43.7 Ratio LBC Gearset Repair Instructions

en Repair instructions
This manual applies to all T282B Trucks with LBC 43 Ratio gear sets in the left hand
configuration. Adjustments will be required when ordering material to account for the right
hand material in Brake assemblies and Wheel Motor orientation that is not represented in this
manual. Always refer to your T282B parts book for the most recent Bill of Material
information.
Wheel drive
RAD 1400L420
Item code: 9000 0837
Manufacturer:
Liebherr-Werk Biberach GmbH
Hans Liebherr Str. 45
88400 Biberach
Federal Republic of Germany
Product ID
Product type: Wheel drive
Product designation: RAD1400L420
Item code: 9000 0837
Document ID
Author: TB-AT / Baur / Reiser
Version: 100
Index: 00
Issued: 09.09
Revision history
Version Documents Article code Index Edition Comment
100 67 420 4000 00 1 rv.1 90000837 00 09.09 First Version
67 420 4000 00 1 0.0
100 67 414 4000 00 1 rv.1 90000840 00 09.09 First Version

67 414 4000 00 1 0.0
67 414 4000 99 1 0.0
LME Version 100 2/26/2010
LBC//100/00/09.09/en
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2 RAD 1400L420 / 9000 0837

Fundamental notes
Adhere to the repair manual

This repair manual is an essential aid to a safe and successful operation of the drive components.
The repair manual contains important information regarding safe, proper and economic operation of
the drive components. Observation of these instructions helps to avoid repair costs and down times
and increases reliability and life-expectancy of the drive components.
The repair manual does not replace datas, details and technical interrelationships, shown on the
sectional drawing and installation drawing. It is primarily made to support the disassembling and
assembling procedure.
The repair manual must be on-hand in immediate proximity of the drive components at all times and
must be read and utilised by every person working with or on the machine, e.g:
– Transport, removal and installation
– Servicing (maintenance, upkeep, repair)
Note also the rules and regulations regarding accident-prevention and industrial safety valid for the
respective application site
In the event that you receive further information from us regarding the drive components, e.g. in the
form of technical information letters, these notes are also to be observed and supplemented to the
repair manual.
Designation of safety advices
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
The safety alert symbol appears always together with one of the following signal words
DANGER
WARNING
CAUTION
DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.
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CAUTION indicates a hazardous situation which, if not avoided, could result

in minor or moderate injury.
NOTICE indicates a hazardous situation which, if not avoided, could result

in property damages.
Other designations
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Fundamental notes Repair instructions
Symbol Meaning
Note indicates helpful advices and tips.
– This symbol signifies a numeration.

This symbol means: „Execute task“.
This symbol means: „Prerequisite must be met“.
This symbol means: „Consequence of a task“.
Contact
Should you require additional information regarding these drive components, please contact:
Liebherr Werk Biberach GmbH
P. O. Box 1663
88396 Biberach an der Riß
Tel.: (07351) 41-0
Fax.: (07315) 41-2225
e-mail: info@liebherr.com
http://www.liebherr.com
Copyright
Circulation or duplication of these maintenance instructions is prohibited, unless expressly permit-
ted. Contravention of this point shall give rise to a claim for damages. All rights, in compliance with
the laws of copyright, remain reserved.
LBC//100/00/09.09/en
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4 RAD 1400L420 / 9000 0837

Contents
1 Product description 7
1.1 Liebherr wheel drive RAD 1400L420 8
1.1.1 Structural design 8
1.1.2 Technical data 8
2 Safety instructions 9
2.1 Eliminating dangers 10
2.2 Intending usage 10
2.3 Safety instructions regarding transport 10
2.4 Safety instructions regarding maintenance and repair 11
2.5 Particularly hazardous areas 11
3 Corrective maintenance 13
3.1 General repair instructions 15
3.2 Instructions for the handling and installation for shaft lip seals 16
3.2.1 Cleaning and Deburring 17
3.2.2 Oiling 18
3.2.3 Mounting of the shaft lip seals with fit-up aid 19
3.2.4 Mounting of the shaft lip seals without fit-up aid 23
3.2.5 Types of shaft lip seals 26
3.3 Instructions for the handling and installation for axial face seals 27
3.3.1 Installing the axial face seals using the installation aid 27
3.3.2 Installing the axial face seals without using the installation aid 31
3.4 Instruction for the tightening of the screws by flange connections 35
3.4.1 Tightening of screws
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35
3.5 Dismantle the whole gear 37
3.5.1 Dismantle the sun wheel 70 37
3.5.2 Dismantle the gear 38
3.5.3 Dismantle the internal gear wheel 20 51
3.5.4 Dismantle the wheel hub 3 52
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Contents Repair instructions
3.5.5 Dismantle the spindle 1 53

3.5.6 Dismantle the bearing flange 18 56
3.5.7 Dismantle the coupling 90 60
3.5.8 Dismantle the left brake 10 63
3.5.9 Dismantle the add-on parts of the motor 5 70
3.5.10 Dismantle the planetary carrier 65 73
3.6 Assemble the whole gear 79
3.6.1 Assemble the planetary carrier 28 79
3.6.3 Assemble the bearing flange 18 90
3.6.4 Assemble the spindle 1 97
3.6.5 Assemble the wheel hub 3 109
3.6.6 Assemble the internal gear wheel 20 113
3.6.7 Assemble the wheel hub 3 on the spindle 1 114
3.6.8 Assemble the motor 132
3.6.9 Assemble the left brake 10 134
3.6.10 Assemble the coupling 90 161
3.6.11 Assemble coupling 90 and brake 10 167
3.6.12 Test run 171
3.6.13 Transport 173
4 Adjustment values 175

4.1 Tightening torques 176
4.2 Adjustment values gear assembling 177
5 Devices and tools 179

5.1 Tools 180
5.2 Devices 185
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6 Appendix 189
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1 Product description
Contents
1.1 Liebherr wheel drive RAD 1400L420 8
1.1.1 Structural design 8
1.1.2 Technical data 8
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Product description Repair instructions
Liebherr wheel drive RAD 1400L420
1.1 Liebherr wheel drive RAD 1400L420
1.1.1 Structural design

The component is composed essentially:
– as combined gear with two planet layers
– equipped with a motor at drive side
– equipped with an integrated disc brake
1.1.2 Technical data
Description Unit Value

Maximum drive speed min-1 3300
Drive torque Nm 32350
Transmission i 43.733
Maximum output speed min-1 75.45
Output torque Nm 1415000
Braking torque (dyn.) Nm 827600
Braking torque (stat.) Nm 1909000
Oil filling gear Mobilgear SHC 320
Oil quantity gear US gal. / L 74 / 280
Weight Lbs. / kg 35220 / 16194
Braking torque parking brake Nm 1517000
A) for further technical informations see installation drawing
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2 Safety instructions
Contents
2.1 Eliminating dangers 10
2.2 Intending usage 10
2.3 Safety instructions regarding transport 10
2.4 Safety instructions regarding maintenance and repair 11
2.5 Particularly hazardous areas 11
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Safety instructions Repair instructions
Safety instructions regarding transport
2.1 Eliminating dangers
LIEBHERR drive components are state-of-the-art design and are manufactured in compliance with
the approved safety-technical regulations. Nevertheless, improper use could lead to hazardous sit-
uations for the user or for others, as well as damage of the drive components and other material
assets.
If dangerous situations are to be avoided, it is imperative that LIEBHERR drive components are only
used:
– for the purpose for which they are designed.
– under observation of the repair manual.
– under observation of the local, valid accident-prevention guidelines.
– if in a technically sound condition.
2.2 Intending usage
The LIEBHERR drive component wheel drive RAD1400L420 is designed for installation and operation
in the Mining Truck T282. Use in any other circumstances, or excessive use, is not considered use
as intended. The user/operator is solely responsible for all damages caused as a direct result of
neglecting this information. This also applies for any arbitrary modifications undertaken on the ma-
chine.
Use as intended also entails adhering to the notes regarding:

– safety
– installation and dismantling
– inspection and maintenance
– repair
which are included in this repairing instruction.
2.3 Safety instructions regarding transport
Ensure at all times that the drive components remain secured against possible knocks or impacts
during transport. Pay regard to the graphic symbols on the packaging. Report any damages sustained
during transport and/or missing parts, to the supplier immediately.
Suitable, standardised lifting gear (forklift truck, truck-mounted crane, gantry crane) and lifting ac-
cessories (round slings, lifting straps, sling ropes, chains) are to be used for transport to the installation
site.
Take into account the maximum loads when selecting the lifting gear and lifting accessories! Weights
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and dimensions can be obtained from the technical data.
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Repair instructions Safety instructions
Particularly hazardous areas
2.4 Safety instructions regarding maintenance and re-

pair
Maintenance and repair tasks may only be carried out by qualified, specialist personnel.
It is absolutely essential that suitable workshop equipment is used for the carrying out of servicing
activities. It is of particular importance that suitable lifting gear is on-hand.
Work on the machine's electrical equipment may only be carried out by electrical specialist personnel
or by trained personnel, under the instruction and guidance of an electrical specialist, in accordance
with the electromechanical regulations!
Loosened screw connections must always be tightened again after carrying out the maintenance and
repair tasks!
The drive components, and in particular connections and screw fastenings, are to be cleaned of oil,
fuels and lubricants, dirt and preserving agents before commencing maintenance/repair tasks. Do not
use aggressive cleaning agents. Use only fibre-free cleaning cloths.
2.5 Particularly hazardous areas
There is a risk of becoming crushed when handling drive components.

Suitable lifting gear must be used when installing and dismantling, as well as when assembling and
disassembling.
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Safety instructions Repair instructions
Particularly hazardous areas
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3 Corrective maintenance
Contents
3.1 General repair instructions 15
3.2 Instructions for the handling and installation for shaft lip seals 16
3.2.1 Cleaning and Deburring 17
3.2.2 Oiling 18
3.2.3 Mounting of the shaft lip seals with fit-up aid 19
3.2.4 Mounting of the shaft lip seals without fit-up aid 23
3.2.5 Types of shaft lip seals 26
3.3 Instructions for the handling and installation for axial face seals 27
3.3.1 Installing the axial face seals using the installation aid 27
3.3.2 Installing the axial face seals without using the installation aid 31
3.4 Instruction for the tightening of the screws by flange connections 35
3.4.1 Tightening of screws 35
3.5 Dismantle the whole gear 37
3.5.1 Dismantle the sun wheel 70 37
3.5.2 Dismantle the gear 38
3.5.3 Dismantle the internal gear wheel 20 51
3.5.4 Dismantle the wheel hub 3 52
3.5.5 Dismantle the spindle 1 53
3.5.6 Dismantle the bearing flange 18 56
3.5.7 Dismantle the coupling 90 60
3.5.8 Dismantle the left brake 10 63
3.5.9 Dismantle the add-on parts of the motor 5 70
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3.6 Assemble the whole gear 79
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Corrective maintenance Repair instructions
3.6.3 Assemble the bearing flange 18 90

3.6.4 Assemble the spindle 1 97
3.6.5 Assemble the wheel hub 3 109
3.6.6 Assemble the internal gear wheel 20 113
3.6.7 Assemble the wheel hub 3 on the spindle 1 114
3.6.8 Assemble the motor 132
3.6.9 Assemble the left brake 10 134
3.6.10 Assemble the coupling 90 161
3.6.11 Assemble coupling 90 and brake 10 167
3.6.12 Test run 171
3.6.13 Transport 173
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Repair instructions Corrective maintenance
General repair instructions
3.1 General repair instructions
Special care and cleanliness are essential for a correct reassembly of the component and parts in-
stallation.
Improper parts installation may lead to premature wear.
Chips and other foreign particles in the component can cause extensive damages.
Do not reuse any parts, which are worn or have been damaged during the disassembly of the slewing
drive such as rotary shaft seals, grooved- and O-rings, ball and roller bearings and other seals.
Burrs or scratches on machined surfaces created during disassembly, must be carefully removed
before reinstallation.
Before installation, coat all surfaces in the travel drive unit with a thin layer of oil.
Apply oil to the O-rings or lightly grease them before installation.
Before pressing in shafts, bearings etc., apply oil to both parts.
You must use suitable tools for metric standard parts by installation and reparation the gear.
For a correct disassembly and assembly, the above mentioned instructions should be carefully ob-
served.
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Instructions for the handling and installation for shaft lip seals
3.2 Instructions for the handling and installation for

shaft lip seals
Fig. 1 Shaft lip seal
1 Lip seal 3 Outer jacket

2 Intermediate space
Shaft lip seals are very damageable components. Incorrect Handling can led to early leakage. In the
following chapter you can find practical touts and advices to the several mounting steps.
The correct mounting of the shaft lip seals can only be warranted, if the described mounting steps
are exactly adhered.
q Following tools must be placed ready:
• Fit-up aid
• Hammer
• Sealing compound LOCTITE 510 only at metallic outer jacket
• Grease KP 2 N-20
• Ethyl alcohol
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3.2.1 Cleaning and Deburring
Fig. 2 Spray on detergent
NOTICE
Sealing edges can be easily damaged
u Check the mounting hole on charp edges and flashes.
u Chamfer or cover sharp edges if necessary.
u Apply suitable detergent.

u Clean installation space with a leather cloth / lint-free cloth (grease-, oil-, dirt-, rust-free).
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3.2.2 Oiling
Fig. 3 Spray on oil
Note
u Apply suitable oil to insert the shaft lip seal easily.
u Wet installation space and shaft lip seal with suitable oil.
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3.2.3 Mounting of the shaft lip seals with fit-up aid
Fig. 4 Fit-up aid
Note
u The choice of the fit-up aid is depending on the size of the shaft lip seal.
u Clean fit-up aid.

u Clean the installation spaces before mounting.
Note
u A device is needed as fit-up aid, which is fitted on the shaft lip seal and transmit the mounting
pressure directly to the shaft lip seal.
u The press-in force must be applied as near as possible at the outer diameter of the shaft lip seal.
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Fig. 5 Installation position of the shaft lip seal
NOTICE
Non sealing is warranted at incorrect installation position!
u Pay attention to installation position of the shaft lip seal! Fit the shaft lip seal on the fit-up aid with
the enclosed surface upturned.
u Fit the shaft lip seal on the fit-up aid.
Fig. 6 Sealing compound Loctite 510

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Note
u Apply LOCTITE 510 only at shaft lip seals with metallic outer jacket
u Apply LOCTITE 510 at outer diameter of the shaft lip seal.
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Note
u Pay attention at pressing in that the shaft lip seal do not cant.
u Insert the shaft lip seal into the mounting hole with the fit-up aid.
Fig. 7 Installation of the shaft lip seal
u Press-in the shaft lip seal inside the fit-up aid with a soft hammer into the adaption hub with ho-
mogeneous axial assembling force.
u Remove fit-up aid.
Pay attention that after the mounting procedere:
w the jacket surface is parallel to the sealing surface.
w the shaft lip seal is centrical and right angled to the shaft.
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Fig. 8 Apply grease
2 Intermediate space
u Fill the intermediate space with grease KP 2 N-20
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u Protect the shaft lip seal before dirt after installation.
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3.2.4 Mounting of the shaft lip seals without fit-up aid

Different things can be used for installation of the shaft lip seal if no adequate fit-up aid is available
(e.g. disk) . The press-in aid should avoid that the shaft lip seal will damaged during the installation
procedere.
Prerequisite of the press-in aid:

– Round cross section
– Break-proof
– Not sharp edged (shaft lip seal must not be damaged)
– Diameter of the press in aid must be larger as the diameter of the shaft lip seal
– The press-in force must be applied as near as possible to the outer diameter of the shaft lip seal.
NOTICE
To avoid leakage, the shaft lip seal must not be damaged during installation.
Use no sharp edged press-in aids and pay attention on sharp edges and flashes at the machined
surfaces.
u Chamfer sharp edges at the seal adapter surfaces.
Fig. 9 Press-in aid
u Clean press-in aid and the adaption hub with a leather cloth (respectively with a lint-free cloth)
(grease-, oil-, dirt-, rust-free).
u Apply LOCTITE 510 at shaft lip seals with metallic outer jacket.
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Fig. 10 Insert of the shaft lip seal
NOTICE
Sealing edges can be easily damaged
u Check the mounting hole on charp edges and flashes.
u Chamfer or cover sharp edges if necessary.
NOTICE
Non sealing is warranted at incorrect installation position!
u Pay attention to installation position of the shaft lip seal! Fit the shaft lip seal on the fit-up aid with
the enclosed surface upturned.
Note
u Pay attention at pressing in that the shaft lip seal do not cant.
u Insert the shaft lip seal manually into the mounting hole with homogeneous axial mounting force.
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Fig. 11 Installation of the shaft lip seal
u Fit the press-in aid on the shaft lip seal.
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u Press-in the press-in aid carefully with a soft hammer into the adaption hub with homogeneous
axial assembling force.
u Remove press-in aid carefully out of the adaption hub.
Pay attention that after the mounting procedere:
w the jacket surface is parallel to the sealing surface.
w the shaft lip seal is not canted in the adaption hole or look inclined out of the hole.
u Protect the shaft lip seal before dirt after installation.
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3.2.5 Types of shaft lip seals
Fig. 12 Shaft lip seals with metallic outer jacket and made byNB-elastic plastics
1 Shaft lip seal with metallic outer jacket 2 Shaft lip seal made by NB-elastic plastics
There are two different types of shaft lip seals:

u Shaft lip sael with metallic jacket will brushed with LOCTITE 510
u Shaft lip seal made by NB-elastic plastics
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Instructions for the handling and installation for axial face seals
3.3 Instructions for the handling and installation for ax-

ial face seals
Axial face seals are extremely sensitive components. Inappropriate handling can lead to premature
leakages. Practical tips and instructions for the individual installation steps can be obtained in the
following chapter.
Correct installation of the axial face seals can only be guaranteed if the installation steps described
are strictly adhered to.
Should it be necessary to open the sealing kit when carrying out the repairs, it is essential that a new
sealing kit is installed, even if the wear limit has not yet been reached.
The surfaces sliding across one another begin to interjoin after only a short while.
The same installation position is no longer guaranteed following reinstallation. This may cause the
slide characteristics of the sliding surfaces to overlap, and impermissible leakages will occur until the
new run-in procedure is complete.
3.3.1 Installing the axial face seals using the installation aid
Fig. 13 Axial face seal
a Slide ring c Sliding surfaces

b O-ring
Note
u Use a separable device as an installation aid, which will fold over the slide ring and transfer pres-
sure directly to the O -ring when installed.
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u Clean the installation aid.

