u

(
riSElKI

.9 uu
-V

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wT-tassl

CNC Turning Center

i
with Conversational Control

Maintenance '• Manual

l, AUGUST, 1985

Hitachi SeikJ Co0,Lfcja

 HITEC-TURN 20/25

1) Installation Procedure Page 1 - 5

- Shipping Clamps Page 1
- Leveling Page 1 2
- Mounting Guards Page 3 - 4
- Oil Specification Chart Page 5
2) Electric Symbols Page 6-12
3) Control Cabinet Diagram Page 13
4) N/C Cabinet Page 14
5) Check PC Ladder Page 15
6) Setting Parameter 10T-F Page 16
7) Diagnostics Setting 10T-F Page 17
8) OT Alarms Page 18
9) Zero Point Offsetting Method Page 19 - 25
10) Display, Setting and Alteration (Parameters) Page 26 - 30
ID Diagnosis 10T-F Page 31 - 32
12) Origin Operation Page 33 - 34
13) Parameters for Zero Adjust and Diagnosis Page 35
- Zero Point Shift X, Z
- Backlash X, Z
- Diagnosis Bit Numbers
14) Special Operations Page 36 - 37
15) Parameter List, NK25 Page 38
16) MDI/Program Operation Page 59 - 40
17) Resetting Clutch Page 41
- X Clutch Page 42 43
- Z Clutch Page 44 46
18) Turret Head Alignment Page 47 - 54
- Check Alignment Page 47
- Adjust Tool Post Page 48
- Turret Alignment Page 50
- How to Adjust Page 51
- OD Accuracy Test Page 52 53
- Adjust Head Stock Page 54
- Adjust Tail Stock Page 55
 HT-25 INSTALLATION PROCEDURE

1. Removing the X- and Z-axis Clampers for Shipping.

The clampers are painted in yellow.

2. Levelling

The machine does not have a flat slideway on which a level is to be

placed .
Therefore, after turning on the power supply and hydraulic
oil the machine ready for operation, set an accessory level
to make

reset to an OD tool mounting position and place the level on it.

Then, move the Z axis and adjust a twist, etc. Before moving the
Z axis, be sure to return the X axis to the zero point in advance.
(This is necessary to prevent the chuck from ’interfering with the
level rest ) .

Acces sory
M16 Leveling Bolt Level Rest
Hole for (|>14 Anchor Bolt
Power Cabinet 20
150
_ / s
T§ ' 16 O / OJ 125
, (8pc,s)
Ml 6 Leveling Bolt
i 8
LoEfil/ut
n
m
V® (D-4; •

--
o
CN
jjLevel ing Plate
1
g |

L ( (J> 12 0 x t 1,
g ai trol
NC
con¬
i-O
cn
CN
r—4 / 8pcs)
t—“I— unit
id-
(O
M
Center
of
©
_< b_
Oh
OJ
I 1
spind le -
o
!oncre t e
O’ CO

C't
i iv*;
O I* Cobbles tones
> -
61 395 131 895 605 40 Foundation Drawing
570 2160 ' 430

1
Procedure :

1. Adjust a traverse level by (j) and (H) , and a longitudinal

one by (3) .
2. Tighten © and ©, and loosen ©.
3. Check the twist by (7) and (g) , and © and ©. With Z-axis
stroke of about 600 mm, adjust the level of the machine
within 0.02 mm/m of an allowable range.

4. Tighten © and adjust up the machine level by 0.04 mm/m

in the traverse direction.

5. Tighten © and adjust up the machine level by 0.02 mm/m

in the traverse direction.

6. Tighten © and adjust up the machine level by 0.02 mm/m

in the traverse direction.

7. Tighten (5) , (9) , (© and (ij) to such an extent that the

leveling plates do not move.

8. Tighten in lock nuts.

Note) The bolts (j?) , @ and (fl) are provided for supporting
the weight of the power control cabinet. If they are
tightened too much, the machine level may be affected.
Therefore, tighten them, checking the machine level
fully.

2
3. Mounting the Guard (When Using the Side Mounting Type Coolant Tank)

Mount in an numerical (Mount to the rear of the machine.)

order.

' _
H''® Mount pendant
stopper bolts .
i:
©
?!
M
r
o i SHK
11 j J
V U C7
C7

a—, v
/
o

© ©
Fit guard Fit the
rollers
rollers into
into the
rail s Wlhz±± the rails.
of the CJEOI!I3
machine

Important' !

"After installing
© /
/ the coolant tank,
adjust a movable
plate to the bed
by these bolts.
Otherwise, cool¬ ©
will leak."
®JP®/
ant
Fit this
lower edge
inside the 1 \\
coolant tank. A
/

C°0
(With »k Wlien the chip
„
conveyor is
Rollers) 0 T J attached, put it
/
S'"' in the coolant
(Mote) When the chip con-'iv tank and install
veyor is attached, them together.
this cover is not provided.
0
 A. Mounting the Guard
(When Using the Rear Mounting Type Coolant Tank)

©
3
©

;c
*
o £
o ©M
0
1/
& W
y©
-y

77

©
Lower 2 ribs.
© © J

Shorten each jack bolt to

stow it away inside the
(Jack Bolt)
guard of the machine proper.
Do not mount the coolant
tank before completing this
work.
©
(V) Mount inside the Mount together with the main body and
coolant tank. the oil pan (T) from the outside.

