Wood Magazine 253 05.2018 PDF

C H O O S E T H E R I G H T B A N D S A W B L A D E p.
40
ISSUE 253 MAY 2018
®
The World’s Leading
Woodworking Resource
Shop Tested:
Low-dough
Bandsaws p.44
Plus Great Plans

Shop on Wheels p.24
Two-in-one Pergola p.62
Military Memories Display p.36
Woven-look Bowl p.50

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TAKING MEASURE Better Homes & Gardens®
WOOD
®
First-whirled problems Vol. 35, No. 2

EDITORIAL CONTENT CHIEF DAVE CAMPBELL
May 2018
Issue No. 253
M
any well-respected woodworkers of low-cost bandsaws on page 44, some of
DEPUTY EDITOR CRAIG RUEGSEGGER
argue that your first woodworking those machines sport big-time features and
machine should be a bandsaw, not a more than adequate power. ART DIRECTOR KARL EHLERS
tablesaw. After all, a bandsaw can rip and My starter bandsaw is long gone (although SENIOR DESIGN EDITOR KEVIN BOYLE
crosscut stock, plus it can cut curvy shapes I’m pretty sure the manual is still around here DESIGN EDITOR JOHN OLSON
and resaw—tricky tasks on a tablesaw. someplace), replaced by a bigger, better model. TOOLS EDITOR BOB HUNTER
My first bandsaw was a three-wheel job I And an older, wiser owner.
bought at a farm auction. A newbie to both DIGITAL PRODUCT MANAGER LUCAS PETERS
woodworking and auctions, I got it for a song See you in the shop. ADMINISTRATIVE ASSISTANT SHERYL MUNYON
because hardly anyone else was bidding on it. CONTRIBUTING DESIGNER RYAN RASMUSSEN
I felt like the king of the world when the auc-
CONTRIBUTING CRAFTSMEN JIM HEAVEY, BRIAN SIMMONS,
tioneer shouted “SOLD!” with my number. BOB BAKER, BRIAN BERGSTROM, KENT WELSH
Anxious to try it out when I got home, I PHOTOGRAPHERS CARSON DOWNING, JASON DONNELLY, SCOTT MORGAN
grabbed a scrap of 2×4, and threw the power dave.campbell@meredith.com
CONTRIBUTING EDITORS LARRY JOHNSTON, BILL KRIER,
Facebook and Twitter: @WOODeditor
switch to spin up the motor. But as soon as the RANDY MAXEY, ROBERT WILSON
CONTRIBUTING ILLUSTRATORS LORNA JOHNSON,
blade touched the wood, it clat-
ROXANNE LEMOINE, KURT SCHULTZ
tered off its wheels. (I naively PROOFREADERS SAM CADY, BABS KLEIN, IRA LACHER, THOMAS MORIARTY
assumed the old saw would be ADVERTISING AND MARKETING
ready to go.) I reinstalled the VICE PRESIDENT & GROUP PUBLISHER SCOTT MORTIMER
blade and tried again, but it ADVERTISING ACCOUNT EXECUTIVE DANIEL WELLS
slipped off repeatedly, despite a ONLINE MEDIA KIT WOODMAGAZINE.COM/MEDIAKIT
lot of fussing and random twist- BUSINESS MANAGER DARREN TOLLEFSON CONSUMER MARKETING MANAGER BLAINE ROURICK
PRODUCTION MANAGER SANDY WILLIAMS PREPRESS DESKTOP SPECIALIST RANDY J. MANNING
ing of knobs. Before long, I grew
COLOR QUALITY ANALYST PAMELA POWERS
weary of the game, set the tool MEREDITH NATIONAL MEDIA GROUP
aside, and vowed to carefully PRESIDENT JON WERTHER
review the owner’s manual and PRESIDENT AND GENERAL MANAGER OF MEREDITH MAGAZINES DOUG OLSON
really dial it in. PRESIDENT OF MEREDITH DIGITAL STAN PAVLOVSKY
PRESIDENT OF CONSUMER PRODUCTS TOM WITSCHI
Never happened. CHIEF REVENUE OFFICER MICHAEL BROWNSTEIN
Over the years, I tried a few CHIEF MARKETING & DATA OFFICER ALYSIA BORSA
MARKETING AND INTEGRATED COMMUNICATIONS NANCY WEBER
times to make the saw work,
SENIOR VICE PRESIDENTS
but between my frustrated CONSUMER REVENUE ANDY WILSON DIGITAL SALES MARLA NEWMAN
inexperience and the questionable RESEARCH SOLUTIONS BRITTA CLEVELAND DIGITAL VIDEO MELINDA LEE
quality of the tool (so that’s why CHIEF DIGITAL OFFICER MATT MINOFF
VICE PRESIDENTS
nobody was bidding against me!), it
FINANCIAL CHRIS SUSIL BUSINESS PLANNING AND ANALYSIS ROB SILVERSTONE
was not to be. CONTENT LICENSING LARRY SOMMERS CORPORATE SALES BRIAN KIGHTLINGER DIRECT MEDIA PATTI FOLLO
That probably wouldn’t happen if I were BRAND LICENSING ELISE CONTARSY HUMAN RESOURCES DINA NATHANSON
STRATEGIC SOURCING, NEWSSTAND, PRODUCTION CHUCK HOWELL CONSUMER MARKETING STEVE CROWE
buying my first bandsaw today. As you’ll
see in Tools Editor Bob Hunter’s shop-test
CHAIRMAN AND CHIEF EXECUTIVE OFFICER STEPHEN M. LACY
PRESIDENT AND CHIEF OPERATING OFFICER TOM HARTY
PRESIDENT, MEREDITH LOCAL MEDIA GROUP PAUL KARPOWICZ
CHIEF FINANCIAL OFFICER JOSEPH CERYANEC
CHIEF DEVELOPMENT OFFICER JOHN ZIESER
VICE CHAIRMAN MELL MEREDITH FRAZIER
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woodmagazine.com 1
IN THIS ISSUE OF WOOD
®
MAY 2018 • IS SUE 25 3
PLANS
24 Woodshop on Wheels
Tablesaw, mitersaw, router table, and
24
more, all in one sturdy workstation.
36 Military Memories Display
Honor a veteran with this handsome
case for a flag, medals, and memorabilia.
50 Segment-built Bowl
Learn vision and precision as you make
a “woven” turned vessel.
58 Calipers Clock
Take a little time to make a wall clock
as reliable as the tool that inspired it.
62 Multipurpose Arbor
Enjoy some Zs in the breeze, or your
favorite stars under the stars.
TOOLS & TECHNIQUES

32 Six Ways to Secure CNC Stock
For success and safety, you need more
than a rubbery router pad.
40 All About Bandsaw Blades
Confused by blade widths, skip-tooth,
and TPI? All will be explained.
44 Shop Test: Entry-level Bandsaws
No fortune needed; we found some very
capable models for less than $500.
56 Body Mechanics: Circular Saw
Get clean, accurate cuts with this
everyman’s tool. We’ll show you how.
70 Heavey on Hearing Protection
Today’s technology makes it easier than
ever to preserve your hearing.
76 Tools & Materials
Editors’-choice sanding accessories,
and more.
62
DEPARTMENTS
1 Taking Measure
Start with a bandsaw.
4 Wood-Wide Web
Shops that inspire your own.
6 Sounding Board
Your voice, your projects, your shop.
14 Ask WOOD
What’s the best outdoor finish?
16 Shop Tips
Clear the shop air, and more.
88 What’s Ahead
A sneak peek at your next WOOD.
2 WOOD magazine May 2018

44
36
50
40
58
woodmagazine.com 3
WOOD-WIDE WEB
WOODMAGA ZINE.COM
Mike’s well-organized
shop
woodmagazine.com/
mikesshop
At woodmagazine.com/inspiringshops you’ll find
Shops that Inspire a smorgasbord of shop ideas and layouts to

borrow, repurpose, or just drool over. Here is a
sampling to get you started.
29'5" 23'
John and Shelley’s Lenny’s slice of heaven

Drill
his-and-her shop Filter Tool
Dust chest press MitersawJointer
Strip sander
Drill/driver
storage woodmagazine.com/
Overarm Lathe
collector
woodmagazine.com/ dust collection Sharpening
station Grinder
Mitersaw Air
conditioner Mortiser sliceofheaven
Vise Workbench Cabinets
hisandhershop 17'3" Bandsaw
Drill
accessories
Bandsaw Ladder
Mobile 17' clamp rack
assembly 18'
bench Heater Workbench
Lumber
Trash rack Drill Tablesaw
Shop Outfeed Tablesaw press
vacuum table Air
Router compressor
table Planer Belt/disc
Belt/disc Clamp Router table sander Planer
sander
rack Fire Lumber
extinguisher storage Clamp Jointer
Trash racks
15' Scrollsaw
Air
Shelf compressor
4'8" Storage
shelves Pegboard
Stairs
Sink Dust collector and separator
in adjacent garage
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SOUNDING BOARD
YOUR VOICE
Weekend update
More than 20 years ago, WOOD® magazine’s
then-sister publication, Weekend Woodworking
Projects, printed plans for a dovetailed jewelry
box I designed. I’m still making those boxes, but
the design has evolved to include a wooden catch
and hinges, among other details.
—Richard Gagne
Strafford, N.H.
Long-time readers will find Richard’s original design

in issue 48 (November 1995) of WWP. Or you can
download a free PDF of the plan at woodmagazine
.com/gagnebox.
Show us your brass

Dave, first of all, I’m sorry for your loss (Taking
Measure, issue 251, December/January 2017/2018).
You mentioned including all 21 empty shell
casings in the flag case commemorating your late
father-in-law. However, like the rifle volleys they
came from, only three are required: one each for
duty, honor, and country.
—Tom Streza
USS William M. Wood, 1964–66
Andover, Ohio
Tribute to a toolmaker
WOOD® magazine never uses outside parties to solicit
subscription renewals. The safest, easiest way to renew
your subscription is with a credit card online at
I was only a year-and-a-half old when my dad passed, so I never got to know him. Like his father, he woodmagazine.com/myaccount. If you have questions
worked for Stanley Tools in New Britain, Connecticut. Grandpa was an engineer; Dad was a model maker. about a renewal offer you’ve received, please call our
Recently, I discovered an old engineering rule that Dad wrote his name on, a drafting triangle, and an customer service line at 800-374-9663, and select
erasure brush, undoubtedly used for his job. I also found some Boy Scout certificates earned by him, and a option 1. We’re happy to help.
48-star flag, most probably awarded by the Boy Scouts to drape his coffin. (Dad became very involved in
the Boy Scouts after his medical deferment from service in WWII.) Connect with us
I thought I’d pass along pictures of the shadow boxes I made to display these long-lost memories. I hope
facebook.com/ twitter.com/
they will inspire others to memorialize a loved one. woodmagazine WOOD_magazine
—Harold Pinder pinterest.com/ instagram.com/
Key Largo, Fla. woodmagazine woodmagazine
E-mail woodmail@woodmagazine.com; or write to

What a beautiful tribute, Harold. Readers inspired by your story should check out the Military Memories WOOD magazine, 1716 Locust St., LS-253, Des Moines, IA
Display Case plans on page 36. 50309; or call 800-374-9663, option 2.
6 continued on page 8 WOOD magazine May 2018
SOUNDING BOARD
YOUR PROJECTS
Send us a photo of
your work
Want to see your work
showcased in WOOD®
magazine? Send a high-
Brian Lorentzen, of Inver Grove Heights, Minn., flip-matched 11⁄4"-thick curly walnut slabs for the resolution digital photo of your
tabletop of his “Copper River” bridge table, filling the voids with clear epoxy poured over copper completed project to
sheeting. Copper bar stock bands the edges of the table with no visible fasteners. Watch video woodmail@woodmagazine.com.
of the build at woodmagazine.com/copperriver.
Brady Hindersmann, a sophomore at the University of Missouri-Columbia, has built
about 20 projects, including these toys, since 2008, learning from his dad, Doug.
Brady even built the barrister’s bookcase they rest on out of walnut harvested from
his grandpa’s farm. (Get the bookcase plan at woodmagazine.com/oakbarrister; find
the toy plans at woodmagazine.com/cgtoys.)
This three-track cribbage board, made by Tom Krueger, of Burlington, Wis., stores the cards and
pegs under a sliding acrylic panel. Tom bored 397 peg holes during the build.

SOUNDING BOARD
YOUR SHOP
Look ma, no tablesaw
Instead of a tablesaw, a workbench takes center stage in David Mitchell’s shop. A leg vise (inset at
left) on the back side of the 8'-long, 311⁄2"-deep bench provides additional clamping options.
23'4"
Spindle
sander Handsaw till
Belt/disc sander Jointer Finish
Router Mitersaw storage
table
Leg vise Shop

Mortiser vacuum
A
seasoned woodworker walking into
David Mitchell’s 16×24' detached Workbench Machinist’s
vise 15'4"
shop will immediately notice some- Cabinet
Air
thing missing: a tablesaw. Instead, David’s conditioner Tail vise
Face vise Scrollsaw
workbench serves as the shop centerpiece. “I
used to have a Delta 3-hp tablesaw but had to
sell it during a business downturn. I find Scrap-
wood Clamp
that not having a tablesaw forces me to be storage Sawhorses rack
more creative in my woodworking.” A
mitersaw, circular saw, and hand ripsaw Cabinet Drill press
handle many lumber-sizing chores.
His workbench is a customized version of a Sheet
storage Clamp rack Clamp rack TV
Michael Dunbar design. To join the legs to the
10 WOOD magazine May 2018 continued on page 12
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stretchers, David substituted pegged through-
mortise-and-tenon joints for the specified
nuts and bolts. Mortises in the benchtop
accept tenons on the tops of the legs. None of
the joints are glued, so he can break down the
bench, if needed. He also added a leg vise, and
drawers that open from either side of the
bench to store hand tools and accessories.
David gets great satisfaction using tradi-
tional hand tools whenever he can. Still, as
you look around the shop, you will see a
router table, 12" planer, and drill press and a
few benchtop tools including a spindle
sander, 4" jointer, belt/disc sander, and mor-
tising machine.
An in-wall air conditioner keeps things
comfortable in hot weather. In cooler tem-
peratures, a small plug-in heater helps, but
“leaves a lot to be desired,” Dave says.
The planer, mounted to a flip-top stand, tucks away

below a worksurface. On the wall above, a saw till holds
handsaws and other hand tools.

A 15'-long worksurface lines an entire wall of David’s shop. It provides a sturdy base
for a machinist’s vise, plus plenty of storage. His most-often-used tools hang on nails or custom
brackets on the plywood-faced walls.
Plywood lining the shop walls makes it

easy to hang tools, templates, and other
accessories. Looking ahead, he hopes to
panel the ceiling to provide a more finished
appearance.
Show us your
shop
David Mitchell works as Send high-resolution
Director of Enterprise digital photos of your
Development at Columbus shop to woodmail@
State University in Georgia. woodmagazine.com
He’s been woodworking and we may showcase it
A birch cabinet, finished with shellac for a warm glow, holds tools, manuals, and since the early 1980s. in the magazine!
magazines. David built this one after his wife liked the original version so much, he had to move
it into the kitchen. He’s since built two more for one of his sons, as well.
13
woodmagazine.com
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ASK WOOD
YOUR QUESTIONS
For the longest-lasting exterior protection, choose a heavily pigmented, film-forming finish such as paint (center) or opaque stain. Spar or marine varnishes (right)
form water-shedding films, but have few UV-blocking pigments, so they require regular—often annual—sanding and reapplication. Oil finishes (left) don’t form a
significant film. Plus, they require yearly reapplication, but no sanding, and give wood a natural look.
The best outdoor finish

Q
I’m preparing to build an outdoor furniture labeled “outdoor stain” are essentially
set, including chairs, tables, and other thinned paint and perform nearly as well as
pieces. I’m torn between applying a film- heavy-bodied paint.
forming finish, such as paint, opaque stain, So-called “spar” or “marine” varnishes
or exterior varnish, or a penetrating-oil fin- allow you to see the wood grain but come
ish. What’s the best route? with distinct disadvantages. You need to
—Kevin Tundro, Humboldt, Tenn. apply five or more coats to build any level of
A
UV protection. That protection might be
Before we get into the specifics of each type short-lived, though, so be prepared to
of product, Kevin, keep in mind a few gen- remove the finish every year or two, then
eral principles that govern the performance reapply. Though boat owners might be will-
of outdoor finishes: ing to put up with the heavy maintenance, as
Two inevitable ravages of nature—water well as the high prices for quality formula-
and the UV rays in sunshine—damage tions, we don’t recommend varnishes for
wood and the finish protecting it. most outdoor woodworking projects.
Once damaged, wood fibers separate For a natural look, penetrating-oil fin-
from the underlying wood, taking the finishes might be your best bet. High-quality
ish with them. formulations have finely ground pigments
Nothing blocks UV rays better than pig- that block UV rays while allowing the grain
ments. Dyes impart some color to the finish to show. They shed water for a year or so
but do little to block UV rays. before requiring reapplication. Prior to
Film finishes, especially better-quality applying new finish, scrub the surface with a
ones that flex after curing, best protect cleaner containing an oxidizing agent such
wood from moisture. as bleach. Then, rinse the surface with water
When film finishes fail, they require more and allow it to dry completely.
maintenance than penetrating-oil finishes. Ultimately, the choice comes down to how
It’s no surprise, then, that nothing out- much you’re willing to spend for the best-
performs paint in an outdoor environment. performing formulations, the importance Have a question?
Vertical surfaces may hold paint for 10 years you place on the wood looking as natural as Drop us an e-mail.
or more, but paint on horizontal surfaces possible, and how much maintenance you askwood@
may peel within five years. Some products want to undertake. woodmagazine.com
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SHOP TIPS
WORK FASTER, SMARTER,
Fan door clears shop air

