Example-OMI EN NMBY Pinjoint M

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Type: NM..BY
Machine no.:
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Commission:
Date of release: 30.04.2021
Reference: ExampleOMI
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Operating and maintenance instructions

Original Instructions
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NETZSCH Pumps & Systems - Solutions you can trust ■

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The NETZSCH Group is a mid-sized, family-owned German company engaging in the
manufacture of machinery and instrumentation with worldwide production, sales, and
service branches.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and Pumps &
Systems – provide tailored solutions for highest-level needs. Over 3,400 employees at
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210 sales and production centers in 35 countries across the globe guarantee that expert
service is never far from our customers.
The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing cavity
pumps, TORNADO® rotary lobe pumps, NOTOS® multiple screw pumps, macerators/
grinders, dosing technology and equipment custom built and challenging solutions for
different applications on a global basis.
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© NETZSCH Pumpen & Systeme GmbH - Subject to technical changes.

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NETZSCH Pumpen & Systeme GmbH

Geretsrieder Str. 1
84478 Waldkraiburg, Germany
Tel.: +49 - (0) 8638 - 63 0
Fax: +49 - (0) 8638 - 67 999
E-mail: info.nps@netzsch.com www.netzsch-pumpen.de
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TABLE OF CONTENTS 0.0
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1 Safety precautions 1.0
2 Description 2.0
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3 Packing, transportation, storage 3.0
4 Installation instructions 4.0
5 Start-up 5.0
6 Temporary shutdown 6.0
7 Maintenance 7.0
8 Trouble-shooting and remedying 8.0

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9 Dismantling and reassembling the housing 9.0
10 Dismantling and assembly of the rotating parts 10.0
11 Dismantling and assembly of the connecting shaft 11.0
12 Dismantling and assembly of the shaft sealing 12.0
13 Dismantling and assembly of special units 13.0
14 Recommended stock of wear parts 14.0

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15 Spare parts list, sectional drawings, data sheet 15.0
16 Contacts 16.0
17 Certificates / Annexes 17.0
issued: 02.03.2018 Revision: 10 text no.

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Important Note
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These Operating and Maintenance Instructions are to familiarise the user/operator
with the machine and the use of the machine.
This Instruction Manual:
• is only valid for this machine (see Machine Number and Order Confirmation
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Number)
• contains important information on how to operate the machine safely, properly and
efficiently. Observing these instructions will help to avoid danger, to reduce repair
costs and downtimes and to increase the reliability and life of the machine
• must be read and applied by any person responsible for carrying out work with and
on the machine, such as:
- operation (including setting up, troubleshooting in the course of work, disposal of
production waste, fuels and consumables)
- maintenance (including service, inspection and repair)
- transport
• must always be available wherever the machine is in use
• shall be completed by the user or their authorized personnel to comply with
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national requirements for the prevention of accidents and protection of the
environment
In addition to these operating instructions and the mandatory rules and regulations for
accident prevention and environmental protection in the country and place of use of
the machine, the generally recognized rules for safe and proper working of machinery
must also be observed.
!
The illustrations in these instructions may not always correspond exactly to the
present machine. But they describe correctly the basic structure and the sequence of
work steps.
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1 SAFETY PRECAUTIONS 1.0
1 Safety Instructions
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This manual contains basic instructions which must be observed when installing,
operating and servicing the machine / equipment. It is essential therefore for the user
/ installer or responsible technician to read the manual thoroughly prior to installation
and operation.
A copy of the manual must always be at hand where the machine / equipment is
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being used. In addition to the general safety instructions listed in this main section on
safety, it is necessary to observe the special safety rules included in other sections of
the manual, eg. for private use.
1.1 Safety Signs

The signs below are printed in the manual as general hazard / danger symbols to
mark those safety instructions whose non-observance can result in danger to
personnel or to the machine / equipment. These signs are:
Danger to general public

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Risk of electric shock
Risk of injury from machinery
Danger from suspended loads

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Damage to machinery
Risk of injury to eyes: goggles required.

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1.0R
1 SAFETY PRECAUTIONS
Warning plates located directly on the pump/equipment showing for example
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- the correct direction of rotation
- the fluid connections
must always be observed and kept completely legible.
1.2 Personnel qualification
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1.2.1 Specialist mechanic
Specialist mechanics are trained to carry out installation, inspection, maintenance
and repair work on hydraulic and mechanical machines and systems. They are able
to read and assess manuals and technical specifications and to use these to ensure
work is carried out properly.
Specialist mechanics are specially trained for the work environment in which they
work and know the relevant standards and regulations. They are trained for handling
the product and can execute the assigned tasks reliably and without damaging the
product. They also have knowledge in pneumatics and hydraulics enabling them to
assess and avert hazards from pneumatic and hydraulic systems and the reactions of
the system.
Specialist mechanics are informed about the hazards of the medium to be pumped
and about the defined conduct for preventing these hazards.
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The area of application may make it necessary for them to have additional knowledge
about working in explosive atmospheres and the use of special tools.
1.2.2 Specialist electricians

Specialist electricians are trained to carry out installation, inspection, maintenance
and repair work on electrical installations. They are able to read and assess manuals,
circuit diagrams and technical specifications and to use them to ensure work is
carried out properly.
Specialist electricians are specially trained for the work environment in which they
work and know the relevant standards and regulations.
about working in the Ex area and the use of special tools.
1.2.3 Specialist transportation staff

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Specialist transportation staff are trained to carry out transportation work using
cranes or forklifts. They are capable of selecting appropriate sling gear in accordance
with the transport requirements and of using it properly. In terms of transport using
forklifts, specialist transportation staff are trained on the equipment and are capable
of driving them.
Specialist transportation staff are specially trained for the work environment in which
they work and know the relevant regulations.
about working in the Ex area and the use of special tools and aids.
text no. issued: 15.03.2019 Revision: 6

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1.2.4 Instructed specialist personnel
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Thanks to their specialist training, knowledge and experience, as well as their
knowledge of the relevant standards and regulations, specialist staff are able to carry
out the work assigned to them, along with identifying possible risks independently
and avoiding hazards.
The specialist staff who have received instruction are trained for the machine
described in this manual and can carry out the assigned tasks involving maintenance
and troubleshooting safely and without any material damage.
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1.3 Dangers arising from non-observance of the safety
instructions
Non-observance of the safety instructions may endanger persons and the
environment and may damage the machine.
Non-observance of the safety instructions may lead to loss of any claims for
damages.
Specifically, non-observance may, for example, have the following consequences:
- Hazard to persons from electrical, mechanical and chemical influences.
- Hazard to the environment from leakages of hazardous materials.
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- Loss of important functions of the machine.
- Failure of prescribed maintenance and repair methods.
1.4 Safety instructions for the user / operator

▲ If there is a risk of danger from any hot or cold machine component, the user must
fit protective guards to prevent such components from being touched (according
to Standard EN ISO 13732-1).
▲ Protective guards fitted to prevent contact with moving parts (eg. couplings) must
be in position when the machine is in use.
▲ Leakages (eg. from a shaft seals) of hazardous materials (eg. explosive, toxic, hot
material, etc.) must be discharged and disposed of in such a way that neither
personnel nor the environment are placed at risk. Legal directives must be
observed.
▲ All possible danger from electricity must be eliminated (eg. refer to the regulations
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in force of your local power supply company).
- The operator must carry out a risk assessment of the workstations at the machine in
his area of responsibility and issue operating instructions on the basis of the
assessment.
- The operator must name a person who is responsible for operating the machine
safely and coordinating all work at the machine.

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- Personnel must:
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- observe all industrial safety regulations and operating instructions
- perform their tasks properly
- read and understand the operating instructions
- use personal protection gear
- Personal protection gear consists of:
- Industrial safety clothing
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- Safety shoes
- Safety gloves
- For overhead installation: Industrial hard hat
- The operator must provide this personal protection gear. The operating conditions
of the machine must be observed in this regard (e.g. operating temperature and
hazardous media) (→ data sheet - Chapter 15). The operator must also issue
operating instructions on how to use the personal protection gear, provide regular
documented training for personnel and ensure that instructions are observed.
- The operator must attach mandatory signs to the machine or in the vicinity of the
machine in a clearly visible location and in a clearly legible condition.
- The operator must inform the personnel of the hazards associated with the
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conveyor medium and the means of protection.
1.5 Safety instructions for maintenance, inspection and

installation
- The operator must ensure that all maintenance, inspection and installation work is
performed by authorised and qualified personnel, who have understood the
operating instructions and are trained appropriately.
- Work on the machine may only be performed when the machine is at a standstill
and the power supply has been switched off and secured against being switched
on again (e.g. by removing the fuse or attaching a padlock to the main switch).
- The machine must be depressurised and emptied. The procedure described in the
operating instructions to bring the machine to a standstill must be observed in all
cases (→ Chapter 6).
- Let the machine cool to below 50 °C/warm to above 0° C, or wear personal
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protection gear (→ Chapter 1.4).

- Media and lubricants that escape during maintenance must be wiped off
immediately and disposed of in accordance with environmental regulations. Wear
slip-resistant shoes!
- All safety and protection equipment must be reattached or reactivated and tested
immediately after maintenance work has been completed.
- The actions listed in the step "Start-up" (→ Chapter 5) must be followed before
restarting.

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- Because the required time intervals for cleaning and maintenance work depend
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very heavily on the conveyor medium and the other operating conditions, it is not
possible in most cases to give fixed intervals.
The required intervals for cleaning and maintenance must be
determined and laid down by the operator in operation.
1.6 Unauthorised modifications, use of original parts
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- Modification or changes to the machine are only permissible upon consultation
and with the written agreement of NETZSCH.
- For reasons of operating and equipment safety, the supplied machines may only
be operated with original spare parts and accessories and auxiliary materials
authorised by NETZSCH in accordance with NETZSCH specifications.
- Any warranty is void if other parts or materials are used!
1.7 Specified use, improper application

This machine is solely for the purposes of conveying the conveyor media, referred to
the data sheet (→ Chapter 15) and under the operating conditions which are also
described there.
Any usage which goes above and beyond this must be agreed with NETZSCH in all
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cases and shall only be permitted following written approval from NETZSCH.
The operational safety of the supplier machine is only guaranteed if it is used for its
specified purpose.
This machine has been designed on the basis of defined operating conditions. The
limit values for the operating conditions are specified on the data sheet (→ Chapter
15) and must be observed in all cases.
As a result of the application of current EU law in the field of system operator's liability
and the associated issues surrounding permission to operate a system, we would like
to draw your attention to a requirement for operation that is mandatory for our
products:
Spare parts and expendable parts from other manufacturers are not
authorised for use in our products and breach the operating
instructions delivered to you with the product.
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Using spare parts from other manufacturers may have a negative

impact on operating safety and safety at work. Any use of our
products with spare parts from other manufacturers is not
permitted.
In the event that products are used with spare parts from other
manufacturers, any consequences for the operating licence of your
overall facility and any consequences under liability law shall be
your sole responsibility.

