MT0052

GH-ID.
: 259407
en Repair instructions
Wheel drive
RAD 350/406
Item code: 9001 3550
GH-ID.: 259407
Manufacturer:
Liebherr-Components Biberach GmbH
Hans Liebherr Str. 45
88400 Biberach/Riß
Federal Republic of Germany
Product ID
Product type: Wheel drive
Product designation: RAD 350/406
Item code: 9001 3550
Document ID
Author: TB-AT Meinhold
Version: 200
Index: 00
Issued: 02.13
Revision history
Version Documents Article code Index Edition Comment
200 67 406 3000 00 2 rv.11 90013550 00 02.13 First Version
67 406 3000 00 2 6.0
67 406 3000 99 2 2.1
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Fundamental notes
Observe the maintenance instructions

These maintenance instructions include important information regarding safe, correct and economical
operation of the drive components. Your consideration helps to prevent dangers and damage, repair
costs and down times and will increase the reliability and life-expectancy of the drive components.
Please note also the notes on the enclosed sectional drawing and installation drawing.
The maintenance instruction does not replace data, details and technical interrelationships, shown
on the sectional drawing and installation drawing. It is primarily made to support the disassembling
and assembling procedure.
The maintenance instructions for the drive components must be on-hand at all times and must be
read and applied by all persons contracted with maintenance tasks.
– Transport, mounting and dismounting
– Servicing (maintenance, care, repair)
Note also the regulations and guidelines regarding accident-prevention and environmental-protection
applicable for the building site.
Should you receive further information from us regarding the drive components, e. g. in the form of
technical information letters, these notes must also be observed and supplemented to the operating
instructions.
Designation of safety advices
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
The safety alert symbol appears always together with one of the following signal words
DANGER
WARNING
CAUTION
DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.
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CAUTION indicates a hazardous situation which, if not avoided, could result

in minor or moderate injury.
NOTICE indicates a hazardous situation which, if not avoided, could result

in property damages.
Other designations
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Fundamental notes Repair instructions
Symbol Meaning
Note indicates helpful advices and tips.
– This symbol signifies a numeration.

This symbol means: „Execute task“.
This symbol means: „Prerequisite must be met“.
This symbol means: „Consequence of a task“.
Contact
If you need further information about this drive component, please contact:
Liebherr-Components Biberach GmbH
P. O. Box 1664
88386 Biberach an der Riß
Phone.: (07351) 41-0
Fax.: (07351) 41-2225
e-mail: info.cob@liebherr.com
http://www.liebherr.com
Copyright
Circulation or duplication of these maintenance instructions is prohibited, unless expressly permitted.
Contravention hereof shall give rise to a claim for damages. All rights, in compliance with the laws of
copyright, remain reserved.
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Contents
1 Product description 7
1.1 Liebherr wheel drive RAD 350/406 8
1.1.1 Constructional design 8
1.1.2 Technical data 8
2 Safety instructions 9
2.1 Eliminating dangers 10
2.2 Intending usage 10
2.3 Safety instructions regarding transport 10
2.4 Safety instructions regarding maintenance and repair 11
2.5 Particularly hazardous areas 11
3 Corrective maintenance 13
3.1 General repair instructions 15
3.2 Instructions for the handling and installation for Shaft lip seals 16
3.2.1 Design and types of shaft lip seals 16
3.2.2 Cleaning and Deburring 18
3.2.3 Mounting of the shaft lip seals with mounting aid 19
3.2.4 Mounting the shaft lip seals without mounting aid 23
3.3 Instruction for the tightening of screws at flange connections 27
3.3.1 Tightening of the screws 27
3.4 Instructions for securing of screws and sealing of surfaces 29
3.4.1 General instructions for surface preparation of screw locking LOCTITE
243 29
3.4.2 General instructions for surface preparation for sealant LOCTITE 573 30
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3.5 Dismantle the gear 31

3.5.1 Drain the oil 31
3.5.2 Dismantle the gear 32
3.5.3 Dismantle the brake ring pos.40 36
3.5.4 Dismantle the motor flange pos.60 38
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Contents Repair instructions
3.5.5 Dismantle the connection carrier pos.1 43

3.5.6 Dismantle the planetary carrier 48
3.5.7 Dismantle the planet wheels pos.67 53
3.6 Assemble the gear 59
3.6.1 Preassemble the planet wheels pos.7 59
3.6.4 Preassemble the planetary carrier 65
3.6.5 Assemble the connection carrier pos.1 74
3.6.6 Preassemble the piston pos.50 89
3.6.7 Preassemble the motor flange pos.60 91
3.6.8 Preassemble the brake ring pos.40 102
3.6.9 Assemble the gear 108
3.6.10 Test run 115
4 Adjustment values 119

4.1 Tightening torques 120
4.2 Adjustment values gear mounting 121
5 Devices and tools 123

5.1 Tools 124
5.2 Devices 131
5.3 Recommended auxiliary equipments 134
6 Appendix 135
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1 Product description
Contents
1.1 Liebherr wheel drive RAD 350/406 8
1.1.1 Constructional design 8
1.1.2 Technical data 8
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Product description Repair instructions
Liebherr wheel drive RAD 350/406
1.1 Liebherr wheel drive RAD 350/406
1.1.1 Constructional design

The component is essentially constructed:
– as multistage planetary gear.
– equipped with a motor flange at drive side.
– equipped with a flange for wheel rim at output side.
– for drive motor A6VE 55
1.1.2 Technical data
Description Unit Value

Transmission gear 1 i 43.3
Transmission gear 2 i 21.5
Maximum output speed min-1 240
Nominal output torque Nm 13 000
Braking torque brake gear 1 Nm 13 000
Braking torque brake gear 2 Nm 6 500
Braking torque locking brake Nm 6 500
Oil filling gear ATF-Oil Avia Fluid ATF 86
Oil quantity gear l 3.7
Weight kg 214
A) for further technical informations see installation drawing
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2 Safety instructions
Contents
2.1 Eliminating dangers 10
2.2 Intending usage 10
2.3 Safety instructions regarding transport 10
2.4 Safety instructions regarding maintenance and repair 11
2.5 Particularly hazardous areas 11
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Safety instructions Repair instructions
Safety instructions regarding transport
2.1 Eliminating dangers
LIEBHERR drive components are state-of-the-art design and are manufactured in compliance with
the approved safety-technical regulations. Nevertheless, improper use could lead to hazardous sit-
uations for the user or for others, as well as damage of the drive components and other material
assets.
If dangerous situations are to be avoided, it is imperative that LIEBHERR drive components are only
used:
– for the purpose for which they are designed.
– under observation of the repair manual.
– under observation of the local, valid accident-prevention guidelines.
– if in a technically sound condition.
2.2 Intending usage
The LIEBHERR drive component wheel drive RAD 350/406 is designed for installation and operation
in the aircraft tractor AST-3. Use in any other circumstances, or excessive use, is not considered use
as intended. The user/operator is solely responsible for all damages caused as a direct result of
neglecting this information. This also applies for any arbitrary modifications undertaken on the ma-
chine.
Use as intended also entails adhering to the notes regarding:

– safety
– installation and dismantling
– inspection and maintenance
– repair
specified within this repair manual.
2.3 Safety instructions regarding transport
Ensure at all times that the drive components remain secured against possible knocks or impacts
during transport. Pay regard to the graphic symbols on the packaging. Report any damages sustained
during transport and/or missing parts, to the supplier immediately.
Suitable, standardized lifting gear (forklift truck, truck-mounted crane, gantry crane) and lifting ac-
cessories (round slings, lifting straps, sling ropes, chains) are to be used for transport to the installation
site.
Remove into account the maximum loads when selecting the lifting gear and lifting accessories!
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Weights and dimensions can be obtained from the technical data.
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Repair instructions Safety instructions
Particularly hazardous areas
2.4 Safety instructions regarding maintenance and re-

pair
Maintenance and repair tasks may only be carried out by qualified, specialist personnel.
It is absolutely essential that suitable workshop equipment is used for the carrying out off servicing
activities. It is of particular importance that suitable lifting gear is on-hand.
Work on the machine's electrical equipment may only be carried out by electrical specialist personnel
or by trained personnel, under the instruction and guidance of an electrical specialist, in accordance
with the electromechanical regulations!
Loosened screw connections must always be tightened again after carrying out the maintenance and
repair tasks!
The drive components, and in particular connections and screw fastening, are to be cleaned of oil,
fuels and lubricants, dirt and preserving agents before commencing maintenance/repair tasks. Do not
use aggressive cleaning agents. Use only fibre-free cleaning cloths.
2.5 Particularly hazardous areas
There is a risk of becoming crushed when handling drive components.

Suitable lifting gear must be used when installing and dismantling, as well as when assembling and
disassembling.
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Safety instructions Repair instructions
Particularly hazardous areas
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3 Corrective maintenance
Contents
3.1 General repair instructions 15
3.2 Instructions for the handling and installation for Shaft lip seals 16
3.2.1 Design and types of shaft lip seals 16
3.2.2 Cleaning and Deburring 18
3.2.3 Mounting of the shaft lip seals with mounting aid 19
3.2.4 Mounting the shaft lip seals without mounting aid 23
3.3 Instruction for the tightening of screws at flange connections 27
3.3.1 Tightening of the screws 27
3.4 Instructions for securing of screws and sealing of surfaces 29
3.4.1 General instructions for surface preparation of screw locking LOCTITE
243 29
3.4.2 General instructions for surface preparation for sealant LOCTITE 573 30
3.5 Dismantle the gear 31
3.5.1 Drain the oil 31
3.5.2 Dismantle the gear 32
3.5.3 Dismantle the brake ring pos.40 36
3.5.4 Dismantle the motor flange pos.60 38
3.5.5 Dismantle the connection carrier pos.1 43
3.5.6 Dismantle the planetary carrier 48
3.6 Assemble the gear 59
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3.6.4 Preassemble the planetary carrier 65
3.6.5 Assemble the connection carrier pos.1 74
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Corrective maintenance Repair instructions
3.6.6 Preassemble the piston pos.50 89

3.6.7 Preassemble the motor flange pos.60 91
3.6.8 Preassemble the brake ring pos.40 102
3.6.9 Assemble the gear 108
3.6.10 Test run 115
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Repair instructions Corrective maintenance
General repair instructions
3.1 General repair instructions
Special care and cleanliness are essential for a correct assembling of the component and parts in-
stallation.
Improper parts installation may lead to premature wear.
Chips and other foreign particles in the component can cause extensive damages.
Do not reuse any parts, which are worn or have been damaged during the disassembly of the slewing
drive such as rotary shaft seals, grooved- and o-rings, ball and roller bearings and other seals.
Burrs or scratches on machined surfaces created during disassembly, must be carefully removed
before reinstallation.
Before installation, coat all surfaces in the travel drive unit with a thin layer of oil.
Apply oil to the o-rings or lightly grease them before installation.
Before pressing in shafts, bearings etc., apply oil to both parts.
You must use suitable tools for metric standard parts by installation and reparation the gear.
For a correct disassembly and assembly, the above mentioned instructions should be carefully ob-
served.
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Instructions for the handling and installation for Shaft lip seals
3.2 Instructions for the handling and installation for