Here’s a simple way to rid you
shop’s air of fine particulates—
the kind that stay suspended
and prove most damaging to
your lungs. Build the fram
using 2×4s. Mount three 20"
box fans and a power strip
then use the remaining frame TOP
space for storage cubbies. In SHOP
nice weather, open the exterio
door and use the fan door to TIP
exhaust particulates. Be sur
to open another door or win
dow to create a draf
I have an outward-opening
exterior door, so I simply
attached the fan door to the
existing door jamb with four
heavy-duty hinges. Or, moun
the fan door on sliding-door
hardware, as shown. Anothe
option: You could add outrig
gers and casters to the fram
and simply roll it up to the
open door when needed
If your fan door swings
open, or is mounted to outrig
gers, attach a furnace filter t
each fan with bungee cords
and recirculate the air throug
the filters in cold weather
—John Evans, Calgary, Alta
For sending this issue’s Top

Tips earn up Shop Tip, John receives a
to $150.
Fuji Spray Mini-Mite 3 HVL
system worth $650.
If your tip is the best of the issu
it wins Top Shop Tip honor
and you receive tool prize worth
at least$300 .
Send your tip, photos or drawin
and contact info t
shoptips@woodmagazine.com
Because we try to publish original t
please send yours only W
t OODmagazine
®
16 WOOD magazine May 201 continued on page 1

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Depending on the application, dowels sometimes need to fit tightly (for joinery) or loosely (for
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Those days are over for me, and now for you, too!
Gather your drill bits, order them by size (I include numbered and lettered bits to give me as
many choices as possible) and make a test board from Baltic-birch plywood. Lightly chamfer each
hole so you can easily slide in a dowel and check its fit.
—Dan Martin, Galena, Ohio
7/64" 1/8" 9/64" 3/16" 10 9 13/64" ¼" F 5/16"
O P 11/32" S T U 3/8" V ½" 33/64"

continued on page 20 WOOD magazine May 2018
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SHOP TIPS
A great route for routing straight edges
Some of us don’t have a jointer for machining straight edges on boards. If you’re in that club,
like me, you have probably screwed or clamped a straightedge to a board and jointed the
edge with a flush-trim bit in a router. That’s nothing new. But after doing it that way, I
wanted a faster method that doesn’t leave marks or holes in the board.
So I routed a series of parallel keyhole slots in a length of 1⁄2" medium-density
fiberboard. To several of the slots I added a small base, toggle clamp, T-bolt, and
knob (hardware available at woodmagazine.com/jointjig). Now, I can quickly
clamp down a workpiece of most any size and rout straight edges easily.
—Richard Ross, Longmont, Colo.
T-bolt
Can-do solution to hearing

your cell phone in the shop
Like you, I go to my shop for a little peace
and quiet. But it’s usually quite noisy.
Machinery, radio, or TV noise can make it
hard to hear a cell phone. I’ve found that a
coffee can nicely amplifies the notification
sound, and, as a bonus, protects the device
from dust.
—Tom Brock, Sacramento, Calif.

SHOP TIPS
10 seconds to a dead-square drill-press table
Magnetic digital angle gauges, that work so well for setting a tablesaw’s
blade angle, make easy work of adjusting a drill-press table square to its
chuck. Simply attach the gauge to the chuck and press the zero key.
Then, set the gauge on the drill-press table and adjust the table until the
gauge reads 90°. That’s it. Now drill holes, confident they will be exactly
90° to the face of the workpiece.
—Jerry Bengston, Longmont, Colo.
ON
DIGITAL ANGLE GAUGE

/OF
F
ZER
O
DIGITAL ANGLE GAUGE

F
O
/OF
ZER
ON
21
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Put three workhorse tools on wheels
with a bench you can roll out for
woodworking sessions and park
in the garage at the end of the day.
Approximate
D I M E N S I O N S :
84" W × 37" D × 39" H
materials cost:
$350
(tools not
included)
The roomy
benchtop
doubles as
an outfeed
table.

5/16 x 1½" hex bolt
5/16" washer Relocate fence to use with mitersaw
or table-mounted router.
1¾ x 1" EXPLODED VIEW
star knob 27"
W
2" hole 18"
10¾"
1/8" round-over on top edges
37"
X
5/16" threaded insert #8 x 2½"

F.H. screw
27"
Pegboard and
shelves hold S
blades and
accessories. I R S
Framework built
T from common
Adjust height dimensional
to suit lumber.
mitersaw.
H 30" Q
#8 x 2½"
H F.H. screws
M
M
N
I Store a dust-collection
shop vacuum here. K
4" fixed caster 4" locking

swivel caster
#10 x 1½" P.H. screw
T
his combination workbench and tool Note: Check the swivel
stand fits a variety of mitersaws and Build a base of operations caster locations on the
benchtop tablesaws. Check the Exploded
View dimensions for part W above and Draw- 1 Cut the base parts (A–G) [Materials List,
Drawing 1].
base panel (A) to make
sure the wheels rotate
ing 3 dimensions for part Q on page 26
against the size of your mitersaw and table-
saw before beginning. We’ll show how to
2 Screw the long stretchers (B) to the cross
stretchers (C), the spacers (D, F) to the
end rails (E, G) and then the end rail assem-
in all directions.
customize the project to suit the heights of blies to the cross stretchers.
your tools.
3 Screw the base panel (A) to the base
framework (B–G). Drill pilot holes for
the swivel and fixed casters [Exploded View].
#8 x 1½" F.H. screw

A
84"
D
37"
28"
E C 1 BASE
34" C B Tip! Placing the plywood
20½" 6" base (A) on sawhorses
D F
C creates a worksurface for
28½" assembling the
C
framework (B–G).
18" F G
#8 x 2½"
F.H. screw B
22"
73"
6¾"
#8 x 2½" F.H. screw
woodmagazine.com 25
I
Length of short
I used as a spacer box stile L
H
A B
Hold the box stiles (H) and rails (I) in position with right-angle clamping guides to ensure Stand a frame assembly beside your tablesaw and measure from the saw top to the top of
square assemblies. the frame to find the short box stile (L) length.
Get a leg up
1 Cut the box stiles (H) and rails (I). Use
eight of each to screw together four identi-
cal frames [Exploded View, Photo A].
2 Screw centered box rails in two frames

and glue those two frames together to
make the shelf box [Drawing 2]. Cut and glue
on the shelf trim (J). M
3 Cut the shelf box back (K) and glue and

screw it to the shelf box assembly (H/I/J).
4 Cut the short box stile (L) to fit the table-

saw height [Photo B] and screw it to two
box rails (I). Screw the assembly to a box stile H
(H) [Drawing 3]. Clamping
5 Cut backs M and N, and glue them to the

three frames [Photo C]. After the glue
dries, add reinforcing screws.
C
caul
Glue the backs to the box frames. Clamping cauls along the sides
allow you to use fewer clamps.
2 SHELF BOX 3 TABLESAW STAND 3½"

27" 1½"
#8 x ¾" F.H. screw 27"
I I 29¾"
Q
3½"
H H 37"
I 12½"
O 3½"
R
26¼"
H
I
J H
26"
H
K P
J 29½" I
I
P 161/8"
24"
24" N
#8 x 2½"
F.H. screw L
I #8 x 2½" F.H. screw
I

H I
M
H
B
A
D E
Drive screws through the box rails (I) into the base (A) and long stretchers (B). Caster-mounting screws extend into the base (A) and the 2×4 frames for a sturdy
connection.
6 Glue and screw the leg assemblies and

shelf box assembly to the base (A) flush at
the ends and edges [Drawing 4, Photo D].
7 Screw the casters to the base (A) using

the pilot holes drilled earlier [Photo E].
P I
H
Add saw supports
1 Cut the tablesaw filler (O) and shelf rails
(P). Assemble a frame from two box rails
(I) and two shelf rails [Drawing 3]. Then glue
P
and screw the frame to the legs [Photo F] and

install the filler rail.
2 Cut the tablesaw shelf top (Q) [Drawing 3]

and glue it in place [Photo G].
If your mitersaw table
height is less than
3½", rip rails R and S
3 Cut the mitersaw rails (R, S) to length.
Measure the height of your mitersaw
table [Photo H]. Then rip the rails to a width F
from 2×4 stock. equal to the table height. Clamp the tablesaw shelf frame (P/I) in place while you glue and screw it to the legs.
G H
Notch the back corner of the tablesaw shelf (Q) to fit around the box stile (H). Measure from the top of the mitersaw table to your worksurface to determine the width of
the mitersaw rails (R, S). This saw table measures 35 ∕8".
woodmagazine.com 27
R S
S H
R R
S S
I J
Position the middle short rail (S) as close to the back of the mitersaw as possible. Make Clamps serve as adjustable temporary supports for the mitersaw shelf assembly (R/S/T)
sure you can work the saw controls on the back and adjust the saw angles. while you position it.
4 Dry-assemble the mitersaw frame (R, S)

around your mitersaw [Photo I]. Mark the
short rail location on the long rails (R), then
glue and screw the frame pieces.
5 Cut the mitersaw shelf (T) to fit the frame

assembly (R/S). Glue and screw the shelf
to the bottom of the assembly. R
6 Glue and screw the mitersaw shelf assem-

bly (R/S/T) between the leg assemblies
[Photo J, Exploded View]. U
Note: Orient the grain
of the brackets (V)
parallel to the longest
7 Cut the router support rail (U) and rail
brackets (V). Screw the brackets to the
rail, and install the U/V assembly [Drawing 4,
V
leg of the triangle. Photo K].

H
8 Cut the mitersaw plate (W) to fit the
mitersaw shelf [Exploded View]. Center the
mitersaw on the plate and fasten it in place K
with countersunk screws and washers, leav- Glue and clamp the router rail (U) and brackets (V) in position while you screw them to
ing the underside of the plate smooth. the box legs (H).
#8 x 2½"
I F.H. screw
29½" Adjust width of parts R and S
to suit mitersaw height.
4 LEG ASSEMBLY U
M
415/16" V R 37"
Q
V H
#8 x ¾"
27" F.H. screw O
I
#8 x 2½" R
24" F.H. screws
N
H I P
M
29½" A
H

X
X
R
DD
AA
Z
AA
10¾" to Centerline of
end of bench bench width
L M N
Customize the cutouts in the top by marking the actual Glue the dust-port top (DD) flush with the top edges of Place your router subbase centered on the width of the
opening size on the underside of the plywood. the fence assemblies (Z/AA) on a flat surface. bench and 10¾" from the end of the bench.
1½ x 1½" notches
SKILL
DD
5"
BUILDER
2¼" hole 3½" Flush in a flash
A random-orbit sander can
BB bring the slight overhang of
CC the benchtop flush with the
AA Z
5 ROUTER FENCE framework—eventually. But
R=13/8" your router offers a
2" 2"
Y time-saving alternative.
17" Mount a ½"-diameter
10"
bearing flush-trim bit in your
router so that the bearing
2¾" 36" rides against the framework
8" while the base rests on the
2" benchtop. The cutters do all
5/16" hole
the hard work (right), leaving
4¼" just the inside corners to
clean up.
Pop on a top
1 Cut the benchtop (X) and rest it on the
base assembly. Mark the tablesaw and
mitersaw cutouts [Exploded View, Photo L]. Use a
jigsaw to cut on the waste side of your marks.
2 Glue and clamp the top flush with the

edges of the bench framework and legs.
Flush-trim the cutout edges [Skill Builder,
above right] and round over the top edges.
You can alter the
Rig for a router
1 Cut the router fence pieces (Y–DD). Glue
the back supports (Z) to the fence fronts
3 Glue the dust-port sides (BB), top (DD),
and back (CC) to the base (Y). Drill holes
in the fence base [Drawing 5].
router location on the
benchtop. It should
be far enough from
(AA) [Drawing 5].
2 Notch the dust-port top (DD) and drill a

hole to fit your shop vacuum hose. Glue the
4 Use your router’s subbase to locate and
mark the bit opening and mounting-
screw holes [Photo N] on the top. Drill the bit
the edge to support
large workpieces but
close enough to allow
top to the fence assemblies (Z/AA) [Photo M]. and mounting-screw holes [Photo O]. adjustments.
woodmagazine.com 29
AA
5 ⁄16" bit Z
Countersink
mounting-
screw holes.
Y
X
O P
To avoid tear-out while drilling through the benchtop, drill only partway through the Push a brad-point drill bit through the fence base mounting holes to mark centers for
plywood on each side using the holesaw pilot bit as a guide. drilling threaded-insert holes.
SKILL BUILDER
Clamp the opposite
end of the fence.
Every little bit helps
Trying to turn insert nuts with a screwdriver is asking for a gouged
worksurface. Instead, use an insert nut driver [Source] made for the
job. This bit drives an insert while holding it upright and automatically
stops when the top of the insert sinks just below the wood surface.
Chuck this bit in any drill/driver or a handheld brace (below).
Mitersaw fence
mounting insert
Insert nut driver
X
5/16"–18 insert nut
Q
Adjust the router fence by anchoring one end with a knob, then clamping the other end
where needed.
Tip! Create a guide for Put this bench to work

making vertical router
mounting holes by drilling
5 With the mitersaw screwed to its plate
(W) and the plate screwed to the shelf
(T), place a straightedge along the saw fence. 1 Remove the mitersaw from the mitersaw
plate (W). Apply three coats of a clear
Upgrade your fence
with a 36" T-track that
accepts sliding flip-up
through a scrap 2×4 on a Then align the fence faces (AA) with the saw finish to the bench and plate. stops [Source].
drill press. fence. Mark the mounting screw locations
[Photo P]. 2 Reattach the mitersaw and fasten the
tablesaw to its shelf with fasteners suited
6 Drill 1⁄2" holes for the inserts and drive

the inserts [Skill Builder, above right].
to the saw’s mounting holes.
3 Screw the router to the underside of the
7 To position the fence for a router, center

it on the 2" hole. Mark and drill a single
mounting hole, allowing the other end to
table and add hooks and holders to the
pegboard. Now you’re ready to put your
woodworking plans in motion.
Produced by Robert Wilson with
Joshua Steele and John Olson
Project design: John Olson
Illustrations: Roxanne LeMoine,
pivot [Photo Q]. Lorna Johnson

Cutting Diagram
Materials List FINISHED SIZE
Part T W L Matl. Qty.
Base
A base panel 3⁄4" 37" 84" Ply 1
B long stretchers 11⁄2" 31⁄2" 73" P 2
C cross stretchers 11⁄2" 31⁄2" 34" P 4
D fixed-end spacers 11⁄2" 31⁄2" 41⁄4" P 2
E fixed-end rail 11⁄2" 31⁄2" 28" P 1

A /X F swivel-end spacers 11⁄2" 31⁄2" 63⁄4" P 2
G swivel-end rail 11⁄2" 31⁄2" 22" P 1

¾ x 48 x 96" Plywood (2 needed)
Box legs
J
BB CC H box stiles 11⁄2" 31⁄2" 291⁄2" P 9
DD
AA AA I box rails 11⁄2" 31⁄2" 24" P 14
Z Z 3⁄4" 3⁄4"
J shelf trim 24" Ply 2
Y
W K shelf box back 1⁄4" 27" 291⁄2" MDF 1
†
L short box stile 11⁄2" 31⁄2" 161⁄8"† P 1
M box backs 1⁄4" 27" 291⁄2" PH 2
N† short box back 1⁄4" 161⁄8"† 27" MDF 1
Bench framework
Q T O tablesaw filler rail 11⁄2" 31⁄2" 261⁄4" P 1
P tablesaw shelf rails 11⁄2" 31⁄2" 26" P 2

¾ x 48 x 96" Plywood 3⁄4"
Q tablesaw shelf top 27" 293⁄4" Ply 1
B D F V
†
R mitersaw long rails 11⁄2" 35⁄8"† 37" P 2
1½ x 3½ x 96" Pine (2 needed)
C C S mitersaw short rails 11⁄2" 35⁄8"† 27" P 2
T mitersaw shelf 3⁄4" 30" 37" Ply 1

1½ x 3½ x 72" Pine (2 needed)
E G U router support rail 11⁄2" 31⁄2" 291⁄2" P 1
1½ x 3½ x 72" Pine V* support rail brackets 11⁄2" 31⁄2" 7" P 2

H H H W† mitersaw plate 3⁄4" 18"† 27" Ply 1
1½ x 3½ x 96" Pine (3 needed) X benchtop 3⁄4" 37" 84" Ply 1
I I I Router fence
1½ x 3½ x 96" Pine (4 needed) Y fence base 3⁄4" 41⁄4" 36" Ply 1
I I L O 3⁄4"
Z fence back supports 2" 17" Ply 2
1½ x 3½ x 96" Pine 3⁄4"
AA fence fronts 23⁄4" 17" Ply 2
P P U
BB dust-port sides 3⁄4" 11⁄4" 31⁄2" Ply 2
1½ x 3½ x 96" Pine
CC dust-port back 3⁄4" 11⁄4" 31⁄2" Ply 1
R S DD dust-port top 3⁄4" 5" 5" Ply 1
1½ x 5½ x 72" Pine (2 needed) †
*Parts initially cut oversize. Part sizes vary depending on the power saws
used. See the instructions.
Materials key: Ply–plywood, P–pine, PH–perforated hardboard,
MDF–medium-density fiberboard.
Supplies: #8×3⁄4" flathead screws, #8×11⁄2" flathead screws,
#8×21⁄2" flathead screws, #10×11⁄2" panhead screws,5⁄16×11⁄2" hex
bolts (2), 5⁄16" washers (2).
Bits: 1⁄2" flush-trim and 1⁄4" round-over router bits; 2" and 21⁄4"
holesaws.
K Source: 13⁄4×1" star knobs, no. 00M70.20, $1.70 (2); 4" fixed
casters, no. 00K21.40, $12.10 (2); 4" braking swivel casters, no.
00K21.41, $18.70 (2); 5⁄16"-18 insert nuts, no. 00M94.01, $9.20 for
10; 36" tape T-slot track, no. 13K12.03, $19.50 (optional); large flip
stop, no. 13K12.09, $36.50 (optional); 5⁄16"-18 insert nut driver, no.
50J03.52, $6.50 (optional), Lee Valley Tools, Inc., 800-871-8158,
N M leevalley.com.
¼ x 48 x 48" ¼ x 48 x 48" Perforated hardboard (2 needed) woodmagazine.com 31

Medium-density fiberboard
Get a Grip on
CNC Work Six ways to hold work solidly
By George Vondriska
C
omputer numerically controlled routers do a lot of work quickly and precisely. But
they don’t provide any clue that a workpiece will come loose from its worksurface
until it happens. And then you have a minor disaster. For success—and safety—always
firmly secure the workpiece; your grippy router mat simply won’t do the job. These six tested
techniques ensure that workpieces stay put on a CNC machine.

