Professional Documents
Culture Documents
net/publication/267577712
CITATIONS READS
8 4,778
3 authors:
Pradeep Bansal
SIL International
104 PUBLICATIONS 2,824 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Nirendra Mustafi on 02 July 2019.
! "#ICES2006-1306
"#$ % % %& !
#$(
) * + , - + & . . / . 0 + -* + . . & . 1 / 2 3
☛
. . 4 %/ / 4/ , 5 4-
* ! 6 %
- 7 $7% 6 %. 8 9 %
☛
- / of alternative fuels in different prime movers, including the
Biogas derived from organic waste materials is a promising alternative extensively used internal combustion engine [2]. One of the most
and renewable gaseous fuel for internal combustion (IC) engines and effective approaches to mitigating emissions would be reducing
could substitute for conventional fossil fuels. The aims of this study consumption of fossil fuels, by substituting them with renewable
are to review the past researches on biogas fuelled IC engines and energy sources such as biomass. Rural and remote areas of developing
from this review, to identify current research needs. A detailed countries are normally non-electrified and are quite infeasible to be
analysis of the previous results of biogas fueling on the emissions and connected with the national grids because of several unavoidable
performance of spark ignition (SI) and dual fuel compression ignition constraints. Small capacity independent power plants based on
(CI) engines is presented. The literature review reveals that the biomass energy sources could be a feasible solution for rural
published research on biogas fueled IC engines are not rich in number electrifications.
and the scenario of biogas-diesel dual fuel engines is even worse.
According to the analysis, biogas fueling in IC engines causes lower Future fuels for IC engines will be derived from biomass both in liquid
power output compared to natural gas, irrespective of the engine and gaseous forms. Biomass that is easily biodegradable can be
operating conditions. However, the use of biogas allows exhaust fermented anaerobically to produce a mixed gaseous fuel, primarily
nitrogen oxides (NOx) emissions to be reduced substantially. Both composed of methane and carbon dioxide, which is commonly called
experimental and computational analyses have been done in the case biogas. The technology for the production of biogas is now well
of SI engines. However, there are needs to investigate the exhaust established in China and India. In the former, nearly 7 million
emissions for the biogas-diesel dual fuel engines both experimentally household digesters were in use by the end of the year 1998, and this is
and computationally. Also the effect of H2S on engine emissions and increasing at a rate of about 300,000 households a year, while in India,
life/durability, which is neglected very often in the literature, needs to the figure for installations by March 2003 was reported to be 3.5
be investigated. million [1]. In other countries, such as Bangladesh, Nepal, Sri Lanka
and Thailand, there is also growing interest in biogas. Being
Key words: Alternative fuel, Biogas, IC engine, Combustion, agricultural countries and maintaining a huge number of cattle, there
Emissions. are greater potentials to produce biogas in these countries. Biogas is a
good fuel for application in IC engines, provided that it is being
. / + * + . purified. In particular, biogas as a fuel could bring substantial
Commercially, global primary energy consumption has grown at an reductions in green house gases, particles and dust or nitrogen oxide
average rate of about 2% a year over the last two centuries [1]. The (NOx) emissions [3].
growth trend in global energy consumption is expected to continue in
the future, primarily because of the expected increase in the world’s Biogas is one of the important renewable energy sources of the age
population and the anticipated economic growth of developing and it offers the multiple benefits:
countries. However, the current pattern of energy consumption, which
is heavily dependent on fossil fuels, cannot be sustained, because of it is environmentally friendly and its combustion does not
two major constraints: the environmental impact of fossil fuel uses and increase the net amount of CO2 in the atmosphere
the depletion of their reserves. The issue of environmental pollution it is produced from waste biomass materials and hence ensures
created by the use of conventional fossil fuels is becoming more the maximum availability
important, as we are getting more concerned regarding the sustainable it facilitates a better way of waste disposal along with a
environment of our planet. These concerns, as well as emission provision of energy supplies
standards enforced by legislation, have led research works for the use it possesses the potential to replace a substantial amount of
fossil fuels throughout the world and thus the emissions
it provides a rich bio-fertilizer for agricultural lands, which can
☛
Corresponding author. Tel: (64) 9 3737599 Ext. 88176; Fax: (64) 9 3737479 replace the use of chemical fertilizers for cultivation
E-mail: r.raine@auckland.ac.nz (Robert R. raine) it can prevent deforestation especially in developing countries.