Shaft lip seals
3.2.1 Design and types of shaft lip seals
Fig. 1 Shaft lip seals with metallic outer jacket and made by NB-elastic plastics
1 Shaft lip seal with metallic outer jacket 2 Shaft lip seal made by NB-elastic plastics
There are two different types of shaft lip seals:

q Shaft lip seal with metallic jacket
q Shaft lip seal made by NB-elastic plastics
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Fig. 2 Shaft lip seal
1 Seal lip 3 Outer jacket

2 Intermediate space
Shaft lip seals are damageable components. Incorrect handling lead to earlier leakage. Practical touts
and advices to the several mounting steps are in the following chapter.
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Adhered the described mounting steps exactly.
Ensure that the following tools have been placed ready:

q Mounting aid
q Hammer
q Sealing compound LOCTITE 510 (for metallic outer jackets)
q Grease
q Ethyl alcohol
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3.2.2 Cleaning and Deburring
Fig. 3 Spray on detergent
u Clean the mounting hole with suitable detergent and a leather cloth (respectively with a lint-free
cloth) (grease-, oil-, dirt-, rust-free).
NOTICE
Sealing edges can be easily damaged!
u Check the mounting hole on scarp edges and flashes.
If scarp edges and flashes exist:

u Chamfer or cover sharp edges.
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3.2.3 Mounting of the shaft lip seals with mounting aid

The mounting aid avoid the damage of the shaft lip seal during the mounting.
Fig. 4 Mounting aid
The mounting aid transmit directly the press-in force to the shaft lip seal.
Apply the press-in force nearby the outer diameter of the shaft lip seal.
u Choose the mounting aid depending on the diameter of the shaft lip seal.
u Clean the mounting aid and the mounting hole with suitable detergent and a leather cloth (re-
spectively with a lint-free cloth) (grease-, oil-, dirt-, rust-free).
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Fig. 5 Installation position of the shaft lip seal
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NOTICE
u Check the mounting hole on sharp edges and flashes.
NOTICE
Leakage at incorrect installation position!
Give attention to installation position of the shaft lip seal!
u Installation position according to the sectional drawing.
u Attach the shaft lip seal on the mounting aid.
Fig. 6 Sealing compound LOCTITE 510
Note
u Use LOCTITE 510 only at shaft lip seals with metallic outer jacket.
u Coat LOCTITE 510 at outer diameter of the shaft lip seal.
Note
u The ethyl alcohol coated mounting hole make the inserting of the shaft lip seals easier.
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u Coat the mounting hole with ethyl alcohol.
Note
u Do not cant the shaft lip seals at pressing in.
u Insert the shaft lip seal with the mounting aid into the mounting hole.
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Fig. 7 Mounting of the shaft lip seal
u Hammer the shaft lip seal with the mounting aid and a soft hammer under homogeneous axial
assembling force into the mounting hole.
u Remove the mounting aid.
After the mounting operation:
u Check the parallelism between the jacket surface and the sealing surface.
u Check that the shaft lip sealing is centrically and right angles with the location bore.
Above conditions are not complied with:
u Dismantle the shaft lip seal.
u Check the shaft lip seal of damage and changed if necessary.
u Mount the shaft lip seal.
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Fig. 8 Coat grease
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Note
u Give attention to the grease specifications in the drawings.
u Fill the intermediate space 2 with grease.

u Protect the shaft lip seal of dirt after installation.
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3.2.4 Mounting the shaft lip seals without mounting aid

Is the adequate mounting aid unavailable, can use e.g. a disc to press in the shaft lip seals.
The press-in aid avoid the damage of the shaft lip seal during the mounting.
Fig. 9 Press-in aid
The press-in aid transmit directly the press-in force to the shaft lip seal.
Apply the press-in force nearby the outer diameter of the shaft lip seal.
Prerequisite of the press-in aid:

– round cross section
– Break-proof
– Not sharp edged
– Selected diameter of the mounting aid depending on the diameter of the shaft lip seal
u Clean press-in aid and the mounting hole with suitable detergent and a leather cloth (respectively
with a lint-free cloth) (grease-, oil-, dirt-, rust-free).
Note
u Use LOCTITE 510 only at shaft lip seals with metallic outer jacket.
u Coat LOCTITE 510 at outer diameter of the shaft lip seal.

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Fig. 10 Insert of the shaft lip seal
NOTICE
u Check the mounting hole on sharp edges and flashes.
NOTICE
Leakage at incorrect installation position!
Give attention to installation position of the shaft lip seal!
u Installation position according to the sectional drawing.
Note
u The ethyl alcohol coated mounting hole make the inserting of the shaft seal lips easier.
u Coat the mounting hole with ethyl alcohol.
Note
u Do not cant the shaft lip seals at pressing in.
u Insert the shaft lip seal manually into the mounting hole with homogeneous axial mounting force.
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Fig. 11 Mounting of the shaft lip seal
u Attach the press-in aid on the shaft lip seal.

u Hammer the press-in aid with a soft hammer into the mounting hole with homogeneous axial
assembling force.
u Remove the press-in aid.
After the mounting operation:
u Check the parallelism between the jacket surface and the sealing surface.
u Check that the shaft lip sealing is centrically and right angles with the location bore.
Above conditions are not complied with:
u Dismantle the shaft lip seal.
u Check the shaft lip seal of damage and changed if necessary.
u Mount the shaft lip seal.
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Fig. 12 Coat grease
Note
u Give attention to the grease specifications in the drawings.
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u Fill the intermediate space 2 with grease.

u Protect the shaft lip seal of dirt after installation.
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Instruction for the tightening of screws at flange connections
3.3 Instruction for the tightening of screws at flange

connections
3.3.1 Tightening of the screws

The following instructions must always be attended by tightening screws:
Fig. 13
u Apply screws with coating LOCTITE 243

u Insert screws into the threaded hole and tighten easy
CAUTION
Screws loosen by incorrect mounting!
Function of component is not warranted yet.
Due to falling off components injury can be result.
u Equal pressing off components to connecting construction must be warranted!
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Instruction for the tightening of screws at flange connections
Fig. 14
u Tighten screws crosswise as shown and with given tightening torque.
Note
u The accuracy with which the target pre-clamping force is reached, depends on the tightening
procedure. The accuracy decide about reliability and strength of bolt connection.
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Instructions for securing of screws and sealing of surfaces
3.4 Instructions for securing of screws and sealing of

surfaces
3.4.1 General instructions for surface preparation of screw locking LOC-

TITE 243
Note
u Shake the cleaner before using.
Screws are clean and free of grease (if necessary clean the screws with a cleaner e.g. LOCTITE
7063).
Further details see product description of LOCTITE 243.
Fig. 15 Apply screw locking LOCTITE 243
CAUTION
Screws loosen by incorrect locking!
The strength of the screw locking is not warranted.
u Apply several drops of the LOCTITE 243 onto the first threads.
u Screw in the screw and tighten crosswise with the given tightening torque.
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Instructions for securing of screws and sealing of surfaces
3.4.2 General instructions for surface preparation for sealant LOCTITE

573
Note
u Shake the cleaner before using.
The sealing surface is clean and free from grease (if necessary clean the screws with a cleaner e.g.
LOCTITE 7063).
LOCTITE 573 is not recommended for use on plastics (by thermoplastic materials where stress
cracking of the plastic the result).
Further details see product description of LOCTITE 573.
Fig. 16 Apply sealant LOCTITE 573
NOTICE
Incompatibility between the cleaner and the adhesive affected the attribute of the surface seal.
At incompatibility the strength of the surface seal is not warranted.
u Give attention to the compatibility of the cleaner with the adhesive.
u Apply the sealant LOCTITE 573 manually as a continuous bead to one surface of the flanges
and coat with a brush laminary.
Note
u Press the component and the connection construction equally on each other.
u Attach the flange, screw in the screws and tighten crosswise with the given tightening torque.
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Dismantle the gear
3.5 Dismantle the gear
NOTICE
Danger by turning over of the component or component parts!
u Secure the component or component parts against turning over.
3.5.1 Drain the oil
Fig. 17 Drain the oil
1 Connection carrier OA Oil drain hole

75 Inner wheel OE Oil filler hole
84 Screw plug OS Oil level hole
Note
u Drain the gear oil before dismantling the gear.
u Adhere to the guidelines for disposing of the gear oil.
u Gear oil in a suitable container and properly dispose of catch!
u Lay the wheel drive horizontally, so that the screw plug 84 of the oil drain hole OA is down.
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u Put a suitable container under the screw plug 84.

u Loosen the screw plug 84.
u Put the oil into a suitable container.
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Dismantle the gear
3.5.2 Dismantle the gear
Fig. 18 Dismantle the sheet metal
33 Cylinder screw 71 Hex head screw

35 Flange 91 Sheet metal
60 Motor flange
u Screw the hex head screws 71 out off sheet metal 91.
u Remove the sheets 91.
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Fig. 19 Dismantle the connection carrier
1 Connection carrier 70 Sun wheel

5 Planetary carrier 89 Wheel bolt
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Dismantle the gear
35 Flange V Hoisting device 0759046910
Note
u When turning the connection carrier, the flange 35 must be saved!
u Screw the cylinder screws 33 out off the flange 35 up to two pieces.
u Rotate the wheel drive and screw two devices V at the wheel bolt 89.
u Screw out the rest of the cylinder screws 33 from the bottom.
u Dismantle the connection carrier 1 with a crane at the devices V.
u Remove the sun wheel 70 out off the planetary carrier 5.
Fig. 20 Dismantle the connection carrier
15 Inner wheel 37 Outer plate

35 Flange 38 Inner clutch plate
u Remove the outer plates 37 and inner clutch plates 38 out off the flange 35, possibly with a mag-
netic.
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Dismantle the gear
Fig. 21 Remove the planetary carrier
5 Planetary carrier 58 Cylinder screw

34 Pressure ring 60 Motor flange
35 Flange 61 Lock washer
u Assemble a Lifting magnet at the planetary carrier 5 and remove the planetary carrier 5 out off the
flange 35 with a crane.
u Rotate the flange 35.
u Screw the cylinder screws 58 up to two pieces out off the motor flange 60.
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Fig. 22 Dismantle the flange
35 Flange 61 Lock washer

55 Connecting housing 92 Straight pin
58 Cylinder screw
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Dismantle the gear

u Screw out the rest of the cylinder screws 58.
u Screw two eye bolts M10 in the flange 35.
u Dismantle the flange 35 with a crane.
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Dismantle the gear
3.5.3 Dismantle the brake ring pos.40
Fig. 23 Dismantle the brake ring
34 Pressure ring DH1 Dismantling aid Sheet metal