Commercial hold-downs Wedges
You’ll find many styles of hold-downs, in- For machining multiple same-size parts, try
cluding the one shown [Photo A, Sources], that wedges coupled with an anchor board and
engage the T-tracks in the tables of some CNC battens [Photo C], all made from MDF or ply-
machines. These install and adjust easily, and wood. They allow you to get a workpiece on
provide plenty of pressure to hold your work. and off quickly, and lock it into the same XY
Go with aluminum hold-downs rather than position every time. First, create the anchor
steel, just in case the cutter hits one. board on the CNC machine, providing a
hole at any inside corner for dust relief. Cut
Shop-made clamps a 5° angle on the wedges.
Hardwood scraps make great hold-downs, Screw the anchor board to your spoil
especially for machines without table board, with its edges parallel to the X and Y
T-tracks [Photo B]. In addition to wooden axes. (MDF spoil boards call for coarse-
hold-downs being priced right, accidental thread screws for good holding power.)
contact between one of them and a router Place the workpiece against the anchor
bit causes no damage to the bit. And these board, slide a wedge against the workpiece,
hold-downs have a low profile. To make one, position the batten, and screw the batten in
rabbet one end of a piece of scrapwood 4–6" place. Repeat for the second batten. Secure
long. Cut the rabbet depth slightly less than your work by lightly tapping the wedges
the thickness of your workpiece. with a mallet.
A
With the hold-down in place, do an “air cut” of the tool path before starting the machine to make sure the cutter will not
collide with the hold-down or its attaching hardware.
Battens
Wedges
Dust-relief Anchor board

hole
B C
Screw a shop-made wood hold-down to a wood auxiliary table or spoil board fastened to Wedges hold a workpiece tightly against the sides but don’t provide downward pressure.
the machine bed. A coarse-thread pocket-hole screw works great. Because of this, avoid using upcut spiral bits with this technique.
woodmagazine.com 33
Screws
You can screw the workpiece to a wooden
table, if the design allows. Include the screw
locations in your design and create a sepa- Screw holes
rate tool path for them [Photo D]. This guar-
antees they stay clear of the cutter while
machining the design.
Run only the tool path for the screw holes,
using a V-bit with a 1⁄8"-deep cut to mark the
screw locations [Photos E, F]. Without moving
the workpiece, drill the screw holes and
screw the workpiece to the table.
Cut line
D
When laying out your design, include locations for hold-down screws. Here they are placed in a waste area that gets
trimmed away later. If this were not waste, they could become mounting holes for the plaque.
E F
Secure your workpiece with painter’s tape to run the tool path for the screw locations. Mark the screw locations with plunge cuts straight into the work. Without any lateral force,
painter’s tape provides plenty of holding power.

Double-faced tape
Double-faced tape works fine for light-duty
cuts, such as 3D carving and lettering [Photo
G, Sources]. For maximum tape grip, make
certain the spoil board and workpiece are
flat and free of dust. You’ll probably have to
pry your work from the spoil board after
completing the cuts, so don’t try this with
delicate pieces.
Hotmelt glue
This adhesive applied to all four edges has
enough holding power for even the most
aggressive cuts [Photo H]. But applying it and
waiting for it to cool takes more time than
other hold-down methods.
After completing the CNC cut, slice
through the glue with a utility knife to
release the workpiece. Before mounting
your next workpiece, clean glue residue
from the workpiece and spoil board with a
sharp chisel .
Sources: Hold-down clamp, no. 35283, $11, Rockler,

800-279-4441, rockler.com; Double-faced tape, no. 555H136, $26,
Woodcraft Supply, 800-225-1153, woodcraft.com.
G
Apply enough double-faced tape to the workpiece to hold it securely without making it difficult to remove. For the best
hold, use new tape on each workpiece.
In addition to classes at Vondriska Woodworks

in Hammond, Wisconsin, George teaches at
woodworking shows, guilds across the country, and
Weekend With WOOD. Order his book, CNC Essentials: H
The Basics of Mastering the Coolest Machine in Your Apply hotmelt glue along the edge of the workpiece, not under it. Glue between the workpiece and spoil board prevents
Workshop at woodmagazine.com/cncessentials. the workpiece from resting flat.
woodmagazine.com 35
Military Memories
Display Case
Honor a veteran with this handsome case for decorations, service medals, and memorial flag.

EXPLODED VIEW
Keyhole slot plug #8 x 1¼" F.H. screw

#6 x ¾" D
F.H. screw
E ½" cove
B
Mitered ends
#20 biscuit
Mitered
end
17¼" 5/16" rabbet
3/8" deep
A
1/8" grooves ¼" deep
18" C 1/8" from front edge
A
Mitered
5/16" rabbet 3/8" deep end
17¼ x 35¼" B
felt
½" cove D
37½"
4¾"
167/8 x 347/8"
double-strength glass
B
egin by gathering all the memorabilia
you want to include. Arrange them in a
pleasing manner for display [Photo A].
Build the case

2 Rabbet the back edge of the frame parts,
and then groove the inside faces. Cut
biscuit slots in each miter and finish-sand
1 Cut the frame sides (A), and top and bot-

tom (B) to width [Exploded View, Materials
List], but an inch longer than final length.
the inside faces.
3 Dry-fit the frame, measure for the glass,

and cut it to size. Then glue the frame
Miter-cut these parts to final length. together with the glass in place.
Approximate
371⁄2" W × 43⁄4" D × 191⁄2" H
materials cost:
$100
Learn more
from the
American
Legion about
displaying flags
and service
awards
(legion.org).
A
Starting with the folded flag, lay out the items so they fit within the height of the case. Extend the items to the side as
needed. Make parts B, D, and E long enough to accommodate your layout.
woodmagazine.com 37
B
4 Cut the divider (C) to width but 26" in

length. Miter-cut one end. Fit it into the
frame and mark the length. Miter-cut the
divider to final length, sand smooth, and
install [Photo B]. C
To prevent the interior
finish from damaging
your memorabilia,
5 Remove the divider, and mask off the
glass inside and out with paper and tape.
Apply finish to the inside of the frame and A
allow it to dry and to the divider. When that’s dry, remove the B
cure fully according masking from the glass only inside the
to the manufacturer’s frame, and reinstall the divider.
instructions before
installing the
treasured items.
6 Cut the trim top and bottom (D) to size,
and rout the 1⁄2" cove along the front edge
and both ends. Finish-sand these parts and
the frame’s outer faces and front edges. Glue
the top and bottom to the frame (A–C). B
Apply finish to the outside of the case. After Attach the divider (C) to the frame with countersunk screws.
it dries, remove the masking.
7 Cut the back (E) to size. Attach felt—cut

slightly oversize—to one face with spray-
mount adhesive and roll it flat. Trim it when
dry [Photo C], and screw the back to the case.
8 If you plan to hang the case on a wall,

drill 5⁄8" holes in the back edge of the trim
top and install keyhole slot plugs [Drawing 1,
Source]. (Because this case is heavy—ours
weighs 35 pounds—be sure to screw into
wall studs and locate your keyhole plugs to
match that span.)
1 KEYHOLE DETAIL
5/8" hole 5/16" deep See the instructions.
C
D Trim the felt flush to the plywood with a rotary fabric cutter or utility knife.
3/8"
Materials List FINISHED SIZE
#6 x ¾" Keyhole A* frame sides 3⁄4" 4" 18" W 2
F.H. screw slot plug 3⁄4"
B* frame top/bottom 4" 36" W 2
C* frame divider 3⁄4" 37⁄16" † W 1
E 3⁄4"
D trim top/bottom 43⁄4" 371⁄2" W 2
A 1⁄4" 351⁄4" 171⁄4"
E back P 1
*Parts initially cut longer. See the instructions.
† Measure and cut to fit.
Materials key: W–walnut, P–plywood.
Supplies: #8×11⁄4" flathead screws, #6×3⁄4" flathead screws,
#20 biscuits, spray-mount adhesive, 2×3' felt fabric, double-strength
glass (cut to fit your frame), self-adhesive hook-and-loop strips.
Blade and bits: Dado set; countersinking drill bit; 5⁄8" Forstner
drill bit; 1⁄2" cove router bit.
Source: Keyhole slot plugs, no. 05H03.01, $2.70 each, Lee Valley,
800-871-8158, leevalley.com.
Produced by Bob Hunter with Kevin Boyle
Project design: Kevin Boyle
Illustrations: Roxanne LeMoine, Lorna Johnson

Mounting medals and miscellany
Here’s how to secure your memorabilia to the back of the case. For board you use; secure the photo in the rabbet with tape across the back
unframed photos or documents, dress them up a bit by making wood corners. Then adhere self-adhesive hook-and-loop tape to the frame
frames [Photo D] that match the case. Begin by mounting photos or back so it will stick to the felt. Use more hook-and-loop strips for medals
documents to mat board or cardstock using acid-free tape (to prevent and patches. For insignia with long pins, make mounting blocks, as
discoloring these precious mementos). Then make a frame from 1⁄4"- or shown here, to display them.
3⁄8"-thick stock. Rabbet the back to house the photo and any backer
D
When gluing up thin frames, elevate the parts on spacers to center them top to bottom within the clamp’s corner
brackets. This ensures equal clamping force when you tighten the band clamp.
Drill holes sized to fit insignia pins and clasps, then secure both to the block. Add hook-
and-loop strips to mount the block to the felt backer.
Cutting Diagram
A B D
¾ x 5½ x 96" Walnut (2 needed)
C
¾ x 3½ x 48" Walnut E
woodmagazine.com 39
¼ x 48 x 24" Plywood
How to Choose A
bandsaw will make many cuts with
precision and speed—when equipped
with the right blade for the applica-
tion. But which blade for which task? Before
Bandsaw
we answer, you need to know how different
attributes of a bandsaw blade affect the cut.
Bandsaw blades differ in thickness, width,
length, and tooth configuration. Length var-
ies by machine, but the size of your saw’s
wheels typically determines thickness and
Blades
Make your bandsaw perform like a champ by
width: Smaller machines (9–12" wheels) need
thinner blades to prevent breaking the welds.
They also accept only narrow blades, often 1⁄2"
or less. Larger saws usually can handle thicker
and wider blades with no issues.
Blades come primarily in the four tooth
configurations shown on the next page. And
the number of teeth per inch (tpi) matters as
using the correct blade for each task. well, because larger gullets (the space
between teeth) allow for better debris
removal; but more closely spaced teeth
deliver a smoother cut. Choosing a blade’s
tooth count and pattern depends on the
type of cut and the material you’re cutting.
Read more about

setting up and fine-
tuning a bandsaw.
woodmagazine.com/
bandsawtuneup
Learn to coil a
bandsaw blade for
easy storage.
woodmagazine.com/
coilblade

Bandsaw-blade tooth configurations
STANDARD SKIP VARIABLE HOOK
Read reviews of Gullet

bandsaws, blades, and 3tpi
accessories. spacing
woodmagazine.com/
bandsawreview
4tpi
spacing
Build a storage rack

for your blades.
woodmagazine.com/
Here’s a quick rundown to cover most tasks: ■ For resawing, use the widest 3-tpi skip- or bsorganizer
■ For cutting tight curves (less than 5⁄8" variable-tooth blade your saw accepts. Typi-
radius) and delicate, thin materials, use a 1⁄8" cally, the wider the blade, the straighter it cuts.
or 3⁄16" 10–14-tpi standard-tooth blade. ■ Cutting green (undried) wood requires
■ To cut curves greater than 5⁄8" radius, or the widest 2–3-tpi skip-tooth blade your saw
when cut quality matters more than speed, accepts.
use a 1⁄4" 6-tpi standard- or skip-tooth blade. ■ Dense, abrasive exotic wood species cut
■ For general ripping and crosscutting, use best with a carbide-tooth blade. It will stay
a 1⁄2" 3-tpi standard- or hook-tooth blade. sharp longer than a steel or bi-metal blade.
Ultrathin resawing blades have only slight tooth set, creating a much smoother cut (left) than blades with regular tooth
set (right). The trade-off is these ultrathin blades dull quicker when used for cuts other than resawing.
Yes, you can make most cuts with one blade

Every time you change from one bandsaw blade width to another, you have to reset the saw’s
tracking, tension, and blade guides. That process can take 15–30 minutes, depending on
your saw. So we understand that you might not want to do that very often. It’s the same
reason a lot of people use a 40- or 50-tooth combo blade for all cuts on their tablesaw, or the
same speed setting for all bits on their drill press. We get it, change is hard.
So, is there a combo-blade equivalent for bandsaws? We say “yes.” (Purists, shudder now!)
A 3⁄8" 4-tpi standard-tooth blade will cut all but the tightest curves, while also ripping,
Bandsaw blades have a set to their teeth (tips alternately crosscutting, and resawing respectably.
pointing left and right) to allow clearance for the blade body
rather than it rubbing the wood, creating friction.
woodmagazine.com 41
48$/,7<:22':25.,1*722/6ȍ
6833/,(6ȍ$'9,&(
®
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Build your projects with Laguna Tools that
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products you need to get the job done.
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K Body REVO
The best parallel clamp in the world just got better!

How? By listening to you and building in features that provide the solutions you asked for! The newest generation K Body REVO (KRE)
adds a handle with built-in hex head socket for applying clamping force when desired and, a new operating jaw that stays where you put
it for easy set up; position it where you like and apply clamping force.
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SHOP TEST Bandsaws
Looking to buy your first bandsaw? We found very capable machines for not a lot of money.
N
othing beats a bandsaw for
quickly cutting curves, as well
as ripping, crosscutting, and
resawing stock into more manageable
pieces. These machines run a thin-
steel, continuous-loop blade, making
possible cuts not easily (or even safely)
accomplished on a tablesaw.
In search of the best entry-level
bandsaw, we tested seven machines
head-to-head: two with 14" wheels
and five with 9–10"-diameter wheels.
Here’s what we found.

