ORIGINAL ARTICLE

Summary on the process quality control path of railway bridge

construction concrete
Liu Tai
( China Railway Fifth survey and Design Institute Group Co., Ltd. Beijing 102600 )

Abstract: At this stage , China's rapid development of transportation industry , The number of railway bridge works is
also increasing. , in railway bridge construction , Concrete Construction is a key component , For the overall
quality of the bridge can not be ignored the impact of the . This article combines the characteristics of
railway bridge construction , on concrete process quality control The effective measures are analyzed , Hope to be
able to provide for the construction of railway bridges _ Some references .
Keywords: railway bridge ; Concrete ; Quality Control

Concrete Engineering occupies a large proportion of railway bridge construction , Mix coagulation Process Quality
control , Guarantee Construction quality of concrete works , helps lift the bridge Overall quality and stability of
the beam . in railway bridge construction , Concrete Process quality Influential factors , including raw
materials ,Match , Concrete Mixing , Concrete Pouring etc , want to do quality control , needs to start with these
aspects .
1. Engineering Overview
A high-speed rail is a traffic artery connecting several cities around the city , needs to go through halfway
through Valleys , need to build corresponding railway bridges to ensure the smooth rail . combine terrain Condition
Analysis , rail bridge with Long-span continuous beam structure , span exceeded ,m. to ensure the overall quality of the
project , Quality control of the concrete process system .
2. Characteristics of railway bridge construction
There are some differences between railway bridges and highway bridges , must be heavy in
construction To view , do in-depth research , to guarantee the construction quality of the project . ① on modern
Railways construction , uses more seamless rails , require the bridge itself to have enough vertical just ? , to ensure that
there is no excessive power load on the train during operation Vertical offset problem , Ensure railway operation is safe ;
② Bridge span is relatively large , by road conditions and other factors , The span of railway bridges is usually
larger. , Incomplete statistics , in a railway bridge built by oneself , spans m More than block ; ③ requires higher
structure durability . railway Bridge as part of the rail network , long period is running continuously , should have
sufficient structural stability and structural durability sex , Reducing and avoiding repair problems . from the above
characteristics analysis , on railway bridge construction , Reasonable design of bridge structure , emphasizes structure
details ,for construction Quality Strict control , ensure stable and reliable operation of railway bridges .
3. Railway Bridge construction Concrete process quality control
3.1. material Control
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 ORIGINAL ARTICLE

Concrete is made of cement , a type of in which gravel and sand are formed with water stirring mixture , quality of
raw material has a huge impact on concrete quality ,must have enough The value of the is "." in the process of
controlling the quality of raw materials , should select a reputable Good , suppliers with relevant qualifications ,You
should choose instead of cheap three no Product , to cement for example , must have a factory qualified certificate and
Quality inspection certificate Clear , By doing the necessary sampling work , Ensure quality of raw material meets
design After the requirements of the construction specification , is allowed to enter the construction site . should be
clear , sand There is greater variability in the stone material itself , If the level of crushed stone contains more mud
than 2, or the mud content of the sand exceeds the 3, will form a package on the aggregate , to increase the need
for When Water is at the same time , also makes it difficult for aggregates to bond with cement . at the same time , If the
moisture content of the aggregate changes , creates a ratio of water to cement in the concrete configuration. A large
impact on , and then cause the concrete strength to drop . so , need to select mud fit when gravel and sand , while
ensuring concrete has good workability , The containing of aggregates Water rate effective control , Ensure concrete has
sufficient strength .
3.2. proportioning Control
The effect of concrete proportioning on concrete quality cannot be ignored , generally needs to pass The matching
test determines , so you can guarantee a reasonable ratio. , Lift railway bridge Beam strength of concrete , better meet
the technological requirements of bridge construction . after the raw material check passes into the construction
site , can select a material sample , to the lab to check Set and try with , initially determined mix ratio of
concrete , Ensure that it must be able to meet the IronStandard specification for concrete design of road bridge
engineering . then , should be combined with construction now field details , field leveling , adjusts the matching ratio
appropriately . through this way , can get the best fit in a real-world construction environment , Promote
coagulation Ease of soil , durability and strength , can also improve construction efficiency , guarantees good Good
construction effect . to ensure that the design of the mix is reasonable , must be strictly consistent Technical
Performance indicator , to cement , Aggregate , additives, and so on select , control Good water Paste Strength , ensure
sand fineness modulus 2.5~3.2, The maximum gravel size is no more than MM, contains less mud than 0.5%, The
maximum water absorption is 2, to make a significant reference to High concrete strength and anti-cracking
performance . in this project , Main binding of bridge constructs the prestressed Hollow Board , to avoid the
hollow board appearing during construction and use crack problem , Can add the appropriate amount of superplasticizer
in the concrete , Lift concrete ease and stability , and can reduce approximately 15% The amount of cement used for
and 25% for Water requirement , It has a significant effect on the improvement of concrete anti-seismic capability .
3.3. Mix Control
under current technical conditions , Mixing of concrete consists of three different shapes : ① Small mixing
station , generally combined with concrete mixing , applies to General Project construction ; ② Large mixing
station , More for production of commercial concrete ③ Water Concrete Factory , has a wide application in deepwater
pier infrastructure . on need to do the analysis according to the project , The project Select Small Stir mixing
station , Mixing and construction of concrete on site . Mixing of concrete can be divided into manual mixing and
mechanical stirring , The construction of railway bridges is relatively large , Has a tight duration , Mining The is mostly
mechanically stirred . . in concrete mixing link , need to guarantee all homogeneous blending of raw materials , so you
can guarantee the workability of the concrete . if required Add admixture to concrete mixing process , You need to first
add the soluble admixtures adjust to Solution , then add Heshui , and cement , Gravel fully blended . at the same
time , on Construction link for concrete works , the fluidity and collapse of concrete is required Check at any time , if
found not conforming to design construction requirements , to be in a timely manner Positive , Strict control of water
cement ratio , Avoid any increase in water consumption at random .
3.4. Shallow control

