Travel Drive FAT 350P059: Service Manual

en Service manual
Travel drive
FAT 350P059
Item code: 9337 628 01
Manufacturer:
Liebherr-Components Biberach GmbH
Hans-Liebherr-Strasse 45
88400 Biberach
Federal Republic of Germany
Product ID
Product type: Travel drive
Product designation: FAT 350P059
Document ID
Author: TB-AT Wenzel
Version: 000
Issued: 04.14
Revision history
Version Documents Article code Index Edition Comment
000 67 059 3500 00 0 rv.11 933762801 01 04.14 First Version
67 059 3500 00 0 5.0
67 059 3500 99 0 2.1
COB//000/01/04.14/en
copyright by
2 FAT 350P059 / 9337 628 01

Fundamental notes
Observe the maintenance instructions

These maintenance instructions include important information regarding safe, correct and economical
operation of the drive components. Your consideration helps to prevent dangers and damage, repair
costs and down times and will increase the reliability and life-expectancy of the drive components.
Please note also the notes on the enclosed sectional drawing and installation drawing.
The maintenance instruction does not replace datas, details and technical interrelationships, shown
on the sectional drawing and installation drawing. It is primarily made to support the disassembling
and assembling procedure.
The maintenance instructions for the drive components must be on-hand at all times and must be
read and applied by all persons contracted with maintenance tasks.
Note also the regulations and guidelines regarding accident-prevention and environmental-protection
applicable for the building site.
Should you receive further information from us regarding the drive components, e. g. in the form of
technical information letters, these notes must also be observed and supplemented to the operating
instructions.
Designation of safety advices
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
The safety alert symbol appears always together with one of the following signal words
DANGER
WARNING
CAUTION
DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result

in minor or moderate injury.
COB//000/01/04.14/en
NOTICE indicates a hazardous situation which, if not avoided, could result

in property damages.
Other designations
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FAT 350P059 / 9337 628 01 3

Fundamental notes Service manual
Symbol Meaning
Note indicates helpful advices and tips.
– This symbol signifies a numeration.

This symbol means: „Execute task“.
This symbol means: „Prerequisite must be met“.
This symbol means: „Consequence of a task“.
Contact
If you need further information about this drive component, please contact:
Liebherr-Components Biberach GmbH
Postfach 1664
88386 Biberach an der Riß
Phone: (07351) 41-0
Fax: (07351) 41-2225
e-mail: info.cob@liebherr.com
http://www.liebherr.com
Copyright
Circulation or duplication of these maintenance instructions is prohibited, unless expressly permitted.
Contravention hereof shall give rise to a claim for damages. All rights, in compliance with the laws of
copyright, remain reserved.
COB//000/01/04.14/en
copyright by
4 FAT 350P059 / 9337 628 01

Contents
1 Product description 7
1.1 Travel drive FAT 350P059 8
1.1.1 Constructional design 8
1.1.2 Technical data 8
2 Safety instructions 9
2.1 Intending usage 10
2.2 Maintenance safety instructions 10
2.3 Particular danger areas during handling 10
3 Maintenance 13
3.1 Maintenance tasks 14
3.1.1 Check oil level and leakage 14
3.1.2 Change oil 15
3.1.3 Check holding brake 16
3.1.4 Check fastening screws 17
3.1.5 Summary of maintenance intervals 17
3.2 Lubricants 18
4 Adjustment values 19
4.1 Tightening torques for screws 20
5 Appendix 21
COB//000/01/04.14/en
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FAT 350P059 / 9337 628 01 5

Contents Service manual
COB//000/01/04.14/en
copyright by
6 FAT 350P059 / 9337 628 01

1 Product description
Contents
1.1 Travel drive FAT 350P059 8
1.1.1 Constructional design 8
1.1.2 Technical data 8
COB//000/01/04.14/en
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FAT 350P059 / 9337 628 01 7

Product description Service manual
Travel drive FAT 350P059
1.1 Travel drive FAT 350P059
1.1.1 Constructional design

The component is essentially constructed:
– with two planet layers.
– equipped with a motor flange at drive side.
– equipped with a mounting possibility for Turas segments
– with an integrated multi-disk brake, which served as holding brake
– with a drive motor A6VE55
1.1.2 Technical data
Description Unit Value