35 Flange DH2 Dismantling aid Tube
40 Brake ring
u Place the flange 35 onto a dismantling aid DH2 (inner diameter: min. 306mm, outside diameter:
min. 340mm).
u Attach a sheet metal DH1 onto the pressure ring 34.
u Press the pressure ring 34 with the brake ring 40 out off the flange 35 with a press.
Fig. 24 Dismantle the pressure ring

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34 Pressure ring 46 Tension spring

40 Brake ring 64 Piston packing
45 Dowel pin
u Remove the piston packing 64 out off the brake ring 40.
u Knock the dowel pins 45 out off pressure ring 34.
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Dismantle the gear
Fig. 25 Dismantle the pressure ring
34 Pressure ring 45 Dowel pin

40 Brake ring 46 Tension spring
42 Sleeve
u Remove the pressure ring 34.

u Remove the sleeves 42 out off the brake ring 40.
Fig. 26 Dismantle the piston

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34 Pressure ring 41 Piston

40 Brake ring
u Remove the second pressure ring 34.

u Dismantle the pistons 41 with compressed air at the hole (see arrow).
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Dismantle the gear
3.5.4 Dismantle the motor flange pos.60
Fig. 27 Pressure feed
55 Connecting housing P High pressure pump

77 O-ring
u Remove the o-ring 77 out off the connecting housing 55.
CAUTION
The plates jump out off the connecting housing!
u Assemble the high pressure pump P at the pressure connection G3 (according to installation
drawing).
u Give pressure onto the piston. Thereby the pistons pressed with the plates downwards. The locking
ring isn't longer under pressure!
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Fig. 28 Dismantle the locking ring
16 Ball bearing ratio disk 32 Locking ring

30 Inner wheel 55 Connecting housing
u Dismantle the locking ring 32 out off the connecting housing 55.
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Dismantle the gear
u Remove the ball bearing ratio disk 16.
Fig. 29 Remove the plates
30 Inner wheel 38 Inner clutch plate

37 Outer plate 55 Connecting housing
u Remove the outer plates 37 and the inner clutch plates 38 out off the connecting housing 55,
possibly with a magnetic.
u Relieve the high pressure pump and dismantle.
Fig. 30 Remove the locking ring
14 Locking ring 36 Pressure ring

30 Inner wheel 39 Cylinder screw
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u Dismantle the locking ring 14 out off the inner wheel 30.
u Screw the cylinder screws 39 out off the pressure ring 36.
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Dismantle the gear
Fig. 31 Remove the pressure ring
36 Pressure ring 44 Pressure spring

43 Pressure spring 60 Motor flange
u Remove the pressure ring 36 out off the motor flange 60.
u Remove the pressure springs 44 and the pressure springs 43 out off the motor flange 60.
Fig. 32 Remove the piston
50 Piston 60 Motor flange

51 Bushing 71 Hex head screw
u Rotate the motor flange 60.

u Screw the hex head screws 71 out off the pistons 50.
COB//200/00/02.13/en
u Press out the pistons 50 with the bushings 51 from the bottom.
copyright by
40 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
Fig. 33 Screw down the screw plugs
54 Cylinder screw 93 Screw plug

60 Motor flange 94 Screw plug
90 Screw plug
u Screw the screw plug 90, the screw plugs 93 and the screw plugs 94 out off the motor flange 60.
u Screw the cylinder screws 54 out off the motor flange 60.
Fig. 34 Dismantle the connecting housing
55 Connecting housing DH Dismantling aid sheet metal

60 Motor flange
u Rotate the motor flange 60 with the connecting housing 55.

COB//200/00/02.13/en
u Dismantle the connecting housing 55 from the motor flange 60 .

u Attach a dismantling aid DH to extract onto the motor flange 60.
copyright by
RAD 350/406 / 9001 3550 41

GH-ID.: 259407
Dismantle the gear
Fig. 35 Dismantle the inner wheel
11 Bearing A Extractor arm

30 Inner wheel DH Dismantling aid sheet metal
60 Motor flange
u Attach the extractor arm A onto the dismantling aid DH and fix it at the inner wheel 30.
u Extract the inner wheel 30 with the bearing 11 from the motor flange 60.
Fig. 36 Dismantle the bearing

COB//200/00/02.13/en
11 Bearing 30 Inner wheel

12 Locking ring MH Disassembly aid
u Rotate the inner wheel 30.
u Knock with a disassembly aid MH the bearing 11 out off the inner wheel 30 carefully.
copyright by
42 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
3.5.5 Dismantle the connection carrier pos.1
Fig. 37 Assemble the cover
75 Inner wheel 84 Screw plug

85 Cover
u Screw out the screw plugs 84.

u Press the cover 85 with the help of the disassembly thread with screws M8 from the inner
wheel 75.
COB//200/00/02.13/en
Fig. 38 Dismantle the support flange
80 End washer 83 Cylinder screw

82 Support flange
u Screw the cylinder screws 83 out off the support flange 82.
u Remove the support flange 82 out off the end washer 80.
copyright by
RAD 350/406 / 9001 3550 43

GH-ID.: 259407
Dismantle the gear
Fig. 39 Dismantle the end washer
78 Cylinder screw 80 End washer
u Screw the cylinder screws 78 out off the end washer 80.
u Remove the end washer 80.
COB//200/00/02.13/en
Fig. 40 Dismantle the taper roller bearing
1 Connection carrier 75 Inner wheel

63 Taper roller bearing 86 O-ring
65 Bearing housing
u Dismantle the taper roller bearing 63 from the connection carrier 1.

u Remove the o-ring 86.
copyright by
44 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
Fig. 41 Dismantle the inner wheel
1 Connection carrier 58 Cylinder screw

75 Inner wheel 89 Wheel bolt
65 Bearing housing V Hoisting device 0759046910
u Screw the cylinder screws 58 out off the inner wheel 75.
u Screw two devices V at the wheel bolts 89.
u Dismantle the inner wheel 75 from the bearing housing 65 with a crane.
COB//200/00/02.13/en
Fig. 42 Dismantle the planet wheels
1 Connection carrier 68 Planet wheel pin

65 Bearing housing 69 Lock ring
67 Planet wheel W Extractor arm
copyright by
RAD 350/406 / 9001 3550 45

GH-ID.: 259407
Dismantle the gear
u Remove the lock ring 69 out off the connection carrier 1.

u Rotate the connection carrier 1 and press the planet wheel pins 68 through the die hole at the
connection carrier 1 (see arrow).
u Remove the planet wheels 67.
Fig. 43 Dismantle the bearing housing
1 Connection carrier 74 Rotary shaft lip seal

65 Bearing housing
u Remove the bearing housing 65 from the connection carrier 1.

u Dismantle the rotary shaft lip seal 74 out off the bearing housing 65.
COB//200/00/02.13/en
Fig. 44 Dismantle the taper roller bearing
1 Connection carrier 72 Bearing race

62 Outer ring of the taper roller bearing A Extractor arm
u Assemble a extractor arm A over the outer ring of the taper roller bearing 62.
u Dismantle the outer ring of the taper roller bearing 62 from the connection carrier 1.
copyright by
46 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
Fig. 45 Dismantle the bearing race

72 Bearing race
u Screw the cylinder screws 73 out off the bearing race 72.
u Remove the bearing race 72 from the connection carrier 1.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 47

GH-ID.: 259407
Dismantle the gear
3.5.6 Dismantle the planetary carrier
5 Planetary carrier A Extractor arm

6 Bearing V Sheet metal
u Attach a sheet metal V onto the planetary carrier 5.

u Attach a extractor arm A onto the sheet metal V and fix it at the bearing 6.
u Extract the bearing 6 from the planetary carrier 5.
COB//200/00/02.13/en
Fig. 47 Dismantle the cylinder screws and the locking ring
5 Planetary carrier 22 Cylinder screw

11 Bearing 25 Planetary carrier
copyright by
48 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
12 Locking ring MH Disassembly aid tube

15 Inner wheel
u Screw the cylinder screws 22 out off the planetary carrier 5.
Note
The inner wheel 15 falls down, if the locking ring 12 is removed!
u Rotate the planetary carrier 5 and attach a disassembly aid MH.
5 Planetary carrier 25 Planetary carrier

6 Bearing MH Assembly aid Tube
11 Bearing A Extractor arm
15 Inner wheel V Sheet metal
u Remove the planetary carriers out off the inner wheel 15 and apply.
u Attach a sheet metal V onto the planetary carrier 25.
u Attach a extractor arm A onto the sheet metal V and fix it at the bearing 6.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 49

GH-ID.: 259407
Dismantle the gear
Fig. 49 Dismantle the sun wheel
20 Sun wheel 27 Planet wheel

25 Planetary carrier 28 Lock ring
u Remove the lock ring 28 out off the planetary carrier 25.
u Remove the sun wheel 20 out off the planet wheels 27.
COB//200/00/02.13/en
Fig. 50 Dismantle the cylinder screws
17 Lock ring 22 Cylinder screw

20 Sun wheel 25 Planetary carrier
u Remove the lock ring 17 out off the sun wheel 20.
u Screw the cylinder screws 22 out off the planetary carrier 25.
copyright by
50 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
Fig. 51 Dismantle the planetary carrier
5 Planetary carrier 11 Bearing

7 Planet wheel 25 Planetary carrier
9 Retaining disk A Extractor arm
10 Drive shaft
u Remove the drive shaft 10.

u Fix a extractor arm A at the retaining disk 9 and at the bearing 11. Attach a sheet metal onto the
planet wheels 7, if the threaded rod isn't long enough.
u Extract the bearing 11 with the planetary carrier 25 from the planetary carrier 5.
COB//200/00/02.13/en
5 Planetary carrier 8 Planet wheel pin

7 Planet wheel
u Knock the planet wheel pins 8 out off the planetary carrier 5.
u Remove the planet wheels 7 out off the planetary carrier 5.
copyright by
RAD 350/406 / 9001 3550 51

GH-ID.: 259407
Dismantle the gear

27 Planet wheel
u Knock the planet wheel pins 8 out off the planetary carrier 25.
u Remove the planet wheels 27 out off the planetary carrier 25.
11 Bearing V Sheet metal

COB//200/00/02.13/en
25 Planetary carrier A Extractor arm
u Insert a sheet metal V into the planetary carrier 25.

u Attach a extractor arm A onto the sheet metal V and am fix it at the bearing 6.
copyright by
52 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
3.5.7 Dismantle the planet wheels pos.67
67-1 Planet wheel A Extractor arm

67-2 Bearing V Distance ring
u Assemble a extractor arm A at the planet wheel 67-1 and at the bearing 67-2.
u Extract the first bearing 67-2.
u Attach the planet wheel 67-1 onto a distance ring V.
COB//200/00/02.13/en
67-1 Planet wheel P Press

copyright by
RAD 350/406 / 9001 3550 53

GH-ID.: 259407
Dismantle the gear
67-5 Lock ring
u Remove the lock rings 67-5.