u Remove the axial face seal from the original packaging.
u Clean the O-rings and their seating (of grease, oil, dirt or rust) with a leather cloth (or a fibre-free
cloth).
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Fig. 14 Installation aid
u Set the installation aid around one half of the axial face seal with O–ring fitted.
Fig. 15 Installation using the installation aid
1 O-ring 3 Installation aid

2 Slide ring 4 Seal retainer
u Lock the assembly 3 aid.
Note
u Wet the bore of the seating and O-ring with alcohol to ease installation of the O-ring. Oil, or simi-
lar, should never be used.
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u Spray the O-ring with alcohol.
NOTICE
Slide rings are precision parts made of chilled cast iron.
Sealing surfaces of the chilled cast iron rings are easily damaged.
u Avoid knocks and impacts.
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u Push the axial face seal together with the fitted O-ring into the seating, applying even axial as-
sembly pressure.
Note
The installation aid is not easily removed.
u Turn the complete installation aid back and forth.
u Unlock and remove the installation aid.
Fig. 16 Installation position of the O-rings
The O-ring should not feature any wrinkles or lacerations when placed in the seating bore, and should
not be permitted to kink and pop out of the borehole
u Check the O-ring.
The sealing surface of the axial face seal must be positioned parallel to the surface of the housing
u Ensure an even protrusion of the slide ring. To do this, measure the distance between seal retainer
and slide ring from at least 3 different positions of the circumference, each time shifted around
120°.
The difference may not exceed a max. 1 mm.
u Clean the sliding surface with a leather cloth (or fibre-free cloth) of dust and dirt.
NOTICE
Oil on the O-rings of the axial face seals impairs the sealing properties.
u Do not allow the O-ring to come into contact with oil.
u Spray the sliding surface with a little oil.

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NOTICE
The surfaces of the axial face seals sliding across one another begin to interjoin after only a short
while.
The same installation position is no longer guaranteed following reinstallation. This may cause im-
permissible leakages.
u Use the seals in the pairs in which they were originally delivered.
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u Mount the second half of the axial face seal in accordance with the principle prescribed.
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3.3.2 Installing the axial face seals without using the installation aid
If no suitable installation aid is on-hand, various substitutes can be applied as a spacer between slide
ring and O-ring for installation of the axial face seal (e.g. rubber cord, insulated cable, tying twine or
a second “assembly” O-ring) . The spacer should prevent the O-ring from rolling out of the top during
the installation procedure.
Prerequisites of the spacer:

– Flexibility (must be capable of fitting around the slide ring).
– Round cross-section.
– Tear resistant.
– No sharp edges (O-ring may not become damaged).
– Diameter of spacer 1/2 the diameter of the O-rings of the axial face seal.
NOTICE
A damaged O-ring will cause leakages.
u Do not use spacers which feature a sharp edge, and avoid sharp edges coming into contact with
the surfaces being worked on.
u Round off any sharp edges on the seal retainers.
u Remove the axial face seal from the original packaging.

u Clean the O-rings and their seating (of grease, oil, dirt or rust) with a leather cloth (or a fibre-free
cloth).
u Cut the spacer to length.
Fig. 17
u Insert the spacer between the O-ring and the shoulder of the slide ring.
or
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Using a second O-ring as a spacer (will now be referred to as “assembly” O-ring).
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Fig. 18
NOTICE
A damaged O-ring will cause leakages.
u An accessory cord is required to ensure that the “assembly” O-ring can be removed again following
the installation procedure.
u Do not use any objects which feature sharp edges.
u Thread the accessory cord (e.g. rubber cord, tying twine, cable tie) through the O-ring.
Fig. 19
a Accessory cord b “Assembly” O-ring
u Insert the “assembly” O-ring between O-ring and the shoulder of the slide ring.
u Spray the O-ring with alcohol.
NOTICE
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Slide rings are precision parts made of chilled cast iron.

Sealing surfaces of the chilled cast iron rings are easily damaged.
u Push the axial face seal into the seating, applying even axial assembly pressure.
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Note
There is a danger when removing the spacer that the axial face seal pops out of position again.
u The spacer must be removed as follows.
Fig. 20
u Carefully remove the spacer forwards (not upwards) out of the seating.
or
Pull out and remove the “assembly” O-ring forwards (not upwards) out of the seating using the
threaded cord.
Fig. 21 Installation position of the O-rings
The O-ring should not feature any wrinkles or lacerations when placed in the seating bore, and should
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not be permitted to kink and pop out of the borehole

u Check the O-ring.
The sealing surface of the axial face seal must be positioned parallel to the surface of the housing
u Ensure an even protrusion of the slide ring. To do this, measure the distance between seal retainer
and slide ring from at least 3 different positions of the circumference, each time shifted around
120°.
The difference may not exceed a max. 1 mm.
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Ensure an even protrusion of the slide ring.

u To do this, measure the distance between seal retainer and slide ring from at least 3 different
positions of the circumference, each time shifted around 120°.
u Clean the sliding surface with a leather cloth (or fibre-free cloth) of dust and dirt.
NOTICE
Oil on the O-rings of the axial face seals impairs the sealing properties.
u Do not allow the O-ring to come into contact with oil.
u Spray the sliding surface with a little oil.
NOTICE
The surfaces of the axial face seals sliding across one another begin to interjoin after only a short
while.
The same installation position is no longer guaranteed following reinstallation. This may cause im-
permissible leakages.
u Use the seals in the pairs in which they were originally delivered.
u Mount the second half of the axial face seal in accordance with the principle prescribed.
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Instruction for the tightening of the screws by flange connections
3.4 Instruction for the tightening of the screws by flange

connections
3.4.1 Tightening of screws

The following instructions must always be attended by tightening screws:
Fig. 22
u Apply screws with coating LOCTITE 243

u Insert screws into the threaded hole and thighten easy
CAUTION
Screws loosen by incorrect mounting!
Function of component is not warranted yet.
Due to falling off components injury can be resultet
u Equal pressing off components to connecting construction must be warranted!
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Fig. 23
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Instruction for the tightening of the screws by flange connections
u Tighten screws crosswise as shown and with given tightening torque.
Note
u The accurracy with which the target pre-clamping force is reached, depends on the tightening
procedure. The accurracy decide about reliability and strength of bolt connection.
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Dismantle the whole gear
3.5 Dismantle the whole gear
3.5.1 Dismantle the sun wheel 70
Fig. 24 Dismantle the cover
80 Locking cover 87 Hexagonal screw

85 Cover 72 Flange
u Screw the hexagonal screws 87 out off the cover 85.

u Remove the cover 85.
Fig. 25 Dismantle the sun wheel

LBC//100/00/09.09/en
74 Cylinder screw 69 Inclined ball bearing

72 Flange 70 Sun wheel
u Screw the cylinder screws 74 out off the flange 72.

u Dismantle the sun wheel 70 with the inclined ball bearing 69.
copyright by
RAD 1400L420 / 9000 0837 37

3.5.2 Dismantle the gear
Fig. 26 Dismantle the hoses at the motor
1 Supporting axle 8 Hose clip

5 Motor 10 Stiffening plate
7 Hose
u Loosen the hose clips 8 and the hoses 7 at the stiffening plate 10.
Fig. 27 Dismantle the motor
1 Supporting axle 90- Clutch hub

1
5 Motor 15- Double haxagon screw
5
LBC//100/00/09.09/en
u Screw on the motor at an adequate hoisting device and attach at a crane.

u Screw the double haxagon screw 15-5 out off the motor 5.
u Dismantle the motor 5 out off the supporting axle 1.
copyright by
38 RAD 1400L420 / 9000 0837

Fig. 28 Dismantle the hoses
18- Tube 7 Hose

5
8 Hose clip
u Loosen the hose clips 8.

u Detach the hoses 7 from the tubes 18-5.
Fig. 29 Dismantle the clutch shaft
50 Sun wheel 90- Clutch shaft

10
90- Locking ring S Aid screw
16
LBC//100/00/09.09/en
u Dismantle the locking ring 90-16 out off the sun wheel 50.
u Press off the clutch shaft 90-10 from the sun wheel 50 with the aid screws S.
copyright by
RAD 1400L420 / 9000 0837 39

Fig. 30 Dismantle the flange
18- Hexagonal screw 38 Labyrinth ring

36
18 Bearing flange 18- Flange
35
u Screw the hexagonal screws 18-36 out off the labyrinth ring 38 and remove from the
flange 18-35.
u Remove the flange 18-35.
Fig. 31 Dismantle the locking cover

LBC//100/00/09.09/en
82 Hexagonal screw 85 Cover

80 Locking cover 86 O-ring
65 Planetary carrier 89 Locking screw
87 Hexagonal screw 81 O-ring
u Screw the hexagonal screws 82 out off the locking cover 80.
u Remove the locking cover 80 from the planetary carrier 65 with a crane.
copyright by
40 RAD 1400L420 / 9000 0837

u Screw the locking screws 89 out off the locking cover 80.
u Screw the hexagonal screws 87 out off the cover 85 and remove.
u Remove the O-ring 86 out off the cover 85.
74 Cylinder screw 41 Pressure piece

72 Flange 42 Snap ring
73 Adjusting disc P Press
69 Inclined ball bearing
u Screw the cylinder scrrew 74 out off the flange 72.

u Detach the adjusting disc 73 from the inclined ball bearing 69.
CAUTION
Springs jump out off the brake!
Danger of injury!
u Press the pressure piece 41 on the flange 72 with a press.
u Remove the snap ring 42 out off the flange 72.
u Reduce the pressure off the press, up to the pressure piece 41 will be pressed off the flange 72.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 41

72 Flange 43 Pressure spring

41 Pressure piece
u Detach the pressure piece 41 from the flange 72.

u Remove the pressure springs 43.
65 Planetary carrier 70 Sun wheel

66 Planet wheel 69 Inclined ball bearing
u Remove the sun wheel 70 with the inclined ball bearing 69 and detach the sun wheel 70 with an
arm extractor.
LBC//100/00/09.09/en
copyright by
42 RAD 1400L420 / 9000 0837

Fig. 35 Dismantle the planetary carrier

64 Cylinder screw 28 Planetary carrier
20 Internal gear wheel
u Screw the cylinder scrrews 64 out off the planetary carrier 65.
u Lift off the planetary carrier 65 with a crane.
u Lift off the planetary carrier 28 and the sun wheel 50 with a crane.
LBC//100/00/09.09/en
44 Cylinder screw 50 Sun wheel

40 Flange 28 Planetary carrier
copyright by
RAD 1400L420 / 9000 0837 43

u Screw the cylinder scrrew 44 out off the flange 40.

u Dismantle the flange 40 with a crane over the sun wheel 50.
30 Planet wheel 40 Flange

50 Sun wheel 47 Locking ring
28 Planetary carrier
u Extract the sun wheel 50 out off the panet wheels 30 with a crane.
u Remove the locking ring 47 out off the flange 40.
LBC//100/00/09.09/en
Fig. 38 Dismantle the pressure piece
40 Flange 42 Snap ring

49 Inclined ball bearing P Press
u Dismantle the inclined ball bearing 49 out off the flange 40 with an arm extractor.
copyright by
44 RAD 1400L420 / 9000 0837

CAUTION
Danger of injury!
u Press off the pressure piece 36 on the flange 40 with a press P.
u Remove the snap ring 42 out off the flange 40.
u Reduce the pressure of the press P senken, up to the pressure piece 36 will be pressed off the
flange 40.
Fig. 39 Dismantle the pressure springs

41 Pressure piece
u Remove the pressure piece 41 from the flange 40.

u Remove the pressure springs 38 out off the flange 40.
LBC//100/00/09.09/en
40 Flange 36 Pressure piece

42 Locking ring P Press
u Turn the flange 40.
copyright by
RAD 1400L420 / 9000 0837 45

CAUTION
Danger of injury!
u Press the pressure piece 36 on the flange 40 with a press P.
u Reduce the pressure of the press P, up to the pressure piece 36 will be pressed off theflange 40.
Fig. 41 Dismantle the internal gear wheel
22 Fixing flange 1 Spindle

25 Cylinder screw 3 Wheel hub
u Screw the cylinder screws 25 out off the internal gear wheel 20.
u Dismantle the internal gear wheel 20 from the spindle 1 with a crane.
LBC//100/00/09.09/en
copyright by
46 RAD 1400L420 / 9000 0837

Fig. 42 Dismantle the bearing
69 Inclined ball bearing 16 Hexagonal screw

13 Bolted joint 11 Adjusting ring
14 Tube 3 Wheel hub
15 Disc
u Dismantle the inclined ball bearing 69 with an arm extractor.

u Screw the bolted joint 13 and the tube 14 out off the adjusting ring 11.
u Screw the hexagonal screws 16 out off the disc 15.
u Remove the disc 15.
LBC//100/00/09.09/en
Fig. 43 Dismantle the adjusting ring
12 Cylinder screw 3 Wheel hub
copyright by
RAD 1400L420 / 9000 0837 47

11 Adjusting lring
u Screw the cylinder screws 12 out off the adjusting ring 11.
u Remove the adjusting ring 11.
Fig. 44 Dismantle the wheel hub
3 Wheel hub 2-1 Screw plug

4
10 Taper roller bearing 1 Spindle
u Screw the screw plug 2-14 out off the spindle 1.
Note
The wheel hub 3 with the taper roller bearing can be dismantled simply by oil pressure!
u Connect the oil tube at the threaded holes G1/4”.
u Pump oil into the spindle 1.
u Remove the wheel hub 3 with the taper roller bearing 10 from the spindle 1.
LBC//100/00/09.09/en
copyright by
48 RAD 1400L420 / 9000 0837

Fig. 45 Dismantle the inner ring of the taper roller bearing
3 Wheel hub 10 Taper roller bearing
u Dismantle the inner ring of the taper roller bearing 10 out off the wheel hub 3 with a device.
Fig. 46 Dismantle the outer ring of the taper roller bearing

LBC//100/00/09.09/en

2-1 Screw plug 10 Device
4
u Screw the screw plug 2-14 out off the wheel hub 3.
copyright by
RAD 1400L420 / 9000 0837 49

Note
The outer ring of the taper roller bearing can be dismantled simply by oil pressure!
u Connect the oil tube at the threaded holes G 1/4”.
u Pump oil into the wheel hub 3.
u Dismantle the outer ring of the taper roller bearing 10 out off the wheel hub 3 with a device 10.
LBC//100/00/09.09/en
copyright by
50 RAD 1400L420 / 9000 0837

3.5.3 Dismantle the internal gear wheel 20
Fig. 47 Dismantle the fixing flange
24 Cylinder screw 22 Fixing flange

23 Support 20 Internal gear wheel
u Screw the cylinder screws 24 out off the supports 23.

u Remove the fixing flange 22 with a crane from the internal gear wheel 20.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 51

3.5.4 Dismantle the wheel hub 3
Fig. 48 Dismantle the axial face seal
3 Wheel hub 96 Wheel bolt

10 Taper roller bearing 8 Axial face seal
u Press the axial face seal 8 out off the wheel hub 3.
Fig. 49 Dismantle the taper roller bearing

4
10 Taper roller bearing
u Screw the screw plugs 2-14 out off the wheel hub 3.
LBC//100/00/09.09/en
Note
The outer ring of the taper roller bearing can be dismantled simply by oil pressure!
u Connect the oil tube at the threaded holes G1/4”.
u Pump oil into the wheel hub 3.
u Remove the outer ring of the taper roller bearing 10 with a device out off the wheel hub 3.
copyright by
52 RAD 1400L420 / 9000 0837

3.5.5 Dismantle the spindle 1
Fig. 50 Dismantle the bearing flange
18 Bearing flange 18- Cylinder screw

3
1 Spindle
u Screw the cylinder screws 18-3 out off the bearing flange 18.
u Remove the bearing flange 18 out off the spindle 1 with a crane.
LBC//100/00/09.09/en
Fig. 51 Screw out the jointed bolt
1 Spindle 2-1 Jointed bolt