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1.8 Specific points for the use of a NEMO® pump
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A NEMO® pump must be used for the purpose only for which it was sold.
If you change or wish to change the process medium, you must check with either the
supplier or manufacturer that the pump is suitable for the new medium. This is
especially important with aggressive, poisonous or otherwise hazardous substances.
Pump criteria include:
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1. Compatibility with the pumped media
2. Suitability for seal design / material, especially the shaft seal
3. Resistance to pressure and temperature of the media
The NEMO® pump is a positive displacement pump and as such is able to

generate pressures that exceed the pumps design limit.
A blockage or the chance closure of a valve in the discharge line can cause a
pressure rise manifold as high as can be tolerated by the installation.
This can result in the bursting of pipes, which must be avoided especially in the case
of dangerous media.
Corresponding safety equipment must therefore be installed, for example an
emergency stop button, a pressure relief valve with return pipe or a bursting disc.
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During maintenance and repair work on the pump please note the following:
1. Ensure that the pump drive can not be turned on without authorization
2. When opening the pump follow the instructions for handling the medium (eg.
protective clothing, no smoking etc)
3. Before putting the pump back into operation ensure that all guards and other
safety devices (eg. drive–belt protection, coupling protection) are properly re–
installed
Always consider and observe your safety during operation,

maintenance and installation of the machine. Please adhere to the
EC-Directive for Machinery including national regulations and
follow the European Standard EN ISO 12100-1 with the accident
prevention rules laid down by the trade unions and other
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appropriate technical institutions.

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1.9 Notes on inspection and repair
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The statutory regulations on safety at work, accident prevention regulations and
environmental protection regulations oblige all commercial undertakings to protect
their employees, persons and the environment from the negative effects of handling
hazardous materials.
Important:
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Machines and their parts may only be inspected / repaired if the ”Safety
clearance certificate (Technical Declaration)” has been filled in correctly
and fully by authorised and qualified personnel and is available.
The ”Safety clearance certificate (Technical Declaration)” can be
downloaded from our website at: ”https://pumpen.netzsch.com/” or
please contact our service team
(→ Chapter 16 - Contacts).
If special safety precautions are required when emptying and cleaning the machine,
the necessary information must be provided in the certificate.
The ”Safety clearance certificate (Technical Declaration)” is part of the
inspection/repair order and must always be filled in and signed when NETZSCH is to
carry out inspection/repair. However, the reserved right of NETZSCH to reject this
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order remains unaffected.
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1.10 Instructions concerning explosion protection
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The instructions below are to be considered and kept to when using
pumps in potentially explosive areas in order to guarantee durable
explosion protection of the pumps and avoid any danger of ignition.
Permissible area of application, in accordance with Directive
2014/34/EU (ATEX):
→ ATEX declaration of conformity (→ Chapter 17 - Certificates /
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Annexes).
It has to be taken into account that in case of aggregates the
components (e.g. gears, couplings) mounted on the pump must
comply with the directive 2014/34/EU as well. The relevant
documentation concerning these components has to be considered.
The application area of aggregates is determined by the application
area of the mounted component with the lowest approval and thus
may deviate from the allowed application area of the pump.
max. surface temperature max. temperature of the

Temperature category
for dust conveying product
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T4 130 °C 100 °C
T3 195 °C 165 °C
T2 295 °C 265 °C
T1 445 °C 415 °C
The declaration of conformity, as defined by the ATEX directive

2014/34/EU, will become invalid if spare parts other than the ones
manufactured or approved by NETZSCH are used.
The manufacturer's warranty, as granted in the ordering documents, will also become
invalid, because the safety of operator and/or machine can no longer be guaranteed.
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The maximum conveying product temperatures apply when mechanical seals of

Messrs. Burgmann with carbide - carbide and carbide - carbon as sliding
material combinations are used.
In the case of other manufacturers or other sliding material combinations it is
necessary to consult the manufacturer.

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1. Assembly and repair in potentially explosive areas
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When performing assembly and repair work, it has to be seen to that no danger of
ignition arises especially during heating up the pump parts. This means e.g. heating
up by explosion-proof heating devices or exclusively in non-explosive areas. The
temperature of the heated part and the ignition temperature of the materials which
cause the danger of explosion have to be considered.
2. Dry-running protection
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Under no circumstances is the pump to run dry. The pump is to be equipped with an
appropriate dry-running protection device.
The device for dry-running protection should be self-regulating.
This means that this device can give alarm signals and/or switch off the pump also in
case of failures in its own control system.
3. Overpressure protection
The pump must not be loaded over the maximum allowable pressure. The pump is to
be equipped with an appropriate overpressure protection device. The pump must not
convey against a closed slide valve.
The overpressure protection device should be self-regulating.
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4. Drives
The drives must be adjusted to the performance of each pump. In the case of a
blocking of the pump, the drives must be turned off automatically by means of a
motor protection unit.
5. Potential equalization
All conductive parts of the pump are to be integrated in the potential equalization of
the pumping set unless the conductive connection to the ground potential is
guaranteed by the drive or connecting shafts or otherwise.
6. Stator
The stator is to be regularly checked for wear.
When the allowable wear limit is reached, the stator is to be replaced. Before
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exchanging the conveying product, the pump operator has to consult the
manufacturer concerning the durability of the stator unless the stator has already
been confirmed for the intended application.
Inspection and maintenance interval of the stator:
- in the case of an operating time of > 16 h/day, at least twice a year
- in the case of an operating time of < 16 h/day, at least once a year.

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7. Joints / joint lubrication
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The sealing and the lubrication of the joints are to be regularly checked. If necessary,
the seals and the lubricants are to be replaced.
Inspection and maintenance interval of the joints:
- in the case of an operating time of > 16 h/day, at least twice a year
- in the case of an operating time of < 16 h/day, at least once a year.
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8. Inspection after initial startup
The aspects relevant for ensuring the explosion protection (such as lubrication and
wear check) are to be checked six months after the initial startup of the pump at the
latest.
9. Materials
Although being allowed as material for the pumps, aluminum should be avoided in
potentially explosive areas.
The pumps may only be used if, under the particular operating conditions, the
materials are resistant to mechanical and/or chemical influences or corrosion such
that the explosion protection will be maintained.
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10. Gland
If a gland packing is applied it has to be observed that the permitted temperature
corresponding to the temperature category is not exceeded. Recommendation: fasten
the screws of the stuffing box gland only with low torque (approx. 5 Nm).
11. Dust layer

No dust layer of more than 5 mm is allowed on the pumps. Rotating parts (like drive
shaft, bearing carrier and drive stool of paddle agitators) must not run in a dust layer.
In respect of this the pumps have to be controlled at regular intervals and if
necessary the dust has to be removed.
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PAGE
2 DESCRIPTION AND GENERAL DATA 2.0
2 Description and General Data
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2.1 Description
Rotorposition
The NEMO® pump is a progressing cavity
pump. S
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The main components which determine the 0°/360°
system discovered by Professor René Moineau
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are a rotating part, called the rotor (R) and a
static part, called the stator (S).
The rotor is a helical screw with an extremely
large pitch, large thread depth and small centre
diameter with round cross-section for ½-
geometry and elliptical cross-section for
⅔-geometry. The stator has a two start or resp. 90°
3 start thread and is double or resp. 1.5 the
pitch length of the rotor. This provides space
for the medium between the rotor and stator.
When the rotor turns round inside the stator
the medium moves continuously from the inlet
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to the outlet.
The universal NEMO® pump system unifies
many positive characteristics of other pump
180°
types:
▲ Like centrifugal pumps NEMO® pumps have
no suction or pressure valves, but do have a
stable flow rate in proportion to the number
of revolutions.
▲ Like piston pumps NEMO® pumps have a
suction capability of up to 8.5 m vacuum
metric. 270°
▲ Like membrane and peristaltic pumps the
NEMO® pump can transport every type of
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inhomogenous, gaseous and abrasive

media, as well as those that are not of a
liquid consistency or contain solids and/or
fibrous material.
▲ Like gear pumps and screw pumps the Length and cross-sections through the rotor
NEMO® pump is capable of coping with high and stator with ½-geometry during a
medium viscosities. rotation.
▲ Like piston, membrane, gear or screw
pumps the NEMO® pump can perform
dosing operations.

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2 DESCRIPTION AND GENERAL DATA
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½-geometry
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⅔-geometry
Length and cross-sections through the stator with rotor with reduced stator wall
thickness
2.2 General Data

Noise emissions:
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The maximum permitted noise emission level at a work place is ≤ 70 dB (A).
The noise level was measured in accordance with DIN Standard 45635-24-01-KL2.
Noises generated by the drive and pipes are not included in the above emission value.
A prerequisite for the noise emission level of ≤ 70 dB (A) is that the pump is operated
in a cavity free regime and is bolted to a concrete base.
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3 PACKAGING, TRANSPORTATION, PAGE
STORAGE 3.0
3 Packaging, Transportation, Storage
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3.1 Packaging and Transportation
NEMO® pumps are shipped in railroad containers or crates unless the customer
specifies otherwise.
The packings are labelled and symbols give the handling instructions in accordance
with DIN 55402.
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On receipt check for any transport damages.
Transport damages should be reported to the transporter immediately.
The pumps should be transported as closely as possible to the location of installation
and only there should they be uncrated.
Uncrated horizontal pumps should be lifted by using a shackle which can be attached
to the baseplate. The bolt holes of the frame or the lifting lugs attached to the
baseplate could be used as shown on the installation drawing.
Vertical pumps should be lifted by using the bolt down holes, lifting lugs or shackles
attached to the baseplate. This is shown on the installation drawing. For most
applications, the drive is mounted on top of the pump.
Be careful when lifting top heavy pumps. The centre of gravity may be above the
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points where the lifting gear is attached to. If the case, secure additionally against
tipping over!
Vertical pumps should not be deposited unless they are secured vertically. Hazards
of tipping!
Deposit only in horizontal position.
It is essential to avoid that the total pump unit be suspended with eye bolts of the
motor or gear box. These eye bolts should be used for lifting the motor and/or the
gear box only.
The local accident prevention rules relating to lifting accessories for
the lifting of loads must be strictly adhered to.
Because of the variety of possible pump designs and applications, only general
instructions can be given here. These should be good enough for experienced
assemblymen or transportation experts.
When in doubt, please ask for detailed information on the pump unit concerned.
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When moving the pump or unit on wheels strictly attend to the following:
■ Pad lock the motor drive and secure against unintended starting up.
■ Move the pump unit carefully and slowly, especially where the ground is uneven.
Hazards of tipping!

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PAGE 3 PACKAGING, TRANSPORTATION,
3.0R STORAGE
■ Ensure a stable position of the pump or unit at the operating /storage place and
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secure it by actuating all clamping devices on all the wheels or rollers against
voluntary moving away.
■ Where fitted loosely, carefully watch the pipe bends when pumping. Power of
repulsion!
■ Where necessary, secure the pump unit additionally with support blocks.
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NETZSCH undertakes to take back any clean and fully emptied transport packaging
! free of charge, based on section 15 of the German Packaging Act (VerpackG).

