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Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

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Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Thermal performance of parabolic trough solar collectors


L. Salgado Conrado a,n, A. Rodriguez-Pulido b, G. Calderón a
a
Facultad de Ingeniería Mecánica y Eléctrica, Universidad Autónoma de Coahuila, C.P. 27276 Torreón, Coahuila, Mexico
b
Universidad Autonoma del Noreste, A.C. de C.V, C.P. 34000 Durango, Durango, Mexico

art ic l e i nf o a b s t r a c t

Article history: The thermodynamics of a Parabolic Trough Solar Collector (PTC) play an important role in solar energy
Received 20 April 2015 and the efficiency of the collectors. This report presents an up-to-date review on the thermal perfor-
Received in revised form mance of PTC collectors. Various types of mathematical models, simulation and numerical methods, and
19 March 2016
experimental set-ups of the Parabolic Trough Solar Collectors are reviewed. These have been studied in
Accepted 13 September 2016
terms of heat loss, environmental conditions, temperature and heat flux. Furthermore, the report cost
analysis and economic strategy used for PTC collectors. The primary goal is to demonstrate the principal
Keywords: thermal aspects that need to be considered in future developments. The principal challenges that en-
Parabolic Trough Collectors gineers face are (a) combining the thermal models that have been reported in the literature,
Thermal analysis
(b) introducing numerical methods and simulations with less computational requirements, (c) proposing
Experimental set up
new methodologies that efficiently measure the thermal performance of a Parabolic Trough Solar Col-
lector and (d) reducing the costs of these collectors.
& 2016 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1346
2. Thermal models for a PTC collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1346
2.1. Heat transfer model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1346
2.1.1. Convection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1347
2.1.2. Conduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1347
2.1.3. Radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1347
2.2. Non-uniform thermal model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1348
2.3. One-dimensional thermal model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1349
2.4. Three-dimensional thermal model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1349
2.5. Statistical model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1349
2.6. Energy and exergy model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350
2.6.1. Energy model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350
2.6.2. Exergy model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350
2.7. Dynamic model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1351
2.8. Effectiveness of thermal models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1352
3. Simulations and numerical methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1352
4. Experimental set-ups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1354
5. Cost analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1356
5.1. Initial investment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1356
5.2. Operation and maintenance cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1356
5.3. Instrumentation equipment cost. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1357
5.4. Strategies for the cost analysis of a PTC collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1357
6. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1358
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1358

n
Corresponding author.
E-mail address: hechicera_43@hotmail.com (L. Salgado Conrado).

http://dx.doi.org/10.1016/j.rser.2016.09.071
1364-0321/& 2016 Elsevier Ltd. All rights reserved.
1346 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1358

1. Introduction The report is organised in the following manner. In Section 2, we


describe and classify thermal mathematical models. An analysis of
Growing energy demands have led engineers and technicians the effectiveness of the thermal models is included. In Section 3,
to develop new prototypes for the use of renewable energy we depict the simulation and numerical methods commonly used
without degrading the environment. Over the past decade, solar in the literature. In Section 4, we describe a few examples of the
power technology was seen as a future viable alternative. Cur- experimental set-up of PTC collectors. In Section 5, we show the
rently, both photovoltaic (PV) and concentrating solar power (CSP) key parameters considered in the cost analysis. Certain strategies
technologies are feasible commercial options to generate electrical used by the authors in this analysis are included. Lastly, Section 6
energy and heat. summarises the primary conclusions.
The innovative aspect of capturing and concentrating the en-
ergy of the sun in CSP technology is that it supplies the heat
needed to produce electricity or a heat fluid; instead of using fossil 2. Thermal models for a PTC collector
fuels or nuclear reactions. Several significant contributions have
been made in PTCs, to optimise the design and thermal perfor- This section provides information on various thermal models
mance of CSP technology. They are primarily focused on the using in the analysis of a PTC collector. The goal is to explain the
physical aspects of the PTC collectors, which can be given as fol- characteristics of each model and demonstrate their main math-
lows: (1) Optimisation of geometrical parameters in the collecting ematical expressions; because it helps in identifying physical
surface, receiver tube [1,2], thermal storage systems and tracking parameters and processes that have an opportunity for improve-
system [3]. Thus, the specifications, design and manufacturing of a ment. Several research studies on thermal models focus on the
PTC collector were described by [4–6]; and (2) Using new mate- solar collector/receiver and can be listed as follows: (1) Three heat
rials, such as ReflecTech in the collecting surface, reinforced fi- transfer modes: conduction, convection and radiation; (2) Non-
berglass and Pyrex in the receiver [7], and nanofluids in the Heat uniform thermal model; (3) Three-dimensional thermal model;
Transfer Fluid (HTF) [8,9]. (4) Statistical model; (5) Energy and exergy model; and (6) Dy-
Other studies, such as [10–12], studied the thermal perfor- namic model. These models are described in detail below.
mance of the solar collector for power plants and industrial pro- These models depend on the geometric and optical parameters,
cesses. These studies considered the mathematical models [13–15], mass flow of the heat transfer fluid (HTF), ambient conditions, etc.
simulations [16–18] and experimental set-ups of Parabolic Trough Fig. 1 depicts the different parameters that affect the thermal
Collector systems [19,20]. Furthermore, researchers enhanced heat performance of a parabolic trough solar collector.
transfer by increasing the thermal conductivity of the HTF [21,22],
varying the geometrical parameters (focal length [23,24], aperture 2.1. Heat transfer model
of the solar collector [25–27], etc.) and proposing new control
schemes and innovative strategies of instrumentation and ex- Heat transfer always occurs from a higher temperature object
perimentation [28–30]. to lower temperature object. There are three heat transfer modes
Despite the efforts made in theoretical and experimental ana- in a PTC collector: conduction, convection and radiation, which are
lysis, researchers are still attempting to determine the optimal based on the energy flow in and out of the collector/receiver, as
design of the collector/receiver that increases the efficiency and indicated in Fig. 2. To simplify the complexity of the heat transfer
reduces the costs of the system [31,32]. Therefore, this report of- model, several assumption are made: (1) The temperature and
fers an up-to-date review on the thermal performance of Parabolic heat flux are uniform; (2) This model does not consider optical
Trough Solar Collectors (PTC). To present the aspects that need to inaccuracies, such as shading, cleanliness of the mirrors; and
be considered in future developments.
In this review, we focused on thermal mathematical models,
simulation and numerical methods, and experimental set-ups of
the collector/receiver of a Parabolic Trough Solar Collector; in
terms of heat loss, ambient conditions, temperature and heat flux.

Fig. 1. Parameters that affect the thermal performance of a PTC. Fig. 2. Cross-sectional scheme of a PTC receiver for the Heat Transfer Model [49].
L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359 1347

(3) The tracking errors are not considered. These heat transfer When there is no wind, the correlation of Churchill can be re-
modes can be explained in the following sections. commended as follows [38,39]:

2.1.1. Convection ⎛ 0.387Raga1/6 ⎞2


Nu Dgo ⎜
= ⎜ 0.60 +
, Dgo ⎟ ,
Convection is heat transfer from one place to another by the 9/16 8/27 ⎟
⎝ [1 + (0.559/ Pr ) ] ⎠
movement of fluid. It strongly depends on the fluid properties, go , a (6)
geometry and roughness of the solid surface involved [33]. Three 5 12
different convection heat transfer processes occur in a PTC col- 10 < Raga, Dgo < 10
lector; one between the heat transfer fluid (HTF) and the receiver Conversely, when there is wind, it creates an air flow, which
pipe, between the receiver pipe and the glass envelope wall and can be calculated by the Zhukauskas correlation [34,36,40,38] as
between the glass envelope and atmosphere environment. follows:
According to [33,34,36–38], the convection heat transfer be-
tween the inside surface of the receiver pipe and the HTF can be ⎛ Pr ⎞1/4
Nu Dgo = CReDmgoPran⎜⎜ a ⎟⎟ ,
represented as follows: ⎝ Prgo ⎠ (7)
qf − pi, conv = πhf Dpi (Tpi − Tf ), (1) 6
1 < ReDgo < 10 where Raga, Dgo is the Rayleigh number for air,
where hf is the convection heat transfer coefficient at the inside which is based on the glass envelope outside diameter; Prgo, a is the
( )
pipe diameter W/m2 °C ; Dpi is the inside diameter of the receiver Prandtl number for air; C and m are constants; ReDgo is the Rey-
pipe (m); Tpi is the receiver pipe inside surface temperature (°C) nolds number based on the glass envelope outside diameter; and
and Tf is the mean temperature of the HTF (°C). Eq. (1) considers Prgo is the Prandtl number, which evaluates the glass envelope wall
the type of flow through the receiver pipe (laminar or turbulent outside surface temperature.
flow) as well as the temperatures of the receiver pipe and the HTF.
A few authors [36–38] determined the convection heat transfer 2.1.2. Conduction
between the receiver pipe and the glass envelope wall using two Heat conduction is the flow of internal energy from a region of
heat transfer mechanisms (free-molecular convection and natural higher temperature to a region of lower temperature. In a PTC
convection). These mechanisms depend on the annulus pressure collector, heat transfer conduction occurs in four forms: conduc-
and are examined separately. tion heat transfer through the receiver pipe wall, conduction heat
(a) Vacuum in annulus: when the annulus region is evacuated,
transfer through the envelope and conduction through the steel
the pressure in the annulus is reduced (pressure <0.013 Pa ).
absorber wall and the glass cover wall.
Therefore, the convection heat transfer between the receiver pipe
The conduction heat transfer through the receiver pipe wall
and the glass envelope occurs by free-molecular convection and
and the conduction heat transfer through the glass envelope are
can be represented as follows [36–38]:
connected using the Fourier law (hollow cylinder), which can be
qpo − gi, conv = πDpohpo − gi (Tpo − Tgi ), (2) given as follows [33,36,37,41]:

(b) Pressure in annulus: it occurs by natural convection i.e. 2π k c


qpi − po, conv = (T − Tpo),
when the receiver annulus vacuum is lost or the receiver is filled ⎛ Dpo ⎞ pi
ln⎜ D ⎟
or partially filled with ambient air (pressure >0.013 Pa ), which can ⎝ pi ⎠ (8)
be given as follows [36,39]:
2πk eff
where kc is the receiver pipe thermal conductivity ( W/m °C).
2

qpo − gi, conv = (T − Tpo), The Fourier law of conduction through a thin-wall cylindrical
⎛ Dgi ⎞ gi
ln⎜ D ⎟ shell is used to determine the conduction heat transfer through
⎝ po ⎠ (3)
the steel absorber wall and the glass cover wall, which can be
for 0.7 ≤ Prpo − gi ≥ 6000 and 102FcylRapo − gi ≥ 107, where keff is the given as follows [40,43]:
thermal conductivity ( W/m °C).
2

qgi − go = hgo − a(Tgi − Tgo)


πDgo
,
However, the convection heat transfer between the glass en- 1, conv Nθ (9)
velope to the atmosphere is depend on the wind, i.e., when there
is wind, more heat is lost to the atmosphere, and it is named where Dgo is the diameter inside the glass envelope (m); Tgo is the
forced convection. Thus, the convection is natural (no wind). temperature of the glass envelope outside (°C); and Tgi is the
Therefore, the Newton law for cooling can be used in a general temperature of the glass envelope inside (°C).
case [33,34,36] as follows:
qconv = hgo − aDgoπ (Tgo − Ta), 2.1.3. Radiation
(4)
Radiation does not require contact between two bodies. The
heat transfer radiation can be reflected, absorbed or transmitted,
k air which produces an exchange inn the radiant energy. For a PTC
hgo − a = Nu Dgo , collector, the radiation heat transfer is reflected and absorbed.
Dgo (5)
Radiation can be studied in two parts: the first between the re-
where hgo a is the convection heat transfer coefficient for air, ceiver pipe and the glass envelope and the second between the
( W/m °C), and can be defined by Eq. (5); D
2
go is the diameter in- glass envelope wall and the sky.
side the glass envelope (m); kair is the thermal conductivity of the The radiation heat transfer between the receiver pipe and the
air ( W/m °C); Tgo is the glass envelope outside surface temperature glass envelope model considers the diffuse reflection and radia-
(°C); Ta is the ambient air temperature (°C); and Nu Dgo is the tion. Furthermore, the glass envelope is considered opaque to in-
Nusselt number, which depends on the natural and forced frared radiation. Its mathematical expression can be given as fol-
convection. lows [36,38,42,44]:
1348 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

a Ununiform model
Uniform model
Jeder’s result

b Geers Annular space Glass cover with AR Evacuaon nozzle


Concentraon Rao

HTF Side1

Side 2

Glass-to-metal joints Absorber Selecve coang Bellows

Fig. 3. (a) Schematic of the concentrated solar radiation of a PTC receiver, and (b) Side view of a PTC tubular receiver [37].

4
σπDpo(T po − T gi4 ) The radiation heat transfer between the outer absorber wall
qpi − po, rad = , and the inner cover surface can be calculated as follows [38]:
1 ⎛ (1 − ε )D ⎞
gi po
+ ⎜⎜ ⎟⎟
εpo ⎝ εgiDgi ⎠ (10) qag, rad = πR poσεag [(Tpi + 273.15)4 − (Tgi + 273.15)4 ], (13)

where εgi is the glass envelope emissivity; and εpo is the receiver where Rpo is the outer wall of the absorber radius (m); and εag is
pipe selective coating emissivity. Eq. (10) represents the relation- the absorber-glass emissivity. This expression is a function of the
ship between the emissivity and the temperature difference of the temperature and considers the selective coating type.
receiver pipe and the glass envelope surface. Similar to Eq. (4), the convective heat transfer outside the glass
Additionally, the radiation heat transfer between the glass en- envelope in side 1 and side 2 can be calculated as follows [37,38]:
velope wall and the sky is considered in the solar absorption ex-
pressions, i.e., this model uses the temperature difference between Side 1Q c, go − s = πDg /2hc, g − s (Tgo − Ta), Side 2Q c, gp − s
the glass cover and the sky. This mathematical expression can be = πDg /2hc, g − s (Tgp − Ta), (14)
represented as follows [36,41]:
where Tgo and Tgp is the glass temperature in side 1 and side 2 (°C),
4
qgo − s, rad = σπDgo(T go − T s4 ), (11) respectively; and hc, g − s is the outside glass envelope heat transfer

where s is the Stefan-Boltzmann constant (5.67 × 10−8 W/m2 K); coefficient ( W/m °C).
2

and Ts is the effective temperature of the sky (K). The convective heat transfer of HTF in side 1 and side 2 is re-
presented by the difference in the temperatures of the absorber
2.2. Non-uniform thermal model tube, which can be given as follows [37,38]:

Side 1Q c, to − f = πDt′/2hc, f (Tto


′ − Tf ), Side 2
This model considers that the solar flux and temperature are
non-uniform when the solar flux is uneven on the collector/re- Q c, tp − f = πDt′/2hc, f (Ttp
′ − Tf ), (15)
ceiver, as indicated in Fig. 3a. In other words, the non-uniform heat
where Dt′ denotes the outer diameter of the absorber tubes (m).
transfer model of a PTC collector is based on the energy balance
According to [37], the glass envelope in side 1 and side 2 can be
between the heat transfer fluid (HTF), absorber tube, glass envel-
calculated as follows:
ope and surroundings. In this model, the receiver (the absorber
tube and glass envelope) is divided into two regions: the positive Side 1Q c, to − go = πDpo /2hto − go(Tto − Tgo), Side 2
region (side 2) and the opposite region (side 1), as indicated in
Q c, tp − gp = πDpo /2hto − go(Ttp − Tgp), (16)
Fig. 3b. Cheng et al. [38] observed that side 2 towards the reflector
receivers has a higher solar flux than that of side 1 due to the where the parameter hto can be defined as follows:
go
radiation reflected by the parabolic mirror. Conversely side 1 ab-
sorbs the incident solar radiation from the upper half absorber k po − gi
hto − go = ,
surface. Dpoln(Dgo /Dpo)/2 + bλ(Dgo /Dpo + 1)
Because the non-uniform thermal model is based on non-uni-
form temperature distributions and temperature-dependent Additionally, the heat conduction through the outer surface of
properties, the basic equations that represent this model, focus on the tube to HTF can be calculated as follows [37]:
absorbed energy, non-uniform radiation, heat convection, heat Side 1Q c, to − f = πDpo /2hpo(Tto − Tto
′ ), Side 2
conduction and heat loss of solar receiver. These equations are
described below. Q c, tp − f = πDpo /2hpo(Ttp − Ttp
′ ), (17)
The solar energy absorbed in the glass cover or at the absorber
The Fourier law of conduction is used to calculate the con-
tube can be determined as follows [38]:
duction heat transfer through the steel absorber wall and the glass
Side 1Q a1, sol = (DpoIg )τgαa, Side 2Q a2, sol = (γif ρr )[(a − Dao)Ib]τgαa, (12) cover wall, which can be estimated as follows [37,38]:
2
where Ig is the global radiation (W m ); τg is the transmissivity of Side 1Q a, cond = Sgπ[k a(Ta)/ln(Dpo /Dpi )](Tpo − Tpi ), Side 2
the glass cover; αa is the absorptivity of the absorber; γif is the Q a, cond = π[kg (Tg )/ln(Dgo /Dgi )](Tgi − Tgo), (18)
intercept factor; and a is the aperture width (m). Eq. (12) considers
the imperfections in the reflector and optical properties. We compared Eq. (8) with Eq. (18) and noted that the heat flux
L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359 1349

direction for the heat transfer from higher temperature to lower Edes
Sgen, dT = ,
temperature (Sg ) and the thermal conductivity are a function of the Ta (25)
temperature k(Ta ).
where Edes is the destroyed energy (W); Tsun is the sun tempera-
2.3. One-dimensional thermal model ture (°C); and Tr is the receiver temperature (°C).