Low price doesn’t have to ANATOMY OF A BANDSAW
mean low power
Obviously, you can get more powerful band- Blade-tension adjuster
saws with heftier price tags, but most of the Tire
seven saws we tested surprised us with how
well they powered through hardwood cuts.
Door latch
For consistency in We ripped and crosscut 11⁄2"-thick red oak
our testing, we used and resawed red oak boards sized for each
new Carter Products saw’s maximum capacity, feeding the wood
AccuRight blades on as aggressively as each machine could han-
each machine. dle. (See the chart on page 48.)
The Craftsman BAS350 and Porter-Cable
PCB330BS—14" models with 1- and 11⁄2-hp- Guidepost
rated motors, respectively—proved most
powerful, as you might expect. And the 10"
saws (Rikon 10-305 and Jet JWB-10) fared
nearly as well. Only the 9" Craftsman Wheels
BAS230, equipped with a 1⁄4-hp-rated motor, Blade guides
struggled in cutting anything thicker than
3⁄4". Bottom line: Six of the seven should
serve you well enough for every cut you’d

expect to make on a bandsaw.
Make blade control

a top priority
Three aspects of blade control must be Dust port
achieved to get the best performance from a
bandsaw: tensioning, tracking, and guidance.
Learn which blades ■ Tensioning: Trust the blade, not the scale.
work best for various To install a blade onto the wheels, you must
applications, first lower the top wheel slightly. Then, with Drive pulleys
on page 40. the blade in place, raise the wheel to add ten-
sion to the blade. Insufficient tension allows
a blade to deflect during cuts.
Each of the tested machines has a built-in
tension scale (with markings based on blade
width), but we found all of them unreliable.
(Some machines were undertensioned and
others overtensioned, but none consistently
enough that we could simply recalibrate the
Watch videos scale.) Instead, here’s how to tension the
showing how to saws as we did. With the blade guides pulled
tension a bandsaw back, and the top guide assembly fully
blade. raised, push sideways on the blade with not necessarily dead center—but once you
woodmagazine.com/ moderate thumb pressure, adding tension do, you shouldn’t need to adjust tracking
bladetension until it flexes no more than 1⁄8". again until you change blades. The 14"
woodmagazine.com/ No saw presented serious issues with ten- Craftsman and Porter-Cable saws, with
flutter sioning, and we like the quick-release tension wider wheels, adjusted easier for tracking,
levers on the Grizzly G0803, Jet, and Ryobi but none of the saws were bad.
BS904G. This feature lets you change blades ■ Blade guides: Keep them tight. Here’s
without losing the previous tension setting, where we found the biggest differences
and allows you to relax tension when the saw
is not in use, prolonging the life of the wheel Bandsaw terminology
bearings and rubber tires. Resawing: Ripping a board on edge into thinner pieces.
■ Tracking: Keep the blade from drifting.
Deflection: When an insufficiently tensioned blade bows or veers slightly
Tracking refers to the blade’s position, front left or right during a cut. The greater the distance between upper and lower
to back, on the wheel’s rubber tires. You blade guides, the greater potential for deflection.
adjust this by tilting the top wheel slightly.
Drift occurs when the blade cuts at an angle not parallel to the rip fence.
Too far front or back and the blade will tend Also, a blade that loses some or all of its alternating-tooth side-to-side set
to drift left or right during cuts. It takes a wil tend to drift. Blade drift is most noticeable when resawing.
little trial and error to find the sweet spot—
woodmagazine.com 45
Three types of guides to keep blades cutting true
Thrust
bearing
Thrust
bearing
Thrust bearing Steel blocks

Ball-bearing
Steel pins guides
Pin-style side guides, shown here on the Craftsman Block-style side guides, shown here on the Porter-Cable, Ball-bearing side guides, shown here on the Rikon, roll
BAS230, have a small contact surface against the blade, present a wide surface to support the blade, but friction makes with blade contact so they provide solid support while
and can be fussy to set accurately. them hot. The thrust bearing sits sideways to the blade. keeping cool.
among the saws. Each machine has upper independently. Any time you change to a
and lower guide assemblies consisting of different width blade, you need to reset the
twist-controlling side guides and backward- guides and thrust bearings away from the
limiting thrust bearing. All three adjust blade about the thickness of a piece of paper.
Craftsman BAS350, $470 Porter-Cable PCB330BS, $400

sears.com/craftsman 888-848-5175, portercable.com
High Points High Points
With the most power, the best and The only tested model with two table trunnions,
easiest-to-use blade guides, table adjustments are smooth and easy to make
and easiest blade despite no rack-and-pinion adjuster.
adjustments, this saw A large cabinet below the saw
performed well in nearly provides lots of storage for blades
every test. and accessories.
You can resaw up to 8", Comes with a three-year warranty.
and use up to a 3⁄4" blade, Low Points
both tops in the group. 2018 With only a 21⁄2" port beneath the
WOOD
®
A big, paddle-type “off” table, dust collection was inadequate.

switch makes it easy to shut Blade deflection and drift were
off the saw in an emergency. TOP issues with this saw, especially when
Its cast-iron table is TOOL sawing with the guide assembly at
14" Bandsaws
largest among the test under $500 full height.
group. And it’s the only This is the only tested saw without
model with 3⁄8×3⁄4" miter a rack-and-pinion
slots, letting you use blade-guide-assembly adjuster,
standard aftermarket our preferred method.
accessories. The blade slot in the table exits to
With two dust ports, dust the right of the blade, making blade
collection was excellent. changes more difficult.
The drive-belt tensioning More Points
system is easier to use than The steel-block blade guides work
any of those on other tested well enough, but the blade’s back
models. rests against the side face of the
Low Points thrust bearings rather than the
The blade guard impairs outer ring.
visibility at the point of cut. The table comes predrilled with
Not able to use a 1⁄8" holes for a fence rail, but the optional
blade, the ideal blade for rip fence kit (no. X4CT) costs $50
intricate curve-cutting. (available by calling 888-609-9779).
The brush to clean the lower wheel/
tire mounts on a thin, flimsy piece of
metal—a potential breaking point.
With two table trunnions, Porter-
Cable’s cast-iron table tilts
smoothly and locks solidly,
never losing its front-to-back
Trunnions squareness to the blade.
All other machines
have single-trunnion
tables.
Stop bolt
The Jet’s blade guard

extends down so far
it impairs your line
of sight to the point
of cut.
There are three types of side guides on the tables that add mass to dampen vibration.
test machines, as shown previous page. Six of All the tables tilt 45° to the right (above
the seven saws have thrust bearings that run left), and all but the 9" Craftsman have a stop
in-line with the blade—which we prefer—so bolt for quickly returning the table 90° to
the blade runs against the bearing’s outer the blade. The Grizzly and Ryobi models
ring as you cut. The Porter-Cable uses a have rack-and-pinion adjusters, which make
side-mounted bearing. In our experience, tilting easier and more reliable.
this style bearing doesn’t turn as effectively. ■ Rip fence. Only three saws (Grizzly, Jet,
and Rikon) come with a fence, which
More factors to consider makes it easier to rip and resaw stock
■ Table. Generally, the bigger the table, without having to create your own fence
the better the workpiece support—crucial from scrap wood. Still, none of the fences
when making detailed cuts. As you’d performed great.
expect, the larger saws have the biggest ■ Dust collection. These saws generate a lot
tables. The 10" and 14" saws have cast-iron of sawdust that must be evacuated from the
Craftsman BAS230, Grizzly G0803, $200

WOOD
®
800-523-4777, grizzly.com
$130 High Points Magazine
sears.com/craftsman This benchtop saw
High Points demonstrated sufficient power
9-10" Bandsaws
Good line of sight to the blade to resaw 35⁄8" red oak without under $500
when cutting. bogging down at a reasonable
Blade changes, tensioning, and feed rate.
tracking proved easy enough. Easy-to-set ball-bearing
Low Points guides and tensioning system
With the least-powerful motor in kept blade deflection and drift
the group, this saw repeatedly in check. A quick-release lever
bogged down in testing. It worked lets you change blades easily
best cutting stock 3⁄4" or thinner.
Blade deflection and drift, worst in use.
the test group, routinely resulted in Metal doors and hinges, as
inaccurate cuts. well as cam-style door latches,
Its pin-style blade guides with tiny give this saw a heavy-duty feel.
hex screws proved difficult to adjust accurately. The included rip fence worked decently.
The 2"-diameter dust port requires an adapter to connect to a A handle on top makes lifting this saw on and off a workbench easier.
common 21⁄2" shop-vacuum hose. Once modified, dust collection was Comes with a flexible-neck LED task light.
only fair; a grate in the dust port clogged with debris. Low Points
We found the small toggle-type power switch difficult to locate and The 2"-diameter dust port requires an adapter to connect to a
turn off in an emergency. common 21⁄2" shop-vacuum hose. Once modified, dust collection was
More Points only fair; a grate in the dust port clogged with debris.
Although we had no problems during testing, we worry about the
durability of the many plastic parts, such as the blade guard and door
hinges and latches.
woodmagazine.com 47
Best bets in bandsaws under $500
machine to keep the blade guides and tires PERFORMANCE RATINGS (1)
clean (maximizing guidance and grip) and
minimize the amount of airborne dust. The PRIMARY SECONDARY
14" Craftsman, Jet, Rikon, and Ryobi deliv-
ABSENCE OF BLADE DRIFT WHEN RESAWING

ered the best dust collection. (We hooked
machines with 21⁄2" or smaller ports to a
EASE OF TILTING AND LOCKING TABLE

EASE OF ADJUSTING BLADE GUIDES
DUST-COLLECTION EFFECTIVENESS
large shop vacuum. With the Jet and 14"
ABSENCE OF BLADE DEFLECTION
MITER-GAUGE EFFECTIVENESS
Craftsman, which have both 21⁄2" and 4"
VISIBILITY OF POINT OF CUT

EASE OF TENSIONING BLADE
EASE OF CHANGING BLADES
CURVE-CUTTING ACCURACY
RIP-FENCE EFFECTIVENESS
EASE OF TRACKING BLADE
ports, we tested with a shop vacuum and a
11⁄2-hp dust collector [separately], using a
wye connector to link the two ports.)
■ Line of sight. It’s critical to have good
POWER
blade visibility, especially when you’re MODEL
cutting close to a line or curved pattern.
14" SAWS
The guide assemblies on all but the Jet
and 14" Craftsman fared well. (See photo CRAFTSMAN BAS350 A A A A A A A A A NA NA A C+
previous page.)
PORTER-CABLE PCB330BS A B A A B+ A A C A NA NA C A
9–10" SAWS
CRAFTSMAN BAS230 D C– B– C A B B C B NA C C A
GRIZZLY G0803 B A A A A A B A A– B- C C A
JET JWB-10 A– A– B– A B B C+ B B+ B A A C–
Jet JWB-10, $385 RIKON 10-305 A– A A A A– A B A A– B- NA A A
800-274-6848, jettools.com RYOBI BS904G B A B– A A A B A A– NA C A A

High Points
It has above-average power for
its size.
A steel extension to the right of
the cast-iron table provides an
additional 6" of support when fully
extended.
Ball-bearing side guides kept the
blade on target when cutting
curves.
The included rip fence works 2018
WOOD
®
well, and the miter gauge was best

in the test group. Magazine
A quick-release lever lets you TOP
remove blades easily and remove TOOL
tension when not in use. 9-10" Bandsaws
under $500
With two dust ports, dust
collection was excellent.
Low Points
We found the lower side guides
difficult to access and adjust
without tilting or removing (not Rikon 10-305, $300
easily done) the table. 877-884-5167, rikontools.com
Tracking blades proves High Points
finicky. Showed plenty of power in all cuts, even when resawing 45⁄8" red oak.
The blade guard impairs Easy-to-set ball-bearing guides and tensioning system kept blade
cutline visibility. deflection and drift in check.
Sharp edges on the table’s Its big cast-iron table provides lots of workpiece support, yet doesn’t
miter slot and blade slot hinder access to the lower blade guides.
needed to be filed down. Dust collection was excellent with a 21⁄2" dust port, sized for a typical
More Points shop vacuum.
It comes with a flexible- Comes with a five-year warranty.
neck task light, but it’s too More Points
weak to be effective. The included rip fence performed decently, though we found its handle
clumsy to use.
CUT CAPACITY,
BLADE TABLE BLADE GUIDES (3) ACCESSORIES (4)
INCHES
DUST-COLLECTION PORT DIAMETER, INCHES

DIMENSIONS (WIDTH x DEPTH), INCHES
BLADE TENSION RELEASE? (YES, NO)
POWER CORD LENGTH, INCHES

HEIGHT FROM FLOOR, INCHES (2)
COUNTRY OF ASSEMBLY (5)

MAXIMUM CUT LEFT OF BLADE
RATED MOTOR HORSEPOWER
WIDTH (MIN., MAX.), INCHES

WHEEL DIAMETER, INCHES
MAXIMUM RESAW HEIGHT
WARRANTY, YEARS
SELLING PRICE (6)

WEIGHT, POUNDS
THRUST BEARINGS
LENGTH, INCHES
SIDE GUIDES
STANDARD
OPTIONAL
14 1 993⁄4 1⁄4, 3⁄4 8 13 5⁄8 153⁄4×203⁄8 41 B R S 2 1⁄2 & 4 N 160 84 1 C $470
14 1 1⁄2 93 1⁄2 1⁄8, 1⁄2 6 135⁄8 16×16 43 S F C F, R 2 1⁄2 N 188 73 3 T $400
9 1⁄4 62 1⁄8, 3⁄8 31⁄2 8 3⁄4 11 1⁄2×111⁄2 125⁄8* S R M 2 N 44 72 1 C $130
9 1⁄3 62 1⁄8, 3⁄8 35⁄8 87⁄8 12×12 13* B R F, L, M, P S 2 Y 42 72 1 C $200
10 1⁄2 67 1⁄2 1⁄8, 1⁄2 41⁄8 9 1⁄2 131⁄8×133⁄8 41 B R F, L, M, S 2 1⁄2 & 4 Y 83 77 5 C $385
10 1⁄3 70 1⁄2 1⁄8, 1⁄2 45⁄8 95⁄8 121⁄2×133⁄4 14 1⁄2* B R F L, M, P, S 2 1⁄2 N 68 84 5 C $300
9 1⁄3 62 1⁄8, 3⁄8 35⁄8 9 113⁄4×113⁄4 123⁄4* S R M 2 1⁄2 Y 37 81 3 C $130
1. A Excellent 2. (*) Height on benchtop models with no stand 4. (C) Cabinet stand 5. (C) China 6. Prices current at time of article production
3. (B) Ball bearing (F) Rip fence (T) Taiwan and do not include shipping, where applicable.
B Good
(F) Side face (L) Task light
C Fair (M) Miter gauge
(R) Outer ring
D Poor (S) Steel guides (P) Pushstick
(R) Riser block
NA Not applicable (S) Open-leg stand
Ryobi BS904G, $130

800-525-2579, ryobitools.com
High Points Winners in three
We were pleasantly surprised with price ranges
this unit’s power considering its size. We tested all seven saws together, but
A quick-release lever lets you separated them in this review into two
change blades easily and remove classes to be fair, considering the power,
tension when not in use. cut capacity, and price differences among
Low Points the machines.
The pin-style side guides with The Craftsman BAS350 ($470) earns
small hex screws were difficult to Top Tool in the 14" saw category. It per-
adjust accurately. formed with highest marks in all but one
This machine lacks a brush on the test, and is well worth the higher price to
lower wheel assembly to keep the get its larger cut capacities and power.
tire clear of debris, which could The Rikon 10-305 wins Top Tool for
reduce blade grip and tire life. the 9–10" category. This saw, selling for
We found the small toggle-type $300, runs smoothly and powerfully with
power switch difficult to locate and turn off in an emergency. excellent blade adjustments and a cast-
More Points iron table.
Dust collection proved excellent through the 21⁄2" port, but a grate If we were on a tight budget, we’d get
built into the port clogged with debris frequently. the Grizzly G0803 for $200. It’s our Top
The steel-pin guides performed well at keeping blades running true, Value overall.
but were not as easy to adjust as ball-bearing guides on other saws.
Produced by Bob Hunter with Ruth Walker
Although we had no problems during testing, we worry about the
longevity of the many plastic parts, such as the blade guard and door
hinges and latches.
woodmagazine.com 49
Turn a Woven Bowl
Learn how to cut and glue up airtight segmented rings to weave this optical illusion.
W
hile this is a turning project, plenty of woodworking happens long before switch-
ing on the lathe. Gluing together five rings with segments that alternate horizontal
and vertical grain creates the appearance of overlapping wood strips. A thin layer
of veneer on top of four of the rings looks like a gap between the rows. Getting all these
pieces milled and glued together in the right sequence begins with accurate cuts, so let’s start
by checking tools for precision.

