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Colloids and Surfaces A 558 (2018) 200–210

Contents lists available at ScienceDirect

Colloids and Surfaces A


journal homepage: www.elsevier.com/locate/colsurfa

Evaluation of the efficiency of polyethylenimine as flocculants in the T


removal of oil present in produced water
Allan S. Santosa, Luis Fernando S. Oliveiraa, Anny M.T. Marquesa, Douglas C.A. Silvaa,

Claudia R.E. Mansura,b,
a
Universidade Federal do Rio de Janeiro/Instituto de Macromoléculas Professora Eloisa Mano/Laboratório de Macromoléculas e Coloides na Indústria de Petróleo (UFRJ/
IMA/LMCP), Centro de Tecnologia, Bl. J, Avenida Horácio Macedo, 2030, Cidade Universitária, Ilha do Fundão, CEP: 21941-598, Rio de Janeiro, Brazil
b
Universidade Federal do Rio de Janeiro – Programa de Engenharia Metalúrgica e de Materiais (PEMM) /COPPE. Centro de Tecnologia, Bl. F, Avenida Horácio Macedo,
2030, Cidade Universitária, Ilha do Fundão, CEP: 21941-598, Rio de Janeiro, Brazil

G R A P H I C A L A B S T R A C T

A R T I C LE I N FO A B S T R A C T

Keywords: Branched polyethylenimines (PEIs) present primary, secondary and tertiary amines along their backbone,
Polyethylenimine making this polymer very pH-influenced: in an acid medium, the amines will be protonated to a certain extent
Flocculant and can be called polyelectrolytes. The objective of this work was to study and evaluate the performance of PEI
Dissolved air flotation as a flocculant polymer in the treatment of oily water from the petroleum industry. An anionic surfactant,
Produced water
sodium dodecyl benzene sulfonate, was used in conjunction with PEI for this purpose. Removal efficiency tests
Oil removal
were performed on a Jartest and on a bench scale Dissolved Air Flotation system (DAF). Two PEIs of different
molar masses (PEI HW Mn ∼ 60,000 and PEI LW Mn ∼ 10,000) were used as cationic flocculants under acidic
conditions for the removal of oil present in the synthetic produced water. Polyethylenimine showed good oil
removal efficiencies. It is important to note that no references were found in literature on the use of poly-
ethylenimines in the treatment of oily water from the petroleum industry, and the search for more efficient
flocculants in oil removal was one of the motivators of this work.

1. Introduction with oil production [1]. The oil can be present in four different forms in
the produced water (also called oily water): free oil, dispersed oil,
Secondary and enhanced oil recovery generate large amounts of emulsified oil and dissolved oil [2]. The emulsified oil constitutes the
produced water, which is one of the largest waste streams associated fraction of interest of this work and, like the other fractions, must be


Corresponding author.
E-mail address: celias@ima.ufrj.br (C.R.E. Mansur).

https://doi.org/10.1016/j.colsurfa.2018.08.085
Received 3 July 2018; Received in revised form 31 August 2018; Accepted 31 August 2018
Available online 01 September 2018
0927-7757/ © 2018 Elsevier B.V. All rights reserved.
A.S. Santos et al. Colloids and Surfaces A 558 (2018) 200–210