The heat transfer is considered one-dimensional (1D) when 2.4. Three-dimensional thermal model
(1) the absorber is considered an infinitesimal element in angular
coordinates, (2) the glass envelope is considered isothermal [39], The three-dimensional thermal model for the PTC collector is
and (3) there are temperature gradients in the radial direction. The developed to analyse the process of converting solar radiation to
one-dimensional thermal model is based on the law of conserva- solar thermal energy. This model analyses the temperature dis-
tion of energy, which evaluates three elements: glass cover, ab- tribution of the receiver and heat transfer using convection, con-
sorber and working fluid. Several authors [44,46] assumed that the duction and radiation between the HTF, absorber and glass en-
incident solar energy upon the absorber is uniform, the vacuum is velope [39,49,50]. However, it does not consider manufacturing
perfectly maintained at all times, the entropy is considered in the and optical defects or tracking errors [51]. The following expres-
system and the receiver tube is separated into three regions, i.e., sions can represent this model.
the liquid region, the two phase region and the super-heated The convection between the fluid element and the surrounding
region. absorber tube infinitesimal surface can be given as follows [39,49]:
This model uses the convection heat transfer from the inner D
tube wall to the working fluid, which can be given as follows q12conv(x, θ , t ) = hf (Tpi(θ , t ) − Tf (x, t ))dθdx
2 (26)
[41,44–46]:
where θ represents the angular direction; x is the x-axis direction;
qf − pi, conv = hf πDpi Δl(Tpi − Tf ), (19) and t is the time in seconds. Eq. (26) denotes the fluid temperature
evolution along the longitudinal direction in that time.
where Δl is the axial length of the receiver (m); hf is the heat
Conversely, the heat transfer due to natural convection be-
transfer coefficient in the single-phase region W/m2 °C , and the ( ) tween the absorber and the glass cover can be calculated using the
parameter hf can be defined as follows: hf = (kf /Dpi )*Nu, mathematical expression [39,49] as follows:
Nu = ((f /8)(Re − 1000)Pr ) /(1 + 12.7(f /8)1/2(Pr 2/3 − 1)), where f is the
lk eff
friction factor. The second-phase heat transfer coefficient can be qpo − gi, conv(θ , t ) = (T (θ , t ) − Tpo(t ))dθ .
⎛ Dgi ⎞ gi
described as follows [44]: ln⎜ D ⎟
⎝ po ⎠ (27)
θdryhvapour + (2π − θdry)h wet
htp = , The heat transfer by convection to the ambient can be approxi-
2π (20)
mated by natural convection for low wind speeds; or forced con-
where hwet is the wet heat transfer coefficient ( W/m °C); θ
2
dry is vection for high wind speeds, and its mathematical expression can
the dry angle that depends on the type of flow; and hvapour is the be written as follows [39,49]:
heat transfer coefficient in the second phase region W/m2°C . ( ) qgo − a, conv = πDgohgo − aL(Tgo(t ) − Ta(t )). (28)
The convection heat transfer from the outer glass tube to the
ambient can be calculated as follows [41,44–47,69]: The radiation heat transfer between the absorber tube and the
glass envelope can be obtained by the expression as follows
qconv = π Δlk airNu Dgo(Tgo − Ta), (21) [39,49]:
where Eq. (21) differs from Eq. (4). However, the Nu number is Dpo 4
σl 2
(T po (θ , t ) − T gi4 (t ))dθ
equal in both equations. qpo − gi, rad(θ , t ) = .
1 ⎛ (1 − ε )D ⎞
Similar to Eq. (8), the conduction through the glass envelope +⎜ ⎜ gi po


(from the inner to the outer wall) can be described as follows εpo ⎝ εgiDgi ⎠ (29)
[41,44,45,47]:
2πlk c
qgi − go, conv = (T − Tgo), 2.5. Statistical model
⎛ Dgo ⎞ gi
ln⎜ D ⎟
⎝ gi ⎠ (22) Liu et al. [52] proposed the least squares support vector ma-
The radiation from the receiver to the glass cover uses the chine (LSSVM) method. The LSSVM method evaluated the com-
Eq. (10). However, the radiation heat transfer from the outer glass plicated relationship between the solar collector efficiency and the
tube to the atmosphere can be described as follows[44,75]: solar flux as well as, the flow rate and the inlet temperature of the
HTF. The method has a remarkable advantage for predicting the
( 4
qgi − sky, rad = πDgoσ ϵgi T go 4
− T sky ) (23) performance of the solar collector and identifying the optimisation
operation parameters. Moreover, this method provides meaningful
where Tsky is the sky temperature (°C). data for developing the Parabolic Trough Solar Collectors in a
Additionally, the entropy generated by the finite temperature Chinese thermal power plant. This model can be represented as
differences is determined in this model, which can be obtained by follows [52]:
the destroyed exergy. Thus, the destroyed exergy and entropy
generation (due to finite temperature differences) can be given as ⎧
⎪ 1
N ⎫
γ ⎪
minJ = ⎨ ∥ w ∥2 + ∑ ei2⎬, yk = w T ϕ(x − k ) + b + ek ,
follows [44–46]: ⎩2

2 ⎪

k=l (30)
⎛ T ⎞ ⎛ T ⎞
Eout = Q sun⎜ 1 − a ⎟ − Q f ⎜ 1 − a ⎟, where x represents the inlet temperature, flow rate and out let
⎝ Tsun ⎠ ⎝ Tr ⎠ (24) temperature; y represents the solar collector efficiency; N is the
number of training samples; w is the weighted vector; ϕ is a kernel
1350 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

function; ek represents the error vector and γ > 0 is a problem-


dependent parameter [52]. Eq. (30) evaluates the temperature,
where U is the overall transfer coefficient ( W/m K).
2

