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Renewable and Sustainable Energy Reviews 49 (2015) 500–516

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Purification of crude biodiesel obtained


by heterogeneously-catalyzed transesterification
Vlada B. Veljković n, Ivana B. Banković-Ilić, Olivera S. Stamenković
Faculty of Technology, University of Niš, Bulevar oslobodjenja 124, 16000 Leskovac, Serbia

art ic l e i nf o a b s t r a c t

Article history: This review paper presents the methods that have been used to date for the purification of crude
Received 3 April 2014 biodiesel obtained by heterogeneous production processes. At first, a typical biodiesel production
Received in revised form process using heterogeneous catalysts is shortly described, paying attention to the main processing
11 November 2014
steps. Then, possible impurities and their effects on the biodiesel quality are pointed out. The main part
Accepted 23 April 2015
of this review paper deals with the traditional (wet and dry washing) and novel (membrane extraction,
precipitation, complexation, simultaneous ion-exchange and precipitation as well as simultaneous
Keywords: biodiesel synthesis and purification) purification methods. These purification methods are compared
Biodiesel with respect of their refining efficiency. A special attention is paid to their comparison regarding the type
Dry washing
of raw materials used in biodiesel production. Furthermore, advantages and disadvantages of the crude
Ion-exchange
biodiesel purification methods are emphasized. Finally, environmental aspects of crude biodiesel
Membrane extraction
Precipitation purification are highlighted.
Wet washing. & 2015 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
2. Biodiesel production process using heterogeneous catalysts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
2.1. Description of typical biodiesel production processes using solid catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
2.2. Effects of impurities on biodiesel quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
3. Purification of crude biodiesel from heterogeneously-catalyzed transesterification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
3.1. Crude biodiesel purification methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
3.1.1. Wet washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
3.1.2. Dry washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
3.1.3. Membrane extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
3.1.4. Precipitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
3.1.5. Ion exchange and precipitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
3.1.6. Complexation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
3.1.7. Simultaneous biodiesel synthesis and purification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
3.2. Comparison of various crude biodiesel purification methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
3.3. Comparison of crude biodiesel purification methods regarding oily feedstocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
3.4. Environmental aspects of crude biodiesel purification methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
4. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515

1. Introduction

n
Corresponding author. Tel.: þ 381 16 247 203; fax: þ 381 16 242 859. Biodiesel has gained world-wide attention in recent years as an
E-mail address: veljkovicvb@yahoo.com (V.B. Veljković). alternative fuel that has a number of favorable properties such as

http://dx.doi.org/10.1016/j.rser.2015.04.097
1364-0321/& 2015 Elsevier Ltd. All rights reserved.
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 501

Table 1
Comparison of homogeneous and heterogeneous catalysis for biodiesel production.a

Type of Advantage Disadvantages


catalyst

Homogeneous Modest reaction conditions Separation problems after reaction and wastewater treatment
High activity of base catalysts results in high yield in short time Saponification forms stable emulsion
Base catalysts are much more active than acid catalysts Catalyst cannot be reused
Methoxides are more effective than hydroxides Basic catalysts are sensitive to the presence of FFA and water
Acid catalysts can be used for esterification and transesterification Higher process cost compared with heterogeneous processes
Acid catalysts are insensitive to the presence of FFA and water Acid catalysts give very slow reaction rate and are corrosive
Acid catalysts require higher methanol-to-oil molar ratio and
temperatures

Heterogeneous Environmentally friendly, noncorrosive, recyclable and with fewer disposal Currently less effective than common homogeneous base catalysts
problems
Easy separation of products, higher selectivity, longer catalyst life Mass transfer limitations in the multi-phase reaction system
Acid catalysts can be used for esterification and transesterification Basic catalysts require oily feedstocks with low FFA and water content
Acid catalysts are insensitive to the presence of FFA and water High alcohol-to-oil molar ratio, temperature and pressure can be
required
Can be used in fixed-bed reactors with continuous operation Higher cost of acid catalysts compared to basic catalysts
Comparatively cheap Possible leaching into the reaction mixture

a
Adapted from Endalew et al. [6].

high degradability, no toxicity as well as low emission of carbon the transesterification reaction. For example, 88 t of NaOH is required
monoxide, particulate matters and unburned hydrocarbons. Biodiesel to produce 8000 t of biodiesel, while only 5.6 t of supported MgO are
is a mixture of fatty acid alkyl esters and it can be used in sufficient to produce 100,000 t of biodiesel [4]. The disadvantages of
conventional diesel engines, which need almost no modification. solid catalyst are slow kinetics, incomplete conversions, severe condi-
So far, it has mainly been produced by transesterification of triacyl- tions, limited lifetime and high costs [5]. At last, crude glycerol of
glycerols (TAGs) and/or esterification of free fatty acids (FFAs) from higher purity could be obtained in heterogeneous reaction systems.
various natural sources like vegetable oils and animal fats or waste The main disadvantage of solid catalysts, namely their lower reaction
cooking oils using homogeneous basic (most frequently sodium or rate in comparison to the rate of homogeneous reactions, can be
potassium hydroxide) or acid (sulfuric acid) catalysts, respectively overcome by using higher methanol-to-oil ratios, temperatures and
that are usually dissolved in methanol. Because of high activity of pressures. Therefore, the use of efficient heterogeneous catalysts opens
traditional basic catalysts and mild reaction conditions, the conver- up the possibility of more favorable processes for biodiesel production.
sion of TAGs into methyl esters completes within 1 h at atmospheric Table 1 summarizes the advantages and disadvantages of homoge-
pressure and relatively temperature (up to 65 1C). However, these neous and heterogeneous catalysts for biodiesel production.
processes have several drawbacks such as soap formation, reduction Both acids and bases are used as heterogeneous catalysts in
of catalytic efficiency caused by the catalyst consumption, the transesterification and esterification reactions. Various types of solid
increase in viscosity and the formation of gels. In addition, for wet catalysts have been assessed such as alkali earth oxides, alkali oxides,
washing of crude biodiesel, the most frequently used purification not metal oxides, metal oxides, cation exchange resins, metal
method, a large amount of water is needed in order to remove the phosphates and acid supported on different materials [4]. The
residual catalyst and to clean the biodiesel product, thus producing a chemical nature of solid catalysts determines the rate of transester-
huge amount of wastewater that should be adequately treated. This ification reaction. The stronger basicity due to the presence of more
additional step in the overall biodiesel production process increases active basic sites improves the catalytic activity in the transesterifica-
the overall cost of the process, making it non-competitive to the tion reaction. Therefore, biodiesel is usually produced in the presence
diesel production from petroleum. The cost of biodiesel production is of a base catalyst, although acid catalysts have also been used.
about 1.5–3 times more expensive than petroleum based diesel [1,2]. Despite all the efforts, heterogeneous catalysts for biodiesel produc-
Furthermore, homogeneous catalysts cannot be reused, which is tion have not been widely exploited at industrial level, yet. So far,
probably their major disadvantage. Finally, homogeneous base- only a biodiesel production process using a mixed oxide of zinc and
catalyzed transesterification is limited by availability of refined oily aluminum has been carried out commercially [7]. However, this
feedstocks. Despite being readily available and inexpensive, non- technology is spreading to different parts of the world [6].
refined feedstocks (crude oils, rendered animal fat and greases) have In order to be used the biodiesel produced in heterogeneously
limited use in base-catalyzed transesterification because of high catalyzed processes must comply the prescribed biodiesel stan-
content of FFAs that unfavorably react with the base catalyst. dard specifications such as EN 14214 or ASTM D6751. Hence, once
An alternative that could eliminate some drawbacks of traditional produced, crude biodiesel (commonly a mixture of fatty acid
homogeneous base-catalyzed biodiesel production processes is the use methyl esters) should be purified. Various impurities, such as
of heterogeneous catalysts. First of all, heterogeneous can be used in unconverted TAGs, mono- and diacylglycerols, FFAs, glycerol,
batch reactors repeatedly or in continuous fixed-bed reactors. More- water, catalyst, soaps and others must be removed from crude
over, the use of solid catalysts results most probably in simpler and biodiesel by the downstream purification steps in order to prevent
cheaper separation processes, reduction of the wastewater effluent the damage of diesel engines [8]. Whereas the development and
and capital and energy costs. For instance, solid catalysts could be use of heterogeneous catalysts for biodiesel synthesis have widely
retained in the reactor simply by filtration. Therefore, the operating been described in many publications, a little attention has been
costs associated with the additional separation and purification stages paid to the quality of biodiesel obtained in heterogeneous catalytic
could be avoided. Furthermore, heterogeneous catalysts exhibit a less systems [9]. There are only a few studies concerning the purifica-
corrosive character and can be used in a fixed-bed reactor, leading to tion of crude biodiesel obtained by processes using calcium oxide
safer, cheaper and more environment-friendly operation [3]. The as the basic catalyst [10–13]. Since today's commercial production
benefit with heterogeneous catalysts is their lower consumption in of biodiesel is based on homogeneous catalytic systems, it is not
502 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