Maximum drive speed layer 1 min-1 2795
Maximum drive speed layer 2 min-1 4990
Transmission i 128.26
Maximum output speed layer 1 min-1 21.8
Maximum output speed layer 2 min-1 38.9
Maximum output torque Nm 31430
Absorption volume layer 1 cm3/U 50
Absorption volume layer 2 cm3/U 28
Braking torque (dyn.) Nm 44200
Braking torque (stat.) Nm 66300
Braking torque brake (dyn.) Nm 345
Braking torque brake (stat.) Nm 520
Minimum air pressure bar 15
Maximum air pressure bar 35
Oil filling gear API-GL-5 SAE 75W90, SAE
85W90
Oil quantity gear L approx. 4
Weight kg 178
A) for further technical informations see installation drawing

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2 Safety instructions
Contents
2.1 Intending usage 10
2.2 Maintenance safety instructions 10
2.3 Particular danger areas during handling 10
COB//000/01/04.14/en
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FAT 350P059 / 9337 628 01 9

Safety instructions Service manual
Particular danger areas during handling
2.1 Intending usage
The travel drive FAT 350P059 is intended for mounting as drive component.
The product may only be used for the prescribed, technically construed purpose. The product may
not be operated with outputs, torques, speeds or external forces which exceed the structural design
(see technical data, as well as the data represented on the installation drawing). Installation and
start-up may only be carried out by, qualified, specialist personnel.
2.2 Maintenance safety instructions
Maintenance tasks may only be carried out by, qualified, specialist personnel.
Maintenance intervals must be maintained.
Utilisation of one of the work-related workshop tools is absolutely necessary for carrying out the
maintenance measures.
Tasks on the electrical equipment of the machine may only be carried out by an electrical specialist
or by persons who have received instructions and are working under the supervision of an electrical
specialist, in accordance with the electro-technical regulations.
The drive components, and in particular the threaded unions and filler holes, must be cleaned of oil,
fuels, contamination and care products before commencing any maintenance tasks. Aggressive
cleaning agents are absolutely not to be used. Use fibre-free cleaning cloths.
Used oils must be collected in a suitable container and disposed of in an environmentally-friendly
manner.
When taking samples for oil analyses, the drained oil must be collected in a clean container, and
carefully stirred before taking a sample.
2.3 Particular danger areas during handling
Safe handling can be guaranteed by using the lifting lugs, or lifting pegs or threaded bores. Otherwise,
the components must be properly secured with a suitable lifting gear. Lifting lugs and similar devices
fitted to the drive components are designed only to take the weight of the drive component. They may
not be used for lifting accessories, etc. Use only suitable and technically-sound lifting gear, as well
as load carrying equipment (e. g. ropes, eye bolts, etc.) featuring sufficient lifting capacity. See weight
specifications in the technical data or on the installation drawing.
WARNING
Risk of crushing and danger from falling loads.
COB//000/01/04.14/en
u Do not stand or work beneath suspended loads!

u Observe the weight specifications (see installation drawing)!
u Only carry out handling tasks using suitable lifting gear.
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Service manual Safety instructions
WARNING
Danger of burns or corrosion as a result of hot components or hot oil.
Following extended operation, lubricants and surfaces of the drive component can reach tempera-
tures which can lead to skin burns.
u Only carry out handling and transport of the component in a vertical position.
u Only touch the component during, and shortly after operation, wearing appropriate protective
clothing.
WARNING
Danger of cuts.
u Beware of sharp edges at the component. Wear protective clothing.
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Safety instructions Service manual
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3 Maintenance
Contents
3.1 Maintenance tasks 14
3.1.1 Check oil level and leakage 14
3.1.2 Change oil 15
3.1.3 Check holding brake 16
3.1.4 Check fastening screws 17
3.1.5 Summary of maintenance intervals 17
3.2 Lubricants 18
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Maintenance Service manual
Maintenance tasks
3.1 Maintenance tasks
Ensure that the following prerequisites have been fulfilled:

q No danger should be presented from moving and rotating parts.
q A protective guard must be fitted.
q Do not approach the machine in dangerous predicaments.
q The machine must be secured against unintentional restart.
3.1.1 Check oil level and leakage
Interval: 50 hours or weekly by maintenance personnel
Tab. 2 Check oil level and leakage
Note
The operating hours relate to the operating hours of the machine.
u Observe the operating hours.
Fig. 1 Check oil level
A/B Oil filling / oil level gear
u Check the oil level when the oil is cool.

