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A state-of-the-art review on geosynthetics in

low-volume asphalt roadway pavements


Seth Flutcher*1 and Jonathan T. H. Wu2
A majority of the applications to incorporate geosynthetics into pavements exist in low-volume
asphalt roadways. This paper presents a state-of-the-art review of geosynthetics in pavements for
low-volume asphalt roadways. Within that realm, the use of geosynthetics is grouped into three
categories for the purpose of this review. The categories are sub-pavement reinforcement, interlayer
reinforcement, and other non-reinforcing applications; each has been found to incorporate
geosynthetics into pavements with some degree of success. In this paper, selected case studies
and major findings of each case study are summarized in the form of a table for each category. From
this review, it is clear that geogrids are especially useful as sub-pavement reinforcement. Field
experience suggests that geogrids installed into low-volume pavement sections at one-third depth
from the top of an aggregate sub-base course have had very good success. Interlayer reinforcement
with geosynthetics has been geared to reduce or retard reflective cracking in pavement overlays.
This application has been found to be valuable; however, the benefits realized are circumstantial.
Geosynthetics as interlayers should only be incorporated when a pavement’s main failure mode is
fatigue or age cracking, and should be carefully prescribed based on economics. Other uses of
geosynthetics in roadways have been focused on moisture transportation or mitigation of moisture
movement. It was found that most of these geosynthetic applications are well developed and can be
employed as needed by design engineers.
Keywords: Geosynthetics, Pavement, Asphalt roadway, Low volume, Review

Introduction involves lower quality crushed aggregate, can be placed


under the base course in order to reduce costs or to
Flexible pavements are layered pavement systems that minimize capillary action under the pavement. The
include materials with diminishing quality from the top constructed layers are placed directly onto a prepared
layer toward the bottom layer to accommodate the subgrade, which is generally graded and compacted
gradually decreasing contact stresses from top to bottom natural in situ soil (Zornberg and Gupta, 2010).
in pavements. Adherence to this principle makes possible Due to traffic loads, local differential settlement may
the use of local materials and usually results in an occur and horizontal stresses tend to be induced between
economical design (Huang, 1993). A typical flexible layers of flexible pavements, both often lead to formation
pavement system includes four distinct layers: asphalt of cracks in the pavements. A technique that involves
concrete, base course, sub-base, and subgrade (Fig. 1). embedding polymeric geosynthetics in pavement structure
The surface layer is typically asphalt concrete, which is has received considerable attention as a viable solution to
obtained by the hot mixing of aggregate and bitumen, a these problems.
heavy distillate obtained from refining crude oil. The Geosynthetics are planar synthetic products manufac-
asphalt concrete is underlain by a layer of base course, tured for soil-related applications. Many different types of
typically consisting of 0?2–0?3 m of unbound coarse geosynthetics have been developed to serve functions such
aggregate. An optional sub-base layer, which generally as reinforcement (stabilization), filtration, drainage,
separation, moisture barrier, and cushion (stress relief).
For applications in flexible pavements, geotextiles, geo-
1
Engineering Consultant, 5404 Fox Run Blvd. Frederick, CO 80504, USA grids, and geocomposites have been used most often.
2
Department of Civil Engineering, University of Colorado Denver, Denver, Use of geosynthetics in flexible pavements was first
CO 80217, USA tested in the 1960s with geotextiles (also referred to as
*Corresponding author, email sethflutcher@gmail.com ‘‘paving fabric’’). Regular testing and usage of geotextiles

ß 2013 W. S. Maney & Son Ltd


Received 10 May 2013; accepted 11 June 2013 International Journal of
DOI 10.1179/1939787913Y.0000000002 Geotechnical Engineering 2013 VOL 7 NO 4 411
Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

1 Cross-section of flexible pavement system a higher contact stresses in top layer and b lower contact stresses in bottom
layer (Muench, 2006)

began in the mid 1970s. The test reports and numerous test and active in the research arena. Geosynthetic research in
sections conclusively proved its value. Since then usage has general has only come to the forefront of civil engineering
increased to over 100 million square yards annually in the practice over the past three decades. Many applications
United States, and approximately double the amount are still under investigation and the ideology and
worldwide according to the Industrial Fabrics Association methodology on how pavements can be improved with
International (Barazone, 2010). geosynthetics are currently evolving as new work comes to
It has been stated that the most pertinent area for light and the experience in the field matures. Secondly,
geosynthetics in pavements is centered on flexible, or neither researchers nor practitioners have come to a
asphaltic pavements, which can be considered as medium consensus on geosynthetics in pavement. Even when cost
to low volume (Al-Qadi et al., 2011). The above statement considerations are removed, opinions vary considerably
may be oversimplifying; however, rigid pavements and by those familiar in the field.
their design are such that the effects of geosynthetic The purpose of this study was to investigate both the
inclusion as reinforcement are clearly not as pronounced current state, along with historical consideration of the
as in flexible pavements. The high stiffness in rigid applications and research of geosynthetics in the field of
pavements generally makes the inclusion of subgrade pavement engineering. The literature on the subject was
reinforcement an area of less interest. A majority of the reviewed and organized to help achieve a good under-
applications to incorporate geosynthetics into pavements standing of both current state and relevant history of the
exist in low-volume asphalt roadways. Consequently, high topic at hand. At conclusion of the research, this paper
volume flexible pavements are also designed and built at was compiled to describe the review and provide relevant
very high stiffness. This stiffness comes from the increased commentary.
pavement thickness, and not because of variables in In this study, two major types of reinforcement are
material or methods. Therefore, similar to rigid pave- considered: sub-pavement reinforcement and interlayer
ments, many high volume or high load flexible pavements reinforcement, and are presented separately. In pavement
will become thick enough, or stiff enough, to reduce the engineering, these two types of reinforcement are often
interest in geosynthetic reinforcement. That does not mean treated differently. The first and most fundamental
that there is no use or benefits in these fields, but most reinforcement application is the inclusion of geosynthetic
research and highest potential for civil engineering benefit materials in sub-pavement material. The placement of
lie elsewhere. geosynthetic materials within a subgrade, sub-base (or
Therefore, weaker or lower volume flexible pavements aggregate base course, ABC, etc.), or an interface between
seem to have the most potential. Supporting that notion is pavement section layers has been done. Extensive research
the fact that early applications, and even current applica- on the location, geosynthetic type, and effectiveness are
tions, of geosynthetics are common in unpaved roadways. available and many of the ideas and conclusions are still
To simplify, the weaker the pavement section, the higher debatable in today’s engineering community. However,
the potential for a geosynthetic material to improve the general idea is to stiffen the pavement section to
performance. Since the investment in unpaved roads is enhance its performance.
far lesser than that of paved roadways, the interest in The second reinforcement type, i.e., interlayer reinforce-
geosynthetics in the former can be somewhat complex and ment, is almost exclusively used when the overlay of older
arguable. The point is that research and practice have pavement is performed. The reason for this is that the
essentially narrowed a great deal of geosynthetic interest purpose of interlayer reinforcement is to reduce or retard
to lower volume asphaltic pavements, with still some the propagation of cracks. One should understand that
interest in applying geosynthetics to certain unpaved when a geosynthetic product is applied in this manner, it is
roads. most often accompanied by a bituminous coating, which
The reason that a state-of-the-art review on the subject enables another important engineering factor. The combi-
is needed is twofold. Firstly, the subject is relatively new nation of the bituminous tack coat to the geosynthetic