surprising that the majority of publications deals with the pur- (2) separation of the reaction mixture from the solid catalyst,
ification of crude biodiesel obtained in homogeneous catalytic (3) transesterification of TAGs, (4) separation of the ester phase
processes. Surveys on the methods for purification of crude (crude biodiesel) from the methanol/glycerol phase and (5) pur-
biodiesel produced by alkali-transesterification of various feed- ification of crude biodiesel. Also, the overall process includes the
stocks can be found in the recent reviews [8,14,15]. crude glycerol processing through acidification and separation of
The main objective of this review paper is to present the glycerol from alcohol. The purification of crude biodiesel and the
purification methods that have been used to date in heteroge- recovery of alcohol and glycerol improve the biodiesel product
neous biodiesel production processes. At first, a typical biodiesel quality and reduce the overall process costs, respectively. The
production process using solid catalysts is shortly described, biodiesel production process is further briefly described.
paying attention to the main processing steps. Then, possible Biodiesel production process using solid catalyst can be con-
impurities and their effects on the biodiesel quality are pointed ducted as a one-step or two-step process, depending on the type
out. The main part of this review paper deals with the traditional of oily feedstock. When the oily feedstock, such as refined
(wet and dry washing) and novel (membrane extraction, precipi- vegetable oils, contains less than 1% FFAs and no impurities, an
tation, complexation, simultaneous ion-exchange and precipita- base-catalyzed transesterification process is applied. However,
tion as well as simultaneous biodiesel synthesis and purification) when the oily feedstock, such as non-edible vegetable and waste
purification methods. In addition, these purification methods are cooking oils, contains high FFA, water and impurities, a special
compared with respect of their refining efficiency. A special attention in the process design and selection of catalysts is
attention is paid to their comparison regarding the type of raw required. Because of the high FFA content and water, the acid-
materials used in biodiesel production. Furthermore, the advan- catalyzed transesterification process is preferable for biodiesel
tages and disadvantages of the crude biodiesel purification meth- production. However, this process requires relatively high tem-
ods are summarized. Finally, the environmental aspects of crude peratures, long reaction times and the equipment made from
biodiesel purification are highlighted. corrosion-resistant materials. To overcome these problems, the
two-step process is applied, which includes an acid-catalyzed pre-
esterification followed by the base-catalyzed transesterification to
2. Biodiesel production process using heterogeneous catalysts convert FFAs and TGAs into esters, respectively. Since both reac-
tions are reversible, an excess of alcohol is usually employed to
Heterogeneous catalysts for transesterification/esterification force the reaction towards the methyl ester formation. By using
can be either chemicals or enzymes, the former catalysts being bifunctional catalyst that catalyzes both esterification of FFAs and
acidic or basic types. Selection of a heterogeneous catalyst transesterification of TAGs simultaneously, the biodiesel produc-
depends on its catalytic activity, cost and availability as well as tion can be conducted in the one-step process.
on the type of feedstock and operating conditions [16]. Mainly, The FFA esterification stage usually includes a homogeneous
inorganic catalysts are employed because of their cheapness, catalyst (most frequently sulfuric acid), although solid acid cata-
availability, stability, durability and easiness of regeneration [6]. lysts can be also employed. Commonly, the esterification reaction
Recent researches have been focused towards the heterogeneous is carried out close to the alcohol boiling temperature under
base inorganic catalysts that are low cost, eco-friendly and highly vigorous agitation. After completing the reaction, the reaction
effective. Among them, the CaO-based catalysts that can be mixture is neutralized by adding a base. Finally, the esterified oil
obtained from natural sources or wastes appear to be promising phase containing esters and TAGs is separated from the aqueous
for catalyzing transesterification of various feedstocks. For phase and is led to the transesterification reactor. Both stirred tank
instance, quick lime [17], calcium-containing shells [18,19] and reactors and fixed-bed column reactors are employed. The reac-
lime mud, a solid waste from the paper mill [20] have been shown tion conditions depend on the type of the catalyst applied. The
to own excellent catalytic properties that make them suitable for final reaction mixture contains esters and glycerol as the main
biodiesel production. The use of these catalysts not only makes the
transesterification process economic and environmentally friendly
but also eliminates the wastes from the environment. It is also
worth mentioned that solid acids favoring esterification and
transesterification reactions simultaneously are of special impor-
tance for biodiesel production from low-cost feedstocks having
high FFA content. Development of new, more effective and cheaper
heterogeneous catalysts will lead to a lower total biodiesel
production cost from different oily resources. For instance,
improved catalyst performance can be achieved by utilization
macro- and meso-porous solids support that enhances TAG and
FFA diffusion to active acid/basic groups and has beneficial effects
on the reaction rates [21]. Also, the application of eco-friendly
technologies such as microwaves, ultrasound and membrane
reactors can be used for solving the operation problems including
high energy consumption, long reaction and low productivity that
increase the production cost [22].

2.1. Description of typical biodiesel production processes using solid


catalysts

A typical biodiesel production process based on esterification


and transesterification reactions of oily feedstocks with an alcohol
in the presence of a solid catalyst comprises the following main
process stages (Fig. 1): (1) esterification reaction of FFAs, Fig. 1. Process selection for biodiesel production.
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 503

products, acylglycerols, solid catalyst and soaps. Usually, after the promote corrosion of the engine components. Acylglycerols can cause
transesterification reaction, the solid catalyst is firstly collected crystallization, turbidity, higher viscosity and deposit formation at
from the reaction suspension by filtration or centrifugation. In pistons, valves and injection nozzles.
some cases, a part of the catalyst is leached into both the ester and
alcoholic phase. The collected solid catalyst can be reused with or
without regeneration or must be properly disposed. Then, crude 3. Purification of crude biodiesel from heterogeneously-
biodiesel is separated from the glycerol/alcohol phase. Because of catalyzed transesterification
the large difference in density of the two phases, the phase
separation by gravitational settling is relatively fast and commonly The purification step is essential for using the produced esters
employed in the practice. However, centrifugation is more effec- (crude biodiesel) as a fuel, since only the product satisfying the
tive than settling and should be considered for the application at standard specifications can be considered as biodiesel. A number
large scale biodiesel production. However, these separation pro- of technologies for the purification of crude biodiesel produced in
cesses do not completely remove glycerol and methanol from homogeneously alkali-catalyzed transesterification of various
crude biodiesel. After being separated, both phases are further feedstocks are available, and novel technologies are also emerging
processed to get the products (esters and glycerol) of desired [8]. However, only a few papers treat the purification of crude
purity and to recover the excess of methanol. The methods used biodiesel from heterogeneously catalyzed processes [10–13].
for these purposes are the same as those employed in the Among heterogeneous catalytic systems, calcium oxide is one of
processes using homogeneous base catalysts. the most active solid catalysts used in biodiesel production so far
After the phase separation stage, methanol is sometimes [10,12,25–37]. It is so active that soybean oil is converted into methyl
removed from crude biodiesel by evaporation, vacuum flash vapor- esters perfectly at reflux of methanol within 2 h using 8 g CaO/L of
ization or stripping. Since crude biodiesel contains many impurities soybean oil and the methanol-to-oil molar ratio of 12:1 [30]. Beside
that must be removed, it is subjected to purification most fre- the catalytic activity, the additional advantages of calcium oxide are
quently by water washing, although water-free agents are also used. the possibility for its repeated use as catalyst, as well as its easy
In some cases, these processes cannot remove the leached catalyst availability and low cost. A survey on the literature related to the
(for instance the leached calcium oxide) completely from the crude purification of crude biodiesel obtained by transesterification of
biodiesel. Novel methods are developing for the effective elimina- various feedstocks using calcium-based catalysts is given in Table 2.
tion of the leached catalyst from the crude biodiesel. When water In addition, the literature review on the purification of crude biodiesel
washing is employed, water-soluble impurities are removed, such produced by transesterification using other types of heterogeneous
as residual methanol and glycerol, while acylglycerols and FFAs catalysts (that are not calcium compounds) is presented in Table 3.
remain in the biodiesel. Finally, the biodiesel is dried by flash or It is worth mentioned that it is not possible to produce biodiesel
thin-film evaporation, commonly under vacuum, or by adsorption satisfying the quality standard specifications by the heteroge-
onto appropriate adsorbent materials followed by a filtration. neously catalyzed transesterification without an appropriate pur-
Usually, wastewater generated in the purification stage is gravita- ification procedure. This was well-demonstrated by Dias et al. [38],
tionally separated from the biodiesel phase. This wastewater must who employed the transesterification of pork lard, waste frying oil
be adequately treated before reuse or disposal [23]. and their mixture catalyzed by calcium manganese oxide (CaMnOx)
or calcium oxide to produce biodiesel. After completing the reac-
2.2. Effects of impurities on biodiesel quality tion, the reaction mixture was filtered under vacuum and left
overnight for phase separation. Afterwards, the ester and alcoholic
Fuel performances of biodiesel depend on its purity [24]. The phases were separated. Methyl ester content, independently of the
quality standards, for instance ASTM D6751 and EN 14214, specify raw material, was not in agreement with the specification according
the chemical composition and other properties of biodiesel that to EN 14214, as well as iodine value of the waste frying oil biodiesel.
can be used as an alternative to diesel fuels. Therefore, manufac- Because of the catalyst leaching, an additional purification step was,
turing companies are concerned to produce biodiesel with the moreover, required to ensure product compliance with the standard
physico-chemical properties fulfilling the biodiesel quality stan- specifications regarding calcium content.
dards. Each commercial producer aims at producing of biodiesel Leaching of calcium ions into the alcoholic and ester phases not
with no or minimal amounts of impurities. Major impurities of only reduces the number of repeated calcium oxide use but also
biodiesel are the same regardless of type of feedstock, alcohol and generates the increased calcium content in the crude biodiesel.
catalyst as well as operational conditions applied in the process This leaching may be due to production of water by transforma-
production. They are glycerol, alcohol, catalyst, unreacted TAGs, tion of calcium oxide into calcium diglyceroxide [31]:
formed mono- and diacylglycerols, FFAs, water, soap and salts.
CaO þ 2C3 H8 O3 sCaðC3 H7 O3 Þ2 þH 2 O
Leaching of solid catalysts can be a source of product contamina-
tion, which should be seriously taken into account when hetero- which then can be subjected to the hydrolysis:
geneous processes are applied for biodiesel production.
CaðC3 H7 O3 Þ2 þ 2H2 O⇄Ca2 þ þ 2OH þ 2C3 H8 O3
The biodiesel impurities affect the diesel engine performance
through a number of negative effects [15]. Methanol reduces viscosity, The other sources of the soluble calcium are calcium soaps that can
density and flash point, corrodes parts of aluminum and zinc and arise from the neutralization of FFAs present in the oily feedstock or
deteriorates natural rubber seals and gaskets. Glycerol can cause the saponification of the acylglycerols and esters, which can occur
undesirable storage, engine durability and environmental problems, simultaneously during the CaO-catalyzed transesterification [47,48].
such as fuel tank bottom deposits, injector fouling and higher emission The produced calcium soaps are scraped from catalyst particles,
of aldehydes and acrolein. Negative effects of the present water are causing an increase in the soluble calcium [31]. Beside calcium
numerous: the combustion heat reduction, the hydrolysis of methyl diglyceroxide and soaps, the potential components of the calcium
esters, the microbiological growth causing the blockage of filters, the dissolved in the ester phase can also be formed by the hydrolysis of
ice crystals formation resulting to fuel gelling and the corrosion of fuel calcium methoxide and hydroxide [32,49], which are obtained in the
tubes and injector pumps. If present in the biodiesel, soaps can cause reactions of calcium oxide with methanol and water, respectively.
engine corroding, injector damaging, filter plugging and engine Calcium oxide solubility in mixtures of biodiesel, glycerol and
weakening. FFAs reduce the oxidation stability of biodiesel and methanol is 0.6 mg of equivalent CaO/mL at 60 1C [33]. Hence, the
504 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

Table 2
Survey on purification methods of crude biodiesel produced by transesterification catalyzed by calcium-based catalysts.

