Process Cost System: Part I. Lecture and Illustration
Process Cost System: Part I. Lecture and Illustration
Manufacturers of consumer goods use process costing i.e. manufacturers of textile, milk, sugar,
Coffee, pharmaceuticals, paint, detergents, shampoos, toothpaste, etc.
2. Similarities and differences between job order cost and process cost systems.
Similarities:
A. Both systems track the same cost elements—direct materials, direct labor, and
manufacturing overhead.
B. Costs are accumulated in the same accounts—Raw Materials Inventory, Factory Labor,
and Manufacturing Overhead.
C. Accumulated costs are assigned to the same accounts—Work in Process, Finished Goods
Inventory, and Cost of Goods Sold.
3. Explain the flow of costs in a process cost system. Manufacturing costs for raw materials,
labor, and overhead are assigned to work in process accounts for various departments or
manufacturing processes, and the costs of units completed in a department are transferred
from one department to another as those units move through the manufacturing process.
The costs of completed work are transferred to Finished Goods Inventory. When inventory is
sold, costs are transferred to Cost of Goods Sold.
6. Cost of Production Report. The production cost report contains both Quantity Schedule
and Cost data/analysis for a production department.
Problem 1: ANCHOR Manufacturing Co. uses process costing in the manufacture of its sole product. The
following production data are presented to you:
1. EUP for Materials and Conversion using FIFO and Average Costing:
A. 322,000 & 352,000; 400,000 & 358,000 C. 400,000 & 388,000; 520,000 &460,000
B. 322,000 & 352,000; 400,000 & 358,000 D. 400,000 & 358,000; 400,000 & 430,000
Started and completed units are given 100% EUP since they are started this period and are
completed this period also.
EUP for the BI for conversion is equal to the work added this period to make it 100% complete.
Since materials are all added at the beginning of processing, all units started shall be given 100%
work done whether completed or not.
No EUP for materials was assigned to the BI since it was started last period therefore all
materials were already added last period and nothing was this period.
THEREFORE, THE ONLY DIFFERENCE BETWEEN THE EUP IN THE TWO COSTING METHODS IS THE
EUP OF THE BI. If there are no BI, the EUPs under FIFO and Average costing will be the same.
Under average costing the BI is given 100% regardless of the stage of completion. It is assumed
that there are comingling of units, that is, we cannot segregate the BI completed from the
Started and Completed units; they can be combined as completed units and shall be assigned
100% EUP.
EI are assumed to come from the units started during the current period.
CASE B: The same information as in Case 1 except that materials are all added at the end
of processing and that the beginning inventory and ending inventory still have to be 10% and 20%
converted.
2. EUP for Materials and Conversion using FIFO and Average Costing:
A. 370,000 & 382,000; 370,000 & 490,000 C. 400,000 & 382,000; 520,000 & 490,000
B. 370,000 & 292,000; 370,000 & 40,000 D. 400,000 & 292,000; 520,000 & 490,000
Only 10% EUP was given to BI since they only need 10% to convert and that the EI still need 20%
to convert therefore they are 80% converted already.
Students must be able to differentiate “Stage of completion” from “Additional Work to
Complete”.
Twenty five percent of materials is added at the start of processing; 50% is added when the units
are 60% completed; remaining materials are added when the units are 90% converted
3. EUP for Materials and Conversion using FIFO and Average Costing:
A. 410,000 & 428,000; 588,000 & 566,000 C. 400,000 & 474,000; 467,500 & 580,000
B. 410,500 & 444,000; 588,000 & 568,000 D. 467,500 & 494,000; 580,000 &584,000
BI were 3/5 completed so they only need 25% material to complete; but still need 2/5 to be
converted.
EI were already 80% converted therefore 75% of the materials were added (had passed the 25%
and 50% boundaries already); likewise 80% conversion had been applied already.
