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Journal of CO₂ Utilization 37 (2020) 97–105

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Journal of CO2 Utilization


journal homepage: www.elsevier.com/locate/jcou

CO2-cofeeding catalytic pyrolysis of macadamia nutshell T


a,1 a,1 b c a,
Sungyup Jung , Dohee Kwon , Yiu Fai Tsang , Young-Kwon Park , Eilhann E. Kwon *
a
Department of Environment and Energy, Sejong University, Seoul, 05006, Republic of Korea
b
Department of Science and Environmental Studies, The Education University of Hong Kong, Tai Po, New Territories, Hong Kong
c
School of Environmental Engineering, University of Seoul, Seoul, 02504, Republic of Korea

A R T I C LE I N FO A B S T R A C T

Keywords: Here in this study, we laid great stress on a development of sustainable waste-to-energy (WtE) platform via CO2-
Waste-to-energy cofeeding catalytic pyrolysis of macadamia nutshell (MNS) at mild temperature region. To this end, one-stage
Catalytic pyrolysis and two-stage (non-catalytic/catalytic) pyrolysis of MNS was performed to establish the fundamental relation-
Macadamia nutshell ship of temperature effect on syngas formation. The formation of gaseous pyrolysates was substantially enhanced
Syngas
when two-stage pyrolysis of MNS was applied, and second heating zone isothermally ran at 700 °C. Such the
Carbon dioxide
enhanced generation of gaseous pyrolysates from two-stage MNS pyrolysis of MNS was likely due to tempera-
ture-driven cracking of volatile organic compounds (VOCs). Also, catalytic two-stage pyrolysis of MNS was
performed at lower isothermal running temperature (500 °C) over Ni/SiO2 and Co/SiO2. The enhanced for-
mation of syngas (H2 and CO) was observed from catalytic pyrolysis of MNS. Therefore, pyrolysis of MNS over
Ni/SiO2 or Co/SiO2 could be a reliable platform for enhancing syngas formation at mild temperature (≤ 500 °C)
under CO2 environment. In addition, all experimental findings suggested that the use of CO2 is beneficial in the
WtE platform, and the use of CO2 could be a practical climate change mitigation measure.

1. Introduction explained by our socio-economic carbon metabolisms [10].


In these contexts, employing biomass in production of chemicals
Rapid urbanization in line with industrialization requires the en- (biorefinery) [11] and energy (biofuels) [12,13] offers a principle
ormous quantity of carbon [1]. To fulfill such the demand, the massive strategy for sating our massive carbon demand due to its intrinsic
fossil resources (especially coal and petroleum) has been consumed carbon neutrality [14]. Despite numerous socio-economic benefits from
world widely [2], which subsequently leads to anthropogenic CO2 the use of chemicals and energy from biomass [15], insecure supply
emissions [3]. Hence, the surplus carbon inputs (CO2) from the use of chain of it due to the regional/seasonal variations [16] has been rea-
the fossil resources are beyond the Earth’s capacity to sequester them lized as one of the main constraints restricting its practical implantation
via the spontaneous carbon cycle [4]. As such, the excess CO2 inputs [17]. Also, ethical dilemma from converting edible crops into biofuels
into the atmosphere have been perceived as one of the main driving [18] has evoked the public resistance to use them (1st generation of
forces causing the catastrophic global environmental/socio-economic biofuel) [19]. To circumvent the noted technical/ethical demerits, a
problems, namely global warming [5]. Thus, considerable efforts have great deal of researches on the production of energy has dealt with the
been devoted to lower the atmospheric concentration of CO2 [6]. For valorization of inedible parts of biomass [20]. The use of 2nd and 3rd
example, carbon-free energies (wind power, solar (thermal) energy, generation of biomasses (i.e., lignocellulosic biomass, municipal solid
geothermal energy, and tidal energy) have drawn considerable atten- wastes, and algal biomass) have been considered viable options to
tion in both the academia and industrial sectors [7]. Indeed, harnessing produce biofuels [21]. However, most commercialized biofuels (i.e.,
the renewable resources into energy offers a principle strategy for bioethanol and biodiesel) are synthesized from the specific constituents
lowering the obsessive reliance on fossil fuels [8]. Nevertheless, it is in biomass [22]. In fact, the sugar-based compounds (cellulose and
unable to replace carbon-based chemicals from the renewable resources hemicellulose) and lipid in biomass as converted into bioethanol and
(except biomass) because most of them are only transformed into biodiesel, respectively [23]. In these contexts, the use of the specific
electricity and heat energy [9]. Indeed, carbon is an essential element compounds in biomass implies that the significant amount of waste is
to modern society, of which the high reliance on carbon is likely inevitably generated after the biofuel conversion process [24]. To cope


