Wire Description HARNESS CONNECTOR LOCATION CHART

Wire Wire Wire Wire Vehicle Harness And/Or Schematic Vehicle Harness And/Or Schematic Resistor, Sender and Solenoid Specifications
Number Color
Description
Number Color
Description Connectors Connectors Part No. Component Description Resistance (Ohms)¹ SENR4918-01
Location Location Location Location Components Location
Power Distribution Circuits LIghting CircuIts 9G1950 Resistor - Blower Speed Overall 2.0 ± .1; Tap 1.0 ± 05 February 1991
101 RD BAT 600 BR DASH LAMP BASIC F - 8W7984 A - 8X5294
3T3437 10.0 ± 0.1
37 Contacts *
Transmission Control
E-5 16 E F - 8W7984
F-6 Resistor - Panel Dimmer Off Machine Switch Specification
102 BU HD LMP 601 GY DASH LAMP HI 5T4434 42.0 ± 4.0
Solenoid - Air Start Part No. Function Actuate Deactuate Contact Position
103 YL AUX CKT 602 WH DOME LAMP TT - 8X5017 A - 8X5294
30 Contacts * E-12 B E-4 9G9988 Solenoid - 4 Way 24.9 45 kPa MAX 5 kPa MIN
105 BR KEY SW 604 OR STOP LAMP Ether Control K - 5T8599 2M9346 Stop Lamp Press (Module) NO.
6T9290 Solenoid - Down Shift, Up Shift, Lockup 26.0 ± .2 (6.5 psi MAX) (0.5 psi MIN)
107 WH ENG SHUT - DOWN FIRE SUPPR 605 YL TURN LAMP - LEFT A - 8X5294 A - 8X5294
25 Contacts 1 J B-7 B E-3 Service/Retarder Press (Tractn) 55.2 ± 13.8 kPa —
B - 8X4083 T - 6G9462 7W5967 Solenoid - Engine Shutdown 44.7 ± 4.5 3L6306 N.C.
109 OR ALT OUTPUT (+) TERM. 606 GY TURN LAMP - RIGHT Service/Retarder Press (Trans) (8 ± 2 psi) —
SS - 8X5846 A - 8X5294 9X7137 Solenoid - Ether 3.3 ± 1.0
112 PU MAIN POWER RELAY OUTPUT 607 PK FLOOD LAMP - FRONT 24 Contacts 2 J B-12 17 E C-6 Parking Brake Press (EMS) 656 ± 35 kPa 552 ± 35 kPa
TT - 8X5017 6 Contacts Not Used 3T3195 NO.
113 OR OPR MON PANEL VMIS E+ SWITCHED 608 GN FLOOD LAMP - REAR 3T0062 Solenoid - Proportional 16 Secondary Brake Press (Trans) (95 ± 5 psi) (80 ± 5 psi)
A - 8X5294 B - 8X4083
115 PK AUX CKT 610 OR HEAD LAMP BASIC 3
3J J B-8 18 A-6 ¹ At room temperature unless otherwise noted. Torque Converter Outlet Screen (EMS) 210 ± 70 kPa —
C - 8X4082 Z - 8W3048 3T9343 NO.
120 YL AUX CKT 611 PU HEAD LAMP HI
Transmission Supply (EMS) (30 ± 10 psi) —
A - 8X5294 E - 8X5845 27.6 ± 3.4 kPa —
121 YL BACKUP ALARM TO LAMP 612 GY BACKUP LAMP D F-10 19 A-11 4D4785 Retarder Press (Warning) N.O.
Diagnostic Connector U - 8X5844 (4.0 ± .5 psi) —
122 BU AUX CKT 614 PU PARK/TAIL/DASH LAMP
Engine Oil Press (EMS) 93 ± 21 kPa 69 ± 21 kPa
123 WH AUX CKT 619 GN HEAD LAMP LO 6T7663 NO.
A - 8X5294 QQ - 8W3841 Engine Oil Press (Serv Meter) (13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
* D-4 20 B-4
124 GN A/C 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP) Operator Monitor (EMS) SS - 8X5846
20 Contacts Fuel Filter Press (EMS) 119 ± 14 kPa —
126 PK XMSN CONT 622 PU FLOOD LAMP 3-WAY SW JUMPER
7N4447 N.C.
Torque Converter Inlet Filter (EMS) (17.0 ± 2.0 psi) —
D - 5T8598 A - 8X5294
129 BU AUX CKT 623 BU FLOOD LAMP 3-WAY SW JUMPER * D-9 21 E C-9 Brake Oil Temp (EMS) 123.89 ± 2.78°C 112.78°C MIN
Traction Aid Control D - 5T8598
7N7854 N.C.
132 PK AETA CONT 631 GY FOG LAMP - RIGHT Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN)
F - 8W7984 A - 8X5294
135 BU AUX CKT 632 WH FOG LAMP - LEFT
4 J
G - 8X4081
B-10 F
MM - 8W7193
E-4 Related Electrical Service Manuals 107.2 ± 2.8°C 91 .0°C MIN
7N9785 Engine Coolant Temp NC.
138 GN AUTO LUBE PUMP TO PAYLOAD MON 635 BR TURN SIGNAL COMMON Title Form Number (225 ± 5°F) (196°F MIN)
QQ - 8W3841 A - 8X5294 82.2 ± 2.8°C 74°C MIN
139 OR AUX CKT 635 BU PAYLOAD MON RED LAMP * D-10 C C-10 Actual Gear Indicator SENR4252
Payload Monitor Cont RR - 8X6292 8N1425 Aftercooler Temp (EMS) N.C.
(180 ± 9°F) (165°F MIN)
149 PU AUX CKT 636 GN PAYLOAD MON GREEN LAMP Alternator; Delco Remy 25-SI SENR7507
D - 5T8598 AAA - 8X5014 51.7 ± 2.8°C 43.0°C MIN
Ground Circuits 639 WH LEFT HAND STOP/TAIL LAMP 14 Contacts 5 J B-9 22 A-4 SENR2986 9G3341 Transmission Filter (EMS) N.C.
E - 8X5845 SS - 8X5846 Automatic Electronic Traction Aid (125 ± 5°F) (110°F MIN)
200 BK MAIN CHASSIS 640 GN RIGHT HAND STOP/TAIL LAMP 5 Contacts
L - 8X5294 AAA-8X5014 Automatic Ether Injection System SENR4705 517 ± 35kPa 448 ± 35kPa
201 BK OPR MON PANEL VMIS CMS Control Circuits 6 D-10 23 A-5 9G8009 Brake System Air Press (EMS) NO.
H - 5T8619 SS -8X5846 SENR2945 (75.0 ± 5.0 psi) (65.0 ± 5.0 psi)
Electronic Monitoring System

793 Truck
202 BK XMSN CONT 700 PK AETA TEST SW 93 ± 21 kPa 69 ± 21 kPa
F - 8W7984 SS - 8X5293 SENR3889 9W3187 Fuel Press (EMS) N.C.
* E-5 24 A-11 Electronic Neutral Start Control
203 BK CHASSIS DIAGNOSTIC 703 BU XMSN UP SOL Shift lever Switch ZZ -8X5293 (13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
Engine Overspeed Indicator SENR4263
207 BK STARTER DIAGNOSTIC 704 GY XMSN DOWN SOL L - 8W0637 R - 6T4301 362 ± 29 mN (45.6 mm ID point) 303 mN MIN
9X3040 Engine Coolant Flow (EMS) N.O.