treated for final disposal purposes, guided by the current local en- cationic polymer, were used. For the pH adjustment of the poly-
vironmental legislation. ethylenimine, hydrochloric acid (HCl) from Vetec Quimica (São Paulo,
One of the steps of treating the emulsified fraction of oily water is Brazil), with 37% purity, and sodium hydroxide (NaOH) from B Herzog
the flocculation process, in which colloidal particles are aggregated (Rio de Janeiro, Brazil), with 99% purity.
together by contact between them [3]. This process usually occurs with An anionic surfactant, sodium dodecylbenzene sulfonate (SDBS)
the aid of chemical additives known as flocculants. Usually, the floc- technical grade, from Sigma Aldrich (São Paulo, Brazil), was used in
culants used for the treatment of produced water are water-soluble conjunction with the flocculant.
polymers, which can be classified in terms of their charge: cationic, The extraction of the residual oil from the treated oily water was
anionic or non-ionic. The main characteristic of flocculant polymers is done with toluene ACS, from Vetec Quimica (São Paulo, Brazil), which
their molar mass and, in the case of the polymer being cationic or an- was distilled and dried with silica in the laboratory before its use.
ionic (also called polyelectrolytes), their charge density can also be Ethanol from ISOFAR (Rio de Janeiro, Brazil), at 95% purity, was used
considered as an important property [4]. during extraction in systems where significant amounts of foam were
Polyethylenimine (PEI) is a polymer used in various industry seg- observed in the organic phase.
ments, for example in the preparation of polymer complexes in phar-
maceutical formulations, controlled drug release, in the introduction 2.2. Experimental Procedures
and transfer of genes from one cell to another, bacterial cell aggrega-
tion, in the manufacture of paper, amongst other uses [5–8]. Although 2.2.1. 1H-NMR of polyethylenimines (PEI LW and PEI HW)
PEI has been modificated with ethylene oxide and propylene oxide and Both Polyethylenimines from Sigma Aldrich (in this work labeled as
tested to act as a demulsifier for oily water treatment by means of phase PEI LW and PEI HW) were characterized by 1H-NMR, with the purpose
separation [9], no reports have been found in literature on its use as a to identify their functional groups. The samples were prepared solubi-
flocculant polymer for oily waters from oil recovery processes. Winnik lizing 15 mg of the respective PEI in 0,8 mL of D2O. After that, the 1H-
et al. [10] reported that at pH = 10, PEI is practically an uncharged NMR analysis were performed on a VARIAN MERCURY VX 300, and the
polymer. However, at pH = 6.6, PEI is a strong polyelectrolyte, pre- spectra recorded in a frequency of 300 MHz.
senting about 20 to 40% of its amino groups protonated. It is also re-
ported by Sharma et al. [6] that charged polymers associate with op- 2.2.2. Polyethylenimine solutions preparation
positely charged surfactants through electrostatic interactions. Solutions of 0.3% w/v of the polyethylenimines were prepared in
Protonated amine groups confer to the polymer charge neutralization distilled and deionized water. The pH of these solutions was adjusted to
properties [11]. pH = 6.6, because initially both polyetelinoimines had a pH value of
Wang et al. [12] studied the interaction between linear and bran- 10.2. This adjustment was carried out with aqueous solutions of 1 M
ched PEI with the surfactant sodium dodecyl sulfate (SDS), which is an hydrochloric acid and 1 M sodium hydroxide, previously prepared from
anionic surfactant with high affinity for PEI. Among their findings, they the received reagents.
realized that when the SDS concentration is equal to the critical micelle The concentration and pH of the polyethylenimines were chosen
concentration (CMC), visible precipitates start to form, and when the based on [10], because according to the authors the polyethylenimine
SDS concentration is higher than the CMC, the interactions are even in these parameters presents 43% of its protonated structure.
stronger, leading to complete precipitation and difficulty in solubilizing
the polymer again in the solution. 2.2.3. Determination of the zeta potential
Given this scenario, this work aims to study and evaluate the action To determine the zeta potential of the polyethylenimines and the
of PEI as a flocculating polymer, increasing its interaction with oil SDBS surfactant, the Zetasizer particle size analyzer (Malvern, NanoZS)
droplets using sodium dodecylbenzene sulfonate (SDBS), an anionic was used. Samples of the polymer aqueous solutions (0.3% w/v) and
surfactant that tends to be allocated at the interface Oil / water, due to SDBS aqueous solution (10% w/v) were placed in a folded capillary
the amphiphilic nature of this class of molecules. For this, tests of re- electrophoresis cell (model DTS 1060C, Malvern) using a syringe, to
moval efficiency were carried out in a Jartest and in a Dissolved Air prevent the formation of air bubbles. The zeta potential was measured 5
Flotation system (DAF), built to carry out this work. times and the average values were obtained as well as their respective
In DAF, the air is dissolved in water by pressurizing water in a standard deviations. The absorbance values at the wavelength of
pressure vessel and then depressurized into a flotation chamber. The 633 nm were obtained by means of a visible ultraviolet spectro-
sudden drop of pressure through the inlet valve in the tank leads to the photometer (Cary 50, Varian), equipped with a 10 mm optical path
formation of small bubbles of air (between 20 and 100 μm), that are quartz cuvette; and the refractive index of the samples, obtained in the
released from the saturated water, which attaches on the oil droplets Refractometer (ABBE 32400). Both parameters are requested by the
and aid in the separation process [13]. software that comes with the Zetasizer Nano ZS.

2. Materials and methods 2.2.4. Determination of the micellar concentration of SDBS


The SDBS surfactant had its critical micellar concentration (CMC)
2.1. Materials calculated with the aid of a TD 3 Lauda digital tensiometer equipped
with Du Noüy ring. Analysis of the saline water containing the SDBS
For the preparation of the synthetic oily water, saline water con- surfactant was performed at the concentrations: 1, 2, 4, 6, 8, 10, 20, 40,
taining 33,000 ppm salts, 441 ppm of potassium chloride (KCl), 60 and 100 ppm. All tensiometer analyzes were performed in duplicate
708 ppm of calcium chloride dihydrate (CaCl2.H2O), 2626 ppm of at room temperature (25 °C).
magnesium chloride hexahydrate (MgCl2.6H2O), 29,250 ppm sodium
chloride (NaCl) and distilled and deionized water. The salts are from 2.2.5. Synthetic oily water preparation
Vetec Quimica (São Paulo, Brazil), with 99% purity. Petroleum used to Oil in water emulsions (O/W) - in this work called synthetic oily
prepare synthetic oily water was donated by the Petrobras Research water - were prepared in the laboratory to simulate the produced water
Center (CENPES) and presented API 16 and water content of 0.34% w/ in Oil Fields. This synthetic oily water was prepared in a 5 liters beaker,
w. initially containing 2 liters of salt water composed of 33,000 ppm salts.
As a flocculant, two samples of Polyethylenimine (PEI), which is a To ensure dispersion of the oil into the water, a homogenizer (Ultra-
cationic polymer, with average number molar masses (Mn) around Turrax T-50 basic, IKA WERKE) had its shaft inserted into the beaker at
10,000 (PEI LW) and 60,000 (PEI HW), and a reference polycondensed a stirring speed of 6000 rpm. A syringe containing 1 mL of the oil was