Corresponding author.
E-mail address: ekwon74@sejong.ac.kr (E.E. Kwon).
1
Two authors equally contributed to this study.

https://doi.org/10.1016/j.jcou.2019.12.001
Received 14 November 2019; Received in revised form 2 December 2019; Accepted 3 December 2019
2212-9820/ © 2019 Elsevier Ltd. All rights reserved.
S. Jung, et al. Journal of CO₂ Utilization 37 (2020) 97–105

with the noted demerits, volatile fatty acids, C5-6 furanic and phenolic H2 gas (20 %, N2 balance) for catalyst reduction was obtained from
compounds extracted from wastes further processed through the con- RIGAS (Daejeon, Korea).
secutive unit operations [25], but its technical completeness has not
been fully matured [13,26]. Thus, it is desirable to develop a new 2.2. Catalyst preparation and characterization
technical platform to directly convert raw biomass wastes into energy
with a suppression of byproducts concurrently. Among the various fuel Ni(NO3)2∙6H2O and Co(NO3)2∙6H2O metal precursors were used to
processing techniques, the thermo-chemical processes such as gasifi- fabricate 5 wt.% metals on a silica support (Ni/SiO2 and Co/SiO2) by
cation and pyrolysis, can be viable options to redistribute biomass the wetness incipient impregnation methods [40]. Each metal precursor
wastes into pyrogenic products such as syngas, biochar, and biocrude was dissolved in DI water, and droplets of mixed solution were wetted
[27–31]. Since the gasification and pyrolysis at high temperature can be on SiO2 until impregnated. The prepared samples were dried at 105 °C
energy intensive processes, recent efforts have been made to convert for 1 d, and then the samples were calcined at 500 °C for 4 h. The
biomass wastes into pyrogenic products with more energy efficient samples were further reduced at 450 °C for 4 h (a ramp rate of 2 °C
technologies such as microwave-assisted pyrolysis [28,29], pyrolysis min−1 from room temperature) under 20 % H2 (N2 balanced). X-ray
under the vacuum environment [30,31], and catalytic pyrolysis diffraction (XRD) was performed using a Rigaku D/MAX-III dif-
[26,32,33]. fractometer to determine crystal structures of catalysts with a scanning
Based on the above, pyrolysis of macadamia nutshell (MNS) was rate of 8˚/min (Ni and Co) from 10 to 80˚. To confirm the Ni and Co
particularly investigated in this study. MNS is a hard-woody shell, metal loading on the SiO2, inductively coupled plasma optical emission
considered a byproduct from macadamia nut processing, of which the spectrometry (Perkin-Elmer, Optima 5300 DV) was utilized. Each Ni or
annual production reaches up to 42,150 metric tons [34]. Nevertheless, Co metal loading on the support was 5.1 ± 0.1 wt.%.
a large portion of it is discarded. Accordingly, the production of acti-
vated carbons from MNS biochar has been proposed as an aspect of 2.3. Thermo-gravimetric analysis test
waste valorization [35]. However, energy recovery from MNS wastes
via the thermo-chemical conversion process has been rarely in- To characterize the thermal decomposition behavior of MNS as a
vestigated. To our best knowledge, CO2-cofeeding pyrolysis of MNS and function of temperature, thermo-gravimetric analysis (TGA, STA 499 F1
product analysis at mild temperature region (200–720 °C) was not re- Jupiter, Netzsch, Germany) tests were carried out in CO2, N2 and air
ported. To establish sustainable and environmentally benign energy environments. The gas flow rates were controlled using an embedded
conversion platform via thermo-chemical conversion of MNS, CO2 was mass flow controller in the TGA unit (70 mL min−1). Temperature
employed as a reactive gas medium for MNS pyrolysis in reference to N2 range was from 35 to 900 °C at a heating rate of 10 °C min−1 with a
condition. To enhance energy recovery from MNS pyrolysis, earth 10.0 ± 0.1 mg of sample loading. To compensate buoyancy effect
abundant/cheap metals (Ni and Co) catalysts were adopted because arising from the density change of flow gases, blank tests were per-
both the Ni-based [36] and Co-based [37–39] have been considered formed before each TGA running. Proximate analysis of MNS was
effective metals for bond scissions of complex organic materials. Ac- conducted by comparing the mass decay in both the N2 and air con-
cordingly, the present study laid great stress on shifting the carbon ditions: moisture (1.1 wt.%), volatile matters (74.5 wt.%), fixed carbon
distributions of three phases of pyrolysates (syngas, biocrude, and (17.3 wt.%), and ash (7.1 wt.%).
biochar) in accordance with the use of metallic catalysts in the presence
of CO2. Prior to MNS pyrolysis, the thermo-gravimetric analysis (TGA) 2.4. MNS pyrolysis in a lab-scale reactor
test of MNS was performed to fundamentally understand thermolytic
behavior of MNS in N2 and CO2 conditions. For a lab-scale pyrolysis of MNS, a batch-type tubular reactor (TR)
was installed. A 90 cm long quartz tube was used as a reactor body
placed within an external furnace, and inner and outer diameters of the
2. Materials and methods quartz tube were 2.5 and 2.2 cm, respectively. To install gas inlet and
outlet ports, Ultra-Torr vacuum fittings were connected to both ends of
2.1. Sample preparation and chemical reagents quartz tube. Then, step-down unions (from 2.54 cm to 0.635 cm) were
directly connected to the vacuum fitting. The assembled TR was placed
Macadamia nutshell (MNS) was purchased from a macadamia pro- into a tubular furnace (RD 30/200/11, Nabertherm, Germany), which
cessing company in Korea. Prior to all the experiments, MNS was wa- was used as an external heating source. The furnace consisted of two
shed with deionized (DI) water to remove nut residue and dust, and heating zones, and temperature of each heating zone was operated in-
then dried in a convection oven at 80 °C for 72 h. The dried MNS was dependently. Mass flow controller (5850E series, Brooks Instrument,
ground to adjust particle size below than 355 μ m using a ball mill USA) was used to set the flow rate of CO2 and N2 gases (300 mL min−1)
(PULVERISETTE 6 Mono Mill, Fritsch, Germany). To determine the during all the pyrolysis experiments. For one-stage MNS pyrolysis, MNS
elemental composition of MNS, the ultimate analysis (Table 1) was (1.00 ± 0.01 g) on the first heating stage center was pyrolyzed until
performed with an elemental analyzer. Metal precursors, Ni 720 °C with a constant heating rate (10 °C min−1) under each N2 or CO2
(NO3)2∙6H2O (97 %) and Co(NO3)2∙6H2O (97 %), were purchased from gas flow. In two-stage non-catalytic pyrolysis of MNS, setup for the first
Daejung Chemical (Korea). Silica (Lot # MKCG0862) and di- stage was identical with the one-stage pyrolysis, while the second stage
chloromethane (≥ 99.9 % purity) were purchased from Sigma-Aldrich was placed next to the first heating zone, isothermally running at 500 or
(USA). Ultra-high purity grade N2 and CO2 were purchased from Green 700 °C under CO2 condition. The ex-situ catalytic pyrolysis of MNS was
Gas (Gwangju, Korea). A calibration gas mixture (Lot # 160- carried out with two-stage pyrolysis setup. Ni/SiO2 or Co/SiO2 catalyst
401257255-1) for micro-GC was purchased from INFICON (Germany). (1.00 ± 0.01 g) was loaded into the center of second heating zone,
packing within quartz wools, and the second heating stage ran at 500 °C
Table 1 isothermally.
Ultimate analysis of MNS.
The gaseous effluents from MNS pyrolysis were monitored using an
Elemental Component on-line micro-GC unit equipped with two GC modules having a thermal
conductivity detector. Two Micro-GC units had molecular sieve column
N (wt.%) C (wt.%) S (wt.%) H (wt.%) O (wt.%)
and plot U column, respectively. A standard calibration gas was used for
0.541 50.48 0.377 6.375 42.227 quantification of gaseous pyrolysates. Liquid pyrolysates from the TR
was further flowed to a condenser filled with a dichloromethane, which

