MP3 Mini Hi-Fi System FWM417X/78

FWM417/55

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CONTENTS

Technical specification ..................................................................1-2 MCU board

Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Block diagram.................................................................................3-1
Wiring diagram...............................................................................4-1
Disassembly diagram............ ................................................5-1..5-2
Circuit diagram..........................................................................9-1
Layout diagram..........................................................................9-2
Tuner Board
Circuit diagram........................................................................10-1
Layout diagram........................................................................10-2
Power Board
Circuit diagram........................................................................ 11-1
Layout diagram........................................................................ 11-2

Main board HF Board

Circuit diagram...................................................................6-1..6-2 Circuit diagram........................................................................12-1
Layout diagram...................................................................6-3..6-4 Layout diagram........................................................................12-2

Display board Exploded view diagram................................................................13-1

Circuit diagram..........................................................................7-1 Mechanical parts list............................................................13-2..13-3
Layout diagram...................................................................7-2..7-3
Electrical parts list...............................................................14-1..14-2
CD board
Circuit diagram..........................................................................8-1
Layout diagram...................................................................8-2..8-3

© Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by LX 0919 Service Audio Subject to modification 3141 785 34070

Version 1.0
 1-2

TECHNICAL SPECIFICATION

Amplifier
Total output power 280W RMS Tuner
Frequency response 60 - 16kHz Tuning range FM: 87.5 - 108MHz;
Signal-to- noise ratio >67dB A (IEC) AM: 531 - 1602kHz
Aux input 1500mV/2000mV (9KHz); 530 - 1700KHz
(10KHz)
Tuning grid 100KHz (FM);
Disc 9KHz/10KHz (AM)
Laser type Semiconductor Number of presets 40 (FM + AM)
Disc diameter 12cm/8cm FM 75ohm wire
Support disc CD-DA, CD-R, AM loop antenna
CD-RW, MP3-CD,
WMA-CD
Audio DAC 24Bits / 44.1kHz Speakers
Total harmonic <1.5% Speaker Impedance 6ohm
distortion Woofer 2 x 5.25”
Frequency response 60Hz -16kHz (44.1kHz) Tweeter 2 x 1.75”
S/N ratio >75dBA Dimensions 249 x 344 x 250mm
(W x H x D)
Weight 3.58kg each

General information
AC power 110 - 127/220 - 240V,
50/60Hz
Operation power 180W
consumption
Standby power <2W
consumption
USB direct Version 2.0/1.1
Dimensions
Main Unit 265 x 310 x 403mm
(W x H x D)
Weight 6.09kg
(without speakers)
 1-3

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
 1-4

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
 2-1

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!

1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability

playability N
ok ?

Play a CD
for at least 10 minutes

check playability

playability N
ok ?

add Info for customer Exchange CDM

"SET OK" 2

return set

1 - 4 For description - see following pages

 2-2

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance
playing time for: Fingerprint 10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
“Cleaning Solvent

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance

playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which

informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing

is under responsibility of the Regional Service Organizations.
 3-1 3-1
SET BLOCK DIAGRAM