Even in [55], the daily HTF heat gained by convection per unit
flow rate and outlet temperature. of receiver length can be considered as follows:
The following relationship can describe the relationship be-
So− 1
tween the inlet temperature, flow rate, outlet temperature and i
solar collector efficiency [52] as follows:
Q gainday = h ∑ Q gain,
i=1 (37)
N i
where Qgain is the total HTF heat gained by convection per unit
y(x) = ∑ αkK (x, xk) + b,
k=1 (31) length of the receiver ( W/m).
Consecutively, the daily thermal energy capacity of the heat
where αk is the Lagrangian multiplier. transfer fluid HTF can be defined as follows [55]:
So− 1
2.6. Energy and exergy model
E= ∑ Cf (T ifout − T ifin ),
I=1 (38)
The analysis of energy and exergy is another method used to
evaluate the thermal performance of PTC collectors. This method is where T ifout
and T ifin
are the output and input HTF temperature of
based on the energy balance equations and can be used to de- the receiver (°C), respectively.
termine the optimal operating conditions [53], PTC collector effi- In other cases, the continuity, momentum and energy equa-
ciencies, effects of the geometric parameters (length, absorber tions are used for the thermal analysis of the PTC collector. The
tube diameters, materials, type of HTF, etc.) and effects of different primary characteristic of this mathematical expression is that the
the operating conditions. These models are described below. flow is considered turbulent in steady-state conditions. Therefore,
the equations can be written as follows [43,57–59]:
2.6.1. Energy model continuity equation
In the energy model, Kumaresan et al. [54] considered it im-
∂(ρui )
portant to evaluate the useful heat gain by the HTF during its flow = 0,
∂xi (39)
passage between inlet and the outlet of the PTC collector. This
expression can be represented as follows [47,48]: momentum equation
Q u = mC
̇ p(To − Ti ), ⎛ ⎞
(32) ∂ ∂P¯ ∂ ⎜ ⎛ ∂u¯ i ∂u¯ j ⎞ 2 ∂u¯ i
(ρu¯ i u¯ j ) = − + μ⎜⎜ + ⎟⎟ − μ δij − ρui,u,j ⎟⎟,
where To and Ti denote the temperature of the HTF at the outlet ∂xj ∂xi ∂xj ⎜⎝ ⎝ ∂xj ∂xi ⎠ 3 ∂xi ⎠ (40)
and the inlet of the PTC measured at any instantaneous time, re-
spectively, (°C); ṁ is the mass flow rate of the HTF in the flow energy equation
circuit (kg/s); and Cp is the specific heat (kJ/kg °C). ⎛ μ ∂(CpT¯ ) ⎞
∂ ∂ ⎜ ∂T¯ ⎟
Similarly, Al-Sulaiman et al. [47] defined that the useful heat (ρu¯ j CpT¯ ) = ⎜ λ + t
∂xj ∂xj ⎝ ∂xj σh, t ∂xj ⎟⎠
collected from the solar collector can be represented as follows:
⎛ ⎛ ∂u¯ ∂u¯ j ⎞ 2 ∂u¯ i ⎞ ∂u¯
Q u = ṁ (h2a − h1a), (33) ∂P¯
+ u¯ j + ⎜⎜ μ⎜⎜ i + ⎟⎟ − μ δij − ρui,u,j ⎟⎟ i ,
∂xj ⎝ ⎝ ∂xj ∂xi ⎠ 3 ∂xi ⎠ ∂xj (41)
where h1a is the specific enthalpy of the ambient air that enters in
the PTC; and h2a is the enthalpy of the air at the inlet of the PTC. where ρui,u,j is the Reynolds stresses (N m 1); ui and uj are the
Kumaresan et al. [54] proposed analysing the energy collected velocity components (ms 1); x i and xj are the spatial coordinates
by the PTC during a time period of 1 h, which is defined by the (m); μ is the viscosity (Pa s); P is the pressure (Pa); T is the tem-
temperature difference between the outlet and the inlet of the PTC
measured at any time j, (To − Ti )j , and the temperature difference
perature (K); λ is the fluid thermal conductivity Wm−1K−1 ; σh, t is ( )
the turbulent Prandtl number for energy; and μt is the eddy
between the outlet and the inlet of the PTC measured after a 1 h
viscosity (Pas ).
interval from the jth time. It can be represented as follows [54]:
Moreover, the entropy generation is determined by the entropy
ṁ [Cp(To − Ti )j + 1 + cp(To − Ti )j ] generation due to the fluid friction irreversibility, and the entropy
Ec = × 3600,
2 (34) production by direct dissipation as well as indirect dissipation can
be given follows [60]:
However, Yilmaz et al. [41] considered it necessary to evaluate
the useful energy gain transferred to the HTF under steady-state μ ⎛ ∂u ∂uj ⎞ ∂ui ρε
conditions. In this context, the effectiveness of the receiver tube FR, S gen = ⎜⎜ i + ⎟⎟ + .
‴ T ⎝ ∂xj ∂xi ⎠ ∂xj T (42)
absorbed solar energy for the receiver S, aperture of the parabola
w, thermal loss coefficient of the receiver tube UL, concentration Thus, the entropy generation due to the heat transfer irreversi-
ratio C, difference in the temperatures between the pipe inlet Tm, i − 1 bility considers the entropy production by heat transfer using the
and ambient temperature Ta are used in the useful energy gain mean temperature and the production by heat transfer using the
transferred to the HTF. Thus, its expression can be written as fol- fluctuating temperature. This expression can be written as follows
lows [41,87]: [60]:
⎡ U ⎤ λ α λ
qu̇ = FRw ⎢ S − L (Tm, i − 1 − Ta)⎥. (S gen)H = 2 (∇T )2 + t 2 (∇T )2 .
⎣ C ⎦ (35) ‴ T α T (43)

Additionally, Patil et al. [56] suggested a mathematical expression


for the useful energy gain of the HTF in terms of the fluid tem- 2.6.2. Exergy model
perature, which can be represented as follows [56]: The exergy model is based on the control volumes, effects of
the inlet temperature, mass flow rate of the heat transfer fluid,
qf (θ ) = πDpoU (Tpo(θ ) − Tf ), (36) solar radiance and wind speed. The goal of this model is to identify
L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359 1351

Table 1
List of primary software used in thermal models of PTC collectors.

Computational Refs. Numerical Thermal models Descriptions


Software methods

Engineering Equation [36,41,47,74] –Heat Transfer -Clear structure


Solver Model
-Energy Model -Flexible
-High accuracy thermodynamic
-Single and multi-variable optimisation capability
-Extremely fast computational speed

Computational Fluid [8,40,43,49,50,56,58,59,61–69,72,85] -FVM -Heat Transfer -Simple algorithm


Dynamic Model
ANSYS CFD -FEM Energy Model -Uses discretisation methods
-Genetic -Thee-dimensional -Detailed data
Algorithm Model
-Accurate
-Nonuniform Model -Identifies critical process and failures
-Robustness
- Advanced modelling capabilities

Modelica [39,71] -Finite Difference Energy Equation The primary objective of the project is to create an in-
Methods dustrially viable open source platform for simulation opti-
misation of Modelica models while offering a flexible plat-
form serving as a virtual lab for algorithm development and
research.

the irreversibility sources that are used to improve the design of (


ΔPj ln Te, j/Ti, j ),
the PTC collector and its thermal performance. Its mathematical Eḋ , ΔP = Toṁ f ∑
j ρj Te, j − Ti, j
expressions are represented below.
The exergy input involves the exergy inflow rate coming from ⎛ ⎞
To ⎟
Ed, q1 = ηoIbAa ψ − ∑ νoI′bΔzAa⎜⎜ 1 − ,
the heat transfer fluid and the exergy of the solar radiation, which
j ⎝ Ta, j ⎟⎠
can be written as follows [53]:
⎛ Te Te, j ⎞
dT 1
Ed, q2 = Toṁ f ⎜⎜ ∫T Cp(T ) − ∑ ∫T Cp(T )dT ⎟⎟.
⎡ Ti Ti CpT Vi2 ⎤ T Ta, j
Eṫ = ṁ ⎢ ⎥ ⎝ i j i, j ⎠

∫T Cp(T )dT + ν(Pi − Po) − To ∫T T
dT +
2⎦
+ IbAa ψ ,
o o (44)

2.7. Dynamic model


(
where ν is the specific volume m3/kg ; V is the heat transfer fluid )
velocity (m/s); Ib is the solar irradiance ( W/m ); A
2
a is the cross Xu et al. [75] developed a dynamic model to complement the
2
sectional area of absorber (m ); and ψ is the maximum useful work conventional steady-state test method and provide insight into
available from radiation. outdoor test procedures in actual large-scale experiments. The
The exergy output only includes the exergy outflow rate that mathematical model is based on the energy balance in key com-
comes from the heat transfer fluid at the solar receiver. Its math- ponents of the parabolic trough solar collectors and the transient
thermal processes with multiple disturbance sources, such as
ematical expression can be given as follows [53]:
variations in the incident angle, solar irradiance, inlet temperature
⎡ and working fluid flow rate. Furthermore, this model is based on
Te Te CpT Ve2 ⎤
Eė = ṁ ⎢ ∫T Cp(T )dT + ν(Pe − Po) − To ∫T dT + ⎥. two assumptions, which are: (a) the operating temperature range
⎣ o o T 2⎦ (45) and variations in the volume flow rate should be within an error of
2% and (b) the temperature of the receiver is uniform. A few
Due to optical error and heat transfer losses from the solar receiver equations that represent this model are listed below.
to the ambient, the exergy losses can be considered as follows The energy balance equation for the HCE can be given as fol-
[53]: lows [75]:
dTb
Ta, i To Cb = SAa − Af Ubf (Tb − Tf ) − Aam Uba(Tb − Ta),
̇ = (1 − η )I A ψ + Σ
Eloss ∫T Q̇ i, loss dT , dτ (48)
o b a 2
o T (46)
where Cb is the thermal capacity of the steel tube (J/°C); Tb is the
where ηo is defined as the optical efficiency of the solar collector; steel tube temperature (°C); S is the effective incident solar irra-
diance (W/m2); Aa is the aperture area (m2); Af is the heat transfer
and Q̇ i, loss is the thermal losses.
area from the steel tube to the HTF ; Ubf is the overall heat transfer
The friction of the viscous HTF, heat transfer from the sun to the
coefficient from the steel tube to the HTF (W/(m2 °C)); Tf is the HTF
absorber surface and heat transfer process between the absorber
characteristic temperature (°C); Aam is the heat loss area from the
and the HTF generate exergy destruction. Thus, its equation can be
steel tube to the ambient (m2); Uba is the overall heat loss coeffi-
written as follows [43,53,59]:
cient from the steel tube to the ambient (W/(m2 °C)); and Ta is the
ambient temperature (°C). Eq. (48) is characterised by the heat loss
Eḋ = Eḋ , ΔP + Ed, q1 + Edq2, (47) between the outer glass envelope temperature and the inner steel
tube temperature.
where Similarly, the energy balance for the heat transfer fluid in the
1352 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