Electrical System
7 E-1 25 C-3
Q - 8W0640 S -6T4300 Power Train Test & Adjust SENR4905 (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN)
209 BK FIRE SUPPR GROUND 705 PK XMSN LOCKUP CLUTCH SOL BASIC 10 Contacts
210 BK CONVERTER OUTPUT (24/12 VOLT) 706 BR XMSN RETARDER SW QQ -8W3841 Starting And Charging Systems SENR2947 210 ± 70kPa —
G - 8X4081 9X7781 Hoist Screen Bypass Press (EMS) NO.
8 A-10 D Customer Data D-11 (30 ± 10 psi) —
212 BK AETA CODING PIN 16 707 PU XMSN BED RAISE SW V - 7T3418 Truck Payload Measurement System SENR4733
Connector Torque Converter Outlet Screen (EMS) 210 ± 70 kPa —
213 BK AETA CODING PIN 17 709 OR SENSOR POWER SUPPLY 9X7781 NO.
Transmission Supply (EMS) (30 ± 10 psi) —
214 BK AETA CODING PIN 18 710 GN XMSN SPEED PICKUP SIGNAL V - 7T3418 A - 8X5294
* A-1 0 26 E D-6
3SJ1-UP
Transmission Switch QQ -8W3841
215 BK AETA CODING PIN 19 711 BR XMSN LEVER CODE 1
216 BK AETA CODING PIN 20 712 WH XMSN LEVER CODE 2 A - 8X5294 A - 8X5294
9 E J - 8W0639
C-6 25 R - 6T4301
D-3
217 BK XMSN CODING PIN 17 713 OR XMSN LEVER CODE 3
218 BK XMSN CODING PIN 18 714 YL XMSN LEVER CODE 4 A -8X5294
10 E C-6 27 HH - 8X4082 A-7
J - 8W0639
219 BK XMSN CODING PIN 19 715 GN XMSN LEVER CODE 5
A - 8X5294 E -8X5845
226 BK HYD OIL TEMP SENSOR 716 BU XMSN LEVER CODE 6 B D-3 * B-11
9 Contacts K - 5T8599 4 Way Solenoid
227 BK XMSN CODING PIN 37 720 PU XMSN BRAKE SW
A - 8X5294 4 Contacts F -8W7984
* F-4 28 E D-9
231 BK XMSN SW 721 BR XMSN GEAR CODE I Neutral/Start Control Body Raise Switch Component Location
237 BK KBI ETHER CONT GROUND 722 WH XMSN GEAR CODE 2 Schematic Machine Schematic Machine
F -8W7984 Component Component
A - 8X5294 Location Location Location Location
245 BK ETHER CONT HARNESS CODE 0 723 OR XMSN GEAR CODE 3 11 E D-12 * Transmission Gear E-5
TT - 8X5017
246 BK ETHER CONT HARNESS CODE 1 724 YL XMSN GEAR CODE 4 Indicator Alarm - Backup B-12 1 Solenoid - Lube D-11 E
247 BK ETHER CONT HARNESS CODE 2 725 GN XMSN GEAR CODE 5 Alarm - Engine Overspeed C-4 B Solenoid - Proportional B-11 28
A - 8X5294 HH -8X4080
12 E E-10 * B-11
248 BK ETHER CONT HARNESS CODE 3 726 BU XMSN GEAR CODE 6 H - 5T8619 Stop/Tail Lamp Module Alarm - Ether Out D-5 C Solenoid - Steering Bleed (Eng Shtdwn) A-8 35
250 BK PAYLOAD MON - CUSTOMER GROUND 733 BR SWITCHING GEAR CODE 1 FRONT Alarm - Fault (EMS) C-2 G Solenoid - Shutter Control B-4 36
C - 8X4082 QQ -8W3841
251 BK PAYLOAD MON - SYSTEM GROUND 734 WH SWITCHING GEAR CODE 2 FRONT 13 B-12 20 B-4
A-3 2 A-11 31
HH - 8X4080 C -8X4082 Alternator Solenoid - Up Shift
Basic Machine Circuits 735 OR SWITCHING GEAR CODE 3 FRONT
QQ - 8W3841 Batteries A-2 3 Speedometer C-3 B
STARTER RELAY COIL TO NEUT START
306 GN 736 YL SWITCHING GEAR CODE 4 FRONT * Payload Monitor Op C-4
SW OR KEY SW 8 Contacts Breakers - Circuit E-11 D Switch - Aftercooler Temp (EMS) A-6 37
Panel
KEY SW TO NEUT START SW OR VMIS
307 OR 737 GN SWITCHING GEAR CODE 5 FRONT Control - Autolube E-6 C Switch - Backup Alarm E-4 C
SENSOR MODULE MM - 8W7193
308 YL MAIN POWER RELAY COIL 767 WH AETA PICKUP POWER * Engine Overspeed D-4 Control - Engine Shutdown E-6 C Switch - Backup Lamp D-5 C
Monitor D-12 E C-3 A
310 PU START AID SW TO START AID SOL 768 OR AETA PICKUP XMSN Control - Ether Switch - Blower
311 WH START AID SOL TO TEMP SW 769 BU WHEEL SPEED PICKUP LEFT MM - 8W7193 Control - Neutral/Start F-4 C Switch - Body Raise (Trans) C-9 D
* Engine Overspeed D-4
315 GN START AID BKR TO START AID RELAY 770 GN WHEEL SPEED PICKUP RIGHT Control - Payload Monitor D-10 E Switch - Brake Master Cyl Overstroke (EMS) A-8 38
Monitor
321 BR BCKP ALARM LAMP TRAVEL ALARM 772 BR AETA RETARDER SW D-9 E A-8 38
A - 8X5294 Control - Traction Aid Switch - Brake Master Cyl Overstroke (EMS)
326 PU KEY SW C” TERM. 773 GY AETA SERVOVALVE 14 E C-12
DD - 5T9326 Control - Transmission E-5 C Switch - Brake Master Cyl Overstroke (EMS) A-9 39
327 PK SHUTDOWN SOL 774 YL AETA SOL - LEFT
Converter - 24/12 Volt C-12 E Switch - Brake Master Cyl Overstroke (EMS) A-9 39
334 BU START AID SOL #2 775 BR AETA SOL - RIGHT A - 8X5294
* E-6
Engine Shutdown Control Distributor - Transmission E-6 C Switch - Brake Oil Temp (EMS) B-9 18
335 BR START AID SOL #3 777 PU BRAKE RELEASE MOTOR
336 GY START AID SOL #4 794 YL PAYLOAD MON XMSN SPEED A - 8X5294 Dryer - Air B-11 4 Switch - Brake Retract D-5 C © 1991 Caterpillar Printed in U.S.A.
15 F-2
Monitoring Circuits 799 WH SENSOR POWER L - 8X5843 Flasher F-5 C Switch - Brake System Air Press (EMS) C1 E All Rights Reserved
400 GN SERVICE METER SW 801 PK AUTO LUBE SOL OR MOTOR
7 Contacts A - 8X5294 Fuses D-11 D Switch - Converter/Retarder Temp (EMS) B-7 40
15 F-2
L - 8X5843
403 GN ALTERNATOR (R) TERM. 818 BR SERIAL DATA (TRANSMIT) Fuses (240V AC Wiring) H-9 5 Switch - Disconnect A-2 41
A - 8X5294
405 GY OPR MON OIL PRESS. (LO SETTING) 819 GY SERIAL DATA (RECEIVE) Gauge - Brake Oil Temp D-4 B Switch - Dome Lamp D-2 G
* Transmission Speed E-6
406 PU OPR MON COOLANT TEMP 820 BU TRANSMIT KEY Distributor Gauge - Engine Coolant Temp D-4 B Switch - Dome Lamp F-4 A
OPR MON CONVERTER/RETARDER OIL
407 PK 858 GY PAYLOAD MON RIGHT FRONT SENSOR F - 8W7984 Ground - Cab D-5 C Switch - Engine Coolant Flow (EMS) A-3 42
TEMP
* Transmission Gear E-5 E-10 E B-5 19
408 WH OPR MON SYSTEM AIR PRESS. 859 YL PAYLOAD MON LEFT FRONT SENSOR Ground - Cab Switch - Engine Coolant Temp (Shutter Cont)
409 OR OPR MON NEUT 860 PK PAYLOAD MON RIGHT REAR SENSOR
Indicator
Ground - Cab/Frame B-9 6 Switch - Engine Coolant Temp (EMS) A-3 19 Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols
Vehicle locations are repeated for connectors located close together. D = Connectors behind seat.
410 WH OPR MON FAULT ALARM 861 PU PAYLOAD MON LEFT REAR SENSOR * = Connector is located at the component. E = Connectors in rear compartment. Ground - Engine (Alternator) A-3 2 Switch - Engine Flood Lamp E-1 43
411 PK OPR MON MASTER FAULT LAMP 863 BU PAYLOAD MON TRANSMIT LCD OUT B = Connectors behind dash. F = Connectors in front compartment.
Ground - Frame B-6 7 Switch - Engine Oil Press (EMS) A-6 44
412 BU OPR MON COOLANT FLOW 864 BR PAYLOAD MON CLOCK LCD OUT
C = Connectors in console. J = Connectors on rear compartment sidewall. A AA 1 1
Ground - Frame/Engine A-9 8 Switch - Engine Oil Press (Serv Meter) A-6 44
413 BR OPR MON FUEL PRESS. 865 GY PAYLOAD MON LATCH LCD OUT 1 2 2
Ground - Fuse Box (240V AC Wiring) H-9 5 Switch - Engine Overspeed Test D-5 B
415 GN OPR MON TEST SW 866 PK PAYLOAD MON TEST/SET
Ground - Frame (240V AC Wiring) H-9 8 Switch - Ether Bottle 1 Reset A-5 33 Typical representation of a Typical representation of a
417 GY PRIMARY STER SW 867 PU PAYLOAD MON MODE
Indicator - Transmission Gear E-5 B Switch - Ether Bottle 2 Reset A-4 33 Deutsch connector. The Sure-Seal connector. The
NEUT START CONT TO PAYLOAD MON T Receptacle
418 WH OPR MON OIL PRESS. (HI SETTING) 891 BU
SYSTEM 3 Plug plug contains all sockets plugand receptacle contain
H-9 9 A-4 34
419 YL OPR MON PARKING BRAKE 913 BU SHUTTER CONT TEMP SW TO PRESS. SW
Heater - Engine Oil (240V AC Wiring) Switch - Ether Bottle 3 Reset Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
426 BR OPR MON POWER TRAIN OIL FILTER 914 YL PRESS. SW TO SHUTTER CONT SOL
Heater - Engine Oil (240V AC Wiring) H-9 10 Switch - Ether Bottle 4 Reset A-4 34 Symbol Symbol Symbol Symbol 2 all pins.
41
OPR MON FUEL LEVEL TO FUEL FILTER Heater - Jacket Water (240V AC Wiring) H-9 11 Switch - Fog Lamp D-2 G