4
 OIL SPECIFICATION

COMPANY HYDRAULIC OIL LUBRICATION OIL

American Oil i, Supply PQ ISO VG 3 2 PQ Way Lube L-10

Amoco American Indust. *15 Way vac Oil 31

asnland valvoline Etc (R50) IS W a yIub e W - 3 3

Atlantic Richfield Duro S- 150 T rus 1ide 5-315

B ? Gil Encrgol HL-C32 Er.ergol HP-63C

Chevron Oil Chevron O.C. Turbine 9 Chevron Way IS

Cities Service Pacemaker 15 Slide rite 3

Coot's Industrial Lub . Albauis B Way Lube IQ

Exxon Teresstic 32 (43) Febis K-63 (53]

Fiske Bros. Refining Lubriplate Hydraulic»10 Lubnplate i 3V

Gulf Oil Harmony 44 Culfway 52

c.F. Houghton Co. Hydro-Drive HP- 150 Way Lubricant 297

A Margolis & Sons T.E.P. 100-15-7 M.P. 307

Mo 5 11 DTE Light Vactra 2

She 11 Turbo 32 (25) Tonna 63 (33)

Stewart Warner Hydraulic HD V10 Hydraulif HD »2

Sun Sunvis 706 Lubeway 300 , 1754

Texaco Rando 32 (A) Waylube D

White & Bagley Super Hydraulic ISO Medium Way Lubricant

5 .
These electric symbols used for all Hitachi Seiki machines.

Also these symbols are same as Japanese Industrial Standards

6
 a
2 3 4 S

NO ! NAME DESIGN . OUTLINE NOT!-: ST -F

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METER
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F F
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LIGHT
fluorescent light
R; red -®T
LED
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G : green
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BUTTON O O O J Q
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D
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43
SOCKET (D
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SPARK
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12
 CONTROL CABINET

CB-1

m Transformer
T1
Spine11e
Drive
Unit

CB-2

BOARD 2

1)11 AC
DUT1
INPUT 1
OUT 1 SP-D1S BS - CB-S
INPUT 2 AC
OUT’ 2
K-JB3 K-MSSP

P.C. CONTROL BOARD

FAN
 N/C CABINET

X-Axis
Main Board Drive Unit

P-RQM

r
i 1 k r i

Power Supply Unit

Braker
Z- Axis
Drive Unit

Thermal Reset
f
i I i r -i
\ Button

0T
Transformer
i

14
How to check PC Ladder

1) Turn on power

2) Press NC/PC Button two (2) times

5) Press PLAD Soft Key [second from left)

4) Key in whichever circuit you want to check

Example :

If machine is not in ready condition, you would want to check

the machine ready circuit.

Look in the Electrical Manual for machine ready circuit reference

number . (In this case, it is R000.0)

5) Key in

and press Soft Key

6) The PC Ladder Sequence will appear on your screen. If the relay

is engergized, the line will appear white. If it is not, the line

will appear green.

15
 PARAMETER SETTING 10T-F CONTROL

How to Change Parameters:

Machine 'and N/C power "on"

Press NC/PC Key until following screen appears:

PROGRAM
1 POSITION | PROGRAM| OFFSET| CHECK | SETTING | SERVICE | MESSAGE| \ CHAPTER |
't t

Press | Setting | Soft Key until Parameter (settings] screen appears.

Set Mode Switch to MDI and Memory Key Switch to WRITE.

Key in 8000 and press Input No. Soft Keyi

Parameter 8000 will be displayed. Use Cursor Key to move Cursor

to Bit "0" . This Bit is labled PWE (Parameter Write Enable] and

is normally a "0".

Change Bit "0" from "0" to "1" by pressing | ON: 1 f Soft Key.

Red Alarm Signal will appear at bottom right of screen.

Press Menu Soft Key (first key on left), and then | Service | Soft

Key until Parameter (settings) appears on screen.

Key in desired Parameter number.

Example : Backlash "X" and "Z"

Key in number 1851 and press ) Input No. | Soft Key.

Parameter 1851 will be displayed.

Key in desired number, and then press | Input | Soft Key.

New data will be displayed in Parameter 1851.

Key in 8000 and press | Input No. | Soft Key to disable Parameter

Write Enable.

Cursor to Bit Zero (PWE) and press | Off: 0 | Soft Key.

Then press Reset Key to clear alarm.

16
 DIAGNOSTICS 10T-F CONTROL

How to check Diagnostics:

Turn machine and N/C power "on".

Press NC/PC Button until following screen appears:

| PC MDI | PC LAD | PC DGN j PC PRM ( 1_|_ J 1

t
Press PC DGN Soft Key, and PC Diagnostics will appear on screen.

Input desired diagnostic.

Example : To check "X" Axis Clutch Alarm

Input X0001 and press Soft Key marked "Search".

Following screen will appear:

7 6 5 4 3 2 1 0
X0001
1 1 1 1 1 I 1 1

X-Clutch Limit Switch Diagnostic Signal from machine to PC is

X- 000.1 , Bit It 4 .

D Data 1 Indicates switch "on’

K Keep Relays 0 Indicates switch "off’I

R Internal Relays
->
G PC to NC Signals

F NC to PC Signals

X Input Signal from machine to PC

Y Output signal from PC to machine

17
If Soft OT Alarm Occurs

When the Soft OT Alarm shows on the CRT Screen, after turning

on the N/C power, zero returning and moving the Axis, do the

following.

Turn off all power.

Turn main power on again.

Turn on N/C power while the Minus key

and the Decimal Point key

are pressed.

Keep those buttons pressed until the following indication

is on the CRT display.

DISPLAY

FS10TF 15121

ROM Test: End

(Omitted)

IPL

1. Dump memory
2 .
3. Clear File
4. Setting
5.
6. End IPL
Press | 4 ] input.
Press [_Nj [_6J input.
Press Stand By

18
 5) Confirming the ON/OFF positions and stepping allowance of the de¬
celeration dog.

• DGN operation
a) Display the initial screen. (Same as MDI operation.)

POSITI PROGRA SERVIC CHAPTE

ON H E R

© CD
j | and | |-
I b) If the
SERVICE CHAPTER
V keys are pressed in that order

the display will change over.

PARAME DLAGNO
TER SIS
]
c) If the DIAGNOSIS key is pressed,

the following display will appear.

DIAGNOSIS (D1/BH1)
Bit No.
000 05
DGN
Bit No. 5 NO. 7 6 5 4 3 2 1 0

X Axis 064
Bit No. 5
Z Axis 068
+
068 .0 l j | [ || I — Z Axis
Bit No. 5
k
|0| ... Microswitch ON status
| 1 | . .. Microswitch OFF status

20
 d) Adjust the X-axis dog stepping allowance and OFF position.