Forty percent of materials is added when the processing is halfway completed; balance when
80% completed. Beginning inventories, if any, need 3/5 to be completed.
4. EUP for Materials and Conversion using FIFO and Average Costing:
A. 164,000 & 159,375; 164,000 & 150,375 C. 164,000 &163,375; 165,000 &159,375
B. 165,000 & 153,375; 165,000 & 150,375 D. 165,000 & 153,375; 165,000 & 159,375
4
100% EUP for the Materials of BI since they are only 2/5 completed; 3/5 EUP for conversion
because they still need 3/5 to complete.
100% EUP for the Materials of EI since they are already 7/8 (87.5%) converted.
Started & Completed = Started in Process- EI (150,000-45,000 = 105,000)
BI = Transferred out- Started & Completed (120,000-105,000=15,000
5. ARNEL Company had beginning Work in Process Inventory of 5,000 units that were 40 percent complete
as to conversion costs. ARNEL started and completed 42,000 units this period and had ending Work in
Process Inventory of 12,000 units. How many units were started this period?
A 42,000 B. 47,000 C. 54,000 D. 59,000
42,000 + 5,000 = 47,000 transferred-out units + 12,000 in-process, end = 59,000 units as accounted
6. ACER Company uses a weighted average process costing system. Material is added at the start of
production. ACER Company started 13,000 units into production and had 4,500 units in process at the
start of the period that were 60 percent complete as to conversion costs. If ACER transferred out 11,750
units, how many units were in ending Work in Process Inventory?
A. 1,250 B. 3,000 C. 3,500 D. 5,750
13,000 + 4,500 = 17,500 units to be accounted for ;
7. ADLER Company uses a weighted average process costing system and started 30,000 units this month.
ADLER had 12,000 units that were 20 percent complete as to conversion costs in beginning Work in
Process Inventory and 3,000 units that were 40 percent complete as to conversion costs in ending Work
in Process Inventory. What are equivalent units for conversion costs?
A. 37,800 B. 40,200 C. 40,800 D. 42,000
8. ALTIS Company makes small metal containers. The company began December with 250 containers in
process that were 30 percent complete as to material and 40 percent complete as to conversion costs.
During the month, 5,000 containers were started. At month end, 1,700 containers were still in process
(45 percent complete as to material and 80 percent complete as to conversion costs). Using the
weighted average method, what are the equivalent units for conversion costs and materials?
A. 3,450 & 4,315 B. 4,560 & 3,550 C. 4,610 & 3,550 D. 4,910 & 4,315
Conversion Cost:
Transferred-out 3,550 x 100% = 3,550
In-process, end 1,700 x 80% = 1,360
4,910
5
Materials:
Transferred-out 3,550 x 100% = 3,550
In-process, end 1,700 x 45% = 765
4,315
9. ADLER Company Co. uses a FIFO process costing system. The company had 5,000 units that were 60
percent complete as to conversion costs at the beginning of the month. The company started 22,000
units this period and had 7,000 units in ending Work in Process Inventory that were 35 percent complete
as to conversion costs. What are equivalent units for material, if material is added at the beginning of
the process?
A. 18,000 B. 22,000 C. 25,000 D. 27,000
5,000 + 22,000 = 27,000 units to be accounted for ; 27,000 – 7,000 in process, end = 20,000 completed
Materials:
Lost units are always shown with other whole units under “Units accounted for” in the cost of production
report.
- Lost units are not extended to the EUP schedule (method of neglect)
- All good production (both fully and partially completed) absorbs the cost of lost units through
higher per unit cost.
-All units are appropriately extended to the EUP schedule. (accounted separately)
-Cost of loss units is assigned as period cost.