TUNER RC
SI4730/31 SENSOR

RC5/RC6 CODE
3CDC MOTOR
MOTOR DRIVER
DRIVER PICK UP
UP
IIC BA5826 PICK
TDA7073A DA11
DA11
MOTOR
MOTOR

USB CONTR OL DATA

CD SERVO
BU9543
IIC CD PCM BCK, LRCK,DATE
RTC
HT1381
I/O
BX8800 Expand IC

CD PCM
16M
74HC4094
SDRAM
*3

-
8M NOR
PCM BCK ,LRCK ,DATE MUX PCM ADC CD L/R
FALSH
74LVC157 WM8782

AUDIO L&R
IIC

FL
LCD AMPFILER
DRIVER STK-433-
E T 8862 KEY PART 090E(SANYO) FR
MAIN L/R
FUNCTION IC
TDA7468D

INPUT
INPUT
SL
AMPFILER
LCD
STK-433-
090E(SANYO)
MICRO SR
AUX
PHONE

TUNER L/R
 4-1 4-1
SET WIRING DIAGRAM
 5-1 5-1
DISMANTLING INSTRUCTIONS

Dismantling of the CDC Module and Front Panel

1) Loosen 4 screws to remove the Cover Top of the set. 5) Loosen 2 screws A and 2 screws B to remove the CDC
Module as indicated.
2) Loosen 2 screws to remove the Panel Left and 2 screws to
remove the Panel Right of the set. 6) Remove 2 screws at the bottom to separate the
Front Panel Assembly from the Plate Bottom.
3) Slide out the CDC Tray as shown in the diagram below with
the help of a flat head screw driver.
Front View CDC

Sliding Out The CDC Tray

Remove CDC Module

4) Remove the Cover Tray CDC as indicated.

Remove Cover Tray CDC

 5-2 5-2
Dismantling of Rear portion
1)Remove 2 screws C as indicated to loosen the Front Cabinet.
2)Remove 2 screws D as indicated to loosen the Tuner Module.
3)Remove 9 screws E&I as indicated to loosen the Main Board.
4)Remove 8 screws G&H as indicated to loosen the POWER Board.
5)Remove 3 screws F as indicated to loosen the Bottom Cabinet.

D
H
E
G
F
I

Dismantling of the PCB Board

1)Remove 14 screws J as indicated to loosen the DISPLAY1 Board.
2)Remove 11 screws K as indicated to loosen the KEY Board.
3)Remove 2 screws L as indicated to loosen the USB Jack Board.

K L
 6-1 6-1
CIRCUIT DIAGRAM - MAIN BOARD
PART 1
 6-2 6-2
CIRCUIT DIAGRAM - MAIN BOARD
PART 2
 6-3 6-3
LAYOUT DIAGRAM - MAIN BOARD
TOP SIDE
 6-4 6-4
LAYOUT DIAGRAM - MAIN BOARD
BOTTOM SIDE
 7-1 7-1
CIRCUIT DIAGRAM - DISPLAY BOARD
 7-2 7-2
LAYOUT DIAGRAM - DISPLAY BOARD
TOP SIDE
 7-3 7-3
LAYOUT DIAGRAM - DISPLAY BOARD
BOTTOM SIDE
 8-1 8-1
CIRCUIT DIAGRAM - CD BOARD
 8-2 8-2
LAYOUT DIAGRAM - CD BOARD
TOP SIDE
 8-3 8-3
LAYOUT DIAGRAM - CD BOARD
BOTTOM SIDE
 9-1 9-1
CIRCUIT DIAGRAM - MCU BOARD
 9-2 9-2
LAYOUT DIAGRAM - MCU BOARD
 10-1 10-1
CIRCUIT DIAGRAM - TUNER BOARD
 10-2 10-2
LAYOUT DIAGRAM - TUNER BOARD
 11-1 11-1
CIRCUIT DIAGRAM - POWER BOARD
 11-2 11-2
LAYOUT DIAGRAM - POWER BOARD
 12-1 12-1
CIRCUIT DIAGRAM - HF BOARD
 12-2 12-2
LAYOUT DIAGRAM - HF BOARD
 13-1 13-1
SET EXPLODED VIEW

1204

1
 13 - 2

MECHANICAL PARTSLIST
002 996510025308 PCBA-POWER
003 996510025313 PCBA-MAIN FWM417/55
006 996520035928 PCBA-TUNER "FWM417/55"
007 996510025032 3CD MECHA PART DA11VF(NO PCBA)
008 996520035926 PCBA-CD

009 996520035929 PCBA-MCU "FWM417/55"

082 994000003669 CD MECHANISM (SANYO) DA11VF
102 996510014310 MAGNET 27x16x4mm 546g
110 996510014336 SPRING-GUIDING
111 996510014337 SPRING-DISC