u Screw out the screw plugs A/B and check the oil level.
u Fill in oil A/B up to the oil level control bore A/B if necessary.
u Screw in the screw plugs A/B and tighten.
COB//000/01/04.14/en
Note
u The “Marking” for the ideal oil level is located in the middle of the oil inspection glass.
u Respective markings are featured on the oil dipsticks.
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Service manual Maintenance
Maintenance tasks
3.1.2 Change oil
First-time: 500 hours by maintenance personnel

Interval: 2000 hours by maintenance personnel
Tab. 3 Change oil
WARNING
Following extended operation, lubricants and surfaces of the drive component can reach tempera-
tures which can ledd to skin burns.
u Use suitable container for the oil change.
u Avoid direct contact with the oil.
u Wear appropriate protective clothing when carrying out tasks on hot parts.
NOTICE
Lower oil level lead to damages ot f the component
u Fill in oil up to the oil level control bore before commissioning
u Actuate a short run of the component
u Check oil level again and refill as required
NOTICE
Unsuitable types of oil limit the life-expectancy of the component.
u Use only prescribed types of oil.
u Under no circumstances should different types of lubricant , for example mineral oil, synthetic oil
or grease, be mixed together.
Note
Complete replace of old oil must be warranted.
u Change gear oil only in warm operating condition.
u Rinse highly polluted oil in the drive component only with the same lubricant.
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Maintenance tasks
Fig. 2 Change oil
A/B Oil filling / oil level gear C Oil drain gear
Practice oil change according to the following items:

u Place a suitable container under the screw plug oil drain gear C.
u Remove the screw plugs oil filling / oil level gear A/B.
u Remove the screw plug oil drain gear C.
u Discharge the oil.
u Check the seals of the screw plug oil drain gear C and replace the screws or the sealing rings if
necessary.
u Screw in and tighten the screw plug oil drain gear C. Refer to section “Tightening torques”.
u Fill in new oil A/B. Refer to section “Lubricants”.
u Check the sealing rings of the screw plugs oil filling / oil level gear A/B and replace if necessary.
u Insert the screw plugs oil filling / oil level gear A/B.
u Lock the gear.
3.1.3 Check holding brake
Tab. 4 Check holding brake
u Check the pressure release at the holding brake.

u Check the oil space for flooding.
u Check the holding brake for leakage.
COB//000/01/04.14/en
w Remove the holding brake and replace if necessary.
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Service manual Maintenance
Maintenance tasks
3.1.4 Check fastening screws
Tab. 5 Check fastening screws
For tightening torques refer to chapter 4.1 “tightening torques.

u Check fastening screws of the gear.
u Check fastening screws of the motor.
3.1.5 Summary of maintenance intervals
Task Initial mainte- Regular maintenance every

nance
Check leakage 50 hours or weekly
Check oil level (gear) 50 hours or weekly
Check holding brake 1000 hours
Check fastening screws 1000 hours
Change gear oil 500 hours 2000 hours
Tab. 6 Summary of maintenance intervals

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Lubricants
3.2 Lubricants
Component Medium Specification Viscosity Quantity

Gear Lube oil API-GL-5 SAE75W90 / approx. 4 l
SAE85W90
Tab. 7 Lubricants
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4 Adjustment values
Contents
4.1 Tightening torques for screws 20
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Adjustment values Service manual
Tightening torques for screws
4.1 Tightening torques for screws
Summary of tightening torques for fastening screws, for µges=0,140

Screw size Strength rating Tightening torque [Nm]
M5 8.8 / 10.9 6 / 8.5
M6 8.8 / 10.9 10 / 14
M8 8.8 / 10.9 25 / 35
M10 8.8 / 10.9 49 / 69
M12 8.8 / 10.9 86 / 120
M16 8.8 / 10.9 210 / 295
M20 10.9 580
M24 10.9 1000
M30 10.9 2000
Tab. 8 Summary of tightening torques for fastening screws
Summary of tightening torques for screw plugs (VSTI), for µges=0,140

Screw size Width across flat Tightening torque [Nm]
M 10 x 1 5 10
M 12 x 1.5 6 20
M 14 x 1.5 6 40
M 16 x 1.5 8 40
M 18 x 1.5 8 40
M 20 x 1.5 10 50
M 22 x 1.5 10 80
M 26 x 1.5 12 80
M 27 x 2 12 90
M 33 x 2 17 165
M 42 x 2 22 240
Tab. 9 Summary of tightening torques for screw plugs