steel tube can be expressed as follows [75]: complex. The heat losses are not considered.
Energy and Exergy Model: this model uses the energy balance
dTf
Cf = Af Ubf (Tb − Tf ) − mc
̇ f (Tfo − Tfi ), equations. The useful energy and heat losses are relevant in this
dτ (49)
study. It can be simple or complex, which depends on the analysis.
where Cf is the specific heat capacity of the HTF (J/(kg °C)); ṁ is the This model is used to determine the optimal operation condition,
oil mass flow rate (kg/s); Tfo is the collector outlet temperature collector efficiency, effects of the geometric parameters and op-
(°C); and Tfi is the collector inlet temperature (°C). Eq. (49) relates erating conditions.
the temperature difference between the HTF and the solar Dynamic Model: this model is accurate and predictive, and can
collector. be compared with the experimental measurements. Thus, this
The effective incident solar irradiance can be written as follows dynamic model transcends the limitations of the methods men-
[75]: tioned above and significantly reduces the test time and equip-
ment cost.
Tfo − Tfi θ θ2 1 dTfo 1 dfi The methods described above are proposed in the thermal
= e0 + e1 + e2 +a +b
Geni cos(θ ) cos(θ ) Geni dτ Geni dτ analysis of a PTC collector. Each model is subjected to different
Tfi − Ta (Tfi − Ta)2 types of operating conditions, designs, materials, weather condi-
+c +d , tions, etc. It is clear; that the methodology of these models should
Geni Geni (50)
be considered because they can generate complex or simple so-
where Geni is the effective direct normal solar irradiance (W/m2); lutions. Generally, one-dimensional, three-dimensional and sta-
Tfo is the collector outlet temperature (°C); Tfi is the collector inlet tistical models needs more computational tools. However, these
temperature (°C); Ta is the ambient temperature (°C); τ is the time approaches can be useful optimising the design of the PTC
(s); θ is the incident angle (°); and e is the Euler number. collector.

2.8. Effectiveness of thermal models


3. Simulations and numerical methods
The models mentioned above have been described by several
authors to understand the thermal behaviour of a parabolic trough Due to computer technology, several authors performed var-
solar collector. The following section presents an overview of the ious numerical analyses and thermal simulations using a wide
primary characteristic of the thermal models, thus highlighting variety of software. These numerical analyses and simulations can
their effectiveness and difficulties. be seen in Table 1. Their classification was performed by con-
Heat Transfer Model: this model considers all modes of heat sidering the type of thermal model, method and its description.
transfer: convection, conduction and radiation. It assumes that the The foal of this section is to determine how the authors im-
temperature and heat flux are uniform, which is an approxima- plemented the thermal model in a simulation and solved the
tion. This approximation is due to one side of the receiver having a mathematical model.
considerably higher temperature than the other. Moreover, the For example, two articles written by Cheng et al. [67,68] used
imperfections and tracking errors of the PTC collector produce the Monte Carlo Ray-Trace (MCRT) method and the Finite Volume
inaccuracies that are not introduced in this model. The simplicity Method (FVM) in the Fluent-code. Each study analysed the solar
of this model allows it to be introduced it into any mathematical or energy flux distribution, characteristics and performance of fluid
thermal software. dynamics, and heat transfer in the receiver tube with certain types
Non-uniform Thermal Model: this model introduces the non- of typical HTF. In the first report [67], they developed a detailed
uniform temperature due to uneven solar flux on the collector/ three-dimensional computational model with different operating
receiver. It is clear that the non-uniform thermal model allows for conditions. Based on the heat transfer model, they simulated the
an increase in the model's accuracy. Its mathematical expressions temperature distributions along the radial lines and observed the
are useful when they are compared with the experimental results. effects on the thermal performance of the PTC collector. However,
However, its equations are not simple as the heat transfer model. in the second study, they presented numerical computation results
In fact, the receiver is divided into two regions; therefore, this on the turbulent flow and coupled heat transfer in a novel para-
model has more equations, thus resulting in a difficult analysis. bolic trough solar absorber tube. The simulation presented in this
One-dimensional Thermal Model: this model is based on the report was based on the governing equations for continuity, mo-
law of conservation of energy. A simple logarithm is used to solve mentum, and energy in terms of non-uniform solar energy flux. In
non-liner equations. The one-dimensional thermal model can be both models, the governing equations were discretised by the FVM
considered to be as accurate as the heat transfer model; but more method.
complicated than the non-uniform model because the receiver The research conducted by Hachicha et al. [40] is the only one
tube is divided into three regions (liquid, two phase region and in the literature that demonstrates a new geometrical-numerical
super-heated region). Furthermore, the entropy generation is method to simulate the solar heat flux distribution around the
considered in this model. Thus, it requires more computational absorber tube. The heat collector elements were discretised into
capacity. several segments in both axial and azimuthal directions using the
Three-dimensional thermal model: this model uses non-uni- FVM method. This model uses the energy balance equations,
form model equations. It is more realistic than the non-uniform which includes the direct normal solar irradiation, optical losses,
and heat transfer thermal models. Its primary characteristic is that thermal losses and gains in the HTF and absorber tube. The general
considers the evolution along the longitudinal and angular direc- algorithm is divided in two steps: the pre-processing calculation of
tion over time. However, it uses the equations of the non-uniform the concentrated solar flux distribution (the optical model) and
thermal model. This model is similar to the one-dimensional the thermal model for resolving the energy balance equations. The
thermal model. Hachicha model provides the temperature heat flux distribution,
Statistical Model: this model evaluates the relationship be- performance of a PTC through calculating the useful energy,
tween the solar collector efficiency, solar flux, flux rate and inlet thermal losses and thermal efficiency.
temperature of the HTF. It has the remarkable advantage of rapidly Conversely, Wang et al. [69] performed a three-dimensional
predicting the performance of PTC collector, but is extremely simulation based on FVM and a damped Newton method. The
L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359 1353