2
u Screw the jointed bolt 2-12 out off the spindle 1.
copyright by
RAD 1400L420 / 9000 0837 53

Note
The inner ring of the taper roller bearing can be dismantled simply by oil pressure!
u Connect the oil hose at the threaded holes R 1/4”.
u Pump oil into the spindle 1.
Fig. 52 Dismantle the distance ring
1 Spindle 10 Tape roller bearing

5 Distance ring
u Remove the taper roller bearing 10 out off the spindle 1 with a device.
u Remove the distance ring 5 from the spindle 1 with a crane.
LBC//100/00/09.09/en
Fig. 53 Dismantle the tubes
2-1 Tube 2-6 Clamp

2-5 Sheet metal 2-8 Cylinder screw
u Deposit the spindle 1 horizontally.
copyright by
54 RAD 1400L420 / 9000 0837

u Open the jointed bolt.

u Screw the cylinder screws 2-8 out off the sheet metals 2-5.
u Dismantle the clamps 2-6 and the tubes 2-1.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 55

3.5.6 Dismantle the bearing flange 18
Fig. 54 Dismantle the tube
18 Bearing flange 18- Tube

10
18- Electric installation 18- Cylinder screw
45 11
u Screw off the electric installation 18-45.

u Screw the cylinder screws 18-11 out off the tube 18-10 and remove from the bearing flange 18.
LBC//100/00/09.09/en
Fig. 55 Dismantle the sealing flange
18 Bearing flange 18- Hexagonal screw

33
18- Sealing flange S Aid screw
25
u Screw the hexagonal screws 18-33 out off the sealing flange 18-25.
copyright by
56 RAD 1400L420 / 9000 0837

u Press the sealing flange 18-25 off the bearing flange 18 with aid screws S.
Fig. 56 Dismantle the tubes
18 Bearing flange 18- O-ring

27
18- Sealing flange 18- Tube
25 15
u Dismantle the tubes 18-15 out off the bearing flange 18.
u Remove the O-ring 18-27 out off the sealing flange 18-25.
LBC//100/00/09.09/en
Fig. 57 Dismantle the support flange
18- Sealing flange 18- Supporting flange

25 20
18- Hexagonal screw
31
u Screw the hexagonal screws 18-31 out off the support flange 18-20.
copyright by
RAD 1400L420 / 9000 0837 57

u Remove the supporting flange 18-20 from the sealing flange 18-25.
Fig. 58 Dismantle the supporting ring
18- Sealing flange 18- Supporting ring

25 30
18- Hexagonal screw
31
u Screw the hexagonal screws 18-31 out off the supporting ring 18-30.
u Remove the supporting ring 18-30 out off the sealing ring 18-25.
Fig. 59 Dismantle the sealing flange
18- Sealing flange 18- Sealing flange

25 28
LBC//100/00/09.09/en
S Aid screws
u Turn the sealing flange 18-25.

u Press the sealing flange 18-28 out off the sealing flange 18-25 with the aid screws S.
copyright by
58 RAD 1400L420 / 9000 0837

Fig. 60 Remove the radial sealing rings
18- O-Ring 18- Sealing flange

29 28
18- Radial sealing ring
26
u Remove the O-ring 18-29 out off the sealing flange 18-28.
u Dismantle the radial sealing rings 18-26 out off the sealing flange 18-28.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 59

3.5.7 Dismantle the coupling 90
Fig. 61 Dismantle the hub
90- Coupling hub 5 Motor

1
90- Hexagonal screw S Aid screw
8
u Screw out the hexagonal screw 90-8.

u Press the coupling hub 90-1 off the motor 5 with the aid screws S.
Fig. 62 Remove the O-ring and the locking ring
90- Coupling hub 90- Spacer

1 5
LBC//100/00/09.09/en
90- O-ring 90- Locking ring

3 7
u Remove the O-ring 90-3 out off the coupling hub 90-1.
u Remove the locking ring 90-7 out off the coupling hub 90-1.
copyright by
60 RAD 1400L420 / 9000 0837

Fig. 63 Remove the spacer
90- Coupling hub 90- Spacer

1 5
90- Supporting ring
25
u Remove the spacer 90-5 out off the coupling hub 90-1.
u Remove the supporting ring 90-25 out off the coupling hub 90-1.
Fig. 64 Remove the spacer
90- Coupling shaft 90- Spacer

10 15
90- Locking ring
18
LBC//100/00/09.09/en
u Remove the locking ring 90-18 out off the coupling shaft 90-10.
u Remove the spacer 90-15 out off the coupling shaft 90-10.
copyright by
RAD 1400L420 / 9000 0837 61

Fig. 65 Dismantle the sealing washer
90- Coupling shaft 90- O-ring

10 14
90- Cylinder screw 90- Sealing washer
13 12
u Remove the O-ring 90-14 out off the sealing washer 90-12.
u Screw the cylinder screws 90-13 out off the sealing washer 90-12.
u Dismantle the sealing washer 90-12 from the coupling shaft 90-10 with an arm extractor.
LBC//100/00/09.09/en
copyright by
62 RAD 1400L420 / 9000 0837

3.5.8 Dismantle the left brake 10
Fig. 66 Loosen the heagonal screw
5 End washer 9 Washer

8 Hexagonal screw
Note
Diamntle the end washer 5 at a later date.
u Only loosen the hexagonal screw 8 at the end washer 5.
LBC//100/00/09.09/en
80 Hose clamp 52 Hose

61 Screwed socket 79 Cable protection hose
60 Hose 51 Screwed socket
u Loosen the swivel nuts and dismantle the hoses 60.
copyright by
RAD 1400L420 / 9000 0837 63

A Swivel nut 52 Hose

80 Hose clamp 53 Hose
36 Brake caliper 79 Cable protection hose
45 Brake caliper
u Loosen the swivel nut A.

u Dismantle the hose 52 and the hose 53.
Fig. 69 Dismantle the joint pipes

LBC//100/00/09.09/en
55 Joint pipe 45 Brake caliper

36 Brake caliper 62 Joint pipe
u Remove the joint pipes 55 from the brake calipers 36.

u Remove the joint pipes 62 from the brake calipers 45.
copyright by
64 RAD 1400L420 / 9000 0837

Fig. 70 Dismantle the brake calipers
15 Brake disc 45 Brake caliper
u Secure the brake calipers 45 with a crane.

u Loosen the screws of the brake calipers 45.
u Remove the brake calipers 45.
LBC//100/00/09.09/en
Fig. 71 Dismantle the brake caliper
15 Brake disc 42 Washer

36 Brake caliper V Device
40 Hexagonal screw
copyright by
RAD 1400L420 / 9000 0837 65

u Assemble the device V at the brake caliper 36.

u Screw the hexagonal screws 40 out off the brake caliper 36.
u Dismantle the brake caliper 36 with the device V.
Fig. 72 Dismantle the brake disc
15 Brake disc V Device

16 Hexagonal screw
u Screw the hexagonal screws 16 out off the brake disc 15.
u Hold up with the device V, secure the brake and hoist at a crane.
u Dismantle the brake disc 15.
LBC//100/00/09.09/en
Fig. 73 Dismantle the adapter
20 Adapter 21 Double hexagon screw
u Screw the double hexagon screws 21 out off the adapter 20 and dismantle the adapter 20.
copyright by
66 RAD 1400L420 / 9000 0837

Fig. 74 Dismantle the brake caliper
35 Adapter 5 Motor
41 Hexagonal screw V Device
36 Brake caliper
u Assemble the device V at the adapter 35 and the brake caliper 36.
u Screw the hexagonal screws 41 out off the adapter 35.
u Dismantle the adapter 35 and the brake caliper 36 with the device V.
Fig. 75 Dismantle the brake disc

LBC//100/00/09.09/en
15 Brake disc 16 Hexagonal screw
u Screw the hexagonal screws 16 out off the brake disc 15.
u Dismantle the brake disc 15.
copyright by
RAD 1400L420 / 9000 0837 67

31 Double hexagon screw 30 Adapter

5 Motor
u Screw the double hexagon screws 31 out off the adapter 30.
u Dismantle the adapter 30.

5 Motor
LBC//100/00/09.09/en
u Screw the double hexagon screws 26 out off the adapter 25.
u Dismantle the adapter 25.
copyright by
68 RAD 1400L420 / 9000 0837

Fig. 78 Dismantle the end washer
1 Hub 8 Hexagonal screw

6 Hexagonal screw
u Screw the hexagonal screws 6 out off the end washer 5.

u Screw the loosened hexagonal screw 8 out off the end washer 5.
u Remove the end washer 5 from the hub 1.
u Dismantle the hub 1 from the synchronized gear tooth system of the motor and secure with a
crane.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 69

3.5.9 Dismantle the add-on parts of the motor 5
27 Washer 51 Reducing fitting

28 Nut 53 Bolted joint
44 Tube 42 Adapter
43 Tube 26 Double hexagon screw
u Loosen the tube 44 and the nut 28.

u Dismantle the tube 43 out off the bolted joint 53.
u Loosen the bolted joint 53.
u Remove the adapter 42.
LBC//100/00/09.09/en
Fig. 80 Dismantle the clamp and the angle
20 Hexagonal screw 26 Hexagonal screw

20 Clamp 50 Angle
10 Diaphragm
copyright by
70 RAD 1400L420 / 9000 0837

u Screw the hexagonal screw 20 out off the diaphragm 10.

u Screw the hexagonal screws 26 out off the clamps 20 and the angle 50 and dismantle.
u Rip up the groove between the diaphragm 10 and the motor.
Fig. 81 Dismantle the diaphragm
5 Motor 11 Rubber gasket

10 Diaphragm
u Remove the diaphragm 10 from the motor 5 and deposit horizontally.

u Rip up the rubber gasket 11 from the diaphragm 10.
LBC//100/00/09.09/en
Fig. 82 Rip up the rubber gasket
10 Diaphragm 10- Fitting

3
12 Rubber gasket
u Turn the diaphragm 10.
copyright by
RAD 1400L420 / 9000 0837 71

u Rip up the rubber gasket 12 from the diaphragm 10.
Fig. 83 Remove the cable clamp
E Electric cabinet 50 Cable

47 Cable clamp
u Remove the cover of the electric cabinet E.

u Remove the cable clamps 47 at the cables 50.
Fig. 84 Dismantle the cable
E Electric cabinet 50 Cable
u Remove the cable 50 out off the electric cabinet E.

LBC//100/00/09.09/en
copyright by
72 RAD 1400L420 / 9000 0837

3.5.10 Dismantle the planetary carrier 65
Fig. 85 Dismantle the planet bolts
65 Planetary carrier 65 Locking ring

65 Planet bolt
u Remove the locking rings 65 out off the planetary carrier 65.
Note
The planet bolts retain by a press fit into the planet wheels.
u Press off the planet bolts from the opposite side wiht a device or a press.
LBC//100/00/09.09/en
Fig. 86 Dismantle the planet wheels
65 Planetary carrier 66- Cylinder roller bearing

5
66 Planet wheel 66- Distance ring
7
copyright by
RAD 1400L420 / 9000 0837 73

66- Locking ring

6
u Remove the planet wheels 66 out off the planetary carrier 65 with a device.
u Press the cylinder roller bearing 66-5 out off the planet wheel 66.
u Remove the distance ring 66-7 and the locking ring 66-6 out off the planet wheel 66.
u Press the second cylinder roller bearing 66-5 out off the planet wheel 30.
LBC//100/00/09.09/en
copyright by
74 RAD 1400L420 / 9000 0837

3.5.11 Dismantle the planetary carrier 28
Fig. 87 Dismantle the planet bolts
28 Planetary carrier 31 Planetbolt

30 Planet wheel 32 Locking ring
u Remove the locking rings 32 out off the planetary carrier 28.
Note
The planet bolts retain by a press fit into the planet wheels.
u Dismantle the planet bolts with a device or a press.

LBC//100/00/09.09/en
28 Planetary carrier 30 Planet wheel
u Dismantle the planet wheels 30 out off the planetary carrier 28 with a crane.
u Turn the planetary carrier 28.
copyright by
RAD 1400L420 / 9000 0837 75

28 Planetary carrier 39 Cylinder screw

35 Flange
u Screw the cylinder screws 39 out off the flange 35.

u Remove the flange 35 out off the planetary carrier 28.

47 Locking ring 49 Inclined ball bearing

u Dismantle the inclined ball bearing 49 with an arm extractor out off the pressure piece 36.
LBC//100/00/09.09/en
copyright by
76 RAD 1400L420 / 9000 0837

37 Locking ring 35 Flange

P Press 36 Pressure piece
CAUTION
Danger of injury!
u Press the pressure piece 36 on the flange 35 with a press P.
u Reduce the pressure of the press P, up to the pressure piece 36 will be pressed off the
flange 35.
u Remove the pressure piece 36 from the flange 35.

u Remove the pressure springs 38 out off the flange 35.
LBC//100/00/09.09/en

10
30- Cylinder roller bearing 30- Locking ring
5 6
copyright by
RAD 1400L420 / 9000 0837 77

u Press the cylinder roller bearing 30-5 out off the planet wheel 30.
u Remove the distance ring 30-10 and the locking ring 30-6 out off the planet wheel 30.
u Press the second cylinder roller bearing 30-5 out off the planet wheel 30.
LBC//100/00/09.09/en
copyright by
78 RAD 1400L420 / 9000 0837

Assemble the whole gear
3.6 Assemble the whole gear
Ensure that the following prerequisites have been met:

q Drive components, and in particular the threaded unions and filler holes, must be cleaned of oil,
fuels, contamination and care products before commencing any maintenance tasks. Do not use
aggressive cleaning agents. Use only fibre-free cleaning cloths.
q Gear components, which will be reassembled into the drive component, must be free of burrs
before mounting and must be re-worked with a whetstone if necessary.
3.6.1 Assemble the planetary carrier 28
Fig. 93 Assemble the locking ring and the cylinder roller bearing
30 Planet wheel 30- Cylinder roller bearing

5
30- Locking ring
6
u Insert the locking ring 30-6 into the planet wheel 30.
u Coat the adaption surfaces in the planet wheel 30 with glue Loctite 638.
NOTICE
Cooling of the bearings:
Danger of burning by frosty surfaces of the parts.
u Wear protective gloves at assembling of the frosty parts.
u Insert the cooled cylinder roller bearing 30-5 into the planet wheel 30.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 79

Fig. 94 Insert the distance ring

10
30- Cylinder roller bearing
5
Note
The cylinder roller bearing 30-5 can fall out off the planet wheel 30!
u Turn the planet wheel 30 carefully.
u Apply the distance ring 30-10 on the cylinder roller bearing 30-5.
LBC//100/00/09.09/en
Fig. 95 Insert the second cylinder roller bearing

5
u Insert the cooled cylinder roller bearing 30-5 with protective gloves into the planet wheel 30.
copyright by
80 RAD 1400L420 / 9000 0837

Fig. 96 Preassemble the flange

34 Cylinder pin
u Assemble the cylinder pins 34 into the flange 35.

u Insert the pressure springs 38 into the flange 35.
Fig. 97 Assemble the pressure piece
35 Flange 37 Locking ring

36 Pressure piece P Press
LBC//100/00/09.09/en
u Apply the pressure piece 36 on the pressure springs 38.

u Compress the pressure piece 36 with a press P and insert the locking ring 37 into the flange 35.
copyright by
RAD 1400L420 / 9000 0837 81

Fig. 98 Assemble the bearing

36 Pressure piece 49 Inclined ball bearing
u Insert the locking ring 47 into the pressure piece 36.

u Coat the adaption surface in the flange 35 with glue Loctite 638.
NOTICE
u Cool the inclined ball bearing 49.

u Press the cooled inclined ball bearing 49 into the pressure piece 36.
LBC//100/00/09.09/en
Fig. 99 Assemble the flange
28 Planetary carrier 35 Flange
u Insert the preassembled flange 35 into the planetary carrier 28.
copyright by
82 RAD 1400L420 / 9000 0837

Fig. 100 Screw together the flange
28 Planetary carrier 39 Cylinder screw

35 Flange
u Coat the cylinder screws 39 with Loctite 638 and screw in into the flange 35.
u Tighten the cylinder screws 39 with a torque wrench with a tightening torque of 295 Nm.
Fig. 101 Insert the planet wheels
28 Planetary carrier 30 Planet wheel
u Turn the planetary carrier 28 carefully.

u Insert the planet wheels 30 into the planetary carrier 28.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 83

Fig. 102 Assemble the planet bolts
28 Planetary carrier D Dummy-Pin

30 Planet wheel 31 Planet bolt
u Center the planet wheels 30 with a Dummy-Pin D.
NOTICE
The connection planet wheel and planet bolt result as a press fit.
Thereby the planet bolts can not be assembled.
u Cool the planet bolts 31.
u Heat the planetary carrier 28 with the planet wheels 30 in a kiln up to approx. 80°C.
NOTICE
Heat the planetary carrier 28 and cool the planet bolts 31:
Danger of injury by heated and cooled parts.
u Wear protective gloves at assembling of heated and cooled parts.
u Hault the heated planetary carrier 28 with the planet wheels 30 out off the kiln and put down.
u Assemble the cooled planet bolts 31.
LBC//100/00/09.09/en
copyright by
84 RAD 1400L420 / 9000 0837