(T) Hove the X axis by 50 mm in the direction and check that

the signal status of the bit No. 5 of DGH No. 064 changes
from 0 to 1.

(?) Hove the X axis in the "+" direction by the handle and read a
counter value when the above-mentioned signal status changes
to 0. Hove the X axis further in the "+" direction and read
the counter value when the signal status changes to 1 this
time. A difference of these counter values is a dog stepp¬
ing allowance. Adjust a clearance between the microswitch
and dog sheet so that this difference will stay in a range of
28 mm to 35 mm.

(5) When moving the X axis in. the direction after completing
the adjustment of the stepping allowance in (?) , adjust a dog
position so that the counter value will be 5 mm ±0.5 when the
signal status changes from 0 to 1.

6) Hove the X axis by about 100 mm in the direction. Then, return it

to the zero point at a rapid traverse rate of 5 Z or 25 Z, and read a
deviation of the counter.

7) Setting the parameter.

a) Rewriting the parameter No. 8000

(7) Shift the mode selector switch to |HDI |.

(?) Display the initial screen and
SETTING
press the | SETTING [ key
2 to 3 times to make the 0000 • 0020
riÿght display appear. 0010 0023
0011

21
r|

(5) Press 1t| located on the left end of the | SHIFT| key on the
NC keyboard to display the below-mentioned screen.
I
_ NAP PWE
RRRl SHIFT 8 0 0 0 f~0 0 0 o o'o o 0 |
+
Press this key.
Yellow Cursor

© Keep pressing 7 times located on the right end of the

[CALC I
key on the NC keyboard until the yellow cursor comes to
a position of
PWE *
•
m
1 + +•-*- CALC 8 0 0 0 oooooooQT]
NAP PWE

+
Press this key.

If the cursor passed the position, return it by pressing f \

+ÿ
.
© Press the (NEXT) key located on the right end of the screen
to display the. below-mentioned screen.

+
INPUT INPUT ON : 1 OFF : 0

I
© Press the | ON ; l] to enable the
parameter to be rewritten.
NAP PWE
When this is done, "ALP" 8 0 0 0 0000000 [T]
will be displayed on the
lower right part of the
screen .
b) Offsetting the shift amount

© Press the | RETURN] key located on the lower left end of the
screen the display the initial screen.

© Display the PARAMETER (SETTINGS) screen by pressing the | SERVICE]

•?
key. (Keep pressing until it appears.)

22
 (5) Enter the parameter No. "1850". When this is done, the display
on the lower part of the screen will change over.

INPUT MACRO
INPUT +INPUT ON : 1 OFF : 0
NUMBER VAR
+
(J) Pressing the INPUT- NUMBER key displays the screen.

1832 1850 GRID SFT X | 0 [ÿ If the yellow cursor

Z 0 is located at this
position, the X axis
will be offset, and if
is located at Z, the Z,
axis will be offset.

© Offset the deviation of the counter obrained in 6).

(Example) When the deviation is "-3,500", press 3500

and INPUT .
© Press the RETURN key located on the lower left end of the
screen, and the press the SETTING key on the initial screen
to display the following screen.

NAP PWE
8 0 0 0 0 0 0 0 0 0 0 [T1

© Press the | NEXT | key located on the lower right end of. the
screen to display the below-mentioned screen.

INPUT +INPUT ON : 1 OFF : 0

+
Press this key.

© Press the OFF : Oj key and rewrite the setting on the below-
mentioned screen.

S' NAP PWE

8 0 0 0 ooooooofn

25
 (5) Canceling the alarm (power-off -*ÿ
power-on)

EMERGENCY
POWR Oane 1 Pane 1 POWR
(j - ra - • OFF ON — [ON] — I NC/PC| — QJ)
All stop

@) Confirming the offset amount .

Repeat the above-mentioned steps (T) through ©.

- I 8) Perform zero return at a rapid traverse rate of 5 1, 25 % and 100 1 and
h
check whether or not the zero point is shifted.

II. Z-AXIS OFFSET

1) Set an exclusive jig or block gauge to the spindle nose and move the

> machine to the zero point matching each specified stroke. • (Refer to
a separate sheet as to each dimension.)

2) Reset the Z-axis position display counter to 0. (Same as in case of

the ORIGIN operation for the X axis.)

3) Confirming the ON/OFF positions and stepping allowance of the deceler¬

ation dog.

• Although the operation of the DIAGNOSIS key is the same as in case of

the X axis, the DGN NO. is 068 (bit No. 5).

a) Adjust the stepping allowance to about 28 n, 30 mm. (Shift the

mounting position of the stepping allowance adjusting microswitch.)

b) Make adjustment so that the OFF position of the dog will be 10 mm

± 0.5.

24
 (?) Canceling the alarm (power-off power-on)

EMERGENCY
STANBY
/ÿ\ POUR Oanel Panel POWR
(J - s - OFF ON — [ÿ) — IjjC/Pcl — (J
All stop

(lO) Confirming the offset amount .

Repeat the above-mentioned steps (l) through ©.
8) Perform zero return at a rapid traverse rate of 5 Z, 25 Z and 100 Z and
ft
check whether or not the zero point is shifted.
:ÿ

II. Z-AXIS OFFSET

1) Set an exclusive jig or block gauge to the spindle nose and move the
t machine to the zero point matching each specified stroke. (Refer to
a separate sheet as to each dimension.)

2) Reset the Z-axis position display counter to 0. (Same as in case of

f the ORIGIN operation for the X axis.)

3) Confirming the ON/OFF positions and stepping allowance of the deceler¬

ation dog.

• Although the operation of the DIAGNOSIS key is the same as in case of

the X axis, the DGN NO. is 068 (bit No. 5).

a) Adjust the stepping allowance to about 28 30 mm. (Shift the

mounting position of the stepping allowance adjusting r.icroswitch. )

b) Make adjustment so that the OFF position of the dog will be 10 mm

± 0.5.