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S. Jung, et al. Journal of CO₂ Utilization 37 (2020) 97–105

Scheme 1. Schematic diagram of experimental setup for MNS pyrolysis using the TR.

was immersed in a cold water. Then, the diluted solutions in a di- attributed to moisture within MNS samples in both N2 and CO2 atmo-
chloromethane were injected into a GC/MS-TOF (ALMSCO, UK), spheres. Following rapid thermal degradation is shown at the higher
equipped with a DB-WAX column (Agilent). Experimental setup using temperature (206–396 °C), and the mass loss reached to 63 wt.% by 396
the TR is depicted in Scheme 1. °C. This thermal degradation originated from the depletion of the most
volatile organic matters (VOCs) of biomass [41–43]. In this temperature
region, two peaks are overlapped and shown at 294 °C and 362 °C in
3. Results and discussion DTG curves, respectively. These indicate that there may be more than
one pyrolysis mechanism. Further thermal degradation is shown at
3.1. The thermolytic behaviors of MNS higher temperature, but the degradation rate began to substantially
decrease from 396 °C. Mass decay in the temperature range between
To understand thermal profiles of MNS in an oxygen-free condition, 396 and 745 °C was 12 wt.%, and the residual mass at 745 °C was 25 wt.
MNS pyrolysis was performed with a TGA unit under two gas (N2 and % in both conditions. The slower thermolysis of MNS between 396 and
CO2) conditions from 40 to 900 °C. Mass decay and thermal degradation 745 °C implies the biochar formation, which should be derived from
rate (differential thermogram: DTG) of MNS are depicted as a function both dehydrogenation and deoxygenation of the carbon substrate
of temperature in Fig. 1. Thermolytic behaviors of MNS in both con- [41,42]. Note that deoxygenation and dehydrogenation increase C to O
ditions are identical at ≤745 °C. Small mass decay below 200 °C is and C to H ratio and accelerates carbonization. Since bonding energies
for CeO (358 kJ mol−1) is lower than and CeH (416 kJ mol−1), re-
spectively [44,45], it is expected that deoxygenation may occur prior to
dehydrogenation. Further studies will be discussed in one-stage and
two-stage pyrolysis studies. At ≥ 745 °C, the only slight mass decay of
MNS is shown in N2 condition, while additional decomposition oc-
curred from CO2 atmosphere. This mass decay at 745 °C is attributed to
the Boudouard reaction (BR: C (s ) + CO2 ⇌ 2CO ). [46], because the BR
is thermodynamically favorable at ≥720 °C [14]. Under CO2 environ-
ment, continuous thermal degradation of MNS from TGA study was
shown beyond 900 °C, describing that the BR is incomplete due to their
slow kinetics. To find an evidence of such the slow kinetics of BR and
possibly other reactions in both environments, TGA test was further
conducted in air condition to estimate remaining carbon at 900 °C. The
final residual mass of MNS was 7.1 wt.% at 600 °C, and there was no
further mass decay up to 900 °C in the air condition, while that in both
CO2 (19.7 wt.%) and N2 (24.4 wt.%) conditions was much higher at 900
°C. These results strongly show that the ash content in MNS is about 7.1
wt.%, and thermolysis of MNS in both conditions is incomplete due to
remaining organic contents there.
Such the series of TGA tests estimated a depletion of moisture and
VOCs, and biochar formation from thermolysis of MNS, but the tests
were not able to prove the reaction mechanism and products distribu-
tion during thermo-chemical conversion of MNS. To understand the
thermolysis of MNS in depth, quantitative analysis of gas and liquid
pyrolysates during the pyrolysis of MNS was necessary in a wide range
of temperature.

Fig. 1. Mass decay and differential thermogram (DTG) curves of MNS as a


function of temperature in the N2 (black) and CO2 (red) atmospheres.

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Fig. 2. Gaseous effluents evolution profile (H2 and C1-2 chemical species) from one-stage MNS pyrolysis in N2 (black) and CO2 (red) atmospheres.

