N° SAP maintenance ord

Ordinary maintenance 100 h for Forklift Fantuzzi (FDC250)

Nom de Technicien Durée Signature

d'intervention
Date :
Compteur Horaire :
Compteur Kilometrage :

Nom du superviseur & signature (Sous-traitant) :

Nom du superviseur & signature EUROGATE:

Job description Result Y/N SAP Code Note

Diesel engine
Check fluid leaks
Oil level check
Oil filter blockage check
Radiator
Sight check
Coolent level check
Exhaust system
Sight check
Fuel system
Sight check
Transmission
Oil level check
Differential axle
Sight check
Steering axle
Sight check
Surface cleaning
Wheels
Sight check
Wheel fitting check
Lifting assembly
Mast and chain sliding roller greasing
Fork carrier plate greasing
Hydraulic systems
Checking fluid level of hydraulic tank
Checking fluid level of brake cooling oil tank
Electrical system
Checking operation of limit switches
Checking operation of electrical controls
Miscellaneous
Checking the painting and if necessary touching up
check the emergency devices operation
Check brake operation
Check light operation
Cleaning up traces of oil and grease

NOTE:UTILISEZ LE DPI (DISPOSITIF DE PROTECTION INDIVIDUEL) EN FONCTION DES ACTIVITES DE MAINTENANCE A REALISEES

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Nom de Technicien
N° SAP maintenance order
Ordinary maintenance 250 h for Forklift Fantuzzi (FDC250)
Durée
d'interventio Signature
n Date :
Compteur Horaire :
Compteur Kilometrage :

Nom du superviseur & signature (Sous-traitant) :

Nom du superviseur & signature EUROGATE:
Job description Result Y/N SAP Code Note
Machine Structure
Pins:stop-plate tightness check
Pins lubrication
Pin and plate condition check
Diesel engine
Diesel fuel pre-filter cleaning
Air filter cleaning
Drain water from fuel system
Belt tensionning check
Steering axle
Greasing
Surface cleaning
Wheels
Tires pressure check
Hydraulic systems
Checking pipes and brackets of hydraulic tank
Sight check of hydraulic pump
Noise check of hydraulic pump
Checking fluid leaks hydraulic pump
Sight check of hydraulic cylinders
Checking operation and cleaning rods of hydraulic cylinde
breasing ball joints of hydraulic cylinders
Sight check of distributor
Checking capacity and pressure of control devices
Check for leak the Joysticks
Checking pipes and brackets of braking cooling oil tank
Electrical system
Checking fastening of batteries
Checking charge of batteries
checking electrolyte level of batteries
Checking tightness of terminals of batteries
Checking fastening of limit switches
Checking fastening of electrical controls
Miscellaneous
Checking the painting and if necessary touching up

NOTE:UTILISEZ LE DPI (DISPOSITIF DE PROTECTION INDIVIDUEL) EN FONCTION DES ACTIVITES DE MAINTENANCE A REALISEES.

Signature ..........................

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 Ordinary maintenance 500 h for Forklift Fantuzzi (FDC250) N° SAP Work
Order :................

Durée
Nom de Technicien d'intervention Signature

Date :
Compteur Horaire :
Compteur Kilometrage :

Nom du superviseur & signature (Sous-traitant) :

Nom du superviseur & signature EUROGATE:

Job description Result Y/N SAP Code Note

Diesel engine
Turbocharger fastening check
Engine Oil replacement 2015951 21,5 L
Oil filter replacement 3024540 Qté : 1
Diesel fuel tank filter replacement
Drain water from fuel system 3035412 Qté : 1
Diesel fuel filter cartridge change 3034744 Qté : 1
Air filter cleaning 3014408-3033823
Radiator
Radiator cleaning
Transmission
Transmission oil filter replacement 3000014 Qté : 1
Cardan shafts
Cardan shafts articulated join greasing
Cardanshaft sliding area cleaning and lubrication
Cardan shaft tightness check
Wheels
Steering lever fastning check
Wheel parallelism check
Lifting assembly
Chain cleaning and lubrication
Mast and fork carrier play check
Chain adjustment
Forks sight dimentional check
Hydraulic pumps
Change the oil filter cartridge 3000210 Qté : 2
Braking cooling oil tank
Change oil filter

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NOTE:UTILISEZ LE DPI (DISPOSITIF DE PROTECTION INDIVIDUEL) EN FONCTION DES ACTIVITES DE MAINTENANCE A REALISEES