The packaging chips are made of polystyrene.
3.2 Storage
The pumps are only preserved for transport and short term storage unless specified
otherwise.
In cases of long term storage the pumps should be handled as follows until
installation:
▲ Stator:
If the pump is not to be used immediately, then the elastomer along the contact line
between rotor and stator may become permanently distorted (compression-set). This
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will increase the break away torque.
Therefore, the stator should be removed and kept separately.
Standard DIN 7716 summarizes detailed information on the storage of rubber
products, extracts from which are stated here.
The following applies for a storage period of up to six months.
General:
Most rubber products may change their physical properties under unfavourable
conditions or if treated improperly, which will result in a shorter lifetime. They can
become unsuitable for use through excessive hardening, ageing, degeneration or
permanent deformation, or because of blistering, cracking or other damage appearing
on the surfaces.
These changes may occur under the influence of oxygen, ozone, heat, light, humidity,
solvents or because of storing the products under load.
If stored and treated properly, rubber products will retain their properties even during
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long term storage (some years), with little change. However this does not apply to
uncured rubber compounds.
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3 PACKAGING, TRANSPORTATION, PAGE
STORAGE 3.1
Store room:
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- The environment in which rubber products are being kept must be cool, dry, free of
dust and naturally ventilated.
- Rubber products must not be stored in the open, not even in an area sheltered
from the weather.
- Rubber products should be stored at temperatures above minus 10 °C and not
more than plus 15 °C. Store rooms should not be damp and there should be no
condensation.
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- Rubber products should be stored in an environment offering a relative humidity
under 65 %.
- Rubber products must be protected against light, particularly direct sunlight or high
UV artificial.
- Rubber products should be kept away from forced ventilation and draughts; under
these conditions they should be wrapped.
- As ozone is very aggressive and harmful to rubber products they should not be
stored in the same room with equipment likely to produce ozone, e.g. electric
motors or other equipment which could electrically discharge or cause sparks.
- Rubber products should not be stored together with solvents, oil, grease,
lubricants or any chemicals.
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▲ Rotor:
Please support with wooden blocks and cover up against harm from mechanical
impact.
Rotors that are not made of stainless steel:
coat the surfaces with protective grease to avoid rusting.
▲ Shaft Sealing by packing gland:

Remove the gland and coat the exposed shaft surface with grease.
▲ Parts in stainless steel:

No grease coating necessary.
▲ Other, non-coated parts:

Protect with grease.
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▲ Drives:
Adhere to the manufacturer's instructions.
▲ Mechanical seals:
Adhere to the manufacturer's instructions.
NOTICE!
Cohesion of sliding surfaces.
If mechanical seals are stored for a longer period, the sliding surfaces may cohere
permanently to each other.
■ Rotate the sliding surfaces of the mechanical seals at least 360° counter to each
other every two months.

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4 INSTALLATION INSTRUCTIONS 4.0
4 Mounting and Installation
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If the NEMO® pump was stored and the rotor grease protected:
Remove the grease before installing the stator. Clean the rotor
thoroughly in order to avoid unsuitability of the grease with the
stator material and the pumping medium.
Screw the pump at all fixing points (bearing housing / drive stool,
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end stud, support feet) using all fixing bores securely down to the
sub-structure (ground plate, machine frame, foundation etc.).
4.1 Direction of rotation

The direction of rotation of the pump is given on the model plate and in the order
confirmation. The direction of delivery of the NEMO® pump is a function of the
direction of rotation.
Changes must be agreed upon and confirmed by the supplier.
4.2 Pressure
If not explicitly confirmed otherwise in the order confirmation, the maximum
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permissible pressure (e.g. when turning clockwise) inside the pump
housing (A):
- for models with pump housing of cast iron 6 bar
- for models with welded pump housing 10 bar
The maximum permissible pressures inside the end connection (B) is

a function of the design applied for connections:
- with flange: maximum nominal pressure (e.g. PN 16).
- with threaded internal socket: maximum 25 bar.
- with DIN 11851 "dairy" thread up to DN 100 for one or two stage pumps: max. 12
bar, for multi stage pumps: max. 25 bar.
- for other versions: maximum permissible pressure of the socket connection, but
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not more than 6 bar per pump stage, depending on the stator installed.
4.3 Piping system

■ Arrange suction and pressure pipes so that when the pump is not running, the
medium is still present before and after the pump.
Sufficient media should remain inside in order to lubricate the pump during restart.

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PAGE
4.0R
4 INSTALLATION INSTRUCTIONS
▲ The installation of a removable distance piece between the end connection (B) and
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the pipe work is recommended in order to make the dismantling of the stator easy.
The distance piece (see sketch) needs to have a minimum "ABL" disassembly length.
B A
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ABL
The values of „ABL“ are shown in the table below, depending on the pump size and
the number of stages.
Disassembly length ABL in mm:
Pump- Number of stages

size 1 *) 2 3 4 6 8 10 12
015 90 160 230 310 460 610 770 920
021 130 230 340 450 670 880 1100 1310
031 170 310 450 590 880 1160 1440 1730
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038 230 430 630 830 1230 1630 2030 2430
045 270 500 730 960 1430 1890 2350 2820
053 320 600 880 1170 1730 2290 2860 3420
063 370 690 1010 1330 1980 2620 3270 3910
076 420 800 1170 1540 2280 3030 3770 4520
090 500 950 1390 1840 2720 3610 4500 -
105 630 1180 1740 2300 3410 4520 - -
125 740 1400 2060 2720 4040 - - -
148 890 1680 2470 3260 - - - -
180 1020 1910 - - - - - -
EX
*) for one stage pumps with L or P geometry the ABL values of 2 stage pumps are
valid
The disassembly length "ABL" is also shown in the arrangement drawings in
accordance with our Standard QSH V - TB 01 - 002.

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4 INSTALLATION INSTRUCTIONS 4.1
■ Clean the pipe work and rinse thoroughly before installing the pump.
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■ Connect the pipe work ensuring that no external stress attacks the pump body.
The installation of compensators between the pump and the pipework is
recommended:
- No risk of damage to the pump housing from pipelines "resting" on the pump.
- No risk of damage to the pump housing through vibrating pipelines.
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4.4 Shaft sealing
Where applicable, ensure that adequate supply lines for the buffer, flushing or
quenching fluid for the shaft seals are connected before the pump is put into
operation. For more details see Section 7.4!
4.5 Electrical connection

All work relating to electricity shall only be made by authorized and qualified
personnel and it should be in compliance with the requirements of the relevant
national regulations!
In particular for control systems should the latest version of the EC-Directive for
Machinery, Annex I, Section 1.2 Controls be carefully observed!
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Note for frequency converter operation:
It is absolutely necessary to connect the PTC-resistors of the drive in case of
frequency converter operation to protect the drive against overheating.
Note for degree of protection:
The drive and all other electrical components must be at least in IP 22 degree of
protection.
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PAGE
5 START-UP 5.0
5 Start-up
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The NEMO® pump design requires strict attention to the following:
Never run the NEMO® pump dry!

A few rotations in dry condition will damage the stator!
PL
■ Before starting up for the first time, fill the pump with medium. In the case of high
viscosity media fill with a liquid.
Pump priming is vital to ensure lubrication of the rubber stator. Fill the piping on the
pump suction side. In anti-clockwise rotation only: Fill the pump housing.
The NEMO® pump is a progressing cavity pump which can produce

pressures that may cause the bursting of vessels or pipes.
The power transmission train (shaft, coupling rod, joints, rotor) of

the pump may be overloaded thus resulting in damage or breakage.
Also the pump housing parts with their connections may be

overloaded and break. There is a table in Section 4 of these
Maintenance and Operating Instructions showing the pressure
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resistance of the pump housing parts.
Never run the pump against a closed inlet or outlet valve!
EX
■ Open the gate valves/valves (1) and (2) before

switching on.

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PAGE
5.0R
5 START-UP
■ Before the initial start-up, fill the pump with the
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conveyor medium or another compatible medium.
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■ If necessary, fill the pump externally.
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■ Switch the pump on and check the direction of
rotation.
If the direction of rotation corresponds to the
specification on the name plate (1), this also means
the required direction of delivery is provided.
! Observe the alignment of the nameplate (1)

(→ Chapter 2.5)!
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5 START-UP 5.1
If the direction of rotation does not
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correspond to the specification on the name plate
(1), the direction of delivery is incorrect. Then:
■ Switch the pump off.

■ Change the direction of rotation of the drive
(specialist electrician!).
PL
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EX

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PAGE
5.1R
5 START-UP
5.1 NEMO® pumps supplied for Food duties
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When a pump has been supplied for a food application it is important to ensure that
the pump is clean prior to initial pump operation.
The cleaning of the pump, before use on food, can be executed in two ways:
A) by dismantling the pump components and manual cleaning of these parts using
suitable detergents. No dirt contamination must enter anew during re-assembly.
B) By applying a CIP (Cleaning In Place) procedure provided the type and execution
PL
of the pump suit such a procedure.
A clean in place treatment on the pump should be executed at the following times:
- When the pump is first commissioned for use.
- When any spare components are fitted into the wetted area of the pump.
- After operations, i.e. before a fairly long idleness of the pump.
- After longer idleness, before re–operation.
Many companies have their own CIP procedures which suit to their pumping media,
but if you are unsure that your CIP procedure is suitable for the pump supplied then
please contact NETZSCH.
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5.2 A typical CIP procedure
- Towns water pre-rinse to get out product left over inside the pump.
- 1-2 % water / volume Sodium Hydroxide for 10-20 minutes at 60-80 °C.
- Towns water for 5-10 mins.
- 1-1.5 % water / volume Nitric Acid for 5-10 mins at 50-70 °C.
- Towns water for 5-10 mins.
The flow rate of the rinsing liquids should not be lower than 1.5 m/s during CIP
procedure.
When under CIP treatment, the stator has to undergo thermal and chemical stress. It
is therefore important to ensure that the NEMO® pump is operating in STOP AND GO
function during CIP treatment which is:
- two to three starts with one to two rotations in the course of one minute.
EX
This will provide sufficient cleaning of the rotor / stator conveying cavities and it also
reduces the mechanical stress additionally put on the stator through deformation
work.

