli and Aurelio Muttoni [24] tested a series 15-kg sacks. According to the manufacturer, the powder had
of large-scale unreinforced and reinforced UHPFC specimens. a specific gravity of 2.2 and specific surface area of 17 m2/gm.
They studied the effect of the amount and type of reinforce- Natural siliceous sand having a fineness modulus of 2.72 and
ment on the reinforced specimens. The specific response of a specific gravity of 2.58 was used. A modified polycarboxylate
reinforced UHPFC members at cracking is analyzed. Voo et. Admixture was used as a high range water reducer conforming
al. [25] studied the behavior of ultra high-performance steel to ASTM C 494 (types A and F) [30]. The admixture is a
fiber-reinforced concrete beams under shear load. Span- brown liquid with a specific gravity of 1.2 at 20 C. Two types
to-depth, ratio, the quantity and type of steel fibers were used of fibers were used to improve the mechanical properties of
Behavior and strength of beams cast with ultra high strength 57
The upper head of the testing machine sessed the same properties except the web reinforcement. The
failure mode for the tested beams changing from diagonal ten-
Dial gauge Two point loading sion to flexure ductile failure was noticed. All beams cracked in
the early stages of loading in the maximum moment region
R.C. beam within the middle third of the beam. Those fine flexure cracks
Roller propagated upwards with loading and were followed by shear
The lower head of the testing machine cracks near the supports in the shear zone. Failure took place
due to shear in tested beams without web reinforcement as
Fig. 2 Testing machine and test set-up of the tested beams. planned. However, two distinct failure modes were observed.
(1) Diagonal tension failure: this failure mode took place in
the six beams that satisfied the requirements of this type of fail-
propagation of cracking. Table 4 reported the failure modes of ure [33]. These beams were B10, B12, B10P, B12P and B10S
the tested beams. The cracking behavior and modes of failure and B12S. While no web-shear cracks were observed, the outer
of the beams followed by different trends based on the exper- most flexure crack in the shear span propagated diagonally
imental program were recorded. Using web reinforcement toward the loading point. Immediately, prior to failure, a sec-
changed the modes of failure for the tested beams compared ondary crack stretched from the lower part of the crack along
to the beams without web reinforcement. For comparison the steel rebars and the upper part of the crack moved toward
between the results of beams, each of these two beams pos- the loading point at a flat slope. Failure was sudden and
violent due to splitting of concrete along the steel associated more, all the tested beams with web reinforcement were stiffer
with concrete crushing in the compression zone. This type of than the beams without web reinforcement. Using fibers (steel
failure could be related to the high characteristic strength of fibers or polypropylene fibers) enhanced the behavior of the
the UHSC mix. Actually, this type of failure is not common tested beams. All curves showed a change of the slope of the
in normal strength concrete and is considered particular to first flexure cracking load. Increasing the reinforcement ratio
UHSC [34]. (2) Flexural failure: this failure mode took place from 1.2% to 1.7% did not significantly influence the flexure
in six beams and took place in the flexure region (B10W, cracking loads. For the beams without web reinforcement, it
B12W, B10WP, B12WP, B10WS and B12WS). As the load can be seen that, for control beams B10 and B12; the initial
was applied, a vertical crack initiated in the maximum moment stiffness increases as the reinforcement ratio increases. The
region, while other flexural-shear cracks were formed through- maximum deflection for B10 was 3.12 mm at 36.4 kN. The
out the shear region. The vertical cracks in the maximum mo- maximum deflection for B12 was 2.35 mm at 44.2 kN. Poly-
ment region started propagating upward as the load was propylene fibers were used in B10P and B12P. At the same
gradually increased. Failure finally occurred because concrete load, the deflection for B10P was higher than that for B12P.
reached its ultimate compressive strength and was crushed. Steel fibers were used in B10S and B12S. The deflection for
Table 4 shows the cracking and ultimate load for each beam. B10S was higher than that for B12S at the same load. For
The values for the ductility index (Du/Dy) as a measure of ductil- the beams with web reinforcement, it can be seen that, the
ity were calculated. The ductility ratio for the test beams ranged deflection for B10W was higher than that for B12W. Further-
from 1.19 to 1.74. Most of the test beams attained large deflec- more, the deflection for B10WP was higher than that for
tion at failure. The increase of the yield load and its correspond- B12WP. For beams B10WS and B12WS, steel fibers were used.
ing deflection resulted in this reduction of the ductility ratio, as At the same load, the deflection for B10WS was higher than
defined in this investigation, in comparison to the control beam. that for B12WS. Clearly, the initial cracks’ loads for the beams
In general, the increase of the reinforcement ratio restricted the (B10 and B12) were lower than that for the beams (B10W and
extension of most of the cracks compared to the corresponding B12W). The initial cracks’ loads for B10S and B12S were lower
beams with the lower reinforcement ratio. The number of cracks than that the load for B10WS and B12WS. For beams, B12P
at failure is shown Table 4. It can be seen that the number of flex- and B12S compared with the B12 at the same load, the deflec-
ure cracks increased in the beams cast with polypropylene fibers tion for B12S was lower than B12P lower than B12. For exam-
compared to the control beams. The increased number of flexure ple: at load 15 kN the deflection was 0.129, 0.3 and 0.48 mm
cracks reflects enhanced steel-concrete bond characteristics. The for B12S, B12P and B12, respectively. This figure shows a
number of cracks in beams B10WS and B12WS was less com- good behavior and stiffness for B12S and B12P compared with
pared with their control beams. Visual inspection of the shear B12. Beam B12P and B12S demonstrated better behavior and
failure planes in the tested beams showed that these planes were yielding of reinforcement, while the initial stiffness was as high
smooth passing through the concrete in all beams. Thus, it was as the stiffness of the control beams. For beams, B10WP and
illustrated that the concrete bond strength provided sufficient B10WS compared with beam B10W at the same load, the
resistance due to debonding. deflection for B10WP was lower than B10WS and lower than
B10W. This figure shows a good behavior and stiffness for
Load – deflection curve B10WS and B10WP compared with B10W. For beams,
B12WP and B12WS compared with the B12W, at the same
The mid-span deflection curves throughout the loading for the load the deflection for B12WS was lower than B12WP and
tested beams are presented in Fig. 4. Load-deflection curves of lower than B12W. This figure shows a good behavior and stiff-
beams without web reinforcements basically linear up to fail- ness for B12WS and B12WP compared with B12W. This was
ure were noticed. When web reinforcements were provided, attributed to the formation of additional diagonal cracks
the load deflection was slightly curved after cracking. Further- before failure as can be seen in Figure (7).
Design equations lating the concrete shear strength Vshear as the force causing
significant Eq. (1) based on SI units was used.
pffiffiffiffiffi
Current design codes adopted different equations for the shear Vshear ¼ 0:166 fcy bd ð1Þ
strength in concrete beams without web reinforcement. The
equations adopted by the ACI 318-2011 code [18] were found In which Vshear is the force causing the significant inclined
to provide accurate predictions for shear strength. For calcu- cracking, fcy is the 28-day cylinder compressive strength
Behavior and strength of beams cast with ultra high strength 61
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