EXPLODED VIEW
Tuned tools provide precise cuts C
(Blank before turning)
When cutting segments to form a ring, the slightest deviation from the needed angle gets
multiplied during assembly. Segments must meet tightly in both horizontal and vertical
planes to prevent gaps.
Gain the needed precision by trueing up your tablesaw, bandsaw, and disc sander with
tests that magnify tiny errors so you can observe and correct them. For each test, prepare
stock with parallel edges and faces, and edges square to the faces. D D
B
B
B
Line helps orient pieces B
E
A
A
No gap indicates blade A E

is square to table. E
To test your tablesaw, raise the blade as high as it goes, then crosscut on edge a blank just narrower than the blade A
height. Flip one half of the blank over and butt the cut ends together. Any gap in the joint indicates a blade out of square E A E
to the tabletop.
Blade not
parallel to kerf A
indicates table
rests out of A
square with A
blade. D
D
At the bandsaw, use a square to verify that the rip fence rests square to the table. Then, guide a workpiece along the
fence and cut about 1⁄16" deep into the end. Turn the saw off, and flip the workpiece over keeping the same face against
the fence. Butt it against the rear of the blade to check how the kerf aligns with the blade. Adjust the table tilt as needed.
Marked edges against fence
edges
table out of square. out of square.
For the disc sander, guide two identical-width scraps with the miter gauge and sand the ends. Flip one scrap edge for edge, and place them against a straightedge, such as your
tablesaw rip fence. Any gap from top to bottom indicates the table tilt needs adjustment. For a gap widening from edge to edge, adjust the angle of the miter gauge.
woodmagazine.com 51
A B
Back up a stack of veneer strips with a scrap block to guide them along the rip fence and To work faster and prevent damaging single pieces of veneer, lightly clamp several layers
prevent chip-out. of veneer together and back them up with an auxiliary fence on the miter gauge.
Spacer
Blank for A Extend the spacers past

the edge to make it
easier to remove them
after the glue dries.
Riser
Packing tape Caul

covers the face
of the caul.
C D
Check each veneer piece for square as you position it. Keep the spacers snug between the veneer. We used a fast-drying translucent glue to reduce visible glue lines.
Prepare material for the rings fPurchase translucent

Note: Make a taller
vessel by constructing 1 Cut four 3⁄4×17⁄8×32" oak blanks for parts
A and B; a 3⁄4×11⁄8×24" walnut blank for
4 Using the tape-covered spacers, glue
veneer to three of the 32"-long oak blanks
[Photos C, D]. Clamp a caul to the glue-up
glue.
woodmagazine.com/
more rings. Add six parts C; a 3⁄4×17⁄8×18" oak blank for parts D; [Photo E]. translucent
each of parts A and E and a 3⁄4×17⁄8×24" oak blank for parts E [Mate-
for each ring. rials List]. Resaw and sand to thickness four
1⁄16×1 7⁄8×30" walnut blanks for the veneer
glued to parts A. Note: The thickness of the

veneer isn’t critical, but all pieces must be of
consistent thickness.
2 Cut 15 spacers to size [Drawing 1]. You’ll

wrap one thickness of packing tape
around each spacer to prevent glue from
sticking to the spacer later. The taped spac-
ers must be thinner than the veneer, so sand
the spacers to an appropriate thickness.
3 Crosscut 21⁄4" lengths of veneer at the

bandsaw [Photo A]. Then clean up the ends
at the disc sander [Photo B].
Caul
Width of tape-covered spacer must equal

thickness of blanks for parts D and E . 1 SPACER
Riser
17/8"
E
Risers under the glue-up provide room for the clamp jaws. A caul covered with packing
tape provides even pressure across the veneer and won’t get glued in place.
52 Packing tape WOOD magazine May 2018

1"
SKILL BUILDER 2a FENCES DETAIL

REAR FENCE 5/16"
15/16 x 1 x 16¾" 1½"
8¼"
1½"
31/8"
FRONT FENCE
½" 15/16 x 1 x 16¾"
¾" dadoes
1/16" deep
19/16"
REAR FENCE Threaded knob 1/16 x ¾ x 2¼"
veneer keys
Build a multifunction
2 CUTOFF SLED FRONT FENCE cutoff sled
Attach a hardwood runner to a plywood base
[Drawing 2] and trim one edge of the base at the
tablesaw. Mark a line across the base perpendicular
5/16"-18
15" 22" threaded insert to the trimmed edge. Align the edges of two 30/60
drafting triangles along this line and mark along their
BASE
outside edges. Drill holes centered along these lines
Centerline and install threaded inserts.
31/8" 9¾" Build the fences [Drawing 2a], mitering one end of
30º each at 30°. Glue the veneer keys in the dadoes.
91/8" 30º Attach the fences to the base with threaded knobs,
3/8" holes
using the triangles and the centerline to align them.
Direction of 31/8" Adjust the fence positions as needed to locate the
sled travel
RUNNER keys the indicated distance from the edge of the sled.
91/8"
3 VENEERED SEGMENT
Cut segments for the rings 19/16" 37/8"
1 Assemble a tablesaw sled to cut the hori-

zontal segments (A, B) [Skill Builder, above].
finished length. When cutting away a segment,
the end of part A nearest to the waste side of the
19/16"
2 Cut 24 veneered horizontal segments (A)

from the glue-ups [Drawing 3].
Note: When cutting part A, the fence section
blade is slightly overlength and needs to be
recut [Photo F]. To do this, remove the blank, flip
the cutoff around, and trim it against the last ½"
¾" A
between the blade and the veneer key equals fence you used [Photo G]. 17/8"
Finished length Overlength
A A
Completed
segment
Veneered Veneered portion at this

end is overlength.
end is finished
length.
G
After mitering the end of the blank against the front fence, cut a segment free against the rear fence. Trim the segment (A) to final length against the rear fence. This centers the space
between the veneer on the segment. Cut away another segment against the front fence, trim the long end using the front fence, and continue alternating fences to cut the segments.
woodmagazine.com 53
5/16"-18 × 2" hexhead
File head
in arm.
Veneer scrap
Blank for Key
B
A
Key
runner
Veneer scrap
H I
Install a threaded insert in the arm and install the bolt. Screw the miter-gauge runner to Rest the oak blank on the veneer key and a second scrap of veneer to keep the blank
the arm (no glue). Adjust the bolt so it touches the end of a veneered segment (A) butted level. Miter-cut one end.
against the blade.
Centerpoint of edge
J K
With the blank against the front fence, butt the mitered end against the cutoff gauge, and Mark a point centered on the short edge of a 30/60 triangle. Align this mark and the tip
cut an oak horizontal segment (B) to length. Move the blank to the rear fence and repeat of the triangle with the line on the base and screw a rear fence in place. Flip the triangle
until you have six segments. over and position a front fence to allow the walnut blank to fit between the fences.
Reposition arm
on runner.
L M
Adjust the cutoff gauge and cut twelve test segments to check the setup before cutting Mark the length of the short vertical strips (D) against a veneered segment (A). A razor
the walnut segments to length. knife scribes a precise cutline. Set up a stopblock on your tablesaw or crosscut sled to cut
the strips to length.
3 Build the cutoff gauge shown in Photo H,

and set the position of the bolt head.
Then cut six oak horizontal segments (B)
5 Cut 12 short vertical strips (D) to match
the thickness of the veneered horizontal
segments (A) [Photo M]. Place one thickness
[Photos H–J]. of veneer on the veneered segment, repeat
4 The top ring consists of 12 walnut seg-

ments (C). Reconfigure the cutoff sled
and cut these pieces [Photos K and L].
the scribing, and cut 18 long vertical strips
(E) to this length. Keep the short and long
pieces separate.
A D E
D A
A D
N Cardboard prevents gluing the assembly to the bench. O

Clamp the first segment (A) to the bench. Then group five additional segments and six Assemble the next ring by gluing the long vertical strips (E) in place [Shop Tip, below].
short vertical strips (D) with the inside edges as flush as possible. Clamp with two hose Then fit the horizontal segments (A) between them. Repeat for the two remaining rings.
clamps joined together.
Glue block
Jam chuck
P Q R
Turn a scrap round, then form a tenon to fit your four-jaw Grip the glue block in the four-jaw chuck and steady the We turned our bowl to a 3⁄8" wall thickness.
chuck. Center the scrap on the bottom (F) and secure it top of the bowl with a jam chuck in the tailstock. Turn the
with hotmelt glue. blank round, then shape the outside.
SHOP TIP
Glue up the rings and turn stock. Complete shaping the bottom of the Ensure a gap-free fit
the bowl bowl, turning a slight concavity on the bot- If a vertical strip (D, E) won’t fit between the
1 Assemble six veneered segments (A) and

six short vertical strips (D) to make a ring
[Photo N]. Build up three successive rings on
tom face.
Materials List
two pieces of veneer, butt one face against
the end of the veneer, and clamp a scrap
snug against the opposite face and on top of
top of it using long vertical strips (E) and FINISHED SIZE
the veneer, below. Then use a chisel along
veneered segments [Photo O]. Then glue the the scrap to trim for a perfect fit, bottom.
A veneered horizontal 13⁄16"
oak horizontal segments (B) and remaining segments 17⁄8" 37⁄8" OW 24
short vertical strips (D) on top.
B oak horizontal 3⁄4" 17⁄8" 37⁄8" O 6
2 Glue up the top ring segments (C). Mark

a 7" diameter on a walnut blank for the
bottom (F), and cut it to rough size [Exploded D
segments
C top ring segments
short vertical strips
3⁄4"
3⁄4"
11⁄8"
17⁄8"
17⁄8"
13⁄16"
W
O
12
12
View]. Glue and clamp the top ring and bot- E long vertical strips 3⁄4" 17⁄8" 7⁄ 8" O 18
tom in place. F* bottom 3⁄4" 7" 7" W 1 E Scrap
3 After the glue dries, bandsaw the blank

roughly round to remove the segment
corners. Glue to the bottom (F) a block with
*Part initially cut oversize. See the instructions.
Materials key: OW–oak with walnut veneer, O–oak, W–walnut.
Supplies: Packing tape, 5⁄16"-18×2" hexhead bolt, 5⁄16"-18
a tenon [Photo P]. Mount the blank on the threaded inserts (5), 5⁄16"-18 threaded knobs (4), 12" hose clamps (4).
lathe and turn the exterior to shape [Photo Q].
fWatch free videos with more turning projects
4 Remove the tailstock, true the top face of
the walnut ring (C), then shape the inte-
rior of the bowl, taking light cuts to avoid
and techniques.
woodmagazine.com/turning
chip-out [Photo R].
Produced by Craig Ruegsegger with Tom Whalley
5 Remove the glue block and remount the

bowl with the opening toward the head-
Project design: Edward Yates, Raymond, Va.
Illustrations: Roxanne LeMoine, Lorna Johnson
woodmagazine.com 55
Body Mechanics:
Using a
Circular Saw Get ready…
Whether cutting sheet goods or
lumber, a sheet of rigid foam
O
ften considered just a rough carpen- insulation supports both the
try tool, a circular saw also works offcut and the keeper, preventing
well in a woodshop for breaking one piece from falling away at
down sheet goods and crosscutting boards the end of the cut and causing
to length. Follow these guidelines to get splintering.
good results.
For arrow-straight cuts, clamp a

straightedge to the workpiece.
Place the guide to the left of
the saw so the bulk of the saw’s
foot rests on the workpiece. If
possible, place the guide on the
keeper side; should the saw drift
away during the cut, you won’t
ruin the keeper.
Workpiece
Foam sheet
Set the blade to extend about ¼" below

the workpiece. If working on sawhorses or
a benchtop—without a foam sheet—check
the blade path for clearance. With a corded saw, check for
sufficient cord to reach the end
of the cut, and be sure the plug or
ferrite bead won't snag on an edge.
Ferrite bead

Trigger
Knob
Trigger release
Saw drifted
Notch Cutline off line
Get set… …Cut

Pick up the saw with your right hand, and the fingers should Press the trigger release, if there is one, and squeeze the trigger.
naturally position themselves: index finger on the trigger, other Look ahead of the saw to the cutline as you push the saw forward.
fingers around the handle. For a saw with a trigger release, your If you begin to drift off the line, stop, release the trigger, and
thumb should fall on or near it [inset above]. Grip the knob with reposition the saw where you were last on track. Then resume the
your left hand. If there is no knob and you are not guiding the cut. Trying to twist the saw back to the line while the saw is
saw along a straightedge, place your left hand along the left side running can cause the blade to bind and kick back.
of the footplate to steady the saw. With the front of the footplate For cuts longer than your two-handed reach, release your left
on the workpiece, align the the notch in the footplate with the hand and extend your right arm. If you need to, crawl forward or
cutline. Make sure the blade is clear of the workpiece. walk alongside the cut.
When to not let your guard down

Bevel and plunge cuts require retracting the blade guard before beginning the cut. Otherwise the
guard hangs up on the workpiece. Operate the blade-guard lever with your left hand or thumb.
Square clamped
to workpiece
For a bevel cut, retract the guard enough to allow the blade to make contact with the For a plunge cut, first place the nose of the footplate on the workpiece. Retract
workpiece. Release the guard lever after the blade gets 1–2" into the cut, and grip the the guard, align the blade on the cutline, then lift the rear of the saw so the blade
knob for best control of the saw. Because this can be an awkward initial grip, a guide clears the workpiece. Turn on the saw and slowly lower it. Release the guard after
clamped to the workpiece helps keep the saw on track. the blade makes contact with the workpiece.
woodmagazine.com 57
Calipers
1 CALIPER BODY
Approximate
241⁄2" W × 13⁄4" D × 10" H
materials cost: 2¼" 3¼" hole
$45
½" ¾"
4½" A
including 3½"
clock insert 3"
¼" ¼" chamfer
1¾" chamfer
1 AA battery
required
(but not ½" ¼" hole
included) 2¼" 4¾" ¼" deep
7"
Countersunk 1/8" hole

for #8 screw
¾"
Countersunk J 16"
hole for screw 1/8" dowel
½" long
Wall-mounting screw holes F
hidden by clock elements.
F 2½"
H I
D
G Sand slight round-overs.
A
EXPLODED VIEW
B E
Clock insert
¼" hole
¼" deep
C ¼" dowel
¾" long Low-cost battery-powered
¼" hole clock installs and removes easily.
½" deep
¾" walnut dowel

58 ¾" long WOOD magazine May 2018
Clock Build a timepiece as precise as the shop tool that inspires it.
Build the calipers head first the bottom edge. Cut the body to shape and
1 In a 1×41⁄2×7" blank for the calipers body

(A), drill a 31⁄4" hole for the clock insert [Skill
Builder below, Drawing 1]. Drill the 1⁄4" hole into
chamfer both ends.
2 Following the patterns for the calipers (B,

C, and D), cut and sand these parts to shape.
SKILL BUILDER
Make large holes without large drill bits
If you don’t have a Forstner bit, holesaw, or adjustable circle cutter bit to rout away the remaining portion (below). Repeat this process until
capable of boring a 31⁄4" hole, don’t sweat it. Instead, drill the largest you have a 31⁄4" hole. But remember: The hole diameter will increase by
hole you can. Then, use a rabbeting bit in a router table to enlarge the twice the size of your rabbet when you rout, so take care not to create
hole (below). For example, set up your rabbeting bit to rout a 1⁄4×1⁄4" too large a hole.
rabbet on both sides of the blank. Next, use a bearing-guided flush-trim
woodmagazine.com 59
B
B B
A B C
Mark the bottom edge of the outer-caliper jaw chamfer by Use a handsaw to cut the end of the chamfer as marked on Chamfer the jaw using a rasp. Follow with a fine file to
tracing along the top edge of the filler. the pattern. Cut to both lines. remove the rasp marks, and sand smooth.
3 Place the filler (D) in the notch of the

outer caliper, and mark and sand the
chamfer [Photos A–C]. Repeat this process to
2 From 1⁄2" stock, cut 32 slide segments (H)
to size [Drawing 2], and glue them together
[Photo D]. After that dries, glue the segment
lay out and shape the chamfers on the bottom assembly to the wide and narrow slides
of the outer and inner calipers [Exploded View]. [Exploded View]. Trim the glued-up slide assem-
4 Cut and sand the adjuster knob (E) to

shape. Cut a 3⁄4" dowel 3⁄4" long [Skill Builder,
next page], drill a centered hole, and glue in a
bly to final length when dry, and sand the face.
3 Cut the slide cover (I) to size. Drill the holes

in the end of the slide assembly [Drawing 2],
1⁄4" dowel [Exploded View]. Remove all patterns and glue in 1⁄8" dowels. Drill corresponding
and finish-sand each piece to 220 grit. Then holes 1⁄8" deep in the back of the slide cover.
glue everything together as shown. The slide cover hides a mounting screw, so it
should fit snugly onto the dowels, but is not
Now make the slide glued in place.
1 Cut two 161⁄2"-long blanks for the wide

slides (F) [Drawing 2], and chamfer one
edge of the top piece. Cut the narrow slide
4 Cut the back (J) to size [Drawing 3] and glue
on the head and slide assemblies. Drill a
countersunk hole for the mounting screw in
(G) to size but 161⁄2" long. (These parts will the center of the clock opening.
be trimmed to length later.)
16"
2 SLIDE
F 1/16" chamfer 5/8"
1"
1½"
1" F
½"
½" G
H ¼"
1/8" holes
3/8" deep 3/8" ¼"
3 BACK
3½" 4¾" 15¾"
¾"
2½" J 2½"
4"
¾"
24"

F F
17/8"
H
¾"
D
OUTER
H CALIPER
FILLER
PATTERN
D
Using very little glue, glue the segments (H) to each other, end grain up, between two slide FULL-SIZE PATTERNS
blanks to ensure alignment. Do not glue the segments to the slides yet.
10"
5 Finish-sand any surfaces that need it, and

apply finish. We sprayed on two coats of
Watco lacquer. When it has dried, screw the
calipers to a wall, install the clock insert, and 7/8"
take some time to admire the precision of 1½"
your work. E 5/8"
ADJUSTER KNOB
SKILL BUILDER PATTERN
Make your own dowels B

If you can’t find a 3⁄4"
walnut dowel, make your own at the router table. OUTER CALIPER
Here’s how. Cut a 3⁄4×3⁄4×12" blank. Install a 3⁄8" round-over bit and PATTERN
align the fence with the bit’s bearing. Starting and ending an inch or so
from each end, round over each edge until you have yourself a dowel.
(The still-square ends keep the workpiece from rolling.)
17/16"
4½"
Produced by Bob Hunter with

Kevin Boyle Materials List FINISHED SIZE
C
Project design: Jesse Rhodes,
Part T W L Matl. Qty. INNER CALIPER
Toledo, Ohio
Illustrations: Roxanne LeMoine, A caliper body 1" 41⁄2" 7" W 1 PATTERN
Lorna Johnson 3⁄4"
B outer caliper 11⁄2" 10" W 1
C inner caliper 3⁄4" 17⁄16" 41⁄2" W 1
D outer caliper filler 5⁄ 8" 3⁄4" 17⁄8" W 1
E adjuster knob 7⁄ 8" 7⁄ 8" 5⁄ 8" W 1
F* wide slides 3⁄4" 1" 16" WO 2
G* narrow slide 3⁄4" 1⁄ 2" 16" WO 1
H slide segments 1⁄ 2" 1⁄ 2" 3⁄4" W 32
I slide cover 1⁄4" 3⁄4" 21⁄2" W 1
J back 1⁄4" 4" 24" P 1
*Parts initially cut oversize. See the instructions.
Materials key: W–walnut, WO–white oak, P–plywood.
Supplies: 1⁄8" and 1⁄4" dowels; 3⁄4" walnut dowel.
Bits: 45° chamfer bit; 31⁄4" Forstner bit.
Source: 41⁄2" white clock insert, no. 15451, $14.99 plus shipping
woodmagazine.com and handling, woodmagazine.com/caliperclock. 61
Double-feature
Pergola
a backyard big screen
H
ang a hammock between the posts of
this versatile pergola for extreme lazy-
day relaxing. And when it’s time for
action (the big-screen kind, anyway), you can
quickly and easily swap the hammock for a
projection screen. Then, pull up some patio
lounge chairs for an open-air show.
Approximate
204" W × 391⁄2" D × 102" H
materials cost:
$600
excluding
screen and
hammock
Cedar-tone
treated
lumber
needs no
stain.

