Service Information

Document Title: Function Group: Information Type: Date:

General description 500 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

General description

Figure 1
Brake system
1. Service brake
2. Parking brake
3. Gearbox
4. Rear axle
 Service Information

Document Title: Function Group: Information Type: Date:

BRAKE TEST 500 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

BRAKE TEST
Conditions

 Brake test must only be done within an area where it cannot cause accidents (risk of being run into from behind
etc.).
 Acceptable values can only be obtained if the test is carried out on dry asphalt, dry concrete or other similar
surfaces.
 Make sure that the working area around the machine is clear from people.
 The machine must not be loaded.

Service brake, checking

Carry out the brake test as required. Always use the seat belt when using the machine.

1. The service (foot) brake should stop the machine at a speed of 32 km/h (20 mph) within 16 m (54 ft 6 in), or from a
speed of 40 km/h (25 mph) within a distance of 22 m (72 ft).
2. If the machine does not stop within these distances, troubleshoot and repair the service brake system.

Parking brake, checking

Carry out the brake test as required. Always use the seat belt when using the machine.

1. Start the engine.

2. Apply the parking brake. The parking brake control lamp illuminates on the side console.
3. Select the 3rd gear and move the forward/reverse lever to forward.
4. Increase the speed of the engine to 1500 rpm. If the machine does not move, the parking brake is working
correctly.
5. If the machine moves, troubleshoot and repair the parking brake system.
 Service Information

Document Title: Function Group: Information Type: Date:

BRAKE TEST 500 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

BRAKE TEST
Op nbr

This is part of other procedure

Conditions

 Brake test must only be done within an area where it cannot cause accidents (risk of being run into from behind
etc.).
 Acceptable values can only be obtained if the test is carried out on dry asphalt, dry concrete or other similar
surfaces.
 Make sure that the working area around the machine is clear from people.
 The machine must not be loaded.

Service brake, checking

Carry out the brake test as required. Always use the seat belt when using the machine.

1. The service (foot) brake should stop the machine at a speed of 32 km/h (20 mph) within 16 m (54 ft 6 in), or from a
speed of 40 km/h (25 mph) within a distance of 22 m (72 ft).

2. If the machine does not stop within these distances, troubleshoot and repair the service brake system.
Carry out the brake test as required. Always use the seat belt when using the machine.

Parking brake, checking

3. Start the engine.

4. Apply the parking brake. The parking brake control lamp illuminates on the side console.

5. Select the 3rd gear and move the forward/reverse lever to forward.

6. Increase the speed of the engine to 1500 rpm. If the machine does not move, the parking brake is working
correctly.

7. If the machine moves, troubleshoot and repair the parking brake system.
 Service Information

Document Title: Function Group: Information Type: Date:

Brake discs, checking wear 517 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Brake discs, checking wear

When checking wear of brake discs, refer to Service Manual drive axles, backhoe loaders.
 Service Information

Document Title: Function Group: Information Type: Date:

Brake discs, changing 517 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Brake discs, changing

When changing brake discs, refer to Service Manual drive axles, backhoe loaders.
 Service Information

Document Title: Function Group: Information Type: Date:

Service brake, specification 520 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Service brake, specification

Wheel brake
Service brake Hydraulically operated
Service brake pressure, maximum 4.3 MPa (43 bar)(624 psi)

Service brake pressure

Foot force on pedal (N) Low idle (980 rpm) 1500 rpm High idle (2380 rpm)
0 0 0 0
100 0 0 0
200 0.07 MPa 0.11 MPa 0.09 MPa
(0.7 bar) (1.1 bar) (1.1 bar)
(10.2 psi) (16.0 psi) (13.1 psi)
300 0.82 MPa 0.82 MPa 0.82 MPa
(8.2 bar) (8.2 bar) (8.2 bar)
(119 psi) (119 psi) (119 psi)
400 1.55 MPa 1.80 MPa 1.95 MPa
(15.5 bar) (18.0 bar) (19.5 bar)
(225 psi) (261 psi) (283 psi)
500 2.49 MPa 2.32 MPa 2.31 MPa
(24.9 bar) (23.2 bar) (23.1 bar)
(361 psi) (336 psi) (335 psi)
600 3.23 MPa 3.17 MPa 3.46 MPa
(32.3 bar) (31.7 bar) (34.6 bar)
(468 psi) (460 psi) (502 psi)
700 3.44 MPa 3.62 MPa 3.76 MPa
(34.4 bar) (36.2 bar) (37.6 bar)
(499 psi) (525 psi) (545 psi)
 Service Information

Document Title: Function Group: Information Type: Date:

Service brake, description 520 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Service brake, description

The service brake is a hydraulic brake system. The brakes, wet disc brakes with automatic wear adjustment, are located in the
rear axle.
The brake system consists of a boosted twin cylinder auto compensating self bleeding brake valve which regulates the
pressure in the brake circuit. Oil is supplied to the brake system from the transmission oil pump.