Fig. 103 Secure the planet bolts
28 Planetary carrier 31 Planet bolt

30 Planet wheel 32 Locking ring
u Insert the locking rings 32 into the planetary carrier 28.

LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 85

3.6.2 Assemble the planetary carrier 65
Fig. 104 Insert the locking rings
66 Planet wheel 66- Locking ring

6
NOTICE
Strong stress of the locking rings!
Danger of injury by jumping out off the locking rings!
u Insert the locking rings equally by two service technicians.
u Insert two locking rings 66-6 into the planet wheel 66.
u Coat the adaption surfaces in the planet wheel 66 with glue Loctite 638.
LBC//100/00/09.09/en
Fig. 105 Insert the first cylinder roller bearing

5
copyright by
86 RAD 1400L420 / 9000 0837

NOTICE
Note
The cylinder roller bearing 66-5 can slide out off the planet wheel 66!
u Turn the planet wheel 66 carefully.
Fig. 106 Insert the second cylinder roller bearing

7
5
u Attach the distance ring 66-7 on the cylinder roller bearing 66-5.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 87

Fig. 107 Assemble the planet wheels
66 Planet wheel 65 Planetary carrier

M Assembling aid
u Insert the preassembled planet wheels 66 with an assembling aid M into the planetary carrier 65.
Fig. 108 Center the planet wheels

LBC//100/00/09.09/en
65 Planetary carrier D Dummy-Pin

5
u Attach the cylinder roller bearings 65-5 of the planet wheels 66 centered.
u Center the planet wheels 66 with a Dummy-Pin D.
copyright by
88 RAD 1400L420 / 9000 0837

Fig. 109 Assemble the planet bolts
65 Planetary carrier 68 Locking ring

67 Planet bolt
NOTICE
The connection planet wheel and planet bolt result as a press fit.
Thereby the planet bolts can not be assembled.
u Cool the planet bolts 67.
u Heat the planetary carrier 65 with the planet wheels 66 in a kiln up to approx. 80°C.
NOTICE
Heating of the planetary carrier 65 and cooling of the planet bolts 67:
Danger of injury by heated and cooled parts.
u Wear protective gloves at assembling of the heated and cooled parts.
Note
Planet bolts can be to long!
u Attach the planetary carrier on wooden blocks.
u Moisten the adaption bore in the planetary carrier 65 with oil.

u Haul the heated planetary carrier 65 with the planet wheels 66 out off the kiln and put down.
u Assemble the cooled planet bolts 67.
LBC//100/00/09.09/en
u Insert the locking rings 68 into the planetary carrier 65.
copyright by
RAD 1400L420 / 9000 0837 89

3.6.3 Assemble the bearing flange 18
Fig. 110 Press in the radial shaft seal
18- Sealing flange 18- Radial shaft seal

28 26
Note
u Give attention to the treatment and assembling instructions for shaft seals before the assembling
of the shaft seals.
NOTICE
Seal effect is not warranted at damaged shaft seals!
Excahnge of the shaft seals is necessary!
u Check the shaft seal on damages before assembling.
NOTICE
Seal effect is not warranted at wrong assembling position!
u Give attention to the correct assembling position of the shaft seal!
u Insert the radial shaft seal 18-26 with the closed seal surface upwards into the sealing
flange 18-28.
u Attach the assembling aid on the radial shaft seal 18-26.
u Press the radial shaft seal 18-26 with the assembling aid into the sealing flange 18-28.
LBC//100/00/09.09/en
copyright by
90 RAD 1400L420 / 9000 0837

Fig. 111 Press in the second radial shaft seal
18- Sealing flange 18- O-ring

28 29
18- Radial shaft seal
26
u Turn the sealing flange 18-28.
NOTICE
Seal effect is not warranted at damaged shaft seals!
u Give attention to the correct assembling position of the shaft seal!
u Press the second radial shaft seal 18-26 with the assembling aid into the sealing flange 18-28.
u Insert the O-ring 18-29 into the sealing flange 18-28 and oil.
LBC//100/00/09.09/en
Fig. 112 Assemble the sealing flange
18- Sealing flange 18- Sealing flange

25 28
u Coat the flange surface of the sealing surface 18-25 with surface sealing paste Loctite 510.
copyright by
RAD 1400L420 / 9000 0837 91

Note
Cross holes must be adjustet on top of each other!
u Adjust the cross holes.
u Attach the preassembled sealing flange 18-28 into the sealing flange 18-25 and press in.
Fig. 113 Assemble the supporting ring
18- Sealing flange 18- Hexagonal screw

25 31
18- Supporting ring
30
u Insert the supporting ring 18-30 into the sealing flange 18-25.
u Coat the hexagonal screws 18-31 with glue Loctite 638.
u Screw together the supporting ring 18-30 wiht the hexagonal screws 18-31 and tighten with a
tightening torque of 35 Nm.
LBC//100/00/09.09/en
copyright by
92 RAD 1400L420 / 9000 0837

18- Sealing flange 18- Hexagonal screw

20 31
18- Sealing flange
25
u Turn the sealing flange 18-25 and insert into the sealing flange 18-25.
u Tighten the sealing flange 18-20 with the hexagonal screws 18-31 with a tightening torque of 35
Nm.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 93

Fig. 115 Prepare the bearing flange

2
u Insert the O-ring 18-2 into the slot of the bearing flange 18 and oil.
Fig. 116 Assemble the tube

15
LBC//100/00/09.09/en
u Insert the tube 18-15 into the borehole of the bearing flange 18.
u Coat the flange surface of the bearing flange 18 with surface sealing paste Loctite 510.
copyright by
94 RAD 1400L420 / 9000 0837

Fig. 117 Insert the sealing flange

27
18- Sealing flange
25
u Insert the O-ring 18-27 into the sealing flange 18-25 and oil.
Note
u Insert the sealing flange 18-25 into the bearing flange 18 on the tubes 18-15.
LBC//100/00/09.09/en
18 Bearing flange 18- Cylinder screw

11
18- Sealing flange 18- Tube
25 10
18- Hexagonal screw
33
copyright by
RAD 1400L420 / 9000 0837 95

u Screw the hexagonal screws 18-33 into the sealing flange 18-25 and tighten with a tightening
torque of 120 Nm.
LBC//100/00/09.09/en
copyright by
96 RAD 1400L420 / 9000 0837

3.6.4 Assemble the spindle 1
Fig. 119 Prepare the spindle
1 Spindle 2-1 Hexagonal screw

1
2-5 Sheet metal
Note
u Give attention to the assembling position of the sheet metals!
u Screw on the sheet metals 2-5 with the hexagonal screws 2-11 and tighten with a tightening torque
of 25 Nm.
LBC//100/00/09.09/en
Fig. 120 Assemble the tubes
1 Spindle 2-2 Bolted joint

2-5 Sheet metal 2-1 Tube
copyright by
RAD 1400L420 / 9000 0837 97

u Screw in the bolted joint 2-2 at the Tragachse 1 and assemble the tubes 2-1 into the bolted
joints 2-2.
Fig. 121 Screw together the tubes
1 Spindle 2-1 Tube

2-5 Sheet metal 2-8 Cylinder screw
2-6 Clamp 2-1 Screw plug
2
u Screw on the tubes 2-1 with the clamps 2-6 with the cylinder screws 2-8 at the sheet metals 2-5
and tighten with a tightening torque of 10 Nm.
u Screw the screw plugs 2-12 into the spindle 1 and tighten with tightening torque of 40 Nm.
Fig. 122 Screw in the screw plug

LBC//100/00/09.09/en
1 Spindle 2-1 Screw plug

6
u Screw the screw plug 2-16 into the spindle 1 and tighten with a tightening torque of 240 Nm.
copyright by
98 RAD 1400L420 / 9000 0837

Fig. 123 Assemble the shutter
1 Spindle 2-1 Shutter

5
2-1 Locking ring
3
u Insert the locking ring 2-13 into the spindle 1.

u Assemble the shutter 2-15 into the spindle 1.
Fig. 124 Assemble the screw plug
1 Spindle 2-1 Screw plug

4
2-1 Locking ring
3
LBC//100/00/09.09/en
u Insert the locking ring 2-13 into the spindle 1.

u Screw the screw plug 2-14 into the spindle 1 and tighten with a tightening torque of 40 Nm.
copyright by
RAD 1400L420 / 9000 0837 99

Fig. 125 Assemble the cylinder pin
5 Distance ring 7 Cylinder pin
u Knock in the cylinder pin 7 with a hammer into the distance ring 5.
Fig. 126 Insert the O-ring
5 Distance ring 6 O-ring
NOTICE
Heating of the parts:
Danger of burning by hot surfaces of the parts.
u Wear protective gloves at assembling of the hot parts.
LBC//100/00/09.09/en
u Heat the distance ring 5 with an inductuive pre-heating burner up to maximum 110°C.
u Grease the slot of the distance ring 5.
u Insert the O-ring 6 into the distance ring 5 and oil.
copyright by
100 RAD 1400L420 / 9000 0837

Fig. 127 Assemble the distance ring
1 Spindle 7 Cylinder pin

5 Distance ring
Note
Give attention to the assembling position at assembling of the distance ring!
u The cylinder pin must into the notch of the spindle!
u Oil the spindle 1 at the adaption for the distance ring 5.

u Assemble the heated distance ring 5 on the spindle 1.
LBC//100/00/09.09/en
Fig. 128 Assemble the taper roller bearing
1 Spindle 10 Taper roller bearing
copyright by
RAD 1400L420 / 9000 0837 101

5 Distance ring
NOTICE
Assembling of the bearings
u Exchanging of the bearing shells is not allowed!
u Mark the inner and the outer rings.
NOTICE
Heating of the bearings:
Note
u Give attention to the manufacturers' instructions for heating of the bearings!
u Heat the inner ring of the taper roller bearing 10 with an inductive pre-heating burner up to maxi-
mum 110°C.
u Assemble the heated taper roller bearing 10 over the spindle 1 on the distance ring 5.
Fig. 129 Assemble the bearing flange
1 Spindle 18 Bearing flange

LBC//100/00/09.09/en
Note
copyright by
102 RAD 1400L420 / 9000 0837

NOTICE
Do not damage the cable protection hoses with the wires for the temperature sensor and the tem-
perature feeler at inserting!
u Hoist the bearing flange 18 carefully into the spindle 1 with a crane.
Fig. 130 Screw together the bearing flange
1 Spindle 18- Cylinder screw

3
18 Bearing flange
u Screw together the bearing flange 18 wiht the cylinder screws 18-3 and tighten with a tightening
torque of 295 Nm.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 103

Fig. 131 Assemble the channel and the hose
5 Distance ring 18 Bearing flange

8 Axial face seal 3 Hose
2-1 Tube 58 Cable channel
Note
u Give attention to the treatment and assembling instructions for axial face seals before assembling
of the axial face seal.
u Cleanse the retaining seats for the axial face seal with a leather cloth (respectively a lint-free
cloth) grease-, oil-, dirt-, rust-free.
NOTICE
Axial face seals are very sharp!
Danger of being cut!
u Wear protective gloves at assembling!
Note
u Use the seals only in original pairings!
NOTICE
Slip rings are precision parts made of chille cast iron.
Sealing surfaces of the chilled cast iron rings can be easily damaged.
LBC//100/00/09.09/en
u Push the axial face seal 8 with equal axial assembling force into the retaining seat of the distance
ring 5.
u Remove the device V.
Check the assembling position of the O-ring.
copyright by
104 RAD 1400L420 / 9000 0837

The O-ring may not sit waved or wriggled in the reception boring or expand out of the boring as a
loop.
u Check the O-ring.
The sealing surface of the axial face seal must stand parallel to the housing surface
u Check the equal overhang of the axial face seal 8. For this measure the distance of the sealing
reception to the axial face seal 8 at minimum 3 positions at the periphery, each with 120° reloca-
ted.
The difference may be maximum 1 mm.
u Cleanse the slip surface with a leather cloth (or a lint-free cloth) of dust and dirt.
u Spray the slip surface with oil.
u Deposit the spindle safe horizontally.
u Assemble the hose 3 at the bearing flange 18.
u Assemble the cable channel 58 at the bearing flange 18.
Fig. 132 Insert the tube
1 Spindle 18- Tube

5
18 Bearing flange
u Insert the tube 18-5 between the spindle 1 and the bearing flange 18.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 105

18 Bearing flange 12 Washer

18- Tube 18- Tube
5 10
11 Cylinder screw 18- Electric installation
45
u Coat the cylinder screws 11 with glue Loctite 638.

u Assemble the tube 18-5 with the cylinder screws 11 and the washers 12 at the bearing
flange 18.
u Assemble the tube 18-10 with the electric installation 18-45 at the bearing flange 18.

LBC//100/00/09.09/en
10
18- Cylinder screw
11
u Screw on the tube 18-10 with the cylinder screws 18-11 and the washers 12 at the bearing
flange 18 and tighten with a tightening torque of 69 Nm.
copyright by
106 RAD 1400L420 / 9000 0837

Fig. 135 Insert the flange
18 Bearing flange 18- Flange

35
38 Labyrinth ring
u Coat the bearing flange 18 with surface sealing paste Loctite 510.
u Attach the flange 18-35 on the bearing flange 18.
u Coat the labyrinth ring 38 with surface sealing paste Loctite 510.
Fig. 136 Assemble the labyrinth ring
18 Bearing flange 38 Labyrinth ring

18- Flange 18- Hexagonal screw
35 36
LBC//100/00/09.09/en
Note
u Attach the labyrinth ring 38 on the flange 18-35.

copyright by
RAD 1400L420 / 9000 0837 107

u Screw on the labyrinth ring 38 with the hexagonal screws 18-36 and tighten with a tightening torque
of 120 Nm.
LBC//100/00/09.09/en
copyright by
108 RAD 1400L420 / 9000 0837

3.6.5 Assemble the wheel hub 3
Fig. 137 Assemble the wheel bolts
3 Wheel hub H Press tool

96 Wheel bolt
u Assemble the wheel bolts 96 with a press tool H into the wheel hub 3 up to the stopp of the
head.
Fig. 138 Assemble the outer ring of the taper roller bearing
LBC//100/00/09.09/en

4
10 Outer ring of the taper roller bearing
copyright by
RAD 1400L420 / 9000 0837 109

NOTICE
NOTICE
Danger of injury by cooled surfaces of the parts.
u Wear protective gloves at assembling of the cooled parts.
u Cool the outer ring of the taper roller bearing 10 with dry ice.
u Assemble the outer ring of the taper roller bearing 10 into the wheel hub 3 with a hoisting device.
u Screw the screw plug 2-14 into the wheel hub 3.
Fig. 139 Assemble the axial face seal
8 Axial face seal 3 Wheel hub

V Device
Note
u Give attention to the treatment and assembling instructions for axial face seals before assembling
of the axial face seal.
u Cleanse the retaining seats for the axial face seal with a leather cloth (respectively a lint-free
cloth) grease-, oil-, dirt-, rust-free.
NOTICE
LBC//100/00/09.09/en
Axial face seals are very sharp!

Danger of being cut!
u Wear protective gloves at assembling!
Note
u Use the seals only in original pairings!
copyright by
110 RAD 1400L420 / 9000 0837

u Apply the device V around one half of the axial face seal 8 with fitted O-ring.
NOTICE
Slip rings are precision parts made of chille cast iron.
Sealing surfaces of the chilled cast iron rings can be easily damaged.
u Press the axial face seal 8 together with the fitteddevice V with equal axial assembling force into
the retaining seat of the wheel hub 3.
Note
The device V can not be removed easily!
u Turn the device V in the assembled positon a few times back and forth.
u Remove the device V.