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Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

(normally a geotextile) creates an impermeable layer. This pointed out by Hawkins (2012), the fact that many
impermeability is a desired effect to prolong the life of a unpaved roads will eventually become paved. If an
pavement by reducing the amount to water infiltration unpaved roadway has favorable properties, it would be
into the pavement system. suitable to be paved with minimal construction effort on
While the interest in this topic lies on reinforcement of the existing surface. Since Hawkins’ point is accurate, and
pavements, there are many other types of pavement the engineering aspect of reinforcement is equivalent in
enhancement through the use of geosynthetics. Since this sub-pavement reinforcement, the two scenarios are
is a review of geosynthetics in pavements, and because merged for purpose of discussion herein.
some of these applications are of practical importance, a The mechanism in which reinforcement should work to
section of this paper is devoted to non-reinforced uses of prolong a pavement in the methodology is far from simple.
geosynthetics in pavement engineering. Shukla (2002) offers a good summary on the effects that
In this paper, several fundamental ideas were reviewed the inclusion of reinforcement will offer a pavement. First,
first. Then, many newer concepts and conclusions drawn the overall bearing capacity is increased by the shear stress
from theory, modeling, or most often experimentation were reduction effect. This is the reduction of outward shear
evaluated and compared. Upon completion of review, the stress from soil over the reinforcement to the soil
materials gathered were categorized and organized. And underneath. Next, the slab or confinement effect is
finally, the summary of many relevant materials previously discussed. This is due to the restraint put on the soil
circulated, alongside with commentary, is included herein. section due to the reinforcement. Friction at the geosyn-
thetic introduces a countering force to lateral displace-
Geosynthetic sub-pavement ment, somewhat confining (Shukla, 2002).
Another effect commonly discussed in pavement rein-
reinforcement forcement is the effect of a deformed geosynthetic that is
This section begins with a discussion of the fundamental withstanding normal and shear stress. The deformed
method of applying geosynthetics to pavement. material will have a resisting force in the opposite
Reinforcement within the subgrade, within an aggregate direction to the displacement (like a trampoline or
base course, or at the pavement-grade interface is the most membrane). Hence, this is known as the membrane effect.
fundamental way in which reinforcement to a flexible Finally, an anchoring effect is realized in geogrid applica-
pavement can be effective. It is common knowledge, tions. Since soil or aggregate base may interlock through
especially in the realm of the moderate to low-volume the apertures of grids, a stress mobilization may occur in
flexible pavements, that the ability of a pavement to the cross direction of the grid. There is also a separation
perform is directly related to the geostructure it lies upon. effect, which will be discussed later (Shukla, 2002).
More simply stated, pavement is only as good as the Other researchers have paraphrased the reinforcing
material beneath it. benefits by stating that reinforcement can minimize
Since pavements are often built on soft subgrades, and displacements. Deterioration in a granular base will occur
also commonly include an aggregate base course layer due to the lateral displacement that may occur at the
between subgrade and pavement, the opportunities and bottom of a base course. The inclusion of reinforcement
methods to reinforce with a geosynthetic are numerous. will minimize these lateral deformations (Al-Qadi et al.,
Varieties on base course types, subgrade types, geosyn- 2011). General fatigue of materials is also combated in the
thetics types, location, and many combinations of those reinforced section (United States National Research
have been used and studied with variable results. In this Council, 1989). Additionally, intuition allows us to
application type, the inclusion of geosynthetic reinforce- understand that if a base becomes more solid through
ment has almost always shown improvement from a reinforcement, any pavement would perform better and
performance aspect (United States National Research essentially resist all of the failure modes.
Council, 1989). Although the mechanisms in which pavements become
As noted earlier in the Introduction section, moderate stronger are complex, and materials such as geogrids
to low-volume flexible pavements seem to have the receive attributes from stress reduction, anchoring, etc.,
greatest potential to successfully use geosynthetic reinfor- the enhancement of a pavement section is indisputable.
cement. This is again, because the lower volume flexible Figure 2 shows reduction of permanent deformation of
pavements are thin enough to allow stress distribution pavement sections due to reinforcement at different depths
from the traffic loading into a reinforcing material. when subject to cyclic dynamic loads. After 20 000 cycles
Furthermore, the investment in an asphalt road is high of load applications, for example, the permanent deforma-
enough to garner the added technology. In reference to the tion in the unreinforced section was 25 mm, and reduced
idea, Abu-Farsakh and Chen (2011) point out that the to 15–18 mm in the reinforced sections.
weaker the subgrade, the higher the percentage improve- Finally, it should be noted that a great majority of the
ment in relation to the rutting action in pavements. applications and the study of reinforcement in subgrade
The ideology of sub-pavement reinforcement with and sub-base have been focused on geogrids. Geotextiles
geosynthetics can also be merged with the application in have been used; however, the engineering community
unpaved roads. Similar to thinner pavement sections, seems to be convinced that for this application especially,
sometimes the environment of a dirt roadway will be such geogrids hold the highest potential. Partly the reason for
that the inclusion of geosynthetic reinforcement is this is the unique interface that occurs with a perforated
beneficial. Not only that, but one can also consider that material within soil or gravel. The apertures of the geogrid