u Press with a press P the second bearing 67-2 out off the planet wheel 67-1.
COB//200/00/02.13/en
copyright by
54 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
27-1 Planet wheel 27-10 Back-up ring

27-2 Bearing A Extractor arm
u Assemble the extractor arm A at the planet wheel 27-1 and at the bearing 27-2 and extract the
bearing 27-2.
u Remove the back-up ring 27-10.
COB//200/00/02.13/en
27-1 Planet wheel V Distance ring

27-2 Bearing P Press
copyright by
RAD 350/406 / 9001 3550 55

GH-ID.: 259407
Dismantle the gear
COB//200/00/02.13/en
copyright by
56 RAD 350/406 / 9001 3550

GH-ID.: 259407
Dismantle the gear
Fig. 59 Dismantle the bearing and the lock ring
7-1 Planet wheel 7-5 Lock ring

7-2 Bearing A Extractor arm
u Assemble the extractor arm A at the planet wheel 7-1 and at the bearing 7-2 and extract the
bearing 7-2.
u Remove the lock ring 7-5.
COB//200/00/02.13/en
7-1 Planet wheel P Press

copyright by
RAD 350/406 / 9001 3550 57

GH-ID.: 259407
Dismantle the gear
COB//200/00/02.13/en
copyright by
58 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
3.6 Assemble the gear
NOTICE
The copper seals become defective at dismantling of the gear effective.
u Use new copper seals by assembling the gear.
NOTICE
Danger of injury by turning over of the component or component parts
u Secure the component or component parts against turning over.
Ensure that the following prerequisites fulfilled:

q Drive components, and in particular the threaded unions and filler holes, must be cleaned of oil,
fuels, contamination and care products before commencing any maintenance tasks. Do not use
aggressive cleaning agents. Use only fibre-free cleaning cloths.
q The boreholes and fits of the cap piece of the cap piece of the bearing are clean and free of burrs.
3.6.1 Preassemble the planet wheels pos.7
Fig. 61 Engage the lock ring

7-2 Bearing
u Engage the lock ring 7-5 into the planet wheel 7-1.
NOTICE
COB//200/00/02.13/en
Cooling of the bearings:

Danger of injury by cold surfaces of the components.
u Wear protective gloves when handling cold components.
u Cool the bearing 7-2 with dry ice.

u Assemble the first cooled bearing 7-2 into the planet wheel 7-1.
copyright by
RAD 350/406 / 9001 3550 59

GH-ID.: 259407
Assemble the gear
Fig. 62 Assemble the bearing

7-2 Bearing
NOTICE
If you rotate the planet wheel, the bearing respectively the bearing cup can be fall out!
u fasten the bearing or wait until the bearing has room temperature.
u Rotate the planet wheel 7-1.

u Assemble the second cooled bearing 7-2 into the planet wheel 7-1.
COB//200/00/02.13/en
copyright by
60 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
27-1 Planet wheel MH Assembly sleeve

27-2 Bearing
u Attach the bearing 27-2 with the assembly sleeve MH onto the planet wheel 27-1.
u Press the bearing 27-2 into the planet wheel 27-1.
Fig. 64 Insert the back-up ring
27-1 Planet wheel 27-10 Back-up ring

27-2 Bearing
COB//200/00/02.13/en
NOTICE
u fasten the bearing.
u Rotate the planet wheel 27-1.

u Insert the back-up ring 27-10 into the planet wheel 27-1 onto the bearing 27-2.
copyright by
RAD 350/406 / 9001 3550 61

GH-ID.: 259407
Assemble the gear
27-1 Planet wheel MH Assembly sleeve

27-2 Bearing
u Attach the bearing 27-2 with the assembly sleeve MH onto the planet wheel 27-1.
u Press the bearing 27-2 into the planet wheel 27-1.
COB//200/00/02.13/en
copyright by
62 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 66 Engage the lock rings
67 Planet wheel 67-5 Lock ring
u Engage the first lock ring 67-5 into the planet wheel 67.
u Engage the second lock ring 67-5 into the planet wheel 67.
COB//200/00/02.13/en
67 Planet wheel 67-2 Bearing

67-5 Lock ring
copyright by
RAD 350/406 / 9001 3550 63

GH-ID.: 259407
Assemble the gear
NOTICE
Danger of injury by cold surfaces of the components.
u Cool the bearing 67-2 with dry ice.

u Assemble the first cooled bearing 67-2 into the planet wheel 7-1.
NOTICE
u fasten the bearing or wait until the bearing has room temperature.
u Rotate the planet wheel 67.
67 Planet wheel 67-2 Bearing
u Assemble the second cooled bearing 67-2 into the planet wheel 67.
COB//200/00/02.13/en
copyright by
64 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
3.6.4 Preassemble the planetary carrier
Fig. 69 Assemble the retaining disk
5 Planetary carrier V Device magnetic holder

9 Retaining disk
u Insert the retaining disk 9 into the planetary carrier 5.

u Fix the retaining disk 9 with a device V at the planetary carrier 5.
Fig. 70 Assemble the thrust bearing disk
5 Planetary carrier V Device magnetic holder

7 Planet wheel B Beam
7-3 Thrust bearing disk
COB//200/00/02.13/en
u Rotate the planetary carrier 5 and place on beams B, so that the lower holes are exposed.
u Insert the lower thrust bearing disk 7-3 into the planetary carrier 5.
u Insert the planet wheel 7 onto the thrust bearing disk 7-3 into the planetary carrier 5 .
copyright by
RAD 350/406 / 9001 3550 65

GH-ID.: 259407
Assemble the gear
Fig. 71 Assemble the planet wheels
5 Planetary carrier 7-3 Thrust bearing disk

7 Planet wheel V Device magnetic holder
u Insert the second thrust bearing disk 7-3 between planet wheel 7 and planetary carrier 5.
u Centre the planet wheels 7 with the device magnetic holder V. (Pin diameter 20mm)
NOTICE
Heating of the parts:
Danger of burning by hot surfaces of the parts.
u Wear protective gloves at assembling of the hot parts.
u Heat the pre-assembled planetary carrier 5 with a furnace up to maximum 110°C.
COB//200/00/02.13/en
Fig. 72 Assemble the planet wheel pin

7 Planet wheel V Device magnetic holder
copyright by
66 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
NOTICE
The connection planet wheel and planet wheel pin result as a press fit.
Thereby the planet wheel pins can not be assembled.
u Cool the planet wheel pins.
NOTICE
Cooling of the planet wheel pin.
Danger of injury by cooled parts.
u Remove the centering pins MH out off the heated planetary carrier 5.
u Fix the planet wheels 7 with the cooled planet wheel pins 8 .
u Wait until the planet wheel pin 8 and the planetary carrier 5 have the room temperature.
u Dismantle the device magnetic holder V.
Fig. 73 Preassemble the planetary carrier
25 Planetary carrier 28 Lock ring

27 Planet wheel MH Assembly aid centering pin
u Engage the lock ring 28 into the planetary carrier 25.

u Insert the planet wheels 27 into the planetary carrier 25 and centre with centering pins MH. (Pin
diameter 20mm)
COB//200/00/02.13/en
NOTICE
u Heat the pre-assembled planetary carrier 25 with a furnace up to maximum 110°C.
copyright by
RAD 350/406 / 9001 3550 67

GH-ID.: 259407
Assemble the gear
25 Planetary carrier 27 Planet wheel

8 Planet wheel pin
NOTICE
NOTICE
u Remove the centering pin MH and fix the planet wheels 27 with the cooled planet wheel pin 8.
COB//200/00/02.13/en
Fig. 75 Preassemble the inner wheel
11 Bearing 12 Locking ring

15 Inner wheel
copyright by
68 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
u Press the bearing 11 into the inner wheel 15 and fasten with the a locking ring 12.
Fig. 76 Assemble the inner wheel

15 Inner wheel
NOTICE
Note
u Give attention to the manufacturers' instructions for heating of the bearings!
u Heat the inner wheel 15 with the bearing 11 with an inductive pre-heating burner up to maximum
150°C.
u Oil the Oil the locating surface of the planetary carrier 25.
u Assemble the heated inner wheel 15 with the bearing 11 onto the planetary carrier 25 and let cool
down.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 69

GH-ID.: 259407
Assemble the gear
Fig. 77 Preassemble the sun wheel
20 Sun wheel 17 Lock ring
u Engage the lock ring 17 into the sun wheel 20.
Fig. 78 Insert the sun wheel and the drive shaft
5 Planetary carrier 20 Sun wheel

10 Drive shaft 27 Planet wheel
u Insert the sun wheel 20 between the teeth of the planet wheels 27.
u Insert the drive shaft 10 between the teeth of the sun wheels 20.
COB//200/00/02.13/en
copyright by
70 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 79 Assemble the planetary carrier
5 Planetary carrier 15 Inner wheel

7 Bearing 22 Cylinder screw
8 Planet wheel pin 25 Planetary carrier
11 Bearing
Note
Planet wheel pins must be introduced into the holes of the planetary carriers.
u Press the planetary carrier 5 onto the planetary carrier 25.
u Lubricate the thread of the cylinder screws 22 with a paste for securing the screws (e.g. Loctite
243).
u Screw the cylinder screws 22 into the planet wheel pins 8 and tighten with 25 Nm.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 71

GH-ID.: 259407
Assemble the gear
5 Planetary carrier 6 Bearing
NOTICE
Heating of the bearings:
Note
u Heat the bearing 6 with an inductive pre-heating burner up to maximum 150°C.

u Oil the locating surface of the planetary carrier 5.
u Assemble the heated bearing 6 over the planetary carrier 5 and let cool down.
COB//200/00/02.13/en
copyright by
72 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear

22 Cylinder screw
u Rotate the planetary carrier.

243)43).
u Screw the cylinder screws 22 into the planetary carrier 25 and tighten with 25 Nm.
NOTICE
Note
u Heat the bearing 6 with an inductive pre-heating burner up to maximum 150°C.

u Oil the locating surface of the planetary carrier 25.
u Assemble the heated bearing 6 over the planetary carrier 25 and let cool down.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 73

GH-ID.: 259407
Assemble the gear
3.6.5 Assemble the connection carrier pos.1
Fig. 82 Preassemble the bearing race
72 Bearing race 77 O-ring
u Grease the groove of the bearing race 72.

u Remove the excessive grease.
u Insert the o-ring 77 into the groove of the bearing races 72.
Fig. 83 Preassemble the bearing race
1 Connection carrier 77 O-ring

72 Bearing race
COB//200/00/02.13/en
u Oil the o-ring 77.

u Fill a paste for securing the screws (e.g. Loctite 243) into the bolt hole of the connection carri-
er 1.
copyright by
74 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 84 Assemble the bearing race

72 Bearing race
u Assemble the bearing race 72, with the o-ring downwards, over the connection carrier 1.
u Tighten the bearing race 72 with the cylinder screws 73 with a tightening torque of 25 Nm.
Fig. 85 Assemble the taper roller bearing
1 Connection carrier 72 Bearing race