Production Purification Product propertiesa Concluding remarks Ref.

Reactants Catalyst Operating Method Operating conditions


(oil:alcohol (wt% to conditions
molar ratio) oil mass)

Jatropha CaO (1.5) 70 1C, 2.5 h Wet washing: 45 1C, 20 min, stirring Only 58% removal of [13]
curcas oil, Water (water:oil¼ 1:10) calcium; biodiesel
methanol yield: 69.5%
(1:9) Complexation: Decalcification
EDTA (agent:Ca¼ 1:1) efficiency: 83.9%;
biodiesel yield: 92.3%
Precipitation: ν (20 1C): 7.32 mm2/s, ρ Decalcification
Oxalic and citric acid (agent: (20 1C): 878.4 kg/m3, FP: efficiency :492%;
Ca¼ 1:1) 4170 1C, CV: o0.05%, citric acid is the
SA: o 0.005%, SC: better agent (96.2%)
0.0036%, CN: 56.1 ensuring the
biodiesel yield of
95.5%

Sunflower oil, CaO (0.2) 60 1C, Wet washing: Washing (RT,b 500 rpm, 1 h) was Ca-soaps cannot be [10]
methanol 1000 rpm, followed by decanting, separating removed below 5 ppm
(1:14) 5h and outgassing (100 mbar, 70 1C and
Distilled water (10 wt%) 1 h) FP: 174 1C, WC:
washing 200 ppm, AV:
0.06 mg KOH/g, MEC:
98%, ν (40 1C):
4.41 mm2/s, ρ (20 1C):
883 kg/m3, Ca2 þ :
362 ppm
Twice distilled water (10 wt%) MEC: 98%, Ca2 þ :
washing 320 ppm
Twice distilled water (10 wt%) MEC: 97.3%, Ca2 þ :
washing followed by aq. HCl 209 ppm
(0.1 M; 10 wt%) washing
Distilled water (10 wt%) MEC: 96.5%, Ca2 þ :
washing followed by aq. HCl 312 ppm
(0.1 M; 10 wt%) washing
Dry washing: Stirring with resin (2 h) was MEC: 97.4%, Ca2 þ : Ca-soaps can be
Sulfonic resin (DOWEX DR followed by filtering, decanting, o1 ppm, AV: removed below
2030; 50 wt% to the distilled water washing (10 wt%, RT, 3.8 mg KOH/g 5 ppm. Ca-soaps are
biodiesel mass) 500 rpm, 1 h), decanting, separating transformed to FFAs
and outgassing (100 mbar, 70 1C and
1 h)
Ion-exchange/precipitation: Precipitating (biodiesel:methanol
Solid Na2CO3 suspended in mass ratio¼ 2, 60 1C, 1000 rpm, 4 h)
methanol: was followed by distilled water
1 wt% (of biodiesel mass) washing (RT, 500 rpm, 1 h), MEC: 92.8%, Ca2 þ : Optimal amount of
decanting, separating and 390 ppm, Na þ : 140 ppm Na2CO3 for Ca
5 wt% outgassing (100 mbar, 343 K, 1 h) MEC: 96.7%, Ca2 þ : removal: 5 wt%
o5 ppm, Na þ : 0 ppm
10 wt% MEC: 98.3%, Ca2 þ :
o5 ppm, Na þ : 12 ppm
Sunflower oil, Simultaneous reaction and Distilled water washing (10 wt%, RT, MEC: 96.9%, Ca2 þ :
methanol ion-exchange/precipitation 500 rpm, 1 h) was followed by o3 ppm, Na þ : o1 ppm
(1:30) with Na2CO3 (5 wt%) decanting, separating and
outgassing (100 mbar, 70 1C and 1 h)

Waste CaO BTb, 2 h Dry washing: RT, LHSVc: 2 h  1 15DRY and IRC76 are [12]
cooking oil, (0.78 g/ Cation-exchange resins more efficient in Ca
methanol 100 mL (Amberlyst-15DRY, removal than 200CTNA
(1:20) oil) Amberlite-200CTNA, and 31WET
Amberlite-IRC76 and
Amberlyst-31WET, swelled
and washed with methanol)
Amberlyst-15DRY with no FGC: o 0.01% 51% removal of CaO
methanol
Amberlyst-15DRY with FGC: 0.12% 100% removal of CaO
methanol (20 vol% to
biodiesel)

Soybean oil, CaO (0.8 g/ BTb, 2 h Dry washing: RT, LHSVc: 0.5 h  1 Removal of Ca: 50% Leaching of the catalyst [31]
methanol 100 mL Cation-exchange resins (carboxylated resin) and is observed (Ca: 22–
oil) (sulfonated or carboxylated) 499% (sulfonated resin) 139 ppm)
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 505

Table 2 (continued )

Production Purification Product propertiesa Concluding remarks Ref.

Reactants Catalyst Operating Method Operating conditions


(oil:alcohol (wt% to conditions
molar ratio) oil mass)

Soybean oil, Ca 60 1C, Dry washing: Ştirring (6 or 50 wt% to biodiesel Regarding Ca removal, [11]
methanol glyceroxid 1000 rpm, Ion-exchange resin mass, RT, 500 rpm, 1 h) both resin amounts
(1:14) (0.4) 2h were ineffective
Membrane extraction: 2.11 mL/min, RT, flux 26.4 L/(m2h) Regarding Ca
Ceramic monochannel removal, both
membranes (0.05 and membranes were
0.1 mm) ineffective
Ion-exchange/precipitation Pretreatment (biodiesel:methanol
followed by dry washing, mass ratio¼2, 60 1C, 1200 rpm, 5 h):
membrane extraction or precipitating with methanol-Na2CO3
water washing: (5 wt% to biodiesel mass), filtering
Dry washing using resin (6 wt and settling MEC: 95.7%, WC: Effective Ca removal
%) 367 ppm, Ca: 2.3 ppm in all cases
Membrane extraction using MEC: 94.5%, WC:
ceramic membrane (0.1 mm) 458 ppm, Ca: 1.9 ppm
Water washing MEC: 98%, WC:
125 ppm, Ca: 2.8 ppm
Waste frying Dry washing using resin (6 wt MEC: 95.8%, WC: Effective Ca removal
oil, %) 319 ppm, Ca: 3.4 ppm in all cases. The
methanol Membrane extraction using MEC: 95.7%, WC: values were little
(1:14) ceramic membrane (0.1 mm) 331 ppm, Ca: 3.2 ppm higher than those of
Water washing MEC: 95.4%, WC: the soybean oil
213 ppm, Ca: 4.7 ppm biodiesel

Pork lard, CaMnOx: 50 1C, 8 h No washing Vacuum filtration and overnight WC: 0.04%, AV: 0.25 mg Biodiesel purification is [38]
methanol (3 wt% to separation KOH/g, IV: 68 g I2/100 g, required to ensure
(1:18) oil mass) MEC: 92.5%, ν (40 1C): product compliance
4.59 mm2/s with EN 14214
regarding to Ca content

Waste frying WC: 0.04%, AV: 0.28 mg


oil (WFO), KOH/g, IV: 129 g I2/100 g,
methanol MEC: 94.3%, ν (40 1C):
(1:18) 4.70 mm2/s

Mixture of WC: 0.04%, AV: 0.17 mg


pork lard KOH/g, IV: 117 g I2/100 g,
(22%) and MEC: 92.1%, ν (40 1C):
WFO (78%) 4.74 mm2/s
(1:18)

a
FGC – free glycerol content; AV – acid value, FP – flash point, CV – coking value, SA – sulfate ash, SC – sulfur content, CN – cetane number, MEC – methyl ester content,
and WC – water content.
b
BT – boiling temperature; RT – room temperature.
c
LHSV – liquid hourly space velocity.

leached calcium appears in both the ester and alcoholic phases. homogeneously alkali-catalyzed processes [50], these processes are
Thereby, the problem is not the calcium concentration in the not suitable for decalcifying the crude biodiesel obtained by the CaO-
alcoholic phase, but the large calcium concentration in the crude catalyzed transesterification [10]. The main difficulty is to remove
biodiesel phase that must be reduced [10]. The calcium concentra- calcium soaps from crude biodiesel efficiently [10].
tion in the final alcoholic phase of 420 ppm [33] or 534 ppm [10] is During the CaO-catalyzed methanolysis of sunflower oil, the ester
still much lower than the metal ion concentration met in homo- concentration reaches a maximum value rapidly (in 60 min), and the
geneous reaction systems where all of the basic catalyst is calcium concentration increases smoothly, reaching nearly 500 ppm
dissolved in the alcoholic phase. Hence, the purification of crude after 5 h [10]. Therefore, it is necessary to compromise on the reaction
glycerol obtained in the CaO-catalyzed transesterification reaction time so that it provides as the highest ester concentration with the
is simpler and with less demanding washing procedures [10]. lowest calcium soap concentration. Calcium soaps are dissolved in
The lixiviation of calcium ions to the ester phase also occurs biodiesel and can precipitate during prolonged storage, reducing the
during the CaO-catalyzed transesterification [31]. Calcium contents of calcium concentration two and a half times [10]. This indicates that
15.8 and 35.4 mg/kg of biodiesel were found by Dias et al. [38] in filtration of crude biodiesel immediately after separating the alcoholic
biodiesels produced using calcium oxide and calcium manganese phase does not result in total calcium removal, i.e. a period of ageing
oxide, respectively. Kouzu et al. [31] reported higher calcium content is needed for more complete removal of calcium. Therefore, new
of 139 ppm in the ester phase within 2 h of the reaction. Thus, the efficient procedures for decalcification of crude biodiesel are required
calcium concentration in the crude biodiesel is higher than the limit that will resolve the problem of calcium oxide leaching.
value allowed by the biodiesel standard specifications (less than
5 ppm). For instance, the calcium concentration of 748 ppm was 3.1. Crude biodiesel purification methods
reported for crude biodiesel obtained using calcium oxide as the
catalyst [10]. While washing with water or acidulated water is According to the main mechanism, the purification methods
efficient in removing the catalyst form crude biodiesel obtained by used to date for refining crude biodiesel can be classified in the
506 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

Table 3
A review on purification of crude biodiesel produced by transesterification using catalysts other than calcium compounds.