Problem A: The following information is available for SCHOFIELD Company for the current
year:
PREPARE THE COST OF PRODUCTION REPORT USING FIFO AND WEIGHTED AVERAGE:
FIFO COSTING
EQUIVALENT UNITS OF PRODUCTION
Quantity Schedule Whole Units Materials Conversion
BI 12,000
Started in Production 75,000
Total Units to be Accted For 87,000
======
BI Comp. & Transferred 12,000 - 4,800
Started, Comp & Transferred 60,000 60,000 60,000
EI 15,000 15,000 9,000
Total Units As Accted For 87,000 75,000 73,800
====== ===== =====
PROBLEM B: SUCRE Manufacturing company produces a single product and uses process costing.
Materials are all added at the start of production while conversion costs are applied evenly
throughout the manufacturing operations. Units are inspected at the end of processing. The
following information is available for the month of April:
PREPARE THE COST OF PRODUCTION REPORT USING 1. FIFO Costing 2. Average Costing
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BEGINNING INVENTORY
BWIP Inventory Cost P 139,200
Cost to complete 2,000 x P4 8,000
ENDING INVENTORY
Materials 20,000 X P3= 60,000
Conversion 18,000 X P4 = 72,000 132,000
ABNORMAL LOSS
2,000 X P7 14,000
Lost units, whether normal or abnormal, are assigned 100% EUP for Material since the latter is
applied at the start of processing and ,at this point, we still do not know that they will
become lost units.
Lost units, whether normal or abnormal, are assigned 100% EUP for Conversion since the
inspection point is at the end. If these units are not 100% converted they could not be
subjected to inspection (therefore it is assumed that they are 100% converted).
Computation of cost / EUP:
FIFO Costing = Current Period Cost/ EUP
Average Costing = BWIP Cost + Current Period Cost/ EUP
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Jones Company
All materials are added at the start of production and the inspection point is at the end of the process.
112. Refer to Jones Company. What are equivalent units of production for material using FIFO?
a. 80,000
b. 79,100
c. 78,900
d. 87,500
ANS: A
Materials: FIFO
113. Refer to Jones Company. What are equivalent units of production for conversion costs using FIFO?
a. 79,700
b. 79,500
c. 81,100
d. 80,600
ANS: D
Conversion: FIFO %
Units Complete EUP
7,
Beginning Work in Process 500 60% 4,500
65,
+ Units Started and Completed 000 100% 65,000
13,
+ Ending Work in Process 000 70% 9,100
1,
+ Normal Spoilage (discrete) 100 100% 1,100
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114. Refer to Jones Company. What are equivalent units of production for material using weighted average?
a. 86,600
b. 87,500
c. 86,400
d. 85,500
ANS: B
115. Refer to Jones Company. What are equivalent units of production for conversion costs using weighted
average?
a. 83,600
b. 82,700
c. 82,500
d. 81,600
ANS: A
Conversion: FIFO %
Units Complete EUP
7,
Beginning Work in Process 500 100% 7,500
65,
+ Units Started and Completed 000 100% 65,000
13,
+ Ending Work in Process 000 70% 9,100
1,
+ Normal Spoilage (discrete) 100 100% 1,100
116. Refer to Jones Company. What is cost per equivalent unit for material using FIFO?
a. $1.63
b. $1.37
c. $1.50
d. $1.56
ANS: C
FIFO:
Materials
117. Refer to Jones Company. What is cost per equivalent unit for conversion costs using FIFO?
a. $4.00
b. $4.19
c. $4.34
d. $4.38
ANS: C
FIFO: Conversion
118. Refer to Jones Company. What is cost per equivalent unit for material using weighted average?
a. $1.49
b. $1.63
c. $1.56
d. $1.44
ANS: A
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Weighted Average:
Materials
Beginning $ 10,400
Current Period 120,000
130,400 ÷ 87,500 = $ 1.49
units per unit
119. Refer to Jones Company. What is cost per equivalent unit for conversion costs using weighted average?
a. $4.19
b. $4.41
c. $4.55
d. $4.35
ANS: D
Weighted Average:
Conversion
Beginning $ 13,800
Current Period 350,000
363,800 ÷ 83,600 = $ 4.35
units per unit
120. Refer to Jones Company. What is the cost assigned to ending inventory using FIFO?
a. $75,920
b. $58,994
c. $56,420
d. $53,144
ANS: B
121. Refer to Jones Company. What is the cost assigned to abnormal spoilage using FIFO?
a. $1,350
b. $3,906
c. $5,256
d. $6,424
ANS: C
122. Refer to Jones Company. What is the cost assigned to normal spoilage and how is it classified using
weighted average?
