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Abstract: Past studies evaluated the mechanistic properties, economic benefits, and ecological impacts of sustainable asphalt mixtures.
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However, questions remain concerning the effects of these technologies on structural pavement design and performance. The objectives
of this study were to evaluate the effects of selected sustainable technologies [warm-mix asphalt (WMA), reclaimed asphalt pavement
(RAP), crumb rubber modifier (CRM), and sulfur additive] on the performance predicted by the Mechanistic-Empirical Pavement Design
Guide (MEPDG) software and to assess the life-cycle costs (LCC) of pavement structures constructed with these sustainable alternatives. This
study also determined if the MEPDG software is sensitive to variation in the mechanistic properties of asphalt mixtures containing selected
sustainable technologies. Three typical pavement structures were analyzed at three traffic levels (low, medium, and high). On the basis of the
results of this analysis, it was determined that the performance predicted by the MEPDG software was improved because of the use of
sustainable mixtures. In addition, results indicated that sustainable technologies have the potential to reduce production and LCCs compared
with conventional asphalt mixtures. DOI: 10.1061/(ASCE)MT.1943-5533.0000376. © 2012 American Society of Civil Engineers.
CE Database subject headings: Sustainable development; Sulfur; Rubber; Asphalt pavements; Flexible pavements; Design.
Author keywords: Sustainable; MEPDG; WMA; RAP; Sulfur additive; Crumb rubber modifier.
research was necessary to evaluate the effects of RAP mixtures limits in the MEPDG software, the index values were converted to
used in additional pavement structures, traffic levels, and climates. the appropriate units. Louisiana Department of Transportation and
To ensure that economic aspects are considered in performance Development (LADOTD) provides conversion equations for IRI
evaluation, it is necessary to evaluate the LCC of sustainable tech- and rutting as well as trigger values for rehabilitation. The values
nologies. A reduction in the LCC is accomplished by either reduc- used in this study are given in Table 2. The MEPDG national de-
ing the initial investment in the project or extending the service life fault reliability level of 90% was used in the analysis. However, to
of the structure. The service life of a pavement is a function of the evaluate the predicted distress values without inflation from reli-
pavement structure’s resistance to distresses caused by traffic and ability, a reliability level of 50% was used.
environmental loading. Typically, the performance of flexible
pavements is controlled by the thickness of the structural layers. Traffic
Pavements subjected to higher traffic loads need higher layer thick- Average annual daily traffic (AADT) values for multiple traffic
nesses to achieve acceptable performance. When evaluating multi- classifications, truck factors, and distribution for vehicle classes
ple traffic cases, layer thicknesses are changed to reduce fluctuation 1 to 13 were provided by LADOTD. Because the MEPDG only
in pavement performance attributable to traffic levels. Studies show supports truck classes 4 to 13, vehicle classes 1 to 3 were not con-
that the use of sustainable technologies can significantly reduce the sidered, and the truck class distributions were adjusted to consider
LCC of pavement structures (Diefenderfer and Hearon 2008; only classes 4 to 13. Monthly distribution data were obtained from
Maupin et al. 2009). previous research (Ishak et al. 2009). The national default values
from LTPP data for hourly distribution and growth factor were
used. Table 2 shows the average annual daily truck traffic
Methodology (AADTT) values associated with the traffic levels evaluated in this
study.
Pavement Performance Prediction Climate
The MEPDG was used to predict the performance of three- Climatic data was obtained from the MEPDG climate database for
pavement structures designed with nine asphalt mixtures. Three- the city of Baton Rouge, Louisiana (NCHRP 2010). There were
pavement designs representing typical pavement structures used 116 months of data available for the selected location and an as-
in the state of Louisiana were considered for three traffic levels sumed average water table depth of 2.1 m. The water table depth
(low, medium, and high). Fig. 1 depicts the pavement structures determined via Eq. (1) estimates the water table based on surface
elevations in the Gulf Coast regions in the United States (Williams
1989). The elevation was determined from the MEPDG climatic
50mm SMA database:
Water table altitude ¼ Land-surface altitude 0:8978 ð1Þ
152mm
HMA Layer 102mm AC Layer Properties
HMA Layer
50mm HMA Layer
Dynamic complex modulus (E) and binder complex shear modu-
lus (G) data for each of the mixtures were measured in the labo-
ratory in accordance with AASHTO TP-62 and were used in the
305mm 305mm 305mm MEPDG to describe the mixture properties for Level 1 input.