3.2. Non-catalytic pyrolysis of MNS depletion of MNS resulting from evolution of gaseous pyrolysates
(Fig. 1) in both conditions. Although thermolytic behavior of MNS in
One-stage MNS pyrolysis was conducted in a fixed-bed TR under N2 both conditions from TGA experiments is identical at ≤ 745 °C, CO
or CO2 flow (300 mL min−1) to quantify and compare the gaseous and evolution profiles in both environments are different in the temperature
liquid pyrolysates in both conditions. Pyrolysis temperature was from range of 600–720 °C (Fig. 2). TGA experiments confirmed that no
90 to 720 °C at a heating rate of 10 °C min−1. The final temperature, heterogeneous reaction between MNS and CO2 occurred at ≤ 745 °C. In
720 °C, was chosen, to elucidate mechanistic roles of CO2 in comparison the presence of CO2, however, CO generation continuously increased as
with N2 environment when no BR occurs (Fig. 1). Gaseous effluents temperature increased at ≥ 600 °C unlike N2 condition. This result is
from the TR were quantitatively monitored using an on-line micro-GC likely due to the homogeneous reaction between volatiles pyrolysates
system, and the concentration profiles of the gas products are depicted from MNS pyrolysis and CO2. Note that there is no BR in this tem-
in Fig. 2. Because MNS pyrolysis in the one-stage reactor has a similar perature region in the presence of CO2. CH4 evolution is initiated at 330
experimental setting with TGA experiment, the concentration profiles °C, and continuous evolution of CH4 is shown in both environments
of gaseous pyrolysates in the one-stage pyrolysis should well reflect the until source depletion (Fig. 2). Corresponding mass decay patterns of
thermal profiles of MNS from TGA tests (Fig. 1). MNS from TGA study indicate that CH4 formation results from cleavage
From the one-stage pyrolysis, CO generation is initiated at 300 °C of polymeric backbone on biomass compounds [14,42].
and reached to maximum concentration at 360 °C (Fig. 2), followed by H2 formation is initiated from 510 °C, and its maximum con-
the continuous decrease of CO evolution until 600 °C in both environ- centration was achieved at the highest pyrolysis temperature (720 °C)
ments. Such the CO concentration profiles are well matched with the in N2 condition (Fig. 2). Continuous mass decrease of MNS at ≥ 510 °C
thermal profiles of MNS discussed in Fig. 1. The biggest DTG peaks in corresponds to H2 formation according to TGA studies under both
TGA tests are shown at 294 and 362 °C, corresponding to a significant conditions (Fig. 1). In this temperature region, H2 generation is likely