$ ! ' !
Biogas is primarily composed of methane (CH4) and carbon dioxide ! 4 The presence of the diluent, CO2,
(CO2) with smaller amounts of hydrogen sulfide (H2S). Trace amounts in biogas causes a reduction in the values of maximum cylinder
of hydrogen (H2), nitrogen (N2), carbon monoxide (CO), saturated or pressure (Fig.1a) and the rate of pressure rise. As the concentration of
halogenated carbohydrates and oxygen (O2) are occasionally present in the diluent in the fuel is increased, a delay in the position of maximum
the biogas. Biogas produced from landfills and wastewater treatment combustion pressure occurs. [6,7,8,9,10,11,12]. The effects can be
plants may contain significant amount of H2S. Usually, the mixed gas explained in terms of lean mixture, low burning velocity and low
is saturated with water vapor and may contain dust particles and
siloxanes [3]. The composition varies according to the types of feed
biomass-materials, the method of digestion and digester retention time. * . & 8 & -
:! :! : < ) =%
A hydraulic retention period for biogas production normally ranges ; ; ("< + %
from 30-50 days from an anaerobic digester, except the landfill < ;
sources [4]. For landfill sources it is exceptionally longer as it requires Calorific value (lower) MJ/m3 36.14 16.1 21.48
a number of years before gas production. Biogas is typically composed Density kg/m3 0.82 0.51 1.21
of 60-65 mol% CH4, 35-40 mol% CO2, 0.1-0.5 mol% H2S, and traces
Max. ignition velocity m/s 0.39 0.70 0.25
of other gases and vapors of various organic compounds (e.g.,
aromatics, chlorinated hydrocarbons, alcohols etc.) [5]. When Theor. air requirement m3air/m3 gas 9.53 3.83 5.71
conditions are best, organic wastes in a digester can generate a gas Dew point °C 59 60 60-160
containing up to 80% by volume of methane [6]. But more general
properties are typically 60% CH4 and 40% CO2. The energy value of $4 , & >(?
biogas ranges from about 18.6 to 24.2 MJ/m3, compared to pure CH4
! ' !
energy input per cycle, and due to the fluctuations in mixture strength.
However, higher compression ratios can improve the maximum
cylinder pressures significantly (Fig.1b). Huang et al. [6], experienced
an optimum compression ratio of 13:1 for a biogas mixture composed
of about 40% CO2, in their experiment. Above this CO2 concentration,
the engine efficiency reduced, all emissions rose and detonation
started to occur.
( ! ' !
;
[9,10,13,14,15,17].
::°°
8 , 4 The diluent CO2 in
biogas reduces the volumetric heating value of the fuel and hence
reduces the brake power output and increases the brake specific fuel
Fuel 1: 60%NG/40%CO2
-
consumption in comparison to natural gas or methane. The published Fuel 2: 75%NG/25%CO2
data of engine power for biogas fueling show wide variations. The Fuel 3: 55%NG/35%CO2/10%N2
wide variations in power output are due to the variations of engine
specifications and the operating air/fuel ratios and ignition timings.