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A.S. Santos et al. Colloids and Surfaces A 558 (2018) 200–210

inserted into the water near the base of the homogenizer shaft, and the pressure inside the depressurized air volume meter (Fig. 2, item 10) at a
transfer of the oil to water was performed during one minute. certain flow controlled by the fixed opening of a needle valve (Fig. 2,
Thereafter, some oily water from within the Beaker was sucked into the item 9). In this apparatus there is a determined water level and cali-
syringe and reinjected several times to minimize oil loss on the walls of brated with a marking at the cylindrical section of acrylic. There is a
the syringe and the needle. ball valve on the top of the apparatus that is closed during the test
After adding all of the oil, the stirring speed of the equipment was (Fig. 2, item 8). The other items are similar to those in Fig. 1.
raised to 10,000 rpm and the remaining three liters of saline water were As the water is depressurized into the apparatus, the pressurized air
added over a minute, always keeping the Ultra-Turrax rotor just below begins to nucleate in the form of small bubbles. This air tends to ac-
the surface, otherwise oily sludges are formed on the surface that di- cumulate on top of the apparatus by displacing the liquid present in the
rectly affect the homogenization and emulsification of oily water. After cylindrical section of acrylic, decreasing the height of the liquid
the addition of the remaining saline water, the oily water was sheared column. Displaced liquid is collected in a graduated beaker. At the end
for another two minutes at the speed of 10,000 rpm. of the test, the height of the liquid column displaced can be seen from
the initial position of the liquid in the cylinder and the final position.
2.2.6. Determination of the droplet size distribution of the synthetic oily The diameter of the cross-section of the cylindrical acrylic Section (3
water cm) is known. The volume of the pressurized air can then be calculated
The droplet size distribution of recently prepared oil-in-water using Eq. (1), which calculates the volume of a cylinder:
(synthetic oily water) emulsions was obtained by light microscopy
πd 2h
using the Zeiss Axio Vert Optical Microscope, with 10x objective and V=
4 (1)
dark field use.
Where V represents the cylinder volume, π is 3.114159, d is the dia-
2.2.7. Construction of the dissolved air flotation system meter of the cylindrical cross section, h is the height of the liquid
The dissolved air flotation system (DAF) (Fig. 1) was developed column displaced at the end of the experiment. Similar equipment was
based on [14]. This is constituted by the Jartest equipment (to be used developed in [15]. The pressures 60, 80, 100 and 120 PSI and two
as a flotation chamber) and by a pressure vessel, developed in this global average flows were evaluated: 3.0 and 4.0 L / min. Four tests
work. were performed for each pressure, in each of the flows, totalizing 32
The pressure vessel is the location where the water is pressurized tests. These tests enabled the calculation of the average air volume
with air, until it the water is ready to be released into the flotation collected at each pressure and in each flow, as well as the calculation of
chamber. This pressurizing, at a given fixed pressure, causes the water the standard deviation and consequently the calculation of the 95%
to be saturated with air and its depressurizing in the flotation chamber confidence limit.
at ambient pressure releases small microbubbles that aid in the process The 95% confidence limit establishes the limits between which the
of removing the oil droplets. volume of air released at a certain pressure and flow rate will be, 95%
The pressure vessel consists of a cylindrical vessel (Fig. 1, item 2), of the time the test is performed. It can be calculated by Eq. (2):
with a useful volume of 4 liters, made of AISI 316 stainless steel, + σ
equipped with a pressure gauge (Fig. 1, item 5), a 1/8 (Fig. 1, item 3), a Confidence interval = x − (t )
n (2)
safety valve (Fig. 1, item 6), a ball pressurizing valve of 1/8 (Fig. 1, item
4) and a 1/8 depressurizing needle valve (Fig. 1, Item 7). The Fargon Where x is the sample mean, t the student parameter, σ the sample
Air Compressor Model OS SCS 5.5 / 270 (Fig. 1, item 1) completes the standard deviation and n the numbers of samples.
DAF system, responsible for pressurizing the water present in the The Student parameter used was for a sample space of 4 and relative
pressure vessel. Finally, the jars of Jartest equipment, model ECE to 95%, corresponding to a value of 3.18 [16].
compact laboratory mixer, CLM6 were used as flotation chambers, to- The maximum values of air saturation in water at 20 °C were ob-
taling six chambers and being represented in item 8 of Fig. 1. tained in the literature [17], and adapted to the convenient units.
The pressure vessel was used without packing (which can be used to
increase the saturation efficiency). However, the pressure vessel was 2.2.9. Determination of flocculation efficiency by Jartest
constructed with a screw-threaded cylindrical cap, which allows the use The experiments were performed on Jartest equipment (ECE com-
of packing in future tests. pact laboratory mixer, CLM6). The procedure consisted in the in-
troduction of 800 mL of oily water into the six jars of the equipment,
2.2.8. Determination of the saturation efficiency of the DAF system divided into three addition stages: 300, 300 and 200 mL. This stepwise
The Saturation Efficiency of the DAF system was calculated with the addition was intended to minimize the difference between oil con-
aid of a depressurized air volume measuring apparatus constructed in centrations in the Jartest tanks. Then, the anionic surfactant was added
this work (Fig. 2). at the concentrations of 25, 100 and 150 ppm under agitation of
The water is pressurized at a certain pressure inside the saturator 200 rpm for 2 min. After this time, the flocculant was added at the
vessel (Fig. 2, item 2) and subsequently depressurized to atmospheric concentrations of 25, 50, 75, 100 and 150 ppm and again the system

Fig. 1. Representation of Dissolved Air Flotation System.

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Fig. 2. Representation of depressurized air volume measuring apparatus.