62 Taper roller bearing
NOTICE
Assembling of the bearings:
COB//200/00/02.13/en
u Exchanging of the bearing shells is not allowed!

u Mark the inner and the outer rings.
copyright by
RAD 350/406 / 9001 3550 75

GH-ID.: 259407
Assemble the gear
NOTICE
Note
u Heat the inner ring of the taper roller bearing 62 with an inductive pre-heating burner up to maxi-
mum 150°C.
u Oil the locating surface of the connection carrier 1.
u Assemble the heated taper roller bearing 62 over the connection carrier 1.
Fig. 86 Assemble the outer ring of the taper roller bearing
62 Outer ring of the taper roller bearing 65 Bearing housing
NOTICE
NOTICE
Exchanging of the bearing shells is not allowed!
COB//200/00/02.13/en
u Cool the outer ring of the taper roller bearing 62 with dry ice.
u Insert the cooled outer ring of the taper roller bearing 62 into the bearing housing 65.
u Let rest the bearing housing 65, till the outer ring of the taper roller bearing 62 has attained the
room temperature.
copyright by
76 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 87 Assemble the rotary shaft lip seal
65 Bearing housing V Device 0759038576

74 Rotary shaft lip seal
NOTICE
Effect of sealing is not warranted at wrong mounting position!
u Give attention to correct mounting position of the shaft seal! Insert the shaft seal with the device.
Note
u Give attention to the treatment and mounting instructions for shaft sealing rings before mounting
of the shaft sealing rings.
u Attach the device V over the rotary shaft lip seal 74.
u Assemble the rotary shaft lip seal 74 with the help of thedevice V into the bearing housing 65.
COB//200/00/02.13/en
Fig. 88 Assemble the bearing housing
1 Connection carrier 74 Rotary shaft lip seal

65 Bearing housing
copyright by
RAD 350/406 / 9001 3550 77

GH-ID.: 259407
Assemble the gear
u Grease the rotary shaft lip seal 74, see arrow.

u Remove the excessive grease at the rotary shaft lip seal 74.
u Assemble the bearing housing 65 over the connection carrier 1.
1 Connection carrier 68 Planet wheel pin

67 Planet wheel
NOTICE
NOTICE
u Insert the planet wheels 67 into the connection carrier 1 and centre the planet wheels 67.
u Fix the planet wheels 67 with the cooled planet wheel pin 68.
COB//200/00/02.13/en
copyright by
78 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 90 Assemble the lock ring and the o-ring
1 Connection carrier 65 Bearing housing

67 Planet wheel 76 O-ring
69 Lock ring
u Engage the lock ring 69 into the connection carrier 1.

u Insert the o-ring 76 into the groove at the connection carrier 1.
COB//200/00/02.13/en
Fig. 91 Prepare the bearing housing
1 Connection carrier 65 Bearing housing
u Lubricate a surface sealant, e.g. Loctite 573, onto the interface at the bearing housing 65.
copyright by
RAD 350/406 / 9001 3550 79

GH-ID.: 259407
Assemble the gear
Fig. 92 Preassemble the inner wheel
63 Outer ring of the taper roller bearing 75 Inner wheel

89 Wheel bolt V Hoisting device 0759046910
NOTICE
NOTICE
Exchanging of the bearing shells is not allowed!
u Assemble the cooled outer ring of the taper roller bearing 63 into the inner wheel 75.
u Lubricate the thread of the wheel bolt 89 with a paste for securing the screws (e.g. Loctite 243).
u Screw the wheel bolt 89 into the inner wheel 75 and tighten with a tightening torque of 800 Nm.
u Screw two devices V at the wheel bolt 89.
COB//200/00/02.13/en
copyright by
80 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear

65 Bearing housing V Hoisting device 0759046910
89 Wheel bolt
Note
Note the position of the grooves!
u The grooves (see arrow) must lying upon each other!
u Assemble the inner wheel 75 onto the bearing housing 65 with a crane at the device V.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 81

GH-ID.: 259407
Assemble the gear

58 Cylinder screw 86 O-ring
65 Bearing housing
243).
u Screw the cylinder screws 58 into the inner wheel 75 and tighten with a tightening torque of 69
Nm.
u Insert the o-ring 86 into the groove at the inner wheel 75.
COB//200/00/02.13/en
copyright by
82 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 95 Assemble the taper roller bearing

63 Taper roller bearing 80 End washer
65 Bearing housing
NOTICE
NOTICE
Note
u Heat the inner ring of the taper roller bearing 63 with an inductive pre-heating burner up to maxi-
mum 150°C.
u Assemble the inner ring of the taper roller bearing 63 over the connection carrier 1.
COB//200/00/02.13/en
u Let cool down the inner ring of the taper roller bearing 63 at room temperature.
u Attach the end washer 80 onto the connection carrier 1.
copyright by
RAD 350/406 / 9001 3550 83

GH-ID.: 259407
Assemble the gear
Fig. 96 Measure the friction torque
63 Taper roller bearing 89 Wheel bolt

78 Cylinder screw M Assembly aid rod for measure the fric-
tional torque with spring balance
80 End washer
Note
The friction torque can be measured at the cooled taper roller bearing only!
u Let cool down the taper roller bearing at the room temperature.
u Assemble the end washer 80 with the cylinder screws 78.

Axial preload: 0.05 + 0.03 mm
u Measure the friction torque with a rod for measure the frictional torque with spring balance M.
Friction torque nominal dimension = 50 Nm
COB//200/00/02.13/en
copyright by
84 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 97 Modify the end washer
80 End washer
Bearing Adjustment if the nominal dimension of the friction torques is unlike:
Note
Bearing Adjustment:
u Note at the machining the end washer the surface quality and the form and position tolerance at
the graphic!
u Machine the end washer 80 at the side of the setting dimension (see arrow).
COB//200/00/02.13/en
Fig. 98 Tighten the cylinder screws
78 Cylinder screw 80 End washer
243).
copyright by
RAD 350/406 / 9001 3550 85

GH-ID.: 259407
Assemble the gear
u Screw the cylinder screws 78 into the end washer 80 and tighten with a tightening torque of 295
Nm.
Fig. 99 Assemble the support flange
75 Inner wheel 82 Support flange

80 End washer
u Lubricate the surface sealant, e.g. Loctite 573, onto the interface of the inner wheel 75.
u Insert the support flange 82 into the end washer 80.
COB//200/00/02.13/en
Fig. 100 Assemble the cylinder screws
80 End washer 83 Cylinder screw

82 Support flange
copyright by
86 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
243).
u Screw the cylinder screws 83 into the support flange 82 and tighten with a tightening torque of 10
Nm.
Fig. 101 Assemble the cover
75 Inner wheel 87 Cylinder screw

85 Cover
u Attach the cover 85 onto the inner wheel 75.

243).
u Screw the cylinder screws 87 into the cover 85 and tighten with a tightening torque of 25 Nm.
COB//200/00/02.13/en
Fig. 102 Assemble the screw plugs
1 Connection carrier 84 Screw plug

2 O-ring 85 Cover
75 Inner wheel 89 Wheel bolt
u Screw the screw plugs 84 into the cover 85 and the inner wheel 75.
copyright by
RAD 350/406 / 9001 3550 87

GH-ID.: 259407
Assemble the gear
u Rotate the connection carrier 1 and apply onto the wheel bolt 89.
u Insert the o-ring 2 into the connection carrier 1 and oil.
COB//200/00/02.13/en
copyright by
88 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
3.6.6 Preassemble the piston pos.50
Fig. 103 Prepare the piston
49 Gasket and seal V Device

50 Piston
u Attach the device V onto the piston 50.

u Oil the piston 50, the device V and the gasket and seal 49.
Fig. 104 Assemble the gasket and seal

50 Piston
COB//200/00/02.13/en
u Assemble the gasket and seal 49 over the device V into the groove at the piston 50.
copyright by
RAD 350/406 / 9001 3550 89

GH-ID.: 259407
Assemble the gear

50 Piston
u Screw the device V into the piston 50.

u Oil the piston 50, the device V and the gasket and seal 47.

COB//200/00/02.13/en
47 Gasket and seal 50 Piston

49 Gasket and seal 66 Ring
u Insert the ring 66 into the groove of the pistons 50 and oil.
copyright by
90 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
3.6.7 Preassemble the motor flange pos.60
Fig. 107 Assemble the piston
60 Motor flange 50 Piston
u Oil the locating surface at the motor flange 60 for the piston 50.
u Attach the piston 50 into the motor flange 60.
60 Motor flange 43 Pressure spring

50 Piston 44 Pressure spring
COB//200/00/02.13/en
u Rotate the motor flange 60.

u Insert the pressure springs 43 into the bolt hole of the motor flange 60.
u Insert the pressure springs 44 into the pressure springs 43.
copyright by
RAD 350/406 / 9001 3550 91

GH-ID.: 259407
Assemble the gear
Fig. 109 Assemble the pressure ring

43 Pressure spring HS Auxiliary screw M8X35
44 Pressure spring
u Attach the pressure ring 36 with the counter bore upturned onto the pressure springs 43.
u Press the pressure ring 36 with two auxiliary screws HS with a distance on the piston.
Fig. 110 Assemble the pressure ring

39 Cylinder screw HS Auxiliary screw M8X35
u Lubricate the thread of the cylinder screws 39 with a thread sealant, e.g. Loctite 586.
COB//200/00/02.13/en
Clearance between cylinder screw 39 and pressure ring 36: 0.5 mm

u Screw two cylinder screws 39 into the pressure ring 36 till the distance of 0.5 mm.
u Check the distance between the bottom edge head of the cylinder screw 39 and the top edge of
the piston 50 with a Feeler gauge.
u Tighten the cylinder screws 39 with a tightening torque of 16 Nm.
u Screw out the auxiliary screws HS and screw in the rest of the cylinder screws 39.
copyright by
92 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 111 Tighten the piston
50 Piston 60 Motor flange

59 Set screw
u Lubricate the thread of the set screws 59 with a thread sealant, e.g. Loctite 586.
u Screw the set screws 59 into the pistons 50 and tighten with a tightening torque of 10 Nm.
Fig. 112 Assemble the screw plugs
50 Piston 90 Screw plug

60 Motor flange 93 Screw plug
71 Hex head screw 94 Screw plug
u Screw the hex head screws 71 into the piston 50.

COB//200/00/02.13/en
u Screw the screw plug 90 into the motor flange 60.

u Screw two screw plugs 93 into the motor flange 60.
u Screw eight screw plugs 94 into the motor flange 60.
copyright by
RAD 350/406 / 9001 3550 93

GH-ID.: 259407
Assemble the gear
Fig. 113 Assemble the piston packing
56 Piston packing 60 Motor flange
u Oil the grooves at the motor flange 60.