437 BR 918 OR ENG OVERSPEED LIGHT AND HORN
JUMPER 7 Heater - Jacket Water (240V AC Wiring) H-9 12 Switch - Fuel Filter Press (EMS) B-5 45
26
438 YL OPR MON COOLANT TEMP JUMPER 919 GN ENG OVERSPEED TEST SW 21
Heater - Jacket Water (240V AC Wiring) H-9 13 Switch - Fuel Press (EMS) B-5 45 Pin or Socket
441 OR ENG COOLANT TEMP GAGE A489 BU OPR MON STEERING SPEED CONTROL SW 53
27 Heater - Jacket Water (240V AC Wiring) H-9 14 Switch - Headlight Dimmer F-3 A Number
446 PU BRAKE OIL TEMP GAGE A490 GN OVERSTROKE SW TO OVERSTROKE SW 35 50
49 34
TRANS SUPPLY SW TO TORQUE CONV 48
19 8 Lamp - Engine Overspeed Warning C-5 B Switch - Key D-5 C
449 BU SPDOM SENDER (SIGNAL NO. 1) A491 WH 22 32 2 44
18 46 18 52 31 Wire, Cable, or Harness Component
INLET FILTER SW
5
12
10 14 23 Lamp - Ether 1 Out E-5 C Switch - Ladder Lamp D-1 43 Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification Part Number
450 YL TACH SENDER (+) A492 OR HOIST FILTER SW TO HOIST FILTER SW 42 20
15 37 1 Lamp - Ether 2 Out D-5 C Switch - Ladder Lamp D-2 G
451 BR TACH SENDER (-) A493 YL HOIST FILTER SW TO T.C. SW 33 40 15 Single Wire
454 GN RETARDER INDICATOR LAMP A717 OR START AID SENSOR SUPPLY 11
17
Lamp - Master Fault (EMS) D-3 B Switch - Left Hoist Screen Press (EMS) A7 46 Connector
36 19 38 39
13
470 PU CANE SW NEUT A718 PU START AID COOLANT SENSOR SIGNAL
23
29 9
45 30
16 28 Lamp - Retarder (Warning) D-3 B Switch - Operator Monitor Test (EMS) C-4 B Normally open switch that is closed due to an applied condition, and will open again with a C A A AA 9X-1123
472 OR PARKING BRAKE SW TO OVERSTROKE SW A720 PK START AID ENG SPEED SIGNAL 47
8
24 4
13 25 Meter - Service D-6 C Switch - Panel Dimmer E-2 G specific decrease in that condition. 325-PK-14 1 325-PK-14
7 51
TORQUE CONV INLET FILTER SW TO HOISE 43 24 27 6 Module - Stop/Tail Lamp A-11 15 Switch - Parking Brake Press (EMS) C-12 E
473 GY OVERSTROKE SW TO OVERSTROKE SW B427 BU 20 22
SCREEN SW J
Monitor - Engine Overspeed D-5 F Switch - Refrigerant Press (A/C) B-2 47 Pin Socket Wire
474 WH OVERSTROKE SW TO OVERSTROKE SW B748 BR STEERING SPEED CTL SPEED IN C
25 Color
CONVERTER TEMP SW TO BRAKE OIL Monitor - Operator (EMS) D-5 B Switch - Retarder Press (Warning) E-3 B
481 GN
TEMP SW
B922 WH START AID LAMP RESET SW #1 F B G A
Normally closed switch that will open with an increase of a specific condition.
E Motor - Brake Retract B-11 16 Switch - Right Hoist Screen Press (EMS) A-6 46
Accessory Circuits B923 YL START AID LAMP RESET SW #2 D
A/C COMPRESSOR/REFRIGERANT Motors - Blower C-2 A Switch - Running Lamp E-2 G 2 200-BK-14
513 OR 8924 BU START AID LAMP RESET SW #3
PRESS. SW Panel - Payload Monitor Operator C-4 B Switch - Secondary Brake Press (Trans) C-12 E
515 GY BLOWER MOTOR (HI) E925 OR START AID LAMP RESET SW #4
Pickup - Engine Speed (Tach/Eng Ovrspd) A-3 17 Switch - Service/Retarder Press (Tractn) C-11 E Normally closed switch that is open due to an applied condition, and will close again
Circuit Number Wire
516 GN BLOWER MOTOR (MEDIUM) B941 GY START AID CONT SOL 1 & 2 RET
Relay - Backup E-12 E Switch - Service/Retarder Press (Trans) C-11 E with a specific decrease in that condition. Identification
517 BU BLOWER MOTOR (LO) B942 OR START AID CONT SOL 3 & 4 RET Gauge
Relay - Main E-12 E Switch - Shift Lever E-5 C
521 YL A/C SW TO REFRIGERANT SW E943 PK START AID CONT LAMP 1 OUTPUT
Rear Compartment Sidewall (Area J) Right Side View C-3 A A-8 48
522 WH A/C CLUTCH TO THERMOSTAT SW E944 GN START AID CONT ALARM OUTPUT Rear Compartment (Area E) Rear View Resistor - Blower Speed Switch - Steering Press (EMS)
537 GN TURN SIGNAL SW TO FLASHER 8945 WH START AID CONT SENSOR 1 Resistor - Dimmer D-2 G Switch - Shutter Control B-3 49 The circle indicates that the component has screw terminals and a wire can be disconnected Electrical Schematic Symbols And Definitions
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT E946 OR START AID CONT MANUAL INPUT Sender - Brake Oil (Gauge) B-8 18 Switch - Stop Lamp Press (Module) C-10 E from it.
4 5
540 WH TURN SIGNAL INDICATOR LEFT E947 BU START AID CONT SENSOR 2 12 Sender - Engine Coolant Temp (Gauge) A-3 19 Switch - System Test/Disable/Manual (Ether) E-5 C FUSE - A component in an electrical circuit that will open the circuit if too much current flows
28
B954 YL START AID CONT TEST SW INPUT 6 Sender - Transmission Speed A-10 20 Switch - Thermostat (A/C) C-3 A through it.
16
B964 YL TRENCHING SOL 1 A-12 21 H-9 49
A/C CLUTCH SOL TO SHUTTER CONT
Sender - Wheel Speed (Tractn) Switch - Thermostat (240V AC Wiring) No circle indicates that the wire cannot be disconnected from the component. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
E994 GN 9 11 3 Sender - Wheel Speed (Tractn) B-12 22 Switch - Torque Converter Inlet Filter(EMS) A-7 50
PRESS. SW 2
14
17
26 21 10 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
B998 BU START AID CONT LAMP 2 OUTPUT Sensor - Engine Coolant Temp (Ether) B-2 19 Switch - Torque Converter Outlet Screen (EMS) A7 51
Sensor - Engine Speed (Ether) B-2 23 Switch - Traction Aid Test D-5 C
Sensor - Left Front Strut Press (Payld) A-4 24 Switch - Transmission A-10 52 SENDER - A component that is used with a temperature or pressure gauge. The sender
G 793 measures the temperature or pressure. Its resistance changes to give an indication to the
Sensor - Left Rear Strut Press (Payld) A-9 25 Switch - Transmission Filter (EMS) A-8 53 This indicates that the component has a wire connected to it that is connected to ground.
A Sensor - Right Front Strut Press (Payld) A-4 26 Switch - Transmission Supply (EMS) A-8 53 T gauge of the temperature or pressure.
B 25 A-9 27 F-3 A
Sensor - Right Rear Strut Press (Payld) Switch - Turn Signal
J
C D Solenoid - 4 Way B-11 28 Tachograph F-9 D
23
F RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
E A-2 29 D-4 B
22 3 15
Solenoid - Air Conditioner Compressor Tachometer
This indicates that the component does not have a wire connected to ground. It is grounded It has a coil that makes an electromagnet when current flows through it. The electromagnet
27 6
20 Solenoid - Air Start B-10 30 can open or close the switch part of the relay.
41 33 34 26 24 24 by being fastened to the machine.
7 Solenoid - Down Shift A-11 31
19 23 37
45 44 18 17 Solenoid - Engine Shptdown A-3 32 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
36 32 2 42
53
11
14
4
51
18
19 1 Solenoid - Ether 1 A-2 33 much current flows through it. This does not destroy the circuit breaker and it can be reset to
49 47 8 48 16 38 46 15 25 27
12
50
30
28 31 Solenoid - Ether 2 A-2 33 become part of the circuit again.
13 39 8
29 35 13 22
10 20 52 Solenoid - Ether 3 A-2 34
9
21
A-2 34
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
43 7 5 40 Solenoid - Ether 4
that makes an electromagnet when current flows through it. The electromagnet can open or
Solenoid - Lockup A-10 31
close a valve or move a piece of metal that can do work.
Vehicle locations are repeated for components located close together. D = Components behind seat.
A = Components in operators compartment. E = Components in rear compartment. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
C35847P5 B = Components in dash. F = Components in front compartment. activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
C = Components in console. G = Components in headliner that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Vehicle Harness Connector and Component Locations