Midkiff et al. [13] reported a 14% reduction in the brake power output
3 6 E / /
for biogas (60%CH4: 40%CO2) at = 1 compared to the baseline fuel
natural gas. Figure 5 shows the variation of output power and specific
energy consumption (BSEC), as a function of equivalence ratio, φ, for
biogas mixtures compared to natural gas (NG). According to this , =4 $ < 7 < - - : D
figure BSEC increases as the CO2 content increases in the fuel and the 6 E ; , E /
amount of dilution has a negligible effect on BSEC between φ = 0.7- - >$=?4
0.9. This is perhaps due to the fact that at lower equivalence ratios, the
air becomes more a dominant diluent than CO2 in biogas [14].
gas region was inhibited by the increased presence of the diluent in
The reduction in power output compared to either methane or natural biogas indicating a lower tendency to knock than the pure fuel
gas ranges from 3-22% depending on the operating conditions and methane mixture for the same operating conditions (Fig. 6).
engine configurations [6,9,13,14,17,19]. Stone et al. [14], suggested
that such a large reduction in power output in the case of biogas 4 The formation of the nitrogen
fueling could be due to the incorrect optimizations of air:fuel ratio and oxides (NOx) is strongly dependent on combustion temperature and
ignition timing. For instance, Wong [19] did not optimize ignition oxygen (O2) concentration. In leaner mixtures, the combustion
timing for biogas and the methane flow rate was kept constant while temperature is lower but the O2 concentration is higher. On the other
the CO2 was added to it. This resulted in a richer equivalence ratio and hand, as the mixtures become richer towards stoichiometric,
led to a 20% reduction in output power. Whiston et al. [9] conducted combustion temperature increases to the maximum but the O2
tests with stoichiometric air/fuel ratios and a fixed (not optimized for concentration becomes lower [20]. The result of these two competing
biogas) ignition timing (12° btdc). They found a 2.13% point reduction
in the output for every percentage point increase of CO2 in biogas.
= ! ' !
, 4 2 5 6 ! %5 %
, C4 - 6 . + D ,
2 , D
/ E / E / %φ . & (#
(# - D
(B %3 + - >$(?4
47 % 7 ° >$ ?4
effects leads to the highest NOx emissions at just weak of the the exhaust. CO2 emissions increase proportionally to the
stoichiometric point of operation for most HC fuels [14]. The concentration of CO2 in biogas. However, Stone et al. [14], reported
emissions of NOx reduce by any means that lowers the combustion that with mixtures richer than stoichiometric, increase in CO2
temperature. Since the presence of diluents in methane lowers the emissions was modified by the dissociation reactions:
combustion temperature, biogas combustion produces lower NOx
emissions than NG or gasoline fuels. Similar results are obtained by CO2 = CO + 12 O2 and
different researchers [11,13,14,16,19]. Midkiff et al. [13] found a CO + H2O = CO2 + H2,
significant reduction in NOx emissions for every kind of biogas
mixtures compared to NG they used. For the biogas (60%CH4, which led to an increase in CO emissions. CO2 emissions were found
40%CO2), the peak NOx emissions, which occurred at 0.85<φ<0.9 to be almost 80% greater than NG for the biogas (60%CH4, 40%CO2)
range, were reduced by approximately 50% (Fig. 7). Stone et al. [14] [13].
analyzed analytically the formation of NOx emissions for biogas and
found them lower compared to methane. The authors explained the Unburned hydrocarbon emissions are found to be higher for biogas
cause as lower burnt gas temperatures due to dilution by inert gases in than NG and it increases with the increase of CO2 fraction in biogas
biogas. The burnt gas temperature was found to be lowered by about mixtures [11,14,19]. Figure 8 shows the variation of THC emissions
130 K compared to methane and that was sufficient to halve the NO with equivalence ratio for biogases compared to NG [13]. The
level in the exhaust. In this simulation analysis, the peak value of minimum THC is shown at around φ = 0.88-0.9. In the case of leaner
equilibrium predicted NO was found to be level in the exhaust. In this mixtures, the dominant parameters causing increased THC are
simulation analysis, the peak value of equilibrium predicted NO was quenching effects due to the lower cylinder temperature and the
found to be higher than kinetically predicted value initially and after incomplete combustion due to the slower flame speed. For the richer
the end of combustion, the kinetically predicted concentration of NO mixtures, the shortage of O2 concentration in mixtures causes
was above the equilibrium prediction. Huang et al. [16] reported that incomplete combustion, which leads to higher THC emissions.