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 Durée
Nom de Technicien d'interventio Signature
n Date :
Compteur Horaire :
Compteur Kilometrage :

Nom du superviseur & signature (Sous-traitant) :

Nom du superviseur & signature EUROGATE:

Job description Result Y/N SAP Code Note

General frame check (welded bolted connections,
tightness bolts, structural integrity)
Clean Air filters ( replacement if needed ) 3014408 external Qté : 1
3033823 internal Qté : 1
Check lock injection pump
Check phase injection pump
Check injectors
Check / Regolation engine valves
Check turbo charger
Check alternator
Cooling liquid replacement 2019018 10 L
Gasoil tank cleaning
Gear oil replacement 2016229 28,5 L
Hubs and differential axel oil replacement 2001408 30 L
Check bearing gap and bolts lock steering shaft
Check hoist chain (usury)
Hydraulic oil filter replacement 3000209 Qté : 2
Pump aspiration filters cleaning hydraulic oil tank
Clean Hydraulic oil tank air filter ( replace if needed )
Hydraulic pump discharge valves regolation
Check pressure and capacity hydraulic pump
Hydraulic motors discharge valves regolation
Check pressure and capacity hydraulic motors
Check gas charge hydraulic storage cells
Water-Oil radiator cleaning
Breaks cooling oil replacement
Check / Cleaning switches and electronic control unit inp

NOTE: repeat 100, 250 and 500h ordinary maintenance too

Signature.........................
.......................................................

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 N° SAP maintenance order
Ordinary maintenance 3000 h for Forklift Fantuzzi (FDC250)

Nom de Technicien Durée Signature

d'intervention
Date :
Compteur Horaire :
Compteur Kilometrage :

Nom du superviseur & signature (Sous-traitant) :

Nom du superviseur & signature EUROGATE:

Job description Result SAP Code Qty Note

Non destructif checks
Using non destructive methods (liquid penetrant) look for
any cracks or faults at the point where the material Done Not Done
undergoes most fatigue (figure 3)
Checking for wear
Check any changes in the geometric structure of the forks Done Not Done

Measure the thikness right side H1=...................................( Done Not Done

Measure the thikness right side H2=...................................(f Done Not Done
Measure the thikness right side H3=...................................( Done Not Done
Measure the thikness right side H4=...................................(f Done Not Done
Measure the thikness right side H5=...................................(f Done Not Done
Measure the thikness left side H1=...................................(f Done Not Done
Measure the thikness left side H2=...................................(f Done Not Done
Measure the thikness left side H3=...................................(f Done Not Done
Measure the thikness left side H4=...................................(fi Done Not Done
Measure the thikness left side H5=...................................(fi Done Not Done
Fork shape check
Position the forklift in flat surface with mast at the right
Done Not Done
angles to the ground .
Measure the lenght right side L1=........................(figure 2) Done Not Done
Measure the height right side H1=....................(figure 2) Done Not Done
Measure the height right side H2=....................(figure 2) Done Not Done
Measure the lenght left side L1=........................(figure 2) Done Not Done
Measure the height left side H1=....................(figure 2) Done Not Done
Measure the height left side H2=....................(figure 2) Done Not Done
Fork Inclination Checks
Measure the angle shown in the figure 4 right side
=............................
Measure the angle shown in the figure 4 left side
Done Not Done
=............................
Fork straigntness check
Rest a calibrated control bar on the surface of the fork
indicated in figure 5,make sure this rests perfectly on the Done Not Done
entire surface
Test Engine Oil
Take a sample of oil Done Not Done
Test Transmission oil
Take a sample of oil Done Not Done
Test Hydraulic oil
Take a sample of oil Done Not Done

NOTE:

Signature.........................
.......................................................

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 N° SAP maintenance order
Ordinary maintenance 3000 h for Forklift Fantuzzi (FDC250)

Figure 3

Figure 1

Figure 4

Figure 2

Figure 5

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 Ordinary maintenance 6000 h for Forklift Fantuzzi (FDC250) N° SAP maintenance order

Durée
Nom de Technicien d'interventio Signature
n
Date :
Compteur Horaire :
Compteur Kilometrage :

Nom du superviseur & signature (Sous-traitant) :

Nom du superviseur & signature EUROGATE:

Job description Result Y/N SAP Code Note

Twistlock change

NOTE:

Signature.........................
.......................................................

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