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PAGE
6 TEMPORARY SHUTDOWN 6.0
6 Temporary Shutdown
E
After stopping the pump empty and if necessary rinse it or resp. apply anti-freezing
agent if:
- the medium might freeze due to the temperature surrounding the pump. Especially
where there is a danger of frost if the pump is installed outside a building
- the medium tends to solidify or harden
PL
- the medium tends to glue up the shaft seal
Caution with biogas plants:

Pressure can build up in the plant when it is shut down!
You should therefore ensure that this pressure can escape.
6.1 Stator
When there is a shutdown of more than 6 months, the rotor can permanently deform
the stator at the contact surfaces (compression-set).
This will increase the break away torque.
For this reason, the stator should be removed (see Section 9), and stored in a cool,
dry place in air tight package to give protection against light and air (see also Section
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3.2).
6.2 Rotor
Remove ceramic rotors (please observe Section 10!) and store away, safe in the
original packing.
Support other rotors on wooden blocks and cover to protect them from mechanical
damage, after the stator has been removed.
Rotors not of stainless steels:
Protect the rotor surfaces against corrosion with protective grease.
Remove the grease before re–installing the stator and clean the rotor
thoroughly in order to avoid unsuitability of the grease with the
pumping medium or the stator material.
EX

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PAGE
6.0R
6 TEMPORARY SHUTDOWN
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PAGE
7 MAINTENANCE 7.0
7 Maintenance
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7.1 Pumps in General
■ The pumps should be regularly rinsed or cleaned if deposits of medium are likely to
build up (sedimentation).
PL
If the pump needs to be opened to do this, ensure that the pump and motor are
switched off and cannot be turned on accidently (eg. by removing the fuse).
Periodical standstill to allow for cleaning during operation depends on the medium
and type of operation.
▲ The pump can be cleaned:

- through the cleaning ports provided in the pump housing
- manually by dismantling the pump
AM
- automatically (CIP cleaning) for special housings with a flushing section (important
instructions for CIP procedures are given in Section 5 (START UP).
EX

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PAGE
7 MAINTENANCE 7.1
7.2 Lubrication
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The NEMO® pump does not require frequent lubrication.
■ Maintenance of the drive should be carried out according to the drive manufacturers
instructions.
Maintenance
PL
If you are not aware of any manufacturer's instructions and there are normal
conditions of use, every 5,000 operating hours, at the latest after every 2 years:
■ Strip down the drive unit.
■ Remove the bearings.
■ Clean all parts.
■ Renew the lubricant.
Special lubricants are often specified for mechanically controlled variable speed
drives.
It is therefore important to follow the drive manufacturers maintenance instructions.
Pump model with “mechanical seals” (sectional drawing W251.000):

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The lubricating should be done:
▲ when putting into operation
▲ after every 350 hours of operation
▲ before and after operation interruptions of 6 - 8 weeks
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7 MAINTENANCE 7.2
7.3 Lubricating the Pin Joints with SM-Pin Joint Seals
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■ It is advisable to change the oil and check the seals of the pin joints:
- when renewing worn joint parts
- when opening the pump for any reason.
The quantity of oil added per pin joint is

a function of the joint external diameter “D”:
PL
Joint external Joint basic size Quantity of oil
diameter
per joint
D [mm] Series Series [cm3]
(see sketch) NM N…
25 NM 003-011 - 1
28 NM 015 - 1,5
30 NM 021 N…015 2
40 NM 031 N…020 5
48 - N…025 11
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54 NM 038 N…030 15
65 NM 045 - 22
76 NM 053 N…040 36
83 NM 063 N…050 78
102 NM 076 N…060 165
125 NM 090 N…080 205
148 NM 105 N…100 450
162 NM 125 470
EX

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7.2R
7 MAINTENANCE
Lubricating Oil:
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Designation
Seal
Industrial application according to Permitted Product
material
DIN 51502
- ”Gearfood”
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CLP HC VS 460
Food and Beverage FPM
460 - “KLÜBER”
Industry only EPDM
KLÜBERSYNTH UH1 6-460 *)
Authorized for use
authorized under USDA H1
in foodstuffs
- ”Gearfood”
PA 460
- ”EP”
FPM CLP EP 460
NBR 460 - “SHELL”
Omala 460
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General Industry - “KLÜBER”
4UH1 460
- ”Gearfood”
CLP HC VS 460
EPDM
460 - “KLÜBER”
KLÜBERSYNTH UH1 6-460 *)
*) It is not quite harmless if swallowed in more than minor quantities.

EX
At a sudden break in a joint up to 470 ml of lubricating oil together with metal

rubbings may enter the pumping medium. It is therefore of essential importance to
regularly check the state of the joint seals and renew in time, if necessary.
If the pin joints operate without lubricating oil or seals, there will be no risk of
contaminating the medium with oil. This operation, however, results in a higher
amount of rubbed off metal parts through wear on the joints. These metal rubbings
will inevitably and continuously come into contact with the pumping medium.

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7 MAINTENANCE 7.3
7.4 Shaft Sealing through Single Mechanical Seal
E
There are various constructions of mechanical seals. Especially advantageous is the
use of standard mechanical seals according to EN 12756. These seals have
regardless of their brand the same fitting dimensions which makes them
interchangeable. Mechanical seals with a coil spring can only be used for pumps
which are run in one direction of rotation.
▲ The seal specification of a NEMO® pump is recorded on the order confirmation sheet.
PL
▲ Pumps fitted with direction dependent seals should never be run in the opposite
direction of the rotation arrow.
▲ If excessive leakages occur the spring tension and the seal surfaces should be
checked, and the seal be replaced, if necessary.
Single mechanical seals usually work without any additional equipment. Their
application range can be increased by operating them with a rinsing or cooling
system.
a) Rinsing, especially outside rinsing in accordance with ISO 5199, appendix E,
classification no. 08a or according to API 610, appendix D, plan 32.
Especially with media which are polluted by solids.
A clear rinse (1) is fed in near the area of the
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sliding surface. An additional throttle seal (2) can
be built in. This keeps the contaminated medium
(3) away from the seals (4) if:

- sufficient rinse (1) is added
- the pressure of the rinse (1) is greater than the
pressure of the medium (3).

b) Quench, in accordance with ISO 5199,
Appendix E, Plan Nos. 08, 09, 10 or 13 or API
610, Appendix D, Plan No. 62.
Quench is the designation commonly used in sealing engineering for an arrangement
that applies a non pressurized external fluid to the atmospheric side of a mechanical
seal. The quench is used when
EX
- a single mechanical seal will not work or only to a limited extent without auxiliary
measures or
- a double mechanical seal with pressurized buffer fluid is not necessary.

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7.3R
7 MAINTENANCE
Recommended for the following applications:
E
- Low temperature (danger of freezing)
- Operation in a vacuum (dry running)
- Media which must be isolated from the atmosphere (eg. due to build up of solid
deposits or because of less severe damage to the environment, like smell)
Leakages will be transportet away by the quenching liquid.
PL
In vacuum operation dry running of the seals is avoided.
No pressure higher than that of the pumped
medium in front of the mechanical seal is allowed
to build up in the quenching area (1) behind the
mechanical seal. Otherwise the counter ring will - !
be pushed out of the housing. Free discharge from
(2) is necessary!
Closing off the quenching area from the
atmosphere can be done in three ways:
1. In the case that high emission levels can be
tolerated:
AM
Through a throttle bush (4). Cooling liquid not
permanently used, only released from time to time.
2. In the case that medium emission levels can be tolerated:
By a radial shaft seal ring (3). Permanent radial shaft seal lubrication through
quenching liquid is necessary.
3. In the case that low emission levels can be tolerated:
By installing an additional single mechanical seal. This results in forming a double
mechanical seal in tandem arrangement. Permanent mechanical seal lubrication
on the atmospheric side through quenching liquid is necessary.
For procedures 2 and 3 requiring permanent quench, the supply of quenching liquid
can be performed in two ways:
1. Feeding in via a supply line over a throttle / check valve, and having an outlet from
the seal quench area.
EX
2. Feeding in through a tank, which should be arranged maximum one meter above
the seal, and having a drain valve from the seal quench area. The level mark in
the tank must always show and the filling be half way on the sight glass. Control
intervals should be determined by the user.
The quenching liquid should be changed and the quenching area should be cleaned
periodically.
Background: there is an exchange of media between quenching liquid and the
pumped media. If you have a sticky pumped media the rising concentration of this
media within the quenching liquid might cause the mechanical seal to stick together.
By the time impurities of the media might settle in the quenching area.

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7 MAINTENANCE 7.4
c) Top lubrication
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Attention: For vertically installed pumps
with overhead drive as type BT/NT:
On initial start-up the mechanical seal has not come
in contact with the medium. It runs therefore dry for
a short period of time until the air is displaced from
the pump housing. 1
PL
■ On first start-up and if stood idle for longer periods
lubricate the mechanical seal before switching on 2
the pump.
■ Apply water, glycerine or oil depending on their
compatibility with the pumping medium and the
elastomer of the mechanical seal.
■ Fill the gap between the connecting shaft (1) and the
mechanical seal (2) or mechanical seal housing (3).
3
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8 TROUBLE-SHOOTING AND PAGE
REMEDYING 8.0
8 Trouble-shooting and remedying
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8.1 Trouble chart
The chart overleaf lists possible problems as
- the type
- the likely reason / cause
PL
- the remedy
▲ A problem may have various causes:

several boxes in the vertical column are marked with a cross
▲ A reason / cause may result in various problems:
several boxes in the horizontal column are marked with a cross
8.2 How do you trace the kind of problem to find the possible
cause?
- the column describing a possible problem shows one or several boxes marked
with a cross
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- on the corresponding lines you will find the possible reasons / cause and some
hints how to handle the problem
(Thus the actual cause of the problem can be narrowed down and eventually
detected.)
- if you find further cross-marked boxes on one of the lines and should there appear
corresponding problems as well, then the likely cause of the problem has been
detected
▲ The table helps in finding the root of the problem and will give you the remedy if it is
straight forward.
For more complicated problems the manufacturer has to be consulted.

EX

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PAGE 8 TROUBLE-SHOOTING AND
8.0R REMEDYING
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Possible Problems
The pumped medium is unstable
The pumped medium is too little
The pump is no longer sucking
The pump is no longer starting
The stator life time is too short

The rotor life time is too short
The pump is running loudly
The shaft seal is leaking

The drive is overloaded
The pressure is too low
The pump is stuck
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Possible Causes Remedy
Fill the pump up, then pump through manually using
In new pumps or stators:
x x the static friction is too great.
a suitable appliance; if necessary use glycerine as
lubricant in the stator.
The pump electrical equipment is not compatible Check order information. Examine electrical
x x x x with the electrical supply.. installation (possibly 2 phase operation).
Measure the pressure with a manometer and check
x x x x The pressure is too high. against order details. Reduce the pressure or
change the drive.
Remove foreign bodies and eliminate possible
x x x There are foreign bodies in the pump.
damage.
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The temperature of the liquid medium is too high, If the liquid medium temperature cannot be lowered,
x x x x x the stator is too ductile. use a reduced diameter rotor.
The stator has swollen, the elastomer is not Check whether the liquid medium agrees with the
x x x x compatible with the medium. order requirements. Possibly change stator material.
The solids content of the medium is too high and

x x x x leads to blockages.
Increase the liquid part of the medium.
The liquid medium sediments or hardens when left

x x x x x x to stand.
Clean the pump and rinse through after each run.
Increase the suction liquid level, prevent turbulance

x x x There is air in the suction pipe.
and air bubbles at the inlet.
x x x x The suction pipe is leaking. Check seals and tighten pipe connections.
Stuffing box: tighten or renew. Mechanical seal:

x x x x The shaft seal is leaking.
renew seals, eliminate solid deposits.
In the case of adjustable drives: increase the rpm. If

x x
EX
The rpm is too low.

necessary change the drive.
Pumpe (Stator) erst auf Betriebstemperatur
With reduced diameter rotors: operating
x x x temperature has not been reached.
erwärmen.Warm up the pump (stator) to operating
temperature first of all.
Decrease suction resistance, lower the temperature
The suction is too great or pressure too low
x x x x x x (cavitation).
of the liquid medium, install the pump at a lower
location.
Fill up the pump, provide for dry running protection,
x x x x x x The pump is running dry.
move the pipes.
x x x x The stator is worn out. Replace with a new stator.