Biodiesel production Biodiesel purification Biodiesel product Concluding remarks Ref.


propertiesa
Reactants (oil: Catalyst Operating Method Operating conditions
alcohol molar ratio) conditions

Palm oil, methanol SrO (2 wt% to the Batch stirred reactor, Wet Washing (magnetic Washing significantly Washing of biodiesel [39]
(1:9) oil mass) 65 1C washing: stirrer; 1:1), separating improves the quality of slightly reduces its density,
distilled (48 h), centrifuging the biodiesels showing total AV, moisture and SA
water (3300 rpm, 30 min), and good compliance with the content, while it increases
drying in an oven (70 1C, standard specifications. viscosity, FP, IV and SV. Sr:
1 h) 1.8 ppm
Batch ultrasonic-
assisted reactor,
45 min

Brown grease, ZnO/ZrO2 (0.8 g) 200 1C, autogenous Wet Washing and drying SC: 302 ppm The product meets the [40]
methanol pressure, 2 h washing: (24 h) ASTM diesel fuel sulfur
(15:10.55 mL/mL) water specification ( o 500 ppm)

Jatropha curcas oil, Na/SiO2 (3 wt%) Batch ultrasonic- Wet Washing and drying ρ (15 1C): 887.3 kg/m3, The product fulfills the [41]
methanol (1:9) assisted reactor washing: over Na2SO4 WC: 236 ppm, AV: standard biodiesel
(200 W, 24 kHz), hot water 0.22 mg KOH/g, CN: 53, specifications
15 min FP: 134, TS: 100 ppm

Crude palm kernel SO24/ZrO2 (1 wt%) 200 1C, 50 bars, 1 h Wet Washing (50 1C) and MEC: 95.8% [42]
oil, methanol (1:6) washing: drying over Na2SO4
hot distilled (25 wt% to esters)
water
Crude coconut oil, MEC: 93%
methanol (1:6)

Crude palm oil, Zirconium Continuous up-flow Wet Washing and drying AF-1 biodiesel: MEC: 97.1, The AF-1 biodiesel meets [43]
category-1 animal functionalized fixed-bed (0.9 cm ID) washing: (40 1C, 0.5 bar, 12 h) ρ (15 1C): 894 kg/m3, ν the next standard
fat (AF-1), waste SBA-15, reactor, 209 1C, distilled (40 1C): 5.9 mm2/s, FP: specifications: MEC, ρ, FP,
cooking oil, pork agglomerated 70 bar, residence water, twice 160 1C, CN: 64, AV: CN, IV, Naþ K, Caþ Mg, P,
lard, mixed (28 g) time 30 min 2.4 mg KOH/g, IV: 100.8 g methanol, MAG
animals fats, I2/100 g
methanol (1:50)
Zirconium Batch stirred reactor
functionalized (2000 rpm), 209 1C,
SBA-15, powder 6h
(12.45 wt. %)

Soybean, beef tallow, Sulfonated 64 1C,18 h Dry Evaporation, adsorption MEC: 94% Leaching of sulfonic groups [44]
ethanol (1:100) polystyrene washing: (2 wt%, 65 1C, 20 min, is very unlikely
(20 mol%) Magnesol stirring) and filtration

Yellow grease, MnO (28.1 g) Supercritical two- Distillation: Removal of methanol, The biodiesel product meets [45]
methanol (1:30) step continuous (after first water and glycerol the ASTM standard
process, 260 1C, step) specifications
9 MPa, contact time
25 min

Jatropha curcas oil, Cation – (Diaion Esterification Dry Adsorption (flow rate: MEC: 99.3%; ρ (15 1C): The biodiesel product fully [46]
methanol (1:1, PK208LH, 1.2 kg) followed by washing: 0.04–0299 L/h; best 879 kg/m3, ν (40 1C): meets the standard
2
based on FFA) and anion – transesterification anion- flow rate: 0.233 L/h) 4.4 mm /s, FP: 139 1C, CN: specifications
(Diaion PA306S, and adsorption, exchange followed by methanol 53, AV: 0.05 mg KOH/g,
1.1 kg) exchange three packed-bed resin evaporation under IV: 95.9 g I2/100 g
resins reactors in series, vacuum
50 1C

a
FGC – free glycerol content; AV – acid value, IV – iodine value, FP – flash point, SA – sulfate ash, SC – sulfur content, CN – cetane number, TS – total sulfur, MEC – methyl
ester content and WC – water content.

following groups: (a) wet washing, (b) dry washing, (c) membrane the quality biodiesel standard specifications [8]. Water is mostly
extraction, (d) precipitation, (e) complexation and (f) simultaneous used as the wet washing agent for the removal of water-soluble
biodiesel synthesis and purification. impurities from crude biodiesel. Frequently, this method includes
washing with acidified water in the first step followed by washing
with pure water. To avoid the soap hydrolysis and consequently
3.1.1. Wet washing increasing the acidity of the product, Huerga et al. [51] applied
Wet washing is the most frequently used method of crude neutral water in the first washing step, acidified water in the
biodiesel purification because the purified biodiesel obtained by second one and finally washing with pure water. Wet washing
homogeneously alkali-catalyzed transesterification usually fulfills method has also been used for purifying crude biodiesel produced
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 507

by heterogeneous reaction systems. However, the purification specifications. Water washing of biodiesel slightly reduced its den-
efficiency of wet washing depends on the type of heterogeneous sity, total acid value, as well as moisture and sulfated ash contents,
catalyst applied to catalyze the transesterification reaction. On the while it increased viscosity, flash point, iodine and saponification
one hand, water washing processes are not suitable for purifying values [39]. The residual catalyst (leached strontium oxide) was also
the crude biodiesel from heterogeneous processes using calcium- removed from the crude biodiesel successfully. After water washing,
based catalysts such as calcium oxide [10,13]. This can be attrib- the products from jatropha oil [41], animal fats [43] and yellow
uted to the formation of very stable calcium soaps dissolved into grease [45] fulfilled the standard specifications. In addition, the
crude biodiesel [10]. On the other hand, water washing methods washed biodiesel obtained from brown grease met the ASTM diesel
are suitable for purifying the crude biodiesel after heterogeneous fuel sulfur specification [40].
processes using other catalysts [39–43]. Residual glycerol and
methanol are very effectively eliminated from crude biodiesel by 3.1.2. Dry washing
water washing because of high solubility in water. This method is Dry washing is developed with the aim of replacing water
also successful in removing residual sodium soaps resulting from washing by environmentally friendly water-free purification
the cation-ion exchange in the novel washing methods [10,11]. methods. It removes the impurities from crude biodiesel using
Wet washing is performed by distilled water or acidulated water waterless washing agents: adsorbents and acid resins. These
(aqueous mineral acid solution). Water is used either at room agents are used either as suspended in crude biodiesel in a stirred
temperature or as hot [39–43]. Before the wet washing step, the vessel or as a fixed bed in the column through which crude
excess of alcohol is sometimes separated from the ester by distilla- biodiesel flows. When used as suspended, the waterless washing
tion or evaporation. Since crude biodiesel and water are immiscible, agent is collected after treatment by filtration. The basic mechan-
the mixture is vigorously stirred to promote the contact between the isms of removing impurities from crude biodiesel by dry washing
phases. After water washing, the washed biodiesel is dehydrated by are filtration, adsorption, ion exchange and glycerol/soap interac-
convective heat drying, vacuum flash evaporation, hot air bubbling, tion [52]. One or more mechanisms can be dominant in removing
anhydrous salts (sodium sulfate) or other water absorbents. The main impurities, depending on the process conditions and the proper-
drawback of water washing is the generation of wastewater that ties of the waterless washing agent.
should be adequately treated, thus increasing the overall costs of the The waterless washing agents cannot remove all the methanol
biodiesel production process. Also, water washing appears inefficient and glycerol, which should be removed as much as possible during
in removing of the leached calcium oxide [10,13]. Furthermore, the the gravitational separation stage [53]. In order to increase the
operability of water washing is poor. At too high agitation speed removal efficiency, the purified biodiesel is sometimes washed
emulsification occurs, reducing the biodiesel yield. Contrary, at too with distilled water in a stirred tank [10]. The ester phase is then
low agitation speed the purification efficiency is not obvious. separated from the aqueous phase by decantation and outgassed.
Zhu et al. [13] observed that warm water (45 1C, mass ratio of
water to jatropha oil ¼1:10) removed only 58.3% of the calcium
present in the biodiesel containing 1.200 mg/mL of calcium ions. 3.1.2.1. Dry washing by adsorption. Only the commercial adsorbent
The remaining calcium concentration of 0.50 mg/mL (correspond- Magnesol (magnesium silicate) has been used to date for refining
ing approximately to 560 mg/kg of biodiesel) indicated that the of crude biodiesel obtained from soybean oil and beef tallow using
quality of the purified product did not meet the biodiesel standard ethanol and a sulfonic resin as the catalyst [44]. The crude
specification (max 5 mg/kg). In addition, a large amount of the biodiesel was treated with 2 wt% Magnesol at 65 1C. After
purified biodiesel was lost (about 30%), affecting the overall stirring for 20 min, the adsorbent was collected by filtration.
process economics negatively. Other types of adsorptive materials, such as silica materials
According to Alba-Rubio et al. [10], simple water washing of crude [54–59], bleaching earth [60], activated carbons obtained from the
biodiesel at room temperature under stirring (1 h) did not result in spent tea waste [55] and cheap biosorbents [61], have been used in
the purified biodiesel satisfying the calcium content specification as refining crude biodiesels produced by homogeneously alkali-
its level (362 ppm) was significantly higher than the specified limit. catalyzed transesterification. Doubtless, many of them are note-
All other analyzed properties can be easily satisfied with a water worthy in terms of possible application in the purification of crude
rinsing step. For comparison, the biodiesel obtained by the homo- biodiesels from heterogeneous processes, and the corresponding
geneously alkali-catalyzed transesterification of sunflower oil met all investigations can be expected in the near future.
standard specifications after simple water washing. With respect to
decalcification of crude biodiesel, doubled water washing, as well as 3.1.2.2. Dry washing by cation exchange. Various cation-exchange
simple and double water washing, as well as double water washing resins are applied for purifying crude biodiesel differing in the type of
followed by acid washing were also useless because the calcium functional groups (sulfonic or carboxylic), polymer matrix (macro-
concentration in the purified biodiesels (320, 209 and 312 ppm, reticular or gelular) and counter-cation (H þ or Na þ ). Cation-
respectively) was similar to that achieved by simple water rinsing exchange resins are equal to water washing in removing alkali
(362 ppm). The ester content was not reduced by double water soaps from crude biodiesel obtained by the homogeneously alkali-
washing. However, the ester content decreased from 98.0% to 96.5% catalyzed transesterification but more effective than the Magnesol
with the additional acid washing because of the ester hydrolysis treatment [53]. However, a higher biodiesel yield was achieved by
catalyzed by the acid. Therefore, very stable calcium soaps formed water washing (96%) than by adsorption using a cation exchange
during the CaO-catalyzed transesterification of sunflower oil cannot resin (92%) because a part of biodiesel remained in the column after
be removed by water washing or by exchange of the calcium soaps purification [62]. Strong acid resins have also been used in purifying
with aqueous protons. crude biodiesels produced by CaO-catalyzed transesterification
Contrary to crude biodiesels from CaO-catalyzed processes, the aimed at dissolved calcium removal [10,12]. In this process of
biodiesel obtained from transesterification using other heteroge- decalcification, protons of the functional groups on the resin are
neous catalyst is in good compliance with the standard specifications exchanged by calcium ions of calcium soaps, glyceroxide, methoxide
after water-based washing. According to Salamatinia et al. [39] and and hydroxide that are believed to compose the leached catalyst.
Kim et al. [40], water washing of crude biodiesel obtained from palm Thus, the removal of leached calcium is by absorption into cation-
oil and brown grease using strontium oxide and ZnO/ZrO2, respec- exchange resin with the help of its basicity. According to Kouzu and
tively resulted in the purified product satisfying the standard Hidaka [12], the major driving force for the calcium removal from
508 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

