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Mixing Technologies

Chemineer™ Rotating Mixers


Kenics™ Static Mixers
Greerco™ High Shear Mixers
Prochem™ Belt Driven Mixers
Chemineer agitators can be used in a
variety of applications in any chemical
plant

Bringing You Excellence


in Mixing Equipment
We are a supplier of mixing solutions and products The following list describes some of our pioneering
to customers in a variety of industries throughout events:
the world. • The first static mixer — Kenics
Founded in 1952, we have a wide range of • The first to use Particle Image Velocimetry (PIV)
equipment in various markets including chemical and Computational Fluid Mixing (CFM) to visualize
& petrochemical, polymers, food & beverage, flow patterns
pharmaceutical, water and wastewater treatment, • The first expert design software — AgDesign,
oil and gas, biotechnology, agricultural processing, AgDraw, AgOrder, Maestro, SmDesign, AgSolver
mineral processing, and pulp & paper. and KmSolver
We distinguish ourselves from competitors with • The first high efficiency gas dispersion impellers
our pioneering spirit, technological innovations, — CD-6, BT-6
and willingness to partner with customers on mixer • The first manufacturer to produce a gearbox
solutions. Our fluid mixing knowledge, supported specifically designed for the mixing industry
by the best application software, proprietary mixer
• Developed ChemScale™ to educate the industry
designs, and state of the art laboratory, allows us to
on mixing intensities and publish to users
be the preferred supplier of fluid mixing equipment.
Customers look to us to solve their mixing
Our leadership position among mixer suppliers is
challenges. The key to our success is the belief that
demonstrated by the way we have revolutionized
business prospers as a result of good customer
the agitation industry over the years.
service. The commitment to quality, service and
timely response has earned us the trust of our
customers.
What do We Offer?
Reliability trusted reliability. If assistance is ever needed with
We have been at the forefront of the mixing your mixing equipment, we have highly trained field
industry since 1952. Many of the original gearboxes service technicians and multiple service centers
are still in service today. We are recognized for available throughout the world to assist with any
producing dependable, heavy duty equipment. mixing challenge. Our aftermarket programs and
As a member of American Gear Manufacturers services are designed to solve any problem that
Association (AGMA), we are known to have time may arise on short notice.

Chemineer agitators provide over 20


years of reliable service in most water
treatment applications

Diversity experience, we can customize a solution for any


We offer a wide range of Chemineer gearboxes, mixing application.
impellers, seals and more to meet the requirements
Technology
of any application. Our offering includes a
We use the latest in data evaluation and mixing
combination of heavy duty large and small top
research to provide customers with the proper
entry mixers with parallel or right angle drives,
equipment. Computational Fluid Dynamics (CFD),
direct drive or gear reduced. We are more than just
Laser Induced Fluorescence (LIF) and Digital
rotating agitators. In addition to Chemineer, we
Particle Image Velocimetry (DPIV) assist our
offer the Kenics, Greerco and Prochem product
engineers to better predict the performance of any
lines. Kenics offers a wide variety of static mixers
mixing process. We use our state of the art on site
and heat exchangers. Greerco offers many high
laboratory to develop and test proper agitation
shear products including pipeline mixers, colloid
systems for even the most complex processes.
mills and homogenizers. Prochem offers our belt
driven side and top entry mixers suitable for many Innovation
applications. We have facilities around the world, Our application engineers and representatives use
with locations in Ohio, Massachusetts, United technologically advanced proprietary software
Kingdom, Singapore, China, Austria, Mexico and to design a customized mixing solution for every
representatives covering various key territories process. Our website, www.nov.com/mixing,
throughout the world. provides customers with direct access to all of our
product lines, the latest in mixing technology, and
Flexibility
our rep locator. Our company does not merely sell
Does your process require a customized solution?
fluid mixing equipment, we sell process solutions
Let our experienced application engineering team
and answers to suit all of your needs. We want our
design the equipment to enhance your process.
customers to walk away understanding WHY our
We offer many standard options, and we also have
equipment and mixing solutions are the best in
the ability to modify our equipment to meet your
the industry!
specific needs. With over 60 years of agitation