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attributed to dehydrogenation of MNS. Although the identical thermal (0.22 mol% at 450 °C) in the two-stage pyrolysis, employing 700 °C
decomposition of MNS is shown from TGA experiments in both en- second heating zone, whereas C2H2 is not produced from both one-stage
vironments, H2 evolution under CO2 is lower than N2 condition at ≥ pyrolysis and two-stage pyrolysis, ran at 500 °C. This is likely attributed
600 °C (Fig. 2). Because this temperature region is where CO formation to the reaction mechanism only occurred in the two-stage pyrolysis
began to substantially increase when CO2 applied (Fig. 2), relative H2 setup.
concentration in CO2 condition became lower than N2 condition due to Overall evolution patterns commonly showed dramatic enhance-
dilution effect, not suppression of H2 formation. ment of gaseous effluents between 300 and 600 °C in two-stage pyr-
The formation of CO, CH4 and H2 is expected from CeO, CH and olysis, isothermally running at 700 °C. Also, C2H4 was only shown in
CCee bond cleavages on polymeric back bones of MSN at ≤ 600 °C in the two-stage pyrolysis setup, meaning that additional reactions in the
both conditions. As discussed in the TGA studies (Fig. 1), a formation of second heating zone promoted evolution of gaseous pyrolysates. It is
biochar should result from deoxygenation and dehydrogenation of expected that VOCs generated from MNS pyrolysis in the first heating
biomass compounds, which mainly consisted of organic C, O, and H zone is delivered to the second heating zone, and additional thermal
elements. During the thermolysis of MNS, CO evolution could be from cracking of VOCs in the second heating zone could significantly con-
deoxygenation of MNS, while a formation of CH4 and H2 could be at- tribute to the formation of gaseous effluents at 700 °C. Such the great
tributed to dehydrogenation of it. Evolution patterns of both CO and improvement of gaseous effluents only showed at 700 °C of the second
H2/CH4 confirmed that CO formation was occurred prior to the gen- heating zone, while the gas evolution is not enhanced at 500 °C.
eration of CH4 and H2 (Fig. 2). This means that deoxygenation is pro- Therefore, it is hypothesized that VOCs seem to be rapidly converted
ceeded earlier than dehydrogenation, and the result agrees with the into gaseous effluents at ≥ 700 °C, but one-stage pyrolysis or two-stage
aforementioned discussion that CeO (358 kJ mol−1) has lower bonding pyrolysis, isothermally running at 500 °C, are not able to promptly
energy than CeH (416 kJ mol−1) [44,45], leading to deoxygenation convert VOCs into permanent gases.
prior to dehydrogenation. In detail, the most dramatical mass decay by To confirm the conversion of VOCs (i.e., liquid tar) to gaseous
362 °C is mainly attributed to deoxygenation of MNS, and the following pyrolysates, mass balance of solid char, liquid tar and gas products is
mass decay is possibly contributed to the dehydrogenation. constructed in both one-stage pyrolysis and two-stage pyrolysis (700 °C)
Interestingly, additional CO evolution occurred in the presence of (Fig. 4-a). Mass content of solid char in the two-stage pyrolysis is
CO2, though TGA confirmed the no heterogeneous reaction between consistent with one-stage pyrolysis because solid char formed in the
CO2 and MNS at ≥ 600 °C. This tells that CO2 could have homogeneous first heating zone is remained in there. The second heating zone could
reaction with VOCs derived from MNS pyrolysis, resulting in the pro- not have influence on the gas or liquid formation from the solid char. As
duction of CO at the high temperature region. In N2 condition, the hypothesized, liquid tar content significantly dropped to 2.2 wt.% in
homogeneous reaction did not occur due to an absence of O source. two-stage pyrolysis from 13.3 wt.% in one-stage pyrolysis. This con-
Two C2 gaseous effluents, C2H6 and C2H4 are also observed from firmed that VOCs is converted into permanent gaseous effluents at 700
one-stage MNS pyrolysis at ≥ 360 °C, though their quantities (≤0.03 °C. It can be further estimated that the remaining liquid compounds
mol%) produced from one-stage pyrolysis are negligible, comparing to after thermal cracking at 700 °C should lose functional groups having