Fig. 3. 1H-NMR Spectra of polyethylenimines: (a) PEI LW and (b) PEI HW.

was allowed to stir at 200 rpm for 2 min (rapid shaking phase). (toluene) was added to each. These systems were then shaken manually
Thereafter, the spin speed was reduced to 10 rpm for 10 min (slow and allowed to stand for two hours, so that the phases could separate
stirring phase). Finally, the oily water present in the equipment vats from each other completely. If emulsion formation was observed during
was kept at rest for 10 min so that the particles could flocculate. the extraction process, between toluene and the chemical additives
present, 4 mL of ethanol was added, in order to break this emulsion. At
2.2.10. Determination of flocculation efficiency by dissolved air flotation the end of the extraction process, 6 samples were obtained representing
Initially, the pressure vessel, shown in item 2 of Fig. 1, is filled with the polymer concentrations employed in the flocculation and flotation
distilled and deionized water up to 3/4 of its volume (3 liters). Next, process: 0 (blank), 25, 50, 75, 100 and 150 ppm.
with the aid of the air compressor, the water is pressurized with air at a The concentration of the residual oil from oily water after floccu-
certain pressure (the flotation tests were conducted at 120 PSI). After lation tests was assessed on an ultraviolet-visible spectrophotometer
vigorous, manual and horizontal shaking of the pressure vessel for one (Varian Cary 50), using quartz cuvette of 10 mm pathlength. For con-
minute, the pressurized water is ready for use in the flotation test. version of the absorbance obtained in the ultraviolet-visible spectro-
The procedure for determination of the flocculation efficiency by photometer concentration in ppm, a previously prepared calibration
dissolved air flotation is analogous to that of the determination of the curve was used.
flocculation efficiency by Jartest, since the flocculation step of the
Flotation test also follows the same steps performed in the Jartest until 3. Results and discussion
the slow agitation phase. After the slow stirring stage, the pressurized
water is depressurized beforehand in the pressure vessel inside the 3.1. Determination of 1H-NMR Spectra of polyethylenimines (PEI LW and
Jartest. The water is depressurized by means of small polyurethane Pei HW)
tubes inside the jug of Jartest equipment, in a valve port compatible
with the flow rate 2.5 liters per minute. When the volume inside the The 1H-NMR Spectra of both polyethylenimines are shown in Fig. 3.
equipment jug reaches the one-liter mark, the valve of the pressure PEI LW Spectra (Fig. 3a) has shown two chemical shifts, one located
vessel is closed and the depressurizing is stopped. The process is re- at δ = 284 and another at δ = 289. These chemical shifts are related to
peated in the other five jars. Then, the flotation chambers are allowed the alpha hydrogens of CH2 groups bonded to primary, secondary and
to stand for 10 min. tertiary amines. According to Chamberlain [18], the chemical shifts of
alpha hydrogens bonded to primary amines are usually in the range of
2.2.11. Extraction of residual oil from oily water 2,7 < δ < 3,0 ppm, while the alpha hydrogens bonded to secondary
The extraction process of the residual oil after the flocculation step and tertiary show chemical shifts in the range of 2,2 < δ < 2,8 ppm.
was performed by removing 20 mL of aliquots from the jartest vats. As both ranges overlap each other, the sign peaks from these two kind
These samples were placed in test tubes and 4 mL of extractive solvent of alpha hydrogen also overlap slightly, as can be seen in Fig. 3. Even

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Table 1 3.3. CMC determination of SDBS surfactant


Average zeta potential values of the materials used.
Materials Average Standard Deviation The determination of the critical micellar concentration (CMC) of
the saline aqueous solution of the SDBS surfactant was performed by
PEI LW 1,33 0,13 means of the surface tension measurements of the solutions prepared
(pH = 1020)
from SDBS, in different concentrations.
PEI LW 13,86 1,80
(pH = 6,6)
The CMC is the lowest concentration at which the free surfactant
PEI HW 7,914 0,31 molecules are in equilibrium with the micelles present in the system.
(pH = 1020) Micelles represent a type of structural arrangement of the molecules of
PEI HW 14,26 2,04 the surfactant, which are thermodynamically more stable than if the
(pH = 6,6)
molecules of the surfactants were free in solution. This means that,
SDBS −21,88 2,32
below the CMC, increasing the concentration of the surfactant causes an
increase in the concentration of its free molecules. Above the CMC,
so, it can confirm the expected PEI LW structure. these molecules are organized as micelles, and an increase in con-
In an analogous way, the PEI HW spectra (Fig. 3b) has shown two centration represents an increase in the concentration of micelles in the
chemical shifts located at δ = 286 and δ = 2,91, similar to PEI LW. This system, whereas the concentration of free surfactants remains constant
is consistent, because both have the same structure, differing from each [22].
other only by molar mass values. These results prove that PEI LW and It is shown in [23] that the CMC value of the SDBS surfactant mo-
PEI HW are indeed branched polymers. If they were not, only the peak lecule in water is 3.72 +/- 0.02 × 10-4 mol.L−1. Converting the unit to
relative to alpha hydrogen bonded to the secondary amine would ap- ppm, the value reaches 129.63 ppm. However, the result in this work
pear on the spectra. (Fig. 1) shows a CMC value of 14.5 ppm.
On the work of Wang et al. [19], they have done a 1H-NMR PEI A possible explanation for why the CMC of the SDBS has a value of
analysis, and they also had spectra with 2 peaks for a branched PEI. 14.5 ppm in this salt water (approximately 10 times smaller than that
They described these two chemical shifts as being from the hydrogens predicted in pure water), is that the addition of salt reduces the CMC,
of methylene groups bonded to amine groups. The work of Souza et al. being able to arrive in an order of magnitude 100 times lower if the
[20] also shows peaks from hydrogens of methylene groups in the range surfactant is ionic, and the effect is more sensitive in surfactants having
of 2,2 < δ < 3,0 ppm. a long hydrophobic chain. The surfactants become even less soluble
with the addition of salt, because the molecules of surfactant have to
compete for the solvation of the water with the salt ions present [22].
3.2. Determination of the ZETA potential of Pei and SDBS SOLUTIONS
3.4. Determination of size of oil droplets of synthetic oily water
The average zeta potential results for the polyethylenimines and for
the SDBS surfactant can be seen in Table 1. The synthetic oily waters were prepared in duplicate and the mi-
The zeta potential values confirmed that the protonation of the crographs obtained under an optical microscope are shown in Fig. 4.
structures of the PEI LW and the PEI HW (at pH 6.6) occurred sa- The oil droplet diameter diameters of synthetic oily water 1 and
tisfactorily as they acquired surface positive charges along their struc- synthetic oily water 2 can be seen in the graph shown in Fig. 4.
tures, increasing the electrical potential of the molecule in un- The graph of Fig. 5 shows that both water 1 and water 2 exhibit
protonated PEIs (with pH = 1020). The PEI's are influenced by the pH similar oil droplet diameter diameters with a higher diameter frequency
of the medium: its surface charge density depends directly on the pH. between sizes 5 and 8 μm, having a size range from 3 to 20 μm. These
The zeta potential of the SDBS molecule is negative, a result already values of droplet diameters are consistent with the values reported in
expected to be an anionic surfactant. This indicates that, during the oil the work of Moosai and Dawe [13], being within the diameter range of
flocculation process, the surfactant molecules will migrate to the oil / the oil droplets required to perform this work. In addition, the result
water interface, with the hydrophobic part facing the oil and the hy- shows that the synthetic oily water prepared as explained in the section
drophilic part facing the water. Since the negative charges of the an- of experimental procedures is reproducible and stable for carrying out
ionic surfactant are located in the hydrophilic part, the oil droplets will the tests of that work.
acquire a negative surface charge. The electrostatic attraction between
PEI molecules and negatively charged oil droplets is required for floc- 3.5. Determination of DAF system saturation efficiency
culation to occur efficiently, and the mechanism is the same Bratskaya
et al. [21] presented in their work between chitosan (flocculant) and Tables 2 and 3 show the average values of collected air volume,
sodium dodecyl sulfate (surfactant). standard deviation and 95% confidence limits, calculated by Eq. (2), for