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Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

pavement material magnify the ability, cost effectiveness,


and importance of these maintenance functions.
Often the maintenance of a pavement is required when
cracks have originated within a pavement. Cracks can be
considered a failure mode, or just an inconvenience that
requires attention. Cracks do not generally reduce the
structural capacity of a given pavement (Button and
Lytton, 2003). But, as Shukla and Yin (2004) point out,
the presence of cracks can also reduce safety, comfort,
increase degradation, and allow for water infiltration and
pumping. In essence, some cracks can cause pavement
failure to propagate through a positive feedback, and be
extremely destructive if not addressed.
Cracks come from a variety of origins. Primary sources
of cracking are fatigue, shrinkage and/or consolidation
2 Permanent deformation in unreinforced and reinforced (due to temperature cycles), construction joints, and age
pavement sections with reinforcement at different depths (Zamora-Barraza et al., 2011). In all instances, it is
of aggregate bases (modified after Abu-Farsakh and relevant that cracks most often appear prior to any other
Chen, 2011) failure mode of a flexible pavement. Therefore, if cracks
can be mitigated, the overall life of a pavement can most
likely be prolonged.
may allow for greater interlocking of base and soil, which The overlay of an existing asphalt pavement is the most
common renovation method (Shukla and Yin, 2004). In
again mobilizes stress into the reinforcement during
fact, the asphalt overlay, which can be used atop both
deformation. Also, the overall strength of the geogrid is
flexible and rigid pavements, was originally proposed in
beneficial and it is well documented that improvement in a
the 1920s (Button and Lytton, 2003). For those unfami-
pavement is proportional to the tensile modulus of
liar, overlays consist of adding a relatively thin pavement
reinforcement (Abu-Farsakh and Chen, 2011). This trend
layer to an existing pavement structure. Sometimes a
does have a point of diminishing return. In fact, some of
comparable removal is done via milling. Removals can be
the most recent theories on reinforcement of unbound
done at full width, or only at edges (where drainage points
aggregate base with geogrid clearly show that the are critical), or in some cases not at all.
mechanism in which the geogrid can reinforce is complex This overlay operation offers great opportunity to
and does not always hinge on the strength of the utilize geosynthetics. It has long been used and researched
geosynthetic (Giroud and Han, 2012). Note that in this with somewhat arguable results. Cleveland et al. (2002)
application, the geogrid has emerged as the geosynthetic of paraphrases that research on the topic ranged from
choice, and even earlier studies have found that an open ‘‘highly successful to disastrous failures.’’ This is in part
mesh geogrid within an aggregate base course would have due to the vast variable in pavements, construction
a similar reinforcing capacity to a geotextile which would material costs, environmental conditions, and the like.
exhibit a strength of 2?5 times that of the grid (United One may wonder why this stage in a pavements life is so
States National Research Council, 1989). opportunistic for geosynthetics. This is due to the
In today’s culture, it is agreed that reinforcing with engineer’s effort to eliminate or retard the propagation
geosynthetics, most often geogrids, brings a certain of cracking from the older pavement into the newer
amount of attributes. Reinforcement can serve as a overlay.
platform over soft soils, in a type of bridging mode. It The inclusion of geosynthetics directly between layers of
can extend the projected service life of pavement. A the pavement is often coined ‘‘interlayer’’ or ‘‘interlayer
reduction in base course thickness can be realized, and the reinforcement.’’ The installation of interlayer geosyn-
ultimate bearing capacity of a soil will be increased. Also, thetics is fairly straight forward. The paving surface
a delay and reduction of rutting is realistic (Al-Qadi et al., should be completely cleaned and dried prior to tack coat.
2011). It is also generally acknowledged that a more After that, the tack coat should be applied at the
favorable stress distribution will be realized (IGS, 2012). prescribed rate. This quantity is dependent on the fabric,
A summary of selected case studies of geosynthetics for surface conditions, and type of tack coat. For reference, a
sub-pavement reinforcement is given in Table 1. common application of 0?90 L m22 (0?20 gallons/yd2) can
be assumed for straight bitumen tack coats.
Geosynthetic interlayer reinforcement Immediately after tack coat is applied, the geosynthetic
should be laid down directly on top. It should be relatively
Of great importance in pavement engineering is the tight, but not stressed. Overlap between sheets should be
longevity of a given pavement. Almost any design or sufficient and wrinkles to be avoided. In any case the
application of pavement requires some maintenance in manufactures instructions should be referenced for best
order to fully reap the investment of a roadway or runway. practices. After the fabric is spread, normal paving
This is especially true in the case of asphalt pavements. It operations can commence. Low temperatures should be
should also be realized that the proponents of asphalt as a avoided for both tacking and paving operations.

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Table 1 Selected case studies of geosynthetics for sub-pavement reinforcement

Agency or authors (Year) Subject Method of study Major findings

US National Research Pull-out in geosynthetic- Laboratory testing - Pull-out is highly variable and
Council (1988) reinforced base depends on geometry, soil density,
angle of internal friction, etc.
US National Research Geosynthetic-reinforced base Repeated load tests - Optimum location of reinforcement
Council, Hass (1988) is at the bottom of base course
US National Research Geosynthetic-reinforced base Accelerated pavement tests - Reinforcement reduces deformation
Council, Barksdale (primarily with pre-stressed or rutting by 20–40%
(1989) reinforcement)
- Base course/fill can be reduced by
25–50 mm (1–2 in.) when reinforcement
is introduced
- Fatigue is reduced when
reinforcement is utilized
Duskov (1997) Reinforcement with geofoam Full-scale/in situ testing of - Geofoam is ineffective for pavement
geofoam reinforcement
Gurung (2003) Tensile response of Laboratory test using - Reinforcing yields favorable results in
reinforced base specialized ‘‘pavement sub-pavement application
tensile test box’’
- Geogrids tested show high peak stress
at low displacement, which is good
Raymond and Ismail Optimum location and number -Static and repeated - Ultimate bearing capacity is increased
(2003) of reinforcement layers load testing (lab) when reinforcement is near the surface
(effect diminishes with depth)
- Finite element analysis - Second layer of geosynthetic can be
beneficial when introduced at the base
course-subgrade interface
- Finite element analysis can successfully
predict behavior of reinforced
pavement section
Kamel et al. (2004) Optimum location of - CBR tests (lab) - Maximum strength increases at a depth
reinforcement of 72–76% (from top)
- Static and dynamic
triaxial tests (lab)
Kazimierowica- Settlement of reinforced Computer modeling - Modeling successfully predicted
Frankowska pavement settlement on reinforced section
(2007)
- Geosynthetics at subgrade interface
reduce settlement
- Little is known about two-layer system
Tang et al. (2008) Rutting in reinforced 1/3 scale accelerated - Strength, aperture size, junction strength,
pavement pavement testing and flexural rigidity are most important
in geogrids
- Pavement performance in
geogrid-reinforced sections is favorable
Al-Qadi et al. (2011) Effectiveness of geogrids in Full-scale accelerated - Any geogrid improves response
low-volume pavements and pavement testing by 23–31%
optimum placement
- Adding a second reinforcing layer has
only circumstantial benefits
- Geogrid minimizes lateral deformations
Abu-Farsakh and Chen Investigation of benefits from Cyclic load testing (lab) - Pavement performance improvement is
(2011) geogrid reinforcement proportional to increased tensile modulus
of a given geogrid
- No clear relationship between
reinforcement performance and aperture
size of the geogrid
- Performance of pavement is optimized
when reinforcement is inserted at the
upper 1/3 of the base course layer