u Insert the piston packings 56 into the grooves.
Fig. 114 Prepare the connecting housing
53 O-ring 56 Piston packing

55 Connecting housing 60 Motor flange
u Oil the piston packings 56.

COB//200/00/02.13/en
Note
O-rings can shift by the assembly of the connecting housing and the motor flange!
u Grease a little bit the counter bores for the o-rings at the connecting housing.
u Insert the o-rings 53 into the counter bores of the connecting housing 55.
copyright by
94 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 115 Assemble the motor flange
55 Connecting housing HS Auxiliary screw

60 Motor flange
u Attach the motor flange 60 onto the connecting housing 55 with a crane.
Note
The hole pattern must lying upon each other! Note the bolt hole of the straight pin!
u Centre the bolt holes with the auxiliary screws HS.
Fig. 116 Assemble the device
55 Connecting housing V Device 0759050253 split plastic ring

COB//200/00/02.13/en
60 Motor flange
Note
u Insert the device V between the connecting housing 55 and the motor flange 60 carefully and shut
the device V.
copyright by
RAD 350/406 / 9001 3550 95

GH-ID.: 259407
Assemble the gear
Fig. 117 Tighten the motor flange
54 Cylinder screw 61 Lock washer

55 Connecting housing V Device 0759050253 split plastic ring
60 Motor flange
u Knock the motor flange 60 carefully onto the device V.
Note
u Remove the device V carefully.
u Screw the cylinder screws 54 with the lock washers 61 into the connecting housing 55.
COB//200/00/02.13/en
Fig. 118 Prepare the motor flange

60 Motor flange HM Screw joint for pressing off
81 Set screw
u Screw the screw joint for pressing off HM at the pressure connection G3, according to installation
drawing, at the motor flange 60.
copyright by
96 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
u Assemble the straight pin 92 through the motor flange 60 into the connecting housing 55.
u Screw the set screw 81 into the motor flange 60.

12 Locking ring
u Press the bearing 11 into the inner wheel 30.

u Engage the locking ring 12 into the inner wheel 30.
COB//200/00/02.13/en
Fig. 120 Insert the inner wheel
30 Inner wheel 60 Motor flange

55 Connecting housing
copyright by
RAD 350/406 / 9001 3550 97

GH-ID.: 259407
Assemble the gear
NOTICE
Note
u Heat the bearing 11 with the inner wheel 30 with an inductive pre-heating burner up to maximum
150°C.
u Rotate the motor flange 60 with the connecting housing 55. Make sure that the union is exposed
(see arrow).
u Assemble the heated inner wheel 30 into the connecting housing 55 and let cool down.
Fig. 121 Insert the locking ring

14 Locking ring 60 Motor flange
u Engage the locking ring 14 into the groove of the motor flange 60.
COB//200/00/02.13/en
copyright by
98 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 122 Pressure feed

37 Outer plate P High pressure pump
Note
The plates can be inserted only, if the piston stands down!
u Connect the high pressure pump P at the pressure connection G3 (according to installation draw-
ing) and generate the pressure in the piston chamber. Thereby the pistons press downwards.
u Insert a outer plate 37 between the inner wheel 30 and the connecting housing 55.
COB//200/00/02.13/en
Fig. 123 Insert the plates
30 Inner wheel 38 Inner clutch plate

37 Outer plate 55 Connecting housing
u Insert a inner clutch plate 38 between the inner wheel 30 and the connecting housing 55.
u Insert the outer plates 37 and the inner clutch plates 38 by turns, as shown on the sketch.
copyright by
RAD 350/406 / 9001 3550 99

GH-ID.: 259407
Assemble the gear
Fig. 124 Fix the plates

32 Locking ring
u Engage the locking ring 32 into the groove of the connecting housing.
Fig. 125 Insert the ball bearing ratio disk
16 Ball bearing ratio disk 60 Motor flange

30 Inner wheel
u Insert the ball bearing ratio disk 16 into the motor flange 60.
COB//200/00/02.13/en
copyright by
100 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 126 Assemble the straight pin

77 O-ring
u Assemble the straight pin 92 into the connecting housing 55.

u Insert the o-ring 77 into the groove of the connecting housing 55 and oil.
Fig. 127 Insert the o-rings
53 O-ring 55 Connecting housing
Note
COB//200/00/02.13/en
u Grease a little bit the counter bores for the o-rings at the connecting housing.
u Insert the o-rings 53 into the counter bores at the connecting housing 55.
copyright by
RAD 350/406 / 9001 3550 101

GH-ID.: 259407
Assemble the gear
3.6.8 Preassemble the brake ring pos.40
Fig. 128 Prepare the piston
41 Piston V Device
u Oil the piston 41.

u Attach the device V onto the piston 41.
Fig. 129 Prepare the gasket and seal

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41 Piston V Device
48 Gasket and seal
u Oil the device V.

u Oil the gasket and seal 48.
copyright by
102 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
41 Piston V Device
48 Gasket and seal
40 Brake ring 41 Piston
u Press the four pistons 41 into the brake ring 40.

u Rotate the brake ring 40.
u Press further four pistons 41 into the brake ring 40.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 103

GH-ID.: 259407
Assemble the gear
Fig. 132 Assemble the tension springs

u Plug the tension springs 46 into the pressure ring 34 and fix with the dowel pins 45.
u Assemble the pressure ring 34 with the tension springs 46 downwards into the brake ring 40, so
that the tension springs 46 fit into the bore hole.
Fig. 133 Put on the pressure ring

COB//200/00/02.13/en

42 Sleeve
u Rotate the brake ring 40 carefully and plug the sleeves 42 over the tension springs 46.
u Press a little bit the dowel pins 45 into the lateral holes at the second pressure ring 34.
u Attach the second pressure ring 34 onto the sleeves 42. The sleeves 42 must fit into the counter
bores of the pressure ring 34.
copyright by
104 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 134 Fix the tension springs

u Lift the tension springs 46 with a hook through the bore hole of the pressure ring 34 and fix with
the dowel pins 45.
Fig. 135 Insert the piston packing
40 Brake ring 64 Piston packing

COB//200/00/02.13/en
u Oil the grooves of the brake ring 40.

u Insert the piston packing 64 into the grooves of the brake ring 40.
u Oil the piston packing 64.
copyright by
RAD 350/406 / 9001 3550 105

GH-ID.: 259407
Assemble the gear
Fig. 136 Prepare the flange
34 Pressure ring P Press

35 Flange V Device 0759050221
40 Brake ring
u Attach the flange 35 on a press.

u Locate the device V onto the flange 35.
u Attach the brake ring 40 with the pressure ring 34 upwards onto the device V.
COB//200/00/02.13/en
Fig. 137 Press in the pressure ring
34 Pressure ring P Press

35 Flange MH Assembly aid
40 Brake ring
copyright by
106 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
u Attach a assembly aid MH onto the pressure ring 34 for evenly pressure transfer.
u Press with a press P the pressure ring 34 with the brake ring 40 into the flange 35.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 107

GH-ID.: 259407
Assemble the gear
3.6.9 Assemble the gear
Fig. 138 Put on the flange
35 Flange 55 Connecting housing
u Screw the eye bolts M10 at the flange 35.

u Attach the flange 35 with a crane onto the connecting housing 55.
Fig. 139 Tighten the flange

COB//200/00/02.13/en
35 Flange 60 Motor flange

55 Connecting housing 61 Lock washer
58 Cylinder screw 92 Straight pin
Note
Note the position of the straight pines 92!
u Knock the flange 35 onto the connecting housing 55 slowly.
copyright by
108 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
u Screw two cylinder screws 58 and the lock washers 61 into the flange 35 from the bottom.
u Screw the rest of the cylinder screws 58 with the lock washers 61 into the flange 35.
u Tighten the cylinder screws 58 with a tightening torque of 69 Nm.
Fig. 140 Insert the planetary carrier
5 Planetary carrier 35 Flange


u Assemble the pre-assembled planetary carrier 5 into the flange 35 onto the motor flange 60 with
a magnet.
u Insert the a outer plate 37 between the inner wheel 15 and the flange 35.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 109

GH-ID.: 259407
Assemble the gear
Fig. 141 Insert the plates

35 Flange 38 Inner clutch plate
u Insert the a inner clutch plate 38 between the inner wheel 15 and the flange 35.
u Insert the outer plates 37 and the inner clutch plates 38 as shown on the sketch.
Fig. 142 Assemble the straight pin
35 Flange 92 Straight pin

57 O-ring
u Knock the straight pin 92 into the flange 35.

u Insert the o-ring 57 into the groove at the flange 35 and oil.
COB//200/00/02.13/en
copyright by
110 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 143 Insert the sun wheel
5 Planetary carrier 70 Sun wheel

35 Flange
u Lubricate a surface sealant, e.g. Loctite 573, at the flange 35.

u Insert the sun wheel 70 between the teeth of the planetary carriers 5.
Fig. 144 Put on the connection carrier
1 Connection carrier 89 Wheel bolt

COB//200/00/02.13/en
33 Cylinder screw V Hoisting device 0759046910

35 Flange
u Screw two devices V at the wheel bolts 89 and lift the Connection carrier 1 with a crane.
u Attach the connection carrier 1 onto the flange 35.
u Lubricate the thread of the cylinder screws 33 with a paste for securing the screw, e.g. Loctite 243.
u Fix with two cylinder screws 33 the connection carrier 1 from the bottom.
copyright by
RAD 350/406 / 9001 3550 111

GH-ID.: 259407
Assemble the gear
u Rotate the wheel drive.

u Screw the rest of the cylinder screws 33 into the connection carrier 1 and tighten with a tightening
torque of 25 Nm.
Fig. 145 Prepare the bushing
51 Bushing 52 O-ring
u Assemble the o-ring 52 over the bushing 51 and oil.
Fig. 146 Assemble the bushing
50 Piston 52 O-ring
51 Bushing 60 Motor flange
COB//200/00/02.13/en
u Lubricate the interstice of the piston 50 and the motor flange 60 with the grease.
u Press the bushing 51 with the raised o-ring 52 into the greased interstice.
copyright by
112 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
Fig. 147 Assemble the sheet metal
51 Bushing 71 Hex head screw

60 Motor flange 91 Sheet metal
u Fill a paste for securing the screw, e.g. Loctite 243, into the bolt hole at the motor flange 60.
u Attach the sheets 91, with the counter bore downwards, onto the bushings 51.
u Screw the sheets 91 with the hex head screws 71 at the motor flange 60 and tighten with a tight-
ening torque of 25 Nm.
COB//200/00/02.13/en
Fig. 148 Measure the Distances
20 Sun wheel 71 Hex head screw

60 Motor flange 91 Sheet metal
u Measure the distance between the top edge of the sun wheel 20 and the top edge of the motor
flange 60.
Nominal dimension: 93.5 + 1.5 mm
copyright by
RAD 350/406 / 9001 3550 113

