DBM UPPER LIMIT Trail I

120

100

80

60

40

20

0
0.01 0.1 1 10
 120

100

80

Axis Title
60

40

20

0
0.01 0.1 1 10 100
Axis Title
 % of material i
Trail I Trail II
Grade % of Qty % of Qty
20MM 0.25 0.24
12MM 0.2 0.2
6MM 0.2 0.21
STONE DUST 0.35 0.35
26.5

Morth
% of
% of % of passing Std
Sieve passing passing % of passing 6mm results
stone
20mm 12 mm dust lower
limit

37.5 100 100 100 100 100

26.5 100 100 100 100 90
19 63 100 100 100 71
13.2 6.5 92 100 100 56
4.75 0 52 48 95 38
2.36 0 31 27 71 28
0.3 0 0 12 28.1 7
0.075 0 0 6 10.2 2
Bitumen content % by mass of total mix mix 4.5%

120
R LIMIT Trail I

100

80
Axis Title

60

40

20

0
0.01 0.1 1 10
Axis Title
10 100
 120

100

80

Lower limit 60
Upper limit
Taril 3
40

20

10 100
0
0.01 0.1 1 10
 % of material in DBM
Trail III Trail IV Trail V Trail VI
% of Qty % of Qty % of Qty % of Qty
0.2 0.28 0.33 0.25
0.2 0.16 0.12 0.25
0.3 0.2 0.2 0.25
0.3 0.36 0.35 0.25
26.5

Morth
Std
results Trail I Trail II Trail III Trail IV Trail V Trail V
upper
limit

100 100 100 100 100 100 100

100 100 100 100 100 100 100
95 90.75 91.12 92.6 89.64 87.79 90.75
80 75.025 75.96 79.7 72.54 68.185 74.625
54 53.25 53.73 53.3 52.12 49.09 48.75
42 36.45 36.72 35.6 35.92 33.97 32.25
21 12.235 12.355 12.03 12.516 12.235 10.025
8 4.77 4.83 4.86 4.872 4.77 4.05

120

100

80
Axis Title

60
Lower limit Lowe
Upper limit Upp
Trail 2 40 Trail

20

0
0.01 0.1 1 10 100
10 100
Axis Title
e
 120

100

80

Lower limit60 Low

Upper limit Up
Taril 4 Tra
40

20

0
10 100 0.01 0.1 1 10 100
 Lower limit
Upper limit
Trail 5

100
 Lower limit
Upper limit
Trail 6

100
Physical properties of DBM Sample

SAMPLE TEMPRATURE zeolite(%) Binder Height (mm)

(Degree Celsius) (%)

1 64 63
2 110 1 5.5 60 66
3 62 63
Average 5.5 62.00 64.00
1 65 68
2 110 2 5.5 63 53
3 62 64
Average 5.5 63.33 61.67
1 65 65
2 110 3 5.5 67 65
3 60 66
Average 5.5 64.00 65.33
1 66 66
2 110 4 5.5 66 64
3 62 67
Average 5.5 64.67 65.67
1 67 64
2 110 5 5.5 65 65
3 64 66
Average 5.5 65.33 65.00

SAMPLE TEMPRATURE
Binder
zeolite(%) Height (mm)
(Degree Celsius) (%)

1 5.5 62.00 64.00

2 5.5 63.33 61.67
3 5.5 64.00 65.33
4 5.5 64.67 65.67
5 5.5 65.33 65.00

3.5

2.5
Flow (mm)

1.5
 3

2.5

Flow (mm)
2

1.5

0.5

0
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
Zeolite( %)

16.00
14.00
12.00
Stability (KN)

10.00
8.00
6.00
4.00
2.00
0.00
0.5 1 1.5 2 2.5
Zeolite 3(%) 3.5 4 4.5 5 5.5
Height (mm) Average Diameter (mm) Average Correction factor

61 64 63.0 102 101 102 1.04

66 62 63.5 104 101 103 1
63 64 63.0 101 101 101 1.04
63.33 63.33 63.17 102.33 101.00 101.67 1.03
67 61 65.3 104 103 104 0.93
65 62 60.8 105 102 104 1.04
64 65 63.8 103 100 102 1
65.33 62.67 63.25 104.00 101.67 102.83 0.99
65 64 64.8 103 102 103 0.96
66 62 65.0 101 104 103 0.96
65 66 64.3 103 103 103 0.96
65.33 64.00 64.67 102.33 103.00 102.67 0.96
66 64 65.5 102 103 103 0.93
65 63 64.5 103 104 104 0.93
64 61 63.5 101 101 101 1.04
65.00 62.67 64.50 102.00 102.67 102.33 0.97
65 64 65.0 102 101 102 1
66 63 64.8 103 102 103 0.96
67 63 65.0 101 103 102 0.96
66.00 63.33 64.92 102.00 102.00 102.00 0.97