a. $6,193 allocated between WIP and Transferred Out
b. $6,424 allocated between WIP and Transferred Out
c. $6,193 assigned to loss account
d. $6,424 assigned to units Transferred Out
ANS: D
123. Refer to Jones Company. What is the total cost assigned to goods transferred out using weighted average?
a. $435,080
b. $429,824
c. $428,656
d. $423,400
ANS: B
Price per
Goods Equivalent
Transferred Out Unit Total
73,600 $5.84 $429,824
Problem A
The FORMING Department is the first stage of INFINITY Manufacturing Company’s production cycle.
Beginning WIP inventory of this department was 60% incomplete as to conversion. Ending WIP was 25%
converted. Information as to conversion in the FORMING Department follows:
Units Conversion Costs
Beg. WIP 25,000 P21,100
Units started and cost incurred 135,000 197,400
Completed and transferred 100,000
1. Using FIFO costing, what is the conversion cost in the Ending WIP?
A. P21,100 B. P28,900 C. P28,200 D. P28,500
2. Using weighted average costing, what is the conversion cost in the Ending WIP?
A. P25,800 B. P21,100 C. P28,200 D. P28,500
Problem B
The CRACKING Department is the first of a two-stage production process. Spoilage is identified when the
units have been completed in the cracking process. The following information are available for the month of
September:
Units Conversion Cost
BWIP 2,000 P10,000
Additional work to complete 50%
Completed and transferred 7,000
Units started 8,000 P75,500
Spoilage-normal 500
EWIP 2,500
Stage of completion 80%
1. What was CRACKING’s conversion cost transferred to the second department using weighted average
costing?
A. P63,000 B. P59,850 C. P64,125 D. P67,500
P10,000 + P75,500 = P85,500/9,500 =P9 *7,500= P67,500 (including the cost of the normal lost units)
2. Assuming that there were no units in beginning inventory, and the ending work in process inventory is
100% complete as to material costs, the number of equivalent units as to material costs would be
. A. The same as the units placed in process
BB. The same as the units completed
C. Less than the units placed in process
D. Less than the units completed
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Problem C
The following information is known about a company’s process costing system.
COSTS Total Material Labor
Overhead
Beginning Inventory P 48,000 P 16,000 P 32,000
Current work 346,000 126,000 220,000
Total P394,000 P142,000 P252,000
Equivalent production 20,400 20,000
Cost per unit P6.96078 P 12.60
====== =======
Which method of costing is used?
A. FIFO
B. Weighted average
C. Either FIFO or weighted average because both give the same answer
D. Unit costs do not depend on the method used
(Unit cost under the average method is equal to cost of last month and current month divided by EUP)
D. In computing the current period’s manufacturing cost per equivalent unit, the FIFO method of process
costing considers current period costs
A. Only
B Plus cost of beginning work in process inventory
C. Less cost of beginning work in process inventory
D. Plus cost of ending work in process inventory
E. Direct materials added to a second production department without a subsequent increase in output will
A. Increase total unit cost
B. No change the cost amount transferred out of the department
C. Decrease ending work in process inventory
D. Increase the amount of manufacturing overhead included in the ending
work in process inventory
Problem F.
Equivalent production under FIFO computation shows:
BWIP. Completed & transferred 24, 000 X 75% = 18,000
Started, “ & “ 125, 000 X 100% = 125,000
EWIP 30, 000 X 20% = 6,000
Problem G.