the amount of CO and H2. The formation of C2 or long-chain hydro- oxygen and hydrogen due to the formation of CO, H2 and hydrocarbons.
carbons probably requires additional reaction mechanism beyond CeC, From the analysis of GC/MS chromatograms, composition of the liquid
CO or CHee cleavages. tar is further analyzed to investigate their functional groups (Table 2
Two-stage MNS pyrolysis is also conducted to examine the product and Fig. 4-b). Since lignocellulosic biomass is composed of cellulose,
distribution in a different reactor setup and thermolysis condition in hemicellulose and lignin parts, the liquid tar produced from one-stage
CO2 environment. In detail, additional second heating zone is operated MNS pyrolysis mainly consisted of oxygenates and heterocyclic com-
isothermally at 500 or 700 °C, and the effect of second heating zone pounds (Table 2). However, significant loss of oxygen-containing
temperatures on MNS pyrolysis is investigated (Fig. 3). When the functional groups with increased aromaticity is shown after two-stage
second heating zone temperature is 500 °C, concentration profiles of pyrolysis at 700 °C from GC/MS results. This is likely contributed to the
gaseous products are similar with one-stage pyrolysis. However, sub- enhancement of CO, H2 and hydrocarbons in the two-stage pyrolysis
stantial improvement of gaseous effluents (CO, H2, CH4, C2H4 and (Fig. 3).
C2H2) is shown when the second heating zone ran at 700 °C iso-
thermally (Fig. 3). As noted in both the TGA and one-stage pyrolysis 3.3. Catalytic pyrolysis of MNS
experiments (Figs. 1 and 2), deoxygenation of biomass is responsible for
CO generation at ≤ 600 °C, and the maximum evolution of CO was Non-catalytic MNS pyrolysis showed the syngas formation, origi-
shown around 360 °C. In two stage pyrolysis, the maximum peak in nated from the direct production of gaseous effluents from MNS pyr-
terms of CO evolution is shown at 420 °C, and the concentration in- olysis or thermal cracking of VOCs. When two-stage pyrolysis is em-
crease more than 7 times at the maximum when the second heating ployed, isothermally running at 700 °C, substantial improvement of
zone ran at 700 °C. However, CO concentration is same with one-stage syngas formation is shown, suppressing liquid tar formation. However,
pyrolysis at ≥ 600 °C. This indicates that the substantial improvement two stage pyrolysis, running at 500 °C, was not able to enhance the
of CO generation around 420 °C is not originated from homogeneous syngas formation. Elevation of pyrolysis temperature is suggested to
reaction between CO2 and VOCs. produce more gaseous pyrolysates, but employment of higher tem-
H2 evolution in one-stage pyrolysis is initiated at ≥510 °C, and the perature to promote syngas formation may consume excessive energy to
maximum generation is at the maximum experiment temperature generate energy-related products. To make the two-stage pyrolysis
(Fig. 2). However, two-stage pyrolysis initiated H2 generation much more promising, operating at mild temperature should be necessary.
earlier at ≥ 360 °C, leading to maximum H2 evolution at 420 °C when Catalyst is a substance that can enable to proceed a chemical reaction
the second heating zone isothermally ran at 700 °C (Fig. 3). There is with lower activation energy in different conditions (desirable for lower
also remarkable production of CH4 and C2H4 at ≥ 360 °C in two-stage temperature and pressure). In this regard, earth abundant and in-
pyrolysis, while they are negligibly produced in the one-stage pyrolysis expensive metal catalysts are prepared to conduct catalytic pyrolysis in
and two-stage pyrolysis ran at 500 °C. The starting temperatures for two-stage reactor at lower pyrolysis temperature (500 °C).
CH4 and C2H4 formation in one-stage pyrolysis are identical with two- Metal catalysts are fabricated on SiO2 support, and crystal orienta-
stage pyrolysis, the evolution of CH4 and C2H4 in two-stage pyrolysis tion of the Ni and Co catalysts is examined with XRD (Fig. 5). Such the
(700 °C) jumped more than two orders of magnitude higher, comparing metal catalysts showed corresponding peaks of each metal and a SiO2
with one-stage pyrolysis. In addition, a formation of C2H2 is shown support; those peaks are identified with the JCPDS library (Ni: 65-0380,