Height (mm) Average Diameter (mm) Average Correction factor

63.33 63.33 63.17 102.33 101.00 101.67 1.03

65.33 62.67 63.25 104.00 101.67 102.83 0.99
65.33 64.00 64.67 102.33 103.00 102.67 0.96
65.00 62.67 64.50 102.00 102.67 102.33 0.97
66.00 63.33 64.92 102.00 102.00 102.00 0.97

13.20
VMA(%)

13.00

12.80

12.60

12.40

12.20
 12.80

VM
12.60

12.40

12.20

12.00

11.80
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

4.5 5 5.5 Zeolite (%)

VFB

73.00
72.00
VMA (%)

71.00
70.00
69.00
68.00
67.00
66.00
65.00
4.5 5 5.5 64.00
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
Zeolite (%)
 Weight In
Maximum Corrected Max Flow Value Weight in air Water Volume
Stability (KN) Stability (mm) (Wa) (gms) ( Ww) (cm^3)
(gms)
11.135 11.5804 2.5 1197 716 506.25
12.18 12.18 2.1 1196 717 520.37
12.39 12.8856 2.1 1195 715 501.28
11.90 12.22 2.23 1196.00 716 509.30
12.803 11.90679 2.1 1196 716 545.20
12.84 13.3536 2 1196 716 507.60
12.947 12.947 2.2 1197 717 512.28
12.86 12.74 2.10 1196.33 716 521.69
14 13.44 2.4 1199 718 530.62
16 15.36 2.1 1199 718 532.67
17 16.32 2.1 1198 717 531.67
15.67 15.04 2.20 1198.67 718 531.65
12.9 11.997 3.1 1197 716 536.76
13 12.09 2.7 1198 716 538.93
14 14.56 2 1197 717 505.26
13.30 12.88 2.60 1197.33 716 526.98
12.5 12.5 3 1198 715 522.32
12 11.52 3 1198 715 530.62
11.9 11.424 3.1 1196 713 527.48
12.13 11.81 3.03 1197 714 526.81

Weight In
Maximum Corrected Max Flow Value Weight in air Water Volume
Stability (KN) Stability (mm) (Wa) (gms) ( Ww) (cm^3)
(gms)
11.90 12.22 2.23 1196.00 716 509.30
12.86 12.74 2.10 1196.33 716.3333 521.69
15.67 15.04 2.20 1199.00 717.6667 531.65
13.30 12.88 2.60 1197.33 716.3333 526.98
12.13 11.81 3.03 1197.33 714.3333 526.81

2.05

2.00

1.95

1.90
VV(%)

1.85

1.80

1.75
 1.95

1.90

VV(%)
1.85

1.80

1.75

1.70

1.65
3 3.5 4 4.5 5 5.5
0.5 1 1.5 2 2.5 3 3.5 4 4.5
e (%) Zeolite(%)

2.5

2.49
Bulk Density (KN/M^3))

2.48

2.47

2.46

2.45

2.44
5 4 4.5 5 5.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
Zeolite (%)
 Therotical Voids Filled
Bulk Voids In Mineral
Density Speific Volume of Percentage of voids in Aggregates With
Gravity Voids (Vv) % Bitumen (Vb) % Bitumen
(Gb) (VMA) %
(Gt) (VFB) %
2.49 2.59 2.00 11.15 13.15 67.17
2.50 2.59 2.02 11.19 13.21 67.29
2.49 2.59 2.01 11.00 13.01 67.13
2.49 2.59 2.01 11.11 13.12 67.20
2.49 2.59 1.92 10.70 12.62 69.26
2.49 2.59 1.93 10.71 12.64 67.25
2.49 2.59 1.96 10.73 12.69 69.09
2.49 2.59 1.93 10.71 12.65 68.54
2.49 2.59 1.83 10.79 12.62 69.80
2.49 2.59 1.83 10.76 12.59 70.80
2.49 2.59 1.83 10.45 12.28 68.80
2.49 2.59 1.83 10.67 12.50 69.80
2.49 2.59 1.82 10.59 12.41 69.88
2.49 2.59 1.81 10.58 12.39 70.88
2.49 2.59 1.81 10.59 12.40 71.91
2.49 2.59 1.81 10.59 12.40 70.89
2.48 2.59 1.80 10.49 12.29 71.94
2.48 2.59 1.80 10.52 12.32 71.95
2.48 2.59 1.78 10.51 12.29 71.04
2.48 2.59 1.79 10.51 12.30 71.64

Therotical Voids Filled

Bulk Voids In Mineral
Speific Volume of Percentage of voids in Aggregates With
Density
(Gb) Gravity Voids (Vv) % Bitumen (Vb) % (VMA) % Bitumen
(Gt) (VFB) %
2.46 2.59 2.01 11.11 13.12 67.20
2.48 2.59 1.93 10.71 12.65 68.54
2.49 2.59 1.85 10.67 12.50 69.80
2.49 2.59 1.81 10.59 12.40 70.89
2.47 2.59 1.79 10.51 12.31 71.64

13
12.65
12.50
12.40
12.31
 15
14.65
14.50
14.40
14.31

5 3 3.5 4 4.5 5 5.5

Zeolite(%)

