Eaton® Internal Battery Instructions

For use with the Eaton 9155 (8/15 kVA) UPS,

Eaton 9355 (10/15 kVA) UPS
or Eaton Extended Battery Module (EBM)

p/n: 164201628
Revision C0
 ! IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/9155 or www.eaton.com/9355.

Eaton reserves the right to change specifications without prior notice. Modbus is a registered trademark of Schneider Automation, Inc.
MOXA is a registered trademark and MGate is a trademark of MOXA, Inc. Spiralock is a registered trademark of Spiralock Corporation.
KIRK is a registered trademark of Kirk Key Interlock company, LLC, a subsidiary of Halma plc. National Electrical Code and NEC are
registered trademarks of National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International
Corporation. All other trademarks are property of their respective companies.

©Copyright 2006-2019 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton.
Table of Contents

Safety Warnings and Symbols, Controls, and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Warnings.............................................................................................................................................. 1
Consignes de Sécurité...................................................................................................................................... 2
Advertencias de Seguridad ................................................................................................................................ 3
Symbols, Controls, and Indicators ....................................................................................................................... 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Battery Type................................................................................................................................................... 5
Installing the Internal Batteries ........................................................................................................................... 5

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 iii
Table of Contents

iv Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0
Safety Warnings and Symbols, Controls, and Indicators

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the
UPS and batteries. Please read all instructions before operating the equipment and save this manual for future
reference.

DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE
PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING
The UPS is intended to be operated only with batteries installed. When batteries are not installed a tip hazard
exists that could result in bodily injury.

CAUTION

• Servicing should be performed by qualified service personnel knowledgeable of batteries and required
precautions. Keep unauthorized personnel away from batteries.
• Batteries can present a risk of electrical shock or burn from high short circuit current. The following
precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with
insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Disconnect charging source prior
to connecting or disconnecting battery terminals; 5) Wear voltage rated gloves and electrical hazard
footwear.
• When replacing batteries, replace with the same type and number of batteries or battery packs. Contact
your service representative to order new batteries.
• Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
• Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and
may be extremely toxic.
• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of ground.
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will
be reduced if such grounds are removed during installation and maintenance (applicable to equipment and
remote battery supplies not having a grounded supply circuit).
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter
wiring can cause injury.

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 1
Safety Warnings and Symbols, Controls, and Indicators

Consignes de Sécurité

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure
d'installation et de maintenance des batteries et de l'ASI. Veuillez consulter entièrement ces instructions avant
de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.

DANGER!
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être
EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR
L'UTILISATEUR ne se trouve dans l'onduleur.

AVERTISSEMENT!
L'ASI est conçue pour fonctionner seulement avec les batteries installées. Lorsque les batteries ne sont pas
installées, il existe un risque de chute pouvant engendrer des dommages corporels.

ATTENTION!

• L'entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et les précautions
nécessaires. N'autorisez aucun personnel non qualifié à manipuler les batteries.
• Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant d'un courant de
court-circuit haute intensité. Les précautions suivantes doivent être observées : 1) Retirez montre, bagues
ou autres objets métalliques ; 2) Utilisez des outils aux poignées isolantes ; 3) Ne déposez pas d'outils ou
de pièces métalliques sur les batteries ; 4) Déconnectez la source de chargement avant de connecter ou
de déconnecter les bornes de batterie.
• Remplacez uniquement les batteries par des batteries ou blocs de batteries présentant les mêmes type et
numéro.
• Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans
votre localité.
• Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
• Vous ne devez en aucun cas ni ouvrir ni détruire la ou les batteries. L'électrolyte qui s'en échappe est
nuisible à la peau et aux yeux et peut s'avérer extrêmement toxique.
• Déterminez si la batterie est mise à la terre par inadvertance. Si celle-ci est mise à la terre par inadvertance,
retirez la source de terre. Tout contact avec une partie d'une batterie mise à la terre peut engendrer un
choc électrique. La probabilité d'un tel choc sera réduite si de telles masses sont retirées durant
l'installation et la maintenance.

2 Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0
 Safety Warnings and Symbols, Controls, and Indicators

Advertencias de Seguridad

INSTRUCCIONES DE SEGURIDAD IMPORTANTES — GUARDE ESTAS INSTRUCCIONES

Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del
SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y
guarde este manual para referencia en el futuro.

PELIGRO
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados
SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL
USUARIO PUEDA REPARAR dentro del SIE.

ADVERTENCIA
El SIE está diseñada para hacerla funcionar solamente con las baterías instaladas. Cuando no están instaladas
las baterías, existe un riesgo de inclinación que podría derivar en lesiones corporales.

