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Figure 2. Yields and compositions of the xylan remaining in the hydrolyzed corncobs at autohydrolysis temperatures of 150 °C (4,
- - -), 159 °C (], -‚‚-‚‚), 169 °C (0, - - -), 179 °C (3, ‚‚‚), and 190 °C (O, s). Points with error bars correspond to quadruplicate experiments
for the 169 °C series. Lines show the values calculated with the kinetic model using the best-fit parameters.
a 0.22-µm syringe filter and analyzed by HPLC to system was calibrated with low-polydispersity standards
measure the amounts of monosaccharides, acetic acid, of maltose oligomers and dextrans (Fluka).
furfural, and HMF and analyzed by GPC to determine
the molar mass distribution. Another sample of 5 mL Results and Discussion
was taken and mixed with 1 mL of 5 N H2SO4. The Product Distribution and Reaction Pathway.
acidified solution was then hydrolyzed at 120 °C for 45 Figure 2 shows the evolution of the fractional yield of
min to convert all oligosaccharides into their constitu- the xylan remaining in the hydrolyzed lignocellulosic
tive monomers. The solution was then filtered through with reaction time for the five temperatures we tested.
a 0.22-µm syringe filter, and the monosaccharides were As expected, the amount of xylan decreased continu-
quantified by liquid chromatography. ously with time, and the rate of hydrolysis was acceler-
We determined the composition of the raw corncobs ated by temperature. The fractional yield of xylan in
with the same procedure as for the hydrolyzed corncobs the solid decreased to around 20% in 300 min at 150
°C, whereas it took only 20 min to reach the same
with samples that were extractive-free. Extractives were
conversion at 190 °C. The composition of the xylan
removed with an ethanol-toluene mixture according to
remaining in the solid changed as the hydrolysis reac-
a modification of the ASTM D 1107-84 standard method
tion progressed. Figure 2 shows that the fraction of
in which benzene is replaced by toluene. The percentage
xylose increased from 0.801 for xylan in unreacted
of ash in the original, nonextracted material was
corncobs to around 0.890 for the samples hydrolyzed in
measured by the ASTM D 1102-84 standard method.
the longest experiments, whereas the contents of ara-
HPLC analyses were performed with a Bio-Rad HPX binose and acetyl decreased from 0.090 to 0.045 and
87H column at 30 °C. The mobile phase was 0.005 M from 0.109 to 0.065, respectively, at all temperatures.
H2SO4 at a flow rate of 0.5 mL min-1. An ultraviolet However, the dispersion of the composition was high.
diode-array detector and a refractive-index (RI) detector Xylan hydrolysis proceeds through depolymerization to
were connected in series. The UV detector was used to water-soluble xylo-oligomers, which are also made up
quantify furfural and HMF in the samples that con- of xylose as the main component, arabinose, and acetyl
tained low concentrations of these compounds, and the groups. Figure 3 shows the yields of the xylo-oligomers
RI detector was used for the samples with high concen- measured in the aqueous phase at the five reaction
trations. The molar mass distribution of the xylo- temperatures. The maximum yield was close to 50% of
oligomers was determined by GPC using the same the xylan in corncobs at 150 °C after 200 min of
chromatograph and the GPC add-on of LC Chemstation hydrolysis. Higher temperatures slightly favored an
software (Agilent). The analyses were performed with increase in the yield of xylo-oligomers, which reached a
a TSKGel G3000PWXL column (Toso Haas) at 25 °C maximum of 58% at 190 °C and 15 min of hydrolysis.
using 1.0 mL/min of a 0.05 mol/L solution of KNO3 as The chemical composition of the xylo-oligomers was also
the solvent and the refractive index detector. The dependent on reaction temperature and time. Extending
Ind. Eng. Chem. Res., Vol. 43, No. 15, 2004 4127
Figure 3. Yields and compositions of the xylo-oligomers from corncobs at autohydrolysis temperatures of 150 °C (4, - - -), 159 °C (],
-‚‚-‚‚), 169 °C (0, - - -), 179 °C (3, ‚‚‚), and 190 °C (O, s). Points with error bars correspond to quadruplicate experiments for the 169 °C
series. Lines show the values calculated with the kinetic model using the best-fit parameters.
the hydrolysis time at constant temperature produced fraction with the higher contents of arabinose and acetyl
xylo-oligomers with higher contents of xylose and a is depolymerized to xylo-oligomers and solubilized more
smaller presence of arabinose and acetyl groups. Finally, easily.