higher compression ratios increased the NOx emissions compared to
those at lower compression ratios. But the peak NOx for biogas was 0 4 A very few research articles have
still lower than that obtained for NG. been published which examined the effect of biogas fueling on engine
life. Picken et al. [21] investigated the severe corrosion of biogas-
For lean mixtures the carbon monoxide (CO) emissions for biogas are fuelled engines that were found to fail after 1000 to 3000 hours of
found to be low and do not change with the CO2 fraction in the operation. The cause of failure was found nearly always to be the
mixture [11,16]. For the leaner mixtures (φ = 0.65 – 0.90), CO failure of the small end and camshaft bearing (especially copper-
emissions for a biogas mixture (60%CH4, 40%CO2), are found to be based), due to attack by H2S. The formation of blowby, its
greater by approximately 10% than NG [13]. As the mixtures are composition and flowrate were measured and modeled and simulated
enriched, the CO emissions rise rapidly with the CO2 fraction due to through a simple computer program in the study. The simulation
incomplete combustion as O2 becomes scarce. [14,24,25]. Midkiff et showed that the fuel content of blowby was subject to the complex
al. [13] also concluded that the increased level of CO emissions for nature of the quenching process in the combustion chamber. The
biogas appeared to be associated with decreased exhaust temperatures authors mentioned that the H2S attack could only be caused by unburnt
(incomplete combustion) rather than with dissociation of the fuel CO2. fuel entering the crankcase and the rate of ingress increased as the
The study reveals that the higher CO2 fraction in biogas, the lower the engine operating hours increased. It was also recommended that the
exhaust temperature and the ultimate result is higher CO emissions in copper-based bearings should either be avoided or be protected by a
B ! ' !
-
Biogas in diesel engines is normally operated on a dual-fuel mode
where biogas acts as a primary fuel and diesel is the pilot fuel. The
normal diesel fuel injection system still supplies a certain amount of , 74 2 8 E
/ , , 8 ) =A + 2
1 : ! ; $ F
TBN (total base number) of an engine oil is a measure of its alkaline reserve,
G ! 4( 6 A [17].
and hence its ability to neutralize acids. With use, the TBN of the oil decreases.
If its alkaline reserve is exhausted, for instance by the effects of H2S, the oil
2
becomes acidic and this causes corrosion of engine components, particularly Cartography or engine mapping, by which one can determine, for a given
those manufactured from copper and zinc alloys. TBN is measured by a engine power output, several combinations between the pilot fuel (diesel) and
titration technique, ASTM 2896. The units of TBN are mg KOH/g [44]. the primary fuel (biogas) flow rates.
! ' !
, $ 42 - 6 8 + 8 , $$4 2 , ! * . & # +
E / , , 8 ) =A + & D = . 0 8 #
2 : ! ; $ ! >( ?4
F G ! 4( 6 A [17].
The addition of CO2 affected efficiency more compared to diesel At optimum injection timing for engine performance, a biogas-diesel
substitution by NG, especially at higher speeds. Up to 37% dual fuel engine is reported to be better than that of diesel engine [29].
substitution of diesel by natural gas (NG) and CO2 mixture does not Bhattacharya et al. [34] reported an injection timing of 30°btdc as an
affect performance much, but there are effects with higher substitution optimum for efficient operation. At this injection timing the engine
(Fig.11). The authors concluded that 60% diesel substitution was developed 81.6% of the maximum power obtained for diesel only
possible by biogas without knock. The power output and efficiency is operation and about 70% of diesel replacement was attainable.
reduced significantly at high loads and especially when the CO2
concentrations in the fuel mixture are beyond 30% by volume [17]. 4 CO emissions are always higher
in the case of dual fuel operation at low loads due to degradation in
Bari S. [33] concluded that the presence of as high as 40% CO2 in combustion and at high loads due to the dissociation of CO2, compared
biogas did not deteriorate the engine performance, and that mixtures to the diesel only operation [17] and are affected mainly by diesel
containing up to 30% CO2, could improve the engine performance substitution rather than CO2 dilution in biogas mixture [32] as shown
(based on bsfc) as compared to NG fuel, while investigating the effect in Fig. 13.