crude biodiesel is the ion-exchange ability. Also, the strong acid useful in refining crude biodiesel with respect to the calcium content
resins are effective in free glycerol removal [12,53]. However, and their removal efficiency was better at the higher operating
contents of acylglycerols in crude biodiesel are hardly reduced by temperature because of accelerating the internal mass transfer.
treating with the strong acid resin [12]. Calcium removal efficiencies of the tested resins were in the
The use of strong acid resins can generate a new problem, following order: Amberlyst-15DRY¼ Amberlite-IRC764Amberlyst-
arising from the formation of FFAs through the exchange of 31WET4Amberlite-200CTNA. The higher removal efficiency of the
calcium ions of calcium soaps by protons of the acid sites of the Amberlyst-15DRY resin compared to that of the Amberlite-200CTNA
resin. This reaction increases the acid value of the treated biodiesel resin was attributed to the protonated form of the former resin.
produced from sunflower oil above the standard limit [10]. Beside the 100% calcium removal, the free glycerol content was
However, it is possible that the protons liberated by the resin in reduced below 0.01 wt%. The acid value of the purified biodiesel was
the cation exchange react with the anionic species generated from 0.2 mg KOH/g, i.e. bellow the standard limit. The calcium removal by
the leached catalyst, without affecting the acid value [12]. For cation-exchange resin was significantly promoted by adding metha-
instance, calcium diglyceroxide reacts with the liberated protons nol (20 vol%) to the crude biodiesel. However, the free glycerol
from the cation exchange forming glycerol as a by-product: content was not reduced in the presence of methanol. The
CaðC3 H7 O3 Þ2 þ2H  SO3 -2C3 H5 ðOHÞ3 þ Ca  2SO3 Amberlyste-15DRY resin was successfully regenerated by rinsing
with methanol and 1 M hydrochloric acid flowed through the
The same type of reaction is possible with calcium methoxide and cation-exchange column. About 90% of the absorbed calcium was
hydroxide composed of the leached catalyst. Indeed, the increased washed off the resin, which then allowed the 100% calcium removal.
free glycerol content was observed in the purified biodiesel, Ferrero et al. [11] have recently purified the methanol-free
compared to the treated one [12]. crude biodiesels produced using the calcium glyceroxide catalyst
Calcium removal by a fixed-bed column depends on the polymer by dry washing with a strong acid resin with sulfonic groups
matrix of the cation-exchange resin, the operating temperature and (Purolites PD206). The resin has cation-exchange and dehydrat-
the methanol addition [12]. All these factors affect the absorption of ing (desiccant) abilities. When using the cation-exchange resin,
the leached calcium into the resin by influencing the rate of internal crude biodiesel was washed with 6 wt% or 50 wt% of resin (based
mass transfer. The macro-reticular resin with large pores leads to the on the biodiesel mass) under magnetic stirring (500 rpm) within
fast internal mass transfer, compared to the gelular resin, which 2 h at room temperature. Both resin dosages were ineffective
enhances accessibility of the leached calcium to the inner active sites. regarding calcium removal which was about 2 wt%.
With increasing operating temperature, viscosity of crude biodiesel
decreases, leading to the accelerated internal mass transfer. Calcium 3.1.3. Membrane extraction
removal is also improved by adding methanol to the crude biodiesel. Because of their thermal, chemical and physical stability,
Methanol reduces viscosity of the crude biodiesel and enhances ceramic membranes have high potential in the separation of soaps
swelling of the polymer matrix, both accelerating the internal mass and alcohols [63,64]. They are also considered effective for crude
transfer. Moreover, methanol dissolves a part of the leached calcium biodiesel purification by removing glycerol [65] or by retaining the
and intensifies ion-exchanging ability of the resin by its proton- unreacted TAGs [63] or soaps [64].
donating activity. Ferrero et al. [11] used two monochannel ceramic membranes
Alba-Rubio et al. [10] used a sulfonic resin (50% to the biodiesel with a pore diameter of 0.05 and 0.1 μm, respectively to purify
mass) to refine the crude biodiesel in a stirred tank. The suspen- crude biodiesel by forcing it to recirculate through the membrane
sion was stirred for 2 h at room temperature and then filtered to tube (2.11 mL/min) at room temperature. The crude biodiesel was
separate the ester phase from the resin. Then, the ester phase was cross-filtered by the ceramic membrane tube with the flux
washed with distilled water (10 wt%) in a stirred tank for an hour through the membrane of 26.4 L/m2/h. When the volumetric
at room temperature. The ester and aqueous phases were dec- concentrated factor reached 3, the recirculation was stopped.
anted, and the former was outgassed. The calcium content was Calcium removal efficiency of the two membranes was very poor
reduced from 748 ppm in the crude biodiesel to less than 1 ppm in although the membrane with higher porosity presented better
the purified biodiesel. However, the acid value increased to result (30%) than that with lower porosity (22%). The result agreed
3.8 mg KOH/g, which was above the limit value. FFAs were not with those of Wang et al. [64], who reported inefficient removal of
removed by water washing. Also, the ester content in the purified the calcium soap by the ceramic membrane.
biodiesel was 97.4%, which was compatible with the presence of
FFAs. Thus, rinsing with a strong acid resin reduces the calcium
3.1.4. Precipitation
level satisfactory but it generates another problem by increasing
This purification method is based on the use of precipitating
the acid value above the specified limit.
agents to remove calcium ions from crude biodiesel. When the
Kouzu et al. [31] removed about 50% and more than 99% of the
precipitating agent, such as oxalic acid or citric acid, is added to
dissolved calcium from the crude soybean oil biodiesel using
crude biodiesel containing calcium ions, an insoluble compound is
carboxylated and sulfonated resins, respectively in a fixed-bed resin
formed in the reaction between the agent and calcium ions while
column operating at liquid hourly space velocity (LHSV) of 0.5 h  1. In
stirring the reaction mixture. The reactions of calcium ions with
a later study, the same research group [12] used four resins
oxalic and citric acid are presented by the following stoichiometric
(Amberlyst-15DRY, Amberlite-200CTNA, Amberlite-IRC76 and
equations, respectively:
Amberlyst-31WET) differing in the polymer matrix, the acidic func-
tional group and the counter-cation to reduce the calcium content in Ca2 þ þ H2 C2 O4 þH2 O-CaC2 O4  H2 O↓ þ 2H þ
the crude biodiesel obtained from waste cooking oil. The polymeric
beads ranging between 0.5 mm and 0.9 mm were used in the 3CaO þ 2H3 C6 H5 O7 -Ca3 ðC6 H5 O7 Þ2 ↓ þ 6H þ
original shape after swelling with methanol. The crude biodiesel The precipitate can be separated from the purified biodiesel by
passed through a 15 mm i.d. column packed with the swelled resin. filtration or centrifugation. It can be expected that successful
In order to eliminate water from the resin, methanol flowed through precipitation will depend on calcium concentration, temperature,
the column (50 mL/h) for 2 h. The crude biodiesel was then pumped pH and rate of precipitating agent addition.
into the column with the LHSV of 2 h  1. The purification tests were Zhu et al. [13] tested two precipitating agents, namely oxalic
conducted at room temperature and 50 1C. All tested resins were acid and citric acid, at different agent-to-calcium molar ratios for
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 509