GH-ID.: 259407
Assemble the gear
u Connect a high pressure pump at the pressure connection G3 (according to installation drawing)
and press off the brake with 120 bar.
u Measure the distance between the top edge of the hex head screw 71 and the top edge of the
sheet metal 91 or zero a digital depth gage.
u Exhaust the air from the brake.
u Measure the distance between the top edge of the hex head screw 71 and the top edge of the
sheet metal 91 and calculate the piston stroke X respectively read the piston stroke X at the digital
depth gage.
Piston stroke X nominal dimension gear new: 1.5 + 1.0 mm
Piston stroke X nominal dimension gear used: 1.5 + 2.0 mm
u Dismantle the high pressure pump.
COB//200/00/02.13/en
copyright by
114 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
3.6.10 Test run
Fig. 149 Check for leakage and successive gear shifts
60 Motor flange V2 Device Cycle device for speed

0710047287
V1 Device Release mechanism
0759041293
u Assemble the release mechanism V onto the motor flange 60.

u Connect the compressed air hose at the release mechanism V and check the leak tightness 25
min with 0.8 bar.
u Dismantle the release mechanism V.
u Connect the device cycle device for speed V2 at the pressure connections G1 till G3 alternately
and carry out the pulsing according to chart 2.
Period of the pulsing in all: approx. 10 min
No. Connection Pressure [bar] Period with the Period without

pressure [s] the pressure [s]
1 G1 130 5 5
2 G2 130 5 5
3 G3 130 5 5
Tab. 2 Pulsing
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 115

GH-ID.: 259407
Assemble the gear
Fig. 150 Check the gears
60 Motor flange G2 Pressure connection / gear shift speed 2

M Manometer G3 Pressure connection locking brake
G1 Pressure connection / gear shift speed 1
u Assemble the manometer M at the pressure connection locking brake G3.

u Build-up the pressure with 130 bar at the gears alternately and read the pressure loss after 30
min.
u Repeat this at pressure connection / gear shift speed 1 G1 and at pressure connection / gear shift
speed 2 G2.
The pressure loss should not be more like 10 bar!
COB//200/00/02.13/en
Fig. 151 Carry out the test run
OE Oil filler hole G3 Pressure connection / locking brake

OS Oil level hole G4 Cooling oil-feed line
OA Oil drain hole G5 Cooling oil-reverse run
G1 Pressure connection / gear shift speed 1 G6 Gear vent
copyright by
116 RAD 350/406 / 9001 3550

GH-ID.: 259407
Assemble the gear
G2 Pressure connection / gear shift speed 2
Test run Direction Pressure [bar] Speed [U/ Duration

No. of rotation min]
Connec- Connec- Connec-
tion G1 tion G2 tion G3
1 Running in Clockwise 135 0 135 500 5 min
gear 1 rotation
2 Running in Lefthand 135 0 135 500 5 min
gear 1 rotation
3 Idling gear Clockwise 135 0 135 3500 5 min
1 rotation
4 Brake gear Clockwise 135 40 135 1500 3 sec
1 rotation
5 Idling gear Lefthand 135 0 135 3500 5 min
1 rotation
6 Idling gear Clockwise 0 135 135 3500 5 min
2 rotation
7 Brake gear Clockwise 40 135 135 1500 3 sec
2 rotation
8 Idling gear Lefthand 0 135 135 3500 5 min
2 rotation
Tab. 3 Timing of the Test runs
Adjustments:
– Actuation pressure brake: 0–80 bar
– Actuation pressure gear shift: 40–135 bar
– Oil volume: 3.7 liter
– Oil filling: ATF 86
u Fill in the oil at the oil filler hole OE.
u Carry out the test run according to chart 3.
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 117

GH-ID.: 259407
Assemble the gear
COB//200/00/02.13/en
copyright by
118 RAD 350/406 / 9001 3550

GH-ID.: 259407
4 Adjustment values
Contents
4.1 Tightening torques 120
4.2 Adjustment values gear mounting 121
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 119

GH-ID.: 259407
Adjustment values Repair instructions
Tightening torques
4.1 Tightening torques
Summary of tightening torques for fastening screws µtotal=0.140

Screw sizes Strength class Tightening torque [Nm]
M5 8.8 / 10.9 6 / 8.5
M6 8.8 / 10.9 10 / 14
M8 8.8 / 10.9 25 / 35
M10 8.8 / 10.9 49 / 69
M12 8.8 / 10.9 86 / 120
M16 8.8 / 10.9 210 / 295
M20 10.9 580
M24 10.9 1000
M30 10.9 2000
Tab. 4 Summary of tightening torques for fastening screws
Summary of tightening torques for screw plugs (VSTI) µtotal=0.140

Screw sizes Width across flats Tightening torque [Nm]
M 10 x 1 5 10
M 12 x 1.5 6 20
M 14 x 1.5 6 40
M 16 x 1.5 8 40
M 18 x 1.5 8 40
M 20 x 1.5 10 50
M 22 x 1.5 10 80
M 26 x 1.5 12 80
M 27 x 2 12 90
M 33 x 2 17 120
M 42 x 2 22 240
M 48 x 2 24 300
Tab. 5 Summary of tightening torques for screw plugs

COB//200/00/02.13/en
copyright by
120 RAD 350/406 / 9001 3550

GH-ID.: 259407
Repair instructions Adjustment values
Adjustment values gear mounting
4.2 Adjustment values gear mounting
Axial preload 0.05 + 0.03 mm

Friction torque Nominal dimension: 50 Nm
Distance between top level sun wheel pos. 20 Nominal dimension: 93.5+1.5 mm
and top level motor flange pos. 60
Piston stroke X pos. 50 Gear new: 1.5 + 1.0 mm
Gear used: 1.5 + 2.0 mm
Tab. 6 Adjustment values gear mounting

COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 121

GH-ID.: 259407
Adjustment values Repair instructions
Adjustment values gear mounting
COB//200/00/02.13/en
copyright by
122 RAD 350/406 / 9001 3550

GH-ID.: 259407
5 Devices and tools
Contents
5.1 Tools 124
5.2 Devices 131
5.3 Recommended auxiliary equipments 134
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 123

GH-ID.: 259407
Devices and tools Repair instructions
Tools
5.1 Tools
Tool Intended use Figure

Torque wrench Tighten of bolts
Adapter for socket
Socket for hexagon

socket
Socket for hexagon

head
COB//200/00/02.13/en
copyright by
124 RAD 350/406 / 9001 3550

GH-ID.: 259407
Repair instructions Devices and tools
Tools

Kit screwdriver
Kit combination wrench
Kit allen key
Feeler gauge
Extractor arm Dismantling: Remove bearing

COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 125

GH-ID.: 259407
Tools

Extractor arm Dismantling: Remove bearing
Mechanical press Dismantling
Counter
Depth gage
Caliper
COB//200/00/02.13/en
copyright by
126 RAD 350/406 / 9001 3550

GH-ID.: 259407
Tools

Gauger
Measure the friction tor-

que
Spring balance
Pincer of lock ring
Pincer of lock ring

COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 127

GH-ID.: 259407
Tools

Assembly lever
Impact of iron
Screw clamp
Shackle
Brush
COB//200/00/02.13/en
copyright by
128 RAD 350/406 / 9001 3550

GH-ID.: 259407
Tools

Kit ring bolts
Hammer
Stud
Hydraulic pump
Lifting magnet
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 129

GH-ID.: 259407
Tools

Inductions heating de- Heating the bearing
vice
Compressed air for pow-

er screwdriver
Tab. 7 Tools
COB//200/00/02.13/en
copyright by
130 RAD 350/406 / 9001 3550

GH-ID.: 259407
Devices
5.2 Devices
Device number Application Figure

0759046910 Hoisting device for wheel bolt
0759038576 Device for shaft sealing
0759050221 Device for brake ring
0759050253 Split plastic ring

COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 131

GH-ID.: 259407
Devices

0759051542 Magnetic holder
0759041293 Release mechanism; test run
0710047287 Cycle device for speed
0759051587 Device for o-ring
COB//200/00/02.13/en
copyright by
132 RAD 350/406 / 9001 3550

GH-ID.: 259407
Devices

Tab. 8 Devices
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 133

GH-ID.: 259407
Recommended auxiliary equipments
5.3 Recommended auxiliary equipments
Product Application Strength

Loctite 510 Gasketing and sealing Medium
Loctite 518 Sealing Medium
Loctite 573 Gasketing and sealing Low
Loctite 586 Thread sealing High-tensile
Loctite 570 Thread sealing Low
Loctite 243 Threadlocking Medium
Loctite 242 Threadlocking Medium
Loctite 222 Threadlocking Low
Loctite 648 Retaining High
Loctite 638 Retaining High
Loctite 7061 Surface preparation
Tab. 9 General view of the auxiliary equipments
COB//200/00/02.13/en
copyright by
134 RAD 350/406 / 9001 3550

GH-ID.: 259407
6 Appendix
The following technical documents are attached (optional):

– Spare parts list
– Drawings
– Supplier documentation
COB//200/00/02.13/en
copyright by
RAD 350/406 / 9001 3550 135

GH-ID.: 259407
Appendix Repair instructions
COB//200/00/02.13/en
copyright by
136 RAD 350/406 / 9001 3550

GH-ID.: 259407
Catalog
Katalog
WHEEL DRIVE
RADANTRIEB
90013550
GH-ID.: 259407
Pos. Item Quantity Description Bezeichnung Serie
1 90013550 1 WHEEL DRIVE RAD 350/406 RADANTRIEB
 5
11.2.2013 WHEEL DRIVE 3

RADANTRIEB
.
GH-ID.: 259407
1 931854001 1 CONNECTION CARRIER ANSCHLUSSTRAEGER
2 726402801 1 O-RING 124,0X3 O-RING
5 931854101 1 PLANETARY CARRIER PLANETENTRAEGER
6 745191601 2 BEARING DIN 625 16016 LAGER
7 931854201 3 PLANET WHEEL M=2 Z=34 PLANETENRAD

 7
8 931854401 6 PLANET WHEEL PIN PLANETENBOLZEN
9 944102603 1 RETAINING DISK 65X6,5X4 HALTESCHEIBE
10 931854501 1 DRIVE SHAFT M=2 Z=13 ANTRIEBSWELLE
11 10007731 2 BEARING DIN 625 61828 C3 LAGER
12 10007673 2 LOCKING RING SB175 SPRENGRING
14 747195101 1 LOCKING RING SW140 SPRENGRING
15 931854601 1 INNER WHEEL M=2 Z=83 INNENRAD
16 10007764 1 BALL BEARING RATIO DISK 114X124X0,5 KUGELLAGERAUSGLEICHSSC
17 10171613 1 LOCK RING DIN 47226 SICHERUNGSRING
20 932580201 1 SUN WHEEL M=2 Z=31 SONNENRAD
22 4600144 6 CYLINDER SCREW ISO 4762 M8x65 8.8 A2C ZYLINDERSCHRAUBE
25 931854801 1 PLANETARY CARRIER PLANETENTRAEGER