radiation, convection and conduction equations were solved using control volumes that should be used to obtain a good calculation
ANSYS software. The authors investigated the influence of the key accuracy.
operating parameters on the PTC collector, i.e., the solar radiation Another interesting solution methodology was proposed by
absorbed by the absorber, convection heat transfer between the Silva et al. [39]. In this study, the authors implemented a complex
HTF and the absorber, conduction heat transfer through the ab- tri-dimensional dynamic non-linear in a thermohydraulic PTC. The
sorber wall and the cover, heat transfer from the absorber tube, authors used Modelica due to its capability of handling differential
heat transfer to the atmosphere and influence of the HTF velocity. algebraic equation systems. The model is divided in three coupled
The authors considered the non-uniform thermal model. Based on sub-models: optical model, thermal model and hydraulic model.
this simulation, it was observed that the solar energy flux dis- The finite difference method was used to integrate the fluid and
tribution is symmetrical, and the solar energy in the circumfer- the absorber, in a set of partial differential equations, which were
ential directions is non-uniform, thus obtaining a relative error of converted into a set of ordinary differential equations. The time
less than 1% between the simulation and experimental results. integration of the resulting systems of ordinary differential equa-
Additionally, Wang et al. [69] solved the system of equations for tions was performed using the hybrid variable-step solver. The
the three-dimensional thermal model; using the FVM method. The model was compared with experimental data and obtained an
goal was to analyse the heat transfer between the heat fluid and error of 1.2%.
the tube wall using the CFD commercial code FLUENT 6.3. The Other authors, such as Valladares et al. [73], iteratively solved
energy equations of the flow region and the solid region were the governing equations (continuity, momentum, and energy) in-
solved separately. To test the grid independence, four types of grid side the solar PTC receiver tube, separately along with the energy
systems were used. The result indicate that the maximum error of equation in the tube wall and cover wall. This model used a rig-
the average Nusselt number and the friction factor between those orous mathematical model that considered the geometrical, op-
grid systems are 1.67 × 10−8% and 49.2 × 10−8%, respectively. tical, thermal and fluid dynamic aspects of a single-pass and
Lastly, they concluded that to reduce the thermal stress, the double-pass in PTC collectors. It was demonstrated that a detailed
maximum circumferential temperature difference on the out sur- simulation model could enhance the thermal efficiency after;
face of the receiver tube should decrease by 45%. For example, comparing different configurations in the PTC collectors.
Mwesigye et al. [43,59] proposed a numerical analysis of the en- Similarly, Kalogirou [36] solved a detailed transfer heat model
tropy generation for the receiver for different concentration ratios of a parabolic trough collector receiver using the Engineering
using ANSYS software, based on the finite volume method, which Equation Solver (EES). This was performed for two reasons; the
indicated the increasing concentration ratios when the entropy first is that the EES includes routines to estimate the properties of
generation rate in the receiver increased. various substances whereas the second is that this software is
Similarly, Wu et al. [70] used the CFD commercial code FLUENT. compatible with TRNSYS software, thus allowing the development
However, the authors combined the Monte-Carlo method and fi- of a model in two programs. The author performed a comparison
nite element analysis to calculate the concentrated solar radiation between the simulation and experimental results and observed
heat flux distribution in the absorber tube of a PTC collector as that the results were similar. Another study similar to the Kalo-
well as the heat transfer (convection, conduction and radiation) in girou model was performed by Yilmaz et al. [41]. Their study was
the system. A comparison between the simulation and experi- based on solar, optical and thermal models, which consisted of
mental results depicted a 5% deviation. Recently, Wu et al. [49] differential and non-linear algebraic correlations, as well as solar
presented a non-uniform heat flux distribution analysis between energy calculations for determining optical efficiency and useful
the absorber tube and the glass envelope; using the FVM method heat gain supplied to a HTF. The heat loss from the receiver in
in the CFD commercial code FLUENT. The authors noted that the steady-state was analysed.
flux distribution on the absorber tube depended on the track and Furthermore, an one-dimensional heat transfer approach and
structural accuracy of the collector. After arriving at this conclu- the effects of the optical efficiency, thermal losses, ambient con-
sion, a three dimensional mesh of 1,000,000 elements was gen- ditions, and state of the receiver under different scenarios were
evaluated. In this report, the author used the Engineering Equation
erated and used in this study. Other studies developed the thermal
Solver. Another study identified in the current literature using the
performance of different parabolic-trough designs using the CFD
Engineering Equation Solver is the Mokheimer model [74]. The
commercial code were presented by Garcia et al. [72], which are
model developed in this study considered several key PTC per-
based on the finite volume discretization method that examines
formance parameters, such as the heat end losses of the heat
the thermal performance in a PTC collector. The analysis includes
collector element, velocity of the HTF inside the tube and friction
the error estimation (iteration and round-off errors, discretisation
factor of the absorber inner surface. This simulation was validated
errors and modelling errors).
against the Thermoflex code. The numerical results showed similar
In the study presented by Patil et al. [56], a numerical analysis
data.
of the heat loss from a non-evacuated receiver with the CFC si-
mulator was performed. The simulation was performed in two
parts. In the first part, the authors estimated the temperature
profiles for different fluid temperatures. In the second part, these
temperature profiles were used to study the effects of the size of
the receiver on the heat loss. In this study, all modes of heat
transfer were included in the simulation. It was observed that the
critical value of the radio of the radius for the minimum heat loss
depended on the receiver pipe diameter.
Additionally, Zaversky et al. [71] performed a simulation of the
HTF flow within the PTC absorber tube using the one-dimensional
model. The authors used the Modelica standard library for
studying the energy balances in terms of the convective heat
transfer, heat flow and fluid temperature. The authors applied the
FVM method and discussed the influence of the number of finite Fig. 4. Schematic of cost analysis of the main parameters.
1354 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

Table 2
Criteria of a parabolic trough solar collector.

Parameters Influencing factors Difficulties Suggested solutions

1. Structure -Scalability and cost -Expensive -Improved materials


-Wind effects -Heavy -Design of lightweight structures
-Manufacturing -Installation and construction -Suitable material selection
processes -Corrosion -Parabola construction method (manual/automatic)
-Deflections, vibrations, torsional moments, -Varying the dimension parameters: focal length, aperture of the
stresses and resonance of the structure solar collector
-Instability in the system -Optimisation of dimension parameters
-Distortion of the parabola -Simple assembly
-Dimensions -Using metal-sheet stamping techniques
-Transport of the structure
- Locally available materials
- Mechanical complexity
- Reducing costs, total mass of the collector,
manufacturing time and the installation
errors

2. Heat transfer - Type of flow -Heat losses -New process control scheme
fluid
-Flow rate - Pumping flow -Using of the glass cover tube
- Inlet temperature -Outlet temperature -Inserting metal foams
- Velocity of the HTF -Implementing proportional, integral, and derivative control
-Using a flow control valve

3. Reflector -Reflectivity -Cleanliness of the mirror(dust on the -Automatic washing


mirrors)
-Optical error -Optical losses -Using flexible sheet reflectors
-Geometry error (mirror alignment) -Using unbreakable reflector (ReflecTech)
-Lateral shading losses -Trough is covered by a flat glass that prevents dirt

4. Receiver -Thermal conductivity -Heat losses (radiation, convection - Evacuated-tube receivers


-Receiver geometry -Bending of the receiver - Double glazing vacuum tubes
-Thermal emittance of the absor- -Low transmittance and absorptivity of va- -Optimisation of the geometrical parameter
ber tubes cuum tube receiver
- Absorber tube which is plated with cermet selective coating on
the surface, black-chrome-coated steel
- Receiver structure (Absorber -Cleanliness of the receiver glazing
tube diameter, length, material)
-Cost -Developments in materials of fiberglass (conventional and
composite materials)
-Deflection of the fiberglass
-Lower-emittance -Manufacture of fiberglass reinforced (specific
stiffness, strength- to-weight ratio, high resistance to elevated
temperatures and acid corrosion.)
-Absorptivity -Glass steal seal
-Transmittance of glass -Misalignment of the receiver tube with
respect the focus line
-Using a novel U-type natural circulation heat pipe system

5. Tracking mode -Alignment -Position error (one single axis and two- -Control-oriented models (closed or open loop)
axis- tracking)
-Position -Automatically align with PLC, LabView data system
-Type of solar sensor -Tracking error -Elements of the control system (variable speed drive, gear)
-Defocused to an off-sun position -Solar sensor: shadow-band solar-tracking sensor, photodiodes
sensor, photo-detector
-Focused to the sun position with
-Weather conditions

6. Thermal storage - High thermal energy storage -Storage tank size -Operation strategy
capacity
-Chemical stability of storage material -Using organic and inorganic materials
-Cost of thermal energy storage materials,
the heat exchanger and the heat exchanger
-Integration to the power plant
-Environmental impact.

The available literature indicates that there are still opportu- parameters of the thermal behaviour of PTC collectors and discard
nities for researchers to improve thermal modelling. These op- irrelevant features. Furthermore, they should not require con-
portunities are focused on combining the thermal model that is siderable great computational requirements. The key for an in-
reported in the literature or proposing new thermodynamic telligent optimisation is to obtain a solution within tactically-re-
models that simulate the behaviour of a Parabolic Trough Solar levant time lines (hours) rather than weeks/months.
Collector in terms of conduction heat transfer, convection heat
transfer, solar irradiation, thermal losses, efficiency, etc. It should 4. Experimental set-ups
be noted that the methods and models proposed in future studies
should have the ability to simulate and evaluate essential Modern research in the field of parabolic trough solar collectors
L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359 1355