purifying the crude biodiesel obtained from jatropha oil under the this stage, calcium was replaced by sodium, consequently produ-
same precipitation conditions (45 1C, 20 min and stirring). Oxalic cing sodium soaps. After removing the solid phase (formed
and citric acid showed the decalcification efficiency 92.2% and calcium carbonate and remained sodium carbonate) by filtration,
96.2%, respectively at the agent-to-calcium molar ratio of 1:1, methanol was separated from the purified biodiesel by gravita-
when the purified biodiesel yield was 90.7% and 95.5%, respec- tional settling. Afterwards, the ester phase was treated at room
tively. The calcification efficiency was reduced by half with halving temperature by the resin (6 wt%) under stirring (500 rpm, 2 h), the
the dose of the precipitating agent. However, when the dose of membrane (0.1 μm pore size) or the water washing in order to
water was reduced, the decalcification efficiency did not change remove sodium soaps. The pretreatment and the additional water
obviously. Citric acid has additional advantages over oxalic acid. or water-free washing were effective in removing calcium and
Because of agglomeration, citric acid does not disperse easily in sodium, respectively.
crude biodiesel, does not form emulsion after adding with water
and can be readily separated from biodiesel. Contrary, oxalic acid
3.1.6. Complexation
disperses easily in crude biodiesel, resulting in stable emulsion
This method for purifying crude biodiesel uses a complexing
formation that makes the phase separation difficult.
agent to remove calcium ions. So far, only ethylenediaminetetraa-
cetic acid (EDTA) has been used as the complexing agent for
3.1.5. Ion exchange and precipitation decalcifying crude biodiesel [13]. EDTA forms a complex with
Alba-Rubio et al. [10] have recently introduced a new method calcium ions in a 1:1 agent-to-calcium molar ratio:
to eliminate calcium from crude biodiesel. They washed the crude Ca2 þ þ ½H2 Y2  ⇄½CaY2  þ 2H þ
biodiesel with a suspension of sodium carbonate in methanol at
the boiling temperature. The idea is to exchange calcium ions from where ½H2 Y2  is the tetravalent anion of the disodium salt of
calcium soaps present in the crude biodiesel with sodium ions EDTA (Fig. 2a). Five membered heterocyclic rings are formed with
from the carbonate and to form insoluble calcium carbonate EDTA, which are highly stable (Fig. 2b). Since the actual complex-
subsequently: ing species is ½Y4  , the calcium–EDTA complex will be formed
more efficiently and be more stable in basic solution. Stability of
Ca2 þ þ Na2 CO3 -CaCO3 ↓ þ 2Na þ the calcium–EDTA complex is pH dependent: lower the pH, lesser
the stability of the complex. EDTA is slightly soluble in water,
Calcium soaps have a more prevalent non-polar end, being less
which limits its use as the decalcifying agent [13]. It is also
water soluble and more dissolvable in biodiesel, which increases
hazardous for the environment.
separation difficulty. After exchanging calcium by sodium, sodium
Zhu et al. [13] removed calcium from crude biodiesel obtained
soaps might be more easily removed using both wet and dry
from raw jatropha oil using EDTA at the agent-to-calcium molar
washing [34,64].
ratio of 1:1. When the aqueous solution of EDTA is added to crude
Methanol is used because it is a reagent in the transesterifica-
biodiesel containing calcium ions, the reaction between the agent
tion reaction that prevents the ester hydrolysis. Since sodium
and calcium ions occurs while stirring the reaction mixture.
carbonate is slightly soluble in methanol [66], it is solid and can
Water-soluble complexes are formed between EDTA and calcium
easily be separated by filtration. Calcium carbonate formed is also
ions and, although the calcium remains in solution, it fails to give
removed by filtration in the same step with sodium carbonate. In
ionic reactions. The calcium–EDTA complex can be separated from
addition, sodium carbonate is an inexpensive chemical with a low
the purified biodiesel by centrifugation. The purified biodiesel will
impact on the environment. It is important that the sodium
be the upper clear liquid, while the calcium–EDTA complex will be
concentration in the alcoholic phase because of sodium carbonate
in the lower aqueous layer. Hence, the calcium removal from crude
dissolution is lower than that observed when sodium hydroxide is
biodiesel occurs by the extraction through complexation. The
used as a catalyst.
complexing agent showed the decalcification efficiency of 83.9%,
Alba-Rubio et al. [10] treated the crude biodiesel produced
while the purified biodiesel yield was 92.3%.
using calcium oxide with sodium carbonate suspended in metha-
nol in a stirred vessel (1000 rpm) at 65 1C for 4 h. Anhydrous
sodium carbonate was suspended in methanol (1, 5 or 10 wt% to 3.1.7. Simultaneous biodiesel synthesis and purification
the biodiesel mass). The biodiesel was separated by filtration and A possible improvement of the overall biodiesel production
was washed with distilled water (10 wt% to the biodiesel mass) process is to conduct both biodiesel synthesis and purification
under stirring (500 rpm) at room temperature for an hour. The simultaneously. So far, two such combined processes have been
two phases were decanted, and the ester phase was outgassed. investigated. They include either adsorption onto anion-exchange
Washing the crude biodiesel with 5 wt% of sodium carbonate resin or ion-exchange followed by precipitation during the ester
resulted in the purified biodiesel that complied the standard synthesis.
specifications regarding ester, calcium and sodium contents. When Shibasaki-Kitakawa et al. [46] have developed simultaneous
a higher amount of sodium carbonate (10 wt%) was applied, the bench-scale production and purification of biodiesel from jatropha
calcium content was reduced below the specified limit but the oil, having high acid value, in reactors packed with cation- and
sodium content in the ester phase was above the standard limit. anion-exchange resins at 50 1C. The commercial cation-exchange
When 1 wt% of sodium carbonate was employed, significant resin (Diaion PK208LH) was loaded in the first reactor and used to
calcium and sodium concentration remained in the ester phase, catalyze the FFA esterification, while the anion-exchange resin
both above the specified limits, and the ester content (92.8 wt%) (Diaion PA306S) in the second and third columns was used as a
was below the standard limit. catalyst for TAG transesterification and as an adsorbent for
Ferrero et al. [11] employed the method of Alba-Rubio and biodiesel purification. The time period with the unchanged ester
coworkers [10] as a pretreatment stage followed by the additional concentration and with no TAG detected in the effluent from the
refining stage using the acid resin, ceramic membrane or water third column decreased with the increase of the flow rate in the
washing. In the pretreatment stage, the crude biodiesel was range from 0.04 L/h to 0.233 L/h. The biodiesel produced at the
treated with methanol (biodiesel:methanol mass ratio of 2) con- flow rate of 0.233 L/h contained TAGs below the standard limit.
taining anhydrous sodium carbonate (5 wt% to the biodiesel mass) Passing through the anion-exchange resin, the glycerol, water,
at 60 1C for 5 h under vigorous magnetic stirring (1200 rpm). In methanol and fatty acid residue were adsorbed on it. The biodiesel
510 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

Table 4
Comparison of precipitation and complexation with water washing.a

Purification method Ester yield (wt Calcium Decalcification efficiency


%) (μg/mL)b (%)

Simple water washing 69.45 500.00 58.33


Precipitation
Oxalic acid 90.65 93.83 92.18
Citric acid 95.45 45.20 96.23
Complexation with 92.31 193.75 83.85
EDTA

a
Based on Zhu et al. [13].
b
Calcium content in crude biodiesel: 1.2 mg/mL.

Fig. 2. Structures of the disodium salt of EDTA (a) and the calcium–EDTA
complex (b). membrane extraction or ion-exchange-based precipitation.
Table 7 presents major advantages and disadvantages of the
purification methods employed for refining crude biodiesel pro-
product contained residual methanol (about 1%) above the stan- duced by heterogeneously catalyzed transesterification processes.
dard limit, but it was evaporated under reduced pressure. The Zhu et al. [13] compared warm water washing, complexation
obtained biodiesel fulfilled the limits of EN 14214 and ASTM D6751 with EDTA and precipitation with citric or oxalic acid in decalcify-
biodiesel quality standards. ing the crude biodiesel obtained from jatropha oil in the CaO-
Alba-Rubio et al. [10] have recently demonstrated that the catalyzed methanolysis (Table 4). Of the three methods tested, the
synthesis of biodiesel and the removal of calcium and sodium to precipitation with citric acid was the best one, ensuring the
levels below the standard limits (5 ppm) can simultaneously be highest decalcification efficiency and the lowest biodiesel loss.
achieved if sodium carbonate is initially added to the CaO– The purified biodiesel met most of the biodiesel standard speci-
methanol–sunflower oil mixture employed in the CaO-catalyzed fication, except for the slightly higher viscosity. The second
methanolysis of sunflower oil. The process was conducted at the precipitating agent, oxalic acid, was also more efficient in decalci-
methanol-to-oil molar ratio of 30:1 and the temperature of 60 1C fying the crude biodiesel than the complexing agent (EDTA) and
in a stirred reactor for 5 h. The amount of sodium carbonate was warm water. The water washing method is considered not to be
5 wt% (based to the oil mass). The large initial amount of methanol suitable for decalcifying the crude biodiesel. Contrary, the pre-
was used to ensure methanol for both reaction and washing. After cipitation with citric acid is simple, repeatable and promising for
cooling to room temperature, the final reaction mixture was potential use for the decalcification of crude biodiesel [13].
filtered to separate the solids (calcium oxide, sodium carbonate Alba-Rubio et al. [10] tested several procedures for removing
and calcium carbonate) from the liquid phases (ester and alcoholic calcium from crude biodiesel prepared using calcium oxide as a
phases), which were subsequently separated. The ester phase was heterogeneous catalyst: wet washing (water or acidulated water),
washed with distilled water (10 wt%) in a stirred vessel (500 rpm) dry washing (sulfonic resin) followed by water washing, treatment
at 25 1C for an hour. After decantation, the ester phase was with a boiling methanol–sodium carbonate mixture followed by a
outgassed. The biodiesel product contained both calcium and water washing step and in situ treatment with sodium carbonate
sodium below the specified levels ( o5 ppm) and esters (96.9 during the methanolysis. The efficiencies of these methods are
wt%) above the standard limit. compared in Table 5. Washing with water or water acidulated with
Ren et al. [67] used a continuous reactor packed with the D261 hydrochloric acid did not remove calcium ions below the level
anion exchange resin as a heterogeneous catalyst for the biodiesel specified by the biodiesel standard. The combination of dry
synthesis. Under the optimum reaction conditions (temperature washing with sulfonic acid and water washing reduced the
50 1C; residence time 56 min; n-hexane/soybean oil weight rate of calcium content efficiently, but the acid value of the purified
0.5; methanol/soybean oil molar ratio of 9:1 and feed flow rate of biodiesel did not meet the biodiesel standard specification. Wash-
1.2 ml/min), the conversion of 95.2% was achieved. Moreover, the ing of crude biodiesel with the boiling methanol–sodium carbo-
authors demonstrated the complete separation of glycerol from nate mixture and water resulted in the effective calcium removal
biodiesel due to its adsorption on the resin. below the level specified by biodiesel quality regulations
(o5 ppm). The optimum amount of sodium carbonate needed to
3.2. Comparison of various crude biodiesel purification methods achieve good removal of calcium from the crude biodiesel was
found to be 5 wt% (to the biodiesel mass). Furthermore, when the
The methods for the purification of crude biodiesel from biodiesel synthesis and the calcium removal took part simulta-
heterogeneously catalyzed processes have been compared only neously in the presence of sodium carbonate, the biodiesel
in a few studies [10,11,13]. The main results of the comparison are product met the standard specifications for ester, calcium and
presented in Tables 4–6. These studies compared dry washing, sodium contents. The drawback of the new procedure is the
membrane extraction, complexation, precipitation, ion-exchan- consumption of sodium carbonate through exchange and dissolu-
ging precipitation and simultaneously reaction and ion-exchan- tion in the alcoholic mixture, totally about 0.21 g per batch [10].
ging-caused precipitation with water washing. Since calcium- However, it offers several advantages over the use of homoge-
based catalysts (calcium oxide and calcium diglyceroxide) are neous catalysts. The combination of calcium oxide and sodium
used in the transesterification reactions, the researchers focus carbonate can be recovered by filtration or centrifugation and
their attention to the calcification of crude biodiesel. The unified reused for several batches. Moreover, the dissolution of sodium
conclusion is that the wet washing methods are unsuitable for carbonate does not produce corrosive species. However, further
decalcifying crude biodiesel. However, better results in refining of investigations are needed to optimize initial amounts of methanol
crude biodiesel are obtained by including water washing after the and sodium carbonate required for the simultaneous removal of
pre-purification step consisting of dry washing with a resin, calcium from the ester phase.
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 511

Table 5
Comparison of efficiency of various purification methods.a,b

Method Ester content Calcium Acid value (mg KOH/ Sodium


(wt%) (ppm) g) (ppm)

Simple water washing 98.0 362 0.06 –


Double water washing 98.0 320 – –
Double water washing followed by acid washing 97.3 209 – –
Water washing followed by acid washing 96.5 312 – –
Dry washing followed by water washing 97.4 o1 3.8 –
Washing with sodium carbonate suspended in methanol followed by water washing:
1 wt% 92.8 390 – 140
5 wt% 96.7 o5 – 0
10 wt% 98.3 o5 – 12
Simultaneous transesterification and washing with sodium carbonate followed by additional water 96.9 o3 o1
washing
Limit of EN 14214 Min. 96.5 Max. 5 Max. 0.5 Max. 5

a
Based on Alba-Rubio et al. [10].
b
Calcium content of the crude biodiesel: 748 ppm.