3.5 4 4.5 5 5.5

%)
 TEMPRATURE Binder
SAMPLE zeolite(%) Height (mm)
(Degree Celsius) (%)

1 5.5 62 64 63.3333333333333
2 5.5 63.333333333 61.666666667 65.3333333333333
3 5.5 64.00 65.33 65.33
4 5.5 64.666666667 65.666666667 65
5 5.5 65.333333333 65 66

Average 5.5 63.866666667 64.333333333 65

Optimum Binder Chart Optimum Bind

Min Actual Max
Stability (KN) 4.75 5.12 Stability (KN)
Flow (mm) 5 5.6 5.95 Flow (mm)
VMA 4 5.50 6.00 VMA
Vv (%) 6 5.3 4.5 Vv (%)
VFB (%) 3.9 4.7 6 VFB (%)

VFB (%)

Vv (%)

VMA

Flow (mm)

Stability (KN)
 Flow (mm)

Stability (KN)

3.9
 Corrected
Maximum Flow Value
Average Diameter (mm) Average Correction factor Max
Stability (KN) Stability (mm)

63.2 102.33333333 101 102 1.02666666666667 11.901666667 12.21533 2.06666667

63.3 104 101.667 103 0.99 12.863333333 12.7358 2.1
64.67 102.33 103.00 102.67 0.96 15.67 15.04 2.20
64.5 102 102.667 102.3333 0.9666666666667 13.3 12.88233 2.6
64.9 102 102 102 0.9733333333333 12.133333333 11.81467 3.03333333

64.1 102.53333333 102.067 102.3 0.9833333333333 13.173 12.93763 2.4

Optimum Binder Chart

Min Actual Max
4.75 5.12
5 5.6 5.95
4 5.50 6.00
6 5.3 4.5
3.9 4.7 6

)
)

3.9 4.4 4.9 5.4

Binder (%)
 Weight In Water
Weight in air Volume Bulk Density
( Ww)
(Wa) (gms) (gms) (cm^3) (Gb)

1196 716 509.3014 2.46

1196.3333333 716.333333333333 521.6931 2.475
1199 717.67 531.65 2.49
1197.3333333 716.333333333333 526.9844 2.49
1197.3333333 714.333333333333 526.8083 2.47

1197.2 716.133333333333 523.2878 2.477

5.4 5.9
 Voids In
Therotical Speific Gravity Percentage of voids in Bitumen Mineral
Volume of Voids (Vv) %
(Gt) (Vb) % Aggregate
s (VMA) %

2.59 2.01 13.1771138264095 16

2.59 1.93433333333333 13.1807558760684 15.11509
2.59 1.85 13.18 15.01
2.59 1.81333333333333 13.1643780988583 14.97771
2.59 1.79166666666667 13.1098370228805 14.9015

2.59 1.87986666666667 13.1622184467987 15.20093

Voids
Filled
With
Bitumen
(VFB) %

67.19566
68.53607
69.79952
70.89311
71.64333

69.61354
 OBC OZC
Stability (KN) 12.23 15.04
Flow (mm) 2.77 2.2
VMA(%) 13.55 12.50
VFB(%) 70.61 72.10
Vv(%) 3.98 1.85

80.00

70.00

60.00

50.00

40.00

30.00

20.00
15.04
12.23
10.00
2.77 2.2
0.00
Stability (KN) Flow (mm)
 OBC OZC

70.61 72.1

15.04 13.55 12.5

12.23

2.77 2.2 3.98

1.85

Stability (KN) Flow (mm) VMA(%) VFB(%) Vv(%)

Serial No. Type of specimen Wet ITS (Kpa) Dry ITS (Kpa) TSR (%) Type of
specimen

1 919.00 1100.00 Reference

Mixture
Reference Mixture 83.48
2 901.00 1080.00 WMA
3 893.00 1070.00
Average Reference Mixture 904.33 1083.33 83.48
1 822.00 1080.00
2 WMA 791.00 1030.00 76.46
3 803.00 1050.00
Average WMA 805.33 1053.33 76.46

Type of specimen TSR

Reference Mixture 83.48
WMA 76.46

1200.00

1083.33
1000.00 1053.33
Indirect Tensile Strength in kPa

904.33
800.00
805.33

600.00 Reference Mixture

WMA

400.00

200.00

0.00
Dry ITS Wet ITS
Dry ITS Wet ITS TSR

904.33 1083.33 83.48

805.33 1053.33 76.46

1200.00
1083.33
1053.33
1100.00
1000.00
904.33
900.00
805.33
800.00
700.00
600.00 Reference Mixture
500.00 WMA
400.00
300.00
200.00
83.4876.46
100.00
0.00
Dry ITS Wet ITS TSR

90.00
85.00
80.00
75.00
70.00
65.00
60.00
55.00
50.00
83.48 Reference Mix
45.00 76.46 WMA
40.00
35.00
30.00
25.00
20.00
15.00
10.00

TSR