Fig. 4. Micrographs of Oily Water 1 and 2.

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Fig. 5. Graph of Frequency diameters of Oil Droplets.

Table 2
Statistical values of a flow rate of 3 liters per minute.
Pressure (PSI) Average volume of Standard Deviation Upper Confidence Limit Lower Confidence Limit
collected air (mL) (95%) (95%)

120 124,41 3,51 129,99 118,83


100 105,32 3,32 110,59 100,05
80 84,47 4,41 91,49 77,45
60 66,80 1,87 69,77 63,82

Table 3
Statistical values of a flow rate of 4 liters per minute.
Pressure (PSI) Average volume of Standard Deviation Upper Confidence Limit Lower Confidence Limit
collected air (mL) (95%) (95%)

120 121,05 1,57 123,54 118,56


100 100,37 3,00 105,14 95,61
80 85,00 1,86 87,96 82,04
60 61,85 2,41 65,69 58,01

flow tests at 3 L/min and 4 L/min respectively, obtained through De- 3.6.1. Reference cationic polymer in Jartest
pressurized air volume meter (Fig. 2): The results show that the oil removal was higher at the 25 ppm
With the confidence intervals for the results of depressurized air dosage of the reference cationic polymer, achieving removal effi-
volume, the graph shown in Fig. 6 was constructed, relating them to the ciencies of 30%. However, at higher concentrations of this flocculant,
maximum saturation of air in water, under certain pressures, at the the removal efficiency was lower. A possible explanation for this may
temperature of 20 °C. be the problem of electrostatic repulsion: if the polymer has a high
With this graph it is possible to observe that, for a limit of 95% density of positive surface charge and there is excess of it in the
confidence, the two saturation curves, the first one 3 L/min and the medium, it will saturate all the adsorption sites of the oil droplets,
other one 4 L/min are statistically the same, since the confidence limits forming a positive overcharged system, which will repel other oil dro-
of both lines overlap each other, so that there is no relevant difference plets in the same situation, increasing the difficulty of forming larger
in the use of one of these two flow rates in conducting the tests at this flocs and consequent separation of the oil from the continuous phase.
temperature, pressure and depressurizing valve. This phenomenon is called electrostatic restabilization and is cited in
The saturation efficiencies for each pressure in the temperature of the work of Bratskaya et al. [21].
20 °C were obtained in relation to the maximum saturation curve for the
respective pressures tested at 20 °C, and can be seen in Table 4: 3.6.2. Efficiencies of PEI LW and PEI HW protonated in Jartest
The saturation efficiency of the DAF System is between 73.24 and When used in its protonated form, PEI LW and PEI HW achieved
81.24%, according to the tests performed. near zero removal efficiencies. This is because the oil droplets are not
sufficiently negatively charged. The few naturally occurring negative
charges on the surface of the droplets are not enough for the polymer
3.6. Efficiency of oil removal using the flocculants proposed in the Jartest chains to adsorb and flocs. Therefore, the polymer chains eventually
become dispersed in the solution, and the few chains that can adsorb
In Fig. 7 we can observe the removal efficiency results for the ca- into the oil droplets may be causing a repulsion effect on the other
tionic reference polymer, for the LW PEI used in conjunction with SDBS droplets that are in the same situation. Mutual repulsion between dis-
and the HW PEI used in conjunction with the SDBS. persed polymer chains and polymer chains adsorbed on the oil droplets

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Fig. 6. Graph of air saturation in water obtained in DAF system.