201 994000001276 PANEL LEFT

202 994000001277 PANEL RIGHT
203 996510019319 REAR CABINET (HIPS)
204 996510022977 3CDC DOOR
205 996510022978 COSMETIC COVER UP

206 996510022974 COSMETIC COVER DOWN

207 994000001285 TOP COVER
208 996510015502 CD BUTTON
209 996510014357 JAZZ-POP BUTTON
210 996510014361 ROCK-CLASSIS BUTTON

211 996510015489 ALBUM BUTTON

212 996510015490 TITLE BUTTON
213 996510015491 STOP BUTTON
214 996510015492 PLAY BUTTON
215 996510015493 MODE BUTTON

216 996510015494 PROGRAM BUTTON

217 996510015495 POWER BUTTON
218 996510015498 CLUSTER BUTTON
219 996510022973 VOL KNOB
220 996510022975 MAX SOUND BUTTON

221 996510022984 USB REC BUTTON

222 996510020805 MIC KNOB
223 996510020806 USB DELETE BUTTON
224 996510014362 DISPLAY LENS (PMMA)
225 996510014363 POWER LIGHT GUIDE

226 996510000439 PHILIPS LOGO

227 996510014365 MIDDLE STRAP OF SOUND BUTTON
228 996510015500 MIDDLE STRAP L
229 996510015501 MIDDLE STRAP R
230 996510025305 DISPLAY TOP BAR

231 996510021305 USB RING

232 996510021316 VOL RING
1203 996510025312 FRONT CABINET-BK
1204 996510021312 CHASSIS PLASTIC
8001 994000004487 16P FFC 1MM L=170MM

8003 994000004457 5P FFC L=200MM(AA)

J002 996510015477 26P FFC.1.25mm L=80mm
J003 996510025146 5P FFC. P=1.25MM L=100MM
J005 996510015486 18P FFC.1.25mm L=150mm
J0055 996510025309 14P FFC.1.25mm L=200mm

J006 996510025314 10P FFC.1.25mm L=200mm

T001 ! 996510025304 TRANSFORMER EI76 127/240V
 13 - 3

ACCESSORIES

J010 ! 996500037714 AC CORD SET VDE/BRAZIL APP 1.8

J001 ! 994000001478 AC PLUG ADAPTOR
J011 996510009429 FM ANT (GREY) 1.5M CE/75
010 994000001192 AM LOOP ANTENNA LAN-031
J012 996510002103 CONN. CORD 3.5 ST/PLUGx2 500mm

RC 996510020798 REMOTE CONTROL

SK 996510025307 SPK BOX (L+R)

Note: Only these parts mentioned in the list are

normal service parts.
 14 - 1

ELECTRICAL PARTSLIST
MAIN BOARD ASSEMBLY

102 996510025065 DC FAN JD6025MS1

AUX701 994000001221 V/RCA JACK 2P
IC601 994000001202 IC TDA7468D
IC602 994000001201 IC NJM4556AM
IC603 996510018852 IC UTC7808

IC606 996510018962 IC UTC7805

IC607 994000001247 IC HEF4094BT
IC608 994000001247 IC HEF4094BT
IC609 994000001201 IC NJM4556AM
IC702 996510005546 IC (SANYO) STK433-090E

IC703 994000001201 IC NJM4556AM

Q605 994000004145 TRANSISTORS B772Y (160-320)
Q609 994000004145 TRANSISTORS B772Y (160-320)
SPK701 996510001315 SPK JACK (R/R/BLUE/BLUE/BLKx4)

POWER BOARD ASSEMBLY

103 996510002038 FM ANT CONTACT PIN

C801 996510001309 E.CAP 4700UF 25V +-20% (PH)
C806 996510025311 E.CAP 4700UF 50V +-80% -20%
C821 996510025311 E.CAP 4700UF 50V +-80% -20%
F802 ! 994000004599 FUSE RADIAL T3.15A 250V