EUP under weighted average costing method shows:
Transferred-out 500,000 X 100% = 500,000
EWIP 120,000 X 4/5 = 96,000
With BWIP consisting of 130,000 units with additional work to complete of 1/5, the EUP under FIFO
A. 466,000 B. 500,000 C. 492,000 D. 596,000
Problem H.
Compute the EUP of conversion cost for each of the following cases:
A. In Process, End (4/7 incomplete) 280,000 units
In Process, beginning (1/3 work done) 450,000 units
(Units started in process is 250% of the work in process at the end)
Problem I.
In Process, beginning (3/5 additional work to be done) 120,000 units
Finished and Transferred units 750,000 units
(Of the units started in process, ½ represents work in process at end
Which were 40% completed during the current period)
Problem J.
VALERA Fashion Company uses a process costing system to accumulate costs related to silk scarf
production. Selected data for scarf production for last quarter is provided below
Problem K.
PASCUAL LAB Company had 250,000 lbs. of work in process inventory in Department A on February 1.
These units were 60% complete as to conversion. Direct materials are added at the beginning of the
process. During the month of February, 500,000 lbs. were started and 600,000 lbs. completed. PASCUAL
LAB had 150,000 units of work in process inventory on February 28. These units were 80% complete as to
conversion costs.
By what amount did the equivalent units for the month of February using the weighted average exceed
the equivalent units for direct materials and conversion costs the month of February using the FIFO
method?
A. 250,000 and 100,000, respectively C. 250,000 and 150,000, respectively
B. 150,000 and 100,000, respectively D. 150,000 and 150,000, respectively
Problem L.
GREAT TASTE MANUFACTURING COMPANY produces plastic drinking cups and uses a process cost system.
Cups go through three departments: MIXING, MOLDING, and PACKING. During the month of February,
the following information is known about the MIXING department:
Work in process at February 1 (3/4 converted) 10,000 units
Units started during February 140,000 units
Work in process at February 28 (5/6 converted) 24,000 units
Lost units 2, 000 units
In the MIXING Department, Materials A and B are added at different points in the process. Twenty
percent of Material A is added at the start of processing; fifty percent when halfway converted and the
balance when the cups are 80% processed. Fifty percent of Material B is added when the units 40%
converted; twenty-five when 70% converted; balance when the cups are 90% converted. Conversion costs
are incurred uniformly throughout the mixing process. Normal loss units should not be more than 1.5
percent of the units started.
Using FIFO costing, what are the equivalent units of production for Material A and B?
A. 143,000 & 139,000 C. 145,000 & 137,000
B. 141,000 & 134,500 D. 138,000 & 132,000
*lost units are considered normal up to 2,100 (140,000 x 1.5%) within expectation.
*There is no inspection point therefore the lost units are considered continuous; apply method of
neglect.
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Problem M.
MONIQUE TEXTILE INC., produces sophisticated fabrics that are being supplied to 5-star hotels and to
high-end condominiums that require components to be integrated in various points of the production. At
the beginning of the month, 4,000 units were in process. These were 20% converted.
For the current month, MONIQUE started to produce 16,000 units. Only 12,000 of these were completed.
The remainder were behind 25% from completion.
Due to the complexity of this textile, materials are added at various points in the production. To sum up:
Direct Materials:
40% are put into production at the start of production
50% are placed when the fabric is 55% completed
10% are placed when the fabric is 99% done
What is the EUP under FIFO For the purpose of allocating direct materials cost?
A. 16,000 B. 16,200 C. 18,000 D. 18,200
Problem N.
BLACK HAIRY Manufacturing uses a process costing system to accumulate costs related to the production
of "Mane & tail" an industrial strength hair grower. Material costs and conversion costs for first quarter
are provided below:
Materials Conversion
Costs in beginning work in process P 235,200 P382,500
Current costs for the quarter 844,800 2,047,500
The equivalent bottles of production under the weighted average method are 1,200,000 for materials
and 1,350,000 for conversion costs. All materials are added at the beginning of the production process.
