VICTORY LUMINAIRES WORKS 2

OPERATOR JOB CARD

(IN PROCESS INSPECTION REPORT / PRODUCTION REPORT / PREVENTIVE & PREDICTIVE MAINTENANCE CHECKSHEET / TOOL LIFE RECORD)
PART DESCRIPTION :- Filter head PART NO. 000016210P04 OPERATION FLANGE FACING
NO.
M/C NUMBER M/C NAME DATE :- Shift
Time From Time To OPERATOR NAME DIE CODE

Measuring
FOC READING IN PROCESS INSPECTION
Dimension Sign After 4 After 8 After 12
PARAMETER DESCRIPTION Inst to be TIME - Sign - Sign - Sign -
& Tolerance Hours Hours Hours
used
1 2 3 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
TOTAL THICKNES OF FILTER FACE 18.0±0.3 HEIGHT GAUGE

SURFACE FINISH 3.2 Ra comparator

PRODUCED QUANTITY REWORKED QUANTITY REJECTED QUANTITY

Machine Idle Time records Preventive & Predictive Maintenance Check points
Idle Cleaning (Chips Oiling - Air Filter & Checking Checking Over Drying of
N1 N2 N3 N4 N5 N6 N7 N8 N9
Removal from moving Spindle Checking
Code Tightness of sensing (Freq - Cooling of level of Excess heating of Electric tool clamp
parts, sensors, tool coolant & Taper of oil & air vibrations motor or
Idle Machine No dog of pallet change D)& fans sparking - / declamp
No No Fixture Inprocess Any Other magazine, pallet cleaning - leakage - of moving
Descriptio No Power Tool Setting Breakdow Requireme cycle - (Freq - D) Greasing - Cleaning - lubrication sliding (Freq - D) device -
Material Operator Setting Inspection Reason changing zone) - (Freq oil - (Freq (Freq - D) (Freq - D) parts - parts -
n n nt (Freq - W) (Freq - W) (Freq - W)
4 Hrs) - D) (Freq - D) (Freq - D)
TIME (in
minutes)
Job Set up Inspection Report (For nos. of equipments i.e. fixture no, tool no., etc, please refer control plan displayed at shop floor) Preventive & Predictive Maintenance Check
Fixture Tightness
Availability Value on Check as
Fixture locating Dirty oil in of nut
PARAMETER Fixture Clamp Hydraulic Fixture Fixture Working of of all tools Tool life Tool Tool offset extension Program per SOP
Fixture No. resting point pins / Tool No. oil tank - bolts or
DESCRIPTION condition
condition
blocks
pressure calibration offset pokayoke as per qty condition value (must be No. no. 11 -
(Freq - W) missing -
program zero) (Freq - D)
condition (Freq - D)
Ok (a) / Not ok (x)
Remark
Availability Availability Availability Checked By : Approved By :
Control Inprocess Availability Gauge
PARAMETER Program Offset value of marker Availability of of Hydraulic
SOP display plan report of rej / condition
DESCRIPTION edit key on in program for of gauges measuring identificati oil leakage
display availability rew bin & due date
marking of instrument on plates
Ok (a) / Not ok (x)
Remark
Frequency Codes - D - Daily, W - Weekly, N/A - No Activity, T - for Filling of Lubrication Oil, O - Weekly Off, H - Holiday. Tool replaced - R. Tool Regrind - G, Tool indexed - I
Note :- FOC (First operation check) should be conducted in following cases -1) Start of machine 2) Power failure 3) Operator Changed 4) Tool changed / indexed / ground 5) Fixture setting 6) Program parameters setting

IIR No. - H2 Filter headQC/QF/02-04(20.12.2016)