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8 TROUBLE-SHOOTING AND PAGE
REMEDYING 8.1
Possible Problems
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The pumped medium is unstable
The pumped medium is too little
The pump is no longer sucking
The pump is no longer starting
The stator life time is too short

The rotor life time is too short
The pump is running loudly
The shaft seal is leaking

The drive is overloaded
The pressure is too low
The pump is stuck
PL
Possible Causes Remedy
Fit a new stator. Check the liquid medium agrees
x x x x x x The stator material is brittle. with order details; if necessary change the stator
material.
Change rotor, establish the cause. Wear and tear,
x x x x x The rotor is worn out. corrosion, cavitation; if necessary change to a
different material or coating.
Replace relevant parts, carefully reseal and
x The joints are worn out.
lubricate.
x x The pump and drive are not axially aligned. Re-align the unit.
x The elastic element of the coupling is worn out. Use a new connection and re-align the pump.
AM
Replace roller bearings, lubricate, reseal. At higher
x x The roller bearings are destroyed.
temperatures observe the lubricant and the bearings.
In the case of adjustable drives : lower the rpm. If

x The rpm is too high.
necessary change the drive.
Measure the viscosity and compare with order
x The viscosity is too high. details. If necessary adjust viscosity or change the
drive.
Measure specific weight and compare with order
x The specific weight of the medium is too high. details. If necessary adjust specific weight or change
the drive.
Service stuffing box according to page 7.4, if
x x The stuffing box is incorrectly tightened.
necessary renew worn shaft.
x The packing is not suited to the liquid medium. Replace fitted packing with another packing type.
x x Mechanical seal: rotation is incorrect. Change electrical connection.

EX
Mechanical seal: mechanical seal and mating ring

x have failed.
Replace relevant rings with new ones.
Replace elastomers. Check whether the liquid

Mechanical seal: elastomers damaged, swollen or
x brittle.
medium agrees with order details, if necessary
change material.

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9 DISMANTLING AND REASSEMBLING PAGE
THE HOUSING 9.0
9 Dismantling and reassembling the housing
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9.1 Disassembly and assembly of end connection, stator and
pump housing
The pump and the connecting pipe work must be emptied and cooled down!
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■ Loosen the connections to the piping on the suction side and on the discharge side.
9.1.1 Dismantling
■ Remove fastening screws (S) between support feet
(2035) and baseplate (G).
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■ Remove the nuts (3020) and the spring washers
(3015).
■ Pull the end connection (2005) and the support foot
(2035/1) with the washers (3070) off.
EX
■ Support the pump housing (2010) and the stator

(3005) with wooden blocks.
■ Loosen the nuts (3020), if available, and remove the
stator bolts (3010).
■ If available, remove the second support foot (2035/2)
and the disks (3070).

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PAGE 9 DISMANTLING AND REASSEMBLING
9.0R THE HOUSING
Exercise caution with pumps with hollow
E
rotors:
If the thickness of the wall has been worn through in
the wear areas, there may be conveyor medium
inside the rotor and this may leak out when pulling
off the stator or afterwards.
Take appropriate protective measures when
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handling hazardous conveyor media!
■ Remove the ring (2115) and the O-ring (8210) if
available.
■ Pull the stator (3005) off forwards.
(A stator pull-off device is available as a special
accessory.)
Instructions for disassembly and assembly of the iFD
stator (→ Section 9.2).
■ Loosen the screws (0565).
■ Remove the safety covers (0560) on the lantern
(0085).
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The figure shows a schematic example of a lantern
! (0085). While the actual design of the lantern (0085)

for this pump may differ, the procedure remains the
same.
■ Remove the nuts (2030) and the spring washers

(2025) and the fasteners (0561).
■ Pull the pump housing (2010) off forwards.
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THE HOUSING 9.1
9.1.2 Assembly
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Clean all accessible seals before assembly.
Do not grease them!
Unless otherwise indicated, the following tightening torques [Nm] apply to
screws:
Strength grade
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50 70 80 8.8 10.9 12.9
A2-70 A4-80
Threads A4-70
M5 1,7 3,5 4,7 4,8 7,1 8,3
M6 3 6 8 8,3 12 14
M8 7,1 16 22 20 30 50
M10 14 32 43 40 59 69
M12 24 56 75 69 100 120
M16 59 135 180 170 250 290
M20 114 280 370 340 490 570
M24 198 455 605 590 840 980
AM
M30 393 1050 1400 1200 1700 1950
■ Install in reverse order.

■ Pay attention to the installation orientation of the
stator (3005).
The funnel-shaped inlet side (E) of the stator bore
points:
- Towards the pump housing (2010) for anti-
clockwise rotation
- Towards the end connection (2005) for clockwise
rotation
when looking at the shaft end of the pump.
EX
▲ Elastomer stators (A) are fitted with integrated front-

side sealing profiles (D). They require no additional
flat seals for sealing towards the end connection
(2005) and the pump housing (2010).
▲ Solid stators (B) do not have integrated front-side
sealing profiles. Additional flat seals (8005) must be
fitted for sealing towards the end connection (2005)
and the pump housing (2010).

copy to: 09047-2/3
PAGE 9 DISMANTLING AND REASSEMBLING
9.1R THE HOUSING
During assembly, make sure that the O-ring (8015)
E
and – if a heating jacket (3025) is present – O-rings
(8030) are in prefect condition and are precisely
seated in their collets.
Do not overtighten the drain plug (2015) in the pump
housing (2010); otherwise its tapered thread may
break the pump housing (2010).
PL
Tightening torque approx. 40 - 50 Nm.
Before installing the spring washers

(2025) and nuts (2030):
■ Place the fasteners (0561) on the thread bolts
(2020).
The figure shows a schematic example of a lantern
! (0085). While the actual design of the lantern (0085)

for this pump may differ, the procedure remains the
same.
AM
When tightening the hex nuts (2030), a gap remains
between the lantern (0085) and the pump housing
(2010).
Do not try to close this gap by over-
tightening the nuts (2030)!
The lantern (0085) can break!
EX
Tightening torques for the nuts (2030):
Threads M6 M8 M10 M12 M16 M20 M24 M30
Tightening torque [Nm] 8 15 30 45 75 80 100 120

R 09047-2/3 copy to:
THE HOUSING 9.2
■ Install the safety covers (0560) on the lantern (0085)
E
with the screws (0565).
PL
Risk of crushing fingers when pushing the stator
(3005) onto the rotor (1999)!
Do not reach into the stator during this process!
■ Push the stator (3005) onto the rotor (1999) with a

turning motion.
■ Use an assembly device and glycerine as an anti-
seize agent.
AM
Bolting the end connection (2005):
■ Screw the nuts (3020/B) up to the end of the thread
■ Mount the primary plates (3070), the support foot
(2035/1), the secondary plates (3070), and the end
connection (2005), and bolt them down using spring
washers (3015) and nuts (3020/A).
■ Then bolt down the support foot (2035/1) using nuts
(3020/B).
EX

copy to: 09047-3/3
E
PL
AM
EX
9 DISMANTLING AND ASSEMBLY PAGE
OF THE PUMP HOUSING 9.A
9.2 Assembly and disassembly of the iFD-Stator®
E
iFD-Stator® - new stator technology
The iFD-Stator® (3005) is a patented design and
comprises the stator (3000), the stator housing
(3001) and the stator clamping sleeve (3002). 3000
The iFD-Stator® is maintenance free.

The stator (3000) is simply replaced when worn: the
PL
stator housing (3001) and clamping sleeve (3002) are
reused.
This reduces your purchasing quantities and creates 3002
less waste. This solution also means that the difficult
3001
disposal of composite materials is no longer an issue:
both to your advantage and that of the environment.
Recommendations for reordering the replacement stator (3000):

The replacement stator (3000) is simply ordered using the part number found on the
front page of your Operating and Maintenance Manual as well as on the pump
identification plate, together with the parts list reference no. 3000.
AM
iFD-Stator® replacement:
a powerful connection and easy to use
Step 1: Loosen the thru bolts
■ Support the pump housing (2010) and iFD-Stator®
(3005) with wooden blocks. 3010 2005
■ Loosen the nuts (3020) and remove the end stub
(2005).
■ Remove the thru bolts (3010).
2010 3020
®
Step 2: Remove the iFD-Stator (3005)
1999
■ Remove the complete iFD-Stator® (3005) from the
rotor (1999).
Tip:
EX
3005
Disassembly is made easier when the iFD-Stator®
(3005) is rotated as the same time as it is drawn off
the rotor

copy to: BR, EX, I, LOG, RC 09101-1/2
PAGE 9 DISMANTLING AND ASSEMBLY
9.B OF THE PUMP HOUSING
On the sleeve you will find icons as a reminder to clarify the following steps of the
E
procedure:
Step 3: Disassemble the stator housing (3001/3002)
PL
■ Evenly compress the stator housing (3001) across its diameter with, for example, a
pair of screw clamps or a vice until the clamping force exerted by the sleeve (3002) on
the stator housing (3001) is released.
■ Now remove the clamping sleeve (3002).
CAUTION!
Do not compress more than necessary otherwise the
clamping sleeve will jam.
Tip: 3002
If the clamping sleeve does not loosen immediately, it
can be freed with a light blow in the lengthwise
direction using a plastic hammer.
AM
■ Remove the clamps or vice compressing the housing.
3001
Step 4: Replace the stator (3000)

■ Slide the worn stator (3000) lengthwise out of the
stator housing (3001).
Clean all dirt and other deposits from the iFD-Stator®,
in particular from the contact surfaces between the
stator housing and the clamping sleeve and from the
inner surface of the stator housing.
CAUTION!
The contact surfaces between the stator and stator 3001
housing must be completely free of dirt and grease. 3000
EX
Dry the stator (3000) and the stator housing (3001) fully.
Tip:
Only apply grease to the contact area between the stator housing and clamping
sleeve before reassembling the stator and housing.
Do not lubricate the contact surfaces of the stator (3000) and stator housing
(3001).

R 09101-1/2 copy to: BR, EX, I, LOG, RC
OF THE PUMP HOUSING 9.C
■ Slide the new stator (3000) into the stator housing (3001) with the inlet cone
E
positioned towards the input side of the pump and the faces at either end
protruding equally.
Tip:
Inspect the rotor when replacing the stator.
We recommend replacing the rotor (1999) as soon as clear signs of wear appear
Our Service Team would be pleased to answer any further questions you may have.
PL
Step 5: Assemble the iFD-Stator® (3005)
■ To assemble the stator clamping sleeve (3002),
reclamp the stator housing (3001) across its diameter
and slightly compress the housing.
CAUTION! 3002
Only compress the housing until the the clamping
sleeve can be easily slid onto the housing.
AM
■ Close the housing (3001) by sliding the clamping
sleeve (3002) over the housing guides - note that it
3001
should not be necessary to use force to do this.
Tip:
It is recommended that the clamping sleeve, which is shorter than the housing, is slid
on until it is sitting centrally on the housing.
■ Finally, release the housing from the clamps or vice.
CAUTION!
Check that the stator (3000) is centrally positioned in the stator housing (3001) before
releasing the clamps.
Step 6: Mount the iFD-Stator® (3005) on the pump

3010 2005
■ Slide the iFD-Stator® (3005) onto the rotor (1999)
EX
with the label facing upwards.