Figure 1
Brake valve

1. Connection to left–hand brake

2. Connection to right–hand brake
3. Tank line
4. Pressure line

There are two brake pedals. The left–hand brake is operated by the left pedal. The right–hand brake is operated by the right
pedal. The pedals can be locked together by a steel locking bar.
Each brake pedal activates a master cylinder in the brake valve. An integral balance pipe in the brake valve balances the oil
pressure for both brakes.
The brake valve is connected to the rear axle, where the oil–immersed multi-discs are activated.
With 3rd or 4th gear selected, the four wheel drive will be engaged automatically to transmit the brake action to the front
axle.
The cooling of the brakes is achieved by the oil in the axle and the surface area of the axle itself.
Figure 2
Service brake components

1. Brake piston carrier

2. O-rings
3. Brake piston
4. O-rings
5. Wheel hub
6. Brake discs
7. Steel discs
8. Axle body
Figure 3
Service brake, sectional view

1. Steel discs
2. Air bleed nipple
3. Gear
4. Brake piston
5. Piston carrier
6. Brake discs
 Service Information

Document Title: Function Group: Information Type: Date:

Service brake pressure, 520 Service Information 2014/3/18
checking
Profile:
BHL, BL71 PLUS [GB]

Service brake pressure, checking

Op nbr 520-003

11666019 Pressure gauge

11666037 Hose

E1708, checking point

1. Disconnect one of the brake hoses from the rear axle. Fit E1708 and connect the brake hose. Fit the hose and the
pressure gauge.

Figure 1
Checking service brake pressure

1. Brake hose
2. E1708
3. Hose (part no. 11666037)

2. Start the engine and check pressure against specification, see 520 Service brake, specifications.

3. Remove the checking equipment and reconnect the brake hose.

4. Repeat test for the other brake.

5. Bleed both brakes, see 520 Service brake, bleeding.

 Service Information

Document Title: Function Group: Information Type: Date:

Brake system, bleeding 520 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Brake system, bleeding

Op nbr 520-037

NOTE!
Oil that is being drained must be collected in a suitable container.

1. Place the machine in service position two, see 173 Service positions.

2. Start the engine.

3. Lock the brake pedals together. Depress the pedals and hold in applied position.

4. Open the bleed screw on the axle.

5. Close the bleed screw until no more air is coming from the system.

6. Release the brake pedals.

7. Repeat steps 2–5 until no more air is coming from the system.

Figure 1
Rear axle

1. Bleed screws
 Service Information

Document Title: Function Group: Information Type: Date:

Brake valve, removal 525 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Brake valve, removal

Op nbr 52505-1

NOTE!
Oil that is being drained from hoses and connections must be collected in a container. Disconnected hoses and open
connections must be plugged.

1. Place the machine in service position two, see 173 Service positions.

2. Apply the parking brake.

3. Remove the front panel, see 851 Front panel, removal.

4. Remove the locking devices.

Figure 1
Brake unit

1. Locking devices

5. Disconnect the connectors. Remove the bolts (4 bolts).

 Figure 2
Brake unit

1. Connector
2. Connector
3. Bolt

6. Remove the rubber stops (2 pcs). Remove the nuts (4 pcs) and put the brake valve on the floor. Lift away the brake
pedal housing.

Figure 3
Brake unit

1. Rubber stop
2. Nut
3. Brake pedal housing

7. Disconnect the hoses.

 Figure 4
Brake valve

1. Hose (left-hand brake)

2. Hose (tank)
3. Hose (right-hand brake)
4. Hose (pressure)

8. Lift away the brake valve.

 Service Information

Document Title: Function Group: Information Type: Date:

Brake valve, installing 525 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Brake valve, installing

Op nbr 52506-1

NOTE!
Oil that is being drained from hoses and connections must be collected in a container. Seals in disconnected or removed
hoses and parts should be changed. Grease new seals before installing them.

NOTE!
When changing brake valve, transfer required parts to the new brake valve.

