Drawing name or number : Gyrospcope Shaft

CONCORDIA UNIVERSITY MANUFACTURING PROCESSES SHEET

Name of operator: Charles Piper
Date: Sat. Nov 21st 2020 Date: Date: Name of operator2 [assistant/supervisor/etc] :
Time In: Time In: Time In: Name of staff member responsible : Micheal Rembacz
Time Out: Time Out: Time Out: EIR / Process approval : /
Total Expected Duration [min] = 41
Max # of
Name Of Cutting Spindle Machine Expected Actual
Op. # Machine Tool Name Tool Feed Diameter teet D.O.C Risk Comments MRR
Operation Speed, V Speed Feed Duration Duration
Tool/Part h
units [sfm] [inch] [rev/min] [#] [in/min] [inch] [in^3/min] [min] [min]

N/A Cut stock adding at least .125" to

1 Sawing Human Hacksaw N/A N/A N/A N/A N/A N/A N/A 5
desired length

N/A
2 Deburring Human File N/A N/A N/A NA N/A N/A Remove sharp burrs N/A 2

N/A Ensure guards are clean and light

works. Insert workpeice into chuck ,
3 Lathe Setup Lathe N/A N/A N/A N/A NA N/A N/A N/A 4
with end sticking out no more than
2x diameter
Carbide Facing / 2037 Zero z-axis. Remove material to
4 Facing Lathe Turning Tool 200 0.008 0.375 1 16.3 0.015 0.288 3
center
1300

2037
Facing/ Carbide Facing / Repeat for other side. Zero z-axis.
5 Lathe Turning Tool 200 0.008 0.375 1 16.3 0.015 0.288 3
Second Side Remove material to center
1300

N/A Measure width of piece. We will

remove 0.05" per pass so calculate
6 Measure Human Digital Caliper N/A N/A N/A N/A N/A N/A N/A 3
how many passes you will need.
For me: 0.1", so 2 passes of 0.5

Carbide Facing / 2037 Make required number of passes.

7 Facing Lathe Turning Tool 200 0.008 0.375 1 16.3 0.05 0.960 5
For me: 2
1300

2037 Diametral Doc = 0.05. Check for

45 deg. Carbide
8 Chamfering Lathe Turning Tool 200 0.008 0.375 1 16.3 0.025 interference of chuck prior to N/A 3
1300
starting.

Center #3 HSS Center 1375 Go down ~1/2 depth of large

9 Lathe 90 0.006 0.25 1 8.3 0.2 N/A 2
Drilling Drill tapered edge of part of centerdrill.
1300

Carbide Facing / 2037 Diametral Doc = 0.088". Use

10 Tapering Lathe Turning Tool 200 0.008 0.375 1 16.3 0.044 0.845 6
compound rest and set at 10 deg
1300

N/A
11 Deburring Human File N/A N/A N/A NA N/A N/A Remove sharp burrs N/A 5

CON-EDML-019 Process Sheet.08 1 of