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5 Appendix
The following technical documents are attached (optional):

– Spare parts list
– Drawings
– Supplier documentations
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FAT 350P059 / 9337 628 01 21

Appendix Service manual
COB//000/01/04.14/en
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Catalog
Katalog
TRACTION DRIVE
FAHRANTRIEB
933762801
Pos. Item Quantity Description Bezeichnung Serie
1 933762801 1 TRACTION DRIVE FAT 350P059 FAHRANTRIEB
 5
15.4.2014 rv.11 TRACTION DRIVE 3

FAHRANTRIEB
.
1 933253801 1 CONNECTION CARRIER ANSCHLUSSTRAEGER 20080311-
2 10171630 1 LOCKING RING DIN 47280 SICHERUNGSRING 20080904-
3 944283303 1 RETAINING DISK 90X40X6 HALTESCHEIBE
5 944283403 5 PLANET WHEEL M=3,5 Z=27 PLANETENRAD
6 400085903 5 LOCKING RING DIN 471 50X3 SICHERUNGSRING
7 761081903 1 SEALING PLUG DICHTSTOPFEN
10 944315803 1 INNER WHEEL M=3,5 Z=78 INNENRAD
11 747001801 26 STEEL BALL STAHLKUGEL
15 944283703 1 SUN WHEEL M=3,5 Z=22 SONNENRAD
20 944283803 1 PLANETARY CARRIER PLANETENTRAEGER
23 400208003 3 LOCKING RING DIN 471 40X2,5 SICHERUNGSRING
33 10171575 3 LOCKING RING DIN 47125 SICHERUNGSRING
35 944397403 1 DRIVE SHAFT M=3,5 Z=18 ANTRIEBSWELLE
36 424403901 1 SNAP RING DIN 7993 A 35 SPRENGRING
38 944321603 13 BALL CAGE KUGELKAEFIG
40 933582101 1 END COVER VERSCHLUSSDECKEL
41 944303303 1 RETAINING DISK 50X4 HALTESCHEIBE
42 429612001 1 L RING JL50 L-RING
45 726426001 1 O-RING 280,0X3 O-RING
46 4600182 12 SOCKET HEAD SCREW ISO 4762 M10x20 8.8 A3 ZYLINDERSCHRAUBE 20060119-
48 7361961 3 SCREW PLUG VSTI M22X1,5 VERSCHLUSSSCHRAUBE
50 944284903 2 COMPRESSION RING DRUCKRING
51 944285003 5 DISC INSIDE TOOTHED INNENLAMELLE M.SINTERBELA
52 944285103 6 OUTER MULTI-DISC AUSSENLAMELLE
55 933253901 1 MULTI-DISC CARRIER LAMELLENTRAEGER
56 761052603 1 LIP SEAL RING 105X95,4X5,5 NUTRING
60 944285303 1 ANNULAR PISTON RINGKOLBEN
61 761011103 20 PRESSURE SPRING DRUCKFEDER
63 944285403 1 SHUTTER WASHER VERSCHLUSSCHEIBE
70 10170471 1 AXIAL FACE SEAL 318x341x38 GLEITRINGDICHTUNG 20070907-
71 502319101 1 O-RING 300,0X3 O-RING
72 431300701 1 CORE PIN ISO 8741 10X25 ST KERBSTIFT
75 933518001 1 TERMINAL RING ABSCHLUSSRING
76 747453501 1 SNAP RING SPRENGRING
80 789001701 1 BLANKING PLUG VERSCHLUSSSTOPFEN
81 779006601 1 CONICAL PLUG KEGELSTOPFEN
82 10165523 1 ADHESIVE LABEL KLEBEETIKETT
84 944254203 1 MOUNTING LABELLER MONTAGEAUFKLEBER
600 90000684 1 ASSEMBLY SET MONTAGESATZ 20080221-
 6
900 944285603 1 SEAL KIT DICHTUNGSSATZ
 7
920 944285703 1 BRAKE MULTI-DISC SET BREMSLAMELLENSATZ
 8
940 944285803 1 BRAKE REPAIR KIT BREMSE-REPARATURSATZ
 9