Figure 4 shows the yields of the monomer products If the first explanation were true, we would expect
formed by the hydrolysis of the oligomers, xylose, the yields of arabinose and acetic acid to rise sharply
arabinose, and acetic acid and furfural from the dehy- at the beginning of the reaction. However, HPLC
dration of both monosaccharides. The yields of all analyses of the soluble products show that acetyl and
products increased steadily with time at all tempera- arabinose are found preferentially in the oligomers
tures except for arabinose, which reached a maximum rather than as free monomers. This agrees with the
at a high hydrolysis time when its rate of degradation results for paper birch autohydrolysis, which showed
to furfural was greater than its rate of formation. that the rate for direct deacetylation of xylan was
The change in composition of the xylan remaining in negligible compared to the rate for the formation of xylo-
the hydrolyzed corncobs during hydrolysis can be ex- oligomers above 150 °C.26 Furthermore, the xylo-oligo-
plained by two limiting situations: mers obtained at the shortest reaction times show
(i) The cleavage reactions of acetyl and arabinose, a lower content of xylose and higher proportions of
which are lateral chains in the native xylan from arabinose and acetyl groups than the average composi-
corncobs, are much faster than the depolymerization of tion of the xylan in corncobs shown in Table 1. This
the backbone xylose chain. Therefore, most arabinose indicates that the xylo-oligomers formed at the begin-
and acetic acid is formed directly from xylan in the solid, ning of the reaction did not lose a significant amount of
and the composition of the xylan remaining in the solid lateral chains. The GPC analyses of the soluble products
changes with time. This also changes the composition for the experiments at short reaction times were used
of the xylo-oligomers that are formed as the hydrolysis to determine the molar mass distribution of the xylo-
proceeds. oligomers (see Figure 5). We calculated the degree of
(ii) Native xylan is heterogeneous in composition and polymerization (DP) shown in the molar mass distribu-
can be considered to be made up of at least two different tions by assuming that the molar mass of the monomer
fractions. Each fraction has a different composition and was 132, which is the molar mass of an anhydrous
a different susceptibility toward the hydrolysis reaction. pentose (xylose and arabinose). This is only an ap-
In this case, high-molar-mass xylo-oligomers readily proximate value, therefore, because the presence of the
evolve from xylan and are then hydrolyzed in the liquid acetyl groups is not considered. This analysis indicates
phase to xylose, arabinose, and acetic acid. Because the that the molar mass distribution of the oligomers is very
two fractions of xylan have different rates of hydrolysis, broad and that large oligomers are solubilized signifi-
they solubilize at different rates and cause the apparent cantly even at a very short reaction time. We must also
change in composition of the xylan that remains in the consider that the large peak at low DP observed for the
solid. Because the unhydrolyzed xylan is richer in xylose experiments at the shortest reaction time is essentially
as the hydrolysis proceeds, we concluded that the xylan caused by the extractant and other low-molar-mass
4128 Ind. Eng. Chem. Res., Vol. 43, No. 15, 2004
Figure 4. Yields of xylose, arabinose, acetic acid, and furfural during corncob autohydrolysis at 150 °C (4, - - -), 159 °C (], -‚‚-‚‚),
169 °C (0, - - -), 179 °C (3, ‚‚‚), and 190 °C (O, s). Points with error bars correspond to quadruplicate experiments for the 169 °C series.
Lines show the values calculated with the kinetic model using the best-fit parameters.
dCXO-Ara
the oligomers. If we consider a first-order dependency ) k1xXy1-AraCXy1 + k2xXy2-AraCXy2 -
of the reaction rates with concentration, the individual dt
mass balances for the reactive species in the system are k6xXO-AraCXO (4-3)
described by eqs 1-9. Cj denotes the concentration of
the species j expressed as a mass percent of the initial dCXO-Ace
) k1xXy1-AceCXy1 + k2xXy2-AceCXy2 -
xylan that has been converted into the species j, and dt
the average composition of the oligomers is expressed k8xXO-AceCXO (4-4)
by xXO-Xyl, xXO-Ara, and xXO-Ace, which are the mass
fractions of anhydroxylose, anhydroarabionse, and acetyl, The average composition of the oligomers is expressed
respectively, in the oligomers. The specific reaction as mass fractions by eqs 11-13.