Check the assembling position of the O-ring.
The O-ring may not sit waved or wriggled in the reception boring or expand out of the boring as a
loop.
u Check the O-ring.
The sealing surface of the axial face seal must stand parallel to the housing surface
u Check the equal overhang of the axial face seal 8. For this measure the distance of the sealing
reception to the axial face seal 8 at minimum 3 positions at the periphery, each with 120° reloca-
ted.
The difference may be maximum 1 mm.
u Cleanse the slip surface with a leather cloth (or a lint-free cloth) of dust and dirt.
u Spray the slip surface with oil.
LBC//100/00/09.09/en
Fig. 140 Assemble the second outer ring of the taper roller bearing
3 Wheel hub 10 Outer ring of the taper roller bearing
u Turn the wheel hub 3.
copyright by
RAD 1400L420 / 9000 0837 111

NOTICE
NOTICE
Danger of injury by cooled surfaces of the parts.
u Wear protective gloves at assembling of the cooled parts.
u Cool the outer ring of the taper roller bearing 10 with dry ice.
u Assemble the outer ring of the taper roller bearing 10 into the wheel hub 3 with protective gloves.
LBC//100/00/09.09/en
copyright by
112 RAD 1400L420 / 9000 0837

3.6.6 Assemble the internal gear wheel 20
Fig. 141 Assemble the fixing flange
Fig. 142 Assemble the fixing flange
20 Internal gear wheel 23 Clamp

22 Fixing flange 24 Cylinder screw
u Relocate the internal gear wheel 20 on a horizontal surface.

u Insert the fixing flange 22 into the internal gear wheel 20.
LBC//100/00/09.09/en

u Screw eight clamps 23 with the cylinder screws 24 on the internal gear wheel 20 and tighten with
an allowed tightening torque of 580Nm / 430 lb-ft according to the tightening instructions.
w The clamps 23 avoid the falling out of the fixing flange 22.
copyright by
RAD 1400L420 / 9000 0837 113

3.6.7 Assemble the wheel hub 3 on the spindle 1
Fig. 143 Prepare the spindle
1 Spindle
u Coat the upper retaining surface of the spindle 1 for the taper roller bearing with grease.
Fig. 144 Attach the wheel hub
1 Spindle 8 Axial face seal

LBC//100/00/09.09/en
u Attach the wheel hub 3 on the spindle 1 with a crane.
copyright by
114 RAD 1400L420 / 9000 0837

Fig. 145 Measure the adjusting ring
Fig. 146 Measure the adjusting ring
11 Adjusting ring
u Measure the distance W between the top edge of the adjusting ring 11 and the inner flange surface
of the adjusting ring 11 with a depth caliper and notice.
u Measure the distance Y between the bottom edge of the adjusting ring 11 and the inner flange
surface of the adjusting ring 11 with a calliper and notice.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 115

Fig. 147 Assemble the bearing and the adjusting ring
3 Wheel hub 11 Adjusting ring

10 Taper roller beraing 12 Cylinder screw
1 Spindle
u Attach the inner ring of the taper roller bearing 10 from above on thespindle 1.
Note
Give attention to the position of the oil holes at assembling of the adjusting ring!
u Attach the adjusting ring 11 on the spindle 1 with a crane.
u Fasten the adjusting ring 11 with the cylinder screws 12.
LBC//100/00/09.09/en
Fig. 148 Adjust the bearing prestress
3 Wheel hub 11 Adjusting ring

96 Wheel bolt 12 Cylinder screw
copyright by
116 RAD 1400L420 / 9000 0837

Note
Adjusting of the taper roller bearings:
u Turn left 5-fold and right 5-fold before adjusting of the taper roller bearing. Repeat this after each
tightening procedure.
u Tighten the cylinder screws 12 crosswise at the adjusting ring 11 first with a tightening torque of
60 Nm, then with a tightening torque of 120 Nm and finally with a tightening torque of 200 Nm.
Fig. 149 Check the prestress
11 Adjusting ring 12 Cylinder screw

10 Taper roller bearing 1 Spindle
Note
Measure the prestress of the taper roller bearing:
u Measure the distance Z between the adjusting ring 11 and the spindle 1 at three positions.
u Calculate the average value of dimension Z and notice.
Prestress must be between 0.05 mm and 0.1 mm!

Oversize Ü = 0.1 mm
Calculate the turning off dimension of the adjusting ring:
X=Y-Z+W-Ü
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 117

Fig. 150 Turn off the adjusting ring
11 Adjusting ring
u Dismantle the adjusting ring 11.

u Refinish the with arrows marked plane surfaces of the adjusting ring 11 parallel to dimension X.
u Coat the hexagonal screws 16 with glue Loctite 638.
u Fasten the adjusting ring 11 with the cylinder screw 12 with a tightening torque of 1000 Nm.
u Check the friction torque MR = 650 Nm
Fig. 151 Assemble the washer
15 Washer 3 Wheel hub

13 Bolted joint 14 Tube
11 Adjusting ring 16 Hexagonal screw
LBC//100/00/09.09/en
u Coat the washer 15 with surface sealing paste 510.

u Insert the washer 15 into the wheel hub 3.
u Coat the hexagonal screws 16 with flue Loctite 638.
u Screw on the washer 15 with the hexagonal screws 16 at the wheel hub 3 with a tightening torque
of 120 Nm.
copyright by
118 RAD 1400L420 / 9000 0837

u Assemble the tube 14 and the bolted joint 13 at the adjusting ring 11.
Fig. 152 Assemble the bearing
18 Bearing flange 26 Inclined ball bearing
NOTICE
Heating of the bearings:
Note
u Give attention manufacturers' instructions for heating of the bearings!
u Heat the inclined ball bearing 26 wiht an inductive pre-heating burner up to maximum 110°C.
u Assemble the heated inclined ball bearing 26 on the bearing flange 18.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 119

Fig. 153 Assemble the internal gear wheel
3 Wheel hub 25 Cylinder screw

1 Spindle 22 Fixing flange
Note
Give attention to the position of the oil holes at assembling of the internal gear wheel with fixing
flange!
u Attach the internal gear wheel 20 with the fixing flange 22 downwards on the spindle 1 with a
crane.

u Screw on the internal gear wheel 20 with the cylinder screws 25 with a tightening torque of 1000
Nm.
LBC//100/00/09.09/en
copyright by
120 RAD 1400L420 / 9000 0837

Fig. 154 Preassemble the flange
43 Pressure spring 34 Cylinder pin

40 Flange
u Assemble the cylinder pin 34 into the flange 40.


LBC//100/00/09.09/en

u Press the pressure piece 41 downwards with a press P and insert the locking ring 42 into the
flange 40.
copyright by
RAD 1400L420 / 9000 0837 121

Fig. 156 Assemble the pressure springs

34 Cylinder pin
u Turn the flange 40.

u Press two cylinder pins 34 into the flange 40.
u Insert the pressure springs 38 into the holes of the flange 40.

u Apply the pressure piece 41 on the pressure sprigs 38 in the flange 40.
LBC//100/00/09.09/en
u Press down the pressure piece 41 with a press P.

u Press the locking ring 42 into the flange 40.
copyright by
122 RAD 1400L420 / 9000 0837

Fig. 158 Assemble the inclined ball bearings

47 Locking ring 49 Inclined ball bearing
u Insert the locking ring 47 into the pressure piece 36.
NOTICE
u Cool the inclined ball bearing 49.

u Press the cooled inclined ball bearing 49 into the pressure piece 36.
LBC//100/00/09.09/en
Fig. 159 Assemble the sun wheel

30 Planet wheel
copyright by
RAD 1400L420 / 9000 0837 123

u Insert the sun wheel 50 between the planet wheels 30 of the planetary carrier 28.
Note
u Teeth of the sun wheel 50 and the planet wheels 30 must correspond!
28 Planetary carrier 40 Flange

50 Sun wheel 44 Cylinder screw
u Attach the preassembled flange 40 over the sun wheel 50 on the planetary carrier 28.
u Screw on the flange 40 with the cylinder screws 44 and tighten with a tightening torque of 295
Nm.
LBC//100/00/09.09/en
Fig. 161 Measure the clearance
36 Pressure piece 40 Flange
copyright by
124 RAD 1400L420 / 9000 0837

u Measure the clearance SP between the pressure piece 36 and theflange 40.
Nominal dimension: SP = 0.5 mm
Fig. 162 Insert the planetary carrier
20 Internal gear wheel 65 Planetary carrier

64 Cylinder screw
u Turn the preassembled planetary carrier 28 carefully wiht a crane, that the sun wheel 50 point
downwards.
u Insert the planetary carrier 28 with the sun wheel 50 slowly into the bearing flange 18.
Note
u Teeth of the internal gear wheel 20 and the planet wheels must correspond!
u Insert the preassembled planetary carrier 65 into the internal gear wheel 20.
u Fasten the planetary carrier 65 with the cylinder screws 64 and tighten with a tightening torque of
295 Nm.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 125

Fig. 163 Insert the sun wheel
70 Sun wheel 64 Planet wheel

69 Inclined ball bearing 65 Planetary carrier
NOTICE
Heating of the bearings
Note
u Give attention to the manufacturers' instructions for heating of the bearings!
u Heat the inclined ball bearing 69 with an inductive pre-heating burner up to maximum 110°C.
u Assemble the heated inclined ball bearing 69 on the sun wheel 70 with protective gloves.
Note
u Teeth of the sun wheel 70 and the planet wheels 64 must correspond!
u Insert the sun wheel 70 with the inclined ball bearing 69 between the planet wheels 64 of the
planetary carrier 65.
LBC//100/00/09.09/en
copyright by
126 RAD 1400L420 / 9000 0837

Fig. 164 Measuring
69 Inclined ball bearing 65 Planetary carrier
u Measure the distance D between the inclined ball bearing 69 and the planetary carrier 65 and
notice.
Fig. 165 Measuring
72 Flange
u Measure the distance B at the flange 72 and notice.

LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 127

43 Pressure spring 72 Flange

34 Cylinder pin
u Assemble the cylinder pins 34 into the flange 72.

Fig. 167 Measuring
41 Pressure piece
u Measure the distance C at the pressure piece 41 and notice.

LBC//100/00/09.09/en
copyright by
128 RAD 1400L420 / 9000 0837


42 Locking ring

u Press the pressure piece 41 downwards with a press and insert the locking ring 42 into the
flange 72.
u Check the maximum range of spring of the pressure piece 41 on the pressure springs with a dial
gauge and notice.
Clearance range of spring SP: nominal dimension 1.25 mm
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 129

Fig. 170 Insert the adjusting disc
66 Planetary carrier 73 Adjusting disc

72 Flange
u Calculate the gauge block A of the adjusting disc 73:

Gauge block A = C + D + SP - B
Clearance range of spring SP: 1.25 mm
u Grind the adjusting disc 73 on the dimension A.
u Apply the adjusting disc 73 on the planetary carrier 66.
u Apply the preassembled flange 72 on the adjusting disc 73.
Fig. 171 Screw together the flange

LBC//100/00/09.09/en
72 Flange 74 Cylinder screw

u Screw on the flange 72 with the cylinder screws 74 plane and tighten with a tightening torque of
295 Nm.
copyright by
130 RAD 1400L420 / 9000 0837

Fig. 172 Assemble the cover
80 Cover 89 Screw plug

85 Cover 81 O-ring
86 O-ring 82 Hexagonal screw
87 Hexagonal screw 65 Planetary carrier
u Insert the O-ring 81 into the cover 85 and oil.

u Insert the O-ring 86 into the cover 80 and oil.
u Coat the hexagonal screws 87 and the hexagonal screws 82 with glue Loctite 638.
u Screw on the cover 85 with the hexagonal screws 87 at the cover 80 and tighten with a tightening
torque of 120 Nm.
u Screw the screw plugs 89 into the cover 80.
u Attach the cover 80 on the planetary carrier 65.
u Screw on the cover 80 with the hexagonal screws 82 and tighten with a tightening torque of 210
Nm.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 131

Assemble the whole gear While assembling the motor, be sure to include the
requirements of the Grease Line Modification on page
3.6.8 Assemble the motor 33 of the BOM, P/N 970686101. Page 139 of this
instruction provides more detail about the installation
of the modification.
Fig. 173 Assemble the motor
5 Motor 15- Double hexagon screw

5
1 Spindle 90- Coupling hub
1
u Oil the coupling hub 90-1 before assembling.

u Insert the motor 5 with the coupling hub 90-1 ahead into the spindle 1.
Note
u Teeth of the coupling hub 90-1 and the clutch shaft 10 must correspond!
u Coat the double hexagon screws 15-5 with screw locking Loctite 243.
u Screw on the motor 5 with the double hexagon screws 15-5 and tighten with a tightening torque
of 1000 Nm.
LBC//100/00/09.09/en
Fig. 174 Connect the hose
5 Motor 8 Hose clamp
copyright by
132 RAD 1400L420 / 9000 0837

1 Spindle 10 Diaphragm
7 Hose
u Assemble the hose 7 out off the spindle 1 at the diaphragm 10.
u Assemble the hose 7 and the hose clamp 8 correctly and tighten firmly.
Fig. 175 Screw in the threaded pins
97 Threaded pin 80 Cover
u Coat the threaded pin 97 with screw locking Loctite 243.

u Screw in the threaded pin 97 into the wheel hub and tighten with a tighening torque of 922 Nm.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 133

3.6.9 Assemble the left brake 10
Fig. 176 Prepare the motor
5 Motor M Assembling aid

1 Hub
NOTICE
Cooling:
u Cool the synchronized gear tooth system of the motor 5.

u Grease the synchronized gear tooth system of the motor 5 with molybdenum paste.
NOTICE
Heating:
u Heat the hub 1 with an inductive pre-heating burner up to maximum 180°C.
Note
The hub must be plane with the synchronized gear tooth system of the motor!
u Apply the assembling aid M at the hub 1.
u Assemble the heated hub 1 over the cooled synchronized gear tooth system of the motor 5.
LBC//100/00/09.09/en
copyright by
134 RAD 1400L420 / 9000 0837

Fig. 177 Adjust the electric cabinet
47 Cable clamp E Electric cabinet

49 Spring ring
u Screw on the divided cable clamp 47 with the spring ring 49 at the electric cabinet E of the mo-
tor.
Fig. 178 Assemble the cable
50 Cable E Electric cabinet

LBC//100/00/09.09/en
u Assemble the cable 50 into the electric cabinet E.

u Tighten the screws with a tightening torque of 82 Nm.
copyright by
RAD 1400L420 / 9000 0837 135

Fig. 179 Tighten the cable
50 Cable 47 Cable clamp

D Rubber gasket
u Tighten the cable 50 with the rubber gasket D and the head piece of the cable clamp 47.
Fig. 180 Complete the electric cabinet
50 Cable E Electric cabinet
u Assemble the two other cables 50 according to the previous steps.

u Assemble the cover of the electric cabinet E.
LBC//100/00/09.09/en
copyright by
136 RAD 1400L420 / 9000 0837

Fig. 181 Preassemble the diaphragm
10 Diaphragm 12 Rubber gasket
u Coat the rubber gasket 12 with glue Loctite 480.

u Fix the rubber gasket 12 on the diaphragm 10 with a screw clamp.
Fig. 182 Assemble the connection
u Coat the remaining rubber gaskets 12 with glue Loctite 480 and glue the diaphragm 10.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 137

Fig. 183 Glue the rubber gasket
u Turn the diaphragm 10 carefully.

u Coat the rubber gasket 11 with glue Loctite 480 and glue on the diaphragm 10.
LBC//100/00/09.09/en
Fig. 184 Assemble the diaphragm
10 Diaphragm 5 Motor
u Assemble the preassembled diaphragm 10 on the flange of the motor 5.
copyright by
138 RAD 1400L420 / 9000 0837

Fig. 185 Assemble the adapter
26 Double hexagon screw 43 Tube

42 Adapter 44 Tube
27 Washer 51 Reducing fitting
28 Nut 53 Bolted joint
u Attach the adapter 42 on the double hexagon screws 26.

u Tighten the double hexagon screws 26 with a tightening torque of 626 Nm.
u Screw on the adapter 42 with the washers 27 and the nuts 28 and tighten with a tightening torque
of 86 Nm.
Fig. 186 Assemble the clamp
20 CLamp 22 Spring ring

21 Hexagonal screw 5 Motor
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u Coat the hexagonal screws 21 with screw locking Loctite 243.

u Assemble the clamp 20 with the hexagonal screws 21 and the spring rings 22 at the motor 5.
u Tighten the hexagonal screws 21 with a tightening torque of 710 Nm.
copyright by
RAD 1400L420 / 9000 0837 139

Fig. 187 Assemble the angle
26 Hexagonal screw 50 Angle

20 Clamp 10 Diaphragm

u Assemble the angle 50 with the hexagonal screws 26 top right according to the drawing at the
clamp 20.
u Assemble the other clamps 20 with the hexagonal screws 26 at the diaphragm 10.
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Fig. 188 Fasten the angle
10 Diaphragm 28 Nut
26 Hexagonal screw 5 Motor
27 Washer
copyright by
140 RAD 1400L420 / 9000 0837

u Screw on the hexagonal screws 26 with the washers 27 and the nuts 28 and tighten with a tight-
ening torque of 86 Nm.
u Fill-in surface sealing paste Loctite 5900 into the groove between flange of the motor 5 and the
diaphragm 10.
Fig. 189 Assemble the end washer
1 Hub 7 Spring ring

5 End washer 8 Hexagonal screw
6 Hexagonal screw 9 Washer
u Assemble the end washer 5 on the hub 1with the hexagonal screw 8 and the washer 9.
u Screw in the hexagonal screws 6 and the spring rings 7.
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Fig. 190 Tighten the screws
1 Hub 6 Hexagonal screw

5 End washer 8 Hexagonal screw
copyright by
RAD 1400L420 / 9000 0837 141

u Tighten the hexagonal screws 6 with a tightening torque of 125 Nm.
Note
u The hexagonal screw 8 must not be tightened yet with the tightening torque of 1850 Nm at this
moment, because the brake calipers are not be assembled.
u Tighten the hexagonal screw 8.