The inclusion of a geosynthetic as interlayer reinforce- stress relieving layer, or a tensile reinforcement, or a
ment is the second largest application of geosynthetics in combination of both (Khodaii et al., 2009). In all cases,
North America reported in 1993 (Cleveland et al., 2002). the objective is for the geosynthetic layer to absorb or
In this application, the geosynthetic can act by either a redistribute stress, so the crack propagation, or reflective

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Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

have been used between the layer of existing cracked


pavement and new maintenance overlays. Surface treat-
ments, such as hot scarification are also optional, and
finally treating individual cracks is possible. This can be
done with simple rubber crack sealing methods. There are
instances where individual cracks are also given a
geosynthetic treatment, but overall the ideology of that
method is synonymous with the general discussion herein
(Cleveland et al., 2002).
While considering the reinforcement interlayer, there
are a few applicable generalizations. It is common practice
to include a liquid asphaltic layer of some type in
conjunction with the geosynthetic. In these instances, the
tack coat, or liquid asphalt is applied to the pavement
surface, and then the geosynthetic is laid down. This is
done primarily to bond the geotextile to the pavement,
3 Increase in stiffness and strength of a non-woven geotex-
however, the inclusion of this asphalt barrier can in itself
tile due to bituminous impregnation (modified after
contribute favorably to the pavement section. First, it acts
Correia and Bueno, 2011)
as a moisture barrier, which will reduce the amount of
water infiltration beneath the pavement. Second, it adds
stiffness to the interlayer. Finally, the liquid asphalt can
cracking, is minimized. Since the existing pavement is
act as a cushion, or stress absorber within the pavement.
assumed to have cracks, the discontinuity alone creates
Pavement designers should note that this procedure is
stress concentrations, which are obviously undesirable
unique and the inclusion of the bituminous tack signifi-
(Correia and Bueno, 2011).
cantly affects how the pavement section will behave. An in
Additional to the stress concentrations are the driving depth study was released in 2011 by Correia and Bueno
forces that initiated the crack. The common contributors who specifically addressed the properties of non-woven
would be the applied wheel loads from traffic, and the geotextiles after impregnation with bituminous liquid.
expansion and contraction experienced from temperature The two part material will become less permeable with
cycles (Correia and Bueno, 2011). Temperature cycles are increased tack, but more interesting is that the strength of
complex within themselves, and both daily temperature the geotextile is pronouncedly increased. Figure 3 shows
swings, as well as seasonal ones are influential (Cleveland the load deformation relationships of a non-woven
et al., 2002). Also noteworthy, moisture presence or lack geotextile due to bituminous impregnation. The increase
thereof can in many cases drive volumetric deviations in in stiffness and strength is sometimes ignored by designers
the subgrade of a soil. This cyclic type action additionally when prescribing geotextiles for interlayer reinforcement.
will promote cracking in pavement. In any case, when the Moving on, the overlay of pavement follows immedi-
stresses experienced in an overlay exceed the fracture ately after the tack coat has been applied to the fabric. The
stresses, the crack will obviously continue (Correia and method of inclusion of liquid asphalt usually eliminates
Bueno, 2011). woven geotextiles for use. This is because the woven
Although reflective cracking is normally the primary geotextiles have no interior plane, hence do not hold any
reason for an interlayer reinforcement, there may be some liquid. Also for this reason, the commonly selected
different or at least accompanying benefits. First would be geotextiles are non-woven lightweight fabrics in the range
the extension of pavement life due to reduced fatigue. of 120–200 g m22 (Shukla and Yin, 2004). The lightweight
Second is the consideration to the limitation or elimina- non-wovens are good absorbers of liquid asphalt and also
tion of deformations (Virgili et al., 2009). are preferred due to their constructability in the field
In fact, a geosynthetic’s usefulness in pavement extends (Correia and Bueno, 2011).
to the ideology of limiting deformation. Pavement rutting It should be noted that the above description applies to
is considered to be a type of failure mode. Many of the practice, and the interest of including geosynthetics within
uses of geosynthetics as reinforcement below the pavement the pavement are not limited to the methodology
layer focus on rutting or permanent deformations. This described above. In fact, many of the references used to
benefit should not be ignored, but the general ideology is create this review, expand and explore alternate methods
prevalent while discussing the subject of sub-pavement and materials for this type of application.
reinforcement (Geosynthetic sub-pavement reinforcement Some recent research studies have investigated the
section), and this discussion is focused on the interlayer optimal location of the interlayer, similar to studies on
geosynthetics as crack inhibitors. reinforcement of unbound aggregates. Khodaii et al.
In the report of Cleveland et al. (2002), it is stated that (2009) concluded that, if a leveling course of asphalt was
reflective cracking treatments are certainly not exclusive first applied, followed by the geosynthetic installation, and
to a geosynthetic interlayer. Ideas as simple as increasing finally succeeded by the remaining overlay, the best
the asphalt overlay thickness have been employed and performance was observed. Supporting data from the
researched for the purpose of reducing reflective cracking. group is shown in Fig. 4, which shows how the permanent
Also, stress-absorbing membrane interlayers (or SAMI’s) deformation and vertical crack growth are affected by