Table 6
Contribution of pretreatment with sodium carbonate suspended in boiling methanol (simultaneous ion-exchange and precipitation) to purification by simple water washing,
dry washing and membrane extraction.a,b

Feedstock Method Ester content (wt%) Calcium Sodium Water


(ppm) (ppm) (ppm)

Soybean oil Dry washing using resin (6 wt.%) 384 – –


Membrane extraction
0.05 mm pore size 305 – –
0.1 mm pore size 270 – –
Pretreatment with sodium carbonate suspended in boiling methanol followed by
Simple water washing 98.0 2.8 ND 125
Dry washing using resin 95.7 2.3 ND 367
Membrane extraction 94.5 1.9 ND 458

Waste frying oil Pretreatment with sodium carbonate suspended in boiling methanol followed by
Simple water washing 95.4 4.7 ND 213
Dry washing using resin 95.8 3.4 ND 319
Membrane extraction 95.7 3.2 ND 331
Limit of EN 14214 Min. 96.5 Max. 5 Max. 5 Max. 500

a
Based on Ferrero et al. [11].
b
Soybean oil crude biodiesel: ester content 91.2% and calcium content 393 ppm; waste frying oil crude biodiesel: ester content 90.2% and calcium content 372 ppm.

Ferrero et al. [11] have recently produced biodiesel from process for purifying the crude biodiesel obtained by the CaO-
soybean oil or waste frying oil and methanol in the reaction catalyzed transesterification with intermediate methanol distilla-
catalyzed by calcium diglyceroxide. After the reaction was com- tion. The first step is decalcification of the crude biodiesel in the
pleted, the catalyst was collected by filtration and the ester phase presence of methanol and the second step is absorption of free
was separated from the alcoholic phase by gravitational settling. glycerol from decalcified, methanol-free biodiesel into the resin.
The remaining methanol was removed from the ester phase by This water-free process seems to be promising for practical use of
vacuum evaporation. Then, various purification methods were the CaO-catalyzed transesterification producing biodiesel matching
employed: (a) dry washing using a cation-exchange resin, the quality standard specifications.
(b) membrane extraction and (c) the treatment with sodium
carbonate suspended in boiling methanol according to the method 3.3. Comparison of crude biodiesel purification methods regarding
of Alba-Rubio et al. [10] followed by the resin, the ceramic oily feedstocks
membrane or the simple water washing. The purification efficien-
cies of these methods are compared in Table 6. Their results A few studies can be utilized for comparing the final biodiesel
showed that the dry washing using resin and the membrane product purification methods regarding oily feedstocks employed
extraction alone were not efficient in purifying the crude biodie- in heterogeneously catalyzed biodiesel production processes, as it
sels as required by the quality standard specification. Contrary, the can easily be concluded from Tables 2 and 3. Crude biodiesels
pretreatment with sodium carbonate suspended in boiling metha- employed in purification studies originate from vegetable oils
nol and additional water or water-free washing were effective in (soybean, sunflower, palm, coconut and jatropha oils), animal fats
removing calcium and sodium, respectively. However, the decalci- (pork lard and category-1 animal fat) and waste frying oil.
fication efficiency appears to be dependent on the type of oily However, no systematic study on the combined effect of the
feedstock since the calcium content of the purified waste frying oil purification method and the type of feedstock on the fuel proper-
biodiesel was higher than that of the soybean oil. The purified ties of the final product has been carried out to date. Only a study
biodiesels fulfilled all the quality standard specifications since the compares the purification efficiency of crude biodiesels obtained
ester content (somewhat lower than the limit value) agreed with from sunflower and waste cooking oils by dry washing, membrane
an acceptable margin of error. extraction and ion exchange-based precipitation with sodium
Bearing in the mind the difficulty of simultaneous removal of carbonate followed by simple water washing, dry washing or
free glycerol and calcium, Kouzu and Hidaka [12] suggest a two-step membrane extraction [11]. While dry washing and membrane
512 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

Table 7
Advantages and disadvantages of purification methods employed for refining crude biodiesel produced by heterogeneously catalyzed transesterification processes.

Purification Advantage Disadvantage


method

Wet washing Simplicity and low cost Use of relatively large amount of water
Effective removal of residual glycerol and methanol Time consuming process
Effective removal of sodium soaps formed by cation-ion exchange High energy consumption due to subsequent biodiesel drying
Suitable for purifying the crude biodiesel obtained by using some Generation of wastewater that requires appropriate treatment
heterogeneous catalysts, such as SrO, ZnO/ZrO2, Zr-SBA-15 and Na/SiO2
Not suitable for purifying the crude biodiesel obtained by
methanolysis catalyzed by calcium oxide due to formation of stable
emulsion of calcium soaps
Reduction of biodiesel yield when aqueous acid solutions are used
because of the ester hydrolysis
Purified biodiesels may not fulfill the biodiesel quality standards

Dry washing Simpler and less hard than wet washing All methanol and glycerol residues cannot be removed
Require less space Possibility of increasing the acid value of the purified biodiesel when
strong acid resins are used
Low energy consumption Use of strong acid resin hardly reduces acylglycerols contents in crude
biodiesel
Generate less waste/wastewater Effective removal of calcium ions
Possibility for continuous process application Increase of free glycerol content if calcium diglyceroxide, methoxide
or hydroxide are present in crude biodiesel
Reduce overall biodiesel production time Disposal of spent ion-exchange resins
No problems with moisture presence in the product
Can be conducted during transesterification reaction
Some resins can be regenerated

Membrane High potential in separating sodium soaps and alcohols Inefficient removal of calcium soap
extraction Use of reduced amount of water used, so little wastewater is generated Membrane must be cleaned
Environmentally friendly Decrease of throughput by possible contamination
Operational simplicity and flexibility Increase of biodiesel production cost
Relatively high selectivity and permeability
Low energy requirements
Easy control and scale-up

Precipitation Calcium ions are removed as a precipitate Slightly higher viscosity of the purified biodiesel than the standard
limit
High decalcification efficiency of citric acid ( 496%) Successful precipitation depends on operating conditions
High yield of purified biodiesel Further studies are needed to optimize the precipitation conditions
Reduced amount of water used in the process
Simple removal of precipitate by filtration
Precipitate of calcium citrate may be converted back to citric acid for reusing
and to calcium sulfate

Ion exchange Efficient calcium removal High initial methanol-to-oil molar ration
and Low-cost washing agent (sodium carbonate) Additional water or water-free washing step is needed to remove
precipitation sodium soaps formed by ion exchange
Simple removal of the unreacted washing agent and the formed precipitate by Appropriate treatment of wastewater and precipitate is needed
filtration
Sodium soaps are easily removed using wet and dry washing Further studies are needed to optimize the operating conditions
Can occur during transesterification reaction
After water washing, the biodiesel product may satisfy the quality standard
specifications

Complexation Calcium forms a complex with EDTA soluble in water Preparation of aqueous EDTA solution with difficulty
Calcium remains in solution without ionic reactions Medium decalcification efficiency
Calcium–EDTA complex can easily be separated by decanting Further studies are needed to optimize the reaction conditions
EDTA is a hazardous substance

extraction were ineffective in calcium removal, all two-step AF-1 and waste frying oil. The former biodiesel had lower density,
processes removed the leached calcium effectively from both viscosity, acid value, as well as diacylglycerol and TAG contents
crude biodiesels (Tables 2 and 6). Somewhat better results regard- than the latter one. However, methyl ester content, flash point,
ing the calcium removal were achieved with the soybean oil iodine value, monoacylglycerols content and free glycerol content
biodiesel than with the waste cooking oil biodiesel. increased with increasing the fraction of waste frying oil in the
The quality of biodiesel purified by simple water washing mixture with AF-1. Jitputti et al. [42] applied the water washing
seems to depend on the quality of raw material used in the method for the purification of crude biodiesels obtained from
biodiesel production. Iglesias et al. [43] purified the crude biodie- crude palm kernel and coconut oil with methanol. The higher
sels obtained from low-grade feedstocks, such as category-1 methyl ester content (95.8 wt%) was achieved in the case of crude
animal fat (AF-1) and the mixtures of AF-1 and waste frying oil palm oil.
(10 and 30 wt% ), using washing with ultra-pure water (Table 3). Table 8 presents the physico-chemical properties of biodiesels
The AF-1 biodiesel met more quality EN 14214 standard specifica- obtained from various raw materials together with the European
tions than the purified biodiesels obtained from the mixtures of standard specification limits. These properties are of decisive
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 513

Table 8
Physico-chemical properties of biodiesels arising from different purification methods.