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Technology

Digital Particle Image Laser Induced Fluorescence Computational Fluid Mixing (CFM)
Velocimetry (DPIV) (LIF) CFM is a powerful fluid flow modeling tool that provides visual analysis
DPIV keeps us on the forefront LIF is a measurement technique of agitated systems. CFM uses mathematical fluid flow models to
of mixing technology. DPIV uses which enables the direct analyze blending and motion, solids suspension, chemical reaction
a pulsed YAG laser to illuminate measurement of the degree of and heat transfer processes.
neutrally buoyant fluorescent mixing. A laser beam is spread
Our application engineers can produce two dimensional CFM
particles. The result is a visual into a sheet light and projected
simulations for rectangular and cylindrical tanks as well as turbulent
description of the agitated through a clear pipe or vessel
and laminar flow static mixers. Three dimensional CFMs can be
system, allowing engineers to to illuminate a fluorescent dye.
designed for non-symmetrical applications such as multi-reaction
see the actual flow patterns Images of the mixing are analyzed
designs. The Chemineer Expert Design System (CEDS) can produce
within the system. When used in for blend time for agitators or
CFM simulations in as little as 15 seconds.
conjunction with Computational COV for static mixers. This is
Fluid Mixing, DPIV provides used in product development,
the most accurate application process research and application
evaluation possible. validation.

Design Tools and Lab Capabilities

R&D Facility dedicated customer testing center software gives your local
Our laboratory is located on inside our R&D facility. This center representative the power
the same campus as our Ohio has the capability to scale down to simultaneously evaluate
manufacturing facility. Our a process and model it with our your process, propose a
laboratory provides research and various mixing technologies. mixing solution, and verify the
development support as well as mechanical integrity of the
Mechanical Testing application specific customer design with a single program.
Chemineer Expert Design
Continuous research is testing.
System (CEDS) We apply CEDS, CFM, LDA, and
important for process response The facility strives to keep Mixing Our design program consolidates DPIV to consistently improve
and mechanical design. Using Technologies at the forefront fluid flow system design and our product line and application
full scale vessels with strained of innovation. Laboratory and mechanical agitator design design procedure. The result is
gaged shafting and impeller, research studies are used to into one program. We treat a more efficient, reliable, and
hydraulic forces are studied. enhance the Chemineer Expert every single inquiry as a unique economical mixing solution that
These results are used in Design System (CEDS) to provide application. Our revolutionary is backed by years of experience.
static and fatigue based FEA continuous improvements to
simulations as well as design existing designs, to develop
calculations. new products and application
solutions, and to improve your
process results. Our cutting edge
technical research is presented at
mixing seminars and conferences
throughout the world.

Customer Test Facility


Many applications require a
more in-depth analysis of the
fluid mixing challenge. We have a
Manufacturing Capabilities

Mixing Technologies maintains high


quality control by manufacturing
all products in house. In house
manufacturing capabilities include
welding, machining, forming, testing,
and assembly.

We take pride that we are the side entering agitators and Our high quality standards
only mixing company that impeller systems, Prochem are enforced at all of our
designs and manufactures its belt driven top and side entry manufacturing facilities. Our
own gearbox specifically suited agitators, Kenics static mixers reliability and technology
for mixing applications. The and Greerco high shear mixers are achieved and maintained
Chemineer brand has earned • Harvey, Louisiana—produces through the following programs:
a reputation over the years for some of the Kenics static mixer • Quality assurance provides
its expertise in process design projects and our Kenics heat formal written procedures
for all mixing applications and exchangers, utilizing their ASME that guide the manufacturing
wet end technology. Those code welding capabilities processes
components coupled with the
• United Kingdom—this is the • Standard industry practices are
gearbox, form the basis for the
location of our European employed to assure compliance
production of quality, durable
manufacturing facility . In with customers’ specifications
and reliable agitators, which are
this location, the Chemineer, • Material inspection and vendor
the trademark of Chemineer
Kenics and Greerco brands qualification are in place to
equipment.
are produced and distributed eliminate defects and rework
Our manufacturing locations are throughout the world including
• NC machining is utilized for
strategically located to support Europe, Middle East, Far East,
precise fit and tolerance
the four brands we produce. Australia, and Africa.
• Each rotating piece of
• Dayton, Ohio—our flagship • China—our manufacturing
equipment is run tested
factory where we produce all facility in China manufacturers
the Chemineer branded • Every component is
four brands under the Mixing
products and serves the dimensionally checked before
Technologies name. Here we
Chinese market. shipment
produce Chemineer top and