24
 .V

•>

4) Hove the X axis by about 100 mm in the direction. Then, return it

to the zero point at a rapid traverse rate of 5 Z or 25 2 and read a

deviation of the counter.

5) Setting the parameter

Rewriting of the parameter No. 8000 and offsetting of the shift amount
conform to the methods for the X axis except the following.

The yellow cursor should

INPUT. NUMBER 1850 X 0
Z be located at the position
0
of Z.

The rest are the same as in case of the X axis.

25
 F-10TF DISPLAY, SETTING S ALTERATION OF PARAMETERS

A) Display

(I) Set the NC/PC selector switch to NC. The below-mentioned screen
(initial screen) will appear.

(Initial Screen)

POSITI PROGRA OFFSET PROGRM SETTIN SERVIC ME S SAG CHAPTE

ON M CHECK G E E R

;]
© Method a) Press the key below the SERVICE | key, and then, the
(CHAPTER | key, and finally, the | PARAM | key.
(The PARAMETER (SETTING) screen will appear.)

Method b) Repeat pressing the J SERVICE ] key. (ditto)

© Press the soft key (for NEXT) located on the right end.
(The next menu will be displayed.)

INPUT +INPUT ON : 1 OFF : 0 INPUT HANDBY GENERA. OPERAT MACRO

NUMBER L PANEL VAR.

© Method a) Enter a desired number and call its display position

INPUT
by pressing the soft key ‘
NUMBER

(The steps © and © can be replaced by each other. In that

case, if the 1st number is entered, the menu will change over as
shown in the step ©.)

Method b) Change over the screen by press ing the page feed keys
.( 1 f | and m) and move the cursor to the desired number by
pressing the cursor move keys ( © | , | -*-*-1 ,| ] and ( 1 ).

20
 . •!/'

.:

B) Setting and Alteration

(T) Set the NC/PG selector switch to NC. If already so done, this
step can be omitted.

© Display the initial screen by pressing the soft key (RETURN)

located on the left end.

(Initial Screen)

POSITI PROGRA OFFSET PROGRAM SETTIN SERVIC MESSAG CHAPTE

ON M CHECK G E E R

© Press the key below the | SETTING | key to display the following
table. (Repeat pressing the key to change over the screen.)

SETTING (SETTINGS)

0 0 0 0 0 0 2 0
00000000 0 0 2 1
0 0 10 0 0 2 2
00000000 0 0 2 3
0 0 11
00000000
0 0 12
00000000
00000000
X
z

27
 / .

B)-l)

(4) Display Che following screen (MENU) by pressing Che soft key on
the right end.

INPUT +INPUT ON : 1 OFF : 0 INPUT HANDY GENERA OPERAT MACRO

NUMBER L PANEL VAR.
Display in
Green Color

© Enter "8000" and press the key below the | INPUT NUMEER | key.

The following will be displayed.

c 8 0 0 0
0 0 0 0 0 0
NAP POT
0
"N
0~] J
("PWE *= Parameter Write Enable" indicates that data can be
written in parameters.)

(6) Move the cursor (Yellow display)

to PWE by pressing I -*• ) .
(7) Set data "1" by pressing the + SHFT
soft key below ] ON : lj . + CALC
The display will change oyer
0 F K P
as follows:

c
8 0 0 0
0 0 0 0 0 0 0 0
Now, it is ready for parameter writing.

B)-2) Writing and Altering the Data

(T) Display the initial menus by pressing the key (RETURN) on the
I

left end.

P0SITI PROGPA OFFSET PROGRM SETTIN SERVIC MESS AG CHART

ON M CHECK G E E R

28
 <D Display the parameter table by pressing the | SERVICE | key.
(Repeat pressing until it appears.) (A title "PARAMETER(SETTINGS) "
will be displayed on top.

<D Enter a desired parameter number. (Example: 1850)

© Call the parameter by pressing the | INPUT NUMBER | key.

c For 1850; 1850 GRID SET X

z [

B)-2 )

© Write a desired value. Use INPUT | .

An alarm will be caused immediately and the display will change
over to "Parameter Enable Switch ON". For zero point- shifting
data, etc., "Power must be OFF" will be also displayed.
(Turn off the power after returning to a value "8000".)

© Display the initial screen by pressing the key on the left end.

© If the I SERVICE | key is pressed, a previous parameter and its

contents will be displayed. Successively, other data(contents)
can be set and altered.

C) Resetting the interlock

© - a) With the PARAMETER screen displayed, enter "8000" and press

INPUT
to display the table of 8000.
NUMBER

The following will be displayed.

8 0 0 0 NAP PWE
00000001
8 0 10
00000000

29
 (T) - b) (Another method) Display the screen of 8000 only by pressing
the | SETTING | key. Next, display the 2nd menu by pressing the
(NEXT) key on the right end.

(2) Move the yellow cursor to PWE by pressing the [ | key.

(3) Set "0" at the position of PWE by pressing | OFF : 0| .

50
 F-10TF DIAGNOSIS (SELF DIAGNOSIS)

A) NC Side

Display Che initial screen in the same manner as in parameter display.

(Steps (T) and (2) )

(5) Method a) Display the following screen by pressing the | SERVICE |

key and | CHAPTER | key.

PARAMETER FITCH DIAGNO DISPLAY

;; TER ERROR SIS MEMORY

Next, display the DIAGNOSIS (DI » BMI) screen by press¬

ing the | DIAGNOSIS | key.

Method b) Repeat pressing the | SERVICE] key until the above-

mentioned screen appears.

(J) Enter a required number. (Entering one character changes over

the screen ) .
INPUT PARAME PITCH DIAGNO DISPLAY
NUMBER TER ERROR SIS ItEMORY

(5) Press the INPUT NUMBER | key to call the number, or display its
page by pressing the page feed keys | t | and | 4- | .