Beginning work in process was composed of 240,000 bottles that were 75% complete with conversion
costs.
What is the Equivalent Units of Production under FIFO?
MAT CONVERSION MAT CONVERSION x
A. 1,200,000 1,350,000 C. 1,200,000 1,170,000
B. 960,000 1,170,000 D. 960,000 1,350,000
*The only difference between average and FIFO is on how they account the units in process beginning
done last month. Under average method, it is as if all were done this month.
If the number of bottles completed during the quarter is 1,100,000, what is the total cost that should be
assigned to these bottles under the weighted average method?
A. P2,970,000 B. P3,205,200 C. P3,587,700 D. P2,892,300
If BLACK HAIRY Manufacturing Company had used the FIFO method, total cost assigned to ending work in
process would have been P539,000. What is the total cost that should be assigned to the completed
bottles under the FIFO method?
A. P2,984,500 B. P2,892,300 C. P3,127,500 D. P2,971,000
Problem O
MAXWELL Manufacturing Company adds materials at the start of production. Units are inspected when
they are 90% converted. Normal lost units is not to exceed 2% of the units started. The following
information is available for August:
The costs per EUP under FIFO were P3.00 and P4.00 for materials and conversion costs, respectively
while for average costing were P3.05 an P4.04589, respectively, for materials and conversion costs.
3. What are the total cost transferred to Finished Goods Inventory under (1) FIFO and (2) Average
costing?
A. (1) P832,812; (2) P836,910 C. (1) P771,446; (2) P758,630
B. (1) P773,073; (2) P836,910 D. (1) P774,651; (2) P772,909
20
*Cost of normal lost units ( allocated between trans-out and In-process, end) In this situation, the units
in-process, end were already inspected, therefore they are considered already good units and will absorb
NORMAL loss together with units transferred-out based on EUP.
4. What are the cost of the Ending WIP under (FIFO) and (2) Average Costing?
A. (1) P134,403; (2) P133,720 C. (1) P134,549; (2) P136,237
B. (1) P132,000; (2) P133,720 D. (1) P132,000; (2) P135,990
Average Method:
Problem P
UNITEX MANUFACTURING COMPANY applies process costing in the manufacture of its sole product,
“AXEL”.
Manufacturing starts in Department 1 where materials are all added at the start of processing. The good
units are then transferred to Department 2 where all the incremental materials needed for its
completion are added after final inspection. In both departments, units are inspected at the end of
processing. Normal loss units should not exceed 2% 0f the units started or transferred in as the case
maybe.
Assume that Department 1 uses FIFO while Department 2 uses average costing.
Department 1 Department 2
QUANTITY SCHEDULE:
BWIP 36,000 46,000
Stage of completion 1/3 70%
EWIP 45,000 110,000
Stage of completion 2/3 60%
Started in production 250,000 -
Lost units 7,000 5,000
COST DATA:
WORK IN PROCESS, August 1
Transferred-in P- P 1,496,500
Materials 201,500 -
Conversion Costs 173,500 1,050,000
CURRENT PERIOD COSTS
Materials 1,125,000 1,980,000
Conversion costs 1,295,000 2,490,000
Transferred-in- - ?
DEPARTMENT 1:
1. What is the total Equivalent Units of Production under FIFO for Materials and Conversion?
A. 274,000 & 259,000 C. 274,000 & 244,000
B. 250,000 & 259,000 D. 274,000 & 271,000
DEPARTMENT 2:
5. What is the Equivalent Units of Production under Average Costing for Transferred-In, Materials and
Conversion?
A. 280,000,165,000 & 231,000 C. 244,000, 234,000 & 231,000
B. 280,000, 165,000 & 236,000 D. 244.000, 234,000 & 236,000
-end of materials-