The iFD-Stator® appears to be slightly oversize when
it being assembled - allowing it to be easily slid onto 2010 3020
the rotor. This greatly simplifies stator replacement
1999
and allows maintenance and downtimes to be
reduced to a minimum.
■ Reinsert the thru bolts (3010) in the pump housing
(2010) and reassemble the end stub (2005). 3005
■ Tighten all nuts (3020).
issued: 08.11.2010 Revision: 23.09.2010 text no.

copy to: BR, EX, I, LOG, RC 09101-2/2
9.D OF THE PUMP HOUSING
The axial compression of the whole iFD-Stators® ensures that the optimal pre-stress is
E
provided for the rotor. At the same time the axial compression ensures the sealing of
the housing ends.
Tip:
Record the replacement interval directly on the stator.
The empty label fields on the stator housing are intended to be used to record, for
example, maintenance dates or rotor replacement intervals and can be filled in using a
standard fibre-tip pen.
PL
Explosion protection
VDE-conform earthing must be provided for both housing parts (3001) and (3002)
when used in an explosion-protected area.
Stator-Protector STP-2A
Connection of the STP-2A is described in text no. 13105.
AM
EX
text no. issued: 2 Revision: 08.11.2010

R 09101-2/2 copy to: BR, EX, I, LOG, RC
9.3 iFD stator® 2.0
9.3.1 Safety precautions
E
The following formats are used for specific safety and other instructions.
Safety notices are always structured in the following way:

1) Level of hazard represented by the color of the bar and the associated signal word:
1)
DANGER!
PL
Non-observance of the following measures will cause death or serious injury immediately.
2)
WARNING!
Non-observance of the following measures may cause death or serious injury.
3)
CAUTION!
Non-observance of the following measures may moderate or minor injury.
4)
NOTE!
AM
Non-observance of the following measures may damage the machine or the product.
2) Source of danger (bold type).

3) Follow / consequences of non-compliance with the measures listed below.
4) Measures to avert the danger.
1) ► Measure
2) ► Measure
EX
EN_09101_200430
Dismantling and assembly of the pump housing
Procedural instruction with prerequisites:

The aim of the instruction:
ü List of the necessary prerequisites (e.g. preliminary work and necessary personnel
qualification).
@ List of the tools and materials required.
E
1. Working step
2. Working step
3. Working step with sub-items:
1. Sub-item 1
a) Sub-item
b) Sub-item
PL
4. Next working step with sub-items:
1. Sub-item 1
a) Sub-item
b) Sub-item
Outcome of actions. (may be omitted)
Simple procedural instruction:

The aim of the instruction:
1. Working step
a) Sub-item
b) Sub-item
AM
Outcome of actions. (may be omitted)
In the instructions tools and materials are listed only if they are necessary in some explicit form or
execution, or if they are not included in the usual equipment of a mechanical workshop.
EX
EN_09101_200430
9.3.2 Overview
The patented iFD stator® 2.0 (3005) comprises:

• 3000: Elastomer
• 3001: Upper shell
• 3002: Lower shell
E
• 3003-1: Screws
• 3003-2: Flat fillet
• 3003-3: Round fillet
• 3006: Dirt protection fillet
• STP: Stator protector (option)
•
Round fillet (3003-3), flat fillet (3003-2) and screws (3003-1)
PL
together form the "closure" (3003).
The iFD stator® 2.0 is maintenance free. If there is wear,

only the elastomer (3000) is replaced. All other parts
continue to be used.
The machine number (see pump name plate or cover page

of the operating manual ) and the item number 3000 are
sufficient for reordering.
AM
9.3.3 Removal
WARNING!
Hazardous conveyor media!
Risk of poisoning and chemical burns from the conveyor medium!
▶ When using hazardous conveyor media, decontaminate the pump before opening.
▶ Empty pump before opening.
▶ Wear personal protective equipment.
Prepare removal:
EX
ü The pump is decontaminated and completely emptied.

ü The pump is disassembled or the required space for
removing the stator (stator disassembly length) is free.
1. Take dirt protection fillet (3006) off.

2. Support pump housing (2010) and iFD stator® 2.0
(3005) with wooden blocks.
Ready to remove the iFD stator® 2.0.
EN_09101_200430
If present - remove stator protector:

1. Take the stator protector's (STP) cable out of the guide
slot.
2. Pull the stator protector (STP) out of the sensor
protection tube.
E
The stator protector is removed.
PL
Remove end connection and first support foot:
ü iFD stator® 2.0 and pump housing are secured against
falling by wooden blocks (see above).
ü If present: stator protector is removed (see above).
1. Remove hex nuts (3020) and spring washers (3015).

2. Remove end connection (2005).
3. Remove washers (3070) and first support foot (2035).
End connection and first support foot are removed.

AM
Remove stator bolts and second support foot:
ü End connection and first support foot are removed (see
above).
1. Remove hex nuts (3020).

2. Remove stator bolts (3010).
3. If present, remove second support foot (2035) and
washers (3070).
Stator bolts and second support foot are removed.

EX
EN_09101_200430
Remove iFD stator® 2.0:
ü Stator bolts and support feet are removed (see above).
1. Pull iFD stator® 2.0 (3005) off the rotor (1999).
Removal is made easier when the iFD stator® 2.0
E
(3005) is rotated at the same time as it is pulled off.
It is possible that the iFD stator® 2.0 (3005) can only be
pulled off with great difficulty. In this case, it may help if
the screws on the closure are already loosened at this
point (→ Chapter 9.3.4 Disassembly).
The iFD stator® 2.0 is removed.
PL
Tip:
Check the condition of the rotor when replacing the stator.
We recommend replacing the rotor (1999) as soon as it shows clear signs of wear.
Our Service Team would be pleased to answer any further questions you may have at any time.
9.3.4 Disassembly
Fold away closure:

ü iFD stator® 2.0 and dirt protection fillet are removed (→
Chapter 9.3.3 Removal).
AM
1. Loosen - do not remove - hex head screws (3003-1).
2. Fold down closure (3003).
The closure is folded away.
Remove upper shell:

EX
ü Closure is folded away (see above).
1. Turn upper shell (3001) a little upwards.

2. In this position, take off the upper shell (3001).
The upper shell is removed.
EN_09101_200430
Remove elastomer.
ü Upper shell is removed (see above).
1. Take elastomer (3000) out of lower shell (3002).
The elastomer is removed and can be replaced.
E
PL
9.3.5 Cleaning
Clean parts:
ü The iFD stator® 2.0 is disassembled (→ Chapter 9.3.4
Disassembly).
1. Remove dirt and deposits from all iFD stator® 2.0

components.
When doing this, pay particular attention to the contact

surfaces between upper shell (3001) and lower shell
AM
(3002).
The elastomer and both parts of the shell must be clean
and dry before assembly!
The parts are cleaned and ready for installation.

EX
EN_09101_200430
9.3.6 Assembly
All parts must be clean!

It is particularly important that there is no dirt between the elastomer and the upper and lower
E
shells during installation.
Elastomer, upper and lower shell are mounted without lubricants.
Prepare lower shell:

ü Parts are cleaned (→ Chapter 9.3.5 Cleaning).
1. If this has not yet been done: As shown, assemble the

closure (3003) using the round fillet (3003-3), flat fillet
PL
(3003-2) and screws (3003-1).
2. Push the closure (3003) into the guide of the lower shell
(3002) sideways.
3. Fold down the closure (3003).
This means the lower shell (3002) stands securely on
the work surface during the rest of the installation.
The lower shell is prepared.

AM
EX
EN_09101_200430
Insert elastomer:
ü The lower shell is prepared (see above).
@ Heat-conductive paste.
1. If a stator protector is built in:
E
Fill around half the sensor protection tube (A) with heat-
conductive paste.
2. Insert elastomer (3000) into lower shell (3002).
Pay attention to the correct positioning of the elastomer

(3000)!
Always align the elastomer (3000) so that the sensor
protection tube (A) lies against the cutout of the lower
PL
shell (3002). No matter if a stator protector is used or
not.
If the sensor protection tube (A) does not lie on the
cutout of the lower shell (3002) (see white arrow), the
rotor may get pinched. The pump will not start.
Pay attention to edges of elastomer and lower shell!
AM
1. Align elastomer(3000) with a good eye in the centre of
the lower shell (3002).
The elastomer is inserted.

EX
EN_09101_200430
Insert upper shell:
ü The elastomer is inserted and aligned (see above).
1. Fit hook-shaped rear fillet of the upper shell (3001) in

counterpart of the lower shell (3002).
2. Close upper shell (3001) until there is the first
E
resistance from the elastomer (3000).
The upper shell is inserted.
PL
AM
EX
EN_09101_200430
Align upper shell.

ü The upper shell sits close onto the elastomer (see
above).
1. Align upper shell (3001) in the centre of the elastomer

(3000) and parallel to the lower shell (3002).
E
The upper shell is aligned.
PL
AM
Shut closure:
ü The upper shell is aligned (see above).
1. Swing the closure (3003) upwards.

2. Tighten screws (3003-1).
Tip:
The iFD stator® 2.0 can be particularly easily installed
when the screws are now only hand-tightened.
Do not tighten until assembly in the pump (→ Chapter
9.3.7 Installation).
The iFD stator® 2.0 is ready to be installed.

EX
EN_09101_200430
9.3.7 Installation
Attention!
The funnel-shaped inflow channel (A) on the front end of the
elastomer (3000) always faces the inlet side.
E
Use the direction arrows on the type plate and the
information in the data sheet of the operating and
maintenance instructions for orientation.
1.
PL
Put iFD stator® 2.0 into position:
iFD stator® 2.0 is fully assembled (→ Chapter 9.3.6
Assembly).
Coat inner surfaces of the elastomer a little with
AM
lubricant.
The lubricant used must be compatible with the pumped

medium and the elastomer.
Attention: for EPDM elastomers, do not use mineral oil-
based lubricants!
2. Push iFD stator® 2.0 with the inflow cone (A) in the
suction direction of the pump onto the rotor (1999).
The iFD stator® 2.0 is in position.
Always install the iFD stator® with the closure/dirt protection fillet facing up (see the following
illustrations).
EX
EN_09101_200430
Fit the second support foot and stator bolts:

ü The iFD-Stator® 2.0 is in position (see above).
1. If fitted: Place the second support foot (2035) and

washers (3070) onto the lower stator bolts (3010).
E
If there is a second support foot present on the end
connection, both stator bolts (3010) must be attached
with hex nuts (3020) at both ends at the bottom.
2. Screw all stator bolts (3010) to the pump housing (2010)

with the hex nuts (3020).
Second support foot (if used) and stator bolts are fitted.
PL
Fit end connection:
ü The second support foot (if present) and stator bolts are
fitted.
1. Screw hex nuts (3020/1) and washers (3070/1) onto

both lower stator bolts (3010) fully in the direction of the
pump housing.
2. Put support foot (2035) and washers (3070/2) onto the
lower stator bolts (3010).
3. Put end connection (2005) onto stator bolts (3010).
4. Put spring washers (3015) onto stator bolts (3010).
5. Screw hex nuts (3020/2) onto stator bolts (3010) and
AM
tighten crosswise, until the ends of upper and lower
shells come up against the pump housing (2010) and
end connection (2005).
Torque: (→ Chapter 9.3.9 Torques)
The axial compression of the whole iFD stator® 2.0

ensures that pre-loading for the rotor is optimal for
operation.
Between the iFD stator® 2.0 (3005) and the end
connection (2005) on the one side and the pump
housing (2010) on the other side, there must no longer
be any gap (s).
6. Tighten the support foot (2035) on the end connection