 8
32 429611501 1 LOCKING RING SB 290X4 SPRENGRING
34 932231601 2 PRESSURE RING 12X286/195RD DRUCKRING
35 932231701 1 FLANGE TRAEGERFLANSCH
37 931825901 13 OUTER PLATE M=5 Z=56 AUSSENLAMELLE
38 933515401 9 INNER CLUTCH PLATE M=4 Z=49 INNENLAMELLE
39 407201308 4 CYLINDER SCREW DIN 6912 M8X20 8.8 A2C ZYLINDERSCHRAUBE
40 90013551 1 BRAKE RING BREMSRING
41 932232001 8 PISTON / RAM KOLBEN
42 932232101 8 SLEEVE HUELSE
43 761011703 16 PRESSURE SPRING 3,25X14,25X62,3 DRUCKFEDER
45 432002501 16 DOWEL PIN 4 SPANNSTIFT
46 10027305 8 TENSION SPRING 1,25X9,2X43,3 ZUGFEDER
47 10027292 4 GASKET AND SEAL 12X20X5,5 DICHTUNG
51 90013905 4 BUSHING BUCHSE
52 726435801 4 O-RING 45,0X2 O-RING
53 10007671 23 O-RING 9X2 O-RING
54 4900855 4 CYLINDER SCREW ISO 4762 M10X35 10.9 A3C ZYLINDERSCHRAUBE
55 932232401 1 CONNECTING HOUSING ANSCHLUSSGEHAEUSE
56 10173456 2 PISTON PACKING 300X292,1X4 KOLBENDICHTUNG
57 761020303 1 O-RING 320X3 O-RING
59 90000778 4 SET SCREW GEWINDESTIFT
60 90013552 1 MOTOR FLANGE MOTORFLANSCH
61 423911001 20 LOCK WASHER VS 10 SICHERUNGSSCHEIBE
62 10007730 1 TAPER ROLLER BEARING 220x285x41 KEGELROLLENLAGER
63 746222808 1 TAPER ROLLER BEARING -32024X 120X180X38 KEGELROLLENLAGER
65 931856201 1 BEARING HOUSING LAGERGEHAEUSE
66 10190399 4 RING X 31,5X38,3X2,8 QUAD-RING
67 931856401 3 PLANET WHEEL M=3,5 Z=33 PLANETENRAD

 9
68 931856601 3 PLANET WHEEL PIN PLANETENBOLZEN
11.2.2013 rv.11 WHEEL DRIVE  5 (1/2)

RADANTRIEB
WHEEL DRIVE RAD 350/406
RADANTRIEB RAD 350/406 90 01 355 0
GH-ID.: 259407
69 428007801 1 LOCK RING DIN 471 135X4 SICHERUNGSRING
70 931856701 1 SUN WHEEL M=3,5 Z=14 SONNENRAD
71 4900089 20 HEX HEAD SCREW ISO 4017 M8x20 8.8 A2C SECHSKANTSCHRAUBE
72 931856801 1 BEARING RACE LAUFRING
74 710064501 1 ROTARY SHAFT LIP SEAL DIN 3760 300X330X15 RADIALWELLENDICHTRING
75 931856901 1 INNER WHEEL M=3,5 Z=82 INNENRAD
76 761033503 1 O-RING 290,0X4 O-RING
77 10027205 2 O-RING 278,99X3,53 O-RING
80 931857001 1 END WASHER ENDSCHEIBE
81 404401308 1 SET SCREW DIN 913 M8X10 45H VERZ GEWINDESTIFT
82 931857101 1 SUPPORT FLANGE STUETZFLANSCH
84 7361961 3 SCREW PLUG VSTI M22X1,5 VERSCHLUSSSCHRAUBE
85 931857201 1 COVER DECKEL
86 736028603 1 O-RING 170,0X3 O-RING
89 931981801 8 WHEEL BOLT M22X1,5X77 RADBOLZEN
90 477511301 1 SCREW PLUG VSTI VERSCHLUSSSCHRAUBE
91 90201905 4 SHEET METAL 10X35X75 BLECH
92 10171493 3 STRAIGHT PIN 6M6 ZYLINDERSTIFT
95 10165523 1 ADHESIVE LABEL KLEBEETIKETT
96 761081503 4 LOCKING PLUG GPN 300 F19 VERSCHLUSSSTOPFEN
97 970099701 1 COVER 4X190X190 DECKEL
98 970099801 1 GASKET AND SEAL 2X190X190 DICHTUNG
99 406515608 2 HEX HEAD SCREW ISO 4017 M16X20 8.8 A3C SECHSKANTSCHRAUBE
700 90014098 0 REPAIR KIT REPARATURSATZ

 10

 11

 12

 13
800 932580501 0 CONVERSION KIT UMBAUSATZ

 14
11.2.2013 rv.11 WHEEL DRIVE  6 (2/2)

RADANTRIEB
WHEEL DRIVE RAD 350/406
RADANTRIEB RAD 350/406 90 01 355 0
GH-ID.: 259407
2 746412201 2 BEARING DIN 5412 NJ2204 E LAGER
3 274076502 2 THRUST BEARING DISK AXIALLAGERSCHEIBE
11.2.2013 rv.4 WHEEL DRIVE 7

RADANTRIEB
PLANET WHEEL M=2 Z=34
PLANETENRAD M=2 Z=34 93 18 542 01
GH-ID.: 259407
2 10115368 2 BEARING LAGER
10 933515301 1 BACK-UP RING STUETZRING

RADANTRIEB
PLANET WHEEL M=2 Z=25
PLANETENRAD M=2 Z=25 93 35 148 01
GH-ID.: 259407
1 931856501 1 PLANET WHEEL M=3,5 Z=33 PLANETENRAD
2 10007678 2 BEARING DIN 5412 NJ 307 E LAGER

RADANTRIEB
PLANET WHEEL M=3,5 Z=33
PLANETENRAD M=3,5 Z=33 93 18 564 01
GH-ID.: 259407
53 10007671 23 O-RING 9X2 O-RING
59 404401201 4 SET SCREW DIN 913 M8X20 45H GEWINDESTIFT
77 10027205 1 O-RING 278,99X3,53 O-RING
96 431500401 2 GROOVED NAIL ISO 8746 2X6 ST KERBNAGEL
97 779007401 1 TAPER PLUG KEGELSTOPFEN
11.2.2013 rv.4 WHEEL DRIVE  10

RADANTRIEB
REPAIR KIT
REPARATURSATZ 90 01 409 8
GH-ID.: 259407
53 10007671 23 O-RING 9X2 O-RING
77 10027205 1 O-RING 278,99X3,53 O-RING
11.2.2013 rv.4 WHEEL DRIVE  11

RADANTRIEB
REPAIR KIT
GH-ID.: 259407
35 932231701 1 FLANGE TRAEGERFLANSCH
53 10007671 23 O-RING 9X2 O-RING
57 761020303 1 O-RING 320X3 O-RING
77 10027205 1 O-RING 278,99X3,53 O-RING
11.2.2013 rv.5 WHEEL DRIVE  12

RADANTRIEB
REPAIR KIT
GH-ID.: 259407
71 4900089 16 HEX HEAD SCREW ISO 4017 M8x20 8.8 A2C SECHSKANTSCHRAUBE
91 90201905 4 SHEET METAL 10X35X75 BLECH
96 761081503 4 LOCKING PLUG GPN 300 F19 VERSCHLUSSSTOPFEN
11.2.2013 rv.2 WHEEL DRIVE  13

RADANTRIEB
REPAIR KIT
GH-ID.: 259407
1 931966001 1 FLANGE 35X240X240 FLANSCH
3 726432801 1 O-RING 150,0X3 O-RING
5 407310901 2 HEX HEAD SCREW DIN 6914 M16X35 10.9 A3C SECHSKANTSCHRAUBE
6 421500201 2 WASHER ISO 14399-6 16 300-370HV SCHEIBE
11.2.2013 rv.1 WHEEL DRIVE  14

RADANTRIEB
CONVERSION KIT
UMBAUSATZ 93 25 805 01
GH-ID.: 259407
GH-ID.: 259407
GH-ID.: 259407

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GH-ID.

2 RAD 350/406 / 9001 3550

Observe the maintenance instructions

Designation of safety advices

DANGER indicates a hazardous situation which, if not avoided, will result in

WARNING indicates a hazardous situation which, if not avoided, could result

CAUTION indicates a hazardous situation which, if not avoided, could result

NOTICE indicates a hazardous situation which, if not avoided, could result

RAD 350/406 / 9001 3550 3

– This symbol signifies a numeration.

This symbol means: „Prerequisite must be met“.

This symbol means: „Consequence of a task“.

4 RAD 350/406 / 9001 3550

3.5 Dismantle the gear 31

RAD 350/406 / 9001 3550 5

3.5.5 Dismantle the connection carrier pos.1 43

4 Adjustment values 119

5 Devices and tools 123

6 RAD 350/406 / 9001 3550

RAD 350/406 / 9001 3550 7

1.1 Liebherr wheel drive RAD 350/406

1.1.1 Constructional design

1.1.2 Technical data

Description Unit Value

A) for further technical informations see installation drawing

8 RAD 350/406 / 9001 3550

RAD 350/406 / 9001 3550 9

2.1 Eliminating dangers

2.2 Intending usage

Use as intended also entails adhering to the notes regarding:

2.3 Safety instructions regarding transport

Weights and dimensions can be obtained from the technical data.

10 RAD 350/406 / 9001 3550

2.4 Safety instructions regarding maintenance and re-

2.5 Particularly hazardous areas

There is a risk of becoming crushed when handling drive components.

RAD 350/406 / 9001 3550 11

12 RAD 350/406 / 9001 3550

3.6.1 Preassemble the planet wheels pos.7 59

RAD 350/406 / 9001 3550 13

3.6.6 Preassemble the piston pos.50 89

14 RAD 350/406 / 9001 3550

3.1 General repair instructions

RAD 350/406 / 9001 3550 15

3.2 Instructions for the handling and installation for

3.2.1 Design and types of shaft lip seals

There are two different types of shaft lip seals:

Fig. 2 Shaft lip seal

1 Seal lip 3 Outer jacket

16 RAD 350/406 / 9001 3550

Adhered the described mounting steps exactly.

Ensure that the following tools have been placed ready:

RAD 350/406 / 9001 3550 17

3.2.2 Cleaning and Deburring

Fig. 3 Spray on detergent

If scarp edges and flashes exist:

18 RAD 350/406 / 9001 3550

3.2.3 Mounting of the shaft lip seals with mounting aid

Fig. 4 Mounting aid

Fig. 5 Installation position of the shaft lip seal

RAD 350/406 / 9001 3550 19

u Attach the shaft lip seal on the mounting aid.

Fig. 6 Sealing compound LOCTITE 510

u Coat LOCTITE 510 at outer diameter of the shaft lip seal.