5 End washer
u Coat the double hexagon screws 26 with screw locking Loctite 243.
u Fasten the adapter 25 on the end washer 5 with the double hexagon screws 26.
u Tighten the double hexagon screws 26 with a tightening torque of 626 Nm.
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Fig. 192 Screw on the hexagonal screw
10 Diaphragm 39 Hexagonal screw
copyright by
142 RAD 1400L420 / 9000 0837

u Tighten the hexagonal screw 39 with a tightening torque of 626 Nm.

u Screw on the hexagonal screw 39 with the washer 27 and the nut 28 into the diaphragm 10 and
tighten with a tightening torque of 86 Nm.
Fig. 193 Attach the adapter
V Device 5 Motor
30 Adapter
u Attach the adapter 30 at the motor 5 with a device V.
Fig. 194 Screw together the adapter

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u Screw on the adapter 30 with the double hexagon screws 31 and tighten with a tightening torque
of 626 Nm.
copyright by
RAD 1400L420 / 9000 0837 143

Fig. 195 Assemble the brake disc
1 Hub 15 Brake disc
u Coat the retaining surface of the hub 1 with oil for the assembling of the brake disc 15.
u Attach the brake disc 15 on the hub 1.
Fig. 196 Screw together the brake disc
15 Brake disc 17 Washer

16 Hexagonal screw

u Screw on the brake disc 15 with the hexagonal screws 16 and the washers 17 with a tightening
torque of 231 Nm.
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copyright by
144 RAD 1400L420 / 9000 0837

Fig. 197 Measure the distance
15 Brake disc 25 Adapter
u Measure the distance from the flange surface of the adapter 25 and the brake disc 15.
Nominal dimension = 151.9 ± 0.12 mm
u Calculate the distance deviation to the nominal dimension.
Note
u The distance deviation will be adjusted with distance sheet metals at a later point of time.
Fig. 198 Preassemble the brake caliper
36 Brake caliper 56 Screw plug

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u Screw the screw plug 56 into the brake caliper 36.
copyright by
RAD 1400L420 / 9000 0837 145

Fig. 199 Preassemble the brake hoses
52 Hose 79 Cable protection hose

53 Hose 36 Brake caliper
60 Hose 52 Hose
u Insert the hoses 52, 53, 60 into the cable protection hoses 79.
u Screw together the hose 52 at the brake caliper 36.
Fig. 200 Assemble the brake caliper
80 Hose clamp 36 Brake caliper

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52 Hose 5 Motor
35 Adapter V Device
u Assemble the hose clamp 80 at the end of the hose 52.

u Attach the brake caliper 36 together with the adapter 35 and a device V at the motor 5.
copyright by
146 RAD 1400L420 / 9000 0837

Fig. 201 Insert the distance sheet metals
35 Adapter 37 Distance sheet metals

36 Brake caliper 38 Distance sheet metals
41 Hexagonal screw 25 Adapter
Note
Adjust the before calculated distance deviation with the distance sheet metals 37, 38:
u Move the distance sheet metals 37, 38 between the brake caliper 36 and the adapter 25.
u Screw on the brake caliper 36 with the hexagonal screws 41 and the washers 42 and tighten with
a tightening torque of 626 Nm.
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1 Hub 20 Adapter
copyright by
RAD 1400L420 / 9000 0837 147

u Coat the retaining surface of the hub 1 with oil for the assembling of the adapter 20 and attach
subsequent the adapter 20 on the hub 1.
Fig. 203 Screw together the adapter
u Screw on the adapter 20 with the double hexagon screws 21 and tighten with a tightening torque
of 381 Nm.
Fig. 204 Attach the brake disc
15 Brake disc 20 Adapter
u Coat the retianing surface of the adapter 20 with oil for the assembling of the brake disc 15.
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u Attach the brake disc 15 on the adapter 20.
copyright by
148 RAD 1400L420 / 9000 0837

Fig. 205 Assemble the brake disc
20 Adapter 17 Washer
16 Hexagonal screw 15 Brake disc

u Screw on the brake disc 15 with the hexagonal screws 16 and the washers 17 with a tightening
torque of 231 Nm.
Fig. 206 Measure the distance
30 Adapter 15 Brake disc
u Measure the distance from the flange surface of the adapter 30 and the brake disc 15.
Nominal dimension = 151.9 ± 0.12 mm
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u Calculate the distance deviation to the nominal dimension.
Note
u The distance deviation will be adjusted with distance sheet metals at a later point of time.
copyright by
RAD 1400L420 / 9000 0837 149

36 Brake caliperl V Device

15 Brake disc
u Assemble the brake caliper 36 with a device V on the brake disc 15.
Fig. 208 Insert the distance sheet metals
36 Brake caliper 40 Hexagonal screw

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30 Adapter 42 Washer
37 Distance sheet metals V Device
38 Distance sheet metals
copyright by
150 RAD 1400L420 / 9000 0837

Note
Adjust the before calculated distance deviation with the distance sheet metals 37, 38:
u Move the distance sheeet metals 37, 38 between the brake caliper 36 and the adapter 30.
u Screw on the brake caliper 36 with the hexagonal screws 40 and the washers 42 with a tightening
torque of 626 Nm.
Fig. 209 Prepare the brake caliper
45 Brake caliper 63 Screw plug
u Screw the screw plugs 63 into the two brake calipers 45.
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Fig. 210 Assemble the brake caliper part
45 Brake caliper 15 Brake disc

46 Exhauster
u Screw the exhauster 46 into the brake caliper 45.
copyright by
RAD 1400L420 / 9000 0837 151

u Attach the first half of the brake caliper 45 on the adapter 35 and fix with screws.
u Assemble the second half of the brake caliper 45 behind the first half of the brake caliper 45 and
fix with screws.
u Assemble another first half of the brake caliper 45 and fix with screws.
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Fig. 212 Insert the distance washers

D Distance washers
copyright by
152 RAD 1400L420 / 9000 0837

Note
u The distance washers D are included in the delivery of the brake caliper 45.
u Assemble the second half of the brake caliper 45 behind the first half of the brake caliper 45 and
fix with screws.
u Measure the distances at all four halfs of the brake calipers 45 between the brake lining of the
brake caliper 45 and the respectivebrake disc 15.
Nominal dimension = 0.5 mm - 1.2 mm
Note
Calculate the distance deviation to the nominal dimension:
u The difference of both distances of one brake caliper pairing must be < 0.25 mm.
u Adjust the distance deviation with the distance washers D.
u Move the distance washers D equally distributed on both sides between the brake lining of the
brake caliper 45 and the respective brake disc 15.
Fig. 213 Press off the brakes
45 Brake caliper E Exhausting hose

61 Screwed socket 46 Exhauster
A Press off hose
u Screw on the screwed socket 61 at the brake caliper 45.

u Assemble the press off hoses A on the screwed sockets 61.
u Assemble the exhausting hose E at the exhauster 46.
Oil pressure: 150 - 200 bar
TIme: approx. 5 min
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u Press off the brakes.
copyright by
RAD 1400L420 / 9000 0837 153

Fig. 214 Tighten the brake caliper and check the distance

S Screws
Note
u The screws S are included in the delivery of the brake calilper 45.
u Coat the screws S with screw locking Loctite 243.

u Screw on the brake calilper 45 with the screws S and tighten with a tightening torque of 381 Nm.
u Check the distances at all four halfs of the brake calipers 45 between brake lining of the brake
calipers 45 and the respective brake disc 15.
Fig. 215 Connect the joint tubes

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45 Brake caliper 36 Brake caliper

62 Joint pipe 55 Joint pipe
u Connect the joint pipes 62 at the brake calilpers 45.

u Connect the joint pipes 55 at the brake calipers 36.
copyright by
154 RAD 1400L420 / 9000 0837

Fig. 216 Screw on the screwed socket
50 Angle 51 Screwed socket
u Coat the screwed socket 51 with screw locking Loctite 243.

u Screw the screwed socket 51 into the angle 50.
Fig. 217 Connect the hoses
45 Brake caliper 80 Hose clamp

36 Brake caliper 51 Screwed socket
63 Hose
u Connect the hose 63 with the brake caliper 36 and the screwed socket 51.
u Assemble the hose clamps 80 at the ends of the hose 63.
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copyright by
RAD 1400L420 / 9000 0837 155

36 Brake caliper 80 Hose clamp

u Connect the hose 52 with the brake caliper 36 and the screwed socket 51.
u Assemble the hose clamps 80 at the ends of the hoses 52.
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61 Screwed socket 80 Hose clamp

u Connect the hoses 60 at the respective screwed socket 61 and the screwed socket 51.
u Assemble the hose clamps 80 at the ends of the hoses 60.
copyright by
156 RAD 1400L420 / 9000 0837

Fig. 220 Screw in the socket
10 Diaphragm 55 Screwed socket

56 Connection socket
u Coat the connection socket 56 with screw locking Loctite 243.

u Screw the connection socket 56 and the screwed socket 55 into the diaphragm 10.
Fig. 221 Assemble the cable channel
57 Cable channel 18 Screwed socket

55 Screwed socket 19 Locking nut
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10 Diaphragm
u Pull the cable channel 57 through the screwed socket 55 and assemble.
u Coat the screwed socket 18 and the locking nut 19 with screw locking Loctite 243.
u Screw together the screwed socket 18 with the locking nut 19 at the diaphragm 10.
copyright by
RAD 1400L420 / 9000 0837 157

Fig. 222 Attach the shrinkdown hose
50 Cable E Hot air gun

S Shrinkdown hose
u Put a piece of shrinkdown hose S around the cable ends 50.

u Heat the shrinkdown hose S with a hot air gun E up to this fit close at the cable 50.
Fig. 223 Attach the shrinkdown hose
700 Rotary encoder S Shrinkdown hose

-83
8
700 Temperature sensor E Hot air gun
-80
5
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5 Motor
u Screw on the rotary encoder 700-838 and the temperature sensor 700-805 at the motor 5 and bind
together with a cable binder.
u Put a piece of shrinkdown hose S around the cables.
u Heat the shrinkdown hose S with a hot air gun E up to this fit close at the cable.
copyright by
158 RAD 1400L420 / 9000 0837

Fig. 224 Apply the cable channel
58 Cable channel E Hot air gun

S Shrinkdown hose
u Pull the cable channel 58 over the cables.

u Put a piece of shrinkdown hose S around the cable channel 58.
u Heat the shrinkdown hose S with a hot air gun E up to this fit close at the cable channel 58.
Fig. 225 Tighten the hexagonal screw

8 Hexagonal screw
u Loosen the hexagonal screw 8 and the washer 9 and screw out off the end washer 5.
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u Coat the hexagonal screw 8 with screw locking Loctite 243.

u Screw on the hexagonal screw 8 and the washer 9 and tighten with a tightening torque of 1850
Nm.
copyright by
RAD 1400L420 / 9000 0837 159

Fig. 226 Press off the brakes
51 Screwed socket A Press off hose
u Assemble the press off hose A on the screwed socket 51.

Pressure: 150 - 200 bar
Time: approx. 5 min
u Press off the brakes.
LBC//100/00/09.09/en
copyright by
160 RAD 1400L420 / 9000 0837

3.6.10 Assemble the coupling 90
Fig. 227 Fit the O-ring
10 Clutch shaft 11 O-ring
u Coat the clutch shaft 10 with surface sealing paste LOCTITE 510 and fit the O-ring 11.
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Fig. 228 Attach the sealing washer
10 Clutch shaft 12 Sealing washer

11 O-ring
u Oil the clutch shaft 10 with the O-ring 11.

u Attach the sealing washer 12 over the clutch shaft 10.
copyright by
RAD 1400L420 / 9000 0837 161

Fig. 229 Assemble the sealing washer
10 Clutch shaft 13 Cylinder screw

HS Aid screw 14 O-ring
12 Sealing washer
u Press the sealing washer 12 with the extended aid screws HS (M12x70) on the clutch shaft 10.
u Coat six cylinder screws 13 with screw locking LOCTITE 638.
u Screw the sealing washer 12 on the clutch shaft 10 with an allowed tightening torque of
120Nm / 89 lb-ft according to the tightening instruction.
u Pull the O-ring 14 on the sealing washer 12 and oil.
u Remove the leaked screw locking material with a cloth.
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Fig. 230 Insert the distance washer
10 Clutch shaft 18 Locking ring

15 Distance washer
u Turn the clutch shaft 10, insert the distance washer 15 and secure with the locking ring 18.
copyright by
162 RAD 1400L420 / 9000 0837

Fig. 231 Heat the coupling hub
90- Coupling hub A Inductive pre-heating burner

1
NOTICE
Heating:
u Heat the coupling hub 90-1 with an inductive pre-heating burner up to maximum 110°C.
Fig. 232 Assemble the back-up ring
90- Coupling hub 90- Distance washer

1 5
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90- Back-up ring

25
Note
For motor shafts with centering crank:
u Assembling of the centering disc 90-20 instead of the back-up ring 90-25 and the distance wash-
er. 90-5
copyright by
RAD 1400L420 / 9000 0837 163

u Insert the back-up ring 90-25 into the heated coupling hub 90-1.
u Assemble the distance washer 90-5 on the back-up ring 90-25.
Fig. 233 Secure the distance washer
90- Coupling hub 90- Locking ring

1 7
90- Distance washer
5
u Insert the locking ring 90-7 into the coupling hub 90-1.
Fig. 234 Insert the O-ring
90- Coupling hub 90- O-ring

1 3
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u Insert the O-ring 90-3 into the slot of the coupling hub 90-1 and oil.
copyright by
164 RAD 1400L420 / 9000 0837

Fig. 235 Assemble the coupling hub
90- Coupling hub 5 Motor

1
NOTICE
Cooling:
u Cool the retaining pinion of the motor 5.

u Assemble the heated coupling hub 90-1 on the retaining pinion of the motor 5.
Fig. 236 Screw together the coupling hub

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90- Coupling hub 90- Hexagonal screw

1 8
90- Distance washer
5
u Coat the hexagonal screw 90-8 with glue Loctite 638.

u Screw on the coupling hub 90-1 wiht the distance washer 90-5 and the hexagonal screw 90-8 and
tighten with a tightening torque of 2000 Nm.
copyright by
RAD 1400L420 / 9000 0837 165

Fig. 237 Measure the motor installation dimension
Fig. 238 Measure the motor installation dimension
90- Coupling hub 90- Hexagonal screw

1 8
5 Motor
u Measure the distance M1 between the top edge of the coupling hub 90-1 and the flange surface
of the motor 5.
u Measure the distance M2 between the top edge of the coupling hub 90-1 and the head of the
hexagonal screw 90-8 with a depth gauge.
Nominal dimension motor installation dimension M = 774.7 mm
u Calculate the motor installation dimension and notice for the assembling of the motor: M = M1 -
M2
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copyright by
166 RAD 1400L420 / 9000 0837

3.6.11 Assemble coupling 90 and brake 10
Fig. 239 Tilting of the wheel drive
1 Spindle 3 Wheel hub
u Tilt the spindle 1 with the wheel hub 3.
Fig. 240 Assembling of the clutch shaft
90- Clutch shaft 50 Sun wheel

10
u Insert the sun wheel 50 carefully over the clutch shaft 90-10.
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copyright by
RAD 1400L420 / 9000 0837 167

Fig. 241 Secure the clutch shaft
1 Spindle 50 Sun wheel

90- Clutch shaft 90- Locking ring
10 16
V Device
NOTICE
Do not damage the radial sealing ring!
u Attach the clutch shaft 90-10 carefully on the sun wheel 50.
Note
u Teetch of the sun wheel 50 and the clutch shaft 90-10 must correspond!
u Push the clutch shaft 90-10 totally over the sun wheel 50 with a device V.
u Secure the clutch shaft 90-10 with the locking ring 90-16.
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Fig. 242 Assemble the hose
7 Hose 18- Tube

5
8 Hose clamp
copyright by
168 RAD 1400L420 / 9000 0837

u Assemble the hoses 7 at the tube 18-5.

u Secure the hoses 7 with the hose clamps 8.
Fig. 243 Measure the installation dimensions
Fig. 244 Measure the installation dimensions
1 Spindle 10 Clutch shaft

3 Wheel hub
u Measure the dimension between the upper flange surface of the wheel hub 3 and the lower flange
surface of the spindle 1.
Nominal dimension = 2682.5 mm
u Measure the dimension between the lower flange surface of the wheel hub 3 and the lower flange
surface of the spindle 1.
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Nominal dimension = 993 mm

u Measure the dimension S between the inner flange surface of the spindle 1 and the front surface
of the clutch shaft 10.
Nominal dimension S = 790 mm
u Calculate the clearance between the clutch shaft 10 and the coupling hub.
Clearance = S - M
copyright by
RAD 1400L420 / 9000 0837 169

u Calculate the clearance and measure at the drive.
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copyright by
170 RAD 1400L420 / 9000 0837

3.6.12 Test run
Fig. 245 Prepare the wheel drive
1 Spindle H Aid flange

90 Coupling
u Assemble the aid flange H for the test run at the spindle 1.
Fig. 246 Perform the test run
1 Spindle EM Electric motor

H Aid flange P Test run bent
u Assemble the wheel drive on an adequate test run bent P.

u Assemble the electric motor EM at the aid flange H and connect.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 171

Fig. 247 Oil fill-in
85 Cover A Oil fill-in

89 Screw plug B Oil drain
u Screw the screw plug 89 out off the cover 85.

u Fill in oil.
Oil type:
– Mobilgear SHC 320
Oil quantity:
– 280 Liter / 74 US gal.
Perform the test run:
u Speed: 500 1/min, 1000 1/min, 1500 1/min, 2000 1/min and 3300 1/min
u Running direction: turn left / right
u Time: approx. 60 min totally
u Give attention to unnormal noises, possibly with a noise measuring apparatus
u Check for leakag, especially at the axial face seals
Are there no mistakes notiecable than:
Note
u Catch the gear oil in an adequate reservoir und dispose appropriate!
– Drain the oil before the transport.