(2005) with the rear hex nuts (3020/1).
7. Tighten screws (3003-1) of the closure (→ Chapter
EX
9.3.6 Assembly) .
The end connection is fitted..
EN_09101_200430
If present - install stator protector:
@ Heat-conductive paste
1. If this has not already (→ Chapter 9.3.6 Assembly) been
done during installation:
Fill around half the sensor protection tube in the
E
elastomer with heat-conductive paste.
2. Push stator protector (STP) through the milled cut-out
between upper shell (3001) and lower shell (3002) into
the sensor protection tube as far as the limit stop.
3. Connect the cable of the stator protector (STP) into the
groove between upper shell (3001) and lower shell
(3002) (see detailed section).
PL
For stator protector in ATEX design:
If necessary adjust the stator protector cable diameter
by an appropriate means (e.g. adhesive tape) to the
diameter required to secure it firmly.
The stator protector is installed.
Fit dirt protection fillet:

1. Fit dirt protection fillet (3006).
The iFD stator® 2.0 is installed.

The installation is completed.
AM
DANGER!
Sparking in explosion-protected areas.
Death or serious injury due to explosion!
▶ In explosion-protected areas, all the pump's housing
parts must be earthed in accordance with the valid
guidelines and regulations.
Information about connecting the stator protector: (→

Chapter 9.3.8 Dry running protection device stator protector)
EX
EN_09101_200430
9.3.8 Dry running protection device stator protector
The stators are delivered with a temperature conduit (4570)

already built-in.
Installing the stator protector:
1. Fill the sensor conduit (4570) about half with heat
E
transfer paste.
The easiest way is if upper shell (3001) and the lower

shell (3002) are not yet installed.
2. Insert the stator protector (STP) through the cutout
PL
between the upper shell (3001) and the lower shell
(3002) down to the bottom into the sensor conduit
(4570).
3. Stuck the cable of the stator protector (STP) in the
groove between the upper shell (3001) and the lower
shell (3002) (see arrow).
For stator protector in ATEX design:

If necessary adjust the stator protector cable diameter
by an appropriate means (e.g. adhesive tape) to the
diameter required to secure it firmly.
AM
EX
EN_09101_200430
9.3.9 Torques
Tightening torques for screws:

Strength grade
50 70 80 8.8 10.9 12.9
E
A2-70 A4-80
Threads A4-70
1.7 Nm 3.5 Nm 4.7 Nm 4.8 Nm 7.1 Nm 8.3 Nm
M5
1.3 lbf ft 2.6 lbf ft 3.5 lbf ft 3.5 lbf ft 5.2 lbf ft 6.1 lbf ft
3 Nm 6 Nm 8 Nm 8.3 Nm 12 Nm 14 Nm
M6
PL
7.1 Nm 16 Nm 22 Nm 20 Nm 30 Nm 50 Nm
M8
14 Nm 32 Nm / lbf ft 43 Nm 40 Nm 59 Nm 69 Nm
M10
10.4 lbf ft 32 Nm / lbf ft 31.7 lbf ft 29.5 lbf ft 43.5 lbf ft 50.9 lbf ft
24 Nm 56 Nm 75 Nm 69 Nm 100 Nm 120 Nm
M12
59 Nm 135 Nm 180 Nm 170 Nm 250 Nm 290 Nm
M16
114 Nm 280 Nm 370 Nm 340 Nm 490 Nm 570 Nmf
M20
198 Nm 455 Nm 605 Nm 590 Nm 840 Nm 980 Nm
M24
AM
393 Nm 1050 Nm 1400 Nm 1200 Nm 1700 Nm 1950 Nm
M30
EX
EN_09101_200430
E
PL
AM
EX
OF THE ROTATING PARTS 10.0
10 Dismantling and assembly of the rotating parts
E
with pin joints with SM-pin joint seal
For removal of the rotor (1999) and coupling rod (1998) the pin joints should be
dismantled as follows:
PL
■ Place the dismantled unit - consisting of bearing
housing (0005) with drive shaft (1005) or lantern
(0085) with drive (A) and connecting shaft (1050),
coupling rod (1998) and rotor (1999) - on the
workbench
■ Support the rotor (1999) and the coupling rod (1998) 0005 1005
with wooden blocks. 1999 1998 1050 0085 A
AM
10.1 Dismantling
■ Remove the circlip (5065) out of its groove at the
head of the rotor (1999), the connecting shaft (1050)
or the adapter (5055/5056).
1050, 5055
5065 1999, 5056
EX
■ Pull off the safety sleeve (5110/5115).

If necessary hit the edge of the safety sleeve
(5110/5115) at an angle with the help of a wooden
block and a plastic hammer.
Take care not to damage the O-rings (8060)!
5110 1050, 5055 8060

5115 1999, 5056

copy to: 10008-1/1
10.0R OF THE ROTATING PARTS
■ Press the pin (5075) out of the rotor (1999), the
E
connecting shaft (1050) or the adapter (5055/5056).
■ Drain the oil into a receptacle.
■ Dispose the oil environmentally friendly.
1050
5075 1999
PL
5055
5056
■ Using a screwdriver, carefully lever the SM-pin joint 1050

seal (8235) out of the head of rotor (1999), of the 1999
connecting shaft (1050) or of the adapter 5055
(5055/5056). 5056
Take care not to damage the SM-pin joint
seal (8235).
AM
1998 8235 8060
■ Pull apart the rotor (1999), the connecting shaft

(1050) or the adapter (5055/5056) and the coupling
rod (1998).
■ Remove the O-rings (8060).
1050
1999
■ Push the SM-pin joint seal (8235) towards the 5055
thinner part of the head of coupling rod (1998). 1998 8060 5056
EX
■ Press the clamp ring (5425) out of the groove of the

SM-pin joint seal (8235).
■ Remove the SM-pin joint seal (8235) and the clamp
ring (5425) over the head of the coupling rod (1998).
If an adapter (5055/5056) is fitted:
Removal according to Page 10.3, Section 10.3:
Removal and Fitting of Adapters.
5425 8235 1998

R 10008-1/1 copy to:
10.2 Assembly
E
For fitting the rotor (1999) with coupling rod (1998), the two pin joints should be
assembled as follows:
If a connection sleeve (5055/5056) is installed:
See Page 10.3, Section 10.3 - Fitting and Removal of Connection sleeves.
PL
■ Slip the clamp ring (5425) over the head of coupling
rod (1998).
AM
5425 1998 8235
■ Push the SM-pin joint seal (8235) over the head of

coupling rod (1998) towards its narrow section.
■ Insert the clamp ring (5425) into the groove of the
SM-pin joint seal (8235).
5425 8235 1998

EX
■ Push the SM-pin joint seal (8235) with the correctly

placed clamp ring (5425) up to the shoulder of
coupling rod (1998).
1998 5425 8235

copy to: 10318-1/2
10.1R OF THE ROTATING PARTS
■ Slip the circlip (5065) on to the coupling rod (1998).
E
■ Slide the safety sleeve (5110/5115) on to coupling A B
rod (1998) so the inside diameter of chamfering (A)
is being placed towards the coupling rod (1998)
extension.
Chamfering (A) will later on ease the installation over
the O-rings (8060).
PL
■ Orient the head of coupling rod (1998) until it is in
vertical position for the bore (B) for the pin (5075).
5065 5110, 5115
■ Slide the coupling rod (1998) with SM-pin joint seal

(8235) into the bore of rotor (1999), connecting shaft 1998 1050, 1999, 5055, 5056
(1050) or connection sleeve (5055/5056).
■ Insert the pin (5075) from below and push up to the
upper edge of coupling rod (1998).
■ Support the pin (5075) against dropping out.
■ Slide the SM-pin joint seal (8235) into the rotor
AM
(1999), connecting shaft (1050) or connection sleeve
(5055/5056) only from below, and in a slightly
slanted position. 8235 5075
■ For lubrication, use an oil can which should be fitted

with a thin plastic hose having an outside diameter 1050, 1999
of not more than 4 mm. 5055, 5056
■ Insert this hose into the upper oil port opening in the
rotor (1999), connecting shaft (1050) or connection
sleeve (5055/5056).
■ Slide the hose end past the coupling rod (1998) all
the way down to the bottom section of the rotor head
(1999) or connecting shaft (1050) or connection
sleeve (5055/5056).
1998 5075
EX
■ Slowly fill with lubricating oil up to the filling port.
■ Pull the hose out.

■ Insert the hose end through the small gap on the
topside of SM-pin joint seal (8235) and guide it down 1998
to the bottom of the hollow space between coupling
rod (1998) and SMpin joint seal (8235).
■ Slowly fill with lubricating oil up to the gap.
8235 5075

R 10318-1/2 copy to:
■ Remove the hose.
E
8060 5075 8060
■ Push the pin (5075) entirely into the bore of head of
rotor (1999), connecting shaft (1050) or connection
sleeve (5055/5056) and retain in place.
■ Only now, press the SM-pin joint seal (8235) into the
bore of head of rotor (1999), connecting shaft (1050)
or connection sleeve (5055/5056) and push up to the
PL
shoulder. In doing so the SM-pin joint seal (8235)
should be slightly bulbous around the outer surface.
1050, 1999
■ Wipe off overflow oil. Use this oil for lubricating the 1998 8235 5055, 5056
O-rings (8060).
■ Slip the sleeve (5110/5115), with its chamfering (A)

forward, on to the head of rotor (1999), connecting
shaft (1050) or connection sleeve (5055/5056) and
push up to the shoulder.
AM
1050, 1999
5110,5115 5055, 5056
■ Place the circlip (5065) into its groove on the rotor
head (1999), connecting shaft (1050) or connection
sleeve (5055/5056) and carefully snap in place all
around.
1050, 5055
5065 1999, 5056
EX
The drive shaft (1005)/the connecting shaft (1050)

(with or without connection sleeve (5055/5056)), the
coupling rod (1998) and the rotor (1999) are now
joined by means of the two pin joints.
The pump housing (2010), the stator (3005) and the 0005 1005
end connection (2005) may now be fitted.
(→ chapter 9). 1999 1998 0085 1050 A

copy to: 10318-2/2
E
PL
AM
EX
OF THE CONNECTING SHAFT 11.0
11 Disassembly and assembly of
E
the connecting shaft along
with the shaft sealing
For shaft sealings with set ring (7086) and
! cramps (7081), the disassembly is carried

out in accordance with Section 11.4.
PL
11.1 Disassembly
■ Push the circlip (1035) towards the shaft sealing
(W).
■ Remove the pin (1030).
■ If present, remove the quench or flushing pipes.
AM
■ Remove the shaft sealing (W) along with the
connecting shaft (1050) and the circlip (1035) from
the lantern (0085) and the shaft of the drive.
With some shaft sealings, the mechanical seal
! housing remains in the lantern (0085)

(→ Section 12).
Larger joints (≥ NM063) offer the possibility for
forcing off the connecting shaft (1050) from the shaft
of the drive (→ Page 11.A).
■ Remove the circlip (1035) from the connecting shaft
EX
(1050).
Dismantling the shaft sealing (→ Section 12.1).

copy to: 11066-1/1
11.0R OF THE CONNECTING SHAFT
11.2 Assembly
E
Installing the shaft sealing (→ Section 12.2).
■ Grease the borehole of the connecting shaft (1050)
to prevent fretting corrosion
(e.g. with TCE-Metallic 600).
■ Insert the connecting shaft (1050), along with the
PL
shaft sealing (W), into the lantern (0085).
! When using lip seals as shaft sealing (W), they are

already completely included in the mechanical seal
housing (7005) (→ Section 12.2).
■ In the process, push the circlip (1035) inside of the
lantern (0085) onto the connecting shaft (1050) -
please observe the installation orientation
(see drawing).
■ Push the connecting shaft (1050) onto the shaft of
the drive.
AM
■ Join the connecting shaft (1050) to the the shaft of
the drive using the pin (1030).
■ Push the circlip (1035) over the pin (1030).
■ If present, fit the quench or flushing pipes.
EX

R 11066-1/1 copy to:
OF THE SHAFT SEALING 12.0
12 Removal and Fitting of the Mechanical Seal
E
Utmost cleanliness must be observed for all removal and fitting activities.
Please avoid any damage to the sealing surfaces and gaskets.
The sealing unit is dismantled on the shaft.
■ Remove all visible connecting screws and pull apart the seal housing on the shaft.
PL
The seal housing can be made up of several parts, depending on the seal construction.
Compare the attached Sectional Drawing W…
■ Carefully remove the housing parts from the shaft together with the seal counter face
parts, one after the other.
■ Carefully push the seal counter face parts out of the housing parts.
Special care must be taken when fitting double PTFE-coated gaskets:

the joint of the outer coating must point away from the seal assembly direction,
otherwise the coating may open or be pulled off.
Refitting is a simple reversal of the above procedure.