Table 4
Experimental values obtained at several pressures, with a flow rate of 3 liters per minute and 4 liters per minute.
Pressure (PSI) Maximum Saturation Saturation at flow rate Saturation efficiency Saturation at flow rate Saturation efficiency
(mililiter of air / liter 3 (mililiter of air / at flow rate 3 4 (mililiter of air / at flow rate 4
of water) liter of water) liter of water)

120,00 164,45 124,41 75,65 % 121,05 73,61 %


100,00 137,04 105,32 76,86 % 100,37 73,24 %
80,00 109,63 84,47 77,05 % 85,00 77,53 %
60,00 82,22 66,80 81,24 % 61,85 75,22 %

would explain the negative efficiencies results at different dosages. of 25 ppm of SDBS. The SDBS surfactant concentration selected for this
Also the addition of the SDBS surfactant was carried out in the initial test was above its CMC (14.5 ppm) in the saline water prepared
absence of flocculants. The presence of SDBS further increased the for these tests. The choice of this surfactant concentration ensures that
stability of the emulsion, since the removal efficiencies were all nega- the adsorption of the surfactant molecules is taking place in the oil
tive. This may have occurred because of the accumulation of the sur- droplets dispersed in the medium as they begin to adsorb at the oil-
factant molecules at the oil / water interface, increasing the negative water interface between the droplet of oil and water. This interface did
charge on the surface of the droplets in such a way that they cannot not exist when the CMC test was performed, since it was performed only
coalesce and remain efficiently dispersed in the emulsified form. in saline water. The high salt concentration in the medium reduces the
solubility of the surfactant, causing it to migrate rapidly to the oil /
water interface. The amount of cations present in the solution also fa-
3.6.3. Efficiencies of PEI LW and PEI HW at 25 ppm concentration of SDBS
cilitates the packaging of the surfactant molecules in the oil droplet,
in Jartest
preventing them from repelling [22].
For the LW PEI, the first test was performed with the concentration

Fig. 7. Graph of Oil Removal Efficiency x Flocculant Dosage.

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However, the efficiency of PEI LW remained relatively constant at the efficiencies of up to 67% when used at the concentration of 100 ppm.
various flocculant concentrations employed, in the range of 5–7% re- An increase in removal efficiency of HW PEI is also observed for that
moval efficiency. This means that a few droplets of oil were efficiently amount of SDBS employed, reaching removal efficiencies of up to
saturated with negative charges, the low concentration of SDBS being 58% when using the PEI HW at a concentration of 100 ppm. Both
one of the limiting factors for flocculation. The PEI LW, with low molar curves show practically the same tendency, as can be observed in
mass, has short chains and cannot attach electrostatically to a satisfactory Fig. 7. A probable explanation for the increase in efficiency of the two
amount of oil droplets, which is another limiting factor. The neutralized polyethylenimines is the increase in the negative charge of the oil
structures end up remaining dispersed without flocculating efficiently, so droplets, making them very compatible to be flocculated by some
much that no flocs were observed with the naked eye in the experiment. cationic flocculant. However, the removal efficiency was higher in the
For the HW PEI used in conjunction with the 25 ppm concentration LW PEI than in the HW PEI, for the first time in all tests carried out
of SDBS, the removal efficiency was found to be in the range of until then. One possible explanation for this is that a larger amount of
16–27%, substantially higher than the PEI LW performance, though still small flocs is formed with the PEI LW, whereas a larger amount of
lower than the efficiency of the cationic polymer. A possible explana- large flocs is formed by the PEI HW. Small flocs alone can ascend the
tion for a greater efficiency of the PEI HW in relation to the PEI LW is surface more easily than large flocs, which are scattered in the solu-
that the chains of the PEI HW are larger, i.e. the macromolecule of PEI tion. As PEI LW has a larger amount of small flocs formed, the se-
HW presents more positive charges quantitatively than a macro- paration efficiency of the PEI HW ends up being greater than that of
molecule of PEI LW. Thus, PEI HW is able to bind to several oil droplets the PEI HW in this case.
(although slightly charged negatively) and to form slightly larger ag-
gregates that can rise to the surface, without remaining dispersed as in 3.7. Efficiency of oil removal using the flocculants proposed in dissolved Air
the case of PEI LW. Floating System