 15
15 14
14
13 122 11
11 10
10 9 8 7 6 5 4 3 2 1

DIAGNOSTIC CONNECTOR L21 L21

L55 L55
L20 L20 PAYLOAD

8
12

16

20
17
13
14

10
11

15
18
19
1

5
6
2
4

7
A MONITOR
PAYLOAD
L16 L16 RED
TACHOGRAPH MONITOR
LAMP

311-WH
109-OR

307-OR
307-OR
307-OR

441-OR
101-RD

601-GY
112-PU

105-BR

614-PU
A

203-BK

207-BK

201-BK
308-YL
7D1513 103-YL 537-GN GREEN

RD

RD
522-WH-14

632-WH-14

BK

BK
8T9683

124-GN-14

619-GN-14

610-OR-14

513-OR-14

123-WH
631-GY-14
149-PU-14

623-BU-14

622-PU-14
200-BK-14
200-BK-14

607-PK-14

451-BR
450-YL
FLASHER LAMP
PARK/
DD 307-OR 8D6946 8T9684
1 L18 L18 TURN
P

2
1

2
1
601-GY 409-OR LAMP
L29 L29 L37 2 QQ QQ

103-YL
123-WH 200-BK 1 RD 3T3967
3 L55 L55
306-GN 2 BR

408-WH

418-WH

410-WH
113-OR

403-GN

409-OR
L34 L34

405-GY
426-BR

406-PU
412-BU
413-BR

437-BR
A489-BU
407-PK

226-BK
419-YL
L49
126-PK DOME
L48
470-PU LAMP SW 200-BK

L44

L33

L32

L31

L48
HEAD LAMP
891-BU NOTE B DIMMER SW

799-WH

799-WH

540-WH
636-GN
A

635-BU

614-PU
A F 9D4068

L30
240VAC WIRING 610-OR-14 2H1855
F 207-BK 321-BR 3 611-PU-14 PARK/ F

409-OR
306-GN

307-OR
L44 L28 L22 L22 J

891-BU

470-PU
126-PK

200-BK
200-BK
121-YL 5 611-PU-14 A L L P P
TURN
HHH 201-BK 470-PU 6 470-PU-18 614-PU 1 614-PU 1 614-PU 614-PU 614-PU 2 BR
L17 LAMP
1 RD-14 JACKET WATER 103-YL 121-YL 710-GN 4 6 540-WH 2 540-WH 540-WH 540-WH 1 RD
L17 A A L54 3T3967

103-YL
HEATER

L17
4-BK-14 105-BR 126-PK 1 126-PK 126-PK 200-BK-14 3 611-PU-14

L28
9X1292

3
2
1

1
9
4
2
5
6
7
8
3
GN-14 107-WH 612-GY 202-BK 2 619-GN-14 2 619-GN-14

602-WH
126-PK 126-PK 631-GY-14 4 631-GY-14
L24 L24 T
632-WH-14 5 632-WH-14

WH-18
OR-18
GN-18

OR-18

GN-18
GY-18
PU-18

BU-18
BR-18
PK-18

BK-18
107-WH

YL-18
Q

1 4
FFF 720-PU 7 539-BU LOW BEAM
JACKET WATER GG H L26 L26 HEAD LAMP

L34
1 RD-14 101-RD-10 15A 102-BU-14 307-OR 706-BR 200-BK-14 614-PU
HEATER HEAD LAMP A L 9X7169

L21
4-BK-14 GG 307-OR 307-OR 202-BK

537-GN
604-OR
GN-14 9X1292 101-RD-10 (HIGH) BREAKER 307-OR 307-OR 149-PU-14 3 149-PU-14

START RELAY

619-GN-14
H 10A 3T2662 L27 L27

OPR PANEL
707-PU 607-PK-14 2 607-PK-14

+ BATTERY
ENGINE

START SW
GG L20 L20 L51

105-BR

5
6

2
3
NEUTRAL
NEUTRAL

GROUND
202-BK 622-PU-14 6 622-PU-14 200-BK-14

712-WH-18
SHUTDOWN

713-OR-18

715-GN-18
711-BR-18

716-BU-18

470-PU-18
202-BK-18
H

612-GY

612-GY

714-YL-18
321-BR

105-BR
121-YL

308-YL
JJJ BREAKER 101-RD-10 115-PK-14 321-BR 321-BR 623-BU-14 5 623-BU-14 200-BK-14

602-WH
15A L34 L34 L50 L50

103-YL
2 RD-14 JACKET WATER 9G9487 FRONT FLOOD 121-YL 513-OR-14 4 513-OR-14 200-BK

722-WH
202-BK-18

709-OR

723-OR

725-GN

710-GN
710-GN
L42 L42

704-GY
Q

721-BR

726-BU
703-BU

705-PK
227-BK
217-BK
218-BK
219-BK
724-YL
5-BK-14 HEATER GG LAMP BREAKER 612-GY TURN 522-WH-14 1 521-YL-14 HIGH BEAM

712-WH-18
713-OR-18

715-GN-18
711-BR-18

716-BU-18
T

714-YL-18
202-BK
202-BK
202-BK

202-BK
202-BK
GN-14 9X1292 101-RD-10 3T2662 308-YL 308-YL NEUTRAL/START SIGNAL SW 124-GN-14 7 200-BK-14 200-BK-14 HEAD LAMP

734-WH
H 10A H

735-OR

737-GN
GG F

707-PU
706-BR
720-PU

733-BR
202-BK

126-PK

736-YL
BLOCK - FUSE CONTROL DOME 9G5589 9X7170

1
4
5
6
2
3
FUSE 15A 149-PU-14 601-GY
A

202-BK
202-BK

10
7X1362

121-YL
121-YL
5N5536 KEY LAMP

3
4
5
8
9
1
2

6
7
L44
15A 1- RD-14 101-RD-10 LADDER LAMP 201-BK

611-PU-14
NNN 7X6398

103-YL
RD-10 15 1- RD-14 GGG BREAKER BREAKER 200-BK 441-OR
5N5534

540-WH
537-GN
604-OR
A F

606-GY

539-BU
A 9G9487

605-YL
2- RD-14 2 RD-14 JACKET WATER 6N8589 451-BR WH-18

GND VERIFY
NNN L56 L54

27
28

20

21
22
23
24
25
26

37
17
18
19
36
10
29
30
31
32
33
34
35
11
12
13
14
15
16
HEATER J

2
8

7
6

1
9

3
4
5
RD-10 15 2- RD-14 5-BK-14 A GG 202-BK 450-YL

620-WH-14
513-OR-14
H

521-YL-14
NEUTRAL
MMM 9X1292

GROUND
L56

L30

L18
GN-14 101-RD-10 112-PU-10 124-GN-14 201-BK BK-18

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5

620-WH-14

620-WH-14
A H 10A 15A L30 L18

200-BK
L55
2 RD-10 RD-10 15 3- RD-14 112-PU-12 AIR CONDITIONER 446-PU-14 J

XMSN SPEED

L22

200-BK-14
DOME, STOP &

BODY RAISE

GND VERIFY

GND VERIFY
FRONT GR 1
FRONT GR 2
FRONT GR 3
FRONT GR 4
FRONT GR 5
KKK BACKUP BREAKER

RETARDER

+ BATTERY
3 449-BU

DOWN SOL
L29

L20
TURN LAMP

ID CODE 3
ID CODE 2

ID CODE 0
200-BK-14

LKUP SOL
RELAY L20

GROUND
6N8589

L55
1 BK-10 BK-10 15 4- BK-14 123-WH

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
BREAKER

602-WH
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5

UP SOL
200-BK-14

200-BK
3T0376

BRAKE

103-YL
G GN-10 BK-10 4- BK-14 CCC 9G9487 200-BK-8 200-BK-8 SHIFT LEVER SW

101-RD-10
A A

+10V
QQQ LLL THERMOSTAT 9W0681
15 5- BK-14 3 RD-14 112-PU-10 20A 139-OR-10 202-BK 202-BK
ID CODE 1 L L

112-PU

321-BR
200-BK

200-BK
308-YL

121-YL
BK-10 5- BK-14 7-RD-14 SWITCH BRAKE RETRACT 200-BK-14 A TO FOG LIGHTS

L52
T-

200-BK

200-BK

10
308-YL
9W3797 XMSN TRANSMISSION CONTROL

6
1
3
9
8
7
4
5
2

4
1
2
3
15 6- BK-14 GN-14 BREAKER 202-BK 202-BK 202-BK 449-BU 7 GY-18 SPEEDOMETER

123-WH
LLL

405-GY
Q SS

451-BR

200-BK
450-YL
SPEED 9W0009

OPERATOR STATION
BOX GROUND 6- BK-14 101-RD-10 3T8728 202-BK 202-BK 202-BK 202-BK 2 BK-18 GROUND F 540-WH 103-YL
TERMINAL BLOCK DISTRIBUTOR