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Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

4 a Permanent deformation v. number of cycles and b vertical crack growth versus number of cycles, for overlays with
differing locations of interlayer reinforcement (modified after Khodaii et al., 2009)

different locations of interlayer reinforcement. This geosynthetics in non-reinforcing applications as they apply
recommendation also allows for an increase in smoothness to pavements are reviewed and discussed in this section.
(due to a two layered approach) and a new clean surface Most common among non-reinforcing categories in
for geotextile installation. This technique counters cynical pavement are geotextiles for drainage. The purpose of a
outlooks that point to improper application from ‘‘dirty’’ geotextile in a roadway drainage system would be to carry
surfaces, improper tack coat rates, and lack of tightness of water from the pavement section to the edge of the
geosynthetics. roadway, normally into an edge drain or to a sloped
Another common occurrence in the art of retarding embankment. This in-plane water transmissivity increases
reflective cracking is that it is not effective against all types water movement in planar directions. The promotion of
of reflective cracking. Both practitioners and engineers lateral flow is significant, because surface water will most
agree that using any method to retard or reduce reflective often enter a pavement section at a much higher rate than
cracking from the large thermal cracks is ineffective it will drain (Murty et al., 1994).
(Shukla and Yin, 2004). These cracks are normally found Another interesting drainage mechanism that geotex-
as transverse cracks (perpendicular to roadway alignment) tiles have been attributed to help mitigate is the capillary
and have developed due to large movements. rise (Meccai and Hasan, 2004). Perhaps as important as
A summary of selected case studies for pavement minimizing the surface or rainwater infiltration is the
interlayer reinforcement is given in Table 2. intentions of a geotextile to drain from an upward flow
sub-pavement path. The capillary rise of pore water in a
Non-reinforcing applications of soil in itself is not complex, but to inhibit the action with a
geotextile is certainly far from simple. In either case, it
geosynthetics to pavements should be noted that under the right conditions, the
Though the primary focus of this study is to evaluate and usefulness of a geotextile in pavement could lie solely in its
review the applications of geosynthetics as reinforcement ability to move moisture.
of a pavement structure, there are other applications of One qualification on the topic of drainage and
geosynthetics in pavements that are relevant. The use of geosynthetics that has not yet been mentioned is that

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Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

some of the best examples do not solely involve the sheet Somewhat similar to a geosynthetics use in drainage is
like structures that have been discussed thus far. Sub- their utilization as water inhibitors. Geomembranes can be
surface drainage by use of perforated pipes, or other placed in several configurations that will eliminate, or at
geocomposite drains, with and without a fabric lining, is a least minimize the ability of a pavement to take on
common utilization. In any event, one should note that the moisture from certain sources. Again, according to the
benefits of geosynthetics in drains are not only to maintain idea that water is especially detrimental to pavements, one
drainage, but also can aid in dissipation of pore water can see the benefits potentially exist with moisture
from clays to improve constructability, accelerate con- barriers. Geomembranes have also been applied in areas
solidation, or both. of swelling soils to reduce damage to pavement (Holtz,

Table 2 Selected case studies of geosynthetics for pavement interlayer reinforcement

Agency or authors Topic Method of study Major findings

US National Research Benefits of reinforcement Review/compilation - Interlayer reinforcement is not


Council (1989) interlayer recommended based on contractor’s
inexperience and cost analysis
Cleveland et al. (2002) Geosynthetics in Crack propagation tests - In place cost of geosynthetics had
pavement overlays using ‘‘overlay tester’’ improved, but economic benefits are
only marginal at the time
- Stiffer geosynthetics yield more
favorable results
Button and Lytton Guidelines for using Review of research and - Includes a discussion on the
(2003) geosynthetics with recommendation to potential for treated non-woven
HMA overlays practitioners geotextiles as moisture barriers
- The in place cost of fabric installation
is roughly equivalent to the cost of
12?5–15 mm (0?5–0?6 in.) of asphalt
- Including reinforcement has only
60–65% success rate
- When successful, interlayer
contribution is comparable to an
additional 30 mm (1?2 in.) of asphalt
James (2004) Reinforcement interlayer Presentation - Interlayer reinforcement with geogrids
leads to dramatic reduction of
reflective cracking
Shukla and Yin Reinforcement interlayer Review - Proper use of geosynthetics could
(2004) waterproof, delay reflective cracking,
and improve service life of pavements
- Including reinforcement can potentially
decrease pavements by approx.
50 mm (2 in.) for similar performance
Khodaii et al. Reflective crack Repeated load - Any geogrid inclusion can significantly
(2009) propagation testing (lab) enhances performance
- Interlayer reinforcement is less
effective at higher temperatures
- Optimum location of reinforcement is
at mid-depth of overlay
Virgili et al. (2009) Flexural strength of Four-point bending - Mathematical methods are able to
reinforced asphalt tests (lab) define pavement failure points
Correia and Bueno Effects of bituminous Lab procedures to measure - At 0?03% strain, geotextile stiffness
(2011) impregnation of asphalt retention and will increases between 500% and 2230%
geosynthetics stress/strain relation after
impregnation
- Impregnated non-woven geotextiles
had permeability comparable to
geomembranes (on the order
of 1022 cm s21)
Zamora-Barraza Crack propagation in Repeated load testing - All interlayer reinforcement leads to
et al. (2011) reinforced interlayers favorable results
- Interlayer reinforcement with
polypropylene geotextiles can offer
a 2–3 times increase in pavement
durability
- Geogrid-reinforced pavements show
increased durability and increased
bearing capacity