Crushed Crushed Crushed Dynamic modulus testing was conducted using triplicate samples.
Stone Base Stone Base Stone Base The air void content of the samples was controlled between 6.5 and
7.5%. The coefficient of variation of the test results was less than
20% for all test temperatures and frequencies. The gradations and
A-7-6 Clayey A-7-6 Clayey A-7-6 Clayey
Subgrade Subgrade Subgrade
Table 2. Louisiana PMS Distress Triggers
Traffic level (AADTT)
Distress High (14,554) Medium (1,992) Low (816)
(a) High Volume Traffic (b) Medium Volume Traffic (c) Low Volume Traffic
IRI (mm=km) 1,973 3,157 3,946
Fig. 1. Pavement structures Rut depth (mm) 9.6 14.2 14.2
(Mohammad et al. 2008) and were used in the analysis of the vari- energy reduction was associated with lowering the mixing temper-
ous pavement structures. These values were kept constant for all ature from 150°C for HMA production to 120°C for WMA. Table 4
three pavement structures. summarizes the energy and cost saving associated with WMA pro-
duction. WMA energy consumption was calculated as 87% of the
Cost-Effectiveness HMA needed energy for plant operations and construction. This
Contact with experts and producers from the industry provided ac- resulted in an energy saving of 43:7 MJ=ton for WMA.
curate cost information regarding sustainable technologies. In ad-
dition, a number of assumptions were based on historical cost
indices. Table 3 summarizes the cost data used to evaluate the pro- Results and Analysis
duction cost of the mixtures evaluated in this study. The effect of
the RAP cost on the production of the mixture was assumed neg-
MEPDG Performance Prediction
ligible. This assumption is based on the contractor using a supply of
RAP that has already been collected and paid for. The researchers Pavement performance distresses were predicted using the MEPDG
also recognize that the cost of RAP is extremely variable and dif- software for the three flexible pavement designs at the three traffic
ficult to quantify, as the cost will vary with respect to the plant dis- levels (low, medium, and high). Sustainable pavement technologies
tance from the source. were evaluated as components of the pavement structures to deter-
A simplified LCC for a mixture was determined by dividing the mine whether the design guide software would distinguish sustain-
total cost of producing 1 ton of each mixture by the number of years able mixtures from conventional mixtures in terms of performance.
of service predicted by the MEPDG software for each traffic level. In addition, a cost comparison between conventional and sustain-
Service life was defined as the period that the pavement struc- able pavements was conducted to evaluate the cost-effectiveness
ture performed adequately with distress indices lower than the of the sustainable technologies. Summaries of the results for
Production Source ($=ton) terminal threshold. In all cases, the critical distress was the total
HMA [U.S. Energy Information Administration (EIA) 5.80 pavement rut depth. All sustainable technologies resulted in greater
2010; Bloomberg 1999;
pavement service lives when compared with conventional mixtures
at all traffic levels. The 64RAP40 mixture resulted in the greatest
Canadian Industry Program for Energy
increase in the predicted service life. The service life of the pave-
Conservation (CIPEC) 2005]
ments subjected to high traffic levels was much shorter than that of
WMA LA Plant 1 4.83 the low and medium designs. This indicates that the design selected
LA Plant 2 3.20 for high traffic level needs to be increased to withstand heavy traffic
LA Plant 3 4.54 conditions.