rates, ki, vary with temperature following the Arrhenius
relationship (eq 10). CXO-Xyl
xXO-Xyl ) (11)
CXO-Xyl + CXO-Ara + CXO-Ace
CXy ) CXy1 + CXy2 (1)
CXO-Ara
dCXy1 xXO-Aral ) (12)
CXO-Xyl + CXO-Ara + CXO-Ace
) -k1CXy1 (2)
dt
CXO-Ace
dCXy2 xXO-Ace ) (13)
) -k2CXy2 (3) CXO-Xyl + CXO-Ara + CXO-Ace
dt
dCXO The set of equations can now be solved numerically
) k1CXy1 + k2CXy2 - provided that the temperature profile and the initial
dt boundary conditions are known. Specifically, these are
(k3xXO-Xyl + k6xXO-Ara + k8xXO-Ace)CXO (4) the amounts of each type of xylan present in the native
dCXyl corncobs [CXy1(0) and CXy2(0)] and the compositions of
) k3xXO-XylCXO - k4CXyl (5) both xylan fractions (xXy1-Xyl, xXy2-Xyl, xXy1-Ara, xXy2-Ara,
dt xXy1-Ace, and xXy2-Ace). Obviously, these data are un-
dCAra known because the analysis of the corncobs provides
) k6xXO-AraCXO - k7CAra (6) only the total amount of xylan [CXy(0)] and its composi-
dt tion [xXy-Xyl(0), xXy-Ara(0), xXy-Ace(0)], which is the aver-
dCAce age of the two xylan fractions. The average composition
) k8xXO-AceCXO (7) of xylan is related to the average compositions of xylan
dt fractions by eqs 14-16.
dCFur
) k4CXyl + k7CAra - k5CFur (8) CXy1xXy1-Xyl + CXy2xXy2-Xyl
dt xXy-Xyl ) (14)
CXy1 + CXy2
dCCDP
) k5CFur (9)
dt CXy1xXy1-Ara + CXy2xXy2-Ara
ki ) ki0 exp ( )
-Eai
RT(t)
(10)
xXy-Ara )
CXy1 + CXy2
(15)
CXy1xXy1-Ace + CXy2xXy2-Ace
To solve this set of equations, we need to know how xXy-Ace ) (16)
CXy1 + CXy2
the average composition of the xylo-oligomers (xXO-Xyl,
xXO-Ara, and xXO-Ace) changes with time. Equation 4 is
The experimental data were used to fit the unknown
therefore replaced by eqs 4-1-4-4, which are the indi-
parameters in the model by means of the least-squares
vidual balances for anhydrous xylose, arabinose, and objective function F defined by eq 17,
acetyl in the oligomers.
[( )
/ 2
n 7 Ch,i - Ch,i 3
CXO ) CXO-Xyl + CXO-Ara + CXO-Ace (4-1) F) ∑∑ 100
+ ∑ /
(xXO-h,j - xXO-h,j )2 +
]
h)1 i)1 j)1
dCXO-Xyl
) k1xXy1-XylCXy1 + k2xXy2-XylCXy2 - 3
dt
k3xXO-XylCXO (4-2)
∑ (xXy-h,k - xXy-h,k
k)1
/
)2 (17)
4130 Ind. Eng. Chem. Res., Vol. 43, No. 15, 2004
where n is the number of experimental data points and Table 2. Best-Fit Values for the Activation Energies and
the first term accounts for the concentrations of all Frequency Factors of Rate Constants k1-k8 (min-1)
species measured experimentally (Xy, XO, Xyl, Ara, Ace, kj Eaj (kJ/mol) ln(k0j/min-1)
Fur, and CDP), the second term includes the composi- k1 127.3 31.52
tion of the xylan oligomers, and the third term expresses k2 251.7 61.41
the average composition of the xylan remaining in the k3 119.0 27.55
hydrolyzed lignocellulosic. The superscript * denotes k4 122.5 29.36
experimental values, whereas the other terms are model k5 132.0 32.48
predictions. Optimization was performed using the k6 106.2 25.08
k7 125.2 29.82
nonisothermal data from all experiments with a New- k8 65.1 14.18
ton-type minimization algorithm that allowed us to
calculate the optimal values for the frequency factors Table 3. Best-Fit Values for the Amounts and
(k1-k8) and activation energies (Ea1-Ea8) of the rate Compositions of the Two Types of Xylan in Native
constants, the composition of each xylan fraction (xXy1-Xyl, Corncobs
xXy2-Xyl, xXy1-Ara, xXy2-Ara, xXy1-Ace, and xXy2-Ace), and the xylan type 1 xylan type 2
fraction of each xylan type in the corncobs [CXy1(0) and content (% of xylan), CXyj(0) 80.3 19.7
CXy2(0)]. Integration of the ordinary differential equa- anhydroxylose, xXyj-Xyl 0.779 0.895
tions that describe the system was performed numeri- anhydroarabinose, xXyj-Ara 0.101 0.044
cally with a Runge-Kutta algorithm. The temperature- acetyl, xXyj-Ace 0.120 0.061
time profile recorded experimentally for each data point
was used to integrate the ordinary differential equa- activation energies for xylose and arabinose formation
tions. Several restrictions were included in the model by the hydrolysis of the xylo-oligomers were 119 and
to avoid convergence to unreal solutions (eqs 18-21). 106 kJ/mol, respectively, and the activation energies for
their dehydration to furfural were 122 kJ/mol for xylose
k0j > 0 and Eaj > 0 for j ) 1-8 (18) and 125 kJ/mol for arabinose. Some values reported for