AM
■ To reduce frictional forces during seal assembly, apply some glycerine to the shaft and
the seal housing in the area of the gaskets.
Ensure that the distribution of pressure is uniform when inserting the pressure
sensitive counter rings.
When inserting larger rings, use a suitable mandrel.
Do not allow any foreign bodies to get between the sliding surfaces.
Important: Exactly keep to the seal installation dimensions and ensure that the
sealing faces are correctly pressed together (see Manufacturer's catalogue).
EX

copy to: 12000-1/1
E
PL
AM
EX
OF SPECIAL UNITS 13.0
Inspection opening at the pump housing
E
Gray cast iron model on from size NM045
2045 2055 2060 8050
PL
G…
Design for welded housings – nominal size DN 76,1 – ISO 2852

AM
2018 2070
2650
EX

copy to: 13017-1/1
E
PL
AM
EX
OF SPECIAL UNITS 13.1
Stator heating jacket (if present)
E
8030 3025 8030
PL
Stator protecting tube (if present)
AM
8030 3085 8030
Additional accessories, if fitted, pls. see after section 15.

EX

copy to: 13018-1/1
E
PL
AM
EX
14 RECOMMENDED STOCK PAGE
OF WEAR PARTS 14.0
14 Recommended Spare Parts
E
(Pump with pin joints with SM-seal)
In general, we have all spare parts in stock. Our subsidiaries and exclusive
representatives also hold a certain stock. For special cases and when short waiting
periods are not acceptable, we recommend to keep an amount of spare parts,
corresponding to the pump, in stock on site as follows:
PL
Pieces
large small Pos.-No. designation
set set
1 1 3005 stator
1 1 8015 O-ring
1 - 1998 coupling rod
2 - 5075 pin
2 - 8235 SM-seal
AM
4 - 8060 O-ring
2 - 5065 circlip
1 - 5115 sleeve
1 - 1999 rotor
2 - 5425 clamp ring
We recommend to keep additionally in stock the shaft sealing parts (see parts list,
Pos.-Nos. eg. 7010, 7040, 7091, 7106, 7045, 7141, 7146).
To avoid mistakes in delivery, please identify the parts by their position number shown
in the spare parts list or on the sectional drawing.
EX

copy to: 14010-1/1
PAGE 14 RECOMMENDED STOCK
14.0R OF WEAR PARTS
For placing a spare parts order, it is absolutely necessary to give the following details:
E
- Quantity / Unit
- Designation
- Pos. / Ident-Number
Note:
The sectional drawing may contain position numbers which do not show in the spare
PL
parts list.
These parts have not been installed!
The spare parts list drawn up at the initial order

stage is valid for the scope of delivery.
If more than one spare parts list exists for a pump, please compare the date and/or
the time on the first line with each other.
Should these vary from one list to the other, then always the most up to date (newest)
list prevails.
AM
EX

R 14010-1/1 copy to:
15 SPARE PARTS LIST, PAGE
SECTIONAL DRAWINGS, DATA SHEET 15.0
E
PL
AM
15 Spare parts list, sectional drawings, data sheet
EX
issued 12.07.2017 Revision 3 text no.

copy to: 15000-1/1
E
PL
AM
EX
1050 1030
0140
1998
0120
0125
1999
G
W
9500
EX
3020
8210
2115 2030
2025
1035 0085
AM
8015
2115
8210 2020
0561 0566 0560 0565
2016
3070 2010
8012
3020
2035
PL
8010 Benennung/Description
3005
2015
Pumpe
3010
3020 gezeichnet
Datum/Date Name/name
Sagar
E pump
drawn 28.05.2020
geprüft/freigeg.
checked/released 28.05.2020 Rosam Zeichng.-Nr.:/Drawing No.: Teil:/Part: Ver.
3070
NMBY010000 0 4
2005 3020 3015 2035 A3
EX
AM
PL
E
ab NM063 ab NM063
from NM063 from NM063
1998 5065 5115 5075 1040 1045 1050/1999 1998 5425 8235 5065 5115 5075 1040 1045 1050/1999
8060 8060
EX
AM
mit Loctite 245 gesichert mit Loctite 245 gesichert
secured with Loctite 245 secured with Loctite 245
nur/only NM015B- (P)
1998 5065 5115 5075 1050/1999 1998 5425 8235 5075 1050/1999
PL
Bolzengelenk Type:
Zeichnung-Nr.:
Drawing No.: ohne/mit SM-Bolzenabdichtung
Pin Joint
G146.000
without/with SM-Pin Joint Seal
Maßst./Scale: 1 : X
gezeichnet / drawn
Datum / date
01.09.2009
Name / name
Thoma
E
Unterschrift/Signature
Revision: 2
geprüft / checked 01.09.2009 Denk
Ersatz für Ausgabe vom:
freigegeben / released 01.09.2009 Denk Replacement for Version of:
Verteiler:
Distributor: 2/3 / 49 / 50 / 51 / 52 / 58 / 94 / 95 / 97 / 98 14.10.2003
EX
AM
PL
E
7010 7005
E
PL
AM
EX
Benennung/Description
Einf. wirk. GLRD

gezeichnet
Datum/Date Name/name Single Mechanical Seal
drawn 07.11.2017 Eisner
geprüft/freigeg.
checked/released 07.11.2017 Denk Zeichng.-Nr.:/Drawing No.: Teil:/Part: Ver.
W296000 1
A4
EX
AM
PL
E
PAGE
16 CONTACTS 16.0
E
PL
AM
16 Contacts
EX

copy to: 16000
E
PL
AM
EX
1 Contacts
NETZSCH Pumpen & Systeme GmbH
Geretsrieder Str. 1
84478 Waldkraiburg, Germany
E
Telephone: +49 8638 63-0
Fax: +49 8638 67981
E-mail: info.nps@netzsch.com
Internet: http://www.netzsch.com
Team of advisors:
PL
During our German business hours from Monday to Thursday 08:00 to 17:00 and Friday 08:00
to 15:00, you can reach your personal contact person via the standard telephone numbers, fax or
email:
Business Field Environmental & Energy Business Field Food & Pharmaceutical
Telephone: +49 8638 63-1010 Telephone: +49 8638 63-1030
Fax: +49 8638 63-2333 Fax: +49 8638 63-2358
E-mail: info.nps@netzsch.com E-mail: info.nps@netzsch.com
Business Field Chemical, Pulp & Paper Business Field Oil & Gas
Fax: +49 8638 63-2327 Fax: +49 8638 63-2333
AM
E-mail: info.nps@netzsch.com E-mail: info.nps@netzsch.com
Spare part service Technical Service

Fax: +49 8638 67999 Fax: +49 8638 67999
E-mail: info.nps@netzsch.com E-mail: service.nps@netzsch.com
In emergencies, we can be reached outside our business hours and at weekends and on
German national holiday at:
+49 8638 63 63 63
Direct contact details for your advisor and our service points all over the world are available on our
website:
EX
http://www.netzsch.com
The "Safety clearance certificate" is available to download from our download area:
http://www.netzsch-pumpen.de
E
PL
AM
EX
PAGE
17 CERTIFICATES / ANNEXES 17.0
E
PL
AM
17 Certificates / Annexes
EX

copy to: 16000
E
PL
AM
EX

Example-OMI EN NMBY Pinjoint M

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Date of release: 30.04.2021

Operating and maintenance instructions

NETZSCH Pumps & Systems - Solutions you can trust ■

© NETZSCH Pumpen & Systeme GmbH - Subject to technical changes.

NETZSCH Pumpen & Systeme GmbH

1 Safety precautions 1.0

4 Installation instructions 4.0

6 Temporary shutdown 6.0

8 Trouble-shooting and remedying 8.0

10 Dismantling and assembly of the rotating parts 10.0

11 Dismantling and assembly of the connecting shaft 11.0

12 Dismantling and assembly of the shaft sealing 12.0

13 Dismantling and assembly of special units 13.0

14 Recommended stock of wear parts 14.0

15 Spare parts list, sectional drawings, data sheet 15.0

17 Certificates / Annexes 17.0

issued: 02.03.2018 Revision: 10 text no.

This Instruction Manual:

1.1 Safety Signs

Danger to general public

Risk of injury from machinery

Danger from suspended loads

Risk of injury to eyes: goggles required.

issued: 15.03.2019 Revision: 6 text no.

Warning plates located directly on the pump/equipment showing for example

1.2 Personnel qualification

1.2.2 Specialist electricians

1.2.3 Specialist transportation staff

text no. issued: 15.03.2019 Revision: 6

1.2.4 Instructed specialist personnel

1.4 Safety instructions for the user / operator

in force of your local power supply company).

issued: 15.03.2019 Revision: 6 text no.

1.5 Safety instructions for maintenance, inspection and

protection gear (→ Chapter 1.4).

text no. issued: 15.03.2019 Revision: 6

1.6 Unauthorised modifications, use of original parts

1.7 Specified use, improper application

Using spare parts from other manufacturers may have a negative

issued: 15.03.2019 Revision: 6 text no.

1.8 Specific points for the use of a NEMO® pump

The NEMO® pump is a positive displacement pump and as such is able to

Always consider and observe your safety during operation,

appropriate technical institutions.

text no. issued: 15.03.2019 Revision: 6

1.9 Notes on inspection and repair

issued: 15.03.2019 Revision: 6 text no.

1.10 Instructions concerning explosion protection

max. surface temperature max. temperature of the

The declaration of conformity, as defined by the ATEX directive

The maximum conveying product temperatures apply when mechanical seals of

issued: 18.03.2019 Revision: 5 text no.

1. Assembly and repair in potentially explosive areas

text no. issued: 18.03.2019 Revision: 5

7. Joints / joint lubrication

11. Dust layer

issued: 18.03.2019 Revision: 5 text no.

2 Description and General Data

inhomogenous, gaseous and abrasive

issued: 09.01.2013 Revision: 4 text no.

2.2 General Data

text no. issued: 09.01.2013 Revision: 4