of CO2 on a biogas/diesel dual-fuel engine (Fig.12). The author
explained this effect as a result of dissociation of CO2 into CO and O2 The CO2 concentration in the exhaust increases almost proportionally
at the high combustion temperatures. Since CO is a comparatively fast
burning fuel gas, it can thus be speculated that the burning rate of the
total gas air mixture might be accelerated for the presence of CO. Also
the excess O2 produced by dissociation would reduce the ignition
delay period as well as enhancing the combustion of unburned carbon
particles. These combined effects caused a better engine performance.
With higher percentage of CO2 the dissociation stopped and acted as
inert gas (slower burning and incomplete combustion) and thus
affected the performance. However, from Figure 12, the improvement
is hard to notice and also the author does not provide any further
information supporting his above explanations. The engine ran harshly
with biogas containing more than 40% CO2 in this study (lower CO2
content compared to other researchers [29, 32]).
C ! ' !
C4=
:>. + D?;
C4
0
C4
4"
4
4 $= 4 $ 4 $" 4 4 4 =
#$
$A % >5 ?
in turn with the increased presence of CO2 in the fuel [17]. Bilcan et However, in this experiment it is also noticed that with higher
al. [26] reported that the smaller the load, the higher the specific equivalence ratio, the presence of diluent in the fuel does not have a
CO2 emission and the lower the efficiency. For low loads, the significant effect on such emissions. Increased pilot quantity
combustion of gaseous mixture is poor because of the small fuel to air effectively reduced the CH4 and CO emissions, especially for
ratio and the lower in-cylinder temperatures and rate of flame moderate and low equivalence ratios.
propagation. But for higher loads, the efficiency is increased and
specific CO2 emissions decrease. As mentioned previously, CO2 being a denser gas reduces the intake
air volume in the cylinder, thus decreasing the concentration of oxygen
Increasing CO2 diluent in the fuel results in an increase in the in the charge and lowering the cycle temperatures. These effects
concentration of the unburnt methane in the exhaust as shown in Fig. increase with increasing fraction of diluent CO2 in the fuel, which
14. Karim et al. [17] explain this effect as a reflection of the relative leads to a rapid decrease in NOx emissions [17]. Also it has been found
slowing down of the combustion processes (a consequence of the that a smaller pilot produces a less NOx emissions compared with the
reduction of the partial pressure of oxygen and lowering overall cycle operation with larger pilots. Bilcan et al. [26] measured the NOx
temperature) and the narrowing of the effective flammability limits for emissions for different biogas mixtures in their experiment with a
the mixture charge. biogas-diesel stationary engine and found that the composition of
biogas mixtures had little effect on NOx formation at a given pilot fuel
mass flow rate (Figure 15). The authors also proposed an empirical
correlation using an Arrhenius law to predict the NOx concentration in
the exhaust:
EA
[NOx] = A.exp (- ) (1)
R.Texh
* + . . + . 0* + .
Biogas is a satisfactory fuel for the IC engines provided that the engine
parameters are being tuned for optimum performance. According to
the above extract of the literature review the following statements can
be outlined as comments:
- Published research works in the field of biogas operated IC
engines are not large in number. The number for the biogas-
diesel dual fuel CI engines is even less than the biogas fuelled
SI engines.
, $=4 2 ) = ! D - The scope of research on SI engines operated on biogas fuel
8 E / , , may be considered as adequate. Both experimental and
8 ) =A + 2 : ! ; $ computational researches have been performed that include
F G ! 4( 6 A [17]. engine performance optimization, emissions predictions,
" ! ' !
7 ! ' !
$ ! ' !
DownloadedViewFrom:
publicationhttp://proceedings.asmedigitalcollection.asme.org/
stats on 02/05/2016 Terms of Use: http://www.asme.org/about-asme/terms-of-use