PRECAUCIÓN
• Personal calificado de servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe
darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías.
• Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por corriente alta de corto
circuito. Debe tomar las siguientes precauciones: 1) Quítese el reloj, los anillos u otros objetos de metal; 2)
Utilice herramientas con manijas aisladas; 3) No coloque las herramientas o piezas de metal en la parte
superior de las baterías; 4) Desconecte la fuente de carga antes de conectar o desconectar las terminales
de las baterías.
• Cuando se reemplacen las baterías, cámbielas con el mismo tipo y número de baterías o paquetes de
baterías.
• Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los
requisitos pertinentes.
• Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama.
• No abra ni corte las baterías. El electrolito liberado es peligroso para la piel y los ojos, y puede ser
extremadamente tóxico.
• Determine si la batería está accidentalmente conectada a tierra. Si está conectada accidentalmente a
tierra, retire la fuente de conexión a tierra. El contacto con cualquier parte de la batería conectada a tierra
puede derivar en descarga eléctrica. La probabilidad de una descarga de este tipo se reducirá si se eliminan
dichas conexiones a tierra durante la instalación y el mantenimiento.

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 3
Safety Warnings and Symbols, Controls, and Indicators

SpecialSymbols
Special
Special Symbols
Special Symbols
Symbols
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nThe
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the UPSor
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or accessoriesto
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to important
important
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
information:
information:
The following are examples of symbols used on the UPS or accessories to alert you to important information:
information:

RISKOF
RISK OF RISK OF ELECTRIC
OFELECTRIC
ELECTRIC SHOCK- -SHOCK
SHOCK - Observe
Observe
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thewarning
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ELECTRIC SHOCK
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shock symbol.
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symbol.

CAUTION:CAUTION:
CAUTION:
CAUTION: REFERTO
REFER
REFER TO
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REFER MANUAL
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important
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for
additional
additional information,
information, such as important operating and maintenance
additional information, such
instructions. such as
as important
important operating
operating and and maintenance
maintenance
instructions.
instructions.
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This
Thissymbol
This
This symbol
symbol indicates
indicates
product thatyou
that
containsthat
indicates sealed, you
you should
should
lead-acid notdiscard
not
batteries discard the
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and must UPSor
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be UPS
disposedorofthe
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UPS
properly. batteries
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For more information,
This
in symbol
the trash. indicates
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contact that
product
your local you should
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recycling/reuse
not
not discard
sealed,
or discard the
the
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center. the
and
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UPS
must batteries
be
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the trash.
trash. This
This product
product contains
contains sealed,
sealed, lead‐acid
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batteries and
and must
must be
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indisposed
the trash. This product
ofproperly.
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Formore sealed, lead‐acid
moreinformation,
information, batteries
contactyour
yourlocal and
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disposed of properly. For
For more information, contact
contact your local recycling/reuse
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or
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waste For
center. more information, contact your local recycling/reuse or
hazardous
hazardous waste center.
hazardous wastewaste center.
center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in
This the trash.
Thissymbol
symbol For proper
indicates
indicates thatdisposal,
that contactnot
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notdiscard recycling/reuse
discard or hazardous
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Eaton,Powerware,
Eaton,
Eaton, Powerware,and
Powerware, andBladeUPS
and BladeUPSare
BladeUPS areregistered
are registeredtrademarks
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Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
ECopyright2008–2010
ECopyright
ECopyright 2008–2010Eaton
2008–2010 EatonCorporation,
Eaton Corporation,Raleigh,
Corporation, Raleigh,NC,
Raleigh, NC,USA.
NC, USA.All
USA. Allrights
All rightsreserved.
rights reserved.No
reserved. Nopart
No partof
part ofofthis
thisdocument
this documentmay
document maybe
may be
be
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reproducedin
reproduced 2008–2010
ininany
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without
without Corporation,
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the express NC,
writtenapproval
written USA.ofof
approval
approval All rightsCorporation.
Eaton
Eaton reserved. No part of this document may be
Corporation.
reproduced the written of Eaton Corporation.
reproduced in any way without the express written approval of Eaton Corporation.

4 Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0
 This section explains how to
S Care for the UPS and batteries
S Replace the Extended Battery Modules (EBMs)
S Recycle used batteries or UPS

Installation UPS and Battery Care

For the best preventive maintenance, keep the area around the UPS
Battery Type clean and dust‐free. If the atmosphere is very dusty, clean the outside of
the system
When purchasing UPS cabinets or extended batterywith a vacuum
modules cleaner.
without batteries, only the following types are
recommended. Use of any other battery type inside Eaton cabinets will void the product warranty.
For full battery life, keep the UPS at an ambient temperature of
25°C (77°F).
CAUTION
When replacing batteries, use the same NOTEmanufacturer and
The batteries in part number
the UPS originally
are rated for a 3–5supplied with
year service life.the
Thecabinet
length oftoservice
ensure correct harness fit and terminallife
landing.
varies, depending on the frequency of usage and ambient temperature. Batteries used
beyond expected service life will often have severely reduced runtimes. Replace batteries at
least every 5 years to keep units running at peak efficiency.
Table 1. Battery Manufactures, Types and Quantity
Battery Eaton CSB® Battery Co., EnerSys®, Inc. GS Yuasa® Corporation (Japan
Storing the
Manufacturer UPS andLtd.
Batteries Storage)