1. Lift the brake valve in position for installation.

2. Connect the hoses.

Figure 1
Brake valve

1. Hose (left-hand brake)

2. Hose (tank)
3. Hose (right-hand brake)
4. Hose (pressure)

3. Carefully lift the brake pedal housing into place. Fit the brake valve with the nuts (4 pcs). Fit the rubber stops (2
pcs).
 Figure 2
Brake unit

1. Rubber stop
2. Nut
3. Brake pedal housing

4. Fit the bolts (4 pcs) and connect the two connectors.

Figure 3
Brake unit

1. Connector
2. Connector
3. Bolt

5. Fit the locking devices.

NOTE!
Ensure locking devices are set to give correct and equal position of both brake pedals.
 Figure 4
Brake unit

1. Locking devices

6. Fit the front panel, see 851 Front panel, installing.

7. Bleed the brakes, see 520 Service brake, bleeding.

8. Check the transmission oil level.

 Service Information

Document Title: Function Group: Information Type: Date:

Parking brake, description 550 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Parking brake, description

The parking brake is operated mechanically. The brake is fitted to the rear axle's input shaft. It consists of one external brake
disc which directly affects the drive shaft.
The parking brake is applied by moving the parking brake lever upwards. The brake lever is connected by a cable to the
parking brake asembly.
The parking brake is released by lifting the release catch situated on the underside of the parking brake lever.

Figure 1
Parking brake components

1. Lever
2. Cable
3. Parking brake assembly
 Service Information

Document Title: Function Group: Information Type: Date:

Parking brake cable, 551 Service Information 2014/3/18
changing
Profile:
BHL, BL71 PLUS [GB]

Parking brake cable, changing

Op nbr 55001-2

1. Place the machine in service position two, see 173 Service positions.

2. Remove the side panel, see 851 Side panel, removal.

3. Release the parking brake.

4. Remove the split pin, the pin and the washer.

Figure 1
Parking brake, mounting

1. Pin

5. Remove the clevis and the nut. Remove the lock nut.

Figure 2
Brake cable
 1. Clevis
2. Nut
3. Lock nut

6. Pull the brake cable down under the cab.

7. Remove the clevis pin, the clevis and the nut. Remove the lock nut.
NOTE!
Note the number of threads required to correctly locate the lock nuts on the brake cable at the bracket.

Figure 3
Rear axle, mounting

1. Clevis pin
2. Clevis
3. Nut
4. Lock nut

8. Lift away the brake cable.

9. Transfer the required parts to the new brake cable.

10. Put the brake cable through the bracket and fit the lock nut. Fit the nut, the clevis and the clevis pin.
NOTE!
Make sure that the lock nuts are positioned at the bracket correctly according to note made earlier.

11. Pull the brake cable in position for installation.

12. Fit the lock nut. Fit the nut and the clevis.

Figure 4
Brake cable

1. Clevis
2. Nut
 3. Lock nut

13. Fit the washer, the pin and the split pin.

Figure 5
Parking brake, mounting

1. Pin

14. Adjust the parking brake function if necessary, see 551 Parking brake cable, adjustment.

15. Fit the side panel, see 851 Side panel, installation.
 Service Information

Document Title: Function Group: Information Type: Date:

Parking brake, adjusting 551 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Parking brake, adjusting

Op nbr 550-002

The parking brake cable may be adjusted to change the play of the parking brake lever.

1. Place the machine in service position one, see 173 Service positions.

2. Move the hand brake lever to the downward position. Make sure that the pin is in contact with the slot stop. If not,
unscrew the rotating handle until this is achieved.
NOTE!
The hand brake lever may sometimes be in interference with the side plastic panel when in the downward position.
Cut it, if necessary.

3. Ensure that the lever is in the neutral position.

4. Screw, or unscrew the clevis on the cable, in order to allow the lock pin to be engaged easily on the lever. The holes
should align.

5. Loosen the two adjustment locking nuts.

6. Tighten the inner adjustment nut, until firm contact is made with the disc by the linings. Torque to 160–170 N·m
(118–125 lbf·ft).

7. Back off the inner adjustment nut 1 turn. Check that the disc can move freely.

8. Tighten the outer locking nut against the inner adjustment nut. To lock the adjustment bolt into place, torque to
62–76 N·m (45–56 lbf·ft).

9. Adjust the effort of the hand brake lever while rotating the handle, in order to get the desired braking sufficiency.

10. Engage the hand brake.

11. Select the 3rd gear and accelerate with the throttle pedal. The machine should start to move when the engine
reaches 1500 r/min.

12. Place the machine back in service.

 Thank you for your purchase.
Have a nice day.

file:///C|/Users/app/Documents/yeqiwen-END.txt[2014/3/18 16:54:51]