1
2
3
209-BK-14 209-BK-14 B748-BR 5 PK-18 + BATTERY RD-18 1 126-PK 539-BU 102-BU-14

L12
GG ALT BREAKER 3T5438

614-PU
539-BU
4K6498 DDD A A H 112-PU-10 101-RD 201-BK-14 710-GN 6 GN-18 SPEED IN FRONT GR 1 OR-18 3 733-BR 200-BK Q

632-WH-14

620-WH-14
9S4693

619-GN-14
631-GY-14
149-PU-14
623-BU-14
622-PU-14

611-PU-14
200-BK-14

607-PK-14
ENGINE OIL F N/C A
7-RD-14 7-RD-14 101-RD-10 109-OR TO A 251-BK 123-WH 1 WH-18 + BATTERY SYSTEM TEST/ FRONT GR 2 YL-18 4 734-WH 610-OR-14

620-WH
E 80A A 3 2 A N/O 6 5 E

202-BK

200-BK
HEATER

3
5
4
1
2
7-RD-14 6-BK-14 A 112-PU-10 109-OR-4 CAB 768-OR 768-OR 4 OR-18 TRACTN AID DISABLE/ FRONT GR 3 GN-18 5 735-OR

619-GN-14
611-PU-14
A

102-BU-14
9X9753 A MANUAL SW F MM
GN-14 GN-14 101-RD-4 311-WH 794-YL 3 YL-18 PYLD MNTR FRONT GR 4 BU-18 6 736-YL

540-WH
A 1 J 9 PANEL

539-BU

200-BK

103-YL
8C9812 BACKUP

632-WH-14
GN-14 109-OR-4 109-OR-4 105-BR FRONT GR 5 PU-18 7 737-GN 619-GN-14

631-GY-14
522-WH-14

200-BK-14
124-GN-14
123-WH

200-BK-14
L35

405-GY
8 LAMP

521-YL-14
200-BK

200-BK
450-YL
GN-14 TT 109-OR-4 203-BK A GROUND BK-18 2 202-BK ALARM SW RETARDER SW
L35 6G4195 L19 L19 7N5876 L52 L52

B964-OR
JUMPERS GN-14 EEE Z MAIN 101-RD-4 107-WH-14 107-WH-14 1 RD-18 + BATTERY 4D4785
A 3

237-BK
9X8194 ENGINE OIL RELAY J

B954-YL

L18
GN-14 7-RD-14 Y 105-BR 109-OR-4 200-BK 200-BK 2 BK-18 GROUND ID CODE 1 WH-18 1 202-BK 200-BK

405-GY
HEATER 3T0376 H A 2
GN-14 6-BK-14 TEST SW N B954-YL 149-PU-14 327-PK-14 3 BU-18 ENG SOL ID CODE 3 GY-18 3 202-BK

112-PU-12

601-GY
614-PU
GN-14 GN-14 9X9753 OUT HORN X B944-PU 105-BR 4 4 ENGINE ID CODE 2 BR-18 2 OPERATOR

149-PU-14
123-WH
113-OR

454-GN
L19 12 PANEL

449-BU
GN-10 START T 307-OR BACKUP ALARM 121-YL 149-PU-14 1 149-PU-14 149-PU-14 306-GN 5 YL-18 RESET SHUTDOWN 4 MONITOR

107-WH-14
CONTROL 3T9200 11 LAMP

L19
MANUAL B B946-OR CIGAR LIGHTER 129-PU 102-BU-14 2 102-BU-14 326-PU 6 WH-18 OFF (KEY) TRANSMISSION
LADDER ENGINE FLOOD

123-WH
123-WH

123-WH
QQQ NOTE C 7N5876

451-BR

449-BU
202-BK

201-BK

450-YL
PPP AUTOLUBE GEAR INDICATOR ETHER OUT LAMP 1

L19
OUT LAMP 2 R B998-BU CONVERTER 120-YL 105-BR 5 105-BR 105-BR 201-BK 7 OR-18 OFF ENG OIL PR 5 405-GY FLOOD LAMP SW

446-PU-14
L17 9G9287 L51

614-PU

103-YL
OUT LAMP 1 V B943-PK GAGES 123-WH 107-WH 7 107-WH-14 CONTROL 8C9609 A 8X3708 PARK BRAKE 19 419-YL J
RUNNING LAMP 8D2676 Q

200-BK
7T3823

L51
GROUND S 237-BK 237-BK AIR DRYER 122-BU 103-YL 3 103-YL B943-PK 1 PK ENG OIL PR 18 418-WH LAMP SW 9X1439

601-GY
+ BATTERY M 308-YL-14 AUTO LUBE 138-GN 132-PK 8 801-PK 801-PK 3 PK-18 LUBE SOL 237-BK 2 GN PRIM STER 17 A489-BU ABBREV COLOR
6T3989

611-PU-14
415-GN

601-GY
411-PK

201-BK
SPARE D OPERATOR MONITOR 113-OR 113-OR 6 113-OR 200-BK 2 BK-18 GROUND BASE ID CODE 16 226-BK 620-WH-14

540-WH
441-OR

415-GN

454-GN
L58 L58 A

601-GY
539-BU
10A

411-PK

201-BK
ETHER OUT ALARM RD RED
4

SOL RET 3&4 P B942-OR XMSN CONTROL 126-PK 138-GN 138-GN 138-GN 1 GN-18 + BATTERY 9D3127 FUEL FILTER 14 437-BR J 623-BU-14
2 1

237-BK
308-YL
9G9813 2 Q WH WHITE

1
5
6
3
4
SOL RET 1&2 O B941-GY TRACTION AID 132-PK A FUEL PR 13 413-BR 614-PU 600-BR 622-PU-14
K

308-YL-14
3

10A

10A
NN SENSOR 1 A B945-WH 139-OR-10 138-GN SERVICE 1 RD COOL FLOW 12 412-BU PANEL 601-GY OR ORANGE
A METER A L16 A DIMMER SW YL YELLOW
SENSOR 2 C B947-BU 121-YL 1 123-WH 138-GN 2 BK ALARM 10 410-WH 601-GY 607-PK-14
+ -
6T3991

200-BK-14
607-PK-14
2 3

446-PU
FRAME

10A

10A

10A

200-BK
3T8325 Q PK PINK

4
2
5
6
1
7
3
8
9
RESET SW 1 K B922-WH FUSES 115-PK-14 5 115-PK-14 123-WH 1 RD A BK AIR PR 8 408-WH 601-GY

112-PU-12
GROUND 1 K

10A
BK BLACK

B944-PU
RESET SW 2 L B923-YL 3K8782 138-GN 8 400-GN 2 BK TC/RET TEMP 7 407-PK LADDER

112-PU-12
L25

10A

237-BK
240VAC WIRING RESET SW 3 F B924-BU A 7 700-PK COOL TEMP 6 406-PU GY GRAY

607-PK-14
LAMP SW

112-PU-12

112-PU-12
FUSE HOLDERS L25 ETHER OUT LAMP 2 J 2 3 PU PURPLE
RESET SW 4 G B925-BR 129-PU 9 767-WH NEUTRAL 9 409-OR 602-WH

619-GN-14
611-PU-14
4D1836

112-PU-12

601-GY
600-BR
4K5122

10A
COOL TEMP H A718-PU 120-YL 10 129-PU 129-PU CIGAR TRACTION 8X3708 XMSN FILTER 4 426-BR DOME BR BROWN

112-PU-12

112-PU-12

112-PU-12
L6 LIGHTER AID TEST SW LAMP SW GN GREEN
SOL 4 E 336-GY 124-GN-14 4 124-GN-14 200-BK A ALTERNATOR 3 403-GN LADDER

123-WH

306-GN

306-GN
326-PU

614-PU
U 335-BR 126-PK 6 A 9W0335 4D1836 B998-BU 1 PK 1 113-OR 123-WH 6T3990 BU BLUE
SOL 3 + BATTERY

112-PU-12
112-PU-12
LAMP SW

112-PU-12

113-OR

113-OR
601-GY
J

103-YL
SOL 2 J 334-BU 123-WH 3 2 GN 20 441-OR 6T3991
L58 L58 K 1 2 J

2
1

L51
SOL 1 a 310-PU 122-BU 2 308-YL A 237-BK TEST 15 415-GN 123-WH 200-BK-14 200-BK-14 SYMBOL DESCRIPTION

112-PU-12
L58 L58 R BASE IGN 3 L51
SENSOR +V W A717-OR H A 308-YL 237-BK LAMP 11 411-PK LAMP 5D0019 200-BK-14 200-BK-14
ENG SPD I A720-PK CUSTOMER E 799-WH 326-PU 237-BK 9D3127 GROUND 2 201-BK 601-GY 149-PU-14 200-BK-14 BLADE, SPADE, RING,
SEND LEFT