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Application Capabilities

Chemicals/Polymers/Plastics Water and Wastewater Treatment


We have designed agitators for thousands of different applications We are able to offer both rotating and static mixers for Water and
over the past 60 years. This experience along with our advanced Wastewater Treatment applications. We can supply an entire package
design programs allow us to effectively size equipment in any using a combination of these different style mixers that will give the
application. With dozens of alloys available for use as wetted parts, most efficient design and effective results. We offer a wide range of
and a large variety of sealing options, our agitators can be adapted to options like the RL-3 ragless impeller, up pumping designs or the
work with nearly any process. Continuing advancements allow us to space saving UltraTab™ to provide you the latest technology and most
stay ahead of the competition. Our XE-3 impeller provides an efficient optimized designs.
design that produces the same flow characteristics at lower power
levels. We are also able to provide complex impeller system using
various impeller technologies to optimize your specific application.

Pulp and Paper FGD


We use a thorough, specific, design process for all applications in Gas dispersion is extremely important in SO2 removal and oxidation
the Pulp & Paper industry using the basis of a process number. The processes of FGD plants. Our vast installation base in FGD and gas
process number design method has proven to efficiently size our phase chemical reactors provides a wide array of experience in all
agitators for complex Pulp and Paper applications. Chemineer and industries pertaining to gas dispersion. This leads to a more efficient
Prochem branded products can offer belt or gear driven side entry or and more reliable process solution to any oxidation system. Our solids
top entry options. Developed in our R&D facility, the WSE-3 impeller suspension procedures, based on particle settling velocities, are
has the highest efficiency of any side entry impeller on the market. second to none in the mixer industry.
Using the WSE-3 will lower capital and operating costs since it draws
less horsepower than competitive designs at equal mixing intensities.
Application Capabilities

Biotech/Pharmaceutical Mineral Processing


Our biotech products are suited to work in the most sterile Our industry leading drive, impeller, static mixer and heat exchanger
environments. Highly polished wet ends and debris catching technology allows us to design and optimize the best solutions for
mechanical seals are provided on most applications. Steam-in-place your specific requirements. Whether you have a high temperature,
and clean-in-place capabilities can be provided as standard options high pressure autoclave or a general purpose blend tank, we have
as well as FDA approved mechanical seal components. the equipment to handle these drastically different applications with
confidence and reliability. Our products will withstand the harshest
The most critical component to certifying your process lies in the
conditions, delivering the consistent performance you need.
documentation package submitted with purchased equipment.
We can provide a submittal package structured around the ASME
BPE 2012 code to meet all necessary requirements. This equipment
turnover package includes material certifications, elastomer and seal
component certifications, polishing test reports, quality assurance
testing and more—everything you need to certify your new mixer!

Oil and Gas


We have equipment installations and experience throughout various
upstream, midstream and downstream processes. Our expertise
allows us to provide optimized and reliable mixing equipment for
these often demanding applications. From exploration to downstream
processing, our equipment blends materials and suspends solids into
homogeneous mixtures. Our equipment is often required for accurate
measurement in transfer applications or mixing drilling mud.

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Aftermarket Parts and Services

Highly trained field service technicians


can install your mixing equipment to
quickly get your process up and running

We utilize a comprehensive All field service technicians Emergency services are available
network of manufacturing are trained in lockout/tagout, 24/7 by calling (937) 926-1724.
resources, inventory investment, confined space entry, and fall
We offer trade in credits for select
suppliers, support personnel, and protection by an OSHA certified
Chemineer and competitive
service centers to maximize the safety instructor. Condition
gearbox models when a
uptime of our customers’ mixing monitoring and vibration
replacement is purchased.
processes. analysis services are also
Certified refurbished gearboxes
available.
We offer fast delivery of standard are available, offering a cost
components through on site As more local services are effective alternative when
and supplier inventory, including required, an authorized service replacing and upgrading existing
gearboxes and components, center is located near you. equipment.
mechanical seals, bearings, and Authorized service centers are
Retrofits for obsolete Chemineer
gears. Many of these standard fully trained and certified to
and competitive drive units are
components are available for provide agitator evaluations
available. Modernizing your
same day shipment or even same and repair and replacement
agitator fleet greatly increases
day delivery when required. services backed by the factory,
the availability of replacement
Raw materials are generally providing the assurance that
parts. Retrofits for wetted parts
available for planned outages or your agitators will be repaired to
are also available. Upgrading
emergency breakdowns. our new equipment standards
impeller systems to newer
and specifications.
Our field service technicians technologies will prevent or
are available to assist with Technical sales specialists are delay equipment failures, and
agitator installations and repairs. available during normal business may also maximize the efficiency
Training seminars are available hours, providing over the phone or capacity of your processes.
to educate our customers on technical support for any of
agitator operation, evaluation, your mixing equipment needs.
maintenance, and repair.
Chemineer™ Products