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before the concrete is poured , you need to check your templates first , To ensure that the Has the correct
size , structural stability , sealed reliably , to clean up the surface of the template at the same time and watering
wet , guaranteeing quality of concrete pouring . should check for rebar , security The location of the embedded piece is
accurate , Connect firmly . in concrete pouring of railway bridges , comparison The common pouring methods for are
two kinds of : ① one-time pouring , is typically used for small-span bridges with worker ; ② layered
placement , includes horizontal and bevel hierarchies , needs to be based on the actual project options , If concrete
pouring method is not selected , has a Direct effect on The mixed the quality of the soil . For example , if the
railway bridge itself is of a larger thickness , to select Select layered placement , guaranteed Vibration Full . Concrete
vibrating using Insert vibrator , thickness of concrete layered pouring should select vibrator Part length , 1.25 times , If
you are using a flat vibrator , You should control the thickness of the layered casting on cm within ; if side-facing
vibrator , you need to put the layering thickness control on 30~40cm .
Is typically , Horizontal layering in small and medium span T The type beam has a good Applicability , If
the beam body itself is larger in height and length , from the that promotes construction efficiency angle , Selecting
Bevel Layering method , from one end of the girder to the other " build " . for the prestressed hollow Slab used in the
project , need to be poured first on the Backplane build , Then the erection of the mandrel and the lashing of the top
reinforcement are welded to the , to the rib surface and the Slab Concrete pouring . After initial coagulation of
concrete , Remove core mode , on concrete surface existing cement slurry and weak layer to clear , Chisel The surface
of the butt seam to handle the , Yes after flushing with water .
4. Epilogue
In summary , in the construction of the Railway bridge project , Concrete Engineering is a very Important
Components , They have stricter requirements for process quality , once mixed Soil construction Quality
problem , the quality of the entire railway bridge project will be difficult. Guarantee the , leaves a corresponding quality
and security risk to the use of the bridge . so , need to do Good concrete construction process quality Control , from raw
material , mix with , mix , pouring , Maintenance etc ,take practical quality controls , Reduce and eliminate
concrete Common diseases in construction , ensure quality of railway bridge concrete construction , Push Railways The
healthy development of the transport industry .
References:
1. New . Study on the control of concrete process quality of railway bridge construction [J]. Technology and
Enterprise , 2014(2) .
2. Feng Jianping . Analysis of quality control of concrete process during construction of
railway bridges [J]. Construction Technology vs. design ,2017⑷.

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