200-BK
A C OFF

103-YL
CODE 0 b 248-BK DATA D 818-BR 306-GN 308-YL 326-PU 237-BK A OR SCREW TERMINAL
L53 L53 L58 A S ON COOLANT TURN

614-PU
c 247-BK CONNECTOR C 819-GY 307-OR 307-OR 237-BK 237-BK MM
CODE 1 GRD TEMP GAGE LAMP

540-WH
ST

623-BU-14
622-PU-14
L58 DIMMER CIRCUIT CONNECTED

539-BU
200-BK
CODE 2 d 246-BK B 250-BK 307-OR B KEY SW 3 4W0483

611-PU-14
7N5876 MASTER

123-WH

415-GN
405-GY
2 RESISTOR

200-BK
200-BK

201-BK
411-PK
B946-OR

450-YL
9G7641

B944-PU
B998-BU
B943-PK
A

B954-YL
CODE 3 e 245-BK A 820-BU 105-BR TO WH-18 4 200-BK BASE FAULT

237-BK

200-BK-14
200-BK-14
L42 L42 J 3 3T3437

446-PU
D QQ TRACTION OR-18 7 123-WH CIRCUIT NOT CONNECTED D
CAB 2G0151 LAMP
ETHER CONTROL AID K

PROPN SOL
307-OR YL-18 8 123-WH

+ BATTERY
7N1996

105-BR

RIGHT SOL
799-WH

799-WH
636-GN
L58

819-GY

858-GY

865-GY
11

818-BR
820-BU

707-PU

635-BU

861-PU

863-BU
864-BR
891-BU

867-PU
250-BK

860-PK

866-PK

251-BK

ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
794-YL
859-YL
3E3778 IGN ELECTRICAL CONNECTION

LEFT SOL

RIGHT SP
TT A 308-YL CONTROL + BATTERY BU-18 1 123-WH

XMSN SP
GROUND
LEFT SP
K

601-GY
K K

200-BK
200-BK
3T0529 TO VEHICLE STRUCTURE

BRAKE
6 307-OR ENG SPEED GN-18 5 450-YL 601-GY

+ 12V
L57 SEND 12

TEST
5 B998-BU 200-BK GROUND BK-18 2 200-BK BRAKE OIL BASE INTERNAL ELECTRICAL
A 8

200-BK-14

200-BK
4 B954-YL A QQ 601-GY WARNING PK-18 6 918-OR LAMP HIGH BEAM 3T0304 CONNECTION TO SURFACE
L57 A AIR A 1 2 A BACKUP GRD TEMP GAGE 9

200-BK
13
14
15
20

10
11
12
16
17
18
19
5

1
3
4
6
7
8
9

1
3
4
2
1 B946-OR 1 801-PK 612-GY MM 5D0019 4W2067 INDICATOR OF COMPONENT

L59
L27 PRESSURE L42 3 ENGINE R L59

539-BU
200-BK
200-BK

200-BK

201-BK
10
12
13

15
20
16
17
18
19
14
11
PAYLOAD LAMP LAMP SW

9
5
4
6

2
3
1
8
9 B944-PU 2 200-BK 200-BK GAGE 121-YL OVERSPEED ENG OIL PR GN-18 5 405-GY 200-BK LAMP 454-GN CONNECTOR

115-PK-14
D A A 6T3991 5

450-YL
MONITOR 7N5876 LAMP

GREEN LAMP
3 B943-PK 200-BK 1W3306 608-GN TEST SWITCH RD-18 2 123-WH 7N9967

R FRONT PR
TX KEY OUT

L FRONT PR

TX LCD OUT
K 6

LCD CLOCK
CONTROL

LCD LATCH
5D0019

R REAR PR
BED RAISE

L REAR PR
XMSN SPD
2 237-BK 200-BK 139-OR-10 OR-18 3 123-WH

RED LAMP
9D3721 ATCH WIRE, CABLE,

TEST/SET

767-WH
LINK GND

NEUTRAL

770-GN

768-OR
773-GY
9X6846

772-BR

769-BU

775-BR
GROUND

216-BK
212-BK
213-BK
214-BK
215-BK

700-PK
202-BK

132-PK
+24V (IN)

774-YL
LUBE BRAKE RETARDER

522-WH-14
+
308-YL-14 7 308-YL YL-18 4 200-BK FOG LAMP SW

124-GN-14
TX OUT
COMPONENT

200-BK-14
MM

521-YL-14
123-WH
A 2

113-OR

306-GN
1 K

707-PU
707-PU

891-BU

326-PU
202-BK

103-YL
SOLENOID RETRACT SW

MODE
LAMP

RX IN
8 105-BR A QQ 777-PU-10 ID CODE BR-18 1 200-BK 601-GY 601-GY 6T3989

631-GY-14
SIG
5T4434 9D3721 RIGHT 7N9967 L# CIRCUIT GROUPING
138-GN 1 BU-18 6 200-BK

632-WH-14
619-GN-14

619-GN-14
123-WH
123-WH
777-PU-10

149-PU-14

102-BU-14

446-PU-14

611-PU-14
DESIGNATION

201-BK-14

209-BK-14

327-PK-14

115-PK-14
TURN BASE J

200-BK-8
237-BK 794-YL 3 PU-18 7

410-WH
LAMP

768-OR

306-GN

608-GN

441-OR

113-OR

400-GN

919-GN

-
L14 F

612-GY

601-GY
601-GY
K

122-BU

614-PU

449-BU

437-BR
132-PK

202-BK

801-PK

251-BK

202-BK

200-BK
200-BK
200-BK

201-BK
201-BK

200-BK

207-BK

407-PK

200-BK

200-BK
103-YL
308-YL 772-BR 202-BK 4 TEST SW GY-18 8 919-GN 200-BK 2G0151 135-BU 1
L38 TACHOMETER 7N5876

200-BK
200-BK
200-BK
24/12 VOLT

2
1

4
105-BR 767-WH 891-BU 2 200-BK 210-BK 2
CONVERTER ENGINE OVERSPEED 8C5471 BASE
200-BK
9G6981 MONITOR 7T3821 2G0151
200-BK
SECONDARY/PARKING SERVICE/RETARDER
415-GN
BRAKE TEE BRAKE TEE OPERATOR IDENT PART NO. CHG LOC NOTE
326-PU 1 201-BK

L31
SERVICE/ A 306-GN 2 MONITOR

PU
PU
BU

L39
BK
BRAKE STOP LAMP TEST SW HARNESS AS.

+ BATTERY
RETARDER SW F 113-OR 6 K 123-WH

L31
K

767-WH
767-WH
SYSTEM A 8X5294 00 B-8

918-OR
DD

+12 VOLT
F A 9D3721

202-BK
GROUND

GROUND
3L6306 LAMP SW RR A 107-WH-14 3 7N1996 ENGINE OVERSPEED SPEEDOMETER
D

123-WH
AIR SW B 8X4083 00 B-7

601-GY

772-BR

449-BU
2M9346 WARNING LIGHT IGN

5
6
7
2
3
1
4
3 B748-BR 209-BK-14 4 3T3408

632-WH-14
9G8009

610-OR-14
619-GN-14

631-GY-14
102-BU-14

623-BU-14
622-PU-14
149-PU-14

115-PK-14

607-PK-14
A BASE MM C 8X4082 00 B-8

4
5
2
3
1
A 417-GY 5 A489-BU A 327-PK-14 5 200-BK

602-WH

410-WH
720-PU
D 5T8598 01 B-9

472-OR
SEND

601-GY
706-BR

614-PU

135-BU
202-BK

201-BK

202-BK

200-BK

200-BK

201-BK

210-BK
103-YL

103-YL
SECONDARY PARKING 1 138-GN A 3T0304 200-BK 200-BK 1 RD LAMP
SERVICE/

123-WH
E 8X5845 00 B-9

601-GY
105-BR

449-BU

451-BR

200-BK
450-YL
BRAKE SW BRAKE SW B478-BR 2 201-BK 918-OR 918-OR 918-OR 2 BK 5D0019
RETARDER SW BODY GRD

767-WH
WH/RD-18
F 8W7984 02 B-10

604-OR

768-OR
WH/BK-18
L53

700-PK
202-BK

132-PK
3T3195 3T3195

103-YL
A 3L6306 4 417-GY MM 200-BK
RAISE SW

408-WH
G 8X4081 00 B-10

201-BK
ENGINE OVERSPEED

RD-18
251-BK 601-GY

BK-18
8C5681

L37
L57 L57 ALARM 9G9813 FAULT H 5T8619 04 D-10

L53
706-BR 410-WH 1 RD
A J L12 L12 ALARM J 8W0639 04 C-6
202-BK 201-BK 2 BK
L11 L11 K 5T8599 06 E-3

327-PK-14
9G9813

L26
720-PU 103-YL 7 J

L36
L54 L54 L 8X5843 00 F-2

327-PK
2
1

2
1
3

L25
105-BR 410-WH 8 636-GN

L48
201-BK-14
A A L48 L54 N 8X5868 00 B-1

L25
631-GY-14 1 635-BU

L37
P 8X4077 00 F-1

614-PU
201-BK
201-BK
L30
C 632-WH-14 6 799-WH C
L37 Q 8X5847 00 E-1

135-BU
200-BK

210-BK

251-BK
120-YL
149-PU-14 9 799-WH 522-WH-14
R 6T4301 02 C-2

138-GN
L32 L32

891-BU
794-YL
610-OR-14 4 200-BK-14 BK-14
L30 L57 L57 S 6T4300 02 C-2
408-WH 408-WH 408-WH 622-PU-14 5 S

799-WH
799-WH
T 6G9462 02 F-3

636-GN
THERMO SW

635-BU
472-OR 472-OR 419-YL 614-PU 614-PU 3

522-WH-14
124-GN-14
MOTOR

200-BK-14
L26 L26 9X5446 U 8X5844 00 A-11

521-YL-14
201-BK 201-BK 201-BK 201-BK 2
L38
S R V 7T3418 03 A-10
202-BK 201-BK 201-BK 201-BK 891-BU T- R

607-PK-14
L11 W 8W9735 00 B-3
123-WH 202-BK 601-GY 5 794-YL 5 522-WH-14 200-BK-14 1 BLOWER
QQ X 8X2419 00 B-3
123-WH 210-BK 2 635-BU 635-BU 2 200-BK-14 515-GY-14 2 WH/RD-14 9G8693
L38 L38 1 Y 8C9677 01 B-2
135-BU 8 636-GN 636-GN 138-GN 1 GN-18 + BATTERY RED 2 124-GN-14 1 124-GN-14
BLOWER SW Z 8W3048 00 A-6
120-YL 607-PK-14 9 799-WH 799-WH 799-WH 3 WH-18 +24V (OUT) BLK 5 521-YL-14 4 521-YL-14 BK-14
L57 L57 L33 L33 J 6P3236 BB 8X6209 00 B-4

