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University of Technology ‘Mechanical Engineering Department 4" Attempt Final Term Exam 2018/2019 (1* Course) (Elecertonie Exam) Mechanical Design Class: Third All branches (Morning & Evening study) Exam Time: 03:00 hrs. Examiner (s): Design Group Date: 01/07/2020 [Note that: (1) Answer FOUR questions only (Each questions have equal marks) (2) Assume any missing data (3) Give your comment about results Q1/: Figure (1) shows a truck winch which is raised the wind turbine tower through a cable. The cable is supported between wind turbine tower and truck winch through knuckle joint. The load (P) is 7000 N. The Jdesign shear stress for all parts is 50 MPa, the tensile stress for all parts is 95 MPa and the bearing stress between all parts is 90 MPa. Wind Turbie, [Choose the correct answer of following: 1. The dimension D (in mm) is: A: 9.6859 [B:8.2594 | C: 11.2584 [D: 13.3511 2. “The dimension d (in mm) is: ‘A: 6.8490 [B: 12.1235 [C:42581_[D: 9.4406 3. The dimension ti (in mm) is ‘A: 10.0598 [B: 8.2385 _[ C:7.8850__[D: 11.4589 ——— 4. ‘The dimension (2 (in mm) is A:4.1193 [B:7.4147_[C:5.2598_[D: 3.9025 ey 1? IS. The dimension a Gm mm) is i at A: 14.1289 [B: 169931 | 8.4965] D: 44718 6. The dimension b (in mm) is: Gert A:8.4966 [B:4.2483_| C11.8912 [D:4.4719 7. What can be change to make the above dimensions bigger: B: Lower strength material | C: Lower applied force [D:Not ofall }02: A screw turbine as shown in figure (2) is rotating by action of water flow and then rotates the generator| through a gearbox which is located between screw turbine and generator. Flange coupling (1) & (2) are| connecting screw turbine with gearbox and gearbox with generator, respectively. The generator delivers power about 25 kW at speed of 200 rpm. All gears are spur. Take (Sy = 200 MPa & N=2.5) for all shafts. Gear No. | Diameter (mm) 100 260 110 275 120 290 3) n|9| a] so) >> Choose the correct answer of following: 1. The torque of shaft (4) is higher than shaft |S. The loading condition of shaft (2) at point A is (3): “reversed bending and static torsion”: True False Truc False 2, The speed of shaft (3) is around 1200 rpm: 6, The diameter of shaft (1) is 10 mm: True False True False 3. The torque of shaft (3) is around 200 Nm: 7. The loading condition of shaft (4) at point E is True False “static torsion”: True False 4. The diameter of shaft (6) is around 30 mm: True False Page 1 of 2 University of Technology ‘Mechanical Engineering Department 4" Attempt Final Term Exam 2018/2019 (1" Course) (Elecertonic Exam) ‘Mechanical Design Class: Third All branches (Morning & Evening study) Exam Time: 03:00 hrs. Examiner (5): Design Group Date: 01/07/2020 (@3: A flange coupling as shown in figure (3) is used for connecting between ‘two shafts. It consists of shafts, keys, flanges and bolts. Requirements: A: If you have four different materials as listed in table below, how can be distributed four materials for four components (shaft, key, flange and bolt)? 642 MPa Specify the type or types of stresses for each part? 04: Compute the dimensions of the squared cross- section beam as shown in figure (4) to carry a large hydraulic motor. The beam is attached to the two side rails of the frame of a truck. Because of the 4 + vertical accelerations experienced by the truck, the

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