Average energy cost savings 1.37
Laboratory Performance
Laboratory measurements conducted using the Hamburg Loaded-
performance predictions and cost analysis are provided. Fig. 3 pres-
Wheel Tester (LWT), in accordance with AASHTO T 324, showed
ents the effects of sustainable pavement technologies on IRI pre- significant improvement against rutting for the 64RAP40 and
dictions after 10 years in service. As shown in Figs. 3(c) and 3(d), 64Thio mixtures, see Fig. 7. As shown in Fig. 7, the mixture con-
the use of RAP and sulfur additive resulted in the most improved taining 40% RAP (64RAP40) and the sulfur additive (64Thio) sig-
IRI performance predictions, compared with conventional mixtures nificantly improved the rutting performance of conventional HMA.
at all traffic levels. The predictions associated with WMA and The discrepancy between MEPDG and the LWT is most likely
CRM mixes, Figs. 3(a) and 3(b), were marginally improved. caused by the rutting model in the MEPDG that uses E as the
Fig. 4 presents the effects of using sustainable technologies on controlling factor. In accordance with the dynamic modulus test,
the predicted performance against rutting after 10 years in service. the 64RAP40 and 64Thio mixtures were stiffer than the 76CRM
mixture at high temperatures. This relationship caused the pre- (Roque et al. 2004). As shown in Fig. 8, test results showed that
dicted rut depth to be greater for the 76CRM mixture. the mixtures containing 40% RAP and CRM were more susceptible
Laboratory evaluation of the mix cracking properties was to cracking than conventional mixtures, whereas the mixture con-
conducted using the dissipated creep strain energy (DCSE) taining sulfur additive was marginally more susceptible to cracking
Summary and Conclusions MEPDG and to assess the LCCs of pavement structures con-
structed with these sustainable alternatives. To achieve this objec-
The objective of this study was to evaluate the effects of selected tive, pavement performance against major distresses were
sustainable technologies on the predicted performance from the determined using the MEPDG for three designs at three traffic
costs. The mixture containing 40% RAP had the lowest LCC, “Assessing the potential for warm mix asphalt technology adoption.”
followed by the sulfur mixture, the foamed WMA mixture, and Transportation Research Record: J. Transp. Res. Board, No. 2040,
then the crumb rubber modified mixture. Transportation Research Board of the National Academies,
On the basis of the results presented in this study, further re- Washington, DC, 91–99.
search is needed to relate the selection of sustainable mixtures Maupin, G. W., Diefenderfer, S. D., and Gillespie, J. S. (2009). “Perfor-
to their performance in the field. Further research is recommended mance and economic evaluation of Virginia’s higher RAP specifica-
tion.” Transportation Research Record: J. Transp. Res. Board, No.
to conduct a life-cycle assessment (LCA) of sustainable mixtures
2126, Transportation Research Board of the National Academies,
compared with conventional HMA. This analysis should consider
Washington, DC, 142–150.
factors such as environmental impacts, maintenance and rehabili- Mohammad, L. M., Herath, A., Gudishala, R., Nazzal, M. D., Abu-Farsakh,
tation activities, end-of-life recycling options, and variation of M. Y., and Alshibli, K. (2008). “Development of models to estimate the
adopted data with project size and location. subgrade and subbase layers’ resilient modulus from in situ devices test
results for construction control.” LTRC Rep. 02-4B, Louisiana Trans-
portation Research Center, Baton Rouge, LA.
Acknowledgments Muench, S. T. (2010). “Roadway construction sustainability impacts: A
review of life cycle assessments.” Transportation Research Board
The writers would like to acknowledge the support of Shell, Inc. 89th Annual Meeting, Transportation Research Board of the National
and the Louisiana Transportation Research Center (LTRC). The as- Academies, Washington, DC.
sistance of Yoonseok Chung and Bhanu Vijay Vallabhu is also National Cooperative Highway Research Program (NCHRP). (2004).
greatly appreciated. “Guide for mechanistic-empirical design of new and rehabilitated pave-
ment structures. Final Rep. Part 2. Design inputs. Chapter 4. Traffic.”
NCHRP 1-37A.
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