Battery Type If you store the UPS NP7-12

PWHR12120W3FR HRL1234WFR
for a long period, recharge the battery every
and NP7- PX12090 and
or 6 months by connecting the
12FR or UPS to utility power. The batteries charge
PE12V7.2
PWHR1234W2FR
to 80% capacity in less than 5 hours.
NPX-35 and NPX-
However, it is recommended that
the batteries charge for
35FR48 hours after long-term storage.

Battery Quantity 16 per string Check

16 perthe battery recharge
string date on the
16 per string shipping
16 per string carton label. If the date
has expired and the batteries were never recharged, do not use the
UPS. Contact your service representative.
Installing the Internal Batteries
To install the internal to
When batteries:
Replace Batteries
1. Remove the UPS front covers thatWhen the
have the indicator flashes
symbol. For slowly
Extended and the
Battery audible
Modules alarm remove
(EBMs), beeps
all of the front covers. intermittently, the batteries may need replacing. Contact your service
representative to order new batteries.
Press and release the handle latch at the bottom of each cover and then lift the cover up and off the
cabinet (see Figure 1).

Eaton BladeUPS® EBM User's Guide S 164201650 Rev 3 Draft 13-APR-2010 23

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 5
Installation

Figure 1. Removing the Front Cover

2. Remove the 10 M4 screws from the battery cover panel and remove the panel on each battery cabinet
(see Figure 2).

Figure 2. Removing the Battery Cover Panel

3. Remove the battery trays and the bag containing the jumper wires and battery tray wiring harnesses.
4. Insert the batteries into the battery trays.
5. Connect seven jumper wires between the batteries in each tray (see Figure 3).

6 Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0
 Installation

Figure 3. Connecting the Battery Jumper Wires

Jumper Wires ( )
+
( )
)

6. Connect the negative end (black wire) of the battery tray wiring harness to the negative terminal at the
back end of the battery tray. Route the excess wire in the tray slots to the front of the tray (see Figure 4).

Figure 4. Connecting the Battery Tray Wiring Harness

Battery Tray Wiring Harness

Black Wire

Red Wire
+
( )

Front End of Tray

Tray Slots
( ) Back End
of Tray

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 7
Installation

7. Connect the positive end (red wire) of the battery tray wiring harness to the positive terminal at the front of
the battery tray.
8. Repeat Step 4 through Step 7 for each battery tray.
9. Load the each battery tray into the UPS, beginning with the top cabinet, as described below (see Figure 5):
All trays are installed with the positive marker toward the front.

WARNING
Circuit contains two strings of 16 batteries in parallel. Verify correct polarity prior to making connections.

Figure 5. Sliding the Battery Trays into the Cabinet

Back End
of Tray
-
( )

Top View
of Tray

+
( )
Front End of Tray

10. Verify that the UPS battery circuit breaker is in the OFF position (see Figure 6).

8 Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0
 Installation

Figure 6. UPS Rear View (Eaton 9155 UPS Shown

ON

OFF

Battery Circuit Breaker

11. Connect the cabinet wiring harness to the battery tray wiring harnesses, red connector to red connector,
black connector to black connector (see Figure 7 and Figure 8).

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 9
Installation

Figure 7. Internal Battery Tray Wiring Connections

Red Black
Connector Connector

Black Red
Connector Connector

White Wire
Cabinet
Wiring
Harness
Red Black
Wire Wire

Red Red Black Black

White Wire
Black Black Red Red

Battery Tray Battery Tray

Wiring Wiring

10 Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0
 Installation

Figure 8. Internal Battery Tray Wiring Diagram

BLACK
BLACK

RED
RED
Battery Tray Battery Tray
Assembly Assembly

RED BLACK

BLACK WHITE RED

DIAGRAM REPRESENTS
EACH TWO-SHELF
CABINET MODULE

Battery Tray Battery Tray

Assembly Assembly

RED BLACK

BLACK WHITE RED

12. Repeat these steps to connect each battery tray to the cabinet wiring harness.
13. Reinstall the battery cover panel(s).
14. Replace the front cover(s).

Internal Battery Instructions for the Eaton 9155 or 9355 (10/15 kVA) 164201628—Rev C0 11
164201628C0
164201628 C0