L39
200-BK 623-BU-14 3 799-WH 799-WH 867-PU 8 PU-18 MODE BLU 515-GY-14 3 515-GY-14
L39 L36 DD 5T9326 00 E-12

2
1
200-BK 200-BK 6 863-BU 863-BU 4 BU-18 TX LCD OUT GRN 4 515-GY-14 MOTOR HH 8X4080 00 A-12

L36
200-BK 201-BK 102-BU-14 1 864-BR 864-BR 5 BR-18 LCD CLOCK OR 516-GN-14
L36 R LL 8X4281 01 A-8

L53
115-PK-14 7 865-GY 865-GY 6 GY-18 LCD LATCH 3 517-BU-14

799-WH
799-WH
MM 8W7193 01 D-5

636-GN
L6 L6

614-PU

635-BU
251-BK
619-GN-14 4 866-PK 866-PK 7 PK-18 TEST/SET 200-BK-14 2 BLOWER
L14 L14 RESISTOR RR 8X6292 01 C-10
103-YL A J 867-PU 251-BK 2 BK-18 GROUND 515-GY-14 1 WH/RD-14

L57
9G8697 SS 8X5846 00 A-2

601-GY
L57

451-BR

449-BU
450-YL
604-OR 858-GY S 9G1950
PAYLOAD TT 8X5017 01 D-12
859-YL OPERATOR STATION
L24 MONITOR

L28
251-BK 251-BK
TT OPERATOR WIRE AS.
202-BK 861-PU 251-BK

L20
L50 L50 L43 L43 FF 8W4826 00 A-3

201-BK
PANEL

L24
202-BK 860-PK

L56

799-WH
GG 5T8580 04 E-11

636-GN
635-BU
22
19
23
14
24

11
15
13
17
10

21
18

16
20
12
9X6847 SS

4
5
7
9

6
2
3
1

L35
OPERATOR STATION

L49
SS ENGINE SPEED AAA 8X5014 00 A-3,A-4
A720-PK A720-PK C SIGNAL
U L40 L40 SENSOR BBB 8X5013 00 A-4
450-YL B A717-OR A717-OR A V+

327-PK-14
L41 L41 CCC 8X7198 00 E-13

B945-WH
B922-WH
WHEEL 6T4361

B942-OR

A717-OR
B941-GY
B925-BR
B947-BU
B924-BU

A718-PU

L31
A720-PK
SIGNAL C 769-BU 451-BR 209-BK A718-PU 237-BK B GROUND 521-YL-14

B923-YL

722-WH

311-WH
336-GY
105-BR

310-PU
334-BU
335-BR
DDD 8X7196 00 E-13

709-OR
710-GN

723-OR

725-GN

604-OR

113-OR
237-BK

248-BK
247-BK
246-BK
245-BK

704-GY
L38

606-GY
L56 L43 L43 L52

721-BR

726-BU

703-BU
308-YL

202-BK

705-PK

219-BK
217-BK
218-BK
227-BK
202-BK

216-BK
215-BK
214-BK
213-BK
212-BK

327-PK

226-BK
724-YL

605-YL
SPEED GROUND B 202-BK 450-YL 237-BK 513-OR-14
SENDER AIR DRYER C EE L46 L46 L13 SS EEE 8X7212 00 E-13
+V A 767-WH 122-BU 4 451-BR TO CAB 308-YL
3T2470 2G2159 L13 L FFF 8X7205 00 F-13
T- CAB 237-BK A718-PU C YL-18 SIGNAL COOLANT
F D A A QQ QQ GGG 8X7210 00 E-13
4 WAY GROUND 308-YL A OR-18 V+ SENSOR 620-WH-14
TURN HHH 8X7200 00 F-13

6
11
18
16
20
19
10

15
14
13

17
12

12
13
10

14

11

20

16
14
19

13
11
12
15

17

10

18

24
12

14
15
25

17
10

19
20
21
22

16
23

13
18
HH 11 X W W GROUND 9X0377 REFRIGERANT SW

1
2
3
4
5
6

9
7
8

6
7
5

9
4
3
2
1

3
9
1

7
2

2
7
3

9
SOLENOID OPERATOR STATION OPERATOR STATION 237-BK B BK-18 200-BK
LAMP JJJ 8X7204 00 F-13

L
G E C B B NOTE A

4
3
2
1

2
3
4
6
5
1
3T3968 605-YL PROPORTIONAL 9G9988 AIR 200-BK-8 BB X 913-BU 1 YL-14 1
L40 L40 BRAKE C JJ FUEL B FUEL C SS 9W0549 L59 KKK 8X7207 00 E-15
SOLENOID START 207-BK BK-000 437-BR 1 914-YL 2 OR-14 2

722-WH

767-WH

767-WH

418-WH
(R) (L) RETRACT LLL 8X6058 00 E-14

709-OR
710-GN

723-OR

725-GN

770-GN

306-GN
472-OR

608-GN

604-OR

403-GN

441-OR

400-GN

113-OR
L

704-GY

773-GY

606-GY

417-GY

612-GY

405-GY
C B

721-BR

726-BU

703-BU

775-BR

769-BU

122-BU

426-BR

614-PU

451-BR

406-PU
412-BU

413-BR

437-BR
231-BK

705-PK

202-BK

202-BK
202-BK
202-BK

202-BK

202-BK

202-BK

201-BK
200-BK

207-BK
327-PK

201-BK
407-PK

203-BK
SHUTTER CONTROL SW.

724-YL

774-YL

419-YL

605-YL

450-YL
BRAKE FRAME FILTER SW PRESS SW

109-OR-4
101-RD-4
SOLENOID

200-BK-8
3T0062 200-BK-10 200-BK 2 522-WH-14 3 BK/WH-14 3

522-WH-14
S-1 S-2

315-GN-10

513-OR-14

799-WH
8C9514

777-PU-10

446-PU-14
327-PK-14
MMM 8X7208 00 E-15

858-GY
861-PU
7X2013

860-PK

251-BK

251-BK
7N4447 9W3187

859-YL
5T4434 OIL SW GROUND TO B X 4 BK-14 4 ENGINE
B NNN 8X6635 00 E-14 B

201-BK
7N7854

914-YL
FRAME 2 413-BR 635-BU FLOOD
MOTOR

H
HH C B LAMP PPP 8X6634 00 E-14
STOP/ 113-OR 1 636-GN
C C 9X1439 QQQ 8X7209 00 E-15

WH

WH

WH
TAIL S 639-WH 481-GN 201-BK 201-BK 799-WH

BK

BK

BK

L7
ZZ 8X5293 00 A-11
237-BK

LAMP B SS

L23
T 799-WH B994-GN-14

L8

L15
L40 T- T-

L9
7X6219 1

L5

L4
777-PU-10
CABLE AS.