31
 V V

V:

B) PC Side

(T) Set the NC/PC selector switch to PC. The below-mentioned menu
will be displayed.

PCMDI PCLAD PCDGN PCPRM

+
© Display the screen shown on the right by pressing the j PCDGN j key.

© Since PC-DIAGNOSIS has various

signs (alphabets) , enter a STATUS
(Example: R400)
NO. 76543210
relevant number.
(Unnecessary as to bits.) GOOOO 0 0 1 0 0 0 1 1
G0001

G0009 00000000

© Press the | SEA.RCH ) key.

52
 F-10TF ORIGIN OPERATION

(!) Display the initial screen. (Use the soft key on the left end.)

POSITI PROGRA OFFSET PROGRM SETTIN SERVIC HESSAG CHAPTE

ON M CHECK G E E R
y.
l
© Press the | POSITION | key. ACTUAL POSITION

X
i © If it is pressed again, Z
l the display will change
K F • (mm/min) S • (RPM)
over as follows.

ACTUAL POSITION

(RELATIVE) (ABSOLUTE)
i X X
z z t
(MACHINE) (DIST. TO GO) (ACTUAL SPEED)
x x F
Z z S

© Press the (NEXT) key on the right end.

ORIGIN PRESET OVERAL RELATI ABSOLU MACHINE

L VE TE E

( (© Or, press X or Z in the step (?) or (?) .)

(D Enter a required X or Z axis name. (Unnecessary when the step

©) is taken.)

JO
 @ Press the | ORIGIN | key : ON -*• An X or Z value will become 0.

Another method:

(5) Press the | ORIGIN | key without pressing neither X nor Z.

ALL (AXIS)
AXIS

L Wien setting only one axis to 0.

— When setting two axes to 0 simultaneously.

(§) Press the | ALL AXIS | key. Both X and Z values will become 00000.

© Press the (AXIS) key.

a) " -*• KEY IN DATA" will be displayed above characters "ORIGIN".

(This display urges to enter X or Z data.)

b) Press X or Z.
ORIGIN > X ( > Z in case of " - Z")

EXEC

L This means EXECUTION.

c) Press the ] EXEC | key.

L. Zero(0) will be displayed.

Note: Zero will be displayed only at the position of RELATIVE.

54
 *\ .

*>

Parameters for Zero Point: Adjustment £ Diagnose

1) Parameter No. for zero point shift: 1850

Z

•:
Parameter No. for backlash adjustment: 1851 X
v
Z

2) Diagnose

i X-axis deceleration LS No. 64 bit 5

:ÿ Z-axis deceleration LS No. 68 bit 5

X-axis + OT LS No. 64 bit 0 1

X-axis - OT LS No. 64 bit 1

Z-axis + OT LS No. 68 bit 0

Z-axis - OT LS No. 68 bit 1

;=!

35
 .v-;

F-10TF SPECIAL OPERATIONS (FOR ELECTRIC SECTION)

A) Initialization of Symbolic FAPT

(When characters are not displayed or incomplete)

1) Press the BS EOB key to turn on the power.

(Until the display appears)

2) Press the soft key [AUXILIARY) . (2nd key from the left)

L.«REQUEST" will be displayed.

3) Enter "CFINT" and press the INPUT key. (Right key group. Press

I together with SHIFT] .)

Symbolic FAPT will be initialized and there will appear an inquiry
whether or not it is all right.

4) Enter "1" and press the INPUT key.

("SUB MEMORY INITIALIZED" will be displayed.

5) Press the END key. (2nd key from the right)

B) Cancellation of Soft OT
IPL
1) Press | -[ and 1 • | simultaneously
1. DUMP MEMORY
to turn on the NC power. O
3. CLEAR FILE
2) Enter "4" (to select SETTING)
and press the INPUT key.
4 . SETTING
0 5. _
An inquiry "CHECK SOFT OT AT
6. END IPL
POWER ON 7" will appear below
. "6. END IPL". This inquiry means
whether or not soft OT is checked
upon turning on the power.)

56
 3) Enter "N" and press the INPUT key. N means "NO".
(Once again, the IPL list will be displayed.)

4) Enter "6" and press the INPUT key. (End)

4-
A normal NC dipslay will appear.

C) How to Enter PC Parameter (Impossible to enter by the tape.)

1) Set the |NC/PC| selector

PCMDI PCLAD PCDGN PCPRM
1
switch to PC.

2) Press the | rCPRM | key. -s>- TIMER COUNTER KEEPRL DATA POS
4 4 + 4
3) Shift the MEMORY LOCK/ 000 CXX KM D
Unused
WRITE switch to WRITE.

4) In a certain case, set 1 at the position of FWE. - Timer, Data

i .( PWE of 8000 of SETTING)

:

57
 NK25/25S PC PARAMETERS (FOR F-10TF)

Timer Keep Relay (KEEPRL)

1 - 164000 16 48 01 KOO -
2 - 10000
3 - 164000 K04 - 00 1 00000
25 K05 - 1 0
2000 (K06 - 1 0)
28
9. - 1000 29
10 - } 3000
11 -
3000
3000 m >30
31 10000 K10 - 11111111
12 -
13 -
3000
1000
32
33
3000 m — 11111111

n
14 - 1000 34
15 - 10000 35 1000 15 K14

DATA (Enter "10" and press the INPUT key.)

Using the key j | , enter values in the parameter No. 10 and
NO. OF DATA.
ADDRESS PARAMETER NO. OF DATA OFFSET SPECIAL TABLE
000 D0000 10 0000 0 82 Automatically
1 D0002 00000000 6 0000 0 40
input
2 10 00000000 4 0000 0 27
'1 3 18 00000000 21 0000
4 26 00000000 1
5 34 00000000 2
6 42 00000000 2
7 50 00000000 2
8 58 00000000 2
9 66 00000000 2
10 D0074 00000000 2 0000 0 0

GD Key
0000 D00B2 82 f D102 0 D132 3700
1 84 7460 4 10 D134 5200
2 86 1074 6 27 D136 7200
3 88 3600 8 52 D138 10000
4 90 0 DUO 100 D140 14000
5 D0092 0 2 140 D142 20000
4 200
G] Key 6 270
8 370
0000 D0094 20
D120 520
1 96 40
2 720
2 98 40 4 1000
3 D0100 40
6 1400
8 2000
>: GO Key l, D180 2700
Jog feed rate values multiplied
10 times.