the dehydration of xylose to furfural are 109 kJ/mol for
CXy2(0) ) CXy(0) - CXy1(0) (19) the autohydrolysis of corncobs,31 113 kJ/mol for the
dilute acid hydrolysis of pure xylose,33 and 128 kJ/mol
xXy1-Ace ) 1.0 - (xXy1-Xyl + xXy1-Ara) (20) for the dilute acid hydrolysis of xylo-oligomers from
corncobs.34 The activation energy for the disappearance
of furfural was 132 kJ/mol, and the deacetylation of the
xXy2-Ace ) 1.0 - (xXy2-Xyl + xXy2-Ara) (21) xylan oligomers had an activation energy of 65.1 kJ/
mol, which is virtually identical to the value of 66.4 kJ/
Figures 2-4 compare the experimental yields of the mol that was reported for the deacetylation of corncob
products and the values calculated with the model for xylo-oligomers in acidic media.34 The amounts of each
the experiments at 150, 159, 169, 179, and 190 °C. We xylan type in the native corncobs were estimated to be
can see in Figure 2 that the yield of xylan that remains 80.3% for type-1 xylan and 19.7% for the less reactive
in the hydrolyzed solid is accurately predicted by the type-2. The average mass composition of the most
model, as there is good agreement between the experi- reactive type-1 xylan was 77.9% xylan (anhydroxylose),
mental data and the model at all temperatures. The 10.1% arabinan (anhydroarabinose), and 12.0% acetyl.
model also gives a fair description of the composition of The low-reactivity xylan (type-2) had 89.5% xylan,
the unreacted xylan. Figure 3 compares the experimen- around 4.4% arabinan, and 6.1% of acetyl.
tal yield of xylo-oligomers with the model calculations.
The model predicts the general trends of the changes Conclusions
in the composition of the xylo-oligomers with time, but
there is limited agreement with the experiments be- We have developed and validated a new model for the
cause of the scatter of the experimental data. Figure 4 kinetics of xylan autohydrolysis with experimental
compares the experimental yields of xylose, arabinose, results for the autohydrolysis of corncobs. The model
acetic acid, and furfural with those calculated with the can reproduce the experimental yields of xylo-oligomers,
model. Again, the model is in good agreement with the xylose, arabinose, acetic acid, furfural, and condensation
experimental data at all reaction temperatures. We can products and accounts for the composition of xylan and
therefore conclude that the model presented here is the xylo-oligomers. According to our experimental re-
suitable for describing the kinetics of the reactions sults and model calculations, the yield and selectivity
involved in xylan autohydrolysis and that it correctly toward oligomers are favored by a high autohydrolysis
describes the changes in the compositions of xylan and temperature. However, a high yield of xylo-oligomers
its oligomers during the reaction. is not a sufficient condition for the process to be
Table 2 reports the optimal values for the activation practical, as the purity, chemical composition, structure,
energies and the frequency factors. Table 3 lists the and molar mass distribution of the xylo-oligomers are
amount of each type of xylan and the corresponding critical parameters for their use as soluble dietary fiber
compositions. The activation energy for xylan hydrolysis in food products. In this context, the kinetic model that
was 127 kJ/mol for the most reactive xylan. This is close we have presented is a valuable tool because it also
to the value of 125 kJ/mol reported for corncob auto- describes the composition of the xylo-oligomers in terms
hydrolysis when two types of hydrolyzable xylan were of anhydrous arabinose-to-xylose and acetic-to-xylose
assumed32 and falls within the values of 126 and 156 ratios. We are currently studying other biomass species
kJ/mol reported for the dilute acid hydrolysis of white to verify the usefulness of the kinetic model. We are also
birch wood.28 The least reactive xylan had an activation developing purification sequences to improve product
energy of 251 kJ/mol, which is substantially higher than quality and performing structural characterizations of
the value of 186 kJ/mol reported in another study.32 The the purified xylo-oligomers.
Ind. Eng. Chem. Res., Vol. 43, No. 15, 2004 4131