3.6.4. Efficiencies of PEI LW and PEI HW at 100 ppm concentration of In Fig. 8 we can observe the removal efficiency results for the ca-
SDBS in Jartest tionic polymer reference for the PEI LW used in conjunction with SDBS
In the fixed concentration of 100 ppm of SDBS, there is an improve- and for the PEI HW used in conjunction with the SDBS, all of these tests
ment on the efficiency of the PEI LW, as it reaches an efficiency of 32% in being performed in the dissolved air flotation system.
the concentration of 50 ppm. One possible explanation is that as there is a
greater amount of SDBS in the system, the oil droplets are more charged 3.7.1. Reference cationic polymer in the dissolved air flotation system
and thus the demand for positive charges is greater. The PEI LW, even The test with the cationic reference polymer carried out on the DAF
with a shorter chain, can flocculate with a larger amount of oil droplets sytem showed a greater oil removal efficiency of the oily water than
because there is a greater supply of negative charges in the medium, al- that carried out in Jartest, with an average removal of up to 58%, as
lowing the formation of many small flocs that rise to the surface. shown in Fig. 8. Again, greater removal achieved at the lowest dosage
The performance of PEI HW is similar to that of PEI LW, reaching of flocculant used (25 ppm). The efficiency was much higher in the DAF
30% removal efficiencies at 75 ppm concentration. A possible reason system than using only Jartest.
for PEI HW to exhibit slightly better removal efficiency than in the case This indicates the coupling of the depressurized air bubbles in the
where 25 ppm of SDBS is used, and a performance similar to that of PEI formed flocs, decreasing the density of the flocs, now aerated. A higher
LW at the concentration of 100 ppm of SDBS is that most flocs formed density difference with respect to the continuous phase increases the
fail to rise to the surface alone, due to the larger chain size of the PEI rate of ascent, as described in Stokes' Law [13].
HW, if adsorbing into several different oil droplets. This causes most of
the flocs to remain dispersed in the medium, not contributing to effi- 3.7.2. Efficiencies of PEI LW and PEI HW at 25 ppm concentration of SDBS
cient separation. in the dissolved air flotation system
In the case of PEI LW, the removal efficiency was similar to that
3.6.5. Efficiencies of PEI LW and PEI HW at 150 ppm concentration of obtained using only Jartest. Flocs were not observed at the end of the
SDBS in Jartest tests, which in a way explains the lack of efficiency increase using the
The efficiency of PEI LW increases considerably when the con- DAF system: in this case, the air bubbles cannot be coupled in the oil
centration of SDBS is increased to 150 ppm, reaching separation droplets or in any flocs formed, because they are not large enough,

Fig. 8. Graph of Oil Removal Efficiency at DAF System x Flocculant Dosage.

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A.S. Santos et al. Colloids and Surfaces A 558 (2018) 200–210

Fig. 9. Influence of Jartest and DAF System on Flocculation.

making it impossible to reduce the density of the flocs (formation of Dissolved air flotation is known to cause smaller turbulences in the
aerated flocs) and increase the water / oil separation efficiency. flotation chambers when compared to other types of flotation, such as
In the graph of Fig. 8, it can be observed that in some moments the induced air flotation [24]. However, the experiments of this work were
efficiency in the DAF system is smaller than the one obtained when only carried out on bench scale, where the flotation chambers have dimen-
Jartest is used. This may indicate that the turbulence generated by the sions much smaller than the industrial flotation chambers, where the
depressurizing of the saturated water in the flotation chambers can effects of the turbulence are much smaller.
break the small flocs formed (not visible to the naked eye), dispersing
the oil and decreasing the removal efficiency, which is calculated from
an aliquot taken at a certain height of the flotation chamber. The tur- 3.7.3. Efficiencies of PEI LW and PEI HW at 100 ppm concentration of
bulence generated may be such that in some cases negative efficiency SDBS in the dissolved air flotation system
results appear, and it can be seen more prominent on PEI HW curve In the case of PEI LW, oil removal efficiency results for systems with
with 25 ppm of SDBS, although some results of PEI LW also had ne- SDBS concentration of 100 ppm in DAF system exhibited lower removal
gative removal efficiency: this indicates that the turbulence generated efficiencies than at Jartest at most of the concentrations evaluated. This
may even temporarily separate the coalesced oil by hydrophobic me- leads us to believe that the chain extension of the PEI LW is a limiting
chanisms. Coalesced oil droplets tend to rise more rapidly through the factor: even when there is a significant addition of SDBS to the system,
same mechanisms as Stokes' law. If these oil droplets are separated, if there is turbulence in the medium, the oil droplets decouple from the
there is a time required for them to coalesce again depending on the flocculating polymer and the removal efficiency is compromised.
stability of the emulsion. This may increase the concentration of dis- However, the formation of small flocs could be distinguished in this
persed oil at the height of the aliquot withdrawal valve, and thus results system.
in a decrease in removal efficiency, reaching negative values. In the case of PEI HW, it was finally possible to distinguish an in-
In the case of PEI HW the removal efficiency was lower compared to crease in the significant removal efficiency when using the DAF system:
the tests carried out in Jartest, as can be observed in Fig. 8. As explained the removal efficiencies doubled in almost all the dosages of PEI HW
previously, one possible explanation could be that negative efficiencies flocculant, when compared with the test carried out in Jartest. The
are a consequence of increased turbulence and the breaking of the small results obtained for this system were much better than those obtained
flocs formed and the separation of the coalesced oil droplets into when the polymer used was the LW PEI, with 100 ppm SDBS. The graph
smaller oil droplets, increasing the amount of oil dispersed at the point of Fig. 8 when compared to the graph of Fig. 7 demonstrates the im-
of withdrawal of the oil aliquot. Also, there are few sites on the oil provement in efficiency.
droplet allowing PEI HW to attach electrostatically as the concentration This result is important because it shows that the higher molar mass
of SDBS is lower than the other conditions. As a result, another possible of the HW PEI influenced the removal efficiency when the medium
explanation could be that most of sites created by SBDS allocation at the became turbulent with the depressurizing of the saturated water. While
surface of oil droplets are occupied by PEI molecules, leading to ca- in the PEI LW + 100 ppm SDBS system showed worse efficiency than
tionic repulsion because the positive charges of PEI could not attach to Jartest, the PEI HW system practically doubled efficiency over Jartest at
other negative sites. This effect could maintain the oil droplets sepa- all dosages. This leads one to believe that the polymer molecules are
rated from each other, preventing them to coalesce or flocculate and more effectively trapped electrostatically to the oil droplets and,
ascending to the surface, increasing the concentration of the oil around forming flocs, are able to incorporate into these new structures the air
the oil aliquot withdrawal point. This effect of repulsion at lower do- bubbles released from the saturated water, decreasing the density of the
sages of SBDS, that increases with the increasing of flocculant, plus the agglomerate and causing it to rise faster.
turbulence caused by dissolved air flotation could explain the negative
oil removal efficiency.