F804 ! 996510002426 CERAMIC FUSE 3.9x10.5mmW

F805 ! 996510002426 CERAMIC FUSE 3 3.9x10.5mmW
9x10 5mmW
F806 ! 994000000585 CERAMIC FUSE W/LEAD 2A/250V
IC801 994000002839 IC LM1117S-3.3
J001 996510014304 AC SOCKET UL APP

SW801 994000001323 SWITCH

CD BOARD ASSEMBLY

IC501 996510009311 IC BU9543KV (SMD)

IC502 996510009310 IC BA5826FP
IC505 994000001247 IC HEF4094BT
SW501 994000004552 DETECT SWITCH
SW502 994000004552 DETECT SWITCH

SW503 994000004552 DETECT SWITCH

SW504 994000004552 DETECT SWITCH
U532 996510003998 IC TDA7073A/N4

MCU BOARD ASSEMBLY

IC101 996510015478 IC BX8800

IC102 996510009337 IC SST39VF800A-70 8M 3.3V TSOP
IC103 996510001318 IC 74LVC157APW
IC104 996510020772 IC SI636165TS
IC105 996510022969 IC HWD809R 2.63V

IC106 996510015480 IC WM8782SEDS

IC107 996510009335 IC LM1117S-1.8V SOT-223
IC108 996510015479 IC 74LVC2G04GW
IC191 996510015481 IC HT1381
X101 996510008326 CRYSTAL 12 MHzHC-49/US H=3.5mm

X102 996510015482 CRYSTAL 11.2896MHz

X191 996510012559 CRYSTAL 32.768KHZ
 14- 2

ELECTRICAL PARTSLIST
DISPLAY BOARD ASSEMBLY

CN905 996510000344 USB SOCKET

CN908 994000001244 V/PHONE JACK 3.5MM
CN909 994000001244 V/PHONE JACK 3.5MM
CN910 994000001244 V/PHONE JACK 3.5MM
D904 996510021295 LED LAMP 5mm

D914 996510000438 LED LAMP

IC901 996510020783 IC ET8862Q
IR901 994000000325 OPTIC SENSER (OPTO..)
LCD901 996510014305 LCD DISPLAY
SW901 994000001243 TACT SWITCH

SW902 994000001243 TACT SWITCH

SW903 994000001243 TACT SWITCH
SW904 994000001243 TACT SWITCH
SW905 994000001243 TACT SWITCH
SW906 994000001243 TACT SWITCH

SW907 994000001243 TACT SWITCH

SW908 994000001243 TACT SWITCH
SW909 994000001243 TACT SWITCH
SW910 994000001243 TACT SWITCH
SW911 994000001243 TACT SWITCH

SW912 994000001243 TACT SWITCH

SW913 994000001243 TACT SWITCH
SW914 994000001243 TACT SWITCH
SW915 994000001243 TACT SWITCH
SW916 994000001243 TACT SWITCH

SW917 994000001243 TACT SWITCH

SW918 994000001243 TACT SWITCH
SW919 994000001243 TACT SWITCH
SW920 994000001243 TACT SWITCH
SW921 994000001243 TACT SWITCH

SW922 994000001243 TACT SWITCH

SW923 994000001243 TACT SWITCH
SW925 994000001243 TACT SWITCH
SW926 994000001243 TACT SWITCH
SW927 994000001243 TACT SWITCH

SW928 994000001243 TACT SWITCH

SW929 994000001243 TACT SWITCH
SW930 994000001243 TACT SWITCH
VR1 996510003986 ROTARY VOLUME
VR902 996510003986 ROTARY VOLUME

VR903 996510021317 ROTARY ENCODER

TUNER BOARD ASSEMBLY

IC301 996510022983 IC SI4730

JCN302 994000001353 COAXIAL JACK IF-01A
T301 996510000886 AM ANT BLACK 7mm 7M4A1951X
X301 996500042441 X'TAL 32.768KHZ -20PPM

HF BOARD ASSEMBLY

IC701 996510005546 IC (SANYO) STK433-090E

Note: Only these parts mentioned in the list are

normal service parts.