58
 F- I OFT UDI /PROGRAM (AUTOMATIC OPERATION)

A) HDI

(I) Display the following menus by setting the NC/PC selector switch
to NC.

CANCEL ALARM OPERA

TOR

(5) Display the initial screen by pressing the soft key (RETURN) on
the left end.

(initial Screen)
POSITI PROGRA OFFSET PROGRM SETTIN SERVIC MESSAGE CHAPTE
ON H CHECK G E E R

© Set the MODE selector switch to MDI.

© Press the | PROGRAM | key.

"PROGRAM(MDI)" will be displayed on the upper part of the screen.

© Write required data (command) and pass the BS EOB button. The
11
screen will change over.
;
(Example: GOO U-100. ;)

ALTER INSERT DELETE DELETE BACK FRWRD BKWRD REWIND DECTRY

WORD EDIT SEARCH SEARCH MEMORY

© After confirming > press the ] INSERT | key to input it. The command
will move up.

© If all right, press the START button on the upper right part or
PROGRAM START button on the left side to execute it.

© When desiring to cancel it, press the RESET button on the upper
•V
right part.
(Note: When cancelling it in writing data (step (5) ), use the
I CAN I button.)

39
:•.

B) Program Editing

The steps (T) and (2) are the same as those in A) MDI.

(3) Set the MODE selector switch to EDIT.

(A) Press the PROGRAM key. If a program exists, it will be dis-

played, and if not " [%] " (yellow) will be displayed above.

B)-l)

(1) When newly creating a program, enter "OXXXX" (program No.)

/The menu will change over upon entering "0". (Same as in A)- (?).)'
i Do not press BS EOB (= CR) in this case.

If entered, a format error will be caused.

© If written characters are "01:", enter them by pressing the INSERT

key. The command will move up.

Write "[;] - 1 BS EOB -" and press the INSERT key.

The program can be edited as usually from the next time.

£ B)-2) Altering the program (Alteration, Insertion and Deletion of Data)

(5) Write sequence No. command data, etc. and make a search.

a) If before a present address (indicated by the yellow cursor);

Press the | BKWRD SEARCH | key.

b) If behind the present address (indicated by the yellow cursor);

Press the j FRWRD SEARCH | key.

© Or, display a required part of the program by using the page feed
’ keys ( I 1I and I 4- 1 and cursor move keys ( [~ÿ+~| , | -*-*] , and | -<• | ).

(5) After the step (5) •

40
 CLUTCH RESETTING PROCEDURE

When the Clutch is disengaged, the alarm light on the Operator

Panel is on. Also, the CRT Screen shows "EMG".

1) Check input signal by diagnostics.

X Axis:

DGN . No bit 7 6 5 4 3 2 1 0
* X001 1

2 Axis

DGN. No bit 76S43210

X003 1

1: Normal

0: Clutch is disengaged

<P

41
 RESETTING THE X-AXIS CLUTCH
1 Turn off power
2' Remove a cover (I) located at the back of the machine.
(14B 6x8 6 pcs . )
!

I
I

X-axis Feed Box Position

-"'I
i Cover ©

3, Take white paint line up. White marker on both clutch 2 and ball
screw nut 3.

If you can’t see white paint on clutch (T) and ball screw nut
insert a 1/8" - 3/16" hex wrench into the hole of the ball screw
©
nut (3) or hole of the adapter (4) , then turn up.

WHITE PAINT Rif? ALIGNMENT

z/ \
-0-

EE BftUCBEW.--

•p

r.LUTCH (%
TALL SCREW NUT (5)

la

42
4. Pull a clutch checker plate in the direction indicated by an
arrow
5. If the checker plate is pushed in, resetting is over.

6. After the power is back on make sure alarm signal goes off,
and MICON 8 21 INP 080 INP shows up 00.

7. Mount a cover (])

43
RESETTING THE Z-AXIS CLUTCH

1. Turn off the power

2. Remove the cover (s) (6) of the headstock.

3. Take white paint line up.
White marker on the ball screw coupling © clutch (8)
and on the casting (9).
If you can't see white paint on the ball screw coupling 7
insert 1/8" - 3/16" hex wrench into the end of ball screw
bolt, then turn up .
• .©
/53> ©
ccwrroi
CtaKT

r Tra
)

rzi u
f >, + I

-i'Sti ? V Ut-.'l d-:Ck-. in the direction indicated by an

r r;. r

• : is ...shod in, clutch resetting is over.

6. i V; .’.y r end machine ready on.

~ i.' Vi > •. ra-a position.

8. Check the mark 1 and those two are located on the st'raight line.

44
 WHITE PAINT FOR r
AUGNMENTÿ-ÿj-
~ ~i
BALL JfRBV T—-z:

© ©rSS'> 84£1
pi
VI*/ L_j-.
n
CLUTCH'-**
© -
: -:
nu
ARROW SIGN

MARK / ON THE CAST/m

WH/TF PAINT

Z AXIS MOTOR

45
 9. If you do not, turn off the power, pull check plate and dis¬
engage the clutch again.
10. Turn the clutch once or twice (±360° - ±720°)
A home position will be shifted as follows.
One turn ±4mm
Two turns ±2mm
11. Repeat steps 3, 4, 5, 6, 7, 8.
12. If the white marks are aligned on a straight line, clutch
resetting is over.
13. Mount 1, 2 cover.