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By analyzing purely the system used for the oil removal treatment, it
is possible to notice that the PEI LW obtained better removal efficiency
in the Jartest, whereas the PEI HW obtained better removal efficiency
in the float system. Then the PEI LW flocs can be considered less re-
sistant to turbulence than the PEI HW flocs, as shown in Fig. 9.
Also, it is possible to observe that an increase of the molar mass
increased the stability of the flocs, which suggests a bridge flocculation
mechanism. This proposition is also indicated by the results obtained
with PEI LW in Jartest, which presented better removal efficiency than
the PEI HW in intermediate and high concentrations of SDBS. A lower
molar mass decreases the negative effect of the electro-static hindrance
(this phenomenon is represented in Fig. 10), so that the flocs tend to
meet by slow stirring of the medium and aggregate into larger flocs
more easily.
However, these results were only possible with the use of the SDBS
anionic surfactant. For all tests of both PEI LW and PEI HW, it was
observed that an increase in the concentration of SDBS in the medium
Fig. 10. Influence of polyethylenimine Concentration on Flocculation.
implies an increase in the removal efficiency of the polyethylenimines,
shown in Fig. 11.
The presence of SDBS is so important that at concentrations of
150 ppm PEI LW has been able to achieve removal efficiency values
comparable to those of the PEI HW even in the DAF system.
The more the oil droplets are negatively charged, the greater the
removal efficiency and the more stable the flocs formed. This can be
explained by the increase in the electrostatic interaction between the
polymer and the droplet of oil. The removal efficiency of the PEI HW
can already be observed in the DAF system from the concentration of
100 ppm of SDBS in the medium. This can be explained by the amount
of positive charges present in the PEI HW. If both PEI’s have 40% of
their protonated structures, this means that in absolute terms the PEI
HW presents more amount of positive charges than the PEI LW. This
Fig. 11. SDBS Influence on Flocculation. implies that its structure can adsorb electrostatically in a larger amount
of oil droplets and formed primary flocs, increasing the removal effi-
ciency of the system. The influence of higher molar mass allowing the
3.7.4. Efficiencies of PEI LW and PEI HW at the concentration of 150 ppm
flocculation of more colloidal particles is also reported by [25], when
SDBS in the dissolved air flotation system
PEI of higher and lower molar masses were evaluated as a flocculant for
In the case of PEI LW the tests in the DAF system presented values
kaolin slurries.
worse than the analogous system realized in Jartest. Turbulent condi-
tions appear to be the major cause of decreased removal efficiency.
4. Conclusion
Flocs, in larger concentrations and larger in size, are also more sus-
ceptible to shear, and if they are weakly connected to each other, they
In this work the removal efficiency of high molar mass poly-
are easily split. Only for the lowest flocculant concentration (25 ppm)
ethylenimine (PEI HW) and low molar mass polyethylenimine (PEI LW)
the oil separation efficiency has increased in the DAF system.
along with an anionic surfactant SDBS were evaluated, applied to the
In the case of PEI HW, it is possible to observe a small increase in
produced water treatment. A cationic reference polymer was used as a
efficiency compared to that obtained by the PEI HW + 100 ppm SDBS
standard removal efficiency parameter. PEI LW and PEI HW were
at the DAF system. This indicates that the PEI HW + SDBS system may
evaluated in Jartest systems and in dissolved air flotation systems.
be reaching its maximum of removal, and that the increase in SDBS will
It was observed that the higher the concentration of SDBS in the
not impact large efficiencies from this flocculant concentration.
medium, the greater the removal efficiency of polyethylenimines. This
However, it can be seen that the increased removal efficiency is visible
is because the oil droplets become more negative with the allocation of
when the air flotation system dissolved at these concentrations is
SDBS surfactant molecules on their surfaces, increasing the cationic
compared to the analogous system tested in Jartest.
demand. Because protonated polyethylenimines are strong polyelec-
trolytes, they are able to meet this demand by adsorbing electro-
3.8. Influence of SDBS and Molar Mass on efficiency of removal of Pei LW statically to the surface of the oil droplets, forming flocs that are se-
and Pei Hw parated from the medium. However, it has also been observed that the
molar mass of the polymer also influences the removal efficiency.
With the results obtained, it is possible to first notice that there is In Jartest systems and in low cationic demands, the polymer PEI
a great difference in the removal efficiency of the polyethyleneimines HW, of high molar mass, had the best removal efficiency. In inter-
when tested in Jartest system and dissolved air flotation system. The mediate cationic demands (100 ppm SDBS), both the high mass
dissolved air flotation system has caused turbulence in the flotation polymer PEI HW and the low mass polymer PEI LW performed simi-
chamber, so that if the polymer has not formed shear resistant flocs, larly, suggesting that the increased concentration of the SDBS favored
they break off and decrease the removal efficiency. If the formed the LW PEI more than the PEI HW. In high cationic demands (150 ppm
flocs are resistant, then the air bubbles released in the dissolved air SDBS), it was observed that the PEI LW low molecular weight polymer
flotation system are coupled to the flocs, forming the aerated flocs, has a better removal efficiency than the high molecular weight PEI HW
with a density lower than the original flocs, increasing the rate of polymer. This suggests that the removal efficiency of the poly-
ascent of the same towards the surface and Increasing the removal ethylenimines is governed by a balanced mechanism between the molar
efficiency. mass of the polymer and the cationic demand of the oil droplets. The

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