– Modify the type plate, because of gear reparation.
Are the mistake noticeable than:
LBC//100/00/09.09/en
u Dismantle of the wheel drive and search the mistake.
copyright by
172 RAD 1400L420 / 9000 0837

3.6.13 Transport
Fig. 248 Pack the wheel drive
1 Spindle 5 Motor
3 Wheel hub
u Pack the motor 5 dust-free with a plastic foil.

u Apply the wheel drive on an adequate rack and secure.
LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 173

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copyright by
174 RAD 1400L420 / 9000 0837

4 Adjustment values
Contents
4.1 Tightening torques 176
4.2 Adjustment values gear assembling 177
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copyright by
RAD 1400L420 / 9000 0837 175

Adjustment values Repair instructions
Tightening torques
4.1 Tightening torques
Summary of tightening torques for fastening screws µtotal=0.140

Screw sizes Strength class Tightening torque [Nm]
M5 8.8 / 10.9 6 / 8.5
M6 8.8 / 10.9 10 / 14
M8 8.8 / 10.9 25 / 35
M10 8.8 / 10.9 49 / 69
M12 8.8 / 10.9 86 / 120
M16 8.8 / 10.9 210 / 295
M20 10.9 580
M24 10.9 1000
M30 10.9 2000
Tab. 2 Summary of tightening torques for fastening screws
Summary of tightening torques for screw plugs (VSTI) µtotal=0.140

Screw sizes Width across flats Tightening torque [Nm]
M 10 x 1 5 10
M 12 x 1.5 6 20
M 14 x 1.5 6 40
M 16 x 1.5 8 40
M 18 x 1.5 8 40
M 20 x 1.5 10 50
M 22 x 1.5 10 80
M 26 x 1.5 12 80
M 27 x 2 12 90
M 33 x 2 17 120
M 42 x 2 22 240
M 48 x 2 24 300
Tab. 3 Summary of tightening torques for screw plugs

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copyright by
176 RAD 1400L420 / 9000 0837

Repair instructions Adjustment values
Adjustment values gear assembling
4.2 Adjustment values gear assembling
Dimension B at flange pos. 72

Dimension C at pressure piece pos. 41
Dimension D between inclined ball bearing pos.
69 and planetary carrier pos. 65
Dimension A calculate A = C + D + SP - B (SP = 1.25 mm)
Dimension W at adjusting ring pos. 11
Dimension Y at adjusting ring pos. 11
Dimension Z between adjusting ring pos. 11 and
spindle pos. 1
Calculate dimension X X = Y - Z + W - Ü (Ü = 0.1 mm)
Friction torque M at adjusting ring pos. 11 M = 650 Nm
Clearance SP between pressure piece pos. 36 Nominal dimension clearance SP = 0.5 mm
and flange pos. 40
Clearance SP between pressure piece pos. 41
and flange pos. 72
Clearance SP between flange pos. 72 and plan-
etary carrier pos. 65
Distance between brake disc pos. 15 and adapter Nominal dimension N = 151.9 ± 0.12 mm
pos. 25
Distance between brake disc pos. 15 and adapter Nominal dimension N = 151.9 ± 0.12 mm
pos. 30
Motor installation dimension M between coupling M = 774.7 mm
hub pos. 90-1 and flange at the motor pos. 5
Distance between wheel hub pos. 3 and spindle Nominal dimension N = 2682.5 mm
pos. 1
Distance between wheel hub pos. 3 and spindle Nominal dimension N = 993 mm
pos. 1
Distance between spindle pos. 1 and clutch shaft Nominal dimension N = 790 mm
pos. 10
Tab. 4 Adjustment values gear assembling

LBC//100/00/09.09/en
copyright by
RAD 1400L420 / 9000 0837 177

Adjustment values Repair instructions
Adjustment values gear assembling
LBC//100/00/09.09/en
copyright by
178 RAD 1400L420 / 9000 0837

5 Devices and tools
Contents
5.1 Tools 180
5.2 Devices 185
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copyright by
RAD 1400L420 / 9000 0837 179

Devices and tools Repair instructions
Tools
5.1 Tools
Tool Application Figure

Torque wrench Tightening of screws
Adapter for socket

wrench element
Set socket wrench ele- Loosening and tightening of

ments for outer hexago- hexagonal screws. Screw on
nal bolt the motor.
Set socket wrench ele-

ments for internal hex-
agonal bolt LBC//100/00/09.09/en
copyright by
180 RAD 1400L420 / 9000 0837

Repair instructions Devices and tools
Tools

Set ring-flat wrench
Setscrew drivers
Set socket wrench
Compressed air screw

driver
Arm extractor Dismantling

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copyright by
RAD 1400L420 / 9000 0837 181

Tools

Arm extractor Dismantling
Snap-ring gripper
Caliper gauge
Depth gauge
Caliper gauge
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182 RAD 1400L420 / 9000 0837

Tools

Assembly lever
Ring bolts
Hammer
Bolt
Knife
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copyright by
RAD 1400L420 / 9000 0837 183

Tools

Feeler gauge Measuring of the tooth flange
clearance
Dial indicator
Threaded bolt
Tab. 5 Tools
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copyright by
184 RAD 1400L420 / 9000 0837

Devices
5.2 Devices
Device number Application Figure

Hoisting device
0771045237 Hoisting device for brake
Dummy-Pin
Inductive pre-heating burner

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copyright by
RAD 1400L420 / 9000 0837 185

Devices

0710045222 Spring balance with extension
0710044389 Test stand with stair
0759000000 Hoisting device
0759044278 Hoisting device
0771044406 Hoisting device for drive unit

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copyright by
186 RAD 1400L420 / 9000 0837

Devices

071045315 Hoisting device for brake cali-
per adapter
Tab. 6 Devices
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copyright by
RAD 1400L420 / 9000 0837 187

Devices
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copyright by
188 RAD 1400L420 / 9000 0837

6 Appendix
The following technical documents are attached (optional):

– Spare parts list
– Drawings
– Supplier documentations
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copyright by
RAD 1400L420 / 9000 0837 189

Appendix Repair instructions
LBC//100/00/09.09/en
copyright by
190 RAD 1400L420 / 9000 0837

Catalog
Katalog
WHEEL DRIVE
RADANTRIEB
90000837
This manual applies to all T282B Trucks LBC 43 Ratio gear sets
in the left hand configuration. Adjustments will be required when
ordering material to account for the right hand material in Brake
assemblies and Wheel Motor orientation that is not represented
in this manual. Always refer to your T282B parts book for the
most recent Bill of Material information.
Pos. Item Quantity Description Bezeichnung Serie
1 90000837 1 WHEEL DRIVE RAD 1400L420 RADANTRIEB
➩ ❏5
11.9.2009 WHEEL DRIVE ❏3

RADANTRIEB
.
11.9.2009 WHEEL DRIVE ❏ 5 (1/2)
305737 RADANTRIEB
WHEEL DRIVE RAD 1400L420
RADANTRIEB RAD 1400L420 90 00 083 7
1 90000840 1 WHEEL DRIVE RAD 1400/414 RADANTRIEB
➩ ❏7
5 10166903 1 MOTOR MOTOR
10 968439601 1 BRAKE BREMSE
➩ ❏28
15 90007451 1 ADD-ON PARTS ANBAUTEILE 20090120-
➩ ❏30
11.9.2009 WHEEL DRIVE ❏ 6 (2/2)

RADANTRIEB
WHEEL DRIVE RAD 1400L420
RADANTRIEB RAD 1400L420 90 00 083 7
11.9.2009 WHEEL DRIVE ❏ 7 (1/4)
305002 RADANTRIEB
WHEEL DRIVE RAD 1400/414
RADANTRIEB RAD 1400/414 90 00 084 0
11.9.2009 WHEEL DRIVE ❏ 8 (2/4)
305003 RADANTRIEB
RADANTRIEB RAD 1400/414 90 00 084 0
1 970751801 1 SPINDLE TRAGACHSE
2 932077001 1 TUBING VERROHRUNG
➩ ❏ 11
3 931782501 1 WHEEL HUB RADNABE
4 726430901 1 O-RING 34,0X3 O-RING
5 931782801 1 DISTANCE RING DISTANZRING
6 10011011 1 O-RING 753X6 O-RING
7 10171541 1 STRAIGHT PIN 20M6 ZYLINDERSTIFT 20080709-
8 10167159 1 AXIAL FACE SEAL 1044X1105X84,1 GLEITRINGDICHTUNG
9 409710601 2 SCREW PLUG DIN 908 M33x2,00 ST PM A3C VERSCHLUSSSCHRAUBE
10 10010966 2 TAPER ROLLER BEARING KEGELROLLENLAGER
11 931782901 1 ADJUSTING RING EINSTELLRING
12 400034303 35 FILLISTER HEAD SCREW ISO 4762 M24x90 10.9 ZYLINDERSCHRAUBE
13 471001501 1 SCREW FITTING VERSCHRAUBUNG
14 932475401 1 TUBE ROHR
15 932053201 1 WASHER 15X1080/890RD SCHEIBE
16 4066124 30 HEX HEAD SCREW ISO 4017 M12X30 10.9 A3C SECHSKANTSCHRAUBE
18 931783001 1 BEARING FLANGE LAGERFLANSCH
➩ ❏ 13
20 931784001 1 INTERNAL GEAR WHEEL M=10/14 Z=108/78 INNENRAD
22 931784101 1 FIXING FLANGE BEFESTIGUNGSFLANSCH
23 931784201 8 CLAMP HALTER
26 10010967 1 BEARING LAGER
28 933243001 1 PLANETARY CARRIER PLANETENTRAEGER
30 933243101 3 PLANET WHEEL M=10 Z=46 PLANETENRAD
➩ ❏ 16
31 931784601 3 PLANET WHEEL PIN PLANETENBOLZEN
32 428104501 3 LOCK RING DIN 472 150X4 SICHERUNGSRING
34 430709201 8 STRAIGHT PIN ISO 8734 12M6X32 ZYLINDERSTIFT
35 931784801 1 FLANGE 50X355/230RD FLANSCH
36 931785001 2 THRUST PIECE DRUCKSTUECK
38 10011018 24 PRESSURE SPRING 1,8X10,2X32 DRUCKFEDER
42 10011014 2 LOCKING RING SB330 SPRENGRING
43 10011021 24 PRESSURE SPRING 3X14X34,3 DRUCKFEDER
49 10011015 2 STEEP-ANGLE BEARING SCHRAEGKUGELLAGER
50 933243301 1 SUN WHEEL M=10 Z=15 SONNENRAD
63 10011031 1 O-RING 1200X8 O-RING
➩ ❏ 17
73 931786401 1 ADJUSTING DISC 10X395/320RD EINSTELLSCHEIBE
75 933150401 1 PROTECTION PLATE 8X338X760 SCHUTZBLECH
76 10043726 4 HEX HEAD SCREW 3/4"X1 1/2" SECHSKANTSCHRAUBE
77 423912001 4 LOCK WASHER 21/30X2,8 VS SICHERUNGSSCHEIBE
80 931786501 1 COVER VERSCHLUSSDECKEL
11.9.2009 WHEEL DRIVE ❏ 9 (3/4)

RADANTRIEB
RADANTRIEB RAD 1400/414 90 00 084 0
81 10011030 1 O-RING 1105X6 O-RING
82 4600016 30 HEX HEAD SCREW ISO 4017 M16X45 8.8 SECHSKANTSCHRAUBE
85 931786601 1 COVER DECKEL
86 10011029 1 O-RING 427X5 O-RING
90 933277801 1 COUPLING KOMPLETT KUPPLUNG
➩ ❏ 18
93 773141101 2 LABEL SCHILD
94 431500101 8 GROOVED NAIL ISO 8746 2X3 AL KERBNAGEL
95 30l GEAR LUBRICANT OIL AVIA SYNTAGEAR PE 32 GETRIEBEOEL
96 10166400 59 WHEEL BOLT 1,25"2,25" RADBOLZEN
97 10166401 60 THREADED PIN 2X1,25" 12,5" GEWINDEBOLZEN
600 933580301 1 SEAL KIT DICHTUNGSSATZ
➩ ❏ 19
700 933580401 1 REPAIR KIT REPARATURSATZ
➩ ❏ 20
➩ ❏ 21
➩ ❏ 26
930 968439801 1 ADAPTER RING ADAPTERRING
940 970133801 1 ADAPTER RING ADAPTERRING
11.9.2009 WHEEL DRIVE ❏ 10 (4/4)

RADANTRIEB
RADANTRIEB RAD 1400/414 90 00 084 0
11.9.2009 WHEEL DRIVE ❏ 11 (1/2)
300035 RADANTRIEB
TUBING
VERROHRUNG 93 20 770 01
1 932076901 2 TUBE ROHR
4 10010872 2 SCREW FITTING 1 5/8-12 THREAD VERSCHRAUBUNG
5 932132301 2 SHEET METAL 8X56X122 BLECH 20020610-
6 602078801 4 CLAMP SCHELLE
7 406508001 4 HEX HEAD SCREW ISO 4017 M8X65 8.8 SECHSKANTSCHRAUBE 20040326-
8 4042109 8 FILLISTER HEAD SCREW ISO 4762 M6x45 8.8 A2 ZYLINDERSCHRAUBE 20060119-
9 423910601 8 LOCK WASHER 6,4/10X1,4 VS SICHERUNGSSCHEIBE
10 932077101 2 MOUNTING PLATE / FASTENING PLA15X50X97 BEFESTIGUNGSPLATTE
11 4900128 4 HEX HEAD SCREW ISO 4017 M8x25 8.8 A2C SECHSKANTSCHRAUBE 20050721-
12 403901401 2 SCREW PLUG DIN 906 R 1/4" VERSCHLUSSSCHRAUBE 20040326-
13 10171618 2 LOCK RING DIN 47240 SICHERUNGSRING 20080904-
14 477511001 4 SCREW PLUG VSTI VERSCHLUSSSCHRAUBE 20060929-
15 932025801 1 SHUTTER 13X40X10 BLENDE 20030110-
16 10024974 1 MAGNETIC SCREW PLUG AEHNL.DIN 908 M42x2, VERSCHLUSSSCHRAUBE MIT M 20030227-
17 477402201 2 SWIVEL NUT UEBERWURFMUTTER 20060110-
18 477102201 2 CUTTING RING SCHNEIDRING 20060110-
11.9.2009 WHEEL DRIVE ❏ 12 (2/2)

RADANTRIEB
TUBING
VERROHRUNG 93 20 770 01
11.9.2009 WHEEL DRIVE ❏ 13 (1/2)
300501 RADANTRIEB
BEARING FLANGE
LAGERFLANSCH 93 17 830 01
1 931783101 1 FLANGE FLANSCH
2 10010955 1 O-RING 420X5 O-RING
4 477510401 1 SCREW PLUG VSTI VERSCHLUSSSCHRAUBE
5 931783701 2 TUBE ROHR
10 932027001 1 TUBE ROHR
11 4043124 8 FILLISTER HEAD SCREW ISO 4762 M10x25 10.9 ZYLINDERSCHRAUBE 20080108-
12 420001301 8 WASHER 10 SCHEIBE 20080108-
15 931783801 1 TUBE ROHR
20 932055601 1 SUPPORT FLANGE 35X206/105RD STUETZFLANSCH
25 931786901 1 SEALING FLANGE 70X280/163RD DICHTFLANSCH
26 10010965 2 ROTARY SHAFT LIP SEAL 130X160X15 BA RADIALWELLENDICHTRING
27 726433001 1 O-RING 215,0X3 O-RING
28 933363901 1 SEALING FLANGE 60X210/145RD DICHTFLANSCH 20040326-
29 726440001 1 O-RING 165,0X3 O-RING 20040326-
30 932008201 1 SUPPORTING RING 5X200/135RD STUETZSCHEIBE
31 4066042 18 HEX HEAD SCREW ISO 4017 M8X25 10.9 A2C SECHSKANTSCHRAUBE 20050721-
38 90002089 1 LABYRINTH RING LABYRINTHRING 20080429-
45 933565101 1 ELECTRIC INSTALLATION ELEKTROINSTALLATION 20070405-
➩ ❏ 15
11.9.2009 WHEEL DRIVE ❏ 14 (2/2)

RADANTRIEB
BEARING FLANGE
LAGERFLANSCH 93 17 830 01
4 10023667 4.9m CABLE PROTECTING HOSE 20X2,7 KABELSCHUTZSCHLAUCH 20070329-
5 10010961 2 TEMPERATURE SENSOR TEMPERATURFUEHLER 20070329-
7 45131 4 CABLE MARKER 3,3-1,1mm KENNZEICHNUNGSTUELLE 20070329-
11.9.2009 WHEEL DRIVE ❏ 15