418 International Journal of Geotechnical Engineering 2013 VOL 7 NO 4


Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

2004). Membrane usage may be a topic that does not well understood that under deformation a geotextile can
require extensive or technical study, but the benefits in take on stress and reinforce. But, the separation ideology
pavement functions are certainly apparent. begs the question whether the reinforcement application
While consistent with the promotion of, or mitigation might at times get credit for the benefits being provided by
of, water movement, the next common act for geosyn- separation.
thetics is filtration. Shukla (2002) defines filtration as the Since geogrids are most popular and proven to be
ability of a fabric to filter out soil fines contained in pore superior to geotextiles, and the separation effect will be
water. This of course refers to water movement in normal reduced when apertures are present, it is reasonable to
to the plane of a geosynthetic, or permittivity. The most assume that the reinforcing effect is of far greater
popular geosynthetics for filtration are non-woven needle- magnitude than separation. The marriage between separa-
punched fabrics. Slit film woven geotextiles are also tion and reinforcement, especially in a pavement section,
common, and both are less susceptible to blinding or mimics that of the sealant and reinforcement function as
clogging than the other types of geosynthetics (Black an interlayer to a pavement overlay. In summary, the
and Holtz, 1999). Key in filtration is the ability of a reinforcement is the primary function, but benefit can be
geosynthetic to not become plugged, because trapped soil realized by separation at the same time.
particles will change the way a geotextile will function over The case studies used for this literature review are
time. Designers and engineers must be cognizant and summarized in Table 3.
proceeded accordingly. Many of the difficulties (like
plugging or poor permeability) exist in other types of Issues with studies of geosynthetics
filters used in engineering, and at least one study found
that the soil–geotextile filter system could be more inclusion in flexible pavements
effective than those that are more conventional (Murty Upon completing this review of geosynthetics in flexible
et al., 1994). pavements, a few items have become apparent. While
The balance of non-reinforcing, non-drainage, uses of conducting any type of experiments or modeling, there
geotextiles lies in categories of sealing, protection, and are inevitably variables that are unaccounted for or not
separation. As for the sealing function, the primary simulated in a realistic manner. For this reason, a dis-
application of geosynthetics is in the asphalt impregnated cussion on some of the unfavorable scenarios that
pavement interlayer (Meccai and Hasan, 2004). This surround the field of pavement engineering and the
subject accompanies the reinforcement interlayer men- difficulties that may arise are discussed.
tioned earlier in the Geosynthetic interlayer reinforcement Theories, modeling, and testing of pavement perfor-
section. Also, the protection category is the one that needs mance all depend on assumptions that could be difficult
little elaboration. In short, there are situations where a to accommodate. The way stresses dissipate deep into
geosynthetic might be used to prevent damages. In pave- pavement layers, soil and other variable materials, aging
ment, a likely scenario would be to place a cheap geotextile and cracking of pavements, and random traffic patterns
over a surface that might need protection from traffic or can all affect engineering methods and theoretical
natural elements. assumptions. The following discusses a few of the most
The separation function is more difficult to analyze. apparent obstacles in the field of pavement engineering
Most often, separation with a geotextile is achieved when and the use of geosynthetics inclusions.
placed between a subgrade layer and an aggregate base One issue is with the angle at which loads disperse into
layer. If separation is achieved in this scenario, the design the pavement and sub-pavement. Even modern research
strength and thickness of the base course will be has not resolved the question about how to accurately
maintained. If not, the base course may lose some of its determine the way loads are distributed (Kazimierowicz-
bearing capacity or general strength, due to loss of Frankowska, 2007). When layered soil systems with
material, or the infiltration of fines. pavement, aggregate, in situ materials, and now geosyn-
The reason this subject is difficult is twofold. First, it is thetics are included, the load distribution becomes even
hard to quantify how much a material is affected by more complex. In computer modeling using finite element
contamination. Black and Holtz (1999) noted that limited methods of analysis, the results are often unreliable. The
information about the long-term performance of separa- reliability of finite element analysis is highly dependent
tors was available. Second, the contamination is a duplex upon the ability to characterize the constitutive relation-
system, where one material should demonstrate unfavor- ships of the materials involved in the problem. The
able contamination, and where the other should become constitutive relationships of soils have been a subject with
stronger. great uncertainties and numerous different opinions. The
Another difficulty with the subject of separation is the theory behind the finite element methods is sound, but the
fact that it is most often combined with reinforcement inability to correctly simulate the constitutive behavior
applications. It is deemed both popular and effective to under changing environmental and loading conditions
include even weaker geotextiles in subgrades and sub remains problematic.
bases of pavement structures. So, when a geosynthetic is Another issue is with complex stress distribution in
included, the separation function is achieved in combina- soils of differing densities, strengths, moistures, tempera-
tion with the function of reinforcement. Most experimental tures, etc. Considering the topic at hand, the pavement only
procedures would quantify the benefits of reduced rutting adds complexity to stress distribution. For interlayer rein-
or increased bearing capacity on the reinforcement. It is forcement, pavement cracks contribute to the complexity of

International Journal of Geotechnical Engineering 2013 VOL 7 NO 4 419


Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

stress distributions to the already complex problem. This


is illustrated by Fig. 5, which shows how a single wheel
load might distribute stress in the longitudinal direction
of a transverse crack. Moreover, the dynamic traffic load-
ing makes the stress distribution even more difficult to
analyze.
Cracks in pavements involve other issues as well. One is
how cracking relates to aging. Pavement aging is a main
cause of asphalt cracking (Zamora-Barraza et al., 2011).
This may be due to more than one reason, however it is
well known that the bituminous binder in asphalt
pavement will oxidize over time. The oxidation results in
stiffer pavement (Jung, 2006). Neither cracking nor aging
of pavements are well understood as of today.
Many of these issues extend to a common laboratory
practice known as accelerated pavement tests, or APTs.
APTs are experiments where pavements are subjected to
numerous and intense repeated traffic loads over a short
5 Stresses from wheel over crack (Cleveland et al., 2002) period of time. The purpose of APTs is to evaluate how a

Table 3 Selected case studies for non-reinforcing applications to pavements

Agency or authors Subject Method of study Major findings

US National Research Geomembranes in Review - Geomembranes are functional for


Council, Koerner (1989) transportation frost heave mitigation and can be used
to protect materials susceptible to
weathering, such as limestone
- Geomembranes should be
well protected
US National Research Geocomposite drainage Review - Basic recommendations on
Council, Koerner and geosynthetic types and applications
Highlands (1991) provided
- Edge drains are adequately
permeable, but are not strong enough
and are too porous
- Preventing damage from drainage
issues greatly outweighs cost of
resources used to install
geocomposite drains
Murty et al. (1994) Pavement edge drains Lab tests of drainage - Non-woven geotextiles perform best
functions
- Apparent opening size is important
- Clogging resistance needs to be
considered per-soil
Black and Holtz (1999) Geosynthetics as Full-scale in situ test - Durability of geosynthetics is adequate
separators, durability
v. time
- Consolidation of subgrade is greater
when separators are utilized
- Migration of fines across geosynthetic
layers is successfully mitigated
- Clogging more likely in heat-bonded
geotextiles
- Rutting will decrease when geosynthetic
separator layer is employed
Henry and Holtz (2001) Geosynthetics as capillary Lab tests for moisture - Geotextiles containing fines are
barriers to reduce frost heave migration not effective
- Geocomposites can be an effective
capillary barrier when water level is at
or below the geosynthetic, and the
barrier is saturated
- The application of geosynthetics as
capillary barriers requires more
attention and is a complex topic