1½" 4¾"
4¾" EXPLODED VIEW
17' slats built from #8 x 3½" deck screw
three lengths
G
39½"
F H
E F I
F G
B
20"
96" top of
post to 20"
ground
42" E
#8 x 2½"
deck screw
Pull-down movie screen D
removes easily for storage.
Note: Buy pressure-
treated posts rated for
ground contact, general
use (AWPA treatment Pipe nipple provides anchor
for hanging hammock.
standard UC4A or
higher). For the rest of
the pergola, buy lumber
that meets standard
UC3B or higher.
Treatment is usually A
C A
marked on the board. 153½" posthole
center to center See more about
didgging postholes.
woodmagazine.com/
postmaster
Get your
groundwork done
1 Before you buy the posts
(A) [Materials List], find out
from your local building C
inspector how deeply posts
must be set into the ground.
(Typically, posts set in concrete must extend Note: Before you dig
below the frost line.) Then, add 8' to the bury postholes, call 811 to
depth to determine the overall length for have underground
your posts. utilities in the vicinity
2 To mark the posthole centers at your site,

set up batter boards, mark the string posi-
tion on each batter board and put a tape flag
located and marked.
on the string over each hole center [Drawing 1].

Untie the string at one end for digging.
Mark string position Tip! Drill a round hole at

on batter board. 1 POSTHOLES the center of each post
Tape flag marks location with an
hole centers. auger—rent a 12" power
12" 6" auger for quick work.
36" Then, using a posthole
Line level Mark digger, cut away the
string position.
edges to reach the final
Depth as 1x4x12" dimensions.
required 153½" posthole
by code center to center
4" Gravel tamped level 36" 1x2

woodmagazine.com 63
3 Dig the postholes. Stretch the string
between the batter boards and measure
posts together in pairs again, this time with
11⁄2" spacers between them.
Tip! Align the posts
from the level string to the gravel surface in
each hole. The distances must be equal. 5 Screw the braces into the dadoes. Install
the upper braces (B) with equal over-
hangs on each side.
quickly and accurately
by sliding one of the
Build the posts
Tip! Wear a respirator
when cutting pressure- 1 Cut the posts (A) to length and lay them
out as pairs [Drawing 2]. Drill blind holes
6 Stand an assembled post in each hole.
Align and plumb the posts, make sure
they’re level across the top, and secure them
boards for the lower
rails (D) into the post
center gaps above the
treated lumber; breathing for a pipe nipple centered on the inside faces with stakes and temporary supports. Note: pipe nipples.
the sawdust can be of each pair [Drawing 2a]. The absolute height of each post above the
Note: To figure
hazardous.
2 Cut to size the upper braces (B) [Drawing
2b] and lower braces (C).
ground can be a little less than 8' but make
sure the posts are level across their tops. concrete needs,
3 Clamp the posts together in pairs. Cut

the dadoes for the upper and lower braces
(B, C) [Drawings 2, 2a].
7 Pour concrete into the postholes, ensur-
ing that it flows between both legs of each
post. Slope the concrete above grade away
multiply the hole width,
length, and depth in
feet to find the volume
4 Separate the posts. Slide the galvanized

pipe nipples into the holes, and clamp the
from the posts to prevent water accumula-
tion around the post bases. Leave the tempo-
rary bracing in place for several days while
in cubic feet. An 80 lb.
bag of concrete mix
yields about 0.6 cubic
the concrete sets. foot, so divide your hole
60° bevels on ends volume by .6 to find
how many bags to buy.
E 3½" toed screws through
center rail D into post A
2 FRAME 60° bevels on end
D #8 x 2½" deck screw
B
E
11½"
5½" dadoes1½" deep D
5½" from top end
#8 x 3"
deck screw
6" coated structural D
wood screw B
192"
42"
A
A
3½" dadoes A A
1½" deep
2a HAMMOCK HANGER
C
5½"
5½" dadoes
1½" deep 8½"
5½" from top #8 x 3" deck screws
1 x 6" C
42" 150"
galvanized
pipe nipple
11/8" holes
A 2½" deep,
centered on
A post face 2b UPPER BRACE 2c FRAME RAIL END
11½" Location of part A
1½" 3½" 1½"
17½"
1"
B 5½" D
12"
Locations of A
A
D
D
A B
Toe-screw the center rail (D) to the posts (A) with 31⁄2” screws driven from both sides. Fasten the outer rails (D) to the posts with 6" structural wood screws [Sources]. The
Use stainless steel or coated screws to resist corrosion in the treated lumber. screws’ broad heads pull the joints together tightly without digging into the rails.
Tie the tops together

1 Cut the ends of the rails (D) [Drawing 2c]
with a circular saw.
2 Position one rail between the post legs at

the top [Drawing 2] and screw it in place
[Photo A].
3 Screw the remaining rails to the outsides

of the posts [Photo B].
E
4 Cut the caps (E) to size, bevel-cut their

ends, and screw them to the rails [Drawing
2, Photo C].
Add slats for shade

Tip! Rip 1⁄8" from each
edge of the stringers (F)
so they fit squarely
1 Cut the stringers (F) to length [Exploded
View] and shape the ends [Drawing 3].
Attach the stringers to the rails (D) [Photo D].
D
C
against mating parts D,
G, and H. 2 Cut to size the slat ends and centers (G,
H). Cut the taper on one end of each slat
end [Drawing 4a].
Screw the caps (E) to the rail edges rather than driving screws into the end grain of the
posts. The ends of the caps should be flush with the outer rail edges.
3 STRINGER END
1"
F 3¼"
5"
D F
#8 x 1¼"
G deck screw
4 SLAT ASSEMBLY
I D
H
6" ½" groove 3" deep,
#8 x 1¼" centered
deck screw D
64" I G
4a SLAT END 70" D

Drive toed screws through the stringers (F) into the rails (D). Work outward from the
G 2½" ¾" middle, keeping the stringers perpendicular to the rails and equalizing the overhangs.
5"
woodmagazine.com 65
H
I
G/H / I
F
E F
Screw the slats together from both sides, staggering the screws on each side. Handle the To keep the screws going straight, predrill holes when attaching the slats. A single screw
assembled slats carefully when lifting and installing them. at each joint provides adequate strength.
Note: If your lumber is

3 Bandsaw or jigsaw centered grooves in
the straight ends of the slat ends (G) and
both ends of the slat centers (H) [Drawing 4].
semi-transparent penetrating exterior stain
or water-repellant exterior sealer. Re-apply as
recommended by the manufacturer.
identified as kiln-dried
after treatment
Cut splines (I) to fit the grooves. Assemble
the slats [Photo E]. 7 Install hooks on the center rail (D) for
the projector screen, spacing them to fit
(KDAT), you can apply
stain and sealer
5 Screw the slats (G–I) to the stringers (F),

starting with the middle one [Photo F].
your screen [Exploded View]. Hang the ham-
mock [Sources] from the pipe nipples with
immediately.
6 Let the treated wood dry thoroughly. (This

can take two months or so.) Then, apply
heavy S-hooks or carabiners. Then, stretch
out and enjoy the results of your labor.
Note: We chose a
120" screen [Sources] Putting on a show
with a 4:3 aspect ratio You’ll need a digital projector connected to a DVD/Blu-ray player, streaming device, or other video
(4 units of width for source to show movies or television programming on your outdoor screen.
every 3 units of An audio-video dealer familiar with home-theater installations can help you select the right
height). Another size projector and screen and give advice on setting it up. The dealer will want to know the distance
or aspect ratio might from the screen to the projector (throw distance) as well as the image size you want on the Produced by Larry Johnston with
screen. Let them know this is for a backyard setting as it won’t be as dark as an indoor room, John Olson
fit your setup better Project design: John Olson
[Putting on a show]. even at night. Ambient light on the front-projection screen can wash out a weak image.
Illustrations: Roxanne LeMoine,
Lorna Johnson
Cutting Diagram
A Materials List FINISHED SIZE
3½ x 3½ x 144" Pressure-treated lumber (4 needed) Part T W L Matl. Qty.
A* posts 31⁄2" 31⁄2" 132" PTL 4
B B
B upper braces 11⁄2" 51⁄2" 111⁄2" PTL 2
1½ x 5½ x 24" Pressure-treated lumber C lower braces 11⁄2" 31⁄2" 81⁄2" PTL 2
C C F D rails 11⁄2" 51⁄2" 192" PTL 3
1½ x 3½ x 72" Pressure-treated lumber E caps 3⁄4" 51⁄2" 111⁄2" PTL 2
F F F stringers 11⁄2" 31⁄4" 391⁄2" PTL 9
1½ x 3½ x 96" Pressure-treated lumber (4 needed) G slat ends 11⁄2" 21⁄2" 70" PTL 14
H slat centers 11⁄2" 21⁄2" 64" PTL 7
D I splines 1⁄ 2" 21⁄ 2" 6" PTL 14
1½ x 5½ x 192" Pressure-treated lumber (3 needed) *Length shown provides 8' above ground, 3' buried. See the instructions.
Materials key: PTL–pressure-treated lumber.
E E * I * I * I * I * I * I * I Supplies: #8×11⁄4", #8×11⁄2", #8×21⁄2", #8×3", and #8×31⁄2"
treated-lumber rated wood screws, 6" anti-corrosion coated structural
¾ x 5½ x 72" Pressure-treated lumber wood screws (12), 5⁄16×4" lag-thread screw hooks (2), 1×6" galvanized
*Plane or resaw to the thickness listed in the Material List. pipe nipples (2).
G Sources: Fasten Master Headlok 6" heavy-duty fastener, 12 pack,
no. FMHLGM006-12, $14.42, The Home Depot, homedepot.com.
1½ x 3½ x 72" Pressure-treated lumber (14 needed)
Hammock: Lazy Daze Hammocks Cotton Rope Double Hammock, no.
H HM-COT-1, $40, amazon.com.
Projection screen: Elite Screens no. M120XWV2, $130, amazon.com.
1½ x 3½ x 72" Pressure-treated lumber (7 needed)
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Say
Again?
H
alf my married life has been spent routing of wood only makes it worse. (See
saying “What?” from another room the chart on page 72.)
in my home. My wife swears it’s Fortunately, a simple solution exists:
selective hearing, but an audiologist attri- hearing protection. I have experimented
butes my hearing loss in part to my passion with a variety of products and (finally)
for woodworking. And, as tough as it is to faithfully use them.
admit, much of it could have been prevented. Hearing protectors are rated by their ability
Most noise in normal life won’t cause ill to reduce noise, expressed as a noise reduction
effects. Normal conversation, for example, rating (NRR). If a tool generates 100 dB and
has a sound level of approximately 60 deci- the hearing protector has a 30-dB NRR, then
bels (dB); driving a car, about 70 dB. But the effective noise level reaching your ear is 70
stepping into your shop changes everything. dB—well within the safe range. (Technically, This package’s wording
Most power tools run well over the 85-dB there is a bit more math involved, but these is typical of most hearing
protection products, and
threshold that will result in hearing impair- values are pretty standard and provide an easy should help you make an
ment with prolonged exposure. And the way to judge the effectiveness of a hearing informed decision on
additional sound from the actual cutting or protection device.) their efficacy.
70 continued on page 72 WOOD magazine May 2018

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A B C
I prefer corded foam plugs because they hang conveniently Headband-style plugs don’t need to be compressed to Soft, supple foam-covered pads create a good fit. Once
around my neck when I’m taking them in and out. They can work. They are more anatomical in shape and seat deeper the pads become stiff with age, the ear muffs should
also be purchased as individual plugs, but I find them too in the ear canal. be replaced.
easy to misplace.
Tool dB Reading Packaged with this

earbud-style protection
product from Isotunes
Bandsaw 90.9 (isotunesaudio.com) is an
assortment of earpiece
Tablesaw 93.3 sizes, making it easy to
custom-fit.
Jointer 96.1
Router 97.7
Thickness planer 104.5
Using a sound-level measuring app on my phone (there are

dozens out there), I measured the sound levels of various
power tools in my shop while cutting and came up with
these values, above.
D
Let’s hear it for your options! reduce noise levels but also allow you to lis-
The first and least expensive protection ten to music streamed from a smartphone or
comes from foam earplugs [Photo A]. Simply tablet. (Wisely, they won’t let you run the
compress the foam by rolling it between music louder than 85 dB.) I like that they
your finger and thumb, and then insert the insert as easily as earplugs and eliminate the
plug into the ear canal. As the plugs expand fit and sweat issues of the ear-muff style.
to their original shape, they typically pro- So, listen up: If you don’t use one of those
vide a noise reduction rating of 32. Once four options in your shop now, you may find
they look really dirty or become a bit hard, yourself needing a more expensive option
they should be discarded. you get to wear all the time [Photo E]. I’ll be
An aural band (NRR 23 typical) [Photo B] happy to discuss this with you more. You’ll
uses the spring-fit of the band to keep the just have to speak up.
earplugs in place and are easily removed,
replaced, and retained, as needed. If your E The hearing protectors in this article range in price from about a dollar to $90.
ears are a bit sensitive, the constant pressure The hearing aids I wear cost about $2,500 and enhance hearing in my permanently
damaged ears. Seems like a pretty easy choice.
imposed by the band may make them
uncomfortable.
Learn what the Ear muffs (NRR 30 typical) [Photo C] fit
National Institute of over the ears. Some styles include a built-in
Occupational Safety radio, as well as Bluetooth capability. NRR
and Health (NIOSH) values vary depending on the design. Pad-
considers acceptable ded muffs can be very comfortable, unless
noise exposure. your ears are bigger than the muffs. The two
woodmagazine.com/ drawbacks I’ve found are wearing them over
nioshnoise safety glasses, which can compromise the fit
and effectiveness of both; and they can be a
bit warm in the summer with prolonged use.
A relative newcomer is the earbud-style
protector [Photo D], with an NRR of 27 and
Bluetooth connectivity. These not only
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TOOLS & MATERIALS
Give a hand to sanding chores SHOP-TESTED
W hether you’re mostly a power-tool woodworker or a hand-tool devotee, ultimately, your

projects will need some hand-sanding before you reach for the stain or varnish. Here are
some of the WOOD® magazine editors’ favorite hand-sanding accessories.
Contour sanding grips, no. 68Z82.10, $15.90