Table 3 intensity of the solar radiation at intervals of 15 min using a pyr-


Investment cost of a PTC prototype. heliometer. Then, the fluid (HTF) was carried through the PTC
collector and storage unit. The inlet and outlet temperature var-
Item PTC [82] PTC90 [81] PTC45 [81] UNIVPM.01 [77]
iation of the HTF at the collector was measured continuously using
USD USD USD € a data acquisition system and thermocouples. It was observed that
beyond 16.00 h, the HTF decreased its temperature. It was con-
Structure 452 260 233 133 sidered important to evaluate the error associated with the pri-
Optical system 110 52 52 45
Tracking system 164 – – 128
mary experimental measurements, i.e. they measured the errors
HTF System 80 35 65 52 associated with the temperature, mass flow rate and solar in-
Works with CNC 110 120 185 104 sulation as well as the collector efficiency of the root sum square
Miscellaneous (insula- 50 40 40 15 method.
tions, screws, etc.)
Based on a previous study [76], Xu et al. [75] presented an
Labour per m2 15 – – 383
Cost per collector 1055 447 485 477 outdoor experimental set-up using the dynamic test, which con-
Cost per m2 182.10 172.32 167.47 258 sisted of instrumentation and equipment to operate and adjust
both the temperature and the flow rate of the HTF. The author
proposed acquiring the experimental data at 10-s intervals and
(PTC) aims to obtain mathematical models and propose practical with that capture the transient conditions. The test processes and
simulations. However, a limited number of studies concentrate on conditions are described in four cases. Case 1 is used to identify
experimental set-ups. The numerical simulation is low cost; un- the dynamic model parameters in two periods from 10:09 to 11:16
fortunately, numerical results can have considerable errors be- (the heating period) and from 11:16 to 12:39 h (the heat loss
cause of the simplification and the approximation of the problems period). Case 2 is used to compare the measured and predicted
of interest. Although; the experimental method can provide a re- data calculated using the equations of Section 3.7. Case 3 illustrates
latively satisfactory result; its cost is high [52]. A few experimental the unfavourable weather conditions and is compared with cases
set-ups reported in the literature are presented below. 1 and 2. Furthermore, case 4 was operated from 11:45 to 15:21.
Zhang et al. [42] proposed measuring the heat losses of the The solar irradiance, ambient temperature, inlet and outlet tem-
solar receiver and pipes with 28 type T thermocouples. These peratures, and oil mass flow rate through the solar collector were
thermocouples were connected to a data acquisition board 34970A measured.
and controlled by a computer. The field experiments were divided To calculate the thermal efficiency of the PTC collector, Coccia
into two processes: heating and cooling. In the first process, the et al. [77] measured the mass flow rate, inlet and outlet fluid
solar radiation was concentrated in the solar receiver so that the temperature and direct normal irradiance. The authors proposed a
receiver temperature as well as the temperatures of the steam and test bench, which was composed of two parts: the hydraulic cir-
water pipes increased. It was denoted as the heating process. cuit and the calculation system. The test consisted of a pump; that
However, in the second process, the PTC collector was defocused made the HTF flow in the PTC in time intervals of approximately
to an off-sun position; consequently, the hot fluid was cooled 5 min. During this process, they measured the ambient tempera-
down in the receiver tube. This was denoted as the cooling pro- ture, temperature in the tank, temperature of the HTF (at the inlet
cess. The authors calculated the heat flux through the temperature and outlet of the receiver) using T-type thermocouples, AA Class
differences, average temperature of the receiver and connecting RTDs and an Agilent 34970A data-acquisition unit. To complement
pipe. The thermal efficiencies were determined to between 0.791 this analysis, the authors used Gaussian distributions to estimate
and 0.472 in s calm and windy conditions, respectively. the error of the thermal efficiency.
Lei et al. [61] measured the overall heat loss, heat end loss and Li et al. [78] described the experimental process of a PTC pro-
thermal emittance of the coating using steady state equilibrium totype made of fiberglass-reinforced plastic. This experimental
methods, quasi-steady-state equilibrium methods and surface procedure started by flushing the system. Then, the system was
temperature measurement methods. In the first method, the filled with water and the flow rate was adjusted to the required
electric heater on the inside of the receiver was heated by the value. The solar collector was allowed to run for over 20 min to
absorber tube up to a desired test temperature. The conversion of achieve quasi-steady state conditions before starting the experi-
electric power into heat was measured at steady state conditions. ments, and the proper operation of all measuring instruments was
In the second method, a high temperature fluid was cooled down. checked, including the connection of the temperature indicator to
The heat loss was calculated by multiplying the mass flow with the the temperature sensor, pyranometer, anemometer, and tracking
difference between the inlet enthalpy and the outlet enthalpy of of parabolic trough. The data for all of the readings of the ambient,
the fluid. Furthermore, the third method measured the surface fluid, receiver body, and storage tank temperatures as well as total
temperature of the glass envelope using a pyrometer with wave- solar radiations with the wind speed was collected every half an
lengths ranging from 8 to 14 lm or an infrared camera. The analysis hour. The experiment was performed from 09:30 h to 15:30 h.
indicated that the emittance should be evaluated at different For example, Janotte et al. [79] presented the application of
temperatures, because it affects the receiver performance. advanced testing for the Helio Trough collector. The evaluation of
Moreover, Kumaresan et al. [54] proposed measuring the the thermal collector performance is based on two types

Table 4
The costs of a PTC Power Plant.

Country Area[m2] Lifetime [years] Investment cost O & M Cost LCOE

Southern Greece (PB 30000) [83] 30,000 25 41,987,480.80 € 2,865,199.13 € –


Southern Greece (PB 180000) [83] 30,000 25 116,403,082.02 € 3,729,190.83 € –
Greece [93] 60,000 25 32,974,765.09 € 616,904.13 € 264.85 €/MW h
India [88] 18800 25 153 Millon INR 6.26 Millon INR 474.03 €/MW h
India [87] 14540 30 2297021.377 € 199010.86 € 928.05 €/MW h
Brazil [86] 24,492 25 14,843,700USD 298900USD 563.8 USD/MWh
1356 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

performance analysis: a standard energy balance evaluation considered it important to examine each production process to
identifies the analysis periods of steady-state operation and an minimise the waste of raw material. They claim that the workshop
advanced evaluation based on dynamic models. The last model staff required a minimum degree of technical skill for constructing
considers the optical efficiency, incident angle modifier and ther- the PTCs collector, thus the labour costs did not increase sig-
mal losses. The performance parameters and their respective un- nificantly in the initial investment. Vengas et al. [82] presented a
certainties are determined from the test data using numerical least prototype similar to that of Jaramillo. However, it was observed
squares optimisation and the Levenberg Marquardt algorithm. The that the support structure and the tracking system where the most
performance parameter uncertainties are calculated combining expensive items in this prototype. According Coccia et al. [77], a
random and systematic effects, based on the ATM method. mould of the parabolic profile is necessary to obtain high precision
Valenzuela et al. [80] presented a test method for evaluating in the structure. However, the most expensive items in the system
the optical and thermal performance of large-size Parabolic are the structure, tracking system and mould. From an industrial
Trough Solar Collectors. The proposed test method consists of two point of view, several collectors can be manufactured with a single
stages. (1) The measurement of the optical performance of the mould and amortise the cost. They also considered that 0.15% of
collector is the first stage, in which tests are conducted to measure the final cost should be labour costs. Table 3 presents a few ex-
the peak optical efficiency and incidence angle modifier. Ad- amples of the costs for a small PTC prototype.
ditionally, the heat losses are measured at low temperatures to In terms of PTC collectors for industrial use, Mason et al. [31]
quantify its effect. (2) The measurement of the thermal perfor- designed a new PTC with the foal of increasing the efficiency of the
mance of the collector is the second stage, in which tests are system and minimising the costs of the construction and in-
performed at different average fluid temperatures within this stallation of a solar collector. This design was focused on using
range to measure the thermal efficiency when the angle of in- new materials: the authors used ReflecTech PLUS mirror film in-
cidence of the solar radiation is 0°. It was observed that the per- stead of traditional glass mirror facets as well as a lightweight
formance of a Parabolic Trough Collector depended on the in- aluminium space frame. It was observed that the design cost was
cidence angle of the solar radiation whereas the heat loss in the 36% less than that of the prototypes that used traditional glass and
Parabolic Trough Collector depended on the temperature of the steel structures and 34% less in installations costs. The SkyTrough
heat transfer fluid and the ambient. design required fewer (larger) receivers, pylons, trackers, and ro-
Although several experimental set-ups are available in the lit- tating piping connections, thus contributing to a reduced overall
erature, only a few present a methodology for measuring the cost. Moreover, the prototype is significantly lighter than a tradi-
thermal performance of a parabolic trough solar collector. It tional PTC collector; thus, the tracking system is extremely accu-
should be noted that if more instrumentation and experimental rate. This design offers an excellent and bankable option of con-
techniques existed in the literature, it would help us to understand centrating solar power. The authors do not mention the cost of this
and improve the mathematical models and simulations of PTC prototype. Additionally, Bakos et al. [83] proposed that the in-
collectors. vestment cost should consider land modifications and fencing,
cost for parabolic trough collectors, piping system, exchangers,
heat transfer fluid, buildings and water steam circuit and con-
5. Cost analysis tingencies, which represents 90% of the investment cost. However,
the administration, personnel and security cost represent 10% of
Today, it is widely known that PTC collectors are emphasised in the investment. Table 4 lists a few examples of the investment
several applications, i.e., hot water heating, pool heating, desali- costs of PTC collectors in power plants.
nation, pasteurisation, solar cooling, heating, sterilisation, etc.
These systems must be highly competitive; thus, an efficient per- 5.2. Operation and maintenance cost
formance will allow researchers to make better use of resources,
such as materials, human resources, manufacturing processes and Operation and maintenance costs (O&M) represent a significant
costs. part of electricity production or heating a fluid. With reference to
As described above, the development of cost-based modelling operating costs, it should be noted that a limited number of au-
is required. Considering the importance of this information in the thors considered the levelised cost of energy (LCOE), which refers
thermal performance of a PTC collector, we have included certain to the minimum price that the energy must be sold to consumers,
relevant stages. This information could help identify the primary when the electricity is generated by PTCs. This economic analysis
parameters that should be considered in practical applications. involves the capital, operating and maintenance costs. Typically,
Fig. 4 indicates the primary parameters that are involved in the the levelised cost of energy is calculated over the lifetime of the
cost analysis of a PTC collector, which are explained in the fol- project and given in the units of currency per kilowatt-hour, as
lowing sections. indicated in the equation as follows [88]:

5.1. Initial investment


FR + Of Co Ci
LCOE = + C0& m + ∑ ,
fc P η (51)
The construction of a PTC collector begins with an initial in-
where FR is the capital recovery factor, (92% per year); Of is the
vestment which includes the equipment cost and mechanical
capital, operation and maintenance costs, (% per year); FC is the
systems. The first category considers the cost of the material, i.e.,
capacity factor; Co is the capital cost; P is the installed capacity,
receiver, reflector, piping with header system, structure, tracking
(kW); C0& m is the variable cost of the capital, operation and
system and control of the system; whereas the second category
refers to the manufacturing process and mechanical labour maintenance; and Ci are the costs of the inputs.
η
(Table 2). Thus, Silva et al. [39] optimised the PTC design and reduced the
In small PTC collectors, Jaramillo et al. [81] presented two si- capital investment. The authors calculated a LCOE of 5 cEuros/
milar PTC prototypes, and both prototypes were small, light- kW h an 8 year lifetime; considering the operation conditions
weight, structurally rigid and had a low production. The authors shown in this study. A power plant using PTC collectors that could
noted that the material for the structure and the CNC machining generate 8.47 GW h/year in the first year of operation was studied
were the most expensive items need to manufacture the PTC. They [88]. In this study, it should be noted that the levelised cost of
L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359 1357

energy was 6.89 cEuros/kW h, with a 10% discount rate LCOE for generation facilities; (d) Capital recovery factor (CRF); (e) Levelised
25 year lifetime. Sadati [84] compared the LCOE in a photovoltaic cost of energy; (f) Net present value; which refers to the difference
cell and a PTC collector, and the author claimed that the PTC col- between the present value of the benefits and the costs resulting
lector was more expensive than the photovoltaic cells. They de- from an investment; and (g) Internal rate of return.
monstrated that the LCOE of a PTC collector with and without a Del Sol et al. [89] used a multi-variable linear regression to
storage system was 0.273 and 0.226 USD/kW h, respectively. obtain the investment costs of a solar power plant installed in
Photovoltaic cells had a LCOE of 0.192 USD/kW h during a 30 year Chile. The multi-variable linear regression involves different
lifetime. The difference in costs was due to a higher capital cost in combinations of technology, power capacity, storage capacity, and
the PTC collectors. installed country, year of commissioning, mirror solar field, elec-
Conversely, maintenance costs generally include the staff, tricity generation, capacity factor, total plant area and radiation.
maintenance and repair of the tracking system, collector/receiver Furthermore, it determines the total investment or installed cost of
and the HTF system, administration, contract service and mis- a solar power plant with the best fit. The equation that defines the
cellaneous costs. A few authors, such as Sadati et al. [84], indicated multi-variable linear regression can be given as follows [89]:
that the maintenance cost was approximately 2% of the total initial
cost for PTC collectors. It was important to include the insurance Investment cost=β0 + β1Capacity + β2Area + β3Storage Capacity
cost, which represents 0.5% of the total capital cost for PTCs. + Dtechnology + DCountry , (52)
However, Bakos et al. [85] included a municipal fee of 3% from the
yearly investment income and a cost of 0.5% of the yearly income where βi are constants; and i = 0, 1, 2, 3. Eq. (52) indicates the
as rent for the land used in the power plant installation. Silva et al. investment cost function for thermal solar power plants, in mil-
[39] assumed that the maintenance costs should represent 2% of lions of US dollars; as a function of the capacity (in MW); utilised
the initial investment with an inflation rate of 1% per year. These area (in hectares), storage capacity (in hours of storage per capa-
percentages considered a potential government subsidy, which city in MW h), technology used (parabolic trough solar collectors),
could reduce the price of the operating and maintenance costs. and country of installation (Chile, Spain, USA).
Silva et al. [39] proposed a simulation-based design optimisa-
5.3. Instrumentation equipment cost tion methodology to improve the thermo-economic performance
of a PTC collector for industrial applications. They integrated their
The majority of the studies presented in the literature explain design, simulation, economic analysis, and optimisation using the
and discuss the initial investment costs and M&O costs of PTC Memetic or hybrid algorithms. The goal was to obtain a re-
collectors. However, no reference has considered the cost of the presentative set of optimal solutions, which allowed the costs to
instrumentation equipment, which is required for sensing and be reduced. In other words, the authors pretended to link up the
measuring the thermal aspects of a PTC collector, i.e., measuring number of collectors, spacing between rows and thermal energy
the temperature variations, intensity of the solar radiation, flow storage volume in an algorithm and obtain the best design. These
rate of the HTF, optical efficiency, etc. It is necessary to use a data results suggested that the short term economic performance still
acquisition system, sensors and personal computers to collect and constitutes a barrier for the market penetration of PTC plants for
store the desired data. Thus, we believe it is important that the industrial applications, due to the tight requirements enforced by
instrumentation equipment cost must be included in the eco- the industrial sector.
nomic analysis because it may increase the efficiency and cost of a Mason et al. [31] focussed on reducing the installation costs in
PTC collector. the collector, and the heat transfer system equipment focussed on
reducing the installation costs in the collector, heat transfer sys-
5.4. Strategies for the cost analysis of a PTC collector tem equipment and heat transfer system. Most of the significant
savings are obtained from the system assembly which are esti-
The principal objective of the economic strategies is to identify mated to be 133 Man-Hours for installing each SkyTrough col-
the factors that should be included in Parabolic Trough Solar lector; thus the savings in labour alone can be no more than 64%.
Collector designs. Over last few years, few researchers proposed These savings resulted from the thermal performance over five
economic strategies to reduce the investment cost of the solar years and reflectance for twenty years. Thus, the authors can offer
collectors. Therefore, Reddy et al. [87] suggested an economic an excellent and bankable option for producing electricity at low
analysis of parabolic trough power plants that divided the cost into price.
the following categories. (a) Levelised electricity cost, which in- In the physical aspect, several significant strategies for PTC
cludes the capital, operation and maintenance costs of the plant systems have been proposed. They have focused primarily on the
using the PTC collector. Furthermore, they considered the con- structure, heat transfer fluid, reflector, receiver and tracking mode.
struction (the land area required), material (heat transfer fluid Table 2 presents a few difficulties and solutions that involve the
system, storage, structure, etc.) and contingencies. (b) Operating design, construction and operation of the PTC collector in the
costs: In this category, the authors include the administration, literature.
solar field spare parts, equipments, service contracts, water To summarise, the cost management in the PTC collectors is a
treatment and labours for operating of the plant and maintenance. powerful tool for substantially optimising the design, developing
(c) Additional costs. This involved the power consumption for and implementing these systems. Based on the work mentioned
parabolic collector tracking and water pumping. Additionally, they above, two key elements were found: (1) the planning and future
performed a sensitivity analysis to study the effects of un- projection of the solar collectors on the market, i.e. the application
certainties in the input parameters such as capital cost, capacity of methodologies that allow that this system enters the market;
factor, discount rate and plant life time of PTC collectors. The au- and (2) the assessment and cost management in the design, con-
thors concluded that a solar field of PTC collectors depended on struction and operation of these solar collectors. This phase is
the capital cost, capacity factor and discount rate. particularly critical because it will establish strategies to ensure a
To generate solar thermal power, Mevin et al. [88] re- competitive product and high thermal efficiency. The challenge is
commended to conduct an analysis of the following parameters: to make improvements in the quality, performance and pro-
(a) Project cost; (b) Operation and maintenance cost; (c) Capacity ductivity of solar collector systems using these design parameters.
factor, which measures the annual efficiency of the power The studies in these areas will play an important role because they
1358 L. Salgado Conrado et al. / Renewable and Sustainable Energy Reviews 67 (2017) 1345–1359

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