420 International Journal of Geotechnical Engineering 2013 VOL 7 NO 4


Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

pavement would perform in its service live, in a much portrayal of field conditions is questionable, and for these
shorter amount of time, therefore enabling the experiment. reasons bending or tensile tests have been employed
However, aging (or oxidizing) that results in stiffer (Cleveland et al., 2002).
pavement over are not accounted for in these sophisticated All the discussions on asphalt stiffening over time do
laboratory exercises. Since the goal of APTs is to evaluate not necessarily create a unique situation. Not different
pavement section in a short amount of time, the aging from other engineering materials, a stiffer specimen will
process is often ignored. It can be argued that the likely have some increased strength, but perhaps at the
evaluation of the geosynthetic reinforcement can be done expense of decreased ductility. In the field of evaluating
apart from detailed analysis on this, but the pavement asphaltic pavement, a material that has stiffened, may
system in general is interactive and relationships between resist failure modes such as rutting, while it would be more
the elements are not simple. susceptible to failure modes such as cracking or breaking,
Perhaps the biggest challenge in interpreting accelerated when in a less ductile state.
pavement tests is due to the variations in traffic from While the above discussion points out some sources of
experiment. Two very sophisticated APT devices in the US potential error, oversight, or just the imperfections that
are the ATLAS full-scale-loading assembly in Illinois and are inevitable in any type of research, the discussion is not
the one-third scale MMLS3 in Pennsylvania. They both intended to discount or detract from the field. Those issues
have some shortcomings for simulation of actual traffic. In are acknowledged to provide proper perspectives of the
fact, the author who wrote on the ATLAS test notes that results obtained, and to help researchers improve their
exerted torque from vehicle axles is not simulated. studies.
Similarly, the driving gear or braking is not simulated and In most instances, modern and technical accelerated
those actions are known to drastically increase the shear pavement tests provide valuable research. Central to the
stresses experienced by pavements (Al-Qadi et al., 2011). case in point is the comparison of a pavement section
Finally, these difficulties in representative tests also with geosynthetic inclusion versus one without. For this
extend to minor nuances. Stresses in pavement, and the reoccurring theme, difficult variables such as pavement
subsequent layers that make up the pavement system, are stiffness, stress, and load distributions should be equally
affected by tire tread, speed, and inflation pressure, among
applied to both the control and the experimental
other things. Different tire configurations like super
circumstances. Not to say there would be no effect, but
singles or dual tires also will alter the stress distribution
overall the reported test results would identify a trend
(Al-Qadi et al., 2011). These state-of-the-art tests,
which would be dependent on the controlled variable and
especially those investigating rutting, have another issue.
minimally affected by others factors.
The ideology of simulating pavement ruts with the devices
This ideology has been reported by some of the research
will likely magnify the effect due to the lack of wheel path
studies that have been topical thus far. For example, Abu-
wander. When APTs are conducted, loads are usually
repeated at the exact same location. In reality, the area Farsakh and Chen (2011) state, while considering a field
affected by random traffic is wider and somewhat random, environment against the popular cyclic loading plate, the
and some of the negative effects might be washed out or at wheel loads are much more damaging. But, the research,
least reduced in true traffic settings. in a like for like scenario shows that the various sections
When considering rutting failure, two-dimensional subjected to cyclic plate testing indicate that the perfor-
permanent deformations are considered the criteria for mance is the same using either cyclic plates or wheel loads.
performance. This is clearly relevant since traffic-induced Although this section points out some of the glaring
rutting follows that pattern. On the other hand, many are difficulties in the study of pavement performance, it can be
of the opinion that longitudinal strain in pavements is said that methods utilized can be very effective on side-by-
greater than the transverse strain that results in rutting side analysis of many sorts. In the topic of pavement
(Al-Qadi et al., 2011). That begs the question as to reinforcement, especially the idea that a theory, model, or
whether another failure criterion is being missed or should APT could be used to evaluate a reinforced pavement
at least be considered. The above-mentioned stiffness versus a non-reinforced pavement, many of these obstacles
change due to oxidation may also play a role in rutting. If are less influential.
a pavement becomes stiffer over time, its resilience to Because there are however undoubted issues with
rutting may increase, hence some APT results may be almost any geotechnical testing techniques and engineer-
unfair to the pavements performance. ing, the field is dependent on intelligent and experienced
The stiffening of asphalt with age can shed light on engineers. When considering the difficult nature of the
another issue. Pavement performance can often be tied to dynamic traffic loading, it really becomes interesting. The
an asphaltic concrete’s ability to withstand flexural strain. use of accelerated pavement testing contributes greatly to
As asphalt becomes stiffer with age, it becomes more the field. The same could be said about finite element
brittle, and therefore the flexural stress–strain behavior modeling. Issues could be discussed and arguments made,
will be altered. but our modern engineering research as it applies to
Moving on, it can be said that asphalt materials can be pavements and geosynthetics is indeed state-of-the-art.
much more difficult to test using standard materials testing The methods that are available and used may not always
methods than many other materials. Typical cylindrical offer perfect answers, but the knowledge gained from
specimens, especially in the case of including a geosyn- experiments is invaluable to the pavement engineering
thetic, are difficult to create. In addition, their accurate community.