Feedstock 0% AF- 10% AF- 30% AF- Jatropha Pork lard Waste frying Mixture of PL (22%) Sunflower Jatropha Jatropha EN14214
1a 1b 1b curcas oil (PL) oil (WFO) and WFO (78%) oil curcas oil curcas oil limits min/
max

Catalyst Zirconium functionalized Na/SiO2 CaMnOx CaO CaO Ion-


SBA-15 (agglomerated) exchange
resins
Method of purification Water Water No Water Precipitation Dry washing
washing washing washing washing
stepc
Property, unit
Methyl esters (%) 97.1 95.2 96.2 92.5 94.3 92.1 98.0 99.3 96.5 min
Density at 15 1C (kg/ 894 891 886 887.3 883 878.4d 879 860/900
m3)
Viscosity at 40 1C 5.9 5.7 5.2 4.59 4.70 4.74 4.41 7.32d 4.357 3.50/5.00
(mm2/s)
Flash point (1C) 160 167 172 134 174 4170 139.3 101 min
Sulfur (mg/kg) 36 o5 10 max
Cetane number 54 - - 53 56.1 53.2 51 min
Sulfated ash (%) 0.005 o0.005 o 0.005 0.02 max
Water (mg/kg) 236 400 400 400 200 280 500 max
Copper strip 1 1 1 1 Class 1 min
corrosion (3 h at
50 1C), rating
Oxidation stability at 5 1.48 6.0 min
110 1C (h)
Acid value (mg KOH/ 2.4 1.8 1.0 0.22 0.25 0.28 0.17 0.06 0.005 0.5
g)
Iodine value (g I2/ 100.8 86 91 68 129 117 95.9 120
100 g)
Methanol (%) 0.02 0.02 0.01 0.09 0.20 max
Monoacylglycerols (%) 0.55 0.84 0.96 o 0.08 0.03 0.80 max
Diacylglycerols (%) 2.11 2.39 1.75 o 0.06 0.015 0.20 max
Triacylglycerols (%) 0.21 1.58 1.08 o 0.06 0.13 0.20 max
Free glycerol (%) 0.02 0.01 0.02 0.005 0.02 max
Total glycerol (%) 0.39 0.49 0.40 0.03 0.25 max
Group I metals 1.8 1.5 2.1 o2 5.0 max
(NaþK) (mg/kg)
Group II metals 0.4 1.0 1.0 362 o2 5.0 max
(Ca þ Mg) (mg/kg)
Phosphorus (mg/kg) 1.7 0.2 0.3 o1 4.0 max
CFPP (1C) 0 7 13 5 1.25 Not
specified
Coking value (%) o0.05 Not
specified
Reference [43] [41] [38] [10] [13] [46]

a
Category-1 animal fat.
b
AF-1/waste cooking oil mixtures (10 i.e 30 wt% in AF-1).
c
Filtration followed by gravitational separation.
d
At 20 1C

importance for using the purified product from heterogeneous the prescribed calcium content, which is attributed to the use of
reaction processes as an alternative diesel fuel in the engines with calcium oxide as catalyst, while the jatropha oil biodiesel fulfills all
internal combustion. It is evident that there are not many data of standard regulations, except oxidation stability [41]. Furthermore,
this type in the literature, especially regarding the method of density values of all biodiesels purified by water washing and
product purification. The biodiesel purification methods used in precipitation are between 860 and 900 kg/m3, complying the
the mentioned studies are only water washing, dry washing and EN14214 standard limits. However, the precipitation results in
precipitation. the viscosity higher than that achieved by water washing and the
Several significant conclusions can be drawn from the limited standard limit. Flash points of biodiesels were significantly higher
number of studies related to the characterization of biodiesels than that of standard limit, independently of purification methods.
produced by heterogeneously-catalyzed transesterification reac- Iglesias et al. [43] reported biodiesel flash points above 160 1C,
tions. First of all, the biodiesels obtained from pork lard, waste discarding the presence of residual alcohol, also confirmed by the
frying oil or their mixture that are not purified further after direct measurement of methanol content ( o0.2 wt%). Biodiesels
separation of the solid catalyst (CaMnOx) and the glycerol phase presented in Table 8 have the acid value below the maximum
fulfill the limited number of the analyzed biodiesel quality criteria, standard limit, except the one that is obtained from animal fats or
except the methyl ester content which was somewhat lower than the mixtures of animal fats and waste cooking oil. Independent of
the limit value [38]. In addition, biodiesels refined by water the purification method applied, the purified biodiesels have the
washing and precipitation meet most of the quality standard iodine value lower than the standard limit. Water washing is also
specifications. The sunflower oil biodiesel does not satisfy only effective in removing the group I metals (Naþ K).
514 V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516

3.4. Environmental aspects of crude biodiesel purification methods disposed of as a non-hazardous material according to local
regulations. Incineration and land filling are two options that are
Compared to homogeneous catalysis, heterogeneous biodiesel often adopted.
production processes are considered as environmentally friendly Shibasaki-Kitakawa et al. [46] proposed method for the regen-
since the problems related to biodiesel purification are reduced. eration of anion-exchange resin (Diaion PA306S) activity used in
Heterogeneous catalysts can easily be separated from the reaction the bench-scale process for simultaneous biodiesel synthesis and
mixture by filtration, and thus the purification of the products is purification. The regeneration of the Diaion PA306S resin includes
much simplified and does not require a large amount of water: washing with methanol to remove glycerol and water from the
hence, the need for wastewater treatment alleviates in hetero- resins, treatment with acetic acid solution in methanol to displace
geneous biodiesel production processes [68]. However, different the fatty acid ion in the resin with the acetic acid ion, which
types of wastes are generated during biodiesel production via further was displaced with the hydroxyl ion by using NaOH
heterogeneously catalyzed processes, which can generally be aqueous solution, washing with deionized water and finally the
classified into two groups: resin was swelled by feeding the column with methanol. The
proposed regeneration method completely recovered the resin
– wastes originated from biodiesel product separation and pur- activity and it was successfully used more than 50 times.
ification such as used catalyst, wastewater, spent dry washing Ren et al. [67] suggested regenerating the D261 anion exchange
agents (adsorptive materials, cation-exchange resins), ceramic resin in-situ by a three steep process including flushing by
membranes, insoluble compounds formed by precipitation or methanol for removing glycerol, ester and less triglycerides,
ion exchange and the aqueous phase obtained by complexation washing with a solution of KOH in methanol to activate the resin
of calcium ions with EDTA and and finally washing with methanol to pH  7. After regeneration,
– wastes originated during catalyst reactivation in their repeated the ion exchange capacity value was equal to the fresh
use (organic solvents, alcohols, water). activate resin.
The ceramic membranes are increasingly used in the biodiesel
Previous researches of heterogeneously catalyzed alcoholysis separation and purification processes [71] because of their numer-
have been aimed at developing a catalyst with a high catalytic ous advantages over polymeric membranes, such as high perme-
activity and optimizing the reaction conditions in order to obtain ability rate and high chemical, mechanical and thermal stability
the high ester yield in economically suitable process. However, [72]. They can be used for almost one year when the alkali solid
there is no reported study on handling of used catalysts. Some base catalysts are used for biodiesel production [73]. According to
researchers have made attempts to improve catalytic stability of Cao et al. [74], the ceramic carbon membrane can be cleaned more
the used catalyst in order to reduce its leaching and consequently proficiently even unrefined oily feedstocks are used for biodiesel
facilitate biodiesel purification, to allow long-term use of catalyst production. However, there are no available data about the
and development of continuous process. Tang et al. [69] modified membrane cleaning methods. It can be expected that it will
calcium oxide by dipping in bromooctane/hexane solution that include washing with appropriate solvent to remove unreacted
bound bromooctane to the catalyst particles. The modified catalyst TAGs, catalyst, glycerol, soap and even methanol collected by the
maintained activity even for 15 cycles. The leached calcium membrane [71].
concentrations into the reaction medium were 26 ppm and The use of precipitating agents, such as citric acid, or by ion-
10 ppm after first and second cycles, respectively [69], which were exchanging compounds, such as Na2CO3 for biodiesel purification
significantly lower than those reported for unmodified calcium leads to the formation of insoluble compounds which are simply
oxide [10,31]. removed by filtration. There is no reported investigation on the
According to the best of authors' knowledge there is no data treatment and uses of obtained calcium salts. Calcium citrate may
about wastewater treatment generated during water washing of be converted to citric acid and calcium sulfate using dilute sulfuric
crude biodiesels obtained in heterogeneously catalyzed processes. acid [75], while calcium carbonate can be utilized in the construc-
The comprehensive review of wastewater treatment in the bio- tion industry either as a building material, limestone aggregate for
diesel production by homogeneously alkali-catalyzed alcoholysis road building or an ingredient of cement.
has recently been reported by our group [23]. Almost the same The decalcification of crude biodiesel with chelating agent
methods, modified depending on the type of ions that are leached EDTA leads to the formation of aqueous phase containing the
from the catalyst into the biodiesel and alcohol phases, can be calcium–EDTA complex, which requires appropriate treatment
used for treating the wastewater generated by heterogeneous because of its toxicological effects on human health upon exposure
biodiesel production processes. When the solid catalyst is used to the substance. A relevant identified use of calcium–EDTA
as suspended in the stirred reactor, the additional separation stage complex is as fertilizer.
is the removal of solid particles from the reaction mixture. More- The repeated use of catalyst can be performed without or after
over, if leaching of solid catalyst occurs, the ions generated must its treatment that commonly involves washing by organic sol-
be removed from the crude biodiesel. vents, such as hexane [69], petroleum ether [76], methanol [77],
Dry washing agents are used either as a fixed bed or as mixture of methanol and hexane [78] or a mixture of hot water
suspended in the crude biodiesel. In the latter case, suspended and acetone [79]. The mentioned methods for regeneration of
particles of the dry washing agent are separated from the treated catalyst activity generate the hazardous waste filtrate after catalyst
biodiesel by filtration. To date, there are only limited data about separation. The filtrate could be subjected to evaporation or
the spent dry washing agent treatment. The spent adsorbent can distillation in order to recover the washing agent, which allows
be disposed of to landfill or other uses might be invented [53]. The its use in the next cycle of the catalyst treatment and minimizes
suppliers of ion-exchange resins Purolites PD206 and Thermax T- the waste.
45 BD [70] notify that their ability to absorb glycerol can be
regenerated by methanol washing, which cannot recover the ionic
capacity. If the resin exhausts ionically, after several methanol 4. Conclusion
washes, the resin should be returned to manufacturer for tradi-
tional ionic regeneration to restore the ability of removing catalyst The ester product of heterogeneously-catalyzed transesterifica-
traces and soaps. Once resins are ready for disposal, it should be tion of oily feedstocks should be purified after collecting the solid
V.B. Veljković et al. / Renewable and Sustainable Energy Reviews 49 (2015) 500–516 515

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