NOTE:
Connecting ratio between servo motor and ball screw is S '. 3
therefore, a point of coincidence of grid between servo motor
and ball screw is one out of every 5 rotation of servo motor.

a point of coincidence of grid

t
Ball 0 10mm 20mm 30mm
screw
lOmm/re volution

l
;
Servo 0 6mm i 12mm 18mm 24mm 30mm
;
motor
l
6mm/re volution
A _ 2. (grid pitch)
lx
Mmm difference of shift value

1 2mm difference of shift value

46
 ADJUSTMENT OF TURRET HEAD ALIGNMENT
If the tool is hit with enough power (force) an accident,
the curvic coupling on the tool post may move.
This may . cause the centerline of the tool holder different
spindle centerline for vertical direction.

A) Checking Alignment
1. Index tool H 2 and take tool out
2. Bring X-axis toward center of the spindle line
3. Set an indicator to align the spindle center and tool holder.
DO NOT USE a magnetic indicator to the chuck directly.
This means reading error.
4. Make an alignment first for horizontal way by adjusting X-
axis move handle, until the indicator reading becoms ZERO.
5. Reading in vertical direction center difference between
spindle and tool post within ±0.002
6. If it is necessary to adjust the alignment for center,
following instruction B.

Rigid bar bigger

'than iy2
I
_ u- rm
-
-I
i

i
i
i
Light_- weight \
indicator
/ Over All length
v
No.2 tool
Chuck¬
less than 8” ID holder
B) How to adjust tool post

adjustment on the HYD tank.

1. HYD pressure down to 100 PSI,

2. Remove following parts

8 pieces of plugs (18G 3/8}
2 pieces of dowel pins tight.
6 pieces of bolts just loosen and finger

3. Adjust tool post up or down, use soft

hammer.

Presure adjustment screw

A
o
Hydraulic Unit

48
 2 dowel pins

r,
I
.>
Iv
U
:j~ f
n
FH 1
u
18G 3/8
lE3f ,
— E
J
n
H##.
tnrrri

'ifer
FT
__
££:
I
FT
i
13 oupq i PHI®
!iv:
\
li<
I 4

i [\

a
bJ
6 Bolts
5
*?

49
HOW TO ADJUST TURRET HEAD ALIGNMENT

If the tool head runs into the chuck workpiece or tail stock,
the turret head may shift.
If the head shifted ID center line will move off, it means
the boring bar or drill to cut oversize or break.

1. Checking for parallelism, of turret head face by X axis

movement .
13 Index tool #1
2) Clean and stone any nicks or burr
3) Touch face with indicator (0.001")
4) Move X axis (+) or (-) by hand or slow jog feed.
5) Tolerance of taper within ±.0004/4"

Indicator

50
 2. How to adjust

1) Remove cover A 5 B 5 C
2) Loosen four nuts (2N16)
3) Adjustment for turret head within ±0.0004"/4"
4) Tighten four nuts
5j Put back cover

Top View

B
O

A C
;
O

D
Q

Nut 2N16

Back View

Electric
B A Cabinet

•F
Hyd . X-Axis
Unit Motor

51
<3> OP TURNING ACCURACY TEST CHEAP STOCK ADJUSTMENT)

The head-stock might be a little bent when there has been a

crash or interference between tooling and head-stock. As a
result it will turn a taper in O.D. turning and I.D. boring.

The following are the sequences to measure the O.D. turning

accuracy and adjust the head stock.
1) Measure the O.D. turning accuracy
a) Prepare "Test Piece" shown below.

0.5 y® p-sy©
Material

Brass (Best)
Aluminum (Better)
or Cast iron

Steel is no good.
CO

CN

4"

b) Put the test piece on the chuck, and also put O.D.
profiling tool. (Better to use 1/64' or less tool nose
radius insert).
c) Turn the spindle (If the material is aluminum use 700
rpm. ,

52
Mode select switch to MDI, press IPRCRM] button select "MDI”
on the CRT display by IPAGEI button.

Press 0 0 0 keys and IlNPUTl button.

Press (3 QD G3 G3 keys and II NPUTl button.
Press JED QD 12 keys and IlNPUTl button, then press |5T ART) button.
After check the chuck clamp and door switch, press ]M] [0] 0 keys
and IlNPUTl button, then press ISTARTl button. (Spindle turn) .
d) Turn the O.D. of material (A) and (S) by "JOG" feed (the case
of' 800 rpm spindle spped, use 5.0"/min.) also the depth
of cut about 0.008" dia. (rough turn).
e) Turn the O.D. of material again, the depth of cut about
0.005". (light rough turn).
Read out "X" position from CRT display (press (POSI and
[PAGEI button) .
f) Change spindle speed for finish turn. (If material is
aluminum use 1000 rpm) .
Mode select switch to MDI, press iPRGRMl button, select
"MDI" on the CRT display by IPAGEI button.
Press 1 0| |0] |0 0 keys and IlNPUTl button,
then press fSTARTl button. (Spindle speed change).

g) Finish turn the O.D. of material (A) by "JOG" feed (the

case of 1000 rpm spindle speed, use 3"/min). also the
depth of cut less than 0.003" from read out of the "X"
position at e)

h) Clear the tool and stop the spindle, then measure the
diameter with micrometer.

To clearance in CYLINDRICALITY is 0.0004" in 4" length.

(between (a) and(jl))

(Test Piece shall not lean on negative side of X axis.)

Always Indicator readinq(Aÿ Indicator reading(B)

53
2) ADJUST THE HEAD STOCK

a) Move tool back to home position "X" and "Z"

b) Take three covers off shown below.
1) Large cover on left side of head stock.
2) Top cover behind head stock
3) Small cover below right side face of head stock

•
©
TILL
/
--
1
s. »
CDVTCOt
CAOr<r
1
VT -
*
-'7
/
s
i
s-
)
rt

r 7"
7
f s si

c) Prepare 24mm spaner wrench, and loosen five hex head

bolts. No. 4
Then loosen No. 7
(Do not touch bolt No. 8 always fixed.)

d) Pull the head stock by bolt No. 5 or push the headstock

by bolt No. 6. (Do not forget to lock the bolts).

e) Tighten bolts No. 4.

i#7 f

1 __
JO
4
r©- £3.