These small rubber accessories prove indispensable for sanding cove and round-over
profiles as well as V-shaped grooves without compromising fine details, such as crisp
fillets or tiny coves. Simply match the shape of the grip to the profile or groove, wrap
a small piece of sandpaper across the working edge, and sand until smooth.
Lee Valley
800-871-8158, leevalley.com
Preppin’ Weapon, no. P10, $20 Allway soft-grip HD hand sander, no. UHS, $6.59
With a firm rubber pad, two stout clamps, and comfortable con- Marketed as a drywall sander, this inexpensive tool works just as well
toured grip, the Preppin’ Weapon easily covers a lot of surface area. on wood. Its clamps hold sandpaper securely with tension, and the
Cut three strips from 9×11" sheets of sandpaper, a convenient and handle feels comfortable. It takes a wider strip of sandpaper than the
efficient use of abrasive. It comes in four colors—with no difference Preppin’ Weapon, so you’ll only get two segments per sheet (with a
among them—so you can color-code specific grits. little strip left over), but it sands 33 percent more surface area with
each stroke.
Time Shaver Tools
877-736-3729, timeshavertools.com Allway Tools
amazon.com
Disc sanding block, no. KL05340, $8.95 3M sanding sponges, $2–$5 apiece
Featuring a comfortable semi-rigid foam handle, this block uses 5" Sold in sheets for curved surfaces, and blocks for flat work, we like
hook-and-loop discs as the abrasive. It’s a great tool for following up the 220- and 320-grit versions for sanding finishes between coats. At
a random-orbit sander because you this stage in a project, you need just a few light swipes to knock down
can simply remove the disc from nibs, and these sponges work great for this even after losing their
the tool, apply it to this block, initial “tack.”
and sand with the grain to
remove orbital scratches. Available at home centers,
hardware stores, and online
Klingspor’s Woodworking Shop
800-228-0000,
woodworkingshop.com

continued on page 79
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TOOLS & MATERIALS
SHOP-TESTED
Smooth-sliding mitersaw
makes cutting a pleasure
10" sliding compound mitersaw, no. 26-2240, $600
The Cruzer looks like a prop from a science-
fiction movie, but it’s actually a great mitersaw.
Its super-smooth articulated-arm mechanism
slides like a dream. And it fits nicely up against
a wall with the saw retracted, eliminating the
deep space that most rail sliders require.
With a top-mounted belt-driven motor, the
blade tilts left and right with seven positive
stops and a rear scale that’s actually easy to
read. I like that the bevel lock is located at the
front of the saw for easy access. And its miter
range impresses too: up to 60° right and 50° left,
with 10 stops.
The Cruzer has the capacity you’d expect in a
10" slider, with the ability to crosscut a 2×12". Its
aluminum table/base provides plenty of work-
piece support, although side extensions would
be nice. The sliding top portions of each fence
allow clearance for tilting the saw.
But I do wish the blade guard would stay
retracted when changing blades. It’s a hassle to
do a task requiring three hands with only two.
—Tested by Bob Hunter, Tools Editor
Delta Machinery
800-223-7278, deltamachinery.com
A job-site saw worthy of a workshop

10" tablesaw on stand, no. C10RJ, $480
Hitachi’s tablesaw scores high marks where it counts most. It
has lots of power—we had to get really aggressive to bog it
down. And the best feature: rip capacity. The rack-and-pinion
fence accommodates rips as wide as 35" to the right of the
blade and 22" to the left—greatest among job-site and bench-
top saws. When you move the fence to the right—off the
table—you can flip it 90° to provide a ledge for workpiece
support. An outfeed extension provides up to 9" of workpiece
support.
A built-in brake stops the blade within a couple of seconds
at shutdown. The C10RJ’s riving knife and blade-guard
assembly work well without being obtrusive. Blade changes,
height adjustments, and blade tilts are all easily done. The
stand unfolds simply for a stable footprint, and it has a leveler
built into one leg.
—Tested by Bob Saunders
Hitachi
800-829-4752, hitachipowertools.com
woodmagazine.com continued on page 84 79

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SAVE
Earthquake, Fischer, Hercules, Icon, Jupiter, Lynxx, Poulan, Predator,
Tailgator, Viking, Vulcan, Zurich. Not valid on prior purchases. Non-
*22221265
22221265
* ITEM 61790
73%
$3
97869 shown
99 transferable. Original coupon must be presented. Valid through 7/6/18. LIMIT 3 – Coupon valid through 7/6/18*
COMPARE TO
MECHANIX SUPER
Battle Tested SUPER SUPER COUPON
14
$ 99
$599 ITEM 62434, 62426, 62433,
COUPON
AIRLESS
COUPON
MODEL: 5075800 62432, 62429, 62428 shown 2500 LB. ELECTRIC WINCH WITH Customer Rating Customer Rating 16" VARIABLE SPEED
*21857319 * WIRELESS REMOTE CONTROL PAINT SPRAYER KIT SCROLL SAW
21857319
LIMIT 8 – Coupon valid through 7/6/18*
• Weighs 14.3 lbs. Customer Rating • 3000 PSI piston pump
• 11-1/8" L x 4-1/2" H for high pressure and
better coverage
SUPER COUPON • Includes 25 ft. hose
12" x 33-3/8" for easy mobility when
WOOD LATHE WITH painting
REVERSIBLE HEAD large surfaces
• Easy to clean
ITEM 62915
$279 99 60600 shown
$ 32999 Voted Best Winches $4999 $1 6999 COMPARE TO ITEM 62519
$6999
ITEM 34706 PORTER 63283/93012 shown
CABLE
Customer Rating SAVE COMPARE TO $91999 COMPARE TO $ 17999 SAVE COMPARE TO $ 299 SAVE $ 199 SAVE $
$640 JET MODEL: 708352 SUPERWINCH $130
MODEL: 1125220
$ 79 99 GRACO $129
MODEL: 262800
$ 214 99 MODEL: PCB375SS $129
99 99
*45791301
45791301
* *22221946
22221946
* *22222761
22222761
* *2223902322239023
*
LIMIT 3– Coupon valid through 7/6/18* LIMIT 5 – Coupon valid through 7/6/18* LIMIT 4 – Coupon valid through 7/6/18* LIMIT 3 – Coupon valid through 7/6/18*
SUPER COUPON SUPER COUPON SUPER COUPON SUPER

COUPON
24 FT., 18 BULB, 12 SOCKET 4 PIECE, 1" x 15 FT. Customer Rating 30" SERVICE CART WITH 29 PIECE TITANIUM DRILL BIT SET
OUTDOOR STRING LIGHTS RATCHETING TIE DOWNS LOCKING DRAWER Customer Rating
Customer Rating Customer Rating
• 400 lb.
working load ITEM 62281
ITEM 63483 • 350 lb. capacity 61637 shown
NOW
$1999 ITEM 63057/63056/63094
90984/60405/63150/61524 shown
$699 $5999 $999
$ SAVE
39
98
25
COMPARE TO $ 4088 SAVE $ 1299 COMPARE TO $ 265 SAVE $7499 COMPARE TO $ 60 SAVE
COMPARE TO
50%
$
PORTFOLIO MODEL: SLC12BK
99 ATE TOOLS 82%
MODEL: 33079 BLUE-POINT $205
MODEL: KRBC3TD DEWALT 83%
MODEL: DW1369
$ 1799
*22239060
22239060
* *21913055
21913055
* *21923203
21923203
* *47337093
47337093
*
LIMIT 5 – Coupon valid through 7/6/18* LIMIT 7 – Coupon valid through 7/6/18* LIMIT 4 – Coupon valid through 7/6/18* LIMIT 5 – Coupon valid through 7/6/18*
SUPER SUPER
SUPER COUPON COUPON COUPON SUPER COUPON
Customer Rating 50" CLAMP AND
1/4" TRIM Customer Rating
2.5 HP, 10" INDUSTRIAL 10", 12 SPEED
TILE/BRICK SAW CUT EDGE GUIDE BENCHTOP
ROUTER LIFETIME WARRANTY
ITEM 61626/62659
DRILL PRESS
• Cutting depth
$1499
44914 shown Customer Rating
$10999
accurate cuts
• Standard 1/4"
$1999 $219 99
Blade sold ITEM 66581
collet accepts SAVE
most router bits
separately.
ITEM 62391/69275 shown 61%
$ 2299 SAVE
$ 29 99 SAVE
33%
COMPARE TO
499 SAVE
$
KOBALT MODEL: KWS S10-06 $279 $ 99 289
COMPARE TO
BORA
$ 38 98
MODEL: 543050
$ 13999
ITEM 63471/60237 shown
21%
Tools sold separately.
*21828346
21828346
* *46473469 46473469
* *21930398
21930398
* *21834079
21834079
*
LIMIT 5 – Coupon valid through 7/6/18* LIMIT 4– Coupon valid through 7/6/18* LIMIT 5 – Coupon valid through 7/6/18* LIMIT 4 – Coupon valid through 7/6/18*
SUPER COUPON SUPER COUPON
12" SLIDING COMPOUND
SUPER COUPON
3 GALLON, 100 PSI OIL-FREE Customer Rating
AIR COMPRESSORS DOUBLE-BEVEL MITER SAW
A. HOT DOG
A ITEM 69269/97080 shown
WITH ANY PURCHASE
B. PANCAKE
ITEM 60637/61615 • Powerful 15 amp motor 3-1/2" SUPER BRIGHT
95275 shown • Makes precision cross,
B bevel and miter cuts
• Dual linear slide rails for • 9 LED
stability and smooth, • Compact, Lightweight
precise cuts
• Bevel 45° left or right cut
COMPARE TO $ 50
1
• Laser guide 63888/69052 shown RAYOVAC MODEL: BRS9LED-B
*22020866
22020866
*
ITEM 61969/61970 Cannot be used with other discounts or prior purchases.
69684 shown Original coupon must be presented. Valid through 7/6/18
while supplies last. Limit 1 FREE GIFT per customer per day.
SUPER COUPON
• Air delivery: Customer Rating
0.6 CFM @ 90 PSI, 1000 LB. CAPACITY
YOUR CHOICE
$39 $1299
SWING-BACK
1 CFM @ 40 PSI
99 9 TRAILER JACK
Customer Rating
$ 5699 $ 19499
$1799
Blade sold separately.
COMPARE TO $ 98
62 SAVE *21988201 * COMPARE TO $ 299 SAVE *22003010 *
PORTER-CABLE MODEL: PCFP02003 59% 21988201
KOBALT MODEL: SM3055LW $169 22003010
• Height range:

COMPARE TO
REESE
$ 25 12-1/2" to 24"
Customer Rating $ 4499 SAVE ITEM 69780

4000 MAX. STARTING/ MODEL: 74410 60% 41005 shown
3200 RUNNING WATTS
SUPER
Customer Rating *21977303
21977303
*
QUIET
ITEM 62146
69257 shown
SUPER COUPON
Customer Rating
60" HARDWOOD WORKBENCH
Customer Rating
$5999 $10999 Tools sold separately.
$2899 $1299
9 • 1/5 HP motor delivers 9
ITEM 69676/69729/63080/63079 shown
ITEM 69675/69728
63090/63089, CALIFORNIA ONLY
$ 79 99 $ 14499 1725 RPM and 30 OPM
• Heavy duty cast iron table 63395/62603 shown
1,999 $SAVE
COMPARE TO $ 9999 SAVE ITEM 68053/62160
COMPARE TO $ 16498 SAVE COMPARE TO $ 415 SAVE
$285 $15999
COMPARE TO $
HONDA 1709 $ 99 kit sold
separately.
MODEL: EM4000SX 339 DURALAST $40
MODEL: T815016L
62496/62516
69252/60569 shown ROCKWELL $54
MODEL: RK9011 GRIZZLY MODEL: H7723
*47616940
47616940
* *22256857
22256857
* *22262391
22262391
* *22003405
22003405
*
SUPER COUPON SUPER

SUPER COUPON SUPER COUPON COUPON
Customer Rating
4" x 36" BELT/ Customer Rating 12" RATCHET BAR CLAMP/SPREADER
ALUMINUM OXIDE 6" DISC SANDER 20 VOLT LITHIUM CORDLESS
LIFETIME WARRANTY
SANDING SPONGES 1/2" COMPACT DRILL/DRIVER KIT
PACK OF 10 • 450 in. lbs. of torque
COARSE
ITEM 46751
Customer Rating
$5999 • 1.5 amp hour battery
• Weighs 3.4 lbs.
63918 ITEM
$ 79 63531 ITEM 62123
$64
MEDIUM 99 63017/69222 shown
ITEM 46752 COMPARE TO
63915 GENERAL COMPARE TO COMPARE TO
YOUR CHOICE SAVE
$3 $2
INTERNATIONAL
FINE SAVE 99 $39
PORTER-CABLE IRWIN 99
$ 99 $ 99 19
$ 98 SAVE $ 99
ITEM 46753
63912 20% $499 MODEL: BD7004 MODEL: PCC601LB $34 $ 74 99 MODEL: 512QCN 85% 3
*47632270
47632270
* *22015281
22015281
* *47641198
47641198
* *21962668
21962668
*

Customer Rating
• 220 lb. capacity 16" x 30" TWO SHELF MULTI-PROCESS WELDER
OMNIPRO™ 220 UNIVERSAL
Wire Feeder and Gun Package • DUAL VOLTAGE TOOL STAND
TECHNOLOGY: Customer Rating
Customer Rating Capable of • 500 lb. capacity
120 Volt or Customer Rating
$199 99
240 Volt Input
• WEIGHS 49 LBS.
$2999 $799 99
$2999
ITEM
63621 25999
COMPARE TO $
ARCAN
5999
MODEL: ASC8003
SAVE
50%
$ 3799
COMPARE TO
LINCOLN ELECTRIC
$ 1,249 $SAVE
449 $849
MODEL: K3963-1
999 COMPARE TO
COBRA
$ 399 $SAVE
199
MODEL: 90041
ITEM 61856
68285 shown $ 3999 25%
*22020488
22020488
* *40586113
40586113
* *22020573
22020573
* *21952886
21952886
*
M-REG130601_WoodMagazine
At Harbor Freight Tools, the “Compare to” price means that the specified comparison, which is an item with the same or similar function, was
*Original coupon only. No use on prior purchases after 30 days from original purchase or without original receipt. Valid through 7/6/18. advertised for sale at or above the “Compare to” price by another national retailer in the U.S. within the past 90 days. Prices advertised by others
may vary by location. No other meaning of “Compare to” should be implied. For more information, go to HarborFreight.com or see store associate.
800+ Stores Nationwide
HarborFreight.com M-REG130601_WoodMagazine

3/8" x 50 FT.
PNEUMATIC ADJUSTABLE
FREE WITH ANY PURCHASE
LIFETIME WARRANTY
RETRACTABLE
Customer Rating
ITEM 61160/61896
ROLLER SEAT
• 300 lb. capacity
• Adjusts from
15" to 20"
63456/46319 shown
1" x 25 FT. COMPARE TO
KOMELON
TAPE Customer Rating
6
$ 98
$59 $1999
MEASURE 99
$2799
MODEL: L4825HV
• Thumb Lock
ITEM 69265/62344/93897 shown
$ 25 99
COMPARE TO $ 99 SAVE COMPARE TO $ 6499 SAVE
20% $ 3499
*21986590 * KOBALT $ 99
MODEL: SGY-AIR184 $39
79 DURALAST MODEL: TR6201C 69% ITEM 34102
21986590
Cannot be used with other discounts or prior purchases. *22024776
22024776
* *22031635
22031635
* *22034563
22034563
*
Original coupon must be presented. Valid through 7/6/18
while supplies last. Limit 1 FREE GIFT per customer per day. LIMIT 3 – Coupon valid through 7/6/18* LIMIT 5 – Coupon valid through 7/6/18* LIMIT 4 – Coupon valid through 7/6/18*
SUPER COUPON SUPER SUPER COUPON SUPER COUPON

COUPON
Customer Rating STEP STOOL/ TORQUE WRENCHES MIG-FLUX
WORKING PLATFORM 2-IN-1 FLOORING
NAILER/STAPLER • Accuracy WELDING CART
• 350 lb. WE CARRY A within ±4%
capacity FULL LINE OF ITEM
FASTENERS 69703/97586 Customer Rating
61689 shown
$2999
ITEM 62515 Customer Rating
66911 shown Item 239
DRIVE ITEM shown
Customer Rating
$9999
1/4" 2696/61277/63881
$19 99 3/8"
1/2"
807/61276/63880
62431/239/63882 1999 $999
$
YOUR CHOICE $ 3999
COMPARE TO $
9999 SAVE
COMPARE TO
GPL
$ 5755
MODEL: H-21
SAVE
65% $2999 COMPARE TO
HUSKY
$ 189
MODEL: HDUFL50
SAVE
$89 $13499 COMPARE TO
HUSKY
$ 8497
MODEL: H2DTWA
SAVE
88% LIFETIME WARRANTY
FORNEY MODEL: 117535099
$70 ITEM 60790
61316/69340 shown
Welder and accessories sold separately
*22041865
22041865
* *22046289
22046289
* *22052107
22052107
* *22063575
22063575
*
SUPER COUPON SUPER SUPER COUPON

COUPON
POWDER-FREE Customer Rating RECIPROCATING SAW RAPID PUMP® Customer Rating
NITRILE GLOVES WITH ROTATING HANDLE HEAVY DUTY STEEL 80 PIECE ROTARY TOOL KIT
PACK OF 100 12¢
PER PAIR FLOOR JACK 20"
• 5 mil thickness Customer Rating
Customer Rating
$699
$5 99
$1999 $2999
• Weighs 73 lbs.
$999
$ 997 ITEM 62326/61282/61253 shown
99
$79
COMPARE TO COMPARE TO
$ 2481 SAVE
SAVE 14998 SAVE
VENOM ITEM 61884/65570 HUSKY COMPARE TO
13
$ 32
55% ITEM 61363, 68497, 61360,
COMPARE TO
PORTER-CABLE
$ 49 98 SAVE
60%
62370 shown $
$69
MODEL: HD00120
$ 99 97 PROFESSIONAL WOODWORKER MODEL: 51832 71%
MODEL: VEN4145
61359, 68498, 68496 shown MODEL: PCE360 Blade sold separately. ITEM 63292/63235/68986/69451/97626 shown
*22068883
22068883
* *22071251
22071251
* *22072542
22072542
* *22074462
22074462
*
SUPER SUPER SUPER COUPON SUPER COUPON