FAHRANTRIEB
TRACTION DRIVE FAT 350P059
FAHRANTRIEB FAT 350P059 93 37 628 01
23 400208003 3 LOCKING RING DIN 471 40X2,5 SICHERUNGSRING
33 10171575 3 LOCKING RING DIN 47125 SICHERUNGSRING
35 944397403 1 DRIVE SHAFT M=3,5 Z=18 ANTRIEBSWELLE
36 424403901 1 SNAP RING DIN 7993 A 35 SPRENGRING
55 933253901 1 MULTI-DISC CARRIER LAMELLENTRAEGER

FAHRANTRIEB
ASSEMBLY SET
MONTAGESATZ 90 00 068 4
45 726426001 1 O-RING 280,0X3 O-RING
71 502319101 1 O-RING 300,0X3 O-RING

FAHRANTRIEB
SEAL KIT
DICHTUNGSSATZ 94 42 856 03
51 944285003 5 DISC INSIDE TOOTHED INNENLAMELLE M.SINTERBELA
52 944285103 6 OUTER MULTI-DISC AUSSENLAMELLE

FAHRANTRIEB
BRAKE MULTI-DISC SET
BREMSLAMELLENSATZ 94 42 857 03
50 944284903 2 COMPRESSION RING DRUCKRING
60 944285303 1 ANNULAR PISTON RINGKOLBEN
63 944285403 1 SHUTTER WASHER VERSCHLUSSCHEIBE

FAHRANTRIEB
BRAKE REPAIR KIT
BREMSE-REPARATURSATZ 94 42 858 03

Travel Drive FAT 350P059: Service Manual

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en Service manual

2 FAT 350P059 / 9337 628 01

Observe the maintenance instructions

Designation of safety advices

DANGER indicates a hazardous situation which, if not avoided, will result in

WARNING indicates a hazardous situation which, if not avoided, could result

CAUTION indicates a hazardous situation which, if not avoided, could result

NOTICE indicates a hazardous situation which, if not avoided, could result

FAT 350P059 / 9337 628 01 3

– This symbol signifies a numeration.

This symbol means: „Prerequisite must be met“.

This symbol means: „Consequence of a task“.

4 FAT 350P059 / 9337 628 01

FAT 350P059 / 9337 628 01 5

6 FAT 350P059 / 9337 628 01

FAT 350P059 / 9337 628 01 7

1.1 Travel drive FAT 350P059

1.1.1 Constructional design

1.1.2 Technical data

Description Unit Value

A) for further technical informations see installation drawing

8 FAT 350P059 / 9337 628 01

FAT 350P059 / 9337 628 01 9

2.1 Intending usage

2.2 Maintenance safety instructions

2.3 Particular danger areas during handling

u Do not stand or work beneath suspended loads!

10 FAT 350P059 / 9337 628 01

FAT 350P059 / 9337 628 01 11

12 FAT 350P059 / 9337 628 01

FAT 350P059 / 9337 628 01 13

3.1 Maintenance tasks

Ensure that the following prerequisites have been fulfilled:

3.1.1 Check oil level and leakage

Interval: 50 hours or weekly by maintenance personnel

Tab. 2 Check oil level and leakage

Fig. 1 Check oil level

A/B Oil filling / oil level gear

u Check the oil level when the oil is cool.

14 FAT 350P059 / 9337 628 01

3.1.2 Change oil

First-time: 500 hours by maintenance personnel

Tab. 3 Change oil

FAT 350P059 / 9337 628 01 15

Fig. 2 Change oil

A/B Oil filling / oil level gear C Oil drain gear

Practice oil change according to the following items:

3.1.3 Check holding brake

Interval: 1000 hours by maintenance personnel

Tab. 4 Check holding brake

u Check the pressure release at the holding brake.

w Remove the holding brake and replace if necessary.

16 FAT 350P059 / 9337 628 01

3.1.4 Check fastening screws

Interval: 1000 hours by maintenance personnel

Tab. 5 Check fastening screws

For tightening torques refer to chapter 4.1 “tightening torques.

3.1.5 Summary of maintenance intervals

Task Initial mainte- Regular maintenance every

Tab. 6 Summary of maintenance intervals

FAT 350P059 / 9337 628 01 17

Component Medium Specification Viscosity Quantity

18 FAT 350P059 / 9337 628 01

FAT 350P059 / 9337 628 01 19

4.1 Tightening torques for screws

Summary of tightening torques for fastening screws, for µges=0,140