446-PU
201-BK
BRAKE OIL

3
2
1

3
2
4
1

L40
308-YL 203-BK 2 203-BK

200-BK-10
E E L41 AA 8X5725 00 A-2

200-BK
HH 237-BK L41 SENDER 3 B BK-000
L41 L41 8N3844 CC 5T4666 02 A-1

2
1
608-GN 237-BK 315-GN-10 W/SHUTTER

L43
EE 8X6418 00 B-9

773-GY
C L10 L10

775-BR
202-BK

202-BK

202-BK
774-YL
BACK-UP 237-BK 122-BU CONT CONNECT 2
LAMP L2 L2 JJ 8X5740 00 A-2,A-9
200-BK 306-GN 513-OR-14 HARNESS X 1
9X1439 B M NN 8X6445 00 D-14
237-BK 200-BK 200-BK 200-BK 522-WH-14 TO B

620-WH
X

200-BK
M 8X5742 00 A-1
774-YL 200-BK-10 101-RD-4
L9 L9
200-BK

HH C 202-BK 775-BR C B 513-OR-14 1 799-WH

539-BU
614-PU
L2
3 614-PU 773-GY 777-PU-10 777-PU-10 522-WH-14 2 BB

310-WH
336-GY
335-BR

334-BU
BACK-UP HH

B942-OR

B941-GY
608-GN 1 608-GN 614-PU CONVERTER/ B Y 914-YL 1

619-GN-14
611-PU-14
ALARM L4 L4 COOLANT SW
612-GY 7 605-YL 608-GN RETARDER SW 200-BK 2 SS
L7 L7 7N7849

200-BK
3T1815 SS

B994-GN-14
7N7854

L15
200-BK 8 606-GY 201-BK

513-OR-14
B X X L1 L1

1
2
4 604-OR 407-PK 113-OR 113-OR 913-BU
L15 L8 L8 SHUTTER CONTROL N

L59
5 612-GY 109-OR-4

522-WH-14
T- T- Q

513-OR-14
608-GN

SOLENOID 9X9482 HIGH BEAM

200-BK

6 767-WH 419-YL 441-OR B942-OR

L3 L3 HEAD LAMP
200-BK 2 419-YL C 481-GN 412-BU
XMSN C C C B L5 L5 X ENGINE 9X7170
A490-GN 473-GY 472-OR 406-PU 200-BK-14
C
200-BK

SPEED 474-WH 446-PU 1 446-PU-14 403-GN 201-BK 201-BK FLOOD 200-BK-14

451-BR
201-BK
SENDER FRONT OUTSIDE

450-YL

B941-GY

B941-GY
HH STOP/TAIL UP SHIFT DOWN SHIFT LOCKUP REAR OUTSIDE FRONT INSIDE 4 481-GN 201-BK 201-BK Y AIR LAMP

GROUND

310-WH

334-BU
L8

B942-OR
9X7000 REAR INSIDE BRAKE MASTER

SIGNAL
BACK-UP 608-GN LAMP MODULE SOLENOID SOLENOID SOLENOID BRAKE MASTER BRAKE MASTER 2 327-PK-14 CONDITIONER 9X1439
LOW BEAM

441-OR

403-GN
BRAKE MASTER CYLINDER L1 L1

406-PU
412-BU
LAMP HH 7X1670 6T9290 6T9290 6T9290 CYLINDER CYLINDER

109-OR-4
3 450-YL 450-YL AIR COMPRESSOR
OVERSTROKE SW HEAD LAMP

327-PK-14
CYLINDER OVERSTROKE SW B

+V
9X1439 200-BK 604-OR 1 OR OVERSTROKE SW 200-BK CONDITIONER 7N4297
STOP IN OVERSTROKE SW 7V5647 9X7169
7V5647 L45 L45 L23 L23

539-BU
614-PU
209-BK
7V5647 ETHER BOTTLE COMPRESSOR W/SHUTTER SS SS Q

2
1
614-PU 2 PU TAIL IN 7V5647 PARK/TURN
767-WH

767-WH

770-GN
769-BU
202-BK

202-BK

C
RESET SW 3 7N4297 CONTROL

2
1

2
1
STOP/ 639-WH 3 WH LEFT LAMP LEFT REAR 237-BK 308-YL 1 LAMP
HH G L13 3T3133 N N
1
2

1
2

1
2

WH
TAIL 640-GN 4 GN RIGHT LAMP 310-PU STRUT SENSOR 237-BK 237-BK 2 3T3967

BK
G G G 9W3352 HH HH C PARK/TURN
LAMP T 640-GN E 709-OR 334-BU 201-BK 201-BK 308-YL B947-BU 3 RD 1 1 RD

799-WH

799-WH
L43

858-GY
B

201-BK

251-BK

251-BK
438-YL

859-YL
7X6219 S 202-BK 202-BK 710-GN 335-BR +V GN 1 799-WH 799-WH 201-BK 201-BK 799-WH 1 TORQUE CONVERTER B924-BU 4 BR BR 2 2 BR LAMP

418-WH

799-WH

799-WH
636-GN
L45 L45
703-BU

635-BU
OUTLET SCREEN SW 3T3967
3
4
2
1
6
5

1
2
202-BK 705-PK 705-PK 336-GY GROUND GY 2 251-BK 251-BK 251-BK 2 105-BR 5 BR
U

203-BK
704-GY 704-GY B942-OR SIGNAL YL 3 861-PU 861-PU 861-PU 3 9X7781 237-BK SS SS
SS AAA

417-GY
A L41 A

201-BK

BK-000
HH ZZ SS ENGINE ETHER ETHER

RD-14
TURN 202-BK 202-BK 202-BK 202-BK B941-GY 860-PK 4 237-BK B

BK-14
860-PK C

426-BR

105-BR
201-BK

200-BK
327-PK
B B SHUTDOWN ENGINE SOLENOID 1 SOLENOID 2

1
2
3

1
2
3
LAMP 606-GY 1 245-BK 703-BU A718-PU 201-BK A493-YL T- 308-YL 308-YL 441-OR

799-WH
L46 THIS SCHEMATIC IS FOR THE 793 TRUCK (9X1049 CHG 00)

251-BK
RIGHT REAR ETHER BOTTLE SOLENOID SPEED 9X7137 9X7137

4
5
1
6
2
3
3T3968 2 246-BK 202-BK 202-BK 202-BK A720-PK 237-BK 237-BK

L40
C -T COOLANT SENDER 7W5967 AA
STRUT SENSOR Z RESET SW 4 PICKUP

B942-OR

B942-OR
BK 3 247-BK 202-BK 202-BK A717-OR AFTERCOOLER SW 6N5926
767-WH

336-GY
335-BR
C SS SS JJ
202-BK

4 248-BK 202-BK 202-BK B923-YL 9W3352 HH 8N1425 B925-BR 2 BR 3T3133 B 9X5393 SS

GN

GN
1
2
3

GY

GY
YL

YL
LL

405-GY
201-BK
C TORQUE CONVERTER LEFT HOIST RIGHT HOIST

2
1

2
1

2
1
BK 5 237-BK GROUND 10 231-BK-18 G 231-BK B925-BR +V GN 1 799-WH T- 105-BR 105-BR 1 BR 438-YL 406-PU 203-BK

400-GN
201-BK
U GND VERIFY 1 726-BU-18 H 726-BU B947-BU GROUND GY 2 251-BK LL INLET FILTER SW SCREEN SW SCREEN SW ENGINE 105-BR 3 DISCONNECT SW
T-

C
COMPONENTS ARE SHOWN INSTALLED ON A FULLY

B
A
L47 TRANSMISSION TRANSMISSION STEERING 7N4447 9X7781 9X7781 OIL SW COOLANT SW

109-OR-4
SS SS 7N0718

101-RD-4
+V A 767-WH 767-WH 9 I B924-BU SIGNAL YL 3 860-PK

RD

RD
BK

BK
FILTER SW SUPPLY SW SS BBB OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,

1
2
FRAME BLEED 6T7663 7N9785

1
2
GROUND B 202-BK 202-BK GEAR 5 2 725-GN-18 F 725-GN B945-WH 9G3341 9X7781 C 105-BR 403-GN
AND XMSN SHIFTER IN NEUTRAL

BK-4
C C

426-BR

412-BU
GROUND STEERING SW SOLENOID

GROUND

GROUND
SIGNAL C 770-GN GEAR 4 3 724-YL-18 E 724-YL B922-WH B427-BU A492-OR A493-YL B947-BU 201-BK
JJ C 6T8046

105-BR

SIGNAL

SIGNAL
202-BK GEAR 3 6 723-OR-18 C 723-OR 105-BR BK-000 9X9514 ENGINE B924-BU ETHER BOTTLE ETHER BOTTLE ALT BK-4
WHEEL SPEED OIL SW RESET SW 2 B B AA CC M UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
767-WH GEAR 2 7 722-WH-18 B 722-WH ENGINE B925-BR 308-YL 1 RESET SW 1 + R
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

+V

+V
SENDER TRANSMISSION SW 8 721-BR-18 A 721-BR GROUND 426-BR A491-WH A491-WH 6T7663 B923-YL 237-BK 2 3T3133 B923-YL 2 BR 3T3133 BK-18 2 ALTERNATOR NEG POS NEG POS
GEAR 1
3T2470 9W1409 L43 L43 PAYLOAD PAYLOAD NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
5 D B945-WH B945-WH 3 105-BR 1 BR BK-18 1 8N0999
L46 L46 LEFT FRONT RIGHT FRONT MONITOR MONITOR ETHER ETHER NOTE C: NOT USED WITH AUTOMATIC FIRE SUPPRESSION
4 J B922-WH B922-WH 4 BR 3 BK-4
L41 L41 STRUT SNSR STRUT SNSR COOLANT SW FF TO GN LAMP RED LAMP SOLENOID 3 SOLENOID 4 12V BATTERY 12V BATTERY
V V G 105-BR 5 BR SS BBB
L47 L47 9W3352 9W3352 9X3040 BLOCK 8T9684 8T9683 9X7137 9X7137 3T5760 3T5760
SS AAA
15
15 14
14 13
13 12
12 11
11 10
10 9 8 7 6 5 4 3 2 1

D34021