International Journal of Geotechnical Engineering 2013 VOL 7 NO 4 421


Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

Summary and concluding remarks prior to geotextile installation. It is suggested when the
leveling layer is installed; the geosynthetic should be
Summary placed at about 1/3 depth from the bottom of the overlay.
A state-of-the-art review of geosynthetics for low-volume The two layered approach could add expense, so it also
roadways is performed. The review divides the use of must be cautiously recommended.
geosynthetics inclusion into three categories: sub-pavement Geogrids are not recommended for interlayer reinforce-
reinforcement, interlayer reinforcement, and non-reinfor- ment because they do not facilitate the bituminous tack
cing applications. Selected case studies and major findings layer. The desired water barrier and cushion effect are
are summarized in the form of a table for each category. important factors for geosynthetic interlayer applications.
Non-woven needle-punched geotextiles with desired prop-
Geosynthetic sub-pavement reinforcement erties should be utilized. When considering geotextiles, the
Geosynthetic sub-pavement reinforcement is a fundamen- condition of the fabric after bituminous impregnation is
tal use of geosynthetics as reinforcement of unbound most important. The properties of geotextiles improve
aggregate bases. Studies have evaluated materials and dramatically after impregnation (Correia and Bueno, 2011).
methods to understand how geosynthetics may improve Finally, the ability for geogrid–geotextile composites to
a roadway, and most research promotes geosynthetic both accept bituminous impregnation, along with high
utilization in one form or another. strength, means that they should be considered too. It is
Geogrids have largely dominated sub-pavement rein- foreseeable that these geocomposites will garner more
forcement. Overall strength, stiffness, and the existence of interest in both research and practice in future pavement
apertures all improve upon a geosynthetics ability to take interlayer scenarios.
on stress. Furthermore, the stress–strain behavior of the
geogrid is very favorable for pavements where large Non-reinforcing applications of geosynthetics in roadways
deformation is not tolerable. Non-reinforcing applications of geosynthetics in roadways
Large variability in soils, loading, configurations, and are most notably for the functions of separation, filtration,
geosynthetics have inspired differing opinions on depth of drainage, sealing, and/or protection. Most research topics
reinforcement. However, it is relevant that two recent have been concluded, and empirical designs are in use
studies have had similar findings (Abu-Farsakh and Chen, today. It is important to note that moisture presence in
2011; Al-Qadi et al., 2011) that support placement of pavement is of great importance; therefore, many of these
reinforcing geogrid at the upper 1/3 of the aggregate base application methods can be effectively utilized.
layer (as seen in Fig. 2). Additionally, when geosynthetics are used in reinforce-
Many have considered a second layer of geosynthetics ment applications, some of these alternate applications
at times. Most have found that this can improve incidentally come into play. Using bituminous impregnated
performance, but on a much lower magnitude than the non-woven geotextiles as an interlayer will create added
first layer. If conditions and economics dictate that a benefit as a moisture barrier. Using sub-pavement reinfor-
second geosynthetic is reasonable, it should be placed at cement can create a separation effect between fine subgrade
the bottom of the aggregate base course (or the subgrade and aggregate bases, which adds to the effectiveness.
base interface). The separation function of geosynthetics in pavement
engineering is probably the most beneficial, aside from
Geosynthetic interlayer reinforcement reinforcement. A second geosynthetic layer included as
Geosynthetic interlayer reinforcement is intended to sub-pavement reinforcement at the subgrade sub-base
reduce the propagation of reflective cracking in overlays interface is possible, and could be recommended in
of older pavements. Overall experience and recommenda- situations where very soft subgrade soils existed.
tions suggest that reinforcement for large thermal cracks is Capillary barriers were considered, but using geosyn-
not effective. However, it is effective for retardation of thetics as capillary barriers are not practical. Perhaps
crack propagation for common fatigue cracks found in future research would yield a situation more favorable, but
pavements. It has been recommended that non-woven common practitioners should direct resources elsewhere
geotextiles with the inclusion of a bituminous tack coat be for the time being.
utilized. Cost benefit analyses are necessary, because in
these applications the improvement is often marginal. Concluding remarks
When maintaining old pavements a judicious selection is For successful applications of geosynthetics in low-volume
needed by the designer. asphalt roadway pavements, assessment of the suitability
Additionally, because effectiveness of this interlayer of a project and selection of appropriate geosynthetic type
reinforcement is dependent upon crack type, the identifi- are most important. The ultimate strength of geosynthetics
cation of the failure modes is crucial and the pavement used in pavement design is only of secondary importance.
must be in a condition susceptible to maintenance. When Specifically, with respect to pavement reinforcement, the
the proper situation is identified, interlayers should be major areas for consideration are, whether geosynthetics
applied (when determined to be cost effective). are effective improvers of pavement, where the optimal
Similar to the sub-pavement reinforcement, the opti- locations are (for placing geosynthetics), and what proper-
mum location for interlayer reinforcement has been ties of geosynthetics govern their performance.
identified. It has been found that the best performance is When considering geogrids as a reinforcement material,
achieved when a leveling course of pavement is applied a possible contributor to the interaction of geogrids with

422 International Journal of Geotechnical Engineering 2013 VOL 7 NO 4


Flutcher and Wu Geosynthetics in low-volume asphalt roadway pavements

soil is geogrid aperture properties. Some agree that the Henry, K. S. and Holtz, R. D. 2001. Geocomposite capillary barriers to
reduce frost heave in soils. Can. Geotech. J., 38, (4), 678–694.
overall geogrid strength is of less importance, but also say
Holtz, R. D. 2004. Geosynthetics R&D – The ‘‘Early’’ Days (1960s to Circa
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(and has been) evaluated for given materials when (19th Feb., 2012).
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the aperture stability is not relevant to the geogrid Jersey, Prentice-Hall.
IGS, (International Geosynthetic Society). 2012. Various leaflets used
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said that with today’s understanding, it is difficult to make thetics Functions’’, ‘‘Geosythetics in Road Engineering’’, ‘‘Geos-
definitive conclusions concerning the aperture properties ynthetics in Unpaved Roads.’’ http://www.geosyntheticssociety.org/
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Interlayers: The Southern African Experience. Proc. 8th Conference
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A section in this paper was devoted to the issues with Africa, 1–13, Kaytech Engineered Fabircs, Pinetown.
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important remark is that a design engineer must carefully asphalt concrete mixture rheology and fatigue performance,
Doctoral Dissertation Submitted to the Office of Graduate Studies
interpret any test results or measured data. Most of the results of Texas A&M University, 1–172.
coming out of research communities are of great value, even Kamel, M. A., Chandra, S. and Kumar, P. 2004. Behaviour of subgrade
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