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Fig. 3. Gaseous effluents evolution profile (H2 and C1-2 chemical species) from MNS pyrolysis in CO2. Non-catalytic MNS pyrolysis in both two-stage and one-stage
setups are compared.

Fig. 4. (a) Mass balance of pyrolysates from MNS pyrolysis in the CO2 and (b) GC/MS chromatograms of liquid tar in one-stage and two-stage pyrolysis (isothermally
run at 700 °C).

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Table 2
Chemical composition of liquid tar in both one-stage and two-stage pyrolysis
(isothermally run at 700 °C) in the CO2 condition.
No. RT (min) Chemical Composition Formula 1stage Pick 2stage Pick
Areaa Areaa

1 11.5641 benzene C6H6 N.D. 169414947


2 12.4629 ethyl acetate C4H8O2 16601390 N.D.
3 14.0758 propan-1-ol C3H8O 79869941 N.D.
4 15.6216 3-methylbut-3-en-2- C5H8O N.D. 3681890
one
5 16.1592 acetic acid C2H4O2 483150864 N.D.
6 16.7557 toluene C7H8 N.D. 31860325
7 17.0833 2-methylpropan-1-ol C4H10O 94990746 N.D.
8 20.7376 3-hydroxypropanal C3H6O2 44649274 N.D.
9 20.9812 2,4-dimethylpentan-3- C7H14O 14345591 N.D.
one
10 22.1153 succinaldehyde C4H6O2 14415260 N.D.
11 22.3757 methyl 2- C4H6O3 43484755 N.D.
oxopropanoate
12 22.4598 styrene C8H8 N.D. 45050940 Fig. 5. XRD patterns of 5 wt.% Ni and Co catalysts supported on SiO2.
13 23.0058 furan-2-carbaldehyde C5H4O2 173959248 N.D.
14 24.7363 2-oxopropyl acetate C5H8O3 18319891 N.D.
15 24.9967 furan-2-ylmethanol C5H6O2 48007561 N.D. When Ni/SiO2 and Co/SiO2 catalysts are placed on the second
16 25.2235 butan-2-one C4H8O 15607594 N.D. heating zone, running isothermally at 500 °C, CO evolution increased
17 26.4753 benzofuran C8H6O N.D. 3239788 approximately three times more than non-catalytic pyrolysis (Fig. 6) at
18 27.3742 1H-indene C9H8 N.D. 46366231
≤ 600 °C. The initiation temperature for CO generation over metal
19 27.9202 5-methylfuran-2(3 H)- C6H6O2 70670241 N.D.
one catalysts is close to that non-catalytic pyrolysis, but more exponential
20 28.7351 benzonitrile C7H5N N.D. 1845350 increase of CO formation is shown due to catalytic thermal cracking of
21 30.0372 4-hydroxy-5,6-dihydro- C5H6O3 32973378 N.D. VOCs over metal catalysts at 500 °C of the second heating zone. This
2H-pyran-2-one tells that the Ni and Co metal catalysts helped to lower thermal cracking
22 31.1545 phenol C6H6O 69265652 1025162
(N2)
temperature for cleavage of various carbon networks in VOCs.
31.1797 Non-catalytic pyrolysis in both one-stage and two-stage setups
(CO2) (isothermally ran at 500 °C) did not generate H2 gas at ≤ 510 °C, while
23 31.5829 2-methoxyphenol C7H8O2 140753853 N.D. catalytic pyrolysis promoted H2 generation between 300 and 500 °C
24 32.6246 m-cresol C7H8O 16247453 N.D.
(Fig. 6). In catalytic pyrolysis, another H2 evolution at ≥ 510 °C is
25 33.0279 naphthalene C10H8 N.D. 195889582
26 34.0527 p-cresol C7H8O 40083138 N.D. identical with non-catalytic pyrolysis. Although catalytic pyrolysis en-
27 34.4811 4-methoxy-3- C8H10O2 147794362 N.D. hanced H2 and CO generation, both Ni and Co catalysts did not promote
methylphenol the generation of hydrocarbons. From these results, it can be inter-
28 35.0776 cyclopropylmethanol C4H8O 83030560 N.D. preted that both Ni and Co catalysts promote dehydrogenation and
29 35.3044 3,4-dimethylphenol C8H10O 27654167 N.D.
