Training Sheet for DET

PFMEA Process faliure mode effect analysis

Air pressure in CNC bending 3-5 kgf/cm2
WLT Dip time 20 sec
Type of tubes 8mm / 12.70 mm / 15.88 mm
OEE Overall equipment efficiency Availability X Performance X Quality
Heat transfer medium in AC cycle Convection
DRS Defect record sheet
Why Oven For removing moisture from parts
Oven temperature 75°C ~ 95°C
Oven time 2-3 minutes
PPE Personal protective equipments Mask, Ear plug, Goggles, Gloves, Apron, Safety shoes
Contains the list of PPE to be used
MSDS Material safety data Sheet First aid, Medical measures to be taken.
PDCA Plan - Do - Check - Act
IMS Integrated management system Contains QMS, EHS, OHSAS
EHS Enviorment health & safety Year :- 2009
OHSAS Ocupational health & safety assesment series RPN / Aspact impact (Year: 2008)
RPN Risk priority number
TS16949 must only for automobile sector Year :- 2007
WLT pressure 30-35 Kgf/cm2
DLT Pressure 7-8 bar Gas used in DLT :- Nitrogen
DD20 Daily deeply 20 minutes
DWM Daily work management
WRM Weekly review meeting
TL round Team leader round Iziwaru test / Poison cake test
Monozukri Art of doing work
PPM Parts per million
CTQ Critical to quality which disturb the performance & fittment of part
Subros Rating
OCP Operational control procedures
Last Potential customer complaint
Last Official customer complaint
1 kilogram-force/centimeter square = 0.9806 bar
1 kilopascal = 0.01 bar
1 bar = 100,000 newton/square meter
Unit conversion
1 Mile = 1.61 Kilometer
1 Foot = 30.48 Centimeter
1 Inch = 2.54 Centimeter
 CFC-R12
Referigants in AC R134a HFC
HFO1234Yf ND12 oil used for this gas
Seiri Sorting
Seiton Set in order
5'S Seiso Shining / Cleaning
Seiketsu Standardisation
Shitsuke Sustain
Transportation
Inventory
Movement
Types of wastes Waiting
Overproduction
Over processing
Non utilization of talent
Morning meeting
Production planning
Manpower planning
Line leader works Line 5'S Review
M/C check sheet review & sign
Material availibility on line as per production planning
P.O punching Within 48 hours
Check sheet 3 types
Pareto dagram also called 80-20 rule
Fishbone diagram Ishikawa diagram / Cause & effect diagram
7QC Tools Scateer diagram for relation in 02 variables
Stratification to segregate the data
Histogram 07 types
Graphs & Control charts Bar graph, Line graph & Pie chart
Level1 New operator can work under supervison
Level2 Can do as per standard quality, Manhours & Safety
Skill levels
Level3 Can do setup & abnormality judgement
Level4 Can give operation guidance & do trouble shooting independently.
Model wise cars
YL1: Ciaz YP-8:- Swift Model-L:- SX4
YBA:- Vitara Breeza Model-C:- Ecco YE-3:- Alto-800
YAD:- S-Cross YRA:- Baleno YE3 K10:- Alto K10
YJC:- Wagon-R (7 Seater) SBR:- Maruti 800 YG4:- Alto
YL-8:- Ertiga YL-7:- Celerio 1300CC:- Esteem
YR-9:- Wagon-R YC-5:- A-Star