54
 ADJUSTMENT OF TAIL STOCK ALIGNMENT

1 TAIL STOCK

i,- -
JL
tj
_V
. A

CHUCK QUILL % 1/ft. yi

/
HEX BOLT
pcs .
Jo1
T
ALLEN BOLT ADJUST BOLT 2 pcs.
4 pcs.
SLIDE KEY WAY

1. Basic

If the turret head is run into the tail stock or workpiece with

live center, the force of the crash may be enough to move the tail stock

out of alignment with spindle-centerline.

Step by Step

a) Checking Alignment

1. Indicate quill O.D. from chuck.

2. Reading from side to side should be less than .0005/

b) Adjustment

1. Loosen two hex bolts.

2. Loosen four alien bolts .

c) Next, adjust the tailstock for alignment by adjust bolt.

i) After adjustment is over, tighten alien bol ts and hex bolts.

55
 - ;

HOW TO ADJUST TURRET HEAD ALIGNMENT

If the tool head runs into the chuck workpiece or tail stock,
the turret head may shift.
If the head shifted ID center line will move off, it means
the boring bar or drill to cut oversize or break.

1. Checking for parallelism. of turret head face by X axis

movement .
1) Index tool #1
2) Clean and stone any nicks or burr
3) Touch face with indicator (0.001")
4) Move X axis (+) or (-) by hand or slow jog feed.
5) Tolerance of taper within ±.0004/4"

Indicator

•T

50
 2. How to adjust

1) Remove cover A 5 B & C

2) Loosen four nuts (2N16j
3j Adjustment for turret head within ±0.0004"/4"
4) Tighten four nuts
5j Put back cover

Top View

c
B
O

A C
O

p
o

d Nut 2N16

Back View

Electric
B A Cabinet

•P
Hyd
Unit
. X-Axis
Motor

5.1
 3> OP TURNING ACCURACY TEST f HEAD STOCK ADJUSTMENT)

The head-stock might be a little bent when there has been a

crash or interference between tooling and head-stock. As a
result it will turn a taper in O.D. turning and I.D. boring.

The following are the sequences to measure the O.D. turning

accuracy and adjust the head stock.
1) Measure the O.D. turning accuracy
a) Prepare "Test Piece" shown below.

0.5" (B) 0.5

V©
d Material

Brass (Best)
Aluminum (Better)
or Cast iron

Steel is no good.
ro
i
<N

4"

b) Put the test piece on the chuck, and also put O.D.
profiling tool. (Better to use 1/64’ or less tool nose
radius insert).

_
c) Turn the spindle (If the material is aluminum use 700
rpm.

•r

52
Mode select switch to MDI press [PRC RM| button select "MDI"
on the CRT display by IPAGEI button.
Press E] [5] [7] keys and IlNPUTl button.
Press (3 QD GB G3 keys and II NPUTl button.
Press JH] 0 C2 keys and IlNPUTl button, then press fSTARTl button.
After check the chuck clamp and door switch, press ]M| 0 .(3] keys
and IlNPUTl button, then press fSTARTl button. (Spindle turn).
d) Turn the O.D. of material (A) and (B) by "JOG" feed (the case
of 800 rpm spindle spped, use S.0"/min.) also the depth
of cut about 0.008" dia. (rough turn).
e) Turn the O.D. of material again, the depth of cut about
0.005". (light rough turn).
Read out "X" position from CRT display (press IPOSI and
IPAGEI button) .
f) Change spindle speed for finish turn. (If material is
aluminum use 1000 rpm) .
Mode select switch to MDI, press iPRGRMl button, select
"MDI" on the CRT display by IPAGEI button.
Press mB ED GD 0 keys and IlNPUTl button,
then press ISTARTI button. (Spindle speed change).
g) Finish turn the O.D. of material (a) by "JOG" feed (the
case of 1000 rpm spindle speed, use 3"/min). also the
depth of cut less than 0.003" from read out of the "X"
position at e)

h) Clear the tool and stop the spindle, then measure the
diameter with micrometer.

To clearance in CYLINDRICALITY is 0.0004" in 4" length.

(between (A) and(jÿ)

(Test Piece shall not lean on negative side of X axis.)
Always Indicator readingCÿg Indicator reading©

53
2) ADJUST THE HEAD STOCK

a) Move tool back to home position "X" and "Z"

b) Take three covers off shown below.
1) Large cover on left side of head stock.
2) Top cover behind head stock
3) Small cover below right side face of head stock

in
/ “71
. F T

KM
rr*:

K
COVTPOL *
CA&rCT

~'“'r
v
:
— / 4
/
i
•i

ri 1
"T
U \
fh

c) Prepare 24mm spaner wrench, and loosen five hex head

bolts. No. 4
Then loosen No. 7
(Do not touch bolt No. 8 always fixed.)

d) Pull the head stock by bolt No. 5 or push the headstock

by bolt No. 6. (Do not forget to lock the bolts).

e) Tighten bolts No. 4.

a
#ÿ f
-j

54
 ADJUSTMENT OF TAIL STOCK ALIGNMENT

1 TAIL STOCK

1
| I
_±
T'
l A
I
CHUCK QUILL / I/l
HEX BOLT
<i pcs .

jli i

ALLEN BOLT ADJUST BOLT 2 pcs.

4 pcs.
SLIDE KEY WAY

1. Basic

If the turret head is run into the tail stock or workpiece with

live center, the force of the crash may be enough to move the tail stock

out of alignment with spindle-centerline.

2. Step by Step

a) Checking Alignment

1. Indicate quill O.D. from chuck.

2. Reading from side to side should be less than .0005/

b) Adjustment

1. Loosen two hex bolts.

2/ Loosen four alien bolts .

c) Next, adjust the tailstock for alignment by adjust bolt.

d) After adjustment is over, tighten alien bolts and hex bolts.

55
(

S'