Model 20 HT/GT Mixer MR Mixer HT Mixer QEDPlus Mixer


With a high efficiency gearbox Metric unit that combines quality, Known for its reliability and Value priced, right angle mixer
in right angle and parallel shaft durability, and economy to flexibility, the HT can be used for with a dry well and proprietary
configurations, modular design supply unbeatable value in mixing any top entry application, simple worm gear designed specifically
and a wide range of speeds, these equipment for the chemical, water or complex, up to 1000 HP. We have for mixing.
agitators provide outstanding and general processing industries. over 75,000 in service today.
application versatility.

HS Mixer HTM Mixer


Side entry agitator that is Available for extremely large
a great alternative to top applications in a right angle or
entering selections for parallel drive with all the same
extremely large tanks or when options as the HT.
limited headroom constraints
are present.

BT Mixer XP Mixer DT Mixer QC Tote Mixer


Biopharma mixer used in any Portable mixer that is available Small mixer that has many sealing, Tote mixer with a quick connect drive
sanitary application. We offer an in a bung or clamp mounting drive, and wetted parts options that can be modified to fit any tote.
extensive submittal package to arrangement. Most standard and provides long term, trouble
meet the latest FDA requirements. designs can be shipped within free service. These units are also
48 hours. readily available with right angle
or parallel drives.

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Kenics™ Products Greerco™ Products

KM Static Mixer KMX-V Static Mixer Colloid Mill Homogenizer


With the longest list of installations Cross-stream mixing and flow Specifically designed to disperse High speed high shear batch
in the industry, the detailed design splitting allow this unit to handle solids and liquids into a carrying mixer ideal for fast blending and
capabilities of this mixer offer even the most extreme viscosities fluid, producing stable emulsions homogenizing of materials through
guaranteed mixing results. and volumetric ratios in the laminar to the sub-micron particle range. a wide range of viscosities.
flow regime.

UltraTab Static Mixer HEV Static Mixer Pipeline Mixer


Designed for low viscosity mixing With the lowest pressure drop per Designed for inline, continuous
such as chemical dosing, water degree of static mixing available, high shear homogenizing, mixing,
treatment and desalinization this is ideal for low viscosity liquid emulsifying and rapid dispersing.
applications. or gas blending applications.

Prochem™

Heat Exchanger
Edge-sealed elements dramatically
improve heat transfer coefficients in
high viscosity applications.

MD Mixer PB Mixer
Side entry belt driven with a Combines the proven features of
modular bearing cartridge design the MD series with the simplicity
allowing longer operating runs of the pillow block bearing design.
between maintenance periods.
Sales Channels

Sales representatives have territories throughout


the world and are supported from these facilities:

Dayton, OH
North Andover, MA

United Kingdom

China
Mexico
Austria
Singapore

Houston, TX
NOV Headquarters

nov.com/mixing
Sales Facilities
US Ohio
+1 937 454 3200
chemineer@nov.com

US North Andover
+1 978 687 0101
navinfo@nov.com

United Kingdom
+44 1332 363 175
chemineeruk@nov.com

China
+86 21 6124 0001
chemineercn@nov.com
Manufacturing Facilities
US Singapore
+1 937 454 3200 +65 6271 1121
chemineer@nov.com chemineeruk@nov.com

United Kingdom Mexico


+44 1332 363 175 +52 55 3300 5370
chemineeruk@nov.com chemineerventasmx@nov.com

China Austria
+86 21 6124 0001 +43 1 8923481
chemineercn@nov.com chemineeruk@nov.com

National Oilwell Varco has produced this brochure for Corporate Headquarters
general information only, and it is not intended for design 7909 Parkwood Circle Drive
purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Houston, Texas 77036
Varco in no way assumes responsibility for liability for any USA
loss, damage or injury resulting from the use of information
and data herein. All applications for the material described
are at the user’s risk and are the user’s responsibility.

© 2014 National Oilwell Varco | All Rights Reserved


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