deoxygenation of VOCs at 500 °C. Non-catalytic pyrolysis, employing
30 36.5813 4-ethyl-2- C9H12O2 41329123 N.D.
methoxyphenol 500 °C in the second stage, did not affect to the production of gaseous
31 36.7914 2-methylnaphthalene C11H10 N.D. 3390404 pyrolysates, while H2 and CO generation greatly enhanced by the ad-
32 37.1862 1-methylnaphthalene C11H10 N.D. 1294351 dition of Ni and Co catalysts.
33 38.1186 cyclopentadiene C5H6O2 11797778 N.D.
dioxide
34 38.5808 biphenyl C12H10 N.D. 7031145
35 39.1267 2-methoxy-4- C9H10O2 15668395 N.D. 4. Conclusions
vinylphenol
36 39.3115 (Z)-ethyl but-2-enoate C6H10O2 15999457 N.D. This work investigated CO2-cofeeding catalytic pyrolysis of MNS to
37 39.992 (E)-4-oxobut-2-enyl C6H8O3 15660128 N.D.
examine the formation of syngas fuels under various pyrolysis condi-
acetate
38 40.6473 1H-indole C8H7N N.D. 664467 tions and catalysts. CO2 expedited CO generation at ≥ 610 °C due to
39 41.4033 5-(hydroxymethyl) C6H6O3 28934548 N.D. homogeneous reaction with VOCs. Two-stage pyrolysis greatly en-
furan-2-carbaldehyde hanced the formation of gaseous pyrolysates (H2, CO, CH4, and C2H4) at
40 42.0923 acenaphthylene C12H8 N.D. 16323328
≤ 610 °C when the second heating zone ran at high temperature (700
41 42.2434 (E)-2-methoxy-4-(prop- C10H12O2 29399401 N.D.
1-enyl)phenol
°C). Such the enhanced generation of syngas and fuels in two-stage
42 43.6296 dibenzo[b,d]furan C12H8O N.D. 4169912 pyrolysis stemmed from the thermal cracking of VOCs at the second
43 44.4192 4-hydroxy-3- C8H8O3 13900757 N.D. heating zone, losing oxygen-containing functional groups with increase
methoxybenzaldehyde of aromaticity. Catalytic two-stage pyrolysis was carried out over earth
44 45.0493 9H-Fluorene C13H10 N.D. 12057580
abundant metal catalysts (Ni and Co) to lower second heating zone
45 51.0894 phenanthrene C14H10 N.D. 43878774
46 51.6102 anthracene C14H10 N.D. 2912045 operating temperature (500 °C). Significant enhancement of H2 and CO
47 52.383 butyric acid C4H8O2 32076425 N.D. formation was shown over Ni and Co catalysts because the catalysts
48 54.0464 4H-cyclopenta[def] C15H10 N.D. 2403237 promoted deoxygenation and dehydrogenation of VOCs. These results
phenanthrene
greatly offer a sustainable approach to produce syngas and fuels from
a biomass-derived wastes at mild operating temperature with greenhouse
N.D.: Not detected.
gas, CO2. For the practical application of CO2-cofeeding MNS pyrolysis
for syngas and biochar formation, process optimization should be fol-
Co: 15-0806, and SiO2: 29-0085). On Ni/SiO2, 44.3˚, 51.7˚, 76.2˚ peaks
lowed to find a proper reactor setup and operating condition. This work
corresponding to Ni (111), Ni (200), and Ni (220) were observed with a
would contribute to helping the development of more practical systems
peak of SiO2 support at 22.5˚. SiO2 peaks also appeared on Co/SiO2 at
under the CO2 condition for the future works.
the same position, Co (111) peak was shown at 44.1˚.

103
S. Jung, et al. Journal of CO₂ Utilization 37 (2020) 97–105

Fig. 6. Gaseous effluents evolution profiles from two-stage catalytic pyrolysis of MNS over Ni (red) and Co (blue) catalysts, comparing to non-catalytic pyrolysis
(black). Isothermal running temperature at the second heating zone was 500 °C.

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