100000 RADANTRIEB
ELECTRIC INSTALLATION
ELEKTROINSTALLATION 93 35 651 01
5 10010723 2 CYLINDRICAL ROLLER BEARING NJ-322E C3M1A ZYLINDERROLLENLAGER
10 932052101 1 DISTANCE RING 110X140X6 DISTANZRING
11.9.2009 WHEEL DRIVE ❏ 16

100000 RADANTRIEB
PLANET WHEEL M=10 Z=46
PLANETENRAD M=10 Z=46 93 32 431 01
5 10010831 2 CYLINDRICAL ROLLER BEARING NJ-2236E C3M ZYLINDERROLLENLAGER
6 428106601 2 LOCK RING DIN 472320 SICHERUNGSRING
11.9.2009 WHEEL DRIVE ❏ 17

100000 RADANTRIEB
PLANET WHEEL M=14 Z=30
PLANETENRAD M=14 Z=30 93 17 858 01
1 933277901 1 COUPLING HUB KUPPLUNGSNABE
3 10046929 1 O-RING 177,17X7 O-RING
5 933278001 1 SPACER 18X201/RD DISTANZSCHEIBE
10 933278101 1 CLUTCH SHAFT KUPPLUNGSWELLE
11 10046930 1 O-RING 145,42X7 O-RING
12 933278201 1 SEALING WASHER DICHTSCHEIBE
14 10046928 1 O-RING 240,67X7 O-RING
15 931785601 1 SPACER 16X120/80RD DISTANZSCHEIBE
20 933278301 1 CENTERING DISK 30X205/RD ZENTRIERSCHEIBE 20080429-
25 933278401 1 BACK-UP RING 170/195X10 STUETZRING
11.9.2009 WHEEL DRIVE ❏ 18

300034 RADANTRIEB
COUPLING KOMPLETT
KUPPLUNG KOMPLETT 93 32 778 01
1 726430901 1 O-RING 34,0X3 O-RING
2 10011011 1 O-RING 753X6 O-RING
3 10167159 1 AXIAL FACE SEAL 1044X1105X84,1 GLEITRINGDICHTUNG 20050620-
8 10011031 1 O-RING 1200X8 O-RING
11 10011030 1 O-RING 1105X6 O-RING
13 10011029 1 O-RING 427X5 O-RING
20 10010955 1 O-RING 420X5 O-RING
24 420001301 4 WASHER 10 SCHEIBE
28 726433001 1 O-RING 215,0X3 O-RING
29 726440001 1 O-RING 165,0X3 O-RING
40 10046929 1 O-RING 177,17X7 O-RING
42 10046930 1 O-RING 145,42X7 O-RING
44 10046928 1 O-RING 240,67X7 O-RING
52 423910601 8 LOCK WASHER 6,4/10X1,4 VS SICHERUNGSSCHEIBE
53 403901401 2 SCREW PLUG DIN 906 R 1/4" VERSCHLUSSSCHRAUBE
55 10024974 1 MAGNETIC SCREW PLUG AEHNL.DIN 908 M42x2, VERSCHLUSSSCHRAUBE MIT M
11.9.2009 WHEEL DRIVE ❏ 19

RADANTRIEB
SEAL KIT
DICHTUNGSSATZ 93 35 803 01
1 933277901 1 COUPLING HUB KUPPLUNGSNABE
3 10046929 1 O-RING 177,17X7 O-RING
5 933278001 1 SPACER 18X201/RD DISTANZSCHEIBE
10 933278101 1 CLUTCH SHAFT KUPPLUNGSWELLE
11 10046930 1 O-RING 145,42X7 O-RING
12 933278201 1 SEALING WASHER DICHTSCHEIBE
14 10046928 1 O-RING 240,67X7 O-RING
20 933278301 1 CENTERING DISK 30X205/RD ZENTRIERSCHEIBE 20080904-
25 933278401 1 BACK-UP RING 170/195X10 STUETZRING
11.9.2009 WHEEL DRIVE ❏ 20

300478 RADANTRIEB
REPAIR KIT
REPARATURSATZ 93 35 804 01
11.9.2009 WHEEL DRIVE ❏ 21 (1/2)
300477 RADANTRIEB
REPAIR KIT
2 932077001 1 TUBING VERROHRUNG
➩ ❏ 11
10 10010966 2 TAPER ROLLER BEARING KEGELROLLENLAGER
38 90002089 1 LABYRINTH RING LABYRINTHRING 20081215-
57 970170401 1 LOCK RING SICHERUNGSRING 20080108-
60 10010723 6 CYLINDRICAL ROLLER BEARING NJ-322E C3M1A ZYLINDERROLLENLAGER
63 10010831 8 CYLINDRICAL ROLLER BEARING NJ-2236E C3M ZYLINDERROLLENLAGER
64 428106601 8 LOCK RING DIN 472320 SICHERUNGSRING
70 933580501 1 PRESSURE SET DRUCKPAKET
➩ ❏ 23
➩ ❏ 24
➩ ❏ 25
85 933580301 1 SEAL KIT DICHTUNGSSATZ
➩ ❏ 19
➩ ❏ 20
11.9.2009 WHEEL DRIVE ❏ 22 (2/2)

RADANTRIEB
REPAIR KIT
11.9.2009 WHEEL DRIVE ❏ 23

303112 RADANTRIEB
PRESSURE SET
DRUCKPAKET 93 35 805 01
47 428106401 1 LOCK RING DIN 472 220X5 SICHERUNGSRING 20050801-
11.9.2009 WHEEL DRIVE ❏ 24

303113 RADANTRIEB
PRESSURE SET
11.9.2009 WHEEL DRIVE ❏ 25

303114 RADANTRIEB
PRESSURE SET
11.9.2009 WHEEL DRIVE ❏ 26 (1/2)
300037 RADANTRIEB
REPAIR KIT
5 931782801 1 DISTANCE RING DISTANZRING
7 10171541 1 STRAIGHT PIN 20M6 ZYLINDERSTIFT 20080709-
11 931782901 1 ADJUSTING RING EINSTELLRING
14 932475401 1 TUBE ROHR
20 931784001 1 INTERNAL GEAR WHEEL M=10/14 Z=108/78 INNENRAD
22 931784101 1 FIXING FLANGE BEFESTIGUNGSFLANSCH
23 931784201 8 CLAMP HALTER
28 933243001 1 PLANETARY CARRIER PLANETENTRAEGER 20050203-
50 933243301 1 SUN WHEEL M=10 Z=15 SONNENRAD 20050203-
71 933243201 3 PLANET WHEEL M=10 Z=46 PLANETENRAD 20050203-
➩ ❏ 21
85 933565101 1 ELECTRIC INSTALLATION ELEKTROINSTALLATION 20081105-
➩ ❏ 15
11.9.2009 WHEEL DRIVE ❏ 27 (2/2)

RADANTRIEB
REPAIR KIT
11.9.2009 WHEEL DRIVE ❏ 28 (1/2)
302502 RADANTRIEB
BRAKE
BREMSE 96 84 396 01
1 970005601 1 HUB NABE 20080715-
5 968622001 1 END WASHER 30X225X225 ENDSCHEIBE
6 7364313 3 HEX HEAD SCREW 1/2"X13UNC 2AX1 3/4" GRAD SECHSKANTSCHRAUBE
7 10166778 3 SPRING RING 0,5"X0,13" FEDERRING
8 10166839 1 HEX HEAD SCREW 1,25"-7UNCX3,5" SECHSKANTSCHRAUBE
9 10166782 1 WASHER 1,25"X2,48"X0,2" SCHEIBE
15 968622101 2 BRAKE DISC BREMSSCHEIBE
16 10166846 32 HEX HEAD SCREW 5/8Z-11UNCX2,75 SECHSKANTSCHRAUBE
20 968622201 1 ADAPTER ADAPTER
21 10166857 12 SCREW IFI 115 3/4"-10UNCX4,25" 10.9 ZWOELFKANTSCHRAUBE
35 968622501 1 ADAPTER 70X410X662 ADAPTER
36 10169416 2 BRAKE CALIPER BREMSSATTEL 20061122-
37 968622601 6 DISTANCE PLATE DISTANZBLECH
38 968622701 4 DISTANCE PLATE DISTANZBLECH
40 10166847 6 HEX HEAD SCREW 7/8"-9UNCX12,25" SECHSKANTSCHRAUBE
41 10166848 6 HEX HEAD SCREW 7/8"-9UNCX15" SECHSKANTSCHRAUBE
45 10166837 2 BRAKE CALIPER BREMSSATTEL
46 10167249 4 BLEED UNIT ENTLUEFTER 20050623-
50 968622901 1 ANGLE WINKEL
51 10166843 2 SCREWED SOCKET 13/16-13_13/16-16 EINSCHRAUBSTUTZEN
52 968650801 1 HOSE SCHLAUCH
55 10166864 2 JOINT PIPE VERBINDUNGSROHR
56 10166845 1 SCREW PLUG 9/16-18 VERSCHLUSSSCHRAUBE 20080108-
62 10166865 2 JOINT PIPE 0,375X0,0625" VERBINDUNGSROHR
63 10166844 4 SCREW PLUG 7/16-20 VERSCHLUSSSCHRAUBE
79 10166887 2.794m CABLE PROTECTING HOSE KABELSCHUTZSCHLAUCH
80 482007001 8 HOSE CLIP SCHLAUCHSCHELLE 20050705-
11.9.2009 WHEEL DRIVE ❏ 29 (2/2)

RADANTRIEB
BRAKE
BREMSE 96 84 396 01
11.9.2009 WHEEL DRIVE ❏ 30 (1/2)
305706 RADANTRIEB
ADD-ON PARTS
ANBAUTEILE 90 00 745 1
1 10166728 1 SCREWED SOCKET 18, 20 EINSCHRAUBSTUTZEN
2 10166727 1 ADAPTER 1,1/16-12 9/16-18 ADAPTER
4 603209301 6 CABLE BINDER KABELBINDER
5 10166770 12 SCREW IFI 115 1"-14UNSX 3,25" 10.9 ZWOELFKANTSCHRAUBE
6 10166780 12 WASHER 1,15"X2"X0,14" SCHEIBE
7 10167248 3.2m HOSE SCHLAUCH
8 5004928 8 HOSE CLIP DIN 3017 50-70X13 W1-2 SCHLAUCHSCHELLE
9 10490994 1 SCREW FITTING GE 10 VERSCHRAUBUNG
10 968579801 1 DIAPHRAGM SCHOTTBLECH
11 968579901 1 RUBBER GROMMET DICHTGUMMI
12 968580001 4 RUBBER GROMMET DICHTGUMMI
14 10167779 2 SCREW FITTING 1 1/4-1 5/8-12 VERSCHRAUBUNG
16 10167775 1 SCREWED SOCKET 1 1/4-1 5/8-12 EINSCHRAUBSTUTZEN
17 10167836 1 SEALING NUT 1-5/8-12 VERSCHLUSSMUTTER
18 10167773 1 SCREWED SOCKET 1 1/4-1 1/16-12 EINSCHRAUBSTUTZEN
19 10167835 1 SEALING NUT 1-1/16-12 VERSCHLUSSMUTTER
20 968580101 4 CLAMP 5X157X223 KLAMMER
21 10166772 8 HEX HEAD SCREW SECHSKANTSCHRAUBE
22 10166777 8 SPRING RING 1"X0,27" FEDERRING
25 931664201 7 TUBE ROHR
26 10166773 8 HEX HEAD SCREW SECHSKANTSCHRAUBE
28 10166783 8 NUT UNC0,5Z MUTTER
30 968580301 1 COVER PLATE 3X72X90 DECKBLECH
32 7364418 3 HEX HEAD SCREW 3/8"-16UNCX0,75" SECHSKANTSCHRAUBE
33 10166779 3 SPRING RING 3/8"X0,1" FEDERRING
35 10166729 2 BULKHEAD SPIGOT SCHOTTSTUTZEN
36 247233202 2 SEALING CAP VERSCHLUSSKAPPE
40 774304001 2 LUBRICATING NIPPLE DIN 71412 AM 10X1 SCHMIERNIPPEL
43 970686501 1 TUBE ROHR
44 932710801 1 TUBE ROHR
45 10166771 60 HEX HEAD SCREW UNC1,25Zx7UNCx4,5Z 10.9 SECHSKANTSCHRAUBE
47 10166882 3 CABLE CLAMP KABELHALTER
48 10166883 3 GASKET AND SEAL DICHTUNG
49 10166884 3 SPRING RING G2"-11 FEDERRING
50 10168249 3 CABLE KABEL
51 10170668 1 REDUCING FITTING EO REDUZIERVERSCHRAUBUNG
52 7623106 1 SCREW FITTING WE6LL M8X1 VERSCHRAUBUNG
55 10166878 2 SCREWED SOCKET G0,5"-14 EINSCHRAUBSTUTZEN
56 10166879 2 CONNECTING STOP PIPE G0,5"-14 ANSCHLUSSSTUTZEN
57 10166885 1.88m CABLE CHANNEL KABELKANAL
58 10166886 7.03m CABLE CHANNEL KABELKANAL
61 248016302 2 CLAMP 18 SCHELLE
62 4065099 2 HEX HEAD SCREW ISO 4017 M6x16 8.8 A2C SECHSKANTSCHRAUBE
64 10167799 0.3m SHRINKDOWN HOSE 24X6X2,25XSCHWARZ SCHRUMPFSCHLAUCH
900 970686101 1 CONVERSION KIT UMBAUSATZ
➩ ❏ 32
11.9.2009 WHEEL DRIVE ❏ 31 (2/2)

RADANTRIEB
ADD-ON PARTS
ANBAUTEILE 90 00 745 1
11.9.2009 WHEEL DRIVE ❏ 32 (1/2)
305544 RADANTRIEB
CONVERSION KIT
UMBAUSATZ 97 06 861 01
40 774304001 2 LUBRICATING NIPPLE DIN 71412 AM 10X1 SCHMIERNIPPEL
43 970686501 1 TUBE ROHR
44 932710801 1 TUBE ROHR 20081112-
51 10170668 1 REDUCING FITTING EO REDUZIERVERSCHRAUBUNG
52 7623106 1 SCREW FITTING WE6LL M8X1 VERSCHRAUBUNG
11.9.2009 WHEEL DRIVE ❏ 33 (2/2)

RADANTRIEB
CONVERSION KIT
UMBAUSATZ 97 06 861 01

43.7 Ratio LBC Gearset Repair Instructions

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43.7 Ratio LBC Gearset Repair Instructions

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en Repair instructions

100 67 414 4000 00 1 rv.1 90000840 00 09.09 First Version

2 RAD 1400L420 / 9000 0837

Adhere to the repair manual

Designation of safety advices

DANGER indicates a hazardous situation which, if not avoided, will result in

WARNING indicates a hazardous situation which, if not avoided, could result

CAUTION indicates a hazardous situation which, if not avoided, could result

NOTICE indicates a hazardous situation which, if not avoided, could result

RAD 1400L420 / 9000 0837 3

– This symbol signifies a numeration.

This symbol means: „Prerequisite must be met“.

This symbol means: „Consequence of a task“.

4 RAD 1400L420 / 9000 0837

RAD 1400L420 / 9000 0837 5

3.5.5 Dismantle the spindle 1 53

4 Adjustment values 175

5 Devices and tools 179

6 RAD 1400L420 / 9000 0837

RAD 1400L420 / 9000 0837 7

1.1 Liebherr wheel drive RAD 1400L420

1.1.1 Structural design

1.1.2 Technical data

Description Unit Value

A) for further technical informations see installation drawing

8 RAD 1400L420 / 9000 0837

RAD 1400L420 / 9000 0837 9

2.1 Eliminating dangers

2.2 Intending usage

Use as intended also entails adhering to the notes regarding:

2.3 Safety instructions regarding transport

and dimensions can be obtained from the technical data.

10 RAD 1400L420 / 9000 0837

2.4 Safety instructions regarding maintenance and re-

2.5 Particularly hazardous areas

There is a risk of becoming crushed when handling drive components.

RAD 1400L420 / 9000 0837 11

12 RAD 1400L420 / 9000 0837

3.5.10 Dismantle the planetary carrier 65 73

RAD 1400L420 / 9000 0837 13

3.6.3 Assemble the bearing flange 18 90

14 RAD 1400L420 / 9000 0837

3.1 General repair instructions

RAD 1400L420 / 9000 0837 15

3.2 Instructions for the handling and installation for

Fig. 1 Shaft lip seal

1 Lip seal 3 Outer jacket

16 RAD 1400L420 / 9000 0837

3.2.1 Cleaning and Deburring

Fig. 2 Spray on detergent

u Apply suitable detergent.

RAD 1400L420 / 9000 0837 17

Fig. 3 Spray on oil

18 RAD 1400L420 / 9000 0837

3.2.3 Mounting of the shaft lip seals with fit-up aid

Fig. 4 Fit-up aid

u Clean fit-up aid.

RAD 1400L420 / 9000 0837 19

Fig. 5 Installation position of the shaft lip seal

u Fit the shaft lip seal on the fit-up aid.

Fig. 6 Sealing compound Loctite 510

u Apply LOCTITE 510 at outer diameter of the shaft lip seal.

20 RAD 1400L420 / 9000 0837

Fig. 7 Installation of the shaft lip seal