COUPON COUPON
Customer Rating
• 1000 lb. capacity 18" x 12" ITEM 68987
4" BISCUIT 14" ELECTRIC 9 PIECE FULLY POLISHED
MOVER'S DOLLY Customer Rating
PLATE JOINER CHAIN SAW COMBINATION WRENCH SETS
Customer Rating Customer Rating LIFETIME WARRANTY
Item 42304 shown
YOUR CHOICE
8
$ 99
COMPARE TO
ITEM 61899/63095
63096/63098
63097/93888 shown
SAVE
50% ITEM 61592
67255 shown
$5 99
SAVE
66%
BUFFALO
$3999
COMPARE TO
$7
TYPE ITEM
TOOLS
SAVE 99 CRAFTSMAN
16 179 SAVE
SAE 69043/63282/42304
$ 43
MODEL: HDFDOLLY 51% $ 99 10
COMPARE TO
MAKITA
$
MODEL: PJ7000
$134 $ 99 64 $ 79
99
MODEL: GCS400U1
$ 4999 METRIC 42305/69044/63171
COMPARE TO
HUSKY
$ 1797
MODEL: HCW10PCSAE
*22075048
22075048
* *22080328 22080328
* *22086441
22086441
* *22086453
22086453
*

Customer Rating
TILTING FLAT PANEL TV MOUNT 9" x 72" 100 WATT SOLAR PANEL KIT 350 LB. CAPACITY
Customer Rating STEEL LOADING RAMPS ITEM 69591
Customer Rating FOLDABLE
SET OF TWO 69646/44649 shown SAW HORSE
Customer Rating
AT SCREEN
• 1000 lb.
HOLDS FL 70 INCHES • 176 lb. capacity combined ITEM 60710
TVS UP TO 61979/69446 shown
capacity
NOW
RENEWABLE
$1 499
ENERGY,
$44 99
$899
ANYWHERE
SAVE $175 $18999

$1 499
9
COMPARE TO $ 7999 SAVE $ 7618 SAVE SUNFORCE 325
COMPARE TO $ 92 COMPARE TO $ 1601 SAVE
ROCKETFISH
81%
MODEL: RF-TVMLPT03
$ 26 99 COMPARE TO
MAXXTOW 40% $5999
MODEL: MT70120
ITEM 64335
63585 shown
MODEL: 50180 STANLEY 29
MODEL: STST11200 43% $ 13
*22086575
22086575
* *22088044
22088044
* *47931378
47931378
* *22092655
22092655
*
M-REG130601_WoodMagazine

Customer Rating Customer Rating 2/10/50 AMP, 12 VOLT
SUPER COUPON
7 AMP ELECTRIC POLE SAW HEAVY DUTY MOBILE
FREE
6 PIECE ANY WITH PURCHASE
9.5" BAR MITER SAW STAND
Supports 16 ft.
BATTERY CHARGER/
SCREWDRIVER
SET LIFETIME WARRANTY
• Magnetic Tips
• Ergonomic Handles Customer Rating $5999 • 400 lb.
capacity
99
$2999
COMPARE TO $ 97
7 ITEM 68862/63190/62896 shown ITEM 63409/62750 shown ITEM 60581/60653 shown
HUSKY MODEL: 20210003
ITEM 62728/62583/47770/62570 shown COMPARE TO

WORX
$ 9998 SAVE
$39
$ 7999 COMPARE TO
KOBALT
$ 129 SAVE
$29 $11999 COMPARE TO
SCHUMACHER ELECTRIC
$ 6999 57% $4999
*21935582 *
MODEL: WG309 MODEL: KMS-S16 MODEL: SE-1250
21935582
Cannot be used with other discounts or prior purchases.
*22106971
22106971
* *22214102
22214102
* *22108654
22108654
*
Original coupon must be presented. Valid through 7/6/18
while supplies last. Limit 1 FREE GIFT per customer per day. LIMIT 3 – Coupon valid through 7/6/18* LIMIT 5 – Coupon valid through 7/6/18* LIMIT 4 – Coupon valid through 7/6/18*
SUPER SUPER COUPON SUPER COUPON SUPER COUPON

COUPON
SHOP TOWELS
VERTICAL OIL-LUBE PACK OF 50 17 FT. TYPE IA Customer Rating 4-1/2" ANGLE GRINDER
Mechanic's Choice
Customer Rating
MULTI-TASK LADDER
AIR COMPRESSOR • Versatile - 24 configurations
• Air delivery: Customer Rating • Safe + Secure + Stable
5.8 CFM @ 40 PSI, • Super strong - holds 300 lbs.
4.7 CFM @ 90 PSI • 13" x 14" • Weighs 34 lbs.
ITEM 69091/61454 ITEM 63418/63419/62656
NOW
62803/63635
$999
67646/62514/63417 shown
$149 99
$999
67847 shown
SAVE
Customer Rating $ 139 99
61%
$1 0 99
9
COMPARE TO $ 219 SAVE $
169 99 COMPARE TO $ 17 98 SAVE COMPARE TO $ 29899 SAVE COMPARE TO $ 2580 $ 1499
HUSKY MODEL: C201H
$69 VIKING 99
MODEL: 874900 44% $ 12 $189
LITTLE GIANT MODEL: XE M17 PERFORMAX MODEL: 2411-1 ITEM 69645/60625 shown
*22111869
22111869
* *22116719
22116719
* *48951661
48951661
* *48957980
48957980
*
SUPER
COUPON
Model 2800 SUPER COUPON SUPER COUPON SUPER COUPON
4 PIECE WOOD CHISEL SET 1500 WATT DUAL 7 FT. 4" x 9 FT. 6"
WITH CLEAR PVC HANDLE TEMPERATURE HEAT GUN ALL PURPOSE/WEATHER
LOCKABLE CASE RESISTANT TARP
LIFETIME WARRANTY (572°/1112°)
ITEM 42429/69471 shown • 13-3/4" L Customer Rating
11-1/2" W Customer Rating
Customer Rating 5-7/8" H
ITEM 63926
• 1/4", 1/2"
3/4", and 1"
$49 9 $2299 $29 Case contents and locks

ITEM 62340/62546
63104/96289 shown
$899 ITEM 69249/69115/69137
69129/69121/877 shown
$299
7456 SAVE 2806 SAVE
not included.
COMPARE TO
DEWALT
$ 2997 SAVE
83%
MODEL: DWHT16063
$ 997
COMPARE TO
PELICAN
$
69%
MODEL:1400
Customer Rating COMPARE TO
BLACK & DECKER
$
67%
MODEL: HG1300
$1499 COMPARE TO
BLUE HAWK
SAVE $ 99
65%
8
$ 58
MODEL: BG8X10-Y 4
*22130539
22130539
* *31054076
31054076
* *22154177
22154177
* *22159976
22159976
*
SUPER COUPON SUPER SUPER COUPON SUPER COUPON

COUPON
1/4 SHEET ORBITAL 60 LED SOLAR SECURITY LIGHT 6" DIGITAL CALIPER 10 AMP DEEP CUT VARIABLE
PALM SANDER • Includes SAE
Customer Rating
and metric
Customer Rating
measurements
ITEM 62534 Customer Rating
69643 shown
$9999
NOW
$9 99 Includes 6V, 900 mAh NiCd
battery pack.
$2999 ITEM 61585
62387/63711
47257 shown
Includes two 1.5V SR44
button cell batteries.
$999 $ 13999
COMPARE TO
BLACK & DECKER
$ 2998 SAVE
66% $1399
MODEL: BDEQS300
COMPARE TO
EATON
$SAVE
38%
48 $ 94
99
MODEL: MSLED180W 39
COMPARE TO
HUSKY
$ 29 97
MODEL: 1467H
SAVE
66% $ 1899 COMPARE TO
DEWALT
$ 299
MODEL: DWM120
SAVE
$199
Customer Rating
*22162302
22162302
* *22165274
22165274
* *22171489
22171489
* *22183996
22183996
*
SUPER
SUPER COUPON COUPON
Customer Rating SUPER
COUPON
SUPER COUPON
HEAVY DUTY PORTABLE SCAFFOLD 11 PIECE,1" - 2-1/2" Customer Rating

SOLAR ROPE LIGHT Customer Rating
CARBON STEEL 2 HP FIXED BASE
ITEM 63051
• Great outdoor 69055 HOLE SAW SET ROUTER
accent lighting 63050 shown Customer Rating ITEM
• Super bright light • 900 lb. capacity 68341
NOW
$1 699
9
$999 $4499
$1399 63941
68353 shown
SAVE $
$73 19999 $599 $ 5499
SAVE
$119
COMPARE TO $ 2997 SAVE COMPARE TO $ 24314 COMPARE TO $ 4999 SAVE COMPARE TO $ 164
HAMPTON BAY
66%
MODEL: 82056-055SR BAKER MODEL: I-CISCNB MASTERFORCE MODEL: 3475 88% 9
$ 99 HITACHI MODEL: KM12VC
*22190133
22190133
* *49257492
49257492
* *31198420
31198420
* *22212274
22212274
*
At Harbor Freight Tools, the “Compare to” price means that the specified comparison, which is an item with the same or similar function, was
*Original coupon only. No use on prior purchases after 30 days from original purchase or without original receipt. Valid through 7/6/18. advertised for sale at or above the “Compare to” price by another national retailer in the U.S. within the past 90 days. Prices advertised by others
may vary by location. No other meaning of “Compare to” should be implied. For more information, go to HarborFreight.com or see store associate.
TOOLS & MATERIALS
NEW AND NEXT
Lift designed for plunge routers

Rout-R-Lift Prestige router lift, $350
This JessEm lift features a 3⁄8×91⁄4×113⁄4" aluminum plate with three solid posts and a 16 threads-per-inch (tpi)
leadscrew. You can buy it with a blank mounting ring, or one predrilled to mount the following plunge routers:
■ Hitachi M12V and M12V2
■ DeWalt DW625
■ Bosch 1604, 1613, and 1617
■ Makita RP2301FC
■ Festool OF1400 and OF1010
JessEm Tool Company

800-436-6799, jessem.com
Get a grip on this new jigsaw

18-volt barrel-grip jigsaw, no. XVJ01Z, $140 (bare tool)
Makita has added a barrel-grip jigsaw to its 18-volt LXT line of tools.
The XVJ01Z has a soft-start, variable-speed, brushless motor;
tool-free self-ejecting blade clamp; three blade-orbit settings;
aluminum base that tilts 45° left and right; twin LEDs; and a power
switch on both sides of the barrel.
Makita
800-462-5482, makitatools.com

Do You Suffer From: I stand on cement floor
eight hours a day, but my
· Plantar Fasciitis · Bunions body just can’t take the

pounding of walking or
· Joint Pain · Heel Spurs even standing. After trying

Gravity Defyer shoes,
· Heel Pain · Arthritis I can keep my job and
enjoy it pain free. I am
· Back/Knee Pain · Neuropathy Bobby S. Gravity Defyer’s #1 fan.
G-DEFY
ION
Relieve pain
X-ray view
simulated.
- Red/Gray TB9022MRG
Our patented VersoShock® technology provides the ultimate protection
- Black TB9025MBB
for the entire body in a way no other shoe can. It is designed to absorb
harmful shock from the ground up, converting the shock into renewed
positive energy for your next step. Having this kind of cushioning
allows you to not only physically feel better, but improve your posture
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$150 $ 120 00
WITHOUT GRAVITY DEFYERS...
9% CA sales tax applies to orders in California.
PAIN
Harmful Shock Energy Loss Weak Performance

$3000<RXU2UGHU
OFF
Free Exchanges • Free Returns
WITH GRAVITY DEFYERS...
3URPR&RGH0;(.'
Expires August 31, 2018
PROTECTION _
Call 1(800) 429-0039
Absorbs Harmful Shock Stores Energy Returns Energy
GravityDefyer.com/MX3EKD6
Gravity Defyer Corp.
10643 Glenoaks Blvd. Pacoima, CA 91331
Don’t Forget
to check out our other
products to relieve
discomfort:
Men’s Dress Women’s Flats G-Comfort Insoles
Londonian $170 Maddison $145 TF501, TF502
VersoShock® U.S Patent #US8,555,526 B2. This product has not been evaluated by the FDA. Not intended to treat, cure or prevent
any disease. $30 off applies to orders of $100 or more. Shoes must be returned within 30 days in like-new condition for full
refund or exchange. Credit card authorization required. See website for complete details.
PERFECT FOR SLAB MAKING!
Projects and Plans
with the MEGA DADO

EXCLUSIVE PLANER ROUTER BIT
Stainless Steel
Vendor
“This bit was fantastic. It cut with almost Cart
no tearout, even around the knots and
irregularities. After the two slabs were Kit to build includes 2-24" iron wheels
flattened, the bit was still sharp.” that really work, axles and step-by-step
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WOOD magazine May 2018

help steer you right.
Which of these 3-hp
A GLIMPSE INSIDE THE JULY ISSUE (ON SALE MAY 1)
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Bend wood to your will
curved furniture parts without a

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This pretty pair of chairs lifts you high enough to see over the
transport
honoring the
armed forces.
Build number 8
Mil-spec troop
in our toy series
Better Homes & Gardens® WOOD® magazine (ISSN-0743-894X); May 2018, Volume 35, No. 2, is published 7 times a year in March, May, July, Sept, Oct, Nov, Dec/Jan by Meredith Corporation, 1716 Locust Street, Des Moines, IA 50309-3023. Periodicals postage paid at Des Moines, IA, and at additional mailing offices. Subscription pric-
es: $29.99 per year in the U.S.; $44.99 (U.S. dollars) in Canada; $49.99 (U.S. dollars) overseas. POSTMASTER: Send all UAA to CFS. (See DMM 507.1.5.2); NON-POSTAL AND MILITARY FACILITIES: Send address corrections to Better Homes & Gardens WOOD, PO Box 37508, Boone, IA 50037-0508. In Canada: mailed under Publications
Mail Sales Product Agreement No. 40069223; Canadian BN 12348 2887 RT. Return undeliverable Canadian addresses to Better Homes & Gardens WOOD, PO Box 882 STN Main, Markham, ON, L3P 9Z9. © Meredith Corporation 2018. All rights reserved. Printed in the U.S.A.
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C H O O S E T H E R I G H T B A N D S A W B L A D E p.

Plus Great Plans

Two-in-one Pergola p.62

Military Memories Display p.36

Woven-look Bowl p.50

A FREE Overarm Dust Collection*

First-whirled problems Vol. 35, No. 2

For subscription help:

To download patterns from this issue,

MAY 2018 • IS SUE 25 3

TOOLS & TECHNIQUES

2 WOOD magazine May 2018

At woodmagazine.com/inspiringshops you’ll find

Shops that Inspire a smorgasbord of shop ideas and layouts to

John and Shelley’s Lenny’s slice of heaven

Technical Speciﬁcation Technical Speciﬁcation

Variable Speed Yes Variable Speed Yes

Belt Dimensions 4" x 24" Dust Extraction Yes

2.6A OSCILLATING 6.5A ORBITAL

Power 2.6A Stroke Length 1"

Table Size Diameter 15" dia. Blade Type T-shank

Oscillations 30 opm Product Weight 7.8lb

Product Weight 31lb Pendulum Mode Yes - 3-Stage

Sanding Sleeves ⁄16", 15⁄16", 1-3⁄32", 1-3⁄16", 2"

Precision Power Tools PRO

Long-time readers will find Richard’s original design

Show us your brass

E-mail woodmail@woodmagazine.com; or write to

8 WOOD magazine May 2018

Look ma, no tablesaw

Leg vise Shop

Great pricing on custom-welded saw blades Blade Guide Upgrade Kits

105”x½” (8’9”x½”) • Computer controlled hardening

The planer, mounted to a flip-top stand, tucks away

12 WOOD magazine May 2018

Plywood lining the shop walls makes it

Rockler and Earlex team up to design an HVLP Spray System for a

Rockler Finishing Sprayer

get every day FREE SHIPPING!

For a store near you or free catalog: Materials code 286

The best outdoor finish

Router Bit Sets NEW!

Make 10 cuts with just one bit.

Wood Whisperer Thread Taps

#1 Quality Router Bit Made In The USA! • (800) 872-2511

Fan door clears shop air

For sending this issue’s Top

16 WOOD magazine May 201 continued on page 1

CUSTOMER SERVICE EXPERTS AVAILABLE

VIEW THE ENTIRE GUIDE ONLINE

7/64" 1/8" 9/64" 3/16" 10 9 13/64" ¼" F 5/16"

O P 11/32" S T U 3/8" V ½" 33/64"

4 up! Clamp unique shaped and multi-

Can-do solution to hearing

20 WOOD magazine May 2018

DIGITAL ANGLE GAUGE

DIGITAL ANGLE GAUGE

Item # 1-4 5-24 25-49 50+

24 WOOD magazine May 2018

5/16" threaded insert #8 x 2½"

4" fixed caster 4" locking

#8